TWI757380B - Plate glass manufacturing method, clarification container, and plate glass manufacturing apparatus - Google Patents
Plate glass manufacturing method, clarification container, and plate glass manufacturing apparatus Download PDFInfo
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- TWI757380B TWI757380B TW106141590A TW106141590A TWI757380B TW I757380 B TWI757380 B TW I757380B TW 106141590 A TW106141590 A TW 106141590A TW 106141590 A TW106141590 A TW 106141590A TW I757380 B TWI757380 B TW I757380B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/20—Bridges, shoes, throats, or other devices for withholding dirt, foam, or batch
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/225—Refining
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Abstract
板玻璃製造方法,係具備:熔解製程、澄清製程、以及成形製程。板玻璃製造方法,是以使氣相空間不會形成在澄清容器(2)內之方式,一邊使熔融玻璃(GM)接觸本體部(7)的內表面全部,一邊執行澄清製程。The plate glass manufacturing method comprises: a melting process, a clarification process, and a forming process. In the plate glass manufacturing method, the refining process is performed while bringing the molten glass (GM) into contact with the entire inner surface of the main body (7) so that the gas phase space is not formed in the refining vessel (2).
Description
[0001] 本發明,是關於製造板玻璃的方法、使用於該方法的澄清容器、以及含有該澄清容器的板玻璃製造裝置。The present invention is about the method for manufacturing plate glass, the clarification container used for the method, and the plate glass manufacturing apparatus containing this clarification container.
[0002] 如眾所周知,在液晶顯示器、有機EL顯示器等之平面顯示器,是使用板玻璃。近年,由於智慧型手機或者平板型終端的登場,平面顯示器的薄型化及輕量化,並且高精細化有所進展,伴隨於此,板玻璃的薄板化亦被推進著。作為玻璃基板之材質者,以使用變形或重力撓彎較小,在高溫過程下的尺寸安定性優秀的無鹼玻璃為適切。 [0003] 板玻璃,是經由:熔解製程、澄清製程、均質化製程、成形製程等之各製程而形成為薄板狀。例如於專利文獻1中,揭示出包含有進行脫泡處理之澄清製程的板玻璃製造方法,該脫泡處理,是在以白金或白金合金所構成的澄清容器中,在形成有氣相空間的狀態下使上述熔融玻璃通過的期間,藉由加熱熔融玻璃,使氣泡從該熔融玻璃釋出於氣相空間。並於澄清容器的上部,設有:連通至澄清容器內的氣相空間並且用以將氣相空間的氣體排出至外部的通氣部(通氣管)。 [先前技術文獻] [專利文獻] [0004] [專利文獻1] 日本特開2014-028734號公報[0002] As is well known, plate glass is used in flat-panel displays such as liquid crystal displays and organic EL displays. In recent years, due to the appearance of smartphones and tablet terminals, flat panel displays have been made thinner and lighter, and higher-definition has progressed. Along with this, sheet glass has also been reduced in thickness. As the material of the glass substrate, it is appropriate to use alkali-free glass with less deformation or gravity bending and excellent dimensional stability under high temperature process. [0003] Plate glass is formed into a thin plate through various processes such as a melting process, a clarification process, a homogenization process, and a forming process. For example,
