TWI743320B - Tea crumb manufacturing method and equipment used - Google Patents
Tea crumb manufacturing method and equipment used Download PDFInfo
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Abstract
本發明茶碎粒製作工法及其所使用設備,為提供將茶葉原片,細碎為均勻微小顆粒,在顆粒外表,進行組織封緘,可長期保存及創新風味和易於泡製,本工法主要選取成茶,經細碎作業微粒化,由濾篩作業濾篩出目標顆粒,再將之進行均勻的封緘作業,每一顆粒表面得到組織封緘,其中再經由滅菌操作及調製操作的執行,可製作出風味別具,及可長期保存之茶碎粒。 The manufacturing method of the tea crushed particles of the present invention and the equipment used therefor are to provide the original tea flakes to be finely crushed into uniform and tiny particles, and the surface of the particles is tissue-sealed, which can be stored for a long time and has innovative flavor and easy brewing. This method is mainly selected as The tea is finely pulverized into particles, and the target particles are filtered out by the filtering and sieving operation, and then the target particles are uniformly sealed. The surface of each particle is tissue-sealed, and the flavor can be produced through the execution of the sterilization operation and the preparation operation. Unique, and long-term preservation of tea granules.
Description
本發明茶碎粒製作工法及其所使用設備,為提供將茶葉原片,細碎為均勻微小顆粒,在顆粒外表,進行組織封緘,同步也可得風味調製。 The tea crushing method of the present invention and the equipment used therefor are to provide the original tea flakes to be finely crushed into uniform and tiny particles, and the surface of the particles is tissue-sealed, and the flavor modulation can also be obtained simultaneously.
能夠快速泡製的茶葉如紅茶包,係將該成品係將茶葉細碎化之後由濾袋包封,藉由該茶葉細碎化,而易於快速泡製,提供使用者急需使用,另有日本的綠茶為將茶葉磨成粉狀,始能快速溶解提供飲用。 Tea leaves that can be brewed quickly, such as black tea bags, are made by crushing the tea leaves and then encapsulating them in a filter bag. The tea leaves are finely crushed and easily and quickly brewed, providing users with urgent needs. There is also Japanese green tea. In order to grind the tea into powder, it can be quickly dissolved for drinking.
新進更有冷泡的方式泡製茶液,該泡製依據為利用低溫的開水甚至冰溫,為了能夠提高茶葉成分的釋出速率,而採細角化的茶碎為材料,取材於製茶過程中,尤其是在捻製過程,該茶葉的葉尖或葉片週邊較脆弱邊緣所掉落成屑狀的茶角,收集由濾袋包封,但由於葉尖成份不足,而有失風味,唯成本低廉。 Newly introduced a more cold brewing method for brewing tea liquid. The brewing is based on the use of low-temperature boiled water or even ice temperature. In order to increase the rate of release of tea ingredients, finely keratinized tea is used as the material, and the material is used in the tea making process. Especially in the twisting process, the tea corners that fall from the leaf tip or the weaker edge of the leaf periphery are collected and sealed in a filter bag, but due to insufficient leaf tip ingredients, the flavor is lost, and the cost is only low.
在冷泡茶的領域,另有如紅茶包的作法,將原片茶葉磨碎再包裝,以追求快速溶解,但由於該磨碎操作未予以控制,擴大了氧氣的接觸面積,環境水氣易於入侵,而不能長久保存。 In the field of cold brewing tea, there is another method such as black tea bags. The original tea leaves are ground and repackaged in order to achieve rapid dissolution. However, because the grinding operation is not controlled, the oxygen contact area is enlarged, and environmental moisture is easy to invade. , And cannot be stored for a long time.
