TWI759148B - Motor unit and motor-driven device for anti-lock braking system - Google Patents
Motor unit and motor-driven device for anti-lock braking system Download PDFInfo
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- TWI759148B TWI759148B TW110109670A TW110109670A TWI759148B TW I759148 B TWI759148 B TW I759148B TW 110109670 A TW110109670 A TW 110109670A TW 110109670 A TW110109670 A TW 110109670A TW I759148 B TWI759148 B TW I759148B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
Abstract
Description
本發明係關於一種用於防鎖死煞車系統之馬達單元與馬達驅動裝置,尤其指一種軸承部分暴露地凸出馬達之外殼的馬達單元與馬達驅動裝置。 The present invention relates to a motor unit and a motor driving device for an anti-lock braking system, in particular to a motor unit and a motor driving device with a bearing part protruding out of a casing of the motor.
因應行車安全性,現今多數的車輛皆配有防鎖死煞車系統(Anti-lock Braking System),其有能力調控車輪的煞車動作,能夠在駕駛遭遇緊急狀況或路面環境不佳時,調整致動力以避免車輛因輪胎鎖死或打滑而失控。 For driving safety, most vehicles today are equipped with an Anti-lock Braking System, which has the ability to adjust the braking action of the wheels and adjust the actuation force when driving encounters emergency situations or poor road conditions. To avoid vehicle loss of control due to tire locking or slipping.
一般防鎖死煞車系統可透過軟體(如運算程式)、硬體(如控制器)與傳動機構之組合搭配的方式調整致動力,達到加強車輛在各種情況下的操縱性。而於防鎖死煞車系統中使用液壓裝置作為傳動機構則是當前的主流,但是用於防鎖死煞車系統之液壓裝置通常具有多個零組件,組裝時需有多道工序且對密封性有高標準的要求,因此焊接為通常的貼合密封手段。 Generally, the anti-lock braking system can adjust the actuating force through the combination of software (such as arithmetic program), hardware (such as controller) and transmission mechanism, so as to enhance the maneuverability of the vehicle in various situations. It is the current mainstream to use hydraulic devices as transmission mechanisms in anti-lock braking systems. However, hydraulic devices used in anti-lock braking systems usually have multiple components, which require multiple processes during assembly and have limited sealability. High standards are required, so welding is the usual means of fitting and sealing.
然而,雖然焊接易於施工於零組件之複雜接合面,但其不耐震與高溫,而配有馬達及泵之液壓裝置在運作時會因應產生震動及熱氣,長久之後,液壓裝置中的零組件之密封性會有逐漸減弱的疑慮,尤其當駕駛於有狀況時緊 急煞車,液壓裝置在高速運作下產生的震動與高溫亦可能直接導致焊接之零組件斷裂分離,使防鎖死煞車系統失去作用。 However, although welding is easy to apply to complex joint surfaces of components, it is not resistant to vibration and high temperature, and hydraulic devices equipped with motors and pumps will generate vibration and heat during operation. After a long time, the components in hydraulic devices will There is a concern that the seal will gradually weaken, especially when driving under conditions. Sudden braking, vibration and high temperature generated by hydraulic devices under high-speed operation may also directly lead to the fracture and separation of welded components, making the anti-lock braking system useless.
而馬達作為驅動液壓裝置的主力需要乘載的力道和負荷很大,尤其在運作時會產生應力和震動,因此需要緊密的配置於液壓裝置內。習知的馬達被置入液壓裝置的底座時,因應馬達之外殼的尺寸精準度不佳且其剛性中等,多半採取鬆配的方式,讓馬達之外殼與底座內壁間存有間隙,之後再進行填隙以便將馬達定位或直接進行焊接將馬達固定密封。然而,焊接品質和填隙的工法品質難以掌控,容易造成馬達位置不正而導致馬達運轉時因驅動力矩有偏差或因負荷無法分散而導致元件崩壞。 As the main force for driving the hydraulic device, the motor needs to carry a large force and load, especially during operation, it will generate stress and vibration, so it needs to be closely arranged in the hydraulic device. When the conventional motor is placed in the base of the hydraulic device, due to the poor dimensional accuracy of the motor casing and its moderate rigidity, the loose fitting method is usually adopted to allow a gap between the motor casing and the inner wall of the base, and then the Fill the gap to position the motor or weld directly to seal the motor. However, it is difficult to control the welding quality and the quality of the caulking method, which may easily cause the motor to be out of position, resulting in the failure of the components due to the deviation of the driving torque or the inability to disperse the load during the operation of the motor.
