TWI757197B - Friction stir welding adapter having a forging force tansmission system - Google Patents

Friction stir welding adapter having a forging force tansmission system Download PDF

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Publication number
TWI757197B
TWI757197B TW110120280A TW110120280A TWI757197B TW I757197 B TWI757197 B TW I757197B TW 110120280 A TW110120280 A TW 110120280A TW 110120280 A TW110120280 A TW 110120280A TW I757197 B TWI757197 B TW I757197B
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Taiwan
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tool
friction stir
stir welding
head
handle
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TW110120280A
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Chinese (zh)
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TW202210205A (en
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劉德騏
林派臣
莊鎮瑋
黃智威
顏煥杰
黃建勳
陳松江
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國立中正大學
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Abstract

The present invention discloses a friction stir welding adapter having a head seat assembly. The friction stir welding tool holder includes a tool holder cone, a spring seat, at least a tool holder spring, a pin locking ring and a pin. In the present invention, the forging force is provided by the tool holder spring. Therefore, when the pin follows the surface of the workpiece, only a slight change will be made to the elastic force of the tool holder spring without causing a huge change or disappearance of the forging force, which can overcome the problem that the uneven surface of the workpiece affects the welding quality.

Description

具有頂鍛力傳遞系統的摩擦攪拌焊接頭 Friction stir welded joint with upsetting force transmission system

本發明是關於一種具有頂鍛力傳遞系統的摩擦攪拌焊接頭。 The present invention relates to a friction stir welding joint with an upsetting force transmission system.

摩擦攪拌焊接技術是通過刺入兩工件之間的刀頭對工件轉動摩擦,將刀頭的機械動能轉換成熱能,使得兩工件被摩擦部分因受熱而塑性變形,使兩工件因為材質攪拌而達成結合的目的。 The friction stir welding technology converts the mechanical kinetic energy of the tool head into thermal energy by rubbing the tool head between the two workpieces, so that the friction part of the two workpieces is plastically deformed due to heat, so that the two workpieces are achieved by material stirring. combined purpose.

摩擦攪拌焊接時,如果兩工件的表面不平坦,可能導致頂鍛力的巨大變化或消失而產生不良品,因此,如何避免該問題,實是本領域技術人員所思量的。 During friction stir welding, if the surfaces of the two workpieces are not flat, the upsetting force may change greatly or disappear, resulting in defective products. Therefore, how to avoid this problem is really considered by those skilled in the art.

本發明之主要目的在於提供一種具有頂鍛力傳遞系統的摩擦攪拌焊接頭。 The main purpose of the present invention is to provide a friction stir welded joint with an upsetting force transmission system.

為了達成上述及其他目的,本發明提供一種具有頂鍛力傳遞系統的摩擦攪拌焊接頭,其是供裝設於一工具機的一加工軸,該加工軸具有一旋轉主軸及一容置該旋轉主軸的主軸架,該摩擦攪拌焊接頭包括:一頭座組,供固接於該主軸架,該頭座組具有一頭座容置腔; 一摩擦攪拌焊接刀把,容置於該頭座容置腔並供連接於該旋轉主軸,該摩擦攪拌焊接刀把具有一受該旋轉主軸驅動旋轉的刀具,該摩擦攪拌焊接刀把包括:一刀把錐體,其一端供連接於該旋轉主軸;一彈簧座;至少一刀把彈簧,設於該刀把錐體及該彈簧座之間;一刀具鎖固環,固接於該彈簧座並具有一刀具容置槽;以及一刀具,設於該刀具容置槽且具有一自該刀具容置槽突出的加工端,該刀具可受該旋轉主軸驅動旋轉;其中,該彈簧座、該刀把彈簧、該刀具鎖固環及該刀具可相對該刀把錐體軸向位移。 In order to achieve the above and other objects, the present invention provides a friction stir welding joint with an upsetting force transmission system, which is provided for a machining shaft of a machine tool, and the machining shaft has a rotating main shaft and a rotating shaft for accommodating the rotating shaft. The main shaft frame of the main shaft, the friction stir welding head includes: a head seat group for fixing on the main shaft frame, the head seat group has a head seat accommodating cavity; A friction stir welding tool handle, which is accommodated in the head seat accommodating cavity and is connected to the rotating spindle, the friction stir welding tool handle has a tool that is driven to rotate by the rotating spindle, and the friction stir welding tool handle includes: a handle cone , one end of which is connected to the rotating spindle; a spring seat; at least one tool handle spring, which is arranged between the tool handle cone and the spring seat; a tool locking ring, which is fixed on the spring seat and has a tool accommodating a slot; and a tool, disposed in the tool accommodating slot and having a machining end protruding from the tool accommodating slot, the tool can be driven to rotate by the rotating spindle; wherein, the spring seat, the tool handle spring, the tool lock The fixing ring and the cutter can be displaced axially relative to the cone of the cutter handle.

本發明中,由於頂鍛力是由刀把彈簧所提供,因此在刀具跟隨工件表面的過程中僅會使刀把彈簧的彈力產生些微變化,而不會造成頂鍛力的巨大變化或消失,進而克服因工件表面不平坦而影響焊接品質的問題。 In the present invention, since the upsetting force is provided by the handle spring, the elastic force of the handle spring will only change slightly during the process of the tool following the workpiece surface, without causing a huge change or disappearance of the upsetting force, thereby overcoming the The problem of affecting the welding quality due to the uneven surface of the workpiece.

1:旋轉主軸 1: Rotate the spindle

2:主軸架 2: Spindle frame

10:滾珠軸承襯套 10: Ball bearing bushing

20:滾珠軸承 20: Ball bearing

30:活塞彈簧 30: Piston Spring

40:活塞 40: Piston

50:第一導柱 50: The first guide post

60:第一線性軸承 60: The first linear bearing

70:第二導柱 70: Second guide post

80:第二線性軸承 80: Second linear bearing

90:線性軸承固定環 90: Linear bearing retaining ring

91:第一軸承孔 91: The first bearing hole

92:第二軸承孔 92: Second bearing hole

93:活塞穿孔 93: Piston Perforation

95:第二冷卻流道 95: Second cooling channel

100:導柱固定環 100: Guide post retaining ring

110:第一隔熱環 110: The first heat insulation ring

115:第二隔熱環 115: Second thermal insulation ring

120:流體參數感測器 120: Fluid parameter sensor

200:頭座組 200: Headset

210:頭座 210: Head seat

211:頭座上部 211: Upper head seat

212:頭座下部 212: The lower part of the head seat

220:頭座法蘭 220: Head seat flange

230:活塞固定盤 230: Piston fixed disc

300:靜軸肩總成 300: Static shaft shoulder assembly

301:刀孔 301: Knife hole

302:軸肩 302: Shoulder

303:氣體噴嘴盤 303: Gas Nozzle Disc

304:氣體噴嘴 304: Gas Nozzle

310:退刀壓環 310: Retraction ring

320:靜軸肩環 320: Static shaft shoulder ring

400:摩擦攪拌焊接刀把 400: Friction stir welding handle

410:刀把錐體 410: Knife handle cone

411:拉桿螺栓 411: Tie rod bolt

412:花鍵滑接段 412: Spline Sliding Section

413:襯套容置段 413: Bushing accommodating section

414:第一鍵接槽 414: First key slot

415:錐體流道 415: Cone runner

416:閥門 416: Valve

417:錐體容置腔 417: Cone accommodating cavity

420:扭力傳遞系統 420: Torque Transmission System

421:花鍵襯套 421: Spline Bushing

4211:襯套外表面 4211: Bushing outer surface

4212:襯套鍵接槽 4212: Bushing key slot

422:第一平行鍵 422: First Parallel Key

423:花鍵軸心 423: Spline shaft

4231:花鍵頭端 4231: Spline head end

4232:花鍵尾端 4232: Spline end

4233:花鍵鍵接槽 4233: Spline key slot

424:彈簧座 424: Spring seat

4241:第二鍵接槽 4241: Second key slot

425:第二平行鍵 425: Second Parallel Key

426:刀具鎖固環 426: Tool locking ring

4261:刀具容置槽 4261: Tool accommodating slot

427:第一冷卻流道 427: First cooling runner

430:刀把彈簧 430: Knife handle spring

440:刀具 440: Knives

450:閥體 450: valve body

第1圖為本發明摩擦攪拌焊接頭其中一實施例的立體圖。 FIG. 1 is a perspective view of one embodiment of the friction stir welding joint of the present invention.