本發明茶碎粒製作工法及其所使用設備,為提供將茶葉原片,細碎為均勻微小顆粒,在顆粒外表,進行組織封緘,在工法中,主要將成茶經細碎作業均勻細化,再由一濾篩作業濾篩出所求目標的顆粒,該顆粒再以動態方式進行一封緘作業,提供最終成品的工序之前,使顆粒得到完善的物理性製定為其主要目的。 The tea crushing method of the present invention and the equipment used therefor are to provide the original tea leaves to be finely crushed into uniform and tiny particles, and the surface of the particles is organized and sealed. A sieving operation is used to filter out the desired particles, and the particles are then sealed in a dynamic manner. Before the process of providing the final product, the main purpose is to make the particles complete physical properties.
本發明第二目的為該成茶為以晾曬方式,或以能源火力方式殺青,使其製成風味不同,以前置性的操作決定製成不同的風味。 The second objective of the present invention is that the finished tea is dried by air drying or by energy firepower, so that it can be made into different flavors, and different flavors are determined by pre-operation.
本發明第三目的為進行細碎作業之方式,為以磨碎、或高速擊碎、或鉸切、或是切削、或碾擠等方式選擇其一為之,或安排前後細碎工序,以不同方式遞交換操作,以複合方式達到完善的顆粒粒徑均等。 The third object of the present invention is to perform the fine crushing operation, which is to choose one of the methods such as grinding, or high-speed crushing, or reaming, or cutting, or squeezing, or to arrange the front and back crushing processes in different ways Pass exchange operation, achieve perfect particle size uniformity in a compound way.
本發明第四目的為在細碎作業、或濾篩作業、或封緘作業之中,分別介入一滅菌操作,使達到同步或同體完善的滅菌。 The fourth object of the present invention is to intervene in a sterilization operation respectively during the fine crushing operation, the filtering operation, or the sealing operation, so as to achieve synchronous or complete sterilization.
本發明第五目的為在細碎作業及濾篩作業的過程中,可分別介入有一熱蒸發操作或一除濕作業,以不同的溫度形態,製定顆粒的含水量。 The fifth object of the present invention is that in the process of the fine crushing operation and the filtering operation, a thermal evaporation operation or a dehumidification operation can be respectively intervened, and the water content of the particles can be determined in different temperature forms.
本發明第六目的為該封緘作業為由一制冷乾燥作業、或一加熱操作,以動態作業方式,使顆粒表面組織快速封緘。 The sixth objective of the present invention is that the sealing operation involves a refrigeration and drying operation or a heating operation in a dynamic operation mode to quickly seal the surface structure of the particles.
本發明第七目的為在封緘作業之中,介入有一風味調製操作,以調變口感。 The seventh object of the present invention is to intervene a flavor modulation operation during the sealing operation to adjust the taste.
本發明第八目的為在一生產的工序線上,安排有一細碎裝置、一濾篩裝置、及一封緘裝置,提供上述工法的使用,其中細碎裝置、濾篩裝置、或封緘裝置可選擇其一或全部結合滅菌單元。 The eighth object of the present invention is to arrange a fine crushing device, a filter screen device, and a sealing device in a production process line to provide the use of the above-mentioned method, wherein the fine crushing device, the filter screen device, or the sealing device can choose one or All combined with sterilization unit.
本發明第九目的為該濾篩裝置與封緘裝置可分別結合有一制冷裝置或熱發生單元,濾篩裝置與封緘裝置為經一輸送裝置導通,系統經由程式操作,而可應變多種製作模式或調製成品風味。 The ninth object of the present invention is that the filtering device and the sealing device can be combined with a refrigeration device or a heat generating unit, respectively, the filtering device and the sealing device are conducted through a conveying device, and the system is operated by programming, and can adapt to a variety of production modes or modulations. Finished flavor.