因此,為了克服習知技術的不足之處,本發明實施例之馬達單元把軸承部分暴露地設於外殼的下緣並使軸承超出外殼的下緣,利用改良後之零組件的結構位置,讓其組合關係簡化,並使用壓鉚的方式將所述馬達單元固定密封於馬達驅動裝置的本體內。如此,可避免使用焊接方式和填隙方式組裝密封及定位馬達驅動裝置之馬達單元,減少馬達單元位置不正的機率。 Therefore, in order to overcome the shortcomings of the prior art, in the motor unit of the embodiment of the present invention, the bearing is partially exposed on the lower edge of the housing, and the bearing extends beyond the lower edge of the housing. The combination relationship is simplified, and the motor unit is fixed and sealed in the body of the motor drive device by means of riveting. In this way, the use of welding and caulking methods to assemble the motor unit for sealing and positioning the motor drive device can be avoided, thereby reducing the probability of incorrect position of the motor unit.
基於前述至少一個目的,本發明實施例之馬達驅動裝置包含本體和馬達單元,其中本體具有設置槽將馬達單元容置於其中,而馬達單元裸露在外的軸承外觀形狀與設置槽容納軸承之部分相對應,可採用緊配的方式組裝馬達單元,使軸承裸露在外之表面可緊密和精密地貼合設置槽之內壁並將馬達單元定位,進而提高馬達單元與馬達驅動裝置之本體地結合度與強化馬達單元和馬達驅動裝置的結構關係,達到分散負荷的功效。 Based on at least one of the foregoing objectives, the motor driving device of the embodiment of the present invention includes a main body and a motor unit, wherein the main body has a setting groove for accommodating the motor unit therein, and the external shape of the bearing of the motor unit exposed to the outside is the same as the part of the setting groove for accommodating the bearing. Correspondingly, the motor unit can be assembled by means of tight fitting, so that the exposed surface of the bearing can closely and precisely fit the inner wall of the setting groove and position the motor unit, thereby improving the bonding degree between the motor unit and the motor drive device. Strengthen the structural relationship between the motor unit and the motor drive device to achieve the effect of dispersing the load.
基於前述至少一個目的,本發明實施例提供一種馬達單元,其包括外殼、設於外殼內的馬達組件和設於外殼下緣的軸承,其中軸承部分凸出於外殼下緣。 Based on at least one of the foregoing objectives, an embodiment of the present invention provides a motor unit, which includes a housing, a motor assembly provided in the housing, and a bearing provided on a lower edge of the housing, wherein the bearing portion protrudes from the lower edge of the housing.
可選地,馬達單元更包括設於軸承下方的轉動元件,其中轉動元件連接馬達組件之轉軸。 Optionally, the motor unit further includes a rotating element disposed below the bearing, wherein the rotating element is connected to the rotating shaft of the motor assembly.
可選地,軸承為滾珠軸承,轉動元件為偏心輪。 Optionally, the bearing is a ball bearing, and the rotating element is an eccentric.
可選地,軸承具有上半部與下半部,軸承之上半部位於外殼內,軸承之下半部裸露於外。 Optionally, the bearing has an upper half and a lower half, the upper half of the bearing is located in the housing, and the lower half of the bearing is exposed to the outside.
可選地,軸承具有上半部與下半部,軸承之上半部與外殼下緣結合,軸承之下半部凸出外殼下緣。 Optionally, the bearing has an upper half and a lower half, the upper half of the bearing is combined with the lower edge of the housing, and the lower half of the bearing protrudes from the lower edge of the housing.
