TW201226092A - Friction stir welding cutting tool - Google Patents

Friction stir welding cutting tool Download PDF

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Publication number
TW201226092A
TW201226092A TW99145674A TW99145674A TW201226092A TW 201226092 A TW201226092 A TW 201226092A TW 99145674 A TW99145674 A TW 99145674A TW 99145674 A TW99145674 A TW 99145674A TW 201226092 A TW201226092 A TW 201226092A
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TW
Taiwan
Prior art keywords
outer ring
tool
cutting tool
thread
ring side
Prior art date
Application number
TW99145674A
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Chinese (zh)
Inventor
Zhong-Ning Ao
zhi-wei Huang
Si-Cheng Yang
jun-xiong Lin
yu-bao Huang
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Chung Shan Inst Of Science
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Application filed by Chung Shan Inst Of Science filed Critical Chung Shan Inst Of Science
Priority to TW99145674A priority Critical patent/TW201226092A/en
Publication of TW201226092A publication Critical patent/TW201226092A/en

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Abstract

This invention relates to a friction stir welding (FSW) cutting tool, the structure thereof comprising a main body having a front end and a rear end, wherein the front end of the main body is a binding section. The binding section is movably connected with a replaceable cutting tool which has a threaded cutting tool and a plurality of outer ring side pins disposed around the threaded cutting tool at the end opposite to the binding section. By contacting the material with the outer ring side pins in advance, the material starts to soften by heat, and the outer ring side pins start to be worn when contacting the strengthened particles at the beginning, so that the outer ring side pins can enhance the material softening efficiency, reducing the resistance between the threaded cutting tool and the material, so as to reduce the problem of cutting tool abrasion.

