TWI738427B - Apparatus capable of local polishing and plasma-electrolytic polishing system - Google Patents
Apparatus capable of local polishing and plasma-electrolytic polishing system Download PDFInfo
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Abstract
Description
本發明是有關於一種拋光裝置及系統,且特別是有關於一種可局部拋光裝置及包括其的電漿電解拋光系統。The present invention relates to a polishing device and system, and more particularly to a partial polishing device and a plasma electrolytic polishing system including the same.
電漿電解拋光是一綠色製程,其可以在形狀複雜工件上進行拋光,也可以降低化學拋光和電解拋光可能造成的汙染。Plasma electrolytic polishing is a green process, which can polish complex-shaped workpieces, and can also reduce the pollution that may be caused by chemical polishing and electrolytic polishing.
然而,傳統的電漿電解拋光需將被拋光件浸潤於電解槽中,這對電漿電解拋光的應用範圍可能造成了一些限制。However, the traditional plasma electrolytic polishing needs to immerse the polished part in the electrolytic bath, which may cause some restrictions on the application range of the plasma electrolytic polishing.
本發明提供一種可局部拋光裝置及包括其的電漿電解拋光系統,其適於對物件進行電漿電解拋光製程。The invention provides a partial polishing device and a plasma electrolytic polishing system including the same, which is suitable for performing a plasma electrolytic polishing process on an object.
本發明的可局部拋光裝置適於對物件進行電漿電解拋光製程。可局部拋光裝置包括固定座、運動機構以及噴流模組。固定座適於固定物件。噴流模組連接於運動機構。噴流模組具有電解液連通口、氣體連通口、電源連接區以及噴流口。電解液連通口適於連接於電解液供應源。氣體連通口適於連接於氣體供應源。電源連接區適於連接於電源。噴流口面向固定座。噴流口連通於電解液連通口及氣體連通口,以適於對固定於固定座的物件進行電漿電解拋光製程。The locally possible polishing device of the present invention is suitable for performing plasma electrolytic polishing processes on objects. The local polishing device includes a fixed seat, a movement mechanism and a jet module. The fixing seat is suitable for fixing objects. The jet module is connected to the movement mechanism. The jet module has an electrolyte communication port, a gas communication port, a power connection area and a jet port. The electrolyte communication port is suitable for connecting to an electrolyte supply source. The gas communication port is suitable for being connected to a gas supply source. The power connection area is suitable for connecting to a power source. The jet orifice faces the fixing seat. The jet port is connected to the electrolyte communication port and the gas communication port, so as to be suitable for performing the plasma electrolytic polishing process on the object fixed on the fixing seat.
在本發明的一實施例中,噴流模組包括柱體、噴嘴以及套件。柱體具有電源連接區、電解液連通口以及連通於電解液連通口的電解液流通道。噴嘴具有連接區塊及相對於連接區塊的噴出區塊。連接區塊連接於柱體,且噴出區塊具有噴口。套件套合於柱體。套件具有氣體連通口以及連通於氣體連通口的氣體出口。部分的噴嘴位於氣體出口內。噴嘴與氣體出口的內壁之間具有間隙。氣體出口與噴口構成噴流口。In an embodiment of the present invention, the jet module includes a cylinder, a nozzle, and a kit. The column has a power connection area, an electrolyte communication port, and an electrolyte flow channel connected to the electrolyte communication port. The nozzle has a connection block and a spray block opposite to the connection block. The connecting block is connected to the column, and the spraying block has a spout. The kit fits on the cylinder. The kit has a gas communication port and a gas outlet connected to the gas communication port. Part of the nozzle is located in the gas outlet. There is a gap between the nozzle and the inner wall of the gas outlet. The gas outlet and the spout constitute a spout.
在本發明的一實施例中,部分的噴出區塊位於氣體出口內。噴出區塊具有最大截面寬度處位於其末端,且噴出區塊的末端不位於氣體出口內。In an embodiment of the present invention, part of the ejection zone is located in the gas outlet. The end of the ejection zone with the largest cross-sectional width is located, and the end of the ejection zone is not located in the gas outlet.
在本發明的一實施例中,噴出區塊的截面寬度向其末端逐漸增加。In an embodiment of the present invention, the cross-sectional width of the ejection zone gradually increases toward the end thereof.