可選地,軸承之上半部的高度與外殼下緣的高度相等。 Optionally, the height of the upper half of the bearing is equal to the height of the lower edge of the housing.
可選地,軸承之外徑等於或小於外殼下緣之內徑。 Optionally, the outer diameter of the bearing is equal to or smaller than the inner diameter of the lower edge of the housing.
基於前述至少一個目的,本發明實施例提供一種馬達驅動裝置,其包括本體與上述之馬達單元,其中馬達單元設於本體之設置槽內,且馬達單元之軸承凸出外殼下緣的外壁與本體之設置槽的內壁貼合。 Based on at least one of the foregoing objectives, an embodiment of the present invention provides a motor drive device, which includes a main body and the above-mentioned motor unit, wherein the motor unit is arranged in a setting groove of the main body, and the bearing of the motor unit protrudes from the outer wall of the lower edge of the casing and the main body The inner wall of the setting groove is fitted.
可選地,馬達驅動裝置更包括致動元件設於本體內並傳動連接馬達單元。 Optionally, the motor driving device further includes an actuating element disposed in the body and drivingly connected to the motor unit.
可選地,馬達驅動裝置為防鎖死煞車裝置,致動元件為回油泵。 Optionally, the motor driving device is an anti-lock braking device, and the actuating element is an oil return pump.
簡言之,本發明實施例提供的馬達單元與馬達驅動裝置利用改良後之馬達單元零組件之結構位置,例如部分凸出於外殼之軸承,簡化其組合關係,進而減少組裝程序且避免使用焊接進行密封。如此一來,透過馬達軸承直接接觸本體內壁的定位方式可提高馬達方位的正確性並有效地分散負荷,進而 確保馬達單元運作正常,故於對馬達驅動裝置,例如防鎖死煞車裝置,有需求之各種市場(例如車輛製造商、機車製造商、ABS製造商等)具有優勢。 In short, the motor unit and the motor drive device provided by the embodiments of the present invention utilize the improved structural positions of the motor unit components, such as bearings partially protruding from the housing, to simplify their combination relationship, thereby reducing assembly procedures and avoiding the use of welding Seal. In this way, the positioning method in which the motor bearing directly contacts the inner wall of the body can improve the correctness of the motor orientation and effectively distribute the load, and then Ensuring that the motor unit operates properly, it is advantageous for various markets (eg vehicle manufacturers, locomotive manufacturers, ABS manufacturers, etc.) that require motor drive devices, such as anti-lock braking devices.
為讓本發明之上述和其他目的、特徵及優點能更明顯易懂,配合所附圖示,做詳細說明如下。 In order to make the above-mentioned and other objects, features and advantages of the present invention more apparent and comprehensible, a detailed description is given as follows in conjunction with the accompanying drawings.
1:馬達驅動裝置 1: Motor drive device
10:本體 10: Ontology
11、13:設置槽 11, 13: Setting slot
20、30:馬達單元 20, 30: Motor unit
21、31:外殼 21, 31: Shell
25、35:馬達組件 25, 35: Motor assembly
27、37:軸承 27, 37: Bearings
29、39:轉動元件 29, 39: Rotating elements
40:致動元件 40: Actuating element
100:電子控制單元 100: Electronic Control Unit
110:上蓋 110: upper cover
120:控制板 120: Control panel
130:單元本體 130: Unit body
211、311:下緣 211, 311: lower edge
213、313:主體 213, 313: main body
215、315:底部 215, 315: Bottom
251、351:轉軸 251, 351: shaft
317:次底部 317: Subbottom
319:次下緣 319: next lower edge
1011:上表面 1011: Upper Surface
1012:第一側面 1012: First Side
E:電子構件 E: Electronic components
M:機構構件 M: Mechanism component
圖1是本發明實施例之馬達單元的示意圖。 FIG. 1 is a schematic diagram of a motor unit according to an embodiment of the present invention.
圖2是本發明實施例之馬達單元的剖面圖。 2 is a cross-sectional view of a motor unit according to an embodiment of the present invention.