第2圖為本發明摩擦攪拌焊接頭其中一實施例另一角度的立體圖。 FIG. 2 is a perspective view of an embodiment of the friction stir welding joint of the present invention from another angle.

第3圖為本發明摩擦攪拌焊接頭其中一實施例的分解圖,主要表現扭力傳遞系統。 Fig. 3 is an exploded view of one embodiment of the friction stir welding joint of the present invention, mainly showing the torque transmission system.

第4圖為本發明摩擦攪拌焊接頭其中一實施例的另一分解圖,主要表現靜軸肩系統。 FIG. 4 is another exploded view of one embodiment of the friction stir welding head of the present invention, mainly showing the static shaft shoulder system.

第5圖為本發明摩擦攪拌焊接頭其中一實施例的另一分解圖,主 要表現活塞、第一導柱及第二導柱,摩擦攪拌焊接刀把及部分元件省略未繪示。 Fig. 5 is another exploded view of one embodiment of the friction stir welding joint of the present invention, the main To represent the piston, the first guide post and the second guide post, the friction stir welding tool handle and some components are omitted and not shown.

第6圖為本發明摩擦攪拌焊接頭其中一實施例的剖面示意圖。 FIG. 6 is a schematic cross-sectional view of an embodiment of the friction stir welding joint of the present invention.

第7圖為本發明摩擦攪拌焊接頭其中一實施例另一角度的剖面示意圖。 FIG. 7 is a schematic cross-sectional view of an embodiment of the friction stir welding joint of the present invention from another angle.

第8圖為本發明摩擦攪拌焊接頭其中一實施例焊接工序的剖面示意圖。 FIG. 8 is a schematic cross-sectional view of the welding process of an embodiment of the friction stir welded joint of the present invention.

第9圖為本發明摩擦攪拌焊接頭其中一實施例退刀工序的剖面示意圖。 FIG. 9 is a schematic cross-sectional view of a tool retracting process of an embodiment of the friction stir welded joint of the present invention.

第10圖為本發明摩擦攪拌焊接刀把其中一實施例的立體圖。 Fig. 10 is a perspective view of one embodiment of the friction stir welding tool handle of the present invention.

第11圖為本發明摩擦攪拌焊接刀把其中一實施例的分解圖。 Fig. 11 is an exploded view of one embodiment of the friction stir welding tool handle of the present invention.

第12圖為本發明摩擦攪拌焊接刀把其中一實施例的剖面示意圖。 FIG. 12 is a schematic cross-sectional view of one embodiment of the friction stir welding tool handle of the present invention.

第13圖為本發明摩擦攪拌焊接刀把其中一實施例焊接工序的剖面示意圖。 FIG. 13 is a schematic cross-sectional view of the welding process of one embodiment of the friction stir welding knife handle of the present invention.

請參考第1至9圖,所繪示者為本發明摩擦攪拌焊接頭(以下簡稱焊接頭)的其中一實施例。焊接頭可裝設於工具機的加工軸,用以對二工件進行摩擦攪拌焊接,加工軸具有一旋轉主軸1及一容置旋轉主軸1的主軸架2,焊接頭包括一頭座組200、一靜軸肩總成300、一摩擦攪拌焊接刀把400(以下簡稱焊接刀把)、一滾珠軸承襯套10、至少一滾珠軸承20、至少一活塞彈簧30、至少一活塞40、至少一第一導柱50、至少一第一線性軸承60、至少一第二導柱70、至少一第二線性軸承80、一線性軸承固定環90、一導柱固定環100、一第一隔熱環110、一第二隔熱環115及一流體參數感測器120。 Please refer to FIGS. 1 to 9, which are one embodiment of the friction stir welding head (hereinafter referred to as the welding head) of the present invention. The welding head can be installed on the machining shaft of the machine tool to perform friction stir welding on two workpieces. The machining shaft has a rotating spindle 1 and a spindle frame 2 for accommodating the rotating spindle 1. The welding head includes a head seat group 200, a Static shaft shoulder assembly 300, one friction stir welding handle 400 (hereinafter referred to as welding handle), one ball bearing bush 10, at least one ball bearing 20, at least one piston spring 30, at least one piston 40, at least one first guide post 50. At least one first linear bearing 60, at least one second guide post 70, at least one second linear bearing 80, a linear bearing fixing ring 90, a guide post fixing ring 100, a first heat insulation ring 110, a The second thermal insulation ring 115 and a fluid parameter sensor 120 .

頭座組200供固接於主軸架2,頭座組200內部圍構一頭座容置腔,頭座組200包括一頭座210、一頭座法蘭220及活塞固定盤230,頭座210供固接於主軸架2,頭座法蘭220設於頭座210遠離主軸架2的一端。為了組裝上的方便,頭座210又可分為頭座上部211及頭座下部212,頭座上部211設有油壓管路及冷卻管路,頭座下部212大致界定了頭座容置腔的側面輪廓。 The head seat group 200 is for fixing on the main shaft frame 2, and a head seat accommodating cavity is enclosed inside the head seat group 200. The head seat group 200 includes a head seat 210, a head seat flange 220 and a piston fixing plate 230. The head seat 210 is used for fixing Connected to the spindle frame 2 , the head seat flange 220 is disposed at one end of the head seat 210 away from the spindle frame 2 . For the convenience of assembly, the head base 210 can be further divided into an upper head base 211 and a lower head base 212. The upper head base 211 is provided with oil pressure pipelines and cooling pipelines, and the lower head base 212 roughly defines the head base accommodating cavity side profile.