在本發明的一實施例中,噴嘴具有流通道。流通道的末端為噴口,且流通道具有最小截面寬度處位於其末端。In an embodiment of the present invention, the nozzle has a flow channel. The end of the flow channel is a spout, and the flow channel has the smallest cross-sectional width at its end.
在本發明的一實施例中,氣體出口具有口徑,口徑向其末端逐漸增加。In an embodiment of the present invention, the gas outlet has a diameter, and the diameter of the opening gradually increases toward its end.
在本發明的一實施例中,噴流模組更包含連接件。連接件連接該柱體及該套件,且連接件為絕緣體。In an embodiment of the present invention, the jet module further includes a connector. The connecting piece connects the column and the kit, and the connecting piece is an insulator.
在本發明的一實施例中,固定座面向噴流模組的表面上具有至少一導流道。In an embodiment of the present invention, there is at least one guide channel on the surface of the fixing seat facing the jet flow module.
本發明的電漿電解拋光系統包括前述實施例的可局部拋光裝置以及控制系統。控制系統至少訊號連接於可局部拋光裝置的運動機構。The plasma electrolytic polishing system of the present invention includes the partial polishing device and the control system of the foregoing embodiment. The control system is at least signal connected to the movement mechanism of the local polishing device.
在本發明的一實施例中,可局部拋光裝置更包括電解液控制件。電解液供應源適於經由電解液控制件連接至電解液連通口,且控制系統更訊號連接於電解液控制件。In an embodiment of the present invention, the local polishing device further includes an electrolyte control member. The electrolyte supply source is suitable for being connected to the electrolyte communication port via the electrolyte control element, and the control system is further signally connected to the electrolyte control element.
在本發明的一實施例中,可局部拋光裝置更包括氣體控制件。氣體供應源適於經由氣體控制件連接至氣體連通口,且控制系統更訊號連接於氣體控制件。In an embodiment of the present invention, the locally possible polishing device further includes a gas control member. The gas supply source is adapted to be connected to the gas communication port via the gas control element, and the control system is further signally connected to the gas control element.
在本發明的一實施例中,可局部拋光裝置更包括電源控制件。電源適於經由電源連接區連接至電源連接區,且控制系統更訊號連接於電源控制件。In an embodiment of the present invention, the locally possible polishing device further includes a power control element. The power supply is adapted to be connected to the power connection area through the power connection area, and the control system is further signal-connected to the power control element.
基於上述,可局部拋光裝置及包括其的電漿電解拋光系統可以藉由電解液噴流方式,而可以對物件的特定位置或區域進行局部的拋光。另外,藉由電解液噴流方式,可能可以降低物件在尺寸上的限制,也可能可以可能節省拋光區域的空間。另外,在藉由電解液噴流進行拋光時,自噴口噴出的電解液可與從氣體出口噴出的氣體一起流出。也就是說,從氣體出口噴出的氣體大致上可能可以形成環型的氣牆,而電解液噴流基本上可能可以被侷限於前述的環型氣牆內。如此一來,可能可以提升拋光的準確性,也可能可以降低過度拋光的可能。Based on the above, the local polishing device and the plasma electrolytic polishing system including the same can perform local polishing on a specific position or area of an object by means of an electrolyte jet. In addition, with the electrolyte jet method, the size limit of the object may be reduced, and the space of the polishing area may also be saved. In addition, when polishing is performed by the electrolyte jet, the electrolyte jetted from the nozzle can flow out together with the gas jetted from the gas outlet. In other words, the gas ejected from the gas outlet may generally form a ring-shaped gas wall, and the electrolyte jet may basically be confined to the aforementioned ring-shaped gas wall. In this way, the accuracy of polishing may be improved, and the possibility of over-polishing may also be reduced.