[發明所要解決的問題] [0005] 在以往的板玻璃製造方法中,澄清容器內的氣相空間成為高溫,而會有易於在澄清容器的內表面形成揮發損耗的問題。又,澄清容器內的氣體從通氣部被排出時,氣體中所含有的白金揮發成分被冷卻而凝固混入於熔融玻璃中,恐有使板玻璃的品質降低之虞。 [0006] 本發明是有鑑於上述之缺失而研創的,是以良好地進行熔融玻璃的脫泡處理,並且製造高品質的板玻璃來作為技術上的課題。 [用以解決問題的手段] [0007] 本發明是用以解決上述的課題而研創,為一種板玻璃製造方法,是具備:在熔解槽熔解玻璃原料而生成熔融玻璃的熔解製程、及藉由在由白金或是白金合金所構成的澄清容器中使上述熔融玻璃通過而進行脫泡的澄清製程、以及藉由成形槽將上述澄清製程後的上述熔融玻璃成形為板玻璃的成形製程,之板玻璃製造方法,其特徵為:上述澄清容器,是具備:將上述熔融玻璃從上游往下游進行移載之中空狀的本體部、以及隔以間隔地配置在上述本體部的複數個區隔板;上述本體部,是具備設置於其上部並且將上述熔融玻璃中所產生的氣體予以排出的通氣部;上述區隔板,是具備:設置於其上部並且使由上述氣體所形成的氣泡通過的第一開口部、以及設在上述第一開口部的下方位置並且使上述熔融玻璃通過的第二開口部;以使氣相空間不會形成在上述澄清容器內之方式,一邊使上述熔融玻璃接觸上述本體部的內表面全部,並一邊執行上述澄清製程。 [0008] 根據此方法,在執行澄清製程時,藉由在澄清容器中之本體部的內部空間全部充滿熔融玻璃,而使氣相空間不會形成在本體部的內表面與熔融玻璃之間。又,設在本體部內的區隔板,係可以使由熔融玻璃中產生的氣體所形成的氣泡通過第一開口部,並朝向通氣部引導。藉此,可以防止白金如以往般地在高溫的氣相空間中從本體部的內表面揮發。因此,可防止白金對熔融玻璃的混入而良好地進行熔融玻璃的脫泡處理,並且能夠製造高品質的板玻璃。 [0009] 於上述的情形下,於上述熔解槽中之上述熔融玻璃的液面,是被設定在比上述本體部中之內表面的頂部更上方位置,以使上述熔融玻璃接觸於上述本體部的內表面全部為佳。藉此,使熔融玻璃到達在本體部中之內表面的頂部為止,而可以在本體部的內表面與熔融玻璃之間不形成氣相空間地執行澄清製程。 [0010] 本發明是用以解決上述的課題而研創,為一種澄清容器,是具備:將熔融玻璃從上游往下游進行移載之中空狀的本體部、以及隔以間隔地配置在上述本體部的複數個區隔板,且由白金或是白金合金所構成而成的澄清容器,其特徵為:上述本體部,是於其上部具備將上述熔融玻璃中所產生的氣體予以排出的通氣部;上述區隔板,是具備:設置於其上部並且使由上述氣體所形成的氣泡通過的第一開口部、以及設在上述第一開口部的下方位置並且使上述熔融玻璃通過的第二開口部。 [0011] 在執行澄清製程時,必須將熔融玻璃中所產生的氣泡引導至通氣部。在本發明中,澄清容器,係藉由使氣泡通過在區隔板的上部所形成的第一開口部,而可以確實地將該氣泡引導往通氣部,來良好地執行熔融玻璃的脫泡處理。 [0012] 在上述構成的澄清容器中,在比上述通氣部更上游側且位在緊鄰上述通氣部的上述區隔板,與上述通氣部的距離為10mm以上,300mm以下為佳。又,在比上述通氣部更下游側且位在緊鄰上述通氣部的上述區隔板,與上述通氣部的距離為10mm以上,300mm以下為佳。如上所述地,藉由使通氣部與區隔板以適當的距離分離開,可以極適切地將熔融玻璃中的氣泡引導至通氣部。 [0013] 於上述之構成的澄清容器中,上述區隔板的上述第一開口部,是比在上述區隔板之寬度方向中的中心部更偏置於上述寬度方向的一方側而成為佳。又,上述複數個區隔板,是包含:第一區隔板,其具有從其寬度方向的中心部朝向上述寬度方向的一方側偏置的第一開口部、以及第二區隔板,其具有從其寬度方向的中心部朝向上述寬度方向的另一方側偏置的第一開口部為佳。 [0014] 上述複數個區隔板,是位在比上述通氣部更上游側為佳。又,於所有上述複數個區隔板形成有上述第一開口部為佳。 [0015] 又,在本發明的澄清容器中,上述第一開口部,亦可以是在上述複數個區隔板的上部所形成的凹部。 [0016] 本發明的澄清容器,亦可以更具備配置在比上述複數個區隔板更下游側,並且沒有形成上述第一開口部的區隔板。如此地藉由在最下游側配置沒有形成第一開口部的區隔板,在將熔融玻璃從澄清容器往下一製程移載時,可以防止於熔融玻璃所產生的氣泡與熔融玻璃一起被移載往下一製程。 [0017] 本發明,是用以解決上述的課題而研創,為一種板玻璃製造裝置,是具備:熔解玻璃原料而生成熔融玻璃的熔解槽、及上述的澄清容器、以及將上述熔融玻璃成形為板玻璃的成形槽,之板玻璃製造裝置,其特徵為:在上述熔解槽中之上述熔融玻璃的液面,是設定在比上述本體部之內表面的頂部更上方位置。 [0018] 根據此構成,在執行澄清製程時,可以使熔融玻璃充滿於澄清容器之本體部的內部空間全部。藉此,氣相空間不會形成在本體部的內表面與熔融玻璃之間。因此,不會有如以往般地由於高溫的氣相空間而致使白金在本體部的內表面揮發的情形。藉此,防止揮發後的白金混入於熔融玻璃的事態而可良好地進行熔融玻璃的脫泡處理,並且能夠製造高品質的板玻璃。 [發明效果] [0019] 依據本發明,便能夠良好地進行熔融玻璃的脫泡處理,並且製造高品質的板玻璃。[Problems to be Solved by the Invention] [0005] In the conventional sheet glass manufacturing method, the gas phase space in the clarification container becomes high temperature, and there is a problem that volatilization loss is easily formed on the inner surface of the clarification container. Moreover, when the gas in a clarification container is discharged|emitted from a ventilation part, the platinum volatile component contained in a gas is cooled, solidified and mixed