靜軸肩總成300可相對軸向位移地設於頭座組200遠離主軸架2的一側,更明確地說,靜軸肩總成300可相對軸向位移地嵌設於頭座法蘭220,靜軸肩總成300具有一刀孔301、一環繞刀孔301的軸肩302、一環繞軸肩302的氣體噴嘴盤303及至少一個形成於氣體噴嘴盤303的氣體噴嘴304,其中軸肩302較氣體噴嘴盤303更為凸出而能夠在摩擦攪拌焊接時壓抵工件。更明確地說,靜軸肩總成300包括一退刀壓環310及一靜軸肩環320,退刀壓環310設於頭座組200遠離主軸架2的一側,靜軸肩環320連接於退刀壓環310但不與頭座組200直接接觸,刀孔301、軸肩302、氣體噴嘴盤303及氣體噴嘴304是形成於靜軸肩環320。 The static shaft shoulder assembly 300 is disposed on the side of the head seat group 200 away from the main shaft frame 2 in a relatively axially displaceable manner. More specifically, the static shaft shoulder assembly 300 is embedded in the head seat flange in a relatively axially displaceable manner 220, the static shaft shoulder assembly 300 has a knife hole 301, a shaft shoulder 302 surrounding the knife hole 301, a gas nozzle disk 303 surrounding the shaft shoulder 302, and at least one gas nozzle 304 formed in the gas nozzle disk 303, wherein the shaft shoulder 302 is more protruding than the gas nozzle plate 303 and can press against the workpiece during friction stir welding. More specifically, the static shaft shoulder assembly 300 includes a tool retraction pressure ring 310 and a static shaft shoulder ring 320. The tool retraction pressure ring 310 is disposed on the side of the head seat group 200 away from the main shaft frame 2, and the static shaft shoulder ring 320 The knife hole 301 , the shaft shoulder 302 , the gas nozzle plate 303 and the gas nozzle 304 are formed on the static shaft shoulder ring 320 , which is connected to the retracting pressure ring 310 but not in direct contact with the head seat set 200 .

焊接刀把400容置於頭座容置腔並供連接於旋轉主軸1,其具有一刀把錐體410、一扭力傳遞系統420、至少一刀把彈簧430、一刀具440及一閥體450。刀把錐體410一端供連接於旋轉主軸1並設有一拉桿螺栓411,該刀把錐體410具有一錐體容置腔417,錐體容置腔417具有一花鍵滑接段412、一鄰接花鍵滑接段412的襯套容置段413及一形成於襯套容置段413的第一鍵接槽414;為了冷卻及刀把控制等目的,刀把錐體410中還形成有一錐體流道415,錐體流道415具有一閥門416,錐體流道415在摩擦攪拌焊接時可被導入氣體流。扭力傳遞系統420包括一花鍵襯套421、一第一平行鍵422、一花鍵軸心423、一彈簧座424、一第二平行鍵425及一刀具鎖固環426。花鍵襯套421容置於襯套容置段413,花 鍵襯套421具有一襯套外表面4211及一形成於襯套外表面4211的襯套鍵接槽4212。第一平行鍵422鍵接於刀把錐體410及花鍵襯套421之間而容置於第一鍵接槽414及襯套鍵接槽4212中,用以在刀把錐體410及花鍵襯套421之間傳遞扭力。 花鍵軸心423可軸向滑移地穿設並鍵接於花鍵襯套421,花鍵軸心423具有一可於花鍵滑接段412軸向滑移的花鍵頭端4231及一花鍵尾端4232,花鍵尾端4232並未容置於花鍵襯套421內且形成有一花鍵鍵接槽4233。彈簧座424具有一彈簧座容置腔及一形成於彈簧座容置腔的第二鍵接槽4241,彈簧座容置腔用以容置花鍵軸心423的一部份。第二平行鍵425鍵接於花鍵軸心423及彈簧座424之間而容置於花鍵鍵接槽4233及第二鍵接槽4241中,用以在花鍵軸心423及彈簧座424之間傳遞扭力。刀具鎖固環426固接於彈簧座424並具有一刀具容置槽4261。扭力傳遞系統420中還形成有一第一冷卻流道427,第一冷卻流道427延伸經過花鍵軸心423、彈簧座424及刀具鎖固環426,且靜軸肩總成300的氣體噴嘴304連通於第一冷卻流道427。刀把彈簧430設於刀把錐體410及彈簧座424之間,主要用以提供摩擦攪拌焊接所需的頂鍛力(forge force)。刀具440設於刀具容置槽4261且具有一自刀具容置槽4261突出的加工端,並且,刀具440的一部份可自靜軸肩總成300的刀孔301突出。通過扭力傳遞系統420,扭力可以從刀把錐體410傳遞至刀具440,同時又允許花鍵軸心423、彈簧座424、刀具鎖固環426及刀具440可相對刀把錐體410軸向位移。 The welding handle 400 is accommodated in the head seat accommodating cavity and is connected to the rotating spindle 1 . One end of the handle cone 410 is connected to the rotating spindle 1 and is provided with a pull rod bolt 411. The handle cone 410 has a cone accommodating cavity 417, and the cone accommodating cavity 417 has a spline sliding section 412, an adjacent spline The bushing accommodating section 413 of the key sliding section 412 and a first keying groove 414 formed in the bushing accommodating section 413; for the purposes of cooling and tool handle control, the tool handle cone 410 is also formed with a conical flow channel 415, the cone flow channel 415 has a valve 416, and the cone flow channel 415 can be introduced into the gas flow during friction stir welding. The torque transmission system 420 includes a spline bushing 421 , a first parallel key 422 , a spline shaft 423 , a spring seat 424 , a second parallel key 425 and a tool locking ring 426 . The spline bushing 421 is accommodated in the bushing accommodating section 413, and the spline bushing 421 is The key bushing 421 has a bushing outer surface 4211 and a bushing keying groove 4212 formed on the bushing outer surface 4211 . The first parallel key 422 is keyed between the handle cone 410 and the spline bushing 421 and is accommodated in the first keying groove 414 and the bushing keying groove 4212 for connecting the handle cone 410 and the spline bushing Torque is transmitted between the sleeves 421 . The spline shaft 423 is axially slidable and is keyed to the spline bushing 421 . The spline shaft 423 has a spline head end 4231 that can slide axially on the spline slidable section 412 and a spline head end 4231 . The spline end 4232 is not accommodated in the spline bush 421 and has a spline connection groove 4233 formed thereon. The spring seat 424 has a spring seat accommodating cavity and a second keying groove 4241 formed in the spring seat accommodating cavity. The spring seat accommodating cavity is used for accommodating a part of the spline shaft 423 . The second parallel key 425 is keyed between the spline shaft 423 and the spring seat 424 and is accommodated in the spline key groove 4233 and the second key groove 4241 for connecting the spline shaft 423 and the spring seat 424 transfer torque. The tool locking ring 426 is fixed on the spring seat 424 and has a tool accommodating groove 4261 . A first cooling channel 427 is also formed in the torque transmission system 420 , the first cooling channel 427 extends through the spline shaft 423 , the spring seat 424 and the tool locking ring 426 , and the gas nozzle 304 of the static shaft shoulder assembly 300 communicated with the first cooling channel 427 . The handle spring 430 is disposed between the handle cone 410 and the spring seat 424, and is mainly used to provide the forge force required for friction stir welding. The cutter 440 is disposed in the cutter accommodating groove 4261 and has a machining end protruding from the cutter accommodating groove 4261 , and a part of the cutter 440 can protrude from the cutter hole 301 of the stationary shaft shoulder assembly 300 . Through the torque transmission system 420 , the torque can be transmitted from the handle cone 410 to the cutter 440 , while allowing the spline shaft 423 , the spring seat 424 , the cutter locking ring 426 and the cutter 440 to be axially displaced relative to the handle cone 410 .