以下將參照本實施例之圖式以更全面地闡述本發明。然而,本發明亦可以各種不同的形式體現,而不應限於本文中所述之實施例。圖式中的層與區域的厚度會為了清楚起見而放大。相同或相似之參考號碼表示相同或相似之元件,以下段落將不再一一贅述。另外,實施例中所提到的方向用語,例如:上、下、左、右、前或後等,僅是參考附加圖式的方向。因此,除非有特別的說明,使用的方向用語是用來說明並非用來限制本發明。並且,為了清楚表示不同圖式之間的方向關係,於部份的圖示中以卡氏座標系統(Cartesian coordinate system;即XYZ直角坐標系統)來表示對應的方向。另外,為求清楚表示,於圖式中可能省略繪示了部分的構件。Hereinafter, the present invention will be explained more fully with reference to the drawings of this embodiment. However, the present invention can also be embodied in various different forms and should not be limited to the embodiments described herein. The thickness of the layers and regions in the drawing will be exaggerated for clarity. The same or similar reference numbers indicate the same or similar elements, and the following paragraphs will not repeat them one by one. In addition, the directional terms mentioned in the embodiments, such as: up, down, left, right, front or back, etc., only refer to the directions of the attached drawings. Therefore, unless there are special instructions, the directional terms used are used to illustrate and not to limit the present invention. In addition, in order to clearly show the directional relationship between different patterns, the Cartesian coordinate system (XYZ rectangular coordinate system) is used to indicate the corresponding direction in some of the illustrations. In addition, for clarity, some components may be omitted from the drawings.
在此使用的術語集僅用於描述特別的實施方式的目的並非意在限制本發明構思。如在本發明中使用的,單數形式「一」也將包括複數形式,除非本文另外明確指定。還將理解的是,術語「包括」,當用在該說明書中時,詳細說明所述特徵、整體、步驟、操作、元素和/或元件的存在,但不排除一個或更多個特徵、整體、步驟、操作、元素、元件及/或其群組的存在或添加。The term set used herein is only used for the purpose of describing particular embodiments and is not intended to limit the inventive concept. As used in the present invention, the singular form "one" will also include the plural form, unless explicitly specified otherwise herein. It will also be understood that the term "comprises", when used in this specification, specifies the presence of the described features, wholes, steps, operations, elements and/or elements, but does not exclude one or more features, wholes The existence or addition of, steps, operations, elements, elements, and/or groups thereof.
除非另外定義,在此使用的所有術語(包括技術術語和科學術語)具有與本發明所屬技術領域中具有通常知識者通常理解相同的含義。還將理解的是,術語(諸如在通常使用的字典中定義的那些)應解釋為具有與在相關技術背景中的含義一致的含義,並不應以理想化或過於正式的意義解釋,除非在此明確這樣定義。Unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meanings commonly understood by those with ordinary knowledge in the technical field to which the present invention belongs. It will also be understood that terms (such as those defined in commonly used dictionaries) should be interpreted as having meaning consistent with the meaning in the relevant technical context, and should not be interpreted in an idealized or overly formal sense, unless in This is clearly defined as such.
圖1A是依照本發明的第一實施例的一種可局部拋光裝置的部分組裝立體示意圖。圖1B是依照本發明的第一實施例的一種可局部拋光裝置的部分爆炸立體示意圖。圖1C是依照本發明的第一實施例的一種可局部拋光裝置的部分爆炸立體示意圖。圖1D是依照本發明的第一實施例的一種可局部拋光裝置的部分爆炸剖視示意圖。圖1E是依照本發明的第一實施例的一種可局部拋光裝置的部分組裝剖視示意圖。圖1F是依照本發明的第一實施例的一種可局部拋光裝置的部分組裝下視示意圖。舉例而言,圖1C可以是對應於可局部拋光裝置的噴流模組的部分爆炸立體示意圖,圖1D可以是對應於可局部拋光裝置的噴流模組的部分爆炸剖視示意圖,圖1E可以是對應於可局部拋光裝置的噴流模組的部分組裝剖視示意圖,圖1F可以是對應於可局部拋光裝置的噴流模組的部分組裝下視示意圖。Fig. 1A is a partially assembled perspective view of a device capable of partially polishing according to a first embodiment of the present invention. Fig. 1B is a partially exploded perspective view of a device that can be partially polished according to the first embodiment of the present invention. Fig. 1C is a partially exploded perspective view of a device that can be partially polished according to the first embodiment of the present invention. Fig. 1D is a schematic partial exploded cross-sectional view of a device capable of partial polishing according to the first embodiment of the present invention. Fig. 1E is a partially assembled cross-sectional view of a device capable of partially polishing according to the first embodiment of the present invention. Fig. 1F is a partially assembled schematic bottom view of a device that can be partially polished according to the first embodiment of the present invention. For example, FIG. 1C may be a partial exploded perspective view of the jet module corresponding to the local polishing device, FIG. 1D may be a partial exploded cross-sectional view of the jet module corresponding to the local polishing device, and FIG. 1E may be a corresponding A schematic cross-sectional view of a partial assembly of the jet module of the device that can be partially polished. FIG. 1F may be a schematic bottom view of a partial assembly of the jet module of the device that can be partially polished.