1:茶葉 1: tea
10:成茶 10: into tea
11:製作工序 11: Production process
12:晾曬操作 12: Drying operation
13:熱作殺青 13: Hot work is done
14:推存作業 14: Push deposit operation
2:細碎裝置 2: Fine crushing device
20:細碎作業 20: Fine crushing operation
3:濾篩裝置 3: Screening device
30:濾篩作業 30: Screening operation
31:輸送裝置 31: Conveying device
4:封緘裝置 4: Sealing device
40:封緘作業 40: Sealing operation
41:攪動空間 41: Stir the Space
5:包裝機 5: Packaging machine
50:包裝作業 50: Packing operation
6:滅菌單元 6: Sterilization unit
60:滅菌操作 60: Sterilization operation
7:制冷裝置 7: Refrigeration device
70:制冷乾燥作業 70: Refrigeration and drying operations
71:工具制冷操作 71: Tool cooling operation
72:除濕作業 72: Dehumidification operation
73:制冷除濕作業 73: Refrigeration and dehumidification operations
8:熱發生單元 8: Heat generating unit
81:熱蒸發操作 81: Thermal evaporation operation
82:加熱操作 82: heating operation
9:調製裝置 9: Modulation device
90:調製操作 90: Modulation operation
P:顆粒 P: particles
第1圖係為本工法基礎流程圖。 Figure 1 is the basic flow chart of this construction method.
第2圖係為本工法細部作業流程圖。 Figure 2 is a detailed operation flow chart of this construction method.
第3圖係為本工法細部作業流程圖之一。 Figure 3 is one of the detailed operation flowcharts of this construction method.
第4圖係為本工法細部作業流程圖之二。 Figure 4 is the second part of the detailed operation flow chart of this construction method.
本發明茶碎粒製作工法及其所使用設備,為提供將茶葉原片,細碎為均勻微小顆粒,在顆粒外表,進行組織封緘,在一生產線上,依序分佈有一細碎裝置、一濾篩裝置、一封緘裝置、及一包裝機,所得成茶經細碎裝置細碎後,由濾篩裝置進行濾篩作業,經一輸送裝置轉送之後,進入一封緘裝置進行封緘作業,最後進入進行包裝作業,並經滅菌單元、制冷裝置、熱發生單元、調製裝置等,可調製不同風味及成品可得安全保存,系統為依據上述各作業安排,經程式操作,可得自動化作業。 The tea crushing method of the present invention and the equipment used therefor are to provide the original tea flakes to be finely crushed into uniform and small particles, and the surface of the particles is tissue-sealed. On a production line, a fine crushing device and a filter sieve device are sequentially distributed , A sealing device, and a packaging machine. After the obtained tea is finely crushed by the fine crushing device, the filter screen device performs the filtering operation, and after being transferred by a conveyor device, it enters the sealing device for sealing operation, and finally enters the packaging operation. Through the sterilization unit, refrigeration device, heat generating unit, brewing device, etc., different flavors can be prepared and the finished product can be safely stored. The system is based on the above-mentioned operation arrangements, and can be automated through program operation.
