TWI756149B - Modular planting material for natural turf in sports field and its manufacturing process - Google Patents
Modular planting material for natural turf in sports field and its manufacturing process Download PDFInfo
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G20/00—Cultivation of turf, lawn or the like; Apparatus or methods therefor
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G24/00—Growth substrates; Culture media; Apparatus or methods therefor
- A01G24/10—Growth substrates; Culture media; Apparatus or methods therefor based on or containing inorganic material
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G24/00—Growth substrates; Culture media; Apparatus or methods therefor
- A01G24/30—Growth substrates; Culture media; Apparatus or methods therefor based on or containing synthetic organic compounds
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Abstract
一種運動場地天然草坪的模組化種植材,其材料包含一遠紅外線礦物基材,一多元生物炭,及一多醣聚合素所構成;其中,該遠紅外線礦物基材的組成物包括SiO2、ZnO、CaO、Al2O3、Fe2O3、K2O、MgO、TiO2、CeO2、La2O3、粉煤灰、及生碳粉;該多元生物炭的組成物包括稻殼、油芒殼、及油芒莖杆;該多醣聚合素的組成物則選自聚糖醛酸、鈉鹽、及纖維素的混合物;本發明係將75~85%的遠紅外線礦物基材、10~20%的多元生物炭、及2~5%的多醣聚合素,經混合攪拌、乾燥、加熱壓合定型、高溫殺菌成型、冷卻壓合後,再裁斷形成天然草坪的模組化種植材;該種植材具有多孔隙,植入土內可發揮保水性功能,且因其透氣性佳,可增進益生菌繁殖,促進植物的成長;因此該天然草坪的模組化種植材應用在運動場地中將據以改造土壤,進而形成綠色環保之循環鏈。A modular planting material for a natural lawn of a sports field, the material comprises a far-infrared mineral base material, a multi-component biochar, and a polysaccharide polymer; wherein, the composition of the far-infrared mineral base material includes SiO2 , ZnO, CaO, Al2O3, Fe2O3, K2O, MgO, TiO2, CeO2, La2O3, fly ash, and raw carbon powder; the composition of the multi-component biochar includes rice husk, oil awn husk, and oil awn stalk; the The composition of polysaccharide polymerin is selected from the mixture of polyuronic acid, sodium salt, and cellulose; the present invention is a combination of 75-85% far-infrared mineral base material, 10-20% multi-component biochar, and 2- 5% polysaccharide aggregates, after mixing and stirring, drying, heating and pressing, high-temperature sterilization, cooling and pressing, and then cutting to form modular planting materials for natural lawns; the planting materials are porous and are implanted in the soil. It can play the function of water retention, and because of its good air permeability, it can promote the reproduction of probiotics and promote the growth of plants; therefore, the modular planting materials of this natural lawn are used in sports fields to transform the soil, thereby forming a green and environmentally friendly environment. Circular chain.
Description
本發明係有關一種種植材,尤指含有遠紅外線礦物基材為主要構成物之一種運動場地天然草坪的模組化種植材及其製程。The invention relates to a planting material, in particular to a modular planting material of a natural lawn of a sports field with a far-infrared mineral substrate as the main component and a manufacturing process thereof.
按,一般植栽的土壤在一段時間後,由於植物根部的枯萎或蟲害,以及雨淋與人為的踩踏後,將使原本的鬆軟彈性演化成硬實的情況,以致影響到植物根部在土壤中的延伸能力,進而造成植物枯黃或生長不良。According to the general planting soil after a period of time, due to the withering of plant roots or pest damage, as well as rain and human trampling, the original soft and elastic will evolve into a hard and firm situation, which will affect the plant roots in the soil. The ability to extend, thereby causing the plants to yellow or grow poorly.
次按,高爾夫球場廣闊而綠油油的草皮,是吸引社會人士前往打球的要素,因此有關球場土壤的優化以及避免草皮枯黃,變成為高爾夫球場草皮維護的重要課題。以前高爾夫球場都採用特殊的鬆土機具,由一曳引機拉引進行鬆土作業;此一類似挖土式的鬆動土壤,首先即會造成草皮的破壤,其次土壤的流失也將形成極大的傷害;再者,挖動後的土壤表面亦需休養一段時日,方能再使用或踩踏;因此應用翻動土壤來維護草皮,往往造成球道的關閉,甚至嚴重影響球場的營運。Second, the vast and green turf of golf courses is an element that attracts people from the community to play golf. Therefore, the optimization of golf course soil and the prevention of turf yellowing have become important issues for golf course turf maintenance. In the past, golf courses used special loosening equipment, which was pulled by a tractor to loosen the soil; this loosening of soil similar to digging will firstly cause the turf to break the soil, and secondly, the soil loss will also cause great damage. In addition, the soil surface after digging also needs to rest for a period of time before it can be used or stepped on again; therefore, the use of soil turning to maintain the turf often results in the closure of the fairway, and even seriously affects the operation of the golf course.