請參照圖1A至圖1F,可局部拋光裝置100適於對物件199進行電漿電解拋光製程。Referring to FIGS. 1A to 1F, the
請先參閱圖1A,可局部拋光裝置100包括固定座110、噴流模組120以及運動機構182。固定座110適於固定物件199。噴流模組120連接於運動機構182。Please refer to FIG. 1A first, the
再請參閱圖1B以及圖1E,噴流模組120具有電解液連通口131、氣體連通口151、電源連接區133以及噴流口129。電解液連通口131適於連接於電解液供應源893。氣體連通口151適於連接於氣體供應源895。噴流口129面向固定座110,且噴流口129連通於電解液連通口131及氣體連通口151,以使噴流模組120適於藉由噴流口129對固定於固定座110的物件199進行電漿電解拋光製程。Referring to FIGS. 1B and 1E again, the
在一實施例中,固定座110可以包括底座112及至少一固定件113。固定件113例如為常用的螺絲、螺栓、墊片、螺帽、卡合件等,於本發明並不加以限制。固定座110上可以具有對應的孔(如:螺孔)、溝槽(如:卡槽)等,以適於使藉由固定件將物件199固定於底座上。In an embodiment, the fixing
在一實施例中,固定座110的主體材質(如:底座的材質)可以為絕緣體。如此一來,在對物件199進行電漿電解拋光製程時,可以降低流經固定座110的電流。In an embodiment, the material of the main body of the fixing base 110 (for example, the material of the base) may be an insulator. In this way, when the
在一實施例中,噴流模組120可以藉由常用的固定件連接於運動機構182。如此一來,藉由控制運動機構182可以調整噴流模組120,以使噴流模組120的噴流口129朝向預定的方位(orientation),而可以使噴流模組120適於藉由噴流口129對固定於固定座110的物件199進行電漿電解拋光製程。In one embodiment, the
在一實施例中,運動機構182可以包括一般在可動機構設計上常用的可動模組(如:水平移動模組、垂直移動模組、轉動移動模組或上述之組合),其中可以包含對應的硬體或軟體,或是進一步結合輔助件。舉例而言,可動模組可以由供電裝置、馬達、皮帶、齒輪及其他相關元件等,於本發明並不加以限制。前述的相關元件例如包括通訊元件、功率元件、顯示元件等,於本發明並不加以限制。前述的軟體例如包括空間位置運算軟體、錯誤記錄軟體、通訊軟體等,於本發明並不加以限制。前述輔助件例如包括移動軌道、移動軸、減震元件、定位裝置等,於本發明並不加以限制。In an embodiment, the
在一實施例中,運動機構182例如是機械手臂,但本發明不限於此。In an embodiment, the
在本實施例中,噴流模組120可包括柱體130、噴嘴140以及套件150。柱體130的材質包括導體,且柱體130具有電源連接區133、電解液連通口131以及電解液流通道132。電解液流通道132連通於電解液連通口131。噴嘴140具有連接區塊141及噴出區塊142。噴出區塊142相對於連接區塊141。連接區塊141可以連接於柱體130。噴出區塊142具有噴口149。套件150可以套合於柱體130。套件150具有氣體連通口151以及氣體出口159。氣體出口159連通於氣體連通口151。部分的噴嘴140位於氣體出口159內。在將連接區塊141連接於柱體130,且將套件150套合於柱體130的狀態下(如:1E所繪示的狀態),噴嘴140與氣體出口159的內壁之間可以具有間隙155,且氣體出口159與噴口149構成噴流模組120的噴流口129。In this embodiment, the
在一實施例中,套件150與柱體130之間可以藉由連接件127(如:O形環(O-ring)、其他類似的彈性環、或環形墊片)而彼此套合而連接。在一實施例中,套件150與柱體130之間可以具有對應的固定孔128(如:螺孔),而可以藉由對應的連接件(如:螺絲或對應的墊片)而彼此套合而連接。In an embodiment, the
在一實施例中,連接件127為絕緣體。如此一來,可以使套件150與柱體130彼此互相絕緣;或是,可以降低流經套件150的電流。In one embodiment, the connecting