有關本發明的製作工法及所使用設備,請參閱圖示說明如下: For the manufacturing method and equipment used in the present invention, please refer to the illustration below:
首先請參閱第1圖所示,在生產線中首列安排有一細碎裝置2,依序安排有一濾篩裝置3、一封緘裝置4、及一包裝機5。
First, please refer to Figure 1. In the first row of the production line, there is a fine crushing
上述細碎裝置2、濾篩裝置3、封緘裝置4的作業環境可由圍體(圖上未示)包封為一獨立空間,側邊設有滅菌單元6、制冷裝置7、熱發生單元8及一調製裝置9。
The working environment of the above-mentioned fine crushing
細碎裝置2負責細碎作業20,濾篩裝置3負責濾篩作業30,封緘裝置4負責封緘作業40,包裝機5負責包裝作業50,以形成一貫化作業,選取的成茶10經由細碎裝置2操作細碎作業20,所得的顆粒P經由濾篩裝置3操作濾篩作業30,過篩的顆粒P經由一輸送裝置31代向封緘裝置4進行封緘作業40,封緘作業40的操作為依據制冷裝置7或熱發生單元8選擇其一輔助位於攪動空間41內部空間的顆粒P,進行表面乾燥封緘,封緘裝置4所設攪動空間41為一空間動態的容器,如一般翻動的容器,完成封緘作業40的顆粒P交由包裝機5進行包裝作業50以得商品,其中的調製裝置9執行調製操作90,作用在濾篩作業30與封緘作業40之中。
The crushing
其中該細碎裝置2、濾篩裝置3、封緘裝置4的作業空間,分別為一獨立包封空間,以及相鄰的包封空間之間交通路徑,為由包封的交通通道。
The working spaces of the fine crushing
請再參閱第2圖所示,所摘採的茶葉1,經由製作工序11而形成成茶10,其中該製作工序11的殺青步驟為可採用晾曬操作12,或以低溫、或由蒸、或烘之熱作殺青13,再依據多重烘炒、或揉捻的製作工序11完成成茶10,完成的成茶10可進行推存作業14。
Please refer to Figure 2 again, the picked
茶碎粒製作取必要量的成茶10進行一細碎作業20,該細碎作業20為由一細碎裝置2提供作業功能,該細碎裝置2以研磨輪研磨、或擊碎刀具高速擊碎、或刀削切碎、或碾擠的方式,可任選一種方法執行,或是先進行刀切,初步細化成茶10原片,之後進行研磨或擊碎等交互分層的複合方式操作,該種方式的選擇,為可因應茶葉原樣的本質特性進行,如嫩葉或老葉,可採用不同的加工細碎方式。
The production of tea granules takes the necessary amount of the
上述的成茶10為採擷茶葉1經製作工序11所製成,其中成茶10的含水
量,可高於一般之含量,以利於細碎作業20的操作。
The above-mentioned finished
完成細碎作業20的顆粒P進入一濾篩作業30,該濾篩作業30為由一濾篩裝置3提供作業功能,該濾篩裝置3為震動、或篩動的方式操作,該濾篩的孔徑密度選用50至250目的濾網,經濾篩作業30之後由一輸送裝置31將濾篩過的顆粒P帶入一封緘裝置4進行封緘作業40,該封緘裝置4設有攪動空間41,內容空間為一動態動作,如翻攪、或撥動、或翻動等動作,攪動空間41內部盛裝由濾篩作業30代放而來的顆粒P,在攪動過程中,由一熱發生單元8提供加熱操作82,加熱操作82動作結果可對顆粒P的表面作加溫,使顆粒P(圖上未示)的表體乾燥,而得組織封緘,最後進入一包裝機5進行包裝作業50,即獲得成品。
The particles P that have completed the fine crushing
在細碎作業20、濾篩作業30、封緘作業40的過程中,經由一滅菌單元6提供滅菌操作60,該滅菌操作60為在細碎裝置2、或濾篩裝置3、或封緘裝置4的設備環境中進行,該滅菌操作60如可殺菌的氣體、或液體霧化所得,可同步作用在細碎裝置2、濾篩裝置3、封緘裝置4的設備環境中,或單獨選擇細碎裝置2、或濾篩裝置3、或封緘裝置4分別獨立進行滅菌操作60。
In the process of the fine crushing