圖1A所示,係一種土壤的改良結構,有眾多高爾夫球場以此結構,來根本解決其草皮維護必須經常性翻動土壤的困擾;圖式中,該結構包括最底部的基礎層910,而堆疊其上方者依次為碎石層920、排水層930、樹脂層940,以及天然草皮950;而碎石層920中則埋設多支的排水管961,以及樹脂層940底部埋設多支的加熱管962;由於該結構可避免因人為踩踏造成土壤硬實,因此如圖1B所示,球場天然草皮950的根部951可在樹脂層940中充分地伸展,因而草皮呈現欣欣向榮的景象。As shown in FIG. 1A, it is a soil improvement structure, and many golf courses use this structure to fundamentally solve the problem that the soil must be frequently turned for turf maintenance; Above it are the
惟查,高爾夫球場佔地廣大,若全面建構上述之結構,不但工程浩大,且所費成本不貲;再者,發明人近期研發一種多元高效能遠紅外線礦物基材,其多孔隙的結構,具有(1)可滋生益生菌(2)提高土壤含氧量(3) 改良土壤排水與保水性(4)改善土壤板結硬化(5)平衡微生物(6)加速植物成長,提升植物生命力等,極適合作為土壤改良劑的原料;因此,如何進一步將遠紅外線礦物基材,應用在高爾夫球場中作為草皮土壤中主要之構成物,以降低球場建構的成本,並改善草皮維護的繁瑣,便成為發明人積極思考的課題。However, the golf course covers a vast area. If the above-mentioned structure is fully constructed, it will not only be a huge project, but also the cost will not be cheap. Furthermore, the inventor has recently developed a multi-functional and high-efficiency far-infrared mineral substrate. Its porous structure has (1) Can breed probiotics (2) Increase soil oxygen content (3) Improve soil drainage and water retention (4) Improve soil compaction and hardening (5) Balance microorganisms (6) Accelerate plant growth, enhance plant vitality, etc. It is suitable as a raw material for soil conditioners; therefore, how to further use far-infrared mineral substrates as the main constituents of turf soil in golf courses to reduce the cost of golf course construction and improve the cumbersome maintenance of turf has become an invention. The subject of positive thinking.
緣是,本發明之主要目的,係在提供一種包含有遠紅外線礦物基材為主架構之天然草坪的模組化種植材,使其具有多孔隙,植入土內可發揮保水性功能,並促進植物的成長。The reason is that the main purpose of the present invention is to provide a modular planting material for natural lawns with far-infrared mineral base as the main structure, so that it has multiple pores and can play a water-retaining function when implanted in the soil. Promote plant growth.
本發明之再一目的,係在提供天然草坪種植材模組化的一種製程,使該天然草坪的模組化種植材得以快速而廣泛地鋪設在運動場地,達到降低球場建構成本,以及改善草皮維護的繁瑣作業,並進而形成綠色環保之循環鏈。Another object of the present invention is to provide a process for the modularization of natural turf planting materials, so that the modular planting materials of natural turf can be quickly and widely laid on the sports field, so as to reduce the construction cost of the field and improve the turf. The tedious operation of maintenance, and then form a green circular chain.