Description

201226092 六、發明說明: 【發明所屬之技術領域】 本發明係有關於一種摩擦攪拌銲接刀具,特別是指一種 具有複數設置於闕紋刀制緣之外環偏肖,透過外環侧銷 先行與材料賴,使螺紋刀具於銲接過程中與材料阻力減 少’降低刀具磨耗的問題。 ' 【先前技術】 • 習知機械精密加工過程中,欲使兩金屬板融合在一 起,通常是將該等金屬板靠近抵接在一起,並將一^拌刀 具設置於兩金屬相鄰側,如第丨圖所示,其中’該攪^刀具 係以高速鋼材質製成,並具有一個位於末端的2 ^ 制時,賴拌刀具會繞自身減轉動,並沿兩金屬板相 鄰側轉動前進,使該攪拌頭攪拌金屬板,讓該等金屬板的 相鄰側摩擦受熱而產生塑性流動,進而使該等金屬板結合 在一起,請參照第2、3、4圖所示,係為習知摩擦授摔鲜接 鲁力具之鋒道橫截面金相示意圖,如圖所示,該辉道主要特 徵為授拌區有洋惠環結構,該條狀結構内可發現許多帶狀 細小晶粒’且該銲道内之結晶大小約2G-30_。 ^摩彳祭攪拌銲接(Friction Stir Welding,FSW)是運用刀具 =材料内部’使材料產生嚴重塑性變形,將接合區材料 ^二’此鐸接過程產生之熱量使刀具幾何形狀改變,隨著 、干離的增加刀具磨耗問題更為嚴重。尤其運用在接合 ^基複°材料製料,複合材料巾之硬脆陶£顆粒,硬度 运大於金屬授拌刀具,在銲接過程中刀具不僅受摩擦熱影 3 201226092 響 重 οσ 嚴 3’強化顆粒與刀具.摩㈣使得刀具的磨耗更為 【發明内容】 馨於上述習知技術之缺點’本發明 供-種摩擦勝銲接料 1在於提 減少,藉以達到降低刀具 =於一與材料阻力 本發明之另一目的在於提供一種摩 用該外環側銷先行與材料接觸,使干利 接觸並開始磨耗,藉以達到提升湖;化=銷與強化顆粒 具根據本發明提供-種摩擦細接刀 =之結合段,於結合段上活動固接-替換刀二該: 頭相縣合段之—端設£有—獅頭, 碩係具有一螺紋刀具及複數設置於 。適拌 側銷,藉由外環側銷先行與材料接觸Γ此時材環 =環側銷與強化顆粒第—時間接觸開始磨耗,=、二 2升材概化效率,使職刀具於銲接過財 力減少,降低刀具磨耗的問題。 /、枓产 以上之概述與接下來的詳細說明及關,皆是 4明本發明翻預定目的所採取的方式、手段b 放。而有關本發明的其他目的及又 圖示中加以闡述。 ㈣將在後續的說明及 201226092 【實施方式】 以下係藉由特定的具體實例說明本發明之實施·方式, 熟悉此技藝之人士可由本說明書所揭示之内容輕易地瞭解 本發明之其他優點與功效。 請參照第5、6圖所示,係為本發明之摩擦授摔鲜接刀 具示意圖,如圖所示,該摩擦攪拌銲接刀具係包括一具有 前端及後端之本體1,且該本船前端為—具㈣紋之結合 段’於該結合段上活_接—具有固定軸孔之替換刀頭2,201226092 VI. Description of the Invention: [Technical Field] The present invention relates to a friction stir welding tool, and more particularly to a method in which a plurality of rings are disposed outside the edge of a burr blade, and the outer ring side pin is firstly The material relies on reducing the resistance of the thread cutter during the welding process and reducing the tool wear. [Prior Art] • In the process of precision machining of a machine, in order to fuse two metal plates together, the metal plates are usually brought close to each other, and a mixing tool is placed on the adjacent sides of the two metals. As shown in the figure, where the 'grinding tool' is made of high-speed steel and has a 2^ system at the end, the mixing tool will rotate around itself and rotate along the adjacent sides of the two metal plates. Advancing, the stirring head is agitated to the metal plate, and the adjacent sides of the metal plates are heated by friction to cause plastic flow, and the metal plates are joined together. Referring to Figures 2, 3 and 4, The schematic diagram of the cross-section metallographic phase of the front-end cross-section of the rubbing and splicing of the Lulu is shown in the figure. The main feature of the Huidao is that the mixing zone has a Yanghui ring structure, and many strip-shaped structures can be found in the strip-shaped structure. The crystal grains 'and the crystal size in the weld bead are about 2G-30_. ^Friction Stir Welding (FSW) is the use of the tool = material inside to make the material produce severe plastic deformation, the joint material ^ 2 'the heat generated by the splicing process to change the tool geometry, with Drying increases the tool wear problem more seriously. Especially used in the joint material base material, the composite material towel is hard and crispy, and the hardness is higher than that of the metal mixing tool. During the welding process, the tool is not only affected by the friction heat 3 201226092 The weight is οσ Strict 3' strengthening particles And the tool. The friction (4) makes the tool wear more. [Invention] The disadvantages of the above-mentioned prior art are that the friction-winning welding material 1 of the present invention is reduced, thereby achieving the reduction of the tool = the first and the material resistance. Another object of the invention is to provide a frictional splicing cutter according to the present invention, which is provided with the outer ring side pin and the material contact, so that the dry contact is contacted and the abrasion is started, thereby achieving the lifting of the lake; The combined section, the movable joint on the joint section - the replacement knife 2: The head phase county section - the end set has a - lion head, the master has a thread cutter and a plurality of sets. The side pin is suitable for mixing, and the outer ring side pin is firstly contacted with the material. At this time, the material ring=ring side pin and the reinforcing particle first-time contact start to wear, and the second and second liter materials are generalized, and the tool is welded. Reduced financial resources and reduced tool wear. /, 枓 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上Other objects and illustrations of the invention are set forth. (4) In the following description and 201226092 [Embodiment] The following describes the implementation of the present invention by way of specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in the present specification. . Please refer to FIGS. 5 and 6 , which are schematic diagrams of the friction-dissipating fresh-connecting tool of the present invention. As shown in the figure, the friction stir welding tool comprises a body 1 having a front end and a rear end, and the front end of the ship is - a joint section having a (four) pattern on the joint section - a replacement cutter head 2 having a fixed shaft hole,