in a molten glass, and there exists a possibility that the quality of a plate glass may fall. [0006] The present invention was developed in view of the above-mentioned shortcomings, and it is a technical problem to perform the defoaming treatment of molten glass well and to manufacture high-quality plate glass. [Means for Solving the Problems] [0007] The present invention has been developed to solve the above-mentioned problems, and is a method for producing plate glass, comprising: a melting process for melting glass raw materials in a melting tank to generate molten glass; A clarification process in which the molten glass is passed through a clarification vessel made of platinum or a platinum alloy for degassing, and a molding process in which the molten glass after the clarification process is formed into a plate glass in a forming tank, The glass manufacturing method is characterized in that: the clarification container is provided with: a hollow main body portion for transferring the molten glass from upstream to downstream, and a plurality of partition plates arranged at intervals in the main body portion; The main body part is provided with a ventilation part provided on the upper part and which discharges the gas generated in the molten glass; an opening, and a second opening provided below the first opening and allowing the molten glass to pass therethrough; the molten glass is brought into contact with the The inner surface of the main body is completely covered, and the above-mentioned clarification process is performed at the same time. [0008] According to this method, when the refining process is performed, the inner space of the main body in the refining vessel is completely filled with molten glass, so that the gas phase space is not formed between the inner surface of the main body and the molten glass. In addition, the partition plate provided in the main body portion can guide the air bubbles formed by the gas generated in the molten glass to the ventilation portion through the first opening portion. Thereby, platinum can be prevented from volatilizing from the inner surface of the main body in the high-temperature gas phase space as in the past. Therefore, mixing of platinum into molten glass can be prevented, and the defoaming process of molten glass can be performed favorably, and high-quality plate glass can be produced. In the above-mentioned situation, the liquid level of the above-mentioned molten glass in the above-mentioned melting tank is set at a position higher than the top of the inner surface in the above-mentioned main body part, so that the above-mentioned molten glass is in contact with the above-mentioned