為達上述目的,本發明中所採用的技術手段,其材料包含一遠紅外線礦物基材,一多元生物炭,及一多醣聚合素所構成;其中,該遠紅外線礦物基材,其組成物及重量百分比為:二氧化矽(SiO2)35〜58%、氧化鋅(ZnO)1〜5%、氧化鈣(CaO)3〜10%、氧化鋁(Al2O3)3〜5%、氧化鐵(Fe2O3)10〜20%、氧化鉀(K2O)3〜5%、氧化鎂(MgO)1〜3%、二氧化鈦(TiO2)1〜5%、粉煤灰14〜30%、與生碳粉5~10%、氧化鈰(CeO2)0.5~1%、以及氧化鑭(La2O3)0.1〜0.5%;所述組成物經混合、定位塑型,再經高溫鍛燒形成多孔隙結構物,該多孔隙結構物具有孔隙孔徑0.2〜0.8微米,PH6.5〜8.5,密度0.4〜0.6克/毫升,比表面積80〜100平方米/克,且遠紅外線放射率達86%以上之特性值;該多元生物炭,其組成物及重量百分比為:稻殼60〜80%、油芒殼10〜30%、油芒莖杆5〜15%;所述組成物須先經乾燥後再燻燒裂解製成多元生物炭;該多醣聚合素,係包括選自:聚糖醛酸、鈉鹽、及纖維素的混合物,並用以提升其稠性、穩定性、崩解性、與保水性等性能;以及將75~85%的遠紅外線礦物基材、10~20%的多元生物炭、及2~5%的多醣聚合素,經混合攪拌、乾燥、加熱壓合定型、高溫殺菌成型、冷卻壓合後,再裁斷成片狀之天然草皮種植材。In order to achieve the above-mentioned purpose, the technical means adopted in the present invention comprises a far-infrared mineral base material, a multi-component biochar, and a polysaccharide polymer; wherein, the far-infrared mineral base material is composed of The material and weight percentage are: silicon dioxide (SiO2) 35~58%, zinc oxide (ZnO) 1~5%, calcium oxide (CaO) 3~10%, aluminum oxide (Al2O3) 3~5%, iron oxide ( Fe2O3) 10~20%, potassium oxide (K2O) 3~5%, magnesium oxide (MgO) 1~3%, titanium dioxide (TiO2) 1~5%, fly ash 14~30%, and
依據前揭特徵,本發明中該遠紅外線礦物基材組成物之最佳重量百分比為:二氧化矽(SiO2)50〜51%、氧化鐵(Fe2O3)14.8〜15%、氧化鈣(CaO)3%、氧化鋁(Al2O3)4〜5%、氧化鋅(ZnO)1〜1.5%、氧化鉀(K2O)3〜3.5%、氧化鎂(MgO)1%、粉煤灰14〜15%、生碳粉5%、二氧化鈦(TiO2)1〜1.5%、氧化鈰(CeO2)0.6~0.7%、以及氧化鑭(La2O3)0.1%;所述組成物經混合、定位塑型、與高溫鍛燒後形成多孔隙結構物,且該多孔隙結構物之遠紅外線放射率將達94%以上。According to the features disclosed above, the optimum weight percentages of the far-infrared mineral base material composition in the present invention are: silicon dioxide (SiO ) 50-51%, iron oxide (Fe O ) 14.8-15%, calcium oxide (CaO) %, Alumina (Al2O3) 4~5%, Zinc Oxide (ZnO) 1~1.5%, Potassium Oxide (K2O) 3~3.5%, Magnesium Oxide (MgO) 1%, Fly Ash 14~15%,
依據前揭特徵,本發明中該稻殼具有包括氮、磷、鉀、鈣、鎂、矽之成分;又該油芒殼具有包括脂肪、蛋白質、鋅、鈣、鎂、鉀、胺基酸之成分;且該油芒莖杆具有包括木質纖維素與脂肪酸之成分。According to the aforementioned features, in the present invention, the rice husk has components including nitrogen, phosphorus, potassium, calcium, magnesium, and silicon; and the oil awn husk has components including fat, protein, zinc, calcium, magnesium, potassium, and amino acids. components; and the stems of the stalk have components including lignocellulose and fatty acid.