在一實施例中,用於套件150與柱體130之間連接的連接件可以絕緣。舉例而言,用於套件150與柱體130之間連接的連接件可以是絕緣螺絲或對應的絕緣墊片。In an embodiment, the connecting member used for the connection between the
在一實施例中,藉由可局部拋光裝置100對固定於固定座110上的物件199進行電漿電解拋光製程舉例如下。但值得注意的是,以下電漿電解拋光製程僅是示例性地舉例,本發明並未限定藉由可局部拋光裝置100進行電漿電解拋光製程的實際步驟。In one embodiment, an example of a plasma electrolytic polishing process performed on the
在一實施例中,可以先將物件199藉由固定件固定於底座上。物件199可以藉由電線(未繪示)而電性連接至接地端。在一實施例中,電性連接於物件199的接地電線可以是直接地連接於物件199,但本發明不限於此。在一實施例中,電性連接於物件199的接地電線可以是藉由將物件199固定的導電固定件(如:固定件113或其他可能的導電固定件)而間接地連接於物件199。In one embodiment, the
圖1G是依照本發明的一實施例的一種電漿電解拋光系統的部分連線示意圖。FIG. 1G is a schematic diagram of partial connections of a plasma electrolytic polishing system according to an embodiment of the present invention.
請參照圖1G,可局部拋光裝置100與控制系統870可以構成電漿電解拋光系統800。也就是說電漿電解拋光系統800可以包括可局部拋光裝置100與控制系統870。在其他未繪示的實施例中,類似於可局部拋光裝置100的可局部拋光裝置也可以與控制系統870構成類似於電漿電解拋光系統800的電漿電解拋光系統。Please refer to FIG. 1G, the
在本實施例中,控制系統870可以藉由訊號線878而以有線訊號傳輸的方式訊號連接於運動機構182,但本發明不限於此。在一實施例中,控制系統870可以藉由無線訊號傳輸的方式訊號連接於運動機構182。換句話說,本發明中所提到的訊號連接可以泛指有線訊號傳輸或無線訊號傳輸的連接方式。另外,本發明並未限定所有的訊號連接方式需為相同或不同。In this embodiment, the
在本實施例中,電漿電解拋光系統800可以更包括電解液控制件883。電解液供應源893適於經由電解液控制件883連接至電解液連通口131,且控制系統870可以更訊號連接於電解液控制件883。In this embodiment, the plasma
舉例而言,電解液供應源893可以藉由對應的流體管路894連接至電解液連通口131。前述流體管路894的一端可以連通於電解液供應源893(如:裝有電解液的瓶子及對應的幫浦),前述流體管路894的另一端可以連通於電解液連通口131。流體管路894上可以具有電解液控制件883。電解液控制件883例如是液體電磁閥,但本發明不限於此。又舉例而言,經由訊號連接於控制系統870的電解液控制件883,可以設定、控制或偵測流經的電解液的量、時間或流速。另外,電解液供應源893及對應的流體管路的流線、種類或數量可以依據實際的需求而加以調整,於本發明並不加以限制。控制系統870可以藉由訊號線873而以有線訊號傳輸的方式訊號連接於電解液控制件883,但本發明不限於此。For example, the
在本實施例中,電漿電解拋光系統800可以更包括氣體控制件885。氣體供應源895適於經由氣體控制件885連接至氣體連通口151,且控制系統870可以更訊號連接於氣體控制件885。In this embodiment, the plasma
舉例而言,氣體供應源895可以藉由對應的氣體管路896連接至氣體連通口151。前述氣體管路896的一端可以連通於氣體供應源895(如:裝有氣體的鋼瓶及對應的幫浦),前述氣體管路896的另一端可以連通於氣體連通口151。氣體管路896上可以具有氣體控制件885。氣體控制件885例如是氣體電磁閥,但本發明不限於此。又舉例而言,經由訊號連接於控制系統870的氣體控制件885,可以設定、控制或偵測流經的氣體的量、時間或流速。另外,氣體供應源895及對應的氣體管路的流線、種類或數量可以依據實際的需求而加以調整,於本發明並不加以限制。控制系統870可以藉由訊號線875而以有線訊號傳輸的方式訊號連接於電解液控制件883,但本發明不限於此。For example, the