圖3是本發明實施例之馬達單元組裝至馬達驅動裝置本體的示意圖。 FIG. 3 is a schematic diagram illustrating the assembly of the motor unit to the main body of the motor driving device according to the embodiment of the present invention.
圖4是本發明實施例之馬達單元組裝至馬達驅動裝置本體的剖面圖。 4 is a cross-sectional view of the motor unit assembled to the main body of the motor driving device according to the embodiment of the present invention.
圖5是本發明另一實施例之馬達單元組裝至馬達驅動裝置本體的剖面圖。 5 is a cross-sectional view of a motor unit assembled to a motor drive device body according to another embodiment of the present invention.
圖6是本發明實施例之馬達驅動裝置的示意圖。 FIG. 6 is a schematic diagram of a motor driving device according to an embodiment of the present invention.
圖7是本發明實施例之馬達驅動裝置的另一示意圖。 FIG. 7 is another schematic diagram of the motor driving device according to the embodiment of the present invention.
圖8是本發明實施例之馬達驅動裝置的爆炸圖。 FIG. 8 is an exploded view of the motor drive device according to the embodiment of the present invention.
圖9是本發明實施例之馬達驅動裝置的剖面圖。 FIG. 9 is a cross-sectional view of a motor driving device according to an embodiment of the present invention.
為充分瞭解本發明之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明,說明如後。 In order to fully understand the purpose, features and effects of the present invention, the present invention is described in detail by the following specific embodiments and the accompanying drawings. The description is as follows.
本發明實施例提供一種馬達單元,包括馬達組件、容置馬達組件的外殼以及組設於外殼下緣的軸承,其中軸承部分凸出於外殼下緣的部分裸露於外。馬達驅動裝置之本體具有複數個連通的設置槽用以分別設置馬達單元及致動元件,其中馬達單元之軸承裸露於外的表面與設置槽的內壁貼合,致動元件則透過連通的設置槽與馬達傳動連接。由於馬達單元的外殼及軸承皆具有與本體之設置槽相配合之組合結構,組裝後之馬達單元內的各個零組件與本體的結合更穩固,而組裝工序也可簡化。因此,本發明實施例亦提供一種馬達驅動裝置。 An embodiment of the present invention provides a motor unit, including a motor assembly, a casing for accommodating the motor assembly, and a bearing assembled on the lower edge of the casing, wherein the part of the bearing part protruding from the lower edge of the casing is exposed. The main body of the motor drive device has a plurality of communicating setting grooves for setting the motor unit and the actuating element respectively, wherein the exposed surface of the bearing of the motor unit is in contact with the inner wall of the setting groove, and the actuating element passes through the communicating setting The groove is connected to the motor drive. Since the housing and the bearing of the motor unit have a combined structure matched with the arranging grooves of the main body, the combination of each component in the motor unit and the main body after assembly is more stable, and the assembly process can also be simplified. Therefore, the embodiments of the present invention also provide a motor driving device.