依據前揭特徵,本發明中該遠紅外線礦物基材的製造方法,係根據其組成物配比,經由下述步驟而完成者,包含:a).初篩:將組成物之礦土各原料基材進行初步篩料;b).破碎:應用破碎設備將組成物之礦土原料製成粉狀物;c).分篩:應用分篩設備將上述粉狀物篩選出合適之粒度;d).組成物備料:將合適粒度之組成物按所需之配比進行備料;e).比例混料:應用混料設備將被料完成之組成物予以攪拌形成混合物;f).定位塑型:應用定型設備將上述之混合物壓合形成胚料;g).精密鍛燒:應用鍛燒爐將上述之胚料加熱至1000〜1360℃的溫度,使其中鋁元素的黏質作用被消除,進而形成多孔隙結構物;h).高能量檢測:應用檢測設備以量測上述之多孔隙結構物,以確保其達到孔隙孔徑0.2〜0.8微米,PH6.5〜8.5,密度0.4〜0.6克/毫升,比表面積80〜100平方米/克,且遠紅外線放射率達86%以上的特性要求;i).分類粉碎:應用粉碎設備將檢測合格之多孔隙結構物製成粉狀物;以及j).奈米研磨:應用乾式奈米研磨設備將上述之粉狀物研磨成多元運用需求之規格(0.85mm至奈米等級),作成遠紅外線礦物基材。According to the features disclosed above, the method for producing the far-infrared mineral base material in the present invention is accomplished through the following steps according to its composition ratio, including: a). Preliminary screening of the base material; b). Crushing: Use crushing equipment to make the mineral raw materials of the composition into powder; c). Screening: Use screening equipment to screen the above powder to a suitable particle size; d ).Material preparation: prepare the composition of suitable particle size according to the required ratio; e). Proportion mixing: use mixing equipment to stir the completed composition to form a mixture; f). : Press the above-mentioned mixture to form a billet by setting equipment; g). Precision calcination: Use a calcining furnace to heat the above-mentioned billet to a temperature of 1000~1360 ° C, so that the sticky effect of the aluminum element is eliminated. Then form a porous structure; h). High energy detection: use testing equipment to measure the above-mentioned porous structure to ensure that it has a pore diameter of 0.2~0.8 microns, pH 6.5~8.5, density 0.4~0.6g/ Milliliter, specific surface area 80~100 square meters/g, and the characteristic requirements of far-infrared radiation rate of more than 86%; i). Classification and crushing: use crushing equipment to make the qualified porous structure into powder; and j ). Nano-grinding: Use dry nano-grinding equipment to grind the above-mentioned powders into specifications (0.85mm to nano-grade) for various application requirements, and make far-infrared mineral substrates.
依據前揭特徵,本發明中該多元生物炭的製造方法,係根據其組成物配比,經由下述步驟而完成者,包含:a).篩料震動進料:應用震動設備與篩網將組成物進行篩料,並將組成物按所需之配比攪拌形成混合物;b).預熱:應用預熱裝置將所述之混合物提升至100〜120℃的溫度,使其乾燥以確保品質的均一性;c).燻燒裂解:應用旋轉式燒結爐將所述之混合物進一步加熱至250〜700℃的溫度,以避免極度碳化,而改變其應有的物理性、化學性、生物性的多元化效應;d).降溫冷卻:將所述之混合物放置空氣中使其降溫並冷卻至常溫;以及e).粉碎分料研磨:應用粉碎設備將上述常溫之混合物製成粉狀物,及應用研磨設備將該粉狀物研磨,再以不同網目之篩網分篩出不同規格之多元生物炭的完成品。According to the aforementioned features, the manufacturing method of the multi-component biochar in the present invention is completed through the following steps according to its composition ratio, including: a). The composition is screened, and the composition is stirred according to the required ratio to form a mixture; b). Preheating: use a preheating device to elevate the mixture to a temperature of 100~120 ° C, and make it dry to ensure quality c). Fumigation and pyrolysis: use a rotary sintering furnace to further heat the mixture to a temperature of 250~700℃ to avoid extreme carbonization and change its proper physical, chemical and biological properties d). Cooling and cooling: the mixture is placed in the air to cool down and cool to normal temperature; and e). Pulverizing and dividing and grinding: using pulverizing equipment to make the above-mentioned mixture at room temperature into powder, And use grinding equipment to grind the powder, and then sieve the finished products of multi-biochar of different specifications with different mesh screens.