閥體450設於花鍵軸心423而與刀具440連動,並選擇性地密封閥門416;當閥體450封閉閥門416時,錐體流道415與第一冷卻流道427無法連通;當閥體450未封閉閥門416時,錐體流道415與第一冷卻流道427相連通,從而使得氣體流能依序流經錐體流道415、第一冷卻流道427並從氣體噴嘴304噴出,流 體參數感測器120用以感測氣體流在流道內的流體參數變化,從而實現冷卻及刀把控制的目的,詳細原理將於後文說明。流體參數感測器120可設於能感測氣體流流體參數的任何位置,例如可設於錐體流道、第一冷卻流道或甚至設於錐體流道上游的加工軸內部氣體流道中,只要能感測到氣體流的流體參數變化即可,所述流體參數可為氣壓及/或流量。 The valve body 450 is arranged on the spline shaft 423 to be linked with the cutter 440 and selectively seals the valve 416; when the valve body 450 closes the valve 416, the cone flow channel 415 cannot communicate with the first cooling flow channel 427; When the valve 416 is not closed by the body 450, the conical flow channel 415 is communicated with the first cooling flow channel 427, so that the gas flow can flow through the conical flow channel 415, the first cooling flow channel 427 and ejected from the gas nozzle 304 in sequence. ,flow The body parameter sensor 120 is used to sense the change of the fluid parameter of the gas flow in the flow channel, so as to achieve the purpose of cooling and control of the blade handle. The detailed principle will be described later. The fluid parameter sensor 120 can be located anywhere that can sense the fluid parameters of the gas flow, for example, it can be located in the cone flow channel, the first cooling flow channel, or even in the inner gas flow channel of the machining shaft upstream of the cone flow channel , as long as a change in a fluid parameter of the gas flow can be sensed, and the fluid parameter may be air pressure and/or flow rate.

滾珠軸承襯套10設於頭座容置腔,滾珠軸承20設於滾珠軸承襯套10與焊接刀把400之間,用以在兩者之間傳遞力量。更明確地說,滾珠軸承襯套10與彈簧座424之間形成一滾珠軸承容置腔,滾珠軸承20設於滾珠軸承容置腔而用以在滾珠軸承襯套10及彈簧座424之間傳遞力量,例如傳遞刀把彈簧430被壓縮而產生的軸向頂鍛力。 The ball bearing bushing 10 is arranged in the accommodating cavity of the head seat, and the ball bearing 20 is arranged between the ball bearing bushing 10 and the welding tool handle 400 to transmit force therebetween. More specifically, a ball bearing accommodating cavity is formed between the ball bearing bushing 10 and the spring seat 424 , and the ball bearing 20 is arranged in the ball bearing accommodating cavity for transmission between the ball bearing bushing 10 and the spring seat 424 The force, such as the axial upset force generated by the compression of the handle spring 430, is transmitted.

活塞40設於頭座組200與靜軸肩總成300之間,活塞40在焊接刀把400的軸向上的長度可變,從而允許靜軸肩總成300可以相對焊接刀把400軸向位移,而且允許軸肩302壓抵工件。更明確地說,活塞40的一端設於活塞固定盤230並與頭座上部211的油壓管路連接,通過油壓驅動而改變軸向長度,活塞40另端則設於退刀壓環310。 The piston 40 is arranged between the head seat group 200 and the static shaft shoulder assembly 300, and the length of the piston 40 in the axial direction of the welding tool handle 400 is variable, thereby allowing the static shaft shoulder assembly 300 to be axially displaced relative to the welding tool handle 400, and The shoulder 302 is allowed to press against the workpiece. More specifically, one end of the piston 40 is set on the piston fixing plate 230 and is connected with the hydraulic pipeline of the upper part of the head seat 211 , and the axial length is changed by hydraulic driving, and the other end of the piston 40 is set on the retracting pressure ring 310 .

第一導柱50與第一線性軸承60的數量相同,第一導柱50在軸向上延伸並穿設於第一線性軸承60,第一導柱50連接於頭座210與頭座法蘭220之間,用以在摩擦攪拌焊接時將焊接頭所承受的力量經由頭座210傳遞至主軸架2。 The number of the first guide post 50 is the same as that of the first linear bearing 60 . The first guide post 50 extends in the axial direction and passes through the first linear bearing 60 . The first guide post 50 is connected to the head seat 210 and the head seat method. Between the flanges 220 , during friction stir welding, the force borne by the welding head is transmitted to the spindle frame 2 through the head seat 210 .

第二導柱70與第二線性軸承80的數量相同,第二導柱70在軸向上延伸並穿設於第二線性軸承80,第二導柱70連接於導柱固定環100與靜軸肩總成300之間,第二導柱70與第二線性軸承80的設置可讓靜軸肩總成300在軸向上平順位移,導柱固定環100一來可用以定位第二導柱,二來可用以限制靜軸肩總成 300軸向位移的行程,具有行程極限保護作用。 The number of the second guide post 70 is the same as that of the second linear bearing 80 . The second guide post 70 extends in the axial direction and passes through the second linear bearing 80 . The second guide post 70 is connected to the guide post fixing ring 100 and the static shaft shoulder. Between the assemblies 300, the arrangement of the second guide post 70 and the second linear bearing 80 can allow the static shaft shoulder assembly 300 to be displaced smoothly in the axial direction, and the guide post fixing ring 100 can be used to locate the second guide post, and secondly. Can be used to limit the static shoulder assembly 300 stroke of axial displacement, with stroke limit protection.

線性軸承固定環90具有至少一第一軸承孔91、至少一第二軸承孔92及一活塞穿孔93,線性軸承固定環90固定於滾珠軸承襯套10周緣,用以定位第一、第二線性軸承60、80並傳遞受力。第一線性軸承60設於第一軸承孔91,第二線性軸承80設於第二軸承孔92,活塞40則穿設於活塞穿孔93。活塞彈簧30設於活塞40與線性軸承固定環90之間,用以在活塞40未工作時將靜軸肩總成300推向加工軸的方向。其中,焊接時刀具所承受的側向力及橫向力可通過滾珠軸承20、滾珠軸承襯套10而傳遞至第一、第二線性軸承60、80、第一、第二導柱50、70,再經由頭座法蘭220及頭座210傳遞至主軸架2,從而可以保護扭力傳遞系統,避免損壞。 The linear bearing fixing ring 90 has at least one first bearing hole 91 , at least one second bearing hole 92 and a piston hole 93 . The linear bearing fixing ring 90 is fixed on the periphery of the ball bearing bush 10 for positioning the first and second linear bearings. Bearings 60, 80 and transmit force. The first linear bearing 60 is arranged in the first bearing hole 91 , the second linear bearing 80 is arranged in the second bearing hole 92 , and the piston 40 is inserted through the piston through hole 93 . The piston spring 30 is arranged between the piston 40 and the linear bearing fixing ring 90 to push the static shaft shoulder assembly 300 to the direction of the machining axis when the piston 40 is not working. Among them, the lateral force and lateral force on the tool during welding can be transmitted to the first and second linear bearings 60 and 80, and the first and second guide posts 50 and 70 through the ball bearing 20 and the ball bearing bushing 10. It is then transmitted to the main shaft frame 2 through the head base flange 220 and the head base 210, so as to protect the torque transmission system and avoid damage.