在本實施例中,電漿電解拋光系統800可以更包括電源控制件887。電源897適於經由電源控制件887連接至電源連接區133,且控制系統870可以更訊號連接於電源控制件887。In this embodiment, the plasma
舉例而言,電源897可以藉由對應的電路898連接至電源連接區133。前述電路898的一端可以電性連接於電源897,前述電路898的另一端可以電性連接於電源連接區133。電路898上可以具有電源控制件887。電源控制件887例如是電磁開關及/或對應的變壓器、整流器、電容器等,但本發明不限於此。又舉例而言,經由訊號連接於控制系統870的電源控制件887,可以設定、控制或偵測輸入至電源連接區133的電流、電壓、頻率或供電時間。控制系統870可以藉由訊號線877而以有線訊號傳輸的方式訊號連接於電源控制件887,但本發明不限於此。For example, the
在一實施例中,在將物件199固定於底座112上之後,可以藉由控制系統870調整運動機構182,而使噴流模組120的噴流口129朝向物件199的欲被拋光區域。物件199的欲被拋光區域基本上位於底座112的表面111之上(above)。也就是說,在電漿電解拋光製程時,至少部分的物件199可能會被流動的電解液所覆蓋,但物件199不會被電解液完全地且持續性地浸潤。In one embodiment, after the
在一實施例中,藉由控制系統870調整運動機構182,也可以調整噴流口129與物件199之間的距離。In one embodiment, by adjusting the
在一實施例中,可以藉由控制系統870開啟氣體控制件885、電解液控制件883及電源控制件887,以使自氣體供應源895流出的氣體經由氣體控制件885流至氣體連通口151後從氣體出口159噴出,並使自電解液供應源893流出的電解液經由電解液控制件883流至電解液連通口131後從噴口149沿噴出方向140d噴出,且使電源897提供的高壓電力經由電源控制件887傳送至電源連接區133,以使噴嘴140與物件199之間具有高電壓差。In one embodiment, the
在一實施例中,可以先開啟氣體控制件885,然後開啟電解液控制件883,之後開啟電源控制件887,但本發明不限於此。In one embodiment, the
在一實施例中,電源897提供的高壓電力基本上具有30伏(volt;V)至400伏的電壓,但本發明不限於此。In an embodiment, the high-voltage power provided by the
在一實施例中,電解液的種類、溫度或流量可以依據設計上的需求(如:物件199的種類或拋光的規格)而加以調整。舉例而言,若物件199為鋼材或銅材,電解液可以是40℃~90℃的磷酸及/或其鹽類(如:磷酸鈉、磷酸二氫鈉或磷酸氫二鈉)混合電解液。In one embodiment, the type, temperature, or flow rate of the electrolyte can be adjusted according to design requirements (for example, the type of the
在一實施例中,氣體的種類或流量可以依據設計上的需求(如:對應的電解液種類)而加以調整。舉例而言,氣體可以是氮氣、二氧化碳、氦氣、氝氣、氬氣、其他適宜的非反應性氣體或上述之組合。In one embodiment, the type or flow rate of the gas can be adjusted according to design requirements (for example, the corresponding electrolyte type). For example, the gas can be nitrogen, carbon dioxide, helium, tritium, argon, other suitable non-reactive gases, or a combination of the above.