依據前揭特徵,本發明中該運動場地天然草坪的模組化種植材的製造方法,係將所述75~85%的遠紅外線礦物基材、10~20%的多元生物炭、及2~5%的多醣聚合素,經由下述步驟而完成者,包含:a).攪拌輸送:將前述三項材料按其配比混合,並應用攪拌槽予以充分攪拌,再以輸送帶將該混合物輸送至下一製程;b).乾燥:應用熱風爐將前述之混合物進行乾燥;c).壓合定型:將前述已乾燥之混合物置於模具內加熱至80℃的溫度,予以壓合定型形成半成品;d).殺菌成型:應用烘爐將前述壓合後之半成品加熱至100℃的溫度,以進行高溫之殺菌成型,使該半成品達到均一性、持水性、與穩定性;e).冷卻壓合:將前述殺菌成型之半成品放置空氣中使其冷卻至常溫,並應用模具進行壓合以形成成品;以及f).切斷:應用裁切機將前述之成品切製成模組化種植材,包括形成片狀模組化種植材或是捲狀模組化種植材。According to the aforementioned features, the method for manufacturing the modular planting material of the natural lawn of the sports field in the present invention is to combine the 75-85% far-infrared mineral base material, 10-20% multi-component biochar, and 2- The 5% polysaccharide polysaccharide is completed through the following steps, including: a). Stirring and conveying: mix the above three materials according to their proportions, and use a stirring tank to fully stir, and then convey the mixture with a conveyor belt Go to the next process; b). Drying: use a hot air furnace to dry the aforementioned mixture; c). Press-fit and shape: place the dried mixture in a mold and heat it to a temperature of 80°C, and press-fit and shape to form a semi-finished product ; d). Sterilization molding: use an oven to heat the semi-finished product after pressing to a temperature of 100 ° C to carry out high-temperature sterilization molding, so that the semi-finished product can achieve uniformity, water holding capacity, and stability; e). Cooling pressure Combine: put the above-mentioned sterilized and molded semi-finished product in the air to cool it to normal temperature, and apply a mold for pressing to form a finished product; and f). Cut: use a cutting machine to cut the aforementioned finished product into modular planting materials , including the formation of sheet-like modular planting materials or roll-like modular planting materials.
本發明「運動場地天然草坪的模組化種植材」,係將75~85%的遠紅外線礦物基材、10~20%的多元生物炭、及2~5%的多醣聚合素,經混合攪拌、乾燥、加熱壓合定型、高溫殺菌成型、冷卻壓合後,再裁斷成片狀之天然草皮種植材,具有下述效益:(1)可使土壤層具有排水性、保濕性、保溫性、與驅蟲性;(2)可防止土壤酸化與形成板塊;(3)有助於有益之菌種生長;(4)可使土壤優化,以增進草皮生長;(5)可降地運動場地天然草坪的建構與維護成本。The present invention "modularized planting material for natural turf in sports field" is a process of mixing and stirring 75-85% far-infrared mineral base material, 10-20% multi-component biochar, and 2-5% polysaccharide polymer. , drying, heating and pressing to shape, high temperature sterilization molding, cooling and pressing, and then cutting into sheets of natural turf planting materials, which has the following benefits: (1) The soil layer has drainage, moisture retention, heat preservation, (2) can prevent soil acidification and plate formation; (3) help the growth of beneficial bacteria; (4) can optimize the soil to enhance turf growth; Lawn construction and maintenance costs.