第一隔熱環110設於退刀壓環310與靜軸肩環320之間,第二隔熱環115設於退刀壓環310與滾珠軸承襯套10之間,第一、第二隔熱環110、115的導熱係數低於退刀壓環310、靜軸肩環320及滾珠軸承襯套10的導熱係數,用以減少熱能傳遞到焊接頭內部。第一、第二隔熱環110、115可以構成一個良好的隔熱系統,避免軸承相關元件過熱損壞。除此之外,線性軸承固定環90與滾珠軸承襯套10之間還存在一第二冷卻流道95,亦即第二冷卻流道95環繞滾珠軸承襯套10的外周緣;也就是說,第一、第二冷卻流道構成了一個冷卻系統,其同樣可用以避免軸承相關元件過熱損壞。 The first heat insulation ring 110 is arranged between the retracting pressure ring 310 and the static shaft shoulder ring 320, the second heat insulating ring 115 is arranged between the retracting pressure ring 310 and the ball bearing bushing 10, the first and second spacers are The thermal conductivity of the heat rings 110 and 115 is lower than the thermal conductivity of the retracting pressure ring 310 , the static shaft shoulder ring 320 and the ball bearing bushing 10 , so as to reduce the transfer of heat energy to the inside of the welding head. The first and second heat insulation rings 110 and 115 can form a good heat insulation system to avoid overheating damage to the bearing-related components. Besides, there is a second cooling flow channel 95 between the linear bearing fixing ring 90 and the ball bearing bushing 10, that is, the second cooling flow channel 95 surrounds the outer periphery of the ball bearing bushing 10; that is, The first and second cooling channels form a cooling system, which can also be used to avoid overheating damage to bearing-related components.

在上述焊接頭中存在一個靜軸肩系統。由於靜軸肩總成300在摩擦攪拌焊接時不會被旋轉主軸1驅動旋轉,因此在摩擦攪拌焊接時,刀具440單獨轉動,軸肩302與工件表面僅產生相對滑動,因此可以減少軸肩與與工件表面摩擦,減少摩擦攪拌焊接時的熱輸入。 In the above welding head there is a system of static shoulders. Since the static shaft shoulder assembly 300 will not be driven to rotate by the rotating spindle 1 during friction stir welding, during friction stir welding, the tool 440 rotates alone, and the shoulder 302 and the workpiece surface only slide relative to each other, thus reducing the amount of friction between the shoulder and the workpiece. Friction with workpiece surface, reducing heat input during friction stir welding.

在上述焊接頭中存在一個退刀系統。一般而言,摩擦攪拌焊接包括進刀工序、焊接工序及退刀工序;刀具440在進刀工序及焊接工序中可自靜軸肩環320的刀孔301露出並開始對工件進行焊接,此時活塞彈簧30會將退刀壓環310往上拉並利用第二導柱70及第二線性軸承80而允許靜軸肩環320不旋轉但可以上下軸向滑動;退刀工序中,加工軸開始遠離工件,帶動刀具440開始退出工件,此時如果軸肩不壓抵工件的話,那麼退刀後會在刀具440退出工件的位置形成一個退出孔(exit hole),後續還需對退出孔進行修補,或者需將產生退出孔的部位切除。而本發明因為設有活塞40,因此在退刀工序時,活塞40可被油壓驅動開始工作,使得靜軸肩環320的軸肩302在刀具440退刀時保持壓抵工件,而這個動作可以確保退刀後不在工件表面產生退出孔,從而提高了焊接的質量。 There is a retraction system in the above welding head. Generally speaking, friction stir welding includes a feeding process, a welding process and a tool retracting process; during the feeding process and the welding process, the tool 440 can be exposed from the tool hole 301 of the stationary shaft shoulder ring 320 and begin to weld the workpiece. The piston spring 30 will pull up the retracting pressure ring 310 and use the second guide post 70 and the second linear bearing 80 to allow the static shaft shoulder ring 320 to not rotate but to slide up and down axially; in the retracting process, the machining axis starts Move away from the workpiece, and drive the tool 440 to start withdrawing from the workpiece. At this time, if the shoulder does not press against the workpiece, an exit hole will be formed at the position where the tool 440 exits the workpiece after the tool is withdrawn, and the exit hole needs to be repaired later. , or the part where the exit hole needs to be cut off. In the present invention, because the piston 40 is provided, during the tool retracting process, the piston 40 can be driven by hydraulic pressure to start working, so that the shoulder 302 of the static shoulder ring 320 keeps pressing against the workpiece when the tool 440 is retracted, and this action It can ensure that no exit hole is generated on the surface of the workpiece after the tool is retracted, thereby improving the quality of welding.

在上述焊接頭中存在一個頂鍛力傳遞系統。焊接時,刀具440尖端會刺入工件,並且使得刀把彈簧430被壓縮而提供焊接所需的頂鍛力,頂鍛力的大小可由刀把彈簧430的壓縮量控制。而由於本發明的扭力傳遞系統允許刀具440軸向上下滑移,所以即便工件表面不平坦,刀具440及軸肩302都可以很好地跟隨工件表面,且由於頂鍛力是由刀把彈簧430所提供,因此在刀具跟隨工件表面的過程中僅會使刀把彈簧430的彈力產生些微變化,而不會造成頂鍛力的巨大變化或消失,進而克服因工件表面不平坦而影響焊接品質的問題。 In the above welding head there is an upsetting force transmission system. During welding, the tip of the tool 440 will pierce the workpiece, and the tool handle spring 430 will be compressed to provide the upsetting force required for welding. Since the torque transmission system of the present invention allows the tool 440 to slide up and down axially, even if the workpiece surface is not flat, the tool 440 and the shaft shoulder 302 can follow the workpiece surface well, and since the upsetting force is controlled by the handle spring 430 Therefore, when the tool follows the surface of the workpiece, the elastic force of the handle spring 430 will only change slightly, without causing a huge change or disappearance of the upsetting force, thereby overcoming the problem of affecting the welding quality due to the uneven surface of the workpiece.

在上述焊接頭中存在一個氣閥開關系統。本發明具有一個與刀具440連動的閥體450,因此當刀具440尖端刺入工件而軸向退縮時,閥體450離開原位置而不再封閉閥門416,且由於閥體450與閥門416的相對位置改變時,氣體流通過閥門416的壓力及流量便會相應改變,使得第一冷卻流道、錐體流道、甚至錐體流道上游的流道的至少一者會產生流體參數變化,此時流體參數感測器 120可以根據所感測的流體參數變化判斷刀具440尖端刺入工件的位置,並用以調整加工軸的軸向位移量,從而使得刀把彈簧430的壓縮量可被控制,進而控制焊接所需的頂鍛力。除此之外,由於氣體流會從氣體噴嘴304朝工件噴出,因此當氣體噴嘴盤303在焊接過程中與工件之間的軸向距離改變時,氣體流通過氣體噴嘴304的壓力及流量也會改變,從而在第一冷卻流道中產生流體參數變化而可被流體參數感測器120感測,此法也可讓控制系統得以判斷進刀深度。 In the above welding head there is a gas valve switch system. The present invention has a valve body 450 that is linked with the cutter 440, so when the tip of the cutter 440 penetrates the workpiece and retracts axially, the valve body 450 leaves the original position and no longer closes the valve 416, and due to the relative relationship between the valve body 450 and the valve 416 When the position changes, the pressure and flow rate of the gas flow through the valve 416 will correspondingly change, so that at least one of the first cooling flow channel, the cone flow channel, and even the flow channel upstream of the cone flow channel will change the fluid parameters. time fluid parameter sensor 120 can determine the position where the tip of the tool 440 pierces the workpiece according to the change of the sensed fluid parameters, and use it to adjust the axial displacement of the machining shaft, so that the compression amount of the tool handle spring 430 can be controlled, thereby controlling the upsetting required for welding. force. In addition, since the gas flow will be ejected from the gas nozzle 304 towards the workpiece, when the axial distance between the gas nozzle plate 303 and the workpiece changes during the welding process, the pressure and flow rate of the gas flow through the gas nozzle 304 will also be Therefore, the fluid parameter change in the first cooling channel can be sensed by the fluid parameter sensor 120 , and this method can also allow the control system to judge the depth of infeed.