main body part. All the inner surfaces are better. Thereby, until the molten glass reaches the top of the inner surface in the main body, the refining process can be performed without forming a gas-phase space between the inner surface of the main body and the molten glass. The present invention is in order to solve above-mentioned problem and research and create, is a kind of clarification vessel, is equipped with: molten glass is carried out from upstream to downstream to carry out the hollow main body part and be arranged in above-mentioned main body part at intervals A plurality of partition plates, and the clarification container formed by platinum or platinum alloy is characterized in that: the above-mentioned main body part is equipped with a ventilation part that discharges the gas generated in the above-mentioned molten glass on its upper part; The partition plate is provided with a first opening provided on the upper portion thereof and through which the air bubbles formed by the gas pass, and a second opening provided at a position below the first opening and through which the molten glass passes. . [0011] When performing the refining process, it is necessary to guide the air bubbles generated in the molten glass to the vent. In the present invention, the clarification vessel can reliably guide the air bubbles to the ventilation part by passing the air bubbles through the first opening formed in the upper part of the partition plate, so that the defoaming process of the molten glass can be favorably performed. . [0012] In the clarification vessel of the above-mentioned constitution, the distance from the above-mentioned ventilating portion is more than 10mm, preferably less than 300mm, on the upstream side of the above-mentioned ventilating portion and is positioned on the above-mentioned partition plate immediately adjacent to the above-mentioned ventilating portion. Moreover, the distance between the said partition plate and the said ventilation part is preferably 10 mm or more and 300 mm or less on the downstream side of the ventilation part and is located immediately adjacent to the ventilation part. As described above, by separating the vent portion and the partition plate by an appropriate distance, the air bubbles in the molten glass can be very appropriately guided to the vent portion. In the clarification vessel of above-mentioned constitution, the above-mentioned first opening of above-mentioned partition plate, is to be more offset to one side of above-mentioned width direction than the central part in the width direction of above-mentioned partition plate and become better . In addition, the plurality of partition