以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地了解本發明之其他優點與功效。本發明亦可藉由其他不同的具體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明之精神下進行各種修飾與變更。此外,本發明以下所稱運動場地包括:高爾夫球場、足球場,以及其他運動場地等。The following describes the implementation of the present invention through specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied by other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the spirit of the present invention. In addition, the following sports venues referred to in the present invention include golf courses, football fields, and other sports venues.
首先,請參閱圖2所示,為本發明中其遠紅外線礦物基材90A之製造步驟,其揭露一種運動場地天然草坪的模組化種植材其較佳實施例,包含:
a).初篩:係將組成物之礦土各原料基材進行初步篩料;
b).破碎:係應用破碎設備將組成物之礦土原料製成粉狀物;
c).分篩:係應用分篩設備將上述粉狀物篩選出合適之粒度;
d).組成物備料:係將合適粒度之組成物按所需之配比進行備料;
e).比例混料:係應用混料設備將被料完成之組成物予以攪拌形成混合物;
f).定位塑型:係應用定型設備將上述之混合物壓合形成胚料;
g).精密鍛燒:係應用鍛燒爐將上述之胚料加熱至1000〜1360℃的溫度,使其中鋁元素的黏質作用被消除,進而形成多孔隙結構物;
h).高能量檢測:係應用檢測設備以量測上述之多孔隙結構物,以確保其達到定性定量的效果;
i).分類粉碎:係應用粉碎設備將檢測合格之多孔隙結構物製成粉狀物;以及
j).奈米研磨:係應用乾式奈米研磨設備將上述之粉狀物研磨成多元運用需求之規格(0.85mm至奈米等級),作成遠紅外線礦物基材90A。
First, please refer to FIG. 2 , which is the manufacturing steps of the far-infrared
承上,前述步驟d).組成物備料中,其組成物包含多項可產生遠紅外線波長之氧化無機物、具有生命光線波長之稀土元素、以及具有多孔洞藉以增加排水性、保水性、透氣性與黏合力之粉煤灰與生碳粉;而本發明之遠紅外線礦物基材90A,其組成與其重量百分比包括:二氧化矽(SiO2)35〜58%、氧化鐵(Fe2O3)10〜20%、氧化鈣(CaO)3〜10%、氧化鋁(Al2O3)3〜5%、氧化鋅(ZnO)1〜5%、二氧化鈦(TiO2)1〜5%、氧化鈰(CeO2)0.5~1%、氧化鑭(La2O3)0.1〜0.5%、氧化鎂(MgO)1〜3%、氧化鉀(K2O)3〜5%、生碳粉5~10%、以及粉煤灰14〜30%;再者,前述步驟h).高能量檢測,則在確保其必須達到孔隙孔徑0.2〜0.8微米,PH6.5〜8.5,密度0.4〜0.6克/毫升,比表面積80〜100平方米/克,且遠紅外線放射率達86%以上的特性要求。Continuing from the above, in the above-mentioned step d). In the preparation of the composition, the composition includes a plurality of oxidized inorganic substances that can generate far-infrared wavelengths, rare earth elements with the wavelength of life rays, and porous holes to increase drainage, water retention, air permeability and Cohesive fly ash and raw carbon powder; and the far-
本發明中依實驗計畫法,將遠紅外線礦物基材90A的組成物依不同的重量百分比,混料組合成多組不同配比的基材,經過定位塑型、1000〜1360℃的精密鍛燒後再檢測,最終選取二組放射率最高者;其中之一的組成物配比為:二氧化矽(SiO2)50%、氧化鐵(Fe2O3)14.8%、氧化鈣(CaO)3%、氧化鋁(Al2O3)5%、氧化鋅(ZnO)1.5%、氧化鉀(K2O)3%、氧化鎂(MgO)1%、粉煤灰15%、生碳粉5%、二氧化鈦(TiO2)1%、氧化鈰(CeO2)0.6%、以及氧化鑭(La2O3)0.1%,經檢測其遠紅外線放射率達95.2%;而另一組的組成物的配比為:二氧化矽(SiO2)51%、氧化鐵(Fe2O3)15%、氧化鈣(CaO)3%、氧化鋁(Al2O3)4.2%、氧化鋅(ZnO)1%、氧化鉀(K2O)3.5%、氧化鎂(MgO)1%、粉煤灰14%、生碳粉5%、二氧化鈦(TiO2)1.5%、氧化鈰(CeO2)0.7%、以及氧化鑭(La2O3)0.1%,經檢測其遠紅外線放射率達95.2%;再者,從上述兩組的組成物配比中,據以整理出該組成物之最佳重量百分比為:二氧化矽(SiO2)50〜51%、氧化鐵(Fe2O3)14.8〜15%、氧化鈣(CaO)3%、氧化鋁(Al2O3)4.2〜5%、氧化鋅(ZnO)1〜1.5%、氧化鉀(K2O)3〜3.5%、氧化鎂(MgO)1%、粉煤灰14〜15%、生碳粉5%、二氧化鈦(TiO2)1〜1.5%、氧化鈰(CeO2)0.6~0.7%、以及氧化鑭(La2O3)0.1%;而前述組成物經混合及定位塑型與高溫鍛燒後將形成多孔隙結構物,且該多孔隙結構物之遠紅外線放射率可達94%以上。