此外,由於整合了以上多個功能,本發明的焊接頭可被模組化地被夾持設置於加工軸。例如,當數值控制加工中心進行銑銷時,焊接頭模組不被安裝於加工軸上;後續進行摩擦攪拌焊接時,本發明的焊接頭就可以被模組化地進行自動夾持交換,實現全自動換模進行摩擦攪拌焊接的功能。 In addition, due to the integration of the above functions, the welding head of the present invention can be clamped and arranged on the machining axis in a modular manner. For example, when the numerical control machining center performs pin milling, the welding head module is not installed on the machining shaft; when friction stir welding is performed subsequently, the welding head of the present invention can be modularized and automatically clamped and exchanged to achieve The function of automatic mold change for friction stir welding.

請參考第10至13圖,所繪示者為本發明焊接刀把的其中一實施例。焊接刀把400可裝設於工具機的加工軸,用以對二工件進行摩擦攪拌焊接,加工軸具有一旋轉主軸1及一容置旋轉主軸1的主軸架2。 Please refer to FIGS. 10 to 13, which are one embodiment of the welding tool handle of the present invention. The welding tool handle 400 can be installed on the machining shaft of the machine tool for friction stir welding of two workpieces.

焊接刀把400供連接於旋轉主軸1,其具有一刀把錐體410、一扭力傳遞系統420、至少一刀把彈簧430、一刀具440、一閥體450及一流體參數感測器120。刀把錐體410一端供連接於旋轉主軸1並設有一拉桿螺栓411,該刀把錐體410具有一錐體容置腔417,錐體容置腔417具有一花鍵滑接段412、一鄰接花鍵滑接段412的襯套容置段413及一形成於襯套容置段413的第一鍵接槽414;為了冷卻及刀把控制等目的,刀把錐體410中還形成有一錐體流道415,錐體流道415具有一閥門416,錐體流道415在摩擦攪拌焊接時可被導入氣體流。扭力傳遞系統420包括一花鍵襯套421、一第一平行鍵422、一花鍵軸心423、一彈簧座424、一第二平行鍵425及一刀具鎖固環426。花鍵襯套421容置於襯套容置段 413,花鍵襯套421具有一襯套外表面4211及一形成於襯套外表面4211的襯套鍵接槽4212。第一平行鍵422鍵接於刀把錐體410及花鍵襯套421之間而容置於第一鍵接槽414及襯套鍵接槽4212中,用以在刀把錐體410及花鍵襯套421之間傳遞扭力。花鍵軸心423可軸向滑移地穿設並鍵接於花鍵襯套421,花鍵軸心423具有一可於花鍵滑接段412軸向滑移的花鍵頭端4231及一花鍵尾端4232,花鍵尾端4232並未容置於花鍵襯套421內且形成有一花鍵鍵接槽4233。彈簧座424具有一彈簧座容置腔及一形成於彈簧座容置腔的第二鍵接槽4241,彈簧座容置腔用以容置花鍵軸心423的一部份。第二平行鍵425鍵接於花鍵軸心423及彈簧座424之間而容置於花鍵鍵接槽4233及第二鍵接槽4241中,用以在花鍵軸心423及彈簧座424之間傳遞扭力。刀具鎖固環426固接於彈簧座424並具有一刀孔301、一刀具容置槽4261、一環繞刀孔301的軸肩302、一環繞軸肩302的氣體噴嘴盤303及至少一個形成於氣體噴嘴盤303的氣體噴嘴304。扭力傳遞系統420中還形成有一第一冷卻流道427,第一冷卻流道427延伸經過花鍵軸心423、彈簧座424及刀具鎖固環426,且氣體噴嘴304連通於第一冷卻流道427。刀把彈簧430設於刀把錐體410及彈簧座424之間,主要用以提供摩擦攪拌焊接所需的頂鍛力(forge force)。刀具440設於刀具容置槽4261且具有一自刀具容置槽4261突出的加工端,並且,刀具440的一部份可自刀孔301突出。通過扭力傳遞系統420,扭力可以從刀把錐體410傳遞至刀具440,同時又允許花鍵軸心423、彈簧座424、刀具鎖固環426及刀具440相對刀把錐體410軸向位移。 The welding handle 400 is for connecting to the rotating spindle 1 , and has a handle cone 410 , a torque transmission system 420 , at least one handle spring 430 , a tool 440 , a valve body 450 and a fluid parameter sensor 120 . One end of the handle cone 410 is connected to the rotating spindle 1 and is provided with a pull rod bolt 411. The handle cone 410 has a cone accommodating cavity 417, and the cone accommodating cavity 417 has a spline sliding section 412, an adjacent spline The bushing accommodating section 413 of the key sliding section 412 and a first keying groove 414 formed in the bushing accommodating section 413; for the purposes of cooling and tool handle control, the tool handle cone 410 is also formed with a conical flow channel 415, the cone flow channel 415 has a valve 416, and the cone flow channel 415 can be introduced into the gas flow during friction stir welding. The torque transmission system 420 includes a spline bushing 421 , a first parallel key 422 , a spline shaft 423 , a spring seat 424 , a second parallel key 425 and a tool locking ring 426 . The spline bushing 421 is accommodated in the bushing accommodating section 413, the splined bushing 421 has a bushing outer surface 4211 and a bushing keying groove 4212 formed on the bushing outer surface 4211. The first parallel key 422 is keyed between the handle cone 410 and the spline bushing 421 and is accommodated in the first keying groove 414 and the bushing keying groove 4212 for connecting the handle cone 410 and the spline bushing Torque is transmitted between the sleeves 421 . The spline shaft 423 is axially slidable and is keyed to the spline bushing 421 . The spline shaft 423 has a spline head end 4231 that can slide axially on the spline slidable section 412 and a spline head end 4231 . The spline end 4232 is not accommodated in the spline bush 421 and has a spline connection groove 4233 formed thereon. The spring seat 424 has a spring seat accommodating cavity and a second keying groove 4241 formed in the spring seat accommodating cavity. The spring seat accommodating cavity is used for accommodating a part of the spline shaft 423 . The second parallel key 425 is keyed between the spline shaft 423 and the spring seat 424 and is accommodated in the spline key groove 4233 and the second key groove 4241 for connecting the spline shaft 423 and the spring seat 424 transfer torque. The tool locking ring 426 is fixed on the spring seat 424 and has a knife hole 301, a knife accommodating groove 4261, a shaft shoulder 302 surrounding the knife hole 301, a gas nozzle plate 303 surrounding the shaft shoulder 302, and at least one formed in the gas Gas nozzles 304 of nozzle disk 303 . A first cooling channel 427 is also formed in the torque transmission system 420 , the first cooling channel 427 extends through the spline shaft 423 , the spring seat 424 and the tool locking ring 426 , and the gas nozzle 304 communicates with the first cooling channel 427. The handle spring 430 is disposed between the handle cone 410 and the spring seat 424, and is mainly used to provide the forge force required for friction stir welding. The cutter 440 is disposed in the cutter accommodating groove 4261 and has a machining end protruding from the cutter accommodating groove 4261 , and a part of the cutter 440 can protrude from the cutter hole 301 . Through the torque transmission system 420 , the torque can be transmitted from the handle cone 410 to the cutter 440 while allowing the axial displacement of the spline shaft 423 , the spring seat 424 , the cutter locking ring 426 and the cutter 440 relative to the handle cone 410 .