藉由上述噴流模組120的設計方式,可以藉由電解液噴流方式,而可以對物件199的特定位置或區域進行局部的拋光。另外,藉由電解液噴流方式,可能可以降低物件199在尺寸上的限制,也可能可以可能節省拋光區域的空間。另外,在藉由電解液噴流進行拋光時,自噴口149噴出的電解液(可被稱為:電解液噴流)可與從氣體出口159噴出的氣體(可被稱為:氣牆)一起流出。也就是說,從氣體出口159噴出的氣體大致上可能可以形成環型的氣牆,而電解液噴流基本上可能可以被侷限於前述的環型氣牆內。如此一來,可能可以提升拋光的準確性,也可能可以降低過度拋光(over polished)的可能。With the above-mentioned design of the
在本實施例中,部分的噴出區塊142位於氣體出口159內。噴出區塊142具有最大截面寬度處基本上位於其末端147(即,最遠離連接區塊141處)。舉例而言,在垂直於噴出方向140d的橫截面(如:平行於圖1F的紙面的一截面)上,噴出區塊142的末端147具有最大截面寬度。在將連接區塊141連接於柱體130,且將套件150套合於柱體130的狀態下(如:1E所繪示的狀態),噴出區塊142的末端147不位於氣體出口159內。如此一來,在對物件199進行電漿電解拋光製程時,可能可以降低電解液噴流與氣牆之間不預期的干擾。In this embodiment, part of the
在本實施例中,噴出區塊142的截面寬度向其末端147逐漸增加。也就是說,在平行於噴出方向140d的縱截面(如:如:平行於圖1E的紙面的一截面)上,噴出區塊142外側壁的輪廓基本上可以為斜面。舉例而言,噴出區塊142可以是類似錐狀(cone)或錐台狀(frustum)。如此一來,在對物件199進行電漿電解拋光製程時,可能可以使氣牆向遠離噴流口129的同時向外擴散,而可能可以降低電解液噴流與氣牆之間不預期的干擾。In this embodiment, the cross-sectional width of the
在一實施例中,在平行於噴出方向140d的縱截面上,噴出區塊142外側壁的輪廓基本上可以為斜面;且在垂直於噴出方向140d的橫截面上,噴出區塊142的外側壁的輪廓基本上為圓形。舉例而言,噴出區塊142可以是類似圓錐狀或圓錐台狀。In one embodiment, on the longitudinal section parallel to the
在本實施例中,噴嘴140具有流通道146。流通道146的末端為噴口149。流通道146具有最小截面寬度處位於其末端。舉例而言,流通道146的末端在垂直於噴出方向140d上的橫截面(如:平行於圖1F的紙面的一截面)具有最小口徑。如此一來,在對物件199進行電漿電解拋光製程時,可能可以降低在電解液噴流中形成紊流(turbulence)的可能。In this embodiment, the
在本實施例中,氣體出口159具有最大口徑處位於其末端。舉例而言,在垂直於噴出方向140d的橫截面上,氣體出口159的末端具有最大口徑。In this embodiment, the
在本實施例中,氣體出口159的口徑向其末端逐漸增加。也就是說,在平行於噴出方向140d的縱截面(如:如:平行於圖1E的紙面的一截面)上,氣體出口159的內側壁的輪廓基本上可以為斜面。舉例而言,氣體出口159的外形可以是類似錐狀或錐台狀。In this embodiment, the opening of the
在一實施例中,氣體出口159的外形可以是對應於噴出區塊142的外形。如此一來,在對物件199進行電漿電解拋光製程時,可能可以降低在氣牆中形成紊流的可能。舉例而言,氣體出口159的外形可以是類似於噴出區塊142的圓錐狀或圓錐台狀。In an embodiment, the shape of the
圖2是依照本發明的第二實施例的一種可局部拋光裝置的部分組裝立體示意圖。本實施例的可局部拋光裝置200與第一實施例的可局部拋光裝置100相似,其類似的構件以相同的標號表示,且具有類似的功能、材質或作動方式,並省略描述。Fig. 2 is a partially assembled perspective view of a device that can be partially polished according to a second embodiment of the present invention. The locally capable polishing
在本實施例中,可局部拋光裝置200的固定座110面向噴流模組120的表面111上具有至少一導流道217。如此一來,在對物件199進行電漿電解拋光製程時,可能可以使電解液較容易地經由導流道217導離固定座110的表面111。In this embodiment, the surface 111 of the fixing
綜上所述,本發明的可局部拋光裝置及包括其的電漿電解拋光系統可以藉由電解液噴流方式,而可以對物件的特定位置或區域進行局部的拋光。另外,藉由電解液噴流方式,可能可以降低物件在尺寸上的限制,也可能可以可能節省拋光區域的空間。另外,在藉由電解液噴流進行拋光時,自噴口噴出的電解液可與從氣體出口噴出的氣體一起流出。也就是說,從氣體出口噴出的氣體大致上可能可以形成環型的氣牆,而電解液噴流基本上可能可以被侷限於前述的環型氣牆內。如此一來,可能可以提升拋光的準確性,也可能可以降低過度拋光的可能。In summary, the locally possible polishing device and the plasma electrolytic polishing system including the same of the present invention can perform partial polishing on a specific position or area of an object by means of an electrolyte jet. In addition, with the electrolyte jet method, the size limit of the object may be reduced, and the space of the polishing area may also be saved. In addition, when polishing is performed by the electrolyte jet, the electrolyte jetted from the nozzle can flow out together with the gas jetted from the gas outlet. In other words, the gas ejected from the gas outlet may generally form a ring-shaped gas wall, and the electrolyte jet may basically be confined to the aforementioned ring-shaped gas wall. In this way, the accuracy of polishing may be improved, and the possibility of over-polishing may also be reduced.