In the present invention, according to the experimental planning method, the composition of the far-infrared mineral base material 90A is mixed and combined according to different weight percentages to form multiple groups of base materials with different ratios, which are subjected to positioning molding and precision forging at 1000-1360 ° C. After testing after burning, the two groups with the highest emissivity were finally selected; the composition ratio of one of them was: silicon dioxide (SiO2) 50%, iron oxide (Fe2O3) 14.8%, calcium oxide (CaO) 3%, oxide Aluminum (Al2O3) 5%, Zinc Oxide (ZnO) 1.5%, Potassium Oxide (K2O) 3%, Magnesium Oxide (MgO) 1%, Fly Ash 15%, Raw Carbon Powder 5%, Titanium Dioxide (TiO2) 1%, Cerium oxide (CeO2) 0.6%, and lanthanum oxide (La2O3) 0.1%, the far-infrared radiation rate of the tested is 95.2%; and the composition ratio of the other group is: silicon dioxide (SiO2) 51%, oxide Iron (Fe2O3) 15%, calcium oxide (CaO) 3%, alumina (Al2O3) 4.2%, zinc oxide (ZnO) 1%, potassium oxide (K2O) 3.5%, magnesium oxide (MgO) 1%, fly ash 14%, green carbon powder 5%, titanium dioxide (TiO2) 1.5%, cerium oxide (CeO2) 0.7%, and lanthanum oxide (La2O3) 0.1%, the far-infrared emission rate of the tested is 95.2%; In the composition ratio of the group, the optimal weight percentage of the composition is sorted out as follows: silicon dioxide (SiO2) 50~51%, iron oxide (Fe2O3) 14.8~15%, calcium oxide (CaO) 3% , alumina (Al2O3) 4.2~5%, zinc oxide (ZnO) 1~1.5%, potassium oxide (K2O) 3~3.5%, magnesium oxide (MgO) 1%, fly ash 14~15%, raw carbon powder 5%, titanium dioxide (TiO2) 1~1.5%, cerium oxide (CeO2) 0.6~0.7%, and lanthanum oxide (La2O3) 0.1%; and the aforementioned composition will form porous after mixing and positioning molding and high temperature calcination structure, and the far-infrared radiation rate of the porous structure can reach more than 94%.
圖3所示,為本發明中其多元生物炭90B之製造步驟,包含:a).篩料震動進料:應用震動設備與篩網將組成物進行篩料,並將組成物按所需之配比攪拌形成混合物;b).預熱:應用預熱裝置將所述之混合物提升至100〜120℃的溫度,使其乾燥以確保品質的均一性;c).燻燒裂解:應用旋轉式燒結爐將所述之混合物進一步加熱至250〜700℃的溫度,以避免極度碳化,而改變其應有的物理性、化學性、生物性的多元化效應;d).降溫冷卻:將所述之混合物放置空氣中使其降溫並冷卻至常溫;e).粉碎分料研磨:應用粉碎設備將上述常溫之混合物製成粉狀物,及應用研磨設備將該粉狀物研磨,再以不同網目之篩網分篩出不同規格之多元生物炭的完成品。承上,前述步驟a).中其組成物及重量百分比為:稻殼60〜80%、油芒殼10〜30%、油芒莖杆5〜15%;其中,該稻殼具有包括氮、磷、鉀、鈣、鎂、矽之成分;又該油芒殼具有包括脂肪、蛋白質、鋅、鈣、鎂、鉀、胺基酸之成分;且該油芒莖杆具有包括木質纖維素與脂肪酸之成分。Figure 3 shows the manufacturing steps of the
圖4〜圖5所示,為本發明運動場地天然草坪的模組化種植材之製造方法與設備流程,其係將所述75~85%的遠紅外線礦物基材90A、10~20%的多元生物炭90B、及2~5%的多醣聚合素90C,經由下述步驟而完成者,包含:a).攪拌輸送:將前述三項材料91按其配比混合,並應用攪拌槽10予以充分攪拌,再以輸送帶20將該混合物92輸送至下一製程;b).乾燥:應用熱風爐30將該混合物92進行乾燥;c).壓合定型:將前述已乾燥之混合物92置於模具40內加熱至80℃的溫度,予以壓合定型形成半成品93;d).殺菌成型:應用烘爐50將該壓合後之半成品93加熱至100℃的溫度,以進行高溫之殺菌成型,使該半成品93達到均一性、持水性、與穩定性;e).冷卻壓合:將前述殺菌成型之半成品93放置空氣中使其冷卻至常溫,並應用模具60進行壓合形成成品94;f).切斷:應用裁切機70將該成品94切製成模組化種植材95,包括形成片狀模組化種植材95A,如圖6A所示,或形成捲狀模組化種植材95B,如圖6B所示;再者,從其圖式中可看到其結構具有許許多多的孔隙951,而該多孔隙的結構就是促使該模組化種植材95具有遠紅外線高放射率的特性。As shown in Fig. 4~Fig. 5, it is the manufacturing method and the equipment flow of the modularized planting material of the natural lawn of the sports field of the present invention, it is the far-infrared
圖7〜圖8所示,為本發明模組化種植材95應用在運動場地形成天然草坪的狀態;其中,該模組化種植材95可為片狀95A或是捲狀95B,其係舖設在一土壤層96的上方,而該土壤層96則需先完成翻土及鬆土等程序,最後再將草皮層97舖植在該模組化種植材95的上方;由於模組化種植材95具有多孔隙951,可發揮保水性功能,且因其透氣性佳,可促進植物的成長;因此,該草皮層97的根部971,在該模組化種植材95中可得到充分地伸展,進而使草皮呈現欣欣向榮的景象,其狀態如圖8所示。As shown in Fig. 7~Fig. 8, it is the state in which the