閥體450設於花鍵軸心423而與刀具440連動,並選擇性地密封閥門416;當閥體450封閉閥門416時,錐體流道415與第一冷卻流道427無法連通;當閥體450未封閉閥門416時,錐體流道415與第一冷卻流道427相連通,從而使 得氣體流能依序流經錐體流道415、第一冷卻流道427並從氣體噴嘴304噴出,流體參數感測器120用以感測氣體流在流道內的流體參數變化,從而實現冷卻及刀把控制的目的,詳細原理將於後文說明。流體參數感測器120可設於能感測氣體流流體參數的任何位置,例如可設於錐體流道、第一冷卻流道或甚至設於錐體流道上游的加工軸內部氣體流道中,只要能感測到氣體流的流體參數變化即可。 The valve body 450 is arranged on the spline shaft 423 to be linked with the cutter 440 and selectively seals the valve 416; when the valve body 450 closes the valve 416, the cone flow channel 415 cannot communicate with the first cooling flow channel 427; When the body 450 does not close the valve 416, the cone flow channel 415 communicates with the first cooling flow channel 427, so that the The gas flow can flow through the cone flow channel 415, the first cooling flow channel 427 and ejected from the gas nozzle 304 in sequence, and the fluid parameter sensor 120 is used to sense the change of the fluid parameter of the gas flow in the flow channel, thereby realizing The purpose of cooling and handle control, the detailed principle will be explained later. The fluid parameter sensor 120 can be located anywhere that can sense the fluid parameters of the gas flow, for example, it can be located in the cone flow channel, the first cooling flow channel, or even in the inner gas flow channel of the machining shaft upstream of the cone flow channel , as long as changes in fluid parameters of the gas flow can be sensed.

在上述焊接刀把中存在一個頂鍛力傳遞系統。焊接時,刀具440尖端會刺入工件,並且使得刀把彈簧430被壓縮而提供焊接所需的頂鍛力,頂鍛力的大小可由刀把彈簧430的壓縮量控制。而由於本發明的扭力傳遞系統允許刀具440軸向上下滑移,所以即便工件表面不平坦,刀具440及軸肩302都可以很好地跟隨工件表面,且由於頂鍛力是由刀把彈簧430所提供,因此在刀具跟隨工件表面的過程中僅會使刀把彈簧430的彈力產生些微變化,而不會造成頂鍛力的巨大變化或消失,進而克服因工件表面不平坦而影響焊接品質的問題。 There is an upsetting force transmission system in the above welding handle. During welding, the tip of the tool 440 will pierce the workpiece, and the tool handle spring 430 will be compressed to provide the upsetting force required for welding. Since the torque transmission system of the present invention allows the tool 440 to slide up and down axially, even if the workpiece surface is not flat, the tool 440 and the shaft shoulder 302 can follow the workpiece surface well, and since the upsetting force is controlled by the handle spring 430 Therefore, when the tool follows the surface of the workpiece, the elastic force of the handle spring 430 will only change slightly, without causing a huge change or disappearance of the upsetting force, thereby overcoming the problem of affecting the welding quality due to the uneven surface of the workpiece.

在上述焊接刀把中存在一個氣閥開關系統。本發明具有一個與刀具440連動的閥體450,因此當刀具440尖端刺入工件而軸向退縮時,閥體450離開原位置而不再封閉閥門416,且由於閥體450與閥門416的相對位置改變時,氣體流通過閥門416的壓力及流量便會相應改變,使得第一冷卻流道、錐體流道、甚至錐體流道上游的流道的至少一者會產生流體參數變化,此時流體參數感測器120可以根據所感測的流體參數變化判斷刀具440尖端刺入工件的位置,並用以調整加工軸的軸向位移量,從而使得刀把彈簧430的壓縮量可被控制,進而控制焊接所需的頂鍛力。除此之外,由於氣體流會從氣體噴嘴304朝工件噴出,因此當氣體噴嘴盤303在焊接過程中與工件之間的軸向距離改變時,氣體流通過氣體噴嘴304的壓力及流量也會改變,從而在第一冷卻流道中產生流體參數變化而 可被流體參數感測器120感測,此法也可讓控制系統得以判斷進刀深度。 There is an air valve switch system in the above welding handle. The present invention has a valve body 450 that is linked with the cutter 440, so when the tip of the cutter 440 penetrates the workpiece and retracts axially, the valve body 450 leaves the original position and no longer closes the valve 416, and due to the relative relationship between the valve body 450 and the valve 416 When the position changes, the pressure and flow rate of the gas flow through the valve 416 will correspondingly change, so that at least one of the first cooling flow channel, the cone flow channel, and even the flow channel upstream of the cone flow channel will change the fluid parameters. The fluid parameter sensor 120 can judge the position where the tip of the tool 440 pierces the workpiece according to the change of the sensed fluid parameter, and adjust the axial displacement of the machining shaft, so that the compression amount of the tool handle spring 430 can be controlled, thereby controlling Upset force required for welding. In addition, since the gas flow will be ejected from the gas nozzle 304 towards the workpiece, when the axial distance between the gas nozzle plate 303 and the workpiece changes during the welding process, the pressure and flow rate of the gas flow through the gas nozzle 304 will also be changes, resulting in fluid parameter changes in the first cooling channel It can be sensed by the fluid parameter sensor 120, and this method can also allow the control system to determine the depth of infeed.

此外,由於整合了以上多個功能,本發明的焊接刀把可被模組化 地被夾持設置於加工軸。例如,當數值控制加工中心進行銑銷時,焊接刀把模組不被安裝於加工軸上;後續進行摩擦攪拌焊接時,本發明的焊接刀把就可以被模組化地進行自動夾持交換,實現全自動換模進行摩擦攪拌焊接的功能。 In addition, due to the integration of the above functions, the welding tool handle of the present invention can be modularized The ground is clamped to the machining axis. For example, when the numerical control machining center performs milling, the welding tool holder module is not installed on the machining shaft; when friction stir welding is performed subsequently, the welding tool holder of the present invention can be modularized and automatically clamped and exchanged to achieve The function of automatic mold change for friction stir welding.