首先,請同時參照圖1和圖2,分別是本發明實施例之馬達單元的示意圖和剖面圖。如圖所示,本發明實施例之馬達單元20約略為圓筒狀,具有外殼21、馬達組件25、軸承27及轉動元件29,其中馬達組件25設於外殼21內,軸承27與轉動元件29設於外殼21下方。馬達組件25包括轉軸251、一般馬達電路、定子與轉子等,其馬達組件類型並非用於限制本發明。馬達組件25之轉軸251依序貫穿外殼21、軸承27與轉動元件29並連接轉動元件29,以便驅使轉動元件29作動。軸承27設於外殼21和轉動元件29之間並連接外殼21之下方,其中部分之軸承27凸出與外殼21連接的地方並裸露在外。
First, please refer to FIG. 1 and FIG. 2 , which are a schematic diagram and a cross-sectional view of a motor unit according to an embodiment of the present invention, respectively. As shown in the figure, the
外殼21為上下兩端皆開口之中空柱體,內有容置空間用以設置馬達組件25。外殼21可細分為主體213、底部215及下緣211三個部分,其中主體213下方連接底部215之一端而底部215之另一端則連接下緣211。主體213垂直於底部215使兩者間大略呈直角,而下緣211亦垂直於底部215使兩者間大略呈直角,其中下緣211與主體213大略與對方平行但分別朝相反的方向從底部215延伸。如此一來,外殼21的上下兩個開口分別形成於外殼21之主體213和下緣211,馬達
組件25可透過上開口組設於主體213的內部空間,而軸承27可透過下開口組設於下緣211的內部空間。
The
於本實施例中,外殼21的軸心為直向,主體213成直向配置,主體213連接底部215的地方朝內彎折而使底部215為內縮的橫向配置,底部215連接下緣211的地方朝下彎折而使下緣211為外凸的直向配置。如圖所示,主體213的直徑大於下緣211的直徑,亦即外殼21上方的開口直徑大於外殼21下方的開口直徑,但本發明不依此限定外殼之形狀,舉例而言,主體213與底部215的連接處可朝外彎折而使主體213的直徑小於下緣211的直徑。於一實施例中,外殼21為一體成形的元件,但亦可由複數個元件組成,本發明不依此限定。
In this embodiment, the axis of the
軸承27為一中空的環狀體,其外徑與外殼21之下緣211的內徑約略相等,亦即軸承27的外徑等於或小於外殼21之下緣211的內徑,使軸承27可與外殼21藉由下緣211連接結合。軸承27固設於外殼21之下緣211並凸出於下緣211,於本實施例中,軸承27以其軸心與外殼21之軸心平行的方式配置於外殼21的下方且朝下凸出外殼21之下緣211。其中,與外殼21結合之軸承27用以承載負載及支撐轉軸251,使馬達組件25(例如但不限定,轉子)可以平穩旋轉。
The
詳細地說,軸承27具有上半部和下半部,上半部位於外殼21的內部並與下緣211結合,下半部則凸出外殼21的下緣211而裸露於外。軸承27之上半部的高度約略等同或相等於外殼21之下緣211的高度,且軸承27之上半部的外表面/外壁貼合該外殼21之下緣211的內壁。亦即,軸承27的上半部位於外殼21之下緣211的內部。又,如圖所示,軸承27較佳地不超出底部215進入主體213的內部,然而本發明不依此限定,軸承27亦可占用主體213的內部空間。於本實施例中,軸承27是以過盈組裝或緊密組裝的配置方式與外殼21結合,但本發明不
依此限定軸承27與外殼21之間的固定方式。軸承27較佳的是滾動軸承,例如滾珠軸承或滾柱軸承,但本發明不依此限定軸承27的種類,亦可是滑動軸承、關節軸承、含油軸承等。
In detail, the
轉動元件29位於軸承27的下方並連接馬達組件25之轉軸251。當馬達單元20運轉時,轉軸251被驅動,進而帶動轉動元件29旋轉。藉此,馬達單元20之外殼21、軸承27與轉動元件29為同軸心。於一實施例中,軸承27為滾珠軸承,轉動元件29為偏心輪,但本發明不依此限定軸承27和轉動元件29的種類。
The