於該固定概喊有_紋,且於該倾刀抑目對該固定 軸孔之-端,設置―具有―職刀具31及複數外環側銷^ 之攪伴頭3 ’其巾’料環媽32係設置於該螺紋刀呈31周 外環_32係可依設計不同,更換不同外環側銷 接觸7二=第7及8圖所示,藉由外環側銷32先行與材料 f ’此時材料受熱軟化射卜環側銷32與強化顆粒第一時 = 外環側銷32能提升材料軟化效率,使螺 問題 叫接過程中與材料阻力減少,降低刀具磨耗的 拌鲜===,==耐絲特性的摩賴 圖所示;於第9,1圖中明 本二形成特殊之銲道形狀,如第9圖係為 ^一礼娜㈣刀具之銲道結構顯微結構示意圖,如 顯的區分出攪拌後之晶粒大, J、,由 於外環侧銷之#田, 域相對的也…於上 範圍增加,晶粒細化的區 也曰加,於苐9·2圖中發現該螺紋刀具 201226092 環環㈣構’外環側銷亦可產生許多細小之晶粒構成 帶狀結構’由顯微金相可發現,晶粒大小與組成與外環側 銷之、構相近,$_部分洋g環結構丨贴職刀具作用 之處’如第9-4圖所示。 上述之A例僅為例示性說明本發明之特點及其功 效,而_於限制本發明之實質技術内容的範圍 。任何孰 習此^藝之人士均可在料背本發明之精神及範《下,對 上述實施觸仃修飾與變化。目此,本發狀權利保護範 圍,應如後述之巾請專利範圍所列。 【圖式簡單說明】 ,圖係為習知摩擦攪拌銲接刀具示意圖; 第2 3及4圖係為習知摩擦授掉鲜接刀具之焊道橫截面金相 示意圖; =5、6圖係為本發明之摩擦娜銲接刀具示意圖 ;以及 第7 8圖係為本發明之摩擦檀拌銲接刀具不同型態示意 圖;以及 Ϊ9圖係為本發明雜攪拌銲接刀具之銲道結麵微結構示 意圖。 2 31 替換刀具 螺紋刀具 【主要元件符號說明】 1 本體 3 攪拌頭 32 外環側銷_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Mom 32 series is set on the threaded cutter for 31 weeks. The outer ring _32 can be changed according to the design. Replace the outer ring side pin contact 7 2 = the 7th and 8th figures, with the outer ring side pin 32 leading the material f ' When the material is softened by the softening of the ring side pin 32 and the reinforcing particles first time = the outer ring side pin 32 can improve the softening efficiency of the material, so that the snail problem is reduced during the connection process and the material resistance is reduced, and the tool wear is reduced ===, == The Mori diagram of the resistance to silk is shown; in Figure 9, Figure 1, the special shape of the weld bead is formed, as shown in Fig. 9 is the schematic diagram of the microstructure of the weld bead structure of the tool. It is obvious that the crystal grains after stirring are large, J, because the outer ring side pin is #田, the domain is also relatively...the upper range is increased, and the grain refinement area is also added, in the 苐9·2 diagram It is found that the thread cutter 201226092 ring (four) structure 'outer ring side pin can also produce many fine grains to form a band structure' can be found by microscopic metallography Grain size and composition of the outer side of the pin, a similar configuration, _ $ g portion of the ring structure Shu Yang of the tool attached to the post effect '9-4 as shown in FIG. The above-mentioned A is merely illustrative of the features and effects of the present invention, and is intended to limit the scope of the technical scope of the present invention. Anyone who has learned this art can modify and change the above implementations in the spirit and scope of the invention. For this reason, the scope of protection of this issue should be listed in the patent scope as described later. [Simple diagram of the diagram], the diagram is a schematic diagram of a conventional friction stir welding tool; the 2rd and 3rd diagrams are schematic diagrams of the cross section of the weld bead of the conventional friction-removed fresh-joint cutter; =5,6 is The schematic diagram of the friction welding tool of the present invention; and the seventh drawing is a schematic diagram of different types of the friction sanding welding tool of the present invention; and the Ϊ9 drawing is a schematic diagram of the microstructure of the weld bead of the hybrid stirring welding tool of the present invention. 2 31 Replacement tool Thread cutter [Main component symbol description] 1 Main body 3 Mixing head 32 Outer ring side pin

Claims (1)