110:第一隔熱環 110: The first heat insulation ring

115:第二隔熱環 115: Second thermal insulation ring

200:頭座組 200: Headset

300:靜軸肩總成 300: Static shaft shoulder assembly

301:刀孔 301: Knife hole

302:軸肩 302: Shoulder

303:氣體噴嘴盤 303: Gas Nozzle Disc

304:氣體噴嘴 304: Gas Nozzle

310:退刀壓環 310: Retraction ring

320:靜軸肩環 320: Static shaft shoulder ring

400:摩擦攪拌焊接刀把 400: Friction stir welding handle

Claims (4)

一種具有頂鍛力傳遞系統的摩擦攪拌焊接頭,供裝設於一工具機的一加工軸,該加工軸具有一旋轉主軸及一容置該旋轉主軸的主軸架,該摩擦攪拌焊接頭包括:一頭座組,供固接於該主軸架,該頭座組具有一頭座容置腔;一摩擦攪拌焊接刀把,容置於該頭座容置腔並供連接於該旋轉主軸,該摩擦攪拌焊接刀把具有一受該旋轉主軸驅動旋轉的刀具,該摩擦攪拌焊接刀把包括:一刀把錐體,其一端供連接於該旋轉主軸;一彈簧座;至少一刀把彈簧,設於該刀把錐體及該彈簧座之間;一刀具鎖固環,固接於該彈簧座並具有一刀具容置槽;以及一刀具,設於該刀具容置槽且具有一自該刀具容置槽突出的加工端,該刀具可受該旋轉主軸驅動旋轉;其中,該彈簧座、該刀把彈簧、該刀具鎖固環及該刀具可相對該刀把錐體軸向位移;其中,所述具有頂鍛力傳遞系統的摩擦攪拌焊接頭更包括一滾珠軸承襯套及至少一滾珠軸承,該滾珠軸承襯套與該彈簧座之間形成一滾珠軸承容置腔,該滾珠軸承設於該滾珠軸承容置腔而用以在該滾珠軸承襯套及該彈簧座之間傳遞力量。 A friction stir welding head with an upsetting force transmission system for being installed on a machining shaft of a machine tool, the machining shaft having a rotating main shaft and a headstock for accommodating the rotating main shaft, the friction stir welding head comprising: A head seat set for fixing to the spindle frame, the head seat set has a head seat accommodating cavity; a friction stir welding tool handle, which is accommodated in the head seat accommodating cavity and is connected to the rotating spindle. The friction stir welding tool The tool handle has a tool that is driven and rotated by the rotating spindle, and the friction stir welding tool handle includes: a handle cone, one end of which is connected to the rotating spindle; a spring seat; at least one handle spring, which is arranged on the handle cone and the handle between the spring seats; a tool locking ring fixed on the spring seat and having a tool accommodating groove; and a tool set in the tool accommodating groove and having a machining end protruding from the tool accommodating groove, The tool can be driven to rotate by the rotating spindle; wherein, the spring seat, the tool handle spring, the tool locking ring and the tool can be axially displaced relative to the tool handle cone; wherein, the friction with the upsetting force transmission system The stir welding head further comprises a ball bearing bushing and at least one ball bearing, a ball bearing accommodating cavity is formed between the ball bearing bushing and the spring seat, and the ball bearing is arranged in the ball bearing accommodating cavity for the The force is transmitted between the ball bearing bush and the spring seat. 如請求項1所述具有頂鍛力傳遞系統的摩擦攪拌焊接頭,更包括一靜軸肩總成,設於該頭座組遠離該主軸架的一側,該靜軸肩總成具有一刀 孔及一環繞該刀孔的軸肩,該靜軸肩總成允許該刀具的一部分自該刀孔露出,該摩擦攪拌焊接刀把可相對該靜軸肩總成轉動。 The friction stir welding head with an upset forging force transmission system as claimed in claim 1, further comprising a static shaft shoulder assembly disposed on the side of the head seat group away from the main shaft frame, the static shaft shoulder assembly having a knife A hole and a shoulder surrounding the tool hole, the static shoulder assembly allows a portion of the tool to emerge from the tool hole, and the friction stir welding tool handle is rotatable relative to the static shoulder assembly. 如請求項2所述具有頂鍛力傳遞系統的摩擦攪拌焊接頭,其中該頭座組包括一頭座及一頭座法蘭,該頭座供固接於該主軸架,該頭座法蘭設於該頭座遠離該主軸架的一端,該靜軸肩總成嵌設於該頭座法蘭,該摩擦攪拌焊接頭更包括至少一第一導柱及至少一第一線性軸承,該第一導柱與該第一線性軸承的數量相同,該第一導柱在軸向上延伸並穿設於該第一線性軸承,該第一導柱連接於該頭座及該頭座法蘭之間,該第一線性軸承設於該滾珠軸承襯套與該頭座之間。 The friction stir welding head with an upsetting force transmission system as claimed in claim 2, wherein the head seat set comprises a head seat and a head seat flange, the head seat is fixed on the main shaft frame, and the head seat flange is arranged on the One end of the head seat away from the main shaft frame, the static shaft shoulder assembly is embedded in the head seat flange, the friction stir welding head further comprises at least one first guide post and at least one first linear bearing, the first The number of guide posts is the same as that of the first linear bearing, the first guide post extends in the axial direction and passes through the first linear bearing, and the first guide post is connected to the head seat and the flange of the head seat and the first linear bearing is arranged between the ball bearing bush and the head seat. 如請求項2所述具有頂鍛力傳遞系統的摩擦攪拌焊接頭,其中該靜軸肩總成可相對該刀具軸向位移。 The friction stir welded joint with an upsetting force transmission system as claimed in claim 2, wherein the static shoulder assembly is axially displaceable relative to the tool.
TW110120280A 2020-09-14 2021-06-03 Friction stir welding adapter having a forging force tansmission system TWI757197B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101670481A (en) * 2008-09-11 2010-03-17 汉翔航空工业股份有限公司 Friction stir welding cutter and welding structure
TW201226092A (en) * 2010-12-24 2012-07-01 Chung Shan Inst Of Science Friction stir welding cutting tool
WO2018029973A1 (en) * 2016-08-10 2018-02-15 株式会社 東芝 Friction stir welding device, processing-position setting device, and measurement device
CN108044229A (en) * 2017-12-11 2018-05-18 重集团天津重工有限公司 The water cooling attachment device of materials with high melting point agitating friction weldering
US10016839B1 (en) * 2017-03-09 2018-07-10 King Fahd University Of Petroleum And Minerals Friction stir welding tool and a method of fabricating the same
CN109202271A (en) * 2018-03-08 2019-01-15 中国航空制造技术研究院 A kind of dead axle shoulder fills silk friction stir weld device and fillet weld increasing material manufacturing method
CN110102868A (en) * 2019-05-10 2019-08-09 上海发那科机器人有限公司 A kind of agitating friction welding structure and its working method applied to robot
CN110666337A (en) * 2019-10-16 2020-01-10 天津大学 Pressure-displacement cooperative control static shaft shoulder friction stir welding device and method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101670481A (en) * 2008-09-11 2010-03-17 汉翔航空工业股份有限公司 Friction stir welding cutter and welding structure
TW201226092A (en) * 2010-12-24 2012-07-01 Chung Shan Inst Of Science Friction stir welding cutting tool
WO2018029973A1 (en) * 2016-08-10 2018-02-15 株式会社 東芝 Friction stir welding device, processing-position setting device, and measurement device
US10016839B1 (en) * 2017-03-09 2018-07-10 King Fahd University Of Petroleum And Minerals Friction stir welding tool and a method of fabricating the same
CN108044229A (en) * 2017-12-11 2018-05-18 重集团天津重工有限公司 The water cooling attachment device of materials with high melting point agitating friction weldering
CN109202271A (en) * 2018-03-08 2019-01-15 中国航空制造技术研究院 A kind of dead axle shoulder fills silk friction stir weld device and fillet weld increasing material manufacturing method
CN110102868A (en) * 2019-05-10 2019-08-09 上海发那科机器人有限公司 A kind of agitating friction welding structure and its working method applied to robot
CN110666337A (en) * 2019-10-16 2020-01-10 天津大学 Pressure-displacement cooperative control static shaft shoulder friction stir welding device and method

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