100、200:可局部拋光裝置
800:電漿電解拋光系統
110:固定座
111:表面
112:底座
113:固定件
217:導流道
120:噴流模組
127:連接件
128:固定孔
129:噴流口
130:柱體
131:電解液連通口
132:電解液流通道
133:電源連接區
140:噴嘴
141:連接區塊
142:噴出區塊
147:末端
149:噴口
146:流通道
140d:噴出方向
150:套件
151:氣體連通口
159:氣體出口
155:間隙
182:運動機構
199:物件
870:控制系統
873、875、877、878:訊號線
883:電解液控制件
885:氣體控制件
887:電源連接件
893:電解液供應源
894:流體管路
895:氣體供應源
896:氣體管路
897:電源
898:電路
X、Y、Z:方向100, 200: Local polishing device
800: Plasma electrolytic polishing system
110: fixed seat
111: Surface
112: Base
113: fixed parts
217: Diversion channel
120: Jet module
127: Connector
128: fixed hole
129: Jet Orifice
130: cylinder
131: Electrolyte connection port
132: Electrolyte flow channel
133: Power connection area
140: Nozzle
141: connection block
142: Spray Block
147: End
149: spout
146:
圖1A是依照本發明的第一實施例的一種可局部拋光裝置的部分組裝立體示意圖。 圖1B是依照本發明的第一實施例的一種可局部拋光裝置的部分爆炸立體示意圖。 圖1C是依照本發明的第一實施例的一種可局部拋光裝置的部分爆炸立體示意圖。 圖1D是依照本發明的第一實施例的一種可局部拋光裝置的部分爆炸剖視示意圖。 圖1E是依照本發明的第一實施例的一種可局部拋光裝置的部分組裝剖視示意圖。 圖1F是依照本發明的第一實施例的一種可局部拋光裝置的部分組裝下視示意圖。 圖1G是依照本發明的一實施例的一種電漿電解拋光系統的部分連線示意圖。 圖2是依照本發明的第二實施例的一種可局部拋光裝置的部分組裝立體示意圖。 Fig. 1A is a partially assembled perspective view of a device capable of partially polishing according to a first embodiment of the present invention. Fig. 1B is a partially exploded perspective view of a device that can be partially polished according to the first embodiment of the present invention. Fig. 1C is a partially exploded perspective view of a device that can be partially polished according to the first embodiment of the present invention. Fig. 1D is a schematic partial exploded cross-sectional view of a device capable of partial polishing according to the first embodiment of the present invention. Fig. 1E is a partially assembled cross-sectional view of a device capable of partially polishing according to the first embodiment of the present invention. Fig. 1F is a partially assembled schematic bottom view of a device that can be partially polished according to the first embodiment of the present invention. FIG. 1G is a schematic diagram of partial connections of a plasma electrolytic polishing system according to an embodiment of the present invention. Fig. 2 is a partially assembled perspective view of a device that can be partially polished according to a second embodiment of the present invention.
100:可局部拋光裝置 100: Local polishing device
110:固定座 110: fixed seat
112:底座 112: Base
113:固定件 113: fixed parts
120:噴流模組 120: Jet module
128:固定孔 128: fixed hole
140d:噴出方向 140d: spray direction
151:氣體連通口 151: Gas connection port
182:運動機構 182: Movement Mechanism
199:物件 199: Object
X、Y、Z:方向 X, Y, Z: direction
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CN110125734A (en) * | 2019-06-11 | 2019-08-16 | 广东工业大学 | A kind of mechanical arm assisted electrolysis matter plasma burnishing device and polishing method |
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