plates include: a first partition plate having a first opening that is offset from a center portion in the width direction toward one side in the width direction, and a second partition plate, which It is preferable to have a 1st opening part offset toward the other side of the said width direction from the center part of the width direction. [0014] The plurality of partition plates are preferably located on the upstream side of the ventilation portion. Moreover, it is preferable that the said 1st opening part is formed in all the said some partition plates. [0015] Also, in the clarification container of the present invention, the above-mentioned first opening may also be a concave portion formed on the top of the above-mentioned plural partition plates. [0016] The clarification container of the present invention may also be further equipped with a partition plate that is arranged on the downstream side of the plurality of partition plates and does not form the first opening. By arranging the partition plate without the first opening on the most downstream side in this way, when the molten glass is transferred from the clarification vessel to the next process, it is possible to prevent the bubbles generated in the molten glass from being moved together with the molten glass. Load to the next process. The present invention is to be developed in order to solve the above-mentioned problems, and is a kind of plate glass manufacturing apparatus, which is equipped with: a melting tank for melting glass raw materials and generating molten glass, and the above-mentioned clarification vessel, and forming the above-mentioned molten glass into The plate glass forming tank, the plate glass manufacturing apparatus, is characterized in that the liquid level of the molten glass in the melting tank is set higher than the top of the inner surface of the main body. [0018] According to this configuration, when the clarification process is performed, the entire interior space of the body portion of the clarification vessel can be filled with molten glass. Thereby, a gas phase space is not formed between the inner surface of the main body portion and the molten glass. Therefore, platinum does not volatilize on the inner surface of the main body due to the high temperature gas phase space as in the past. Thereby, the situation in which the volatilized platinum is prevented from being mixed into the molten glass, the defoaming process of the molten glass can be performed favorably, and a high-quality plate glass can be produced. [Effects of the Invention] [0019] According to the present invention, the defoaming treatment of the molten glass can be favorably performed, and high-quality plate glass can be produced.