接著請同時參照圖3和圖4,分別為本發明實施例之馬達單元組裝至馬達驅動裝置之本體前後之示意圖及組裝後之剖面圖。馬達驅動裝置的本體10具有設置槽11,其中設置槽11為由本體10之上表面1011往下延伸之凹槽,設置槽11的內壁形狀對應馬達單元20的外觀形狀,以便容置馬達單元20。如圖所示,馬達單元20之外觀結構主要由外殼21、軸承27與轉動元件29組成,由於三個元件皆具圓柱狀且為同軸關係,依序疊設後的圓周或外徑由大到小,因而設置槽11的內壁形狀也對應的有複數個段面,且其複數個段面之內徑由本體10之上表面1011往下配置亦為由大到小。
Next, please refer to FIG. 3 and FIG. 4 at the same time, which are schematic diagrams before and after the motor unit is assembled to the body of the motor drive device according to an embodiment of the present invention and a cross-sectional view after assembly, respectively. The
當組裝馬達單元20到本體10的設置槽11時,馬達單元20是以軸承27與轉動元件29朝向設置槽11的方向置入本體10,使馬達單元20可輕易的設置於本體10的設置槽11中。組裝到本體10的馬達單元20除了轉動元件29需要空間旋轉而在組裝時未與設置槽11之內壁接觸外,外殼21和軸承27皆有部分區域與設置槽11之內壁接觸貼合。外殼21之主體213、底部215和下緣211分別與設置槽11之內壁貼合,其中,於本實施例中,本體10之設置槽11的凹槽深度僅能容置部分的馬達單元20(主要是馬達單元20的下半部),使外殼21的主體213僅有部
分區域位於設置槽11內與設置槽11的內壁貼合,但本發明不依此限定本體10之設置槽11的容置空間大小。
When assembling the
軸承27凸出於外殼21之下緣211的外壁與設置槽11的內壁接觸貼合,較佳的是,兩者緊密貼合。與外殼21不同,軸承27為精密零組件,其尺寸精準度高且具高剛性,可以支撐轉軸251並引導轉軸251的旋轉,也可以承受轉軸251上空轉的部件(例如但不限定,轉動元件29)。因此,軸承27可用緊密配置的方式設於設置槽211內,與設置槽211的內壁緊密貼合,使馬達單元20得以正向的設置,其軸心成直向不偏移,提高馬達單元20中各零組件的同軸度。另外,軸承27藉由其上半部的外壁與外殼21之下緣211的內壁緊密貼合,而其下半部的外壁與本體10之設置槽11的內壁緊密貼合,可將馬達單元20運轉時產生的負荷分散到本體10,避免馬達單元20因震動應力過大及負載過重而損壞零組件或相關結構。然而,本發明不依此限定軸承27與設置槽11之間的配置方式,其亦可為干涉組裝或過盈組裝。
The outer wall of the
於一實施例中,馬達單元20是以壓裝的方式組設於本體10的設置槽11,但本發明不依此限定組裝方式。
In one embodiment, the
請參照圖5,圖5是本發明另一實施例的馬達單元組裝至馬達驅動裝置之本體的剖面圖。馬達單元30與馬達單元20具有相似的元件及元件配置,包括外殼31、設於外殼31內的馬達組件35、設於外殼31下方且部分凸出於外的軸承37以及設於軸承下方的轉動元件39,且馬達組件35的轉軸351貫穿外殼31、軸承37及轉動元件39並連接轉動元件39。馬達單元30與馬達單元20的差異在於馬達單元30之外殼31的結構。具體而言,外殼31仍具有主體313、底部315及下緣311,底部315與下緣311保持互相連接,但主體313與底部315之間多了由次底
部317和次下緣319組成的連接結構,其中主體313連接次底部317的一端,次底部317的另一端連接次下緣319的一端,而次下緣319的另一端連接底部315。雖然主體313與底部315沒有直接相接,但兩者之延伸線仍然呈垂直正交,而主體313仍與下緣311平行。
Please refer to FIG. 5 , which is a cross-sectional view of a motor unit assembled to a body of a motor drive device according to another embodiment of the present invention.