本發明「運動場地天然草坪的模組化種植材」,係將75~85%的遠紅外線礦物基材90A、10~20%的多元生物炭90B、及2~5%的多醣聚合素90C,經混合攪拌、乾燥、加熱壓合定型、高溫殺菌成型、冷卻壓合後,再裁斷成片狀模組化種植材95A或是捲狀模組化種植材95B,由於具有:(1)可使土壤層具有排水性、保濕性、保溫性、與驅蟲性;(2)可防止土壤酸化與形成板塊;(3)有助於有益之菌種生長;(4)可使土壤優化,以增進草皮生長的顯著效益;將該模組化種植材95舖設在一土壤層96的上方,再將草皮層97舖植在該模組化種植材95的上方;則草皮層97的根部971,將在該模組化種植材95中得到充分地伸展,使草皮欣欣向榮;因此,本發明應用於運動場地,不論是高爾夫球場、足球場,或其他運動場地,都將據以改造土壤,有效降地運動場地天然草坪的建構與維護成本,進而形成綠色環保之循環鏈。The present invention "modularized planting material for natural turf in sports fields" is composed of 75-85% far-infrared
綜上所述,本發明所揭示之技術手段,確具「新穎性」、「進步性」及「可供產業利用」等發明專利要件,祈請 鈞局惠賜專利,以勵發明,無任德感。To sum up, the technical means disclosed in the present invention do meet the requirements for invention patents such as "novelty", "progressiveness" and "availability for industrial use". Moral sense.
惟,上述所揭露之圖式、說明,僅為本發明之較佳實施例,大凡熟悉此項技藝人士,依本案精神範疇所作之修飾或等效變化,仍應包括在本案申請專利範圍內。However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention, and modifications or equivalent changes made by those skilled in the art according to the spirit of the present case should still be included in the scope of the patent application of the present case.
10:攪拌槽
20:輸送帶
30:熱風爐
40:模具
50:烘爐
60:模具
70:裁切機
91:材料
92:混合物
93:半成品
94:成品
95:模組化種植材
95A:片狀模組化種植材
95B:捲狀模組化種植材
951:孔隙
96:土壤層
97:草皮層
971:根部
10: Stirring tank
20: Conveyor belt
30: Hot Air Stove
40: Mold
50: Oven
60: Mould
70: Cutter
91: Materials
92: Mixtures
93: Semi-finished product
94: Finished product
95: Modular Planting
圖1A〜1B係習知一種高爾夫球場草皮土壤結構之示意圖。 圖2係本發明中其遠紅外線礦物基材製造方法之步驟方塊圖。 圖3係本發明中其多元生物炭製造方法之步驟方塊圖。 圖4係本發明製造方法之步驟方塊圖。 圖5係本發明製造方法之設備流程示意圖。 圖6A係本發明其模組化種植材形成片狀成品之示意圖。 圖6B係本發明其模組化種植材形成捲狀成品之示意圖。 圖7係本發明應用在運動場地草皮土壤結構之示意圖。 圖8係本發明應用在高爾夫球場其草皮生長之示意圖 1A-1B are schematic diagrams of a conventional golf course turf soil structure. FIG. 2 is a block diagram showing the steps of the method for manufacturing the far-infrared mineral base material of the present invention. FIG. 3 is a block diagram of the steps of the multi-component biochar manufacturing method of the present invention. FIG. 4 is a block diagram showing the steps of the manufacturing method of the present invention. FIG. 5 is a schematic diagram of the equipment flow of the manufacturing method of the present invention. FIG. 6A is a schematic diagram of the modular planting material forming a sheet-like finished product according to the present invention. FIG. 6B is a schematic diagram of the modular planting material of the present invention forming a roll-shaped finished product. Fig. 7 is a schematic diagram showing the application of the present invention to the turf soil structure of a sports field. FIG. 8 is a schematic diagram of the application of the present invention to the growth of turf on a golf course.
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