201226092 七、申請專利範圍: 1.一種摩擦攪拌銲接刀具,其結構係包括: 本體’具有前端及後端,其中,該本體前端為一結合 段,於結合段上設有螺紋; 。 替換刀頭’具有―固定軸孔,於制定轴孔内設有内螺 紋,透過該固定軸孔活動固接於該本體前端;以及 攪伴頭’設置於該替換刀頭·相對固定轴孔之—端,具 =螺紋刀具及複數設置於該螺紋刀具周緣之外環側鱗, ,由外環側縣行與材料接觸,此時材料受熱軟化且外 =銷與強化顆粒第—時間接觸開始雜,外環側销能 ^升材料軟化效率’使螺紋刀具於銲接過程中與材料阻 力減少,降低刀具磨耗的問題。 二申請專利關物之摩咖铸接刀具,其中該本體 '、由工具鋼板及耐熱鋼製成。 ^肖It娜_項之雜獅雜料,射該外環 側錦係為圓柱狀元件。 々 4·如申5青專利範圍第1項之麾 側鎖係為姑狀树私齡㈣刀具,料該外環 5·如申睛專利範圍第1項之摩π 3 & 側鎖係為斜錐狀元件娜祕刀具,其t該外環 6.如申請專利範圍第旧 側鱗係為螺紋狀元件。#接刀具,其中該外環 7·如申請專利範圍第!項之摩 例銷係為半月狀元件。純刀具,其中該外環 201226092 8.如申請專利範圍第1項之摩擦攪拌銲接刀具,其中該外環 側銷係可依不同設計進行替換。201226092 VII. Patent application scope: 1. A friction stir welding tool comprising: a body having a front end and a rear end, wherein the front end of the body is a joint portion, and the joint portion is provided with a thread; The replacement cutter head has a fixed shaft hole, an internal thread is provided in the shaft hole, and the front end of the body is movably fixed through the fixed shaft hole; and the stirring head is disposed on the replacement cutter head and the fixed shaft hole. - end, with = thread cutter and plural set on the outer side of the thread cutter, and the outer ring side of the county line is in contact with the material. At this time, the material is softened by heat and the outer = pin and the reinforced particle are in contact with the first time. The outer ring side pin can improve the material softening efficiency', so that the thread cutter reduces the material resistance during the welding process and reduces the problem of tool wear. 2. A patented Mocha casting tool, wherein the body is made of tool steel and heat resistant steel. ^ Xiao It Na _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 々4·If the side lock of the first item of Shen 5 Qing patent range is the cuddly tree (4) knives, the outer ring is 5. The π 3 & side lock system of the first item of the patent scope is The tapered cone-shaped element Naomi tool, which t the outer ring 6. The old side scale of the patent application range is a thread-like element. #接刀, where the outer ring 7· If you apply for a patent range! The item is sold as a half-moon element. Pure tool, wherein the outer ring 201226092 8. The friction stir welding tool according to claim 1 of the patent scope, wherein the outer ring side pin system can be replaced according to different designs.
TW99145674A 2010-12-24 2010-12-24 Friction stir welding cutting tool TW201226092A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI732676B (en) * 2020-09-14 2021-07-01 喬崴進科技股份有限公司 Friction stir welding adapter and tool holder having an air valve switch system
TWI757197B (en) * 2020-09-14 2022-03-01 國立中正大學 Friction stir welding adapter having a forging force tansmission system
TWI757196B (en) * 2020-09-14 2022-03-01 國立中正大學 Modular friction stir welding tool holder
TWI771752B (en) * 2020-09-14 2022-07-21 喬崴進科技股份有限公司 Friction stir welding adapter having a retracting system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI732676B (en) * 2020-09-14 2021-07-01 喬崴進科技股份有限公司 Friction stir welding adapter and tool holder having an air valve switch system
TWI757197B (en) * 2020-09-14 2022-03-01 國立中正大學 Friction stir welding adapter having a forging force tansmission system
TWI757196B (en) * 2020-09-14 2022-03-01 國立中正大學 Modular friction stir welding tool holder
TWI771752B (en) * 2020-09-14 2022-07-21 喬崴進科技股份有限公司 Friction stir welding adapter having a retracting system

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