如圖所示,當馬達單元30組裝於本體10的設置槽11時,馬達單元30的外殼31與軸承37的部分區域同樣的會與設置槽11的內壁貼合,其中外殼31位於本體10內的主體313部分、底部315及下緣311都與設置槽11的內壁接觸貼合,而軸承37凸出外殼31之下緣311的部分,其外壁則與設置槽11的內壁緊密貼合,同馬達單元20組裝至本體10的組合結構一樣,可定位馬達單元30和分散負荷。
As shown in the figure, when the
於其他實施例中,外殼21的底部215與下緣211可為內設的結構,外觀看來僅具有主體213的部分,但外殼21之容置空間已隔為主體213的內部空間與下緣211的內部空間,分別用來設置馬達組件25和外凸的軸承27。抑或,如軸承27的外徑約略等同於主體213的內徑,外殼21可省略底部215而使主體213的底段部分作為下緣211,用以設置外凸的軸承27。如前所述,本發明不限定外殼21之形狀,然上述的各種外殼結構皆不出脫馬達單元之軸承凸設於外殼下緣並凸出部分裸露於外的中心概念,使馬達單元在組裝至馬達驅動單元的本體時,軸承凸出部分之外壁與本體設置槽之內壁緊密貼合。
In other embodiments, the bottom 215 and the
請參照圖6,圖6是本發明實施例之馬達驅動裝置的示意圖。如圖所示,本發明實施例之馬達驅動裝置1(例如但不限定,防鎖死煞車裝置)大致上由電子構件E和機構構件M所組成,外觀總體約略為六面長方體,其中電子構件E之長度相比機構構件M略長,因此馬達驅動裝置1於一側面之上半部突
出於下半部(或下半部有缺口)。圖7是本發明實施例之馬達驅動裝置移除電子構件E的示意圖。如圖所示,機構構件M包括本體10、馬達單元20和致動元件40(例如但不限定,回油泵)。
Please refer to FIG. 6 , which is a schematic diagram of a motor driving device according to an embodiment of the present invention. As shown in the figure, the motor drive device 1 (such as, but not limited to, an anti-lock braking device) according to an embodiment of the present invention is generally composed of an electronic component E and a mechanism component M, and the overall appearance is roughly a six-sided cuboid, wherein the electronic component The length of E is slightly longer than that of the mechanism member M, so the
接著,請參照圖8,圖8是本發明實施例之馬達驅動裝置的爆炸圖。如圖所示,本發明實施例之馬達驅動裝置1的電子構件E可為一電子控制單元100,其中電子控制單元100電性連接馬達單元20用以控制馬達單元20的作動。於一實施例中,電子控制單元100為微控制器,馬達單元20為伺服馬達,但本發明不依此限制電子控制單元100、馬達單元20的種類,亦不限定電子控制單元100與馬達單元20之間的連接關係,只要可控制其等作動即可。電子控制單元100包括上蓋110、控制板120和單元本體130,其中上蓋110、控制板120和單元本體130疊層組合後略為長方體,其中單元本體130內具有空間可在裝設於本體10之上後將組合後突出於本體10之馬達單元20包覆容納於其中。
Next, please refer to FIG. 8 , which is an exploded view of the motor drive device according to the embodiment of the present invention. As shown in the figure, the electronic component E of the
如圖8所示,本體10外觀約略為六面長方體且設有複數個連通的設置槽,其上表面1011具有設置槽11用以組設馬達單元20於其中。本體10之第一側面1012具有另一設置槽13用以供致動元件40組設於其內。馬達單元20是以其軸心垂直於本體之上表面1011的方向組設於設置槽11,致動元件40則是以其軸心平行於上表面1011但垂直於第一側面1012的方向組設於另一設置槽13,因此馬達單元20的軸心與致動元件40的軸心於方向線上成正交。此種配置可在保有各個零組件之功能下最大限度地使用本體10內的空間,使整體的馬達驅動裝置1的體積縮小。
As shown in FIG. 8 , the
同時參照圖9,圖9是本發明實施例之馬達驅動裝置的剖面圖。如圖所示,本體10之設置槽11與另一設置槽13相連通,其中馬達單元20設於其中
設置槽11,而致動元件40設於另一設置槽13並因此與馬達單元20傳動連接。詳細地說,馬達單元20之轉動元件29連接設於另一設置槽13之致動元件40與設於設置槽11之馬達單元20,其中馬達單元20透過驅動轉動元件29而帶動致動元件40作動。又,藉由軸承27的配置可分散馬達驅動裝置1於運作時施予轉動元件29和馬達單元20的負荷,另外,馬達單元20與本體10的整體配置亦可增加散熱效果。
Referring to FIG. 9 at the same time, FIG. 9 is a cross-sectional view of a motor driving device according to an embodiment of the present invention. As shown in the figure, the setting
接下來說明本發明實施例所述之馬達驅動裝置的組裝流程。首先取得馬達單元20,並確認軸承27與轉動元件29已與馬達組件25及外殼21結合形成馬達單元20,以便一次性地置入於本體10的設置槽11內。於一實施例中,馬達單元20中的馬達組件25已設於外殼21內組成馬達,但軸承27和轉動元件29尚未與馬達結合,可先行組合所有元件形成馬達單元20。於其他實施例中,先把軸承27和轉動元件29組裝於設有複數個連通設置槽之本體10中的設置槽11內,其中軸承27和轉動元件29是以同軸疊層的方式配置於設置槽11中,軸承27位於轉動元件29的上方。由於軸承27與轉動元件29與馬達有結構和傳動功能上的互動,因此較佳的是先行組裝形成馬達單元20,但本發明不依此為限。