[0021] 以下,對於用以實施本發明的形態,一邊參照圖面一邊進行說明。第1圖至第10圖,是顯示在本發明中的板玻璃製造裝置以及板玻璃製造方法之一實施形態。 [0022] 如第1圖所示,於本實施形態的板玻璃製造裝置,從上游側依順序,是具備:熔解槽1、澄清容器2、均質化槽(攪拌槽)3、狀態調整槽4、成形槽5、以及連結各槽1~5的玻璃供給流路6a~6d。除此之外,板玻璃製造裝置,亦得以具備:用以將由成形槽5所成形的板玻璃GR進行徐冷的徐冷爐(圖示省略)以及在徐冷後切斷板玻璃GR的切斷裝置(圖示省略)。 [0023] 熔解槽1,是用以進行熔解製程的容器,該熔解製程,是將所投入的玻璃原料熔解而取得熔融玻璃GM的製程。熔解槽1,是藉由玻璃供給流路6a而連接於澄清容器2。澄清容器2,是用以進行澄清製程的容器,該澄清製程,是藉由澄清劑等之作用,將從熔解槽1所供給的熔融玻璃GM予以脫泡的製程。澄清容器2,是藉由玻璃供給流路6b而連接於均質化槽3。 [0024] 均質化槽3,是用以進行均質化製程的容器,該均質化製程是藉由攪拌翼等來攪拌澄清後的熔融玻璃GM,使其均一化的製程。均質化槽3,是藉由玻璃供給流路6c而連接於狀態調整槽4。狀態調整槽4,是用以進行狀態調整製程的容器,該狀態調整製程,是將熔融玻璃GM調整至適於成形的狀態。狀態調整槽4,是藉由玻璃供給流路6d而連接於成形槽5。 [0025] 成形槽5,是用以使熔融玻璃GM成形為所期望之形狀的容器。在本實施形態中,成形槽5,是藉由溢流下引(溢流 downdraw)法將熔融玻璃GM成形為板狀。詳細而言,成形槽5,其斷面形狀(與第1圖的紙面垂直相交的斷面形狀)是形成大致楔形狀,於該成形槽5的上部,形成有溢流溝(圖示省略)。 [0026] 成形槽5,是藉由玻璃供給流路6d使熔融玻璃GM被供給至溢流溝後,使熔融玻璃GM從溢流溝溢出,然後沿著成形槽5之兩側的側壁面(位在紙面之表背面側位置的側面)流下。成形槽5,是使流下後的熔融玻璃GM在側壁面的下頂部融合而成形為板狀。 [0027] 所成形的板玻璃GR,例如,其厚度為0.01~10mm,且是被利用在液晶顯示器、或有機EL顯示器等之平面顯示器、有機EL照明、太陽電池等的基板或者保護套。又,成形槽5,亦可以是藉由孔流下引(slot down draw)法等之其他的下引法來實施者亦可。 [0028] 以下,對於澄清容器2之具體的構成,一邊參照第2圖至第10圖一邊進行說明。澄清容器2,是具備:將熔融玻璃GM從上游往下游運送之中空狀的本體部7、在本體部7內隔以間隔所配置之複數個區隔板8、以及加熱本體部7的加熱部9。本體部7、區隔板8、以及加熱部9之任一者皆是由白金或是白金合金構成預定的形狀。 [0029] 本體部7,雖是構成具有預定長度的圓筒狀,不過並不受該形狀所限定,只要是中空狀具備有使熔融玻璃GM流動於內部的空間即可。於本體部7中之長邊方向的一端部(上游側端部)中,連接有:將熔解槽1與該本體部7連接的玻璃供給流路6a。於本體部7中之長邊方向的另一端部(下游側端部),連接有:將均質化槽3與本體部7連接的玻璃供給流路6b。 [0030] 本體部7,是具備用以將熔融玻璃GM中所產生的氣體予以排出的通氣部7a(通氣管)。通氣部7a,是以從本體部7的上部朝向上方突出之方式所設置。通氣部7a,是構成為筒狀(例如圓筒狀),並且固定在本體部7的上部外表面而與本體部7的內部連通。通氣部7a,是與本體部7同樣地由白金或是白金合金所構成。 [0031] 本體部7,是具有複數個筒狀體7b。本體部7,是由筒狀體7b與區隔板8交互地連結所成。筒狀體7b雖是構成為圓筒狀,不過並不限定於此形狀。通氣部7a,是可與複數個筒狀體7b中的一個一體地形成。 [0032] 區隔板8,雖是構成為圓板狀,不過是可以不受此形狀所限定地構成為與本體部7的形狀相對應之適切的形狀。區隔板8,其表面的一部分是固定在本體部7中之筒狀體7b的端面。區隔板8的直徑,是設定成與本體部7中之筒狀體7b的外徑相同。 [0033] 以下,是以複數個區隔板8之中,在通氣部7a的上游側,且是緊鄰該通氣部7a的區隔板(以下稱為「第一區隔板」)8a,以及在通氣部7a的下游側,且是緊鄰該通氣部7a的區隔板(以下稱為「第二區隔板」)8b為例子,一邊參照第3圖至第6圖一邊進行說明。 [0034] 又,在以下的說明中,將通過各區隔板8之中心部O的垂線稱為「第一中心線」(以符號Y1表示),將通過區隔板8之中心部O的水平線稱為「第二中心線」(以符號X1表示)。又,將沿著第一中心線Y1的方向稱為「上下方向」(以符號Y表示),將沿著第二中心線X1的方向稱為「寬度方向」(以符號X表示)。又,於各區隔板8,將比第一中心線Y1還要上側的部分稱為該區隔板8的「上部」,將比第一中心線Y1還要下側的部分稱為該區隔板8的「下部」。 [0035] 於本體部7的長邊方向上,第一區隔板8a與通氣部7a的距離D1,是以設定成10mm以上,300mm以下為佳。又,第二區隔板8b與通氣部7a的距離D2,是以設定成10mm以上,300mm以下為佳。 [0036] 第一區隔板8a及第二區隔板8b,係具備:設置在其上部,並且供由產生在熔融玻璃GM中的氣體所形成的氣泡B通過的第一開口部10、以及設置在第一開口部10的下方位置,並且供熔融玻璃GM通過的第二開口部11。如第3圖至第6圖所示,第一開口部10,是形成在比區隔板8的周緣部更內側的貫通孔。第一開口部10,是形成在比第二開口部11更上方位置。第二開口部11的開口面積,是設定為比第一開口部10的開口面積還大。 [0037] 第一開口部10,其主要是用來供由產生在熔融玻璃GM中的氣體所形成的氣泡B流通。另一方面,第二開口部11,其主要是用來供熔融玻璃GM流通。 [0038] 第一區隔板8a以及第二區隔板8b的第一開口部10,雖如第4圖所示,構成中心角為大約90度的扇形形狀,不過並不受該形狀所限定。第一區隔板8a的第一開口部10,如第4圖及第5圖所示,是相對於第一區隔板8a的中心部O,偏置於寬度方向X的一方側。 [0039] 亦即,第一區隔板8a的第一開口部10,如第5圖所示地,是形成在:相對於第一中心線Y1為偏置在寬度方向X的一方側(對第5圖之紙面而言為右側)的位置。