在細碎作業20或在濾篩作業30的過程中,藉由一制冷裝置7以產生低溫的能量,作用在細碎裝置2與濾篩裝置3的設備環境中,該制冷裝置7可發生低溫執行一工具制冷操作71,工具制冷操作71提供細碎作業20加工過程中,避免細碎裝置2的工具溫度升溫,而影響成茶10,制冷裝置7另可轉用為除濕作業72,該除濕作業72作用在濾篩作業30的過程中,位於濾篩裝置3的設備環境內部,或除濕作業72可作用在輸送裝置31的設備環境中,以極盡將細碎作業20操作所發生的蒸發水氣作抽離,以及該制冷裝置7的低溫能
量,可執行制冷除濕作業73作用在完成封緘作業40的顆粒P進入包裝作業50之前的路徑中,輔助顆粒P因溫度而釋出的水氣,可將之抽離,提供進入包裝作業50之前,可得顆粒P乾燥度的控制及維持。
In the process of the fine crushing
上述細碎裝置2、濾篩裝置3、封緘裝置4為一獨立的機台,在作業空間的外圍,可用圍體包圍為一封閉式的空間,除了生產線的交通路徑打通之外,該交通路徑如顆粒P的移送路徑(圖上未示)也可採外圍包封方式,讓生產線前後與外部環境隔絕,更易於控制污染防治,維持高度安全生產,及空氣物理狀態可得調控方便的封閉空間。
The above-mentioned fine crushing
熱發生單元8所發生的能量,可執行一熱蒸發操作81,該熱蒸發操作81為在細碎作業20之後對該顆粒P進行,以將細碎作業20操作後的顆粒P作初步的水份加熱使其蒸發,該蒸發後的水氣進入濾篩作業30,即由制冷裝置7所執行的除濕作業72所排除。
The energy generated by the
經由上述滅菌單元6、制冷裝置7、熱發生單元8的輔助操作,可對位於每一行程中的顆粒P輔助乾燥處理,以及滅菌操作,讓作業程序中易於控制成品的加工品質。
Through the auxiliary operations of the above-mentioned
請再參閱第3圖所示(請配合第2圖圖式),茶葉1所製成的成茶10,可經推存作業14而取用進行細碎作業20、濾篩作業30、封緘作業40,以及由滅菌單元6和制冷裝置7、熱發生單元8的介入操作執行滅菌操作60、工具制冷操作71、除濕作業72、制冷除濕作業73、制冷乾燥作業70及熱蒸發操作81、加熱操作82等作業,讓完成的顆粒P品質及乾燥度可得明確的控制,其中制冷裝置7其應用為題供工具制冷操作71,另一能量為除濕作業72,在除濕作業72之前可藉由熱發生單元8執行熱蒸發操作81,使水份從顆粒P事先蒸出。
Please refer to Figure 3 again (please cooperate with the figure in Figure 2). The
該制冷裝置7更可執行一制冷乾燥作業70,作用在封緘作業40之中,作功於封緘裝置4所設的攪動空間41內部空間,利用該低溫以抽離顆粒P的溼度,使完成的顆粒P可得理想的乾燥度且易於保存。
The
請再參第4圖所示(請配合第2圖圖式),茶葉1經由製作工序11形成成茶10進行推存作業14,取用成茶10進行細碎作業20、濾篩作業30、封緘作業40及包裝作業50,在濾篩作業30或封緘作業40二程序中為一動態操作,過程中可藉由一調製裝置9執行調製操作90,在該作業空間環境中注入所操作的調製成份,如花香的元素、或焦糖等甘料,與內部的顆粒P作動態混合,以得成品的風味調製最後進行包裝作業50,其中調製操作90的調製成份,更進一步為一可包裹顆粒P表面的可食用劑料,以對顆粒P外表作全面性的維護,且該劑料(圖上未示)也可混合有如上述的花香元素或甘料等,使調製操作90直接與封緘作業40混合同步完成。
Please refer to Fig. 4 again (please cooperate with the diagram in Fig. 2), the
10:成茶 10: into tea
2:細碎裝置 2: Fine crushing device
20:細碎作業 20: Fine crushing operation
3:濾篩裝置 3: Screening device
30:濾篩作業 30: Screening operation
31:輸送裝置 31: Conveying device
4:封緘裝置 4: Sealing device
40:封緘作業 40: Sealing operation
41:攪動空間 41: Stir the Space
5:包裝機 5: Packaging machine
50:包裝作業 50: Packing operation
6:滅菌單元 6: Sterilization unit
60:滅菌操作 60: Sterilization operation
7:制冷裝置 7: Refrigeration device
8:熱發生單元 8: Heat generating unit
9:調製裝置 9: Modulation device
90:調製操作 90: Modulation operation
P:顆粒 P: particles
Claims (9)
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