Next, the assembly process of the motor drive device according to the embodiment of the present invention will be described. First, obtain the
接著,把馬達單元20(或馬達),例如但不限定,以壓裝的方式組裝於本體10之上表面1011的設置槽11內。由於設置槽11之輪廓與馬達單元20之形狀類似,因此馬達單元20之外殼21可貼合設置槽11的內壁,而軸承外露的區域可緊密貼合設置槽11的內壁。接著,以壓鉚的方式把馬達單元20固定於本體10之設置槽11內。
Next, the motor unit 20 (or motor), for example but not limited to, is assembled into the setting
然後,把致動元件40組裝於本體10之第一側面1012的另一設置槽13內,其中兩個設置槽11、13相通,因此致動元件40可傳動連接馬達單元20,
而傳動連接為馬達單元20透過與致動元件40之間的元件配置,例如但不限定,軸承27與轉動元件29,在運轉時驅動轉動元件29並間接地帶動致動元件40作動。
Then, the
最後,把電子控制單元100組裝到本體10之上表面1011,包覆馬達單元20突出本體10之上表面1011的部分。如此一來,完成馬達驅動裝置1的組裝。
Finally, the
綜合以上所述,相較於昔知技術,本發明實施例所述之馬達單元與馬達驅動裝置之技術效果,係說明如下。 Based on the above, compared with the prior art, the technical effects of the motor unit and the motor driving device according to the embodiments of the present invention are described as follows.
昔知技術中,馬達驅動裝置的多個零組件採用焊接和填隙的方式固定、密封和定位零組件,但焊接的好壞會直接影響零組件的密封性,且焊接的接點不耐震也不耐高溫,使得在操作馬達驅動裝置時會有安全性的疑慮,而填隙則可能會造成零組件的定位不正。反觀本發明實施例所述之馬達單元及馬達驅動裝置,其利用零組件的結構簡化組合關係,無需使用焊接的方式即可用壓鉚的技術達到所需的定位及固定,確保零組件不會因高速運作產生的震動與高溫而損壞或斷裂。再者,本發明所述之馬達單元,其位置改良後的軸承兼具支撐、定位和分散負荷的功用,可減少組裝到本體的工序,進而增進組裝的效率。 In the known technology, many components of the motor drive device are fixed, sealed and positioned by welding and caulking, but the quality of welding will directly affect the sealing performance of the components, and the welded joints are not shock-resistant. Inability to withstand high temperatures creates safety concerns when operating motor drives, while shims can cause misalignment of components. On the other hand, the motor unit and the motor drive device according to the embodiments of the present invention utilize the structure of the components to simplify the combination relationship, and can use the riveting technique to achieve the required positioning and fixation without welding, so as to ensure that the components will not be Damaged or broken due to vibration and high temperature caused by high-speed operation. Furthermore, in the motor unit of the present invention, the improved position of the bearing has the functions of supporting, positioning and dispersing the load, which can reduce the process of assembling to the main body, thereby improving the efficiency of assembling.
本發明在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,上述實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與前述實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。 The present invention has been disclosed above with preferred embodiments, but those skilled in the art should understand that the above embodiments are only used to describe the present invention, and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to those of the foregoing embodiments should be considered to be included within the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.
20:馬達單元 20: Motor unit
21:外殼 21: Shell
27:軸承 27: Bearings
29:轉動元件 29: Rotating element
211:下緣 211: Lower edge
213:主體 213: Subject
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