又,第二區隔板8b的第一開口部10,相對於第二區隔板8b的中心部O是偏置於寬度方向X的另一方側。亦即,第二區隔板8b的第一開口部10,如第6圖所示地,是形成在:相對於第一中心線Y1為偏置在寬度方向X的另一方側(對第6圖之紙面而言為左側)的位置。換言之,第二區隔板8b的第一開口部10,於寬度方向X上,是偏置在與第一區隔板8a的第一開口部10為相反側上。 [0040] 第一區隔板8a的第二開口部11,在正視觀察下是構成為橢圓狀。該第二開口部11的中心部,是與第一區隔板8a的中心部O一致。第二區隔板的第二開口部11,是形成在該第二區隔板8b的下部。該第二開口部11,在正視觀察下是構成為半圓形。具體上,第二區隔板8b的第二開口部11,是以其直線部位在上方,其圓弧部位在比直線部還下方的方式形成於第二區隔板8b。該第二開口部11的中心部,是位在比第二區隔板8b的中心部O還要朝下方偏差的位置。因此,第一區隔板8a的第二開口部11,與第二區隔板8b的第二開口部11,在正視觀察下,是成為在上下方向Y的位置上有所偏差的狀態。如此地,藉由使第二開口部11的形成位置於各區隔板8(8a、8b)中有所不同,使流動在本體部7的熔融玻璃GM蛇行,便能夠進行良好的脫泡處理。 [0041] 加熱部9,如第2圖所示,是具備:以圍住本體部7的端部周緣之方式所形成的凸緣部12、以及形成於凸緣部12之上部的電極部13。凸緣部12及電極部13,是與本體部7同樣地由白金或是白金合金所構成。加熱部9,是藉由對電極部13施加一預定電壓,來將本體部7直接地加熱。藉此,澄清容器2,於澄清製程中可將流動在本體部7內的熔融玻璃GM維持在預定溫度。 [0042] 如第7圖所示,於熔解槽1中之熔融玻璃GM的液面GS,是設定在與本體部7之內表面的頂部(頂點)7c更上方位置、或是設定在與該頂部7c相同位置。該高低差H,雖設在0mm以上、200mm以下,不過並不受該範圍所限定。藉由該設定,本體部7的內部空間係全部由從熔解槽1所流入的熔融玻璃GM所充滿。亦即,在本體部7的內部中,該本體部7的上部內表面與熔融玻璃GM並無分離開,而是該內表面全部與熔融玻璃GM成為接觸(請參照第3圖)。如此地,藉由熔融玻璃GM接觸於本體部7的內表面全部,於本體部7不會形成氣相空間。 [0043] 配置在本體部7內的區隔板8之中,於配置在最下游側的區隔板8c(請參照第2圖),是沒有形成第一開口部10。藉由該區隔板8,可以防止於熔融玻璃GM中所產生的氣泡B被輸送至澄清容器2的下游側。 [0044] 第8圖至第10圖,是顯示區隔板8的其他例子。在此等的例子中,第一開口部10的構成是與第5圖、第6圖所示的例子不同。在第8圖所示的例子中,作為區隔板8的第一開口部10,是形成有:將區隔板8的上端切缺而成的凹部。該凹部,是以從區隔板8的上緣部朝向區隔板8的中心部O凹下的方式所形成。在該例子中,藉由使區隔板8的周緣部接觸於:在本體部7中之筒狀體7b的內表面,來構成該本體部7為佳。亦即,區隔板8的外徑,是設定為與筒狀體7b的內徑相同。 [0045] 在第9圖所示的例子中,是複數個(二個)第一開口部10形成於區隔板8。具體上,是形成有夾隔著該區隔板8之第一中心線Y1的一對第一開口部10。各第一開口部10,是相對於區隔板8的第一中心線Y1偏置於寬度方向X。又,一對的第一開口部10,是以相對於第一中心線Y1成線對稱的方式所設置。 [0046] 在第10圖所示的例子中,第一開口部10,是構成為半圓形。具體上,第一開口部10的直線部分是位於下方位置,圓弧部分是位於上方位置的方式形成於區隔板8。又,第一開口部10的中心部,是相對於區隔板8的中心部O偏置於寬度方向X。亦即,第一開口部10,其通過該中心部的垂線(中心線)Y2,是位在比區隔板8的第一中心線Y1更朝向寬度方向X的一方側(右側)偏移。因此,第一開口部10,是相對於區隔板8的第一中心線Y1成為非對稱(相對於第一中心線Y1沒有構成線對稱)。 [0047] 以下,對於使用上述構成的板玻璃製造裝置來製造板玻璃GR的方法進行說明。本方法,是在熔解槽1使原料玻璃熔解(熔解製程)來取得熔融玻璃GM。於玻璃原料中調配有澄清劑,於熔融玻璃GM,藉由該澄清劑的作用而產生氣體(氣泡)。作為澄清劑者,可以使用As2
O3
、Sb2
O3
、SnO2
、Fe2
O3
、SO3
、F、Cl等。不過As2
O3
及Sb2
O3
,由於是環境負荷物質所以應該極度避免其使用,以SnO2
作為澄清劑來使用最佳。 [0048] 在澄清製程中,係使從熔解槽1經由玻璃供給流路6a所供給的熔融玻璃GM,從在澄清容器2中之本體部7的一端部(上游)往另一端部(下游)移動。本體部7,是藉由加熱部9所加熱,來將流動之熔融玻璃GM的溫度維持於1300~1500℃。在該澄清製程中,是使藉由澄清劑的氧化還元作用所產生之氣體而起因的氣泡B上浮(請參照第3圖)。該氣泡B,是與熔融玻璃GM一同通過各區隔板8的第一開口部10,然後從面向通氣部7a之熔融玻璃GM的液面成為氣體而被釋放出。氣體,最終是從通氣部7a往本體部7外被排出。又,通過了通氣部7a的氣泡B,亦可能是通過位在通氣部7a之下游側的區隔板8(第二區隔板8b)的第一開口部10而逆流,然後作為氣體從該通氣部7a被排出。 [0049] 然後,將實施了澄清(脫泡處理)後的熔融玻璃GM,經過由均質化槽3所進行的均質化製程、以及由狀態調整槽4所進行的狀態調整製程而移載至成形槽5。在成形製程中,藉由成形槽5將熔融玻璃GM成形製為板玻璃GR(請參照第1圖)。然後,板玻璃GR,經過由徐冷爐進行的徐冷製程,由切斷裝置進行的切斷製程,而形成預定尺寸。或者,板玻璃GR,在徐冷製程後,沒有被切斷地被捲取成滾筒狀。 [0050] 依據以上所說明之本實施形態的板玻璃製造方法,在執行澄清製程時,熔融玻璃GM是充滿於澄清容器2之本體部7的內部空間全部。亦即,熔融玻璃GM,是一邊接觸於本體部7的內表面全部(全面),一邊在本體部7從上游往下游流動。因此,在本體部7的內表面與熔融玻璃GM之間,沒有形成氣相空間。 [0051] 因此,在本體部7的內表面中,白金不會如以往般地由於高溫的氣相空間而揮發。藉此,可以防止如以往般地會有揮發後的白金混入於熔融玻璃GM的事態。又,設在本體部7內的區隔板8,由於具有使熔融玻璃GM中所產生的氣泡B通過的第一開口部10,而可以使熔融玻璃GM中的氣體(氣泡B)通過該第一開口部10而從通氣部7a確實地排出。 [0052] 又,本發明,並不受上述實施形態的構成所限定,也不受上述的作用效果所限定。本發明,在不超出本發明之實質要旨的範圍下是可以有各種的變更。 [0053] 在上述的實施形態中,雖是顯示出將區隔板8的第一開口部10偏置於比區隔板8的中心部O更朝向寬度方向的例子,但並不受此所限定。第一開口部10,其中心部亦可以與區隔板8的中心部O在寬度方向X上為一致的方式來構成。 [0054] 在上述的實施形態中,雖是顯示出將複數個區隔板8配置在通氣部7a的上游側及下游側的例子,但並不受此所限定。在本發明中,例如,可以採用將複數個區隔板8只有配置在比通氣部7a更上游側的構成。此情形時,亦可以在通氣部7a的下游側,只配置不具有第一開口部10的區隔板8來作為其構成。 [0055] 在上述的實施形態中,雖是例示出在本體部7具備有一個通氣部7a的澄清容器2,但並不限定於此構成。於本體部7,亦可以在其長邊方向上隔以間隔地具備複數個通氣部7a。於此情形時,可以將複數個區隔板8配置在:比位在最下游側的通氣部7a還要上游側。又,亦可以在比最下游側的通氣部7a更下游側處,配置具備第一開口部10及第二開口部11的區隔板8,也可以配置不具有第一開口部10(只具有第二開口部11)的區隔板8。 [0056] 在上述的實施形態中,雖是例示出具有一個熔解槽1的板玻璃製造裝置,但本發明並不受此構成所限定。板玻璃製造裝置,亦可以具備有複數個熔解槽1。[0021] Hereinafter, the embodiments for implementing the present invention will be described with reference to the drawings. FIGS. 1 to 10 show one embodiment of a plate glass manufacturing apparatus and a plate glass manufacturing method according to the present invention. As shown in Fig. 1, in the plate glass manufacturing apparatus of the present embodiment, in order from the upstream side, it is equipped with: a
[0057]1‧‧‧熔解槽2‧‧‧澄清容器3‧‧‧均質化槽(攪拌槽)4‧‧‧狀態調整槽5‧‧‧成形槽6a~6d‧‧‧玻璃供給流路7‧‧‧本體部7a‧‧‧通氣部7b‧‧‧筒狀體8‧‧‧區隔板8a‧‧‧第一區隔板8b‧‧‧第二區隔板9‧‧‧加熱部10‧‧‧第一開口部11‧‧‧第二開口部12‧‧‧凸緣部13‧‧‧電極部D1‧‧‧第一區隔板8a與通氣部7a的距離D2‧‧‧第二區隔板8b與通氣部7a的距離GM‧‧‧熔融玻璃GR‧‧‧板玻璃GS‧‧‧液面H‧‧‧高低差O‧‧‧中心部X‧‧‧寬度方向X1‧‧‧第二中心線Y‧‧‧上下方向Y1‧‧‧第一中心線[0057] 1‧‧‧
[0020] 第1圖是顯示板玻璃製造裝置之整體構成的側面圖。 第2圖是澄清容器的側面圖。 第3圖是澄清容器的部分斷面圖。 第4圖是第2圖的IV-IV線斷面圖。 第5圖是第一區隔板的正面圖。 第6圖是第二區隔板的正面圖。 第7圖是將澄清容器及熔解槽並列顯示的部分斷面圖。 第8圖是顯示區隔板之其他例子的正面圖。 第9圖是顯示區隔板之其他例子的正面圖。 第10圖是顯示區隔板之其他例子的正面圖。Fig. 1 is a side view showing the overall configuration of a plate glass manufacturing apparatus. Figure 2 is a side view of the clarification container. Figure 3 is a partial cross-sectional view of the clarification container. Figure 4 is a cross-sectional view taken along the line IV-IV of Figure 2. Figure 5 is a front view of the first zone partition. Figure 6 is a front view of the second partition. Figure 7 is a partial cross-sectional view showing the clarification vessel and the melting tank side by side. Fig. 8 is a front view of another example of the partition plate of the display area. Fig. 9 is a front view of another example of the partition plate of the display area. Fig. 10 is a front view of another example of the partition plate in the display area.
7‧‧‧本體部 7‧‧‧Main body
7a‧‧‧通氣部 7a‧‧‧Ventilation
7b‧‧‧筒狀體 7b‧‧‧cylindrical body
8a‧‧‧第一區隔板
8a‧‧‧
8b‧‧‧第二區隔板 8b‧‧‧Second area partition
10‧‧‧第一開口部 10‧‧‧First opening
11‧‧‧第二開口部 11‧‧‧Second opening
D1‧‧‧第一區隔板8a與通氣部7a的距離
D1‧‧‧Distance between the
D2‧‧‧第二區隔板8b與通氣部7a的距離
D2‧‧‧Distance between the
GM‧‧‧熔融玻璃 GM‧‧‧Fused Glass
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