TWI729589B - Fruit Threshing Machine - Google Patents
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- TWI729589B TWI729589B TW108143141A TW108143141A TWI729589B TW I729589 B TWI729589 B TW I729589B TW 108143141 A TW108143141 A TW 108143141A TW 108143141 A TW108143141 A TW 108143141A TW I729589 B TWI729589 B TW I729589B
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Abstract
一種果粒脫粒機,包括一機台、安裝在該機台的一入料單元,及一壓折單元。該入料單元包括相隔一間隙且適用於輸送一枝梗的一第一輥輪與一第二輥輪。該壓折單元包括一壓板,及相對於該壓板在一壓折位置與一脫離位置間往復位移的一折板,在該壓折位置時,該折板鄰近該壓板,且適用於碾壓該枝梗,及使果粒由該枝梗脫落,在該脫離位置時,該折板脫離該壓板。藉此,在輸送該枝梗的過程中,以相對該壓板往復位移的折板先碾壓該枝梗,進而破壞該枝梗的纖維,使該枝梗上的果粒能夠輕易地地脫落,不但不會損傷果粒,且能夠大幅提升果粒脫落時的成功率。A fruit thresher includes a machine, a feeding unit installed on the machine, and a creasing unit. The feeding unit includes a first roller and a second roller which are separated by a gap and suitable for conveying a branch. The crimping unit includes a pressure plate, and a folding plate that moves back and forth between a creasing position and a disengagement position relative to the pressure plate. In the crimping position, the folding plate is adjacent to the pressure plate and is suitable for rolling the pressure plate. The branches and the fruit particles fall off from the branches, and when in the disengagement position, the folded plate is separated from the pressing plate. Thereby, in the process of transporting the branch, the branch is first crushed by the folded plate that moves toward the back of the pressing plate, thereby destroying the fiber of the branch, so that the fruit particles on the branch can easily fall off. Not only will it not damage the fruit particles, but it can also greatly increase the success rate when the fruit particles fall off.
Description
本發明是有關於一種果粒脫粒機,特別是指一種適用於分離一枝梗與數果粒的果粒脫粒機。 The invention relates to a fruit thresher, in particular to a fruit thresher suitable for separating a branch and counting fruit particles.
由於成串的果粒如荔枝、龍眼、檳榔,不利運輸、儲藏、加工、及外銷,且消費後殘留的枝梗會造成環境負荷,所以,目前的銷售方式已漸由傳統的成串(簇)的枝梗果粒,轉變為單果粒盒裝方式銷售(尤其外銷),但現今果粒的脫粒完全以人工為主,費時費力且易損傷果粒,影響品質及農產收入。 Because bunches of fruit such as lychee, longan, and betel nut are unfavorable for transportation, storage, processing, and export, and the residual branches after consumption will cause environmental load, the current sales method has gradually changed from traditional bunches (clusters). ) Branched fruit pellets are sold in single-fruit boxes (especially for export), but nowadays, the threshing of fruit pellets is entirely manual, which is time-consuming, laborious and easy to damage the fruit pellets, which affects the quality and agricultural income.
參閱圖1,中華民國專利號第M273967號專利案所揭露之一種習知的摘粒機1,主要是以相互嚙合且可以浮動的上軋桿11與下軋桿12夾壓輸送不同桿徑的枝梗,並使果粒與枝梗分離。
Referring to Figure 1, a
惟,浮動的上軋桿11會被較粗的枝梗撐開,而無法有折壓效果,且能夠被折壓的部位主要是進入上軋桿11與下軋桿12而沒有果粒的枝梗,因此,對於連接果粒但尚未進入上軋桿11與下軋桿12間的部位(蒂頭與枝條)而言,仍然沒有碾壓效果,以致於果粒
主要還是被上軋桿11與下軋桿12硬推擠而脫落,不但脫落成功率不佳,且容易損傷果粒。
However, the floating upper rolling
因此,本發明的目的,即在提供一種能夠不損傷果粒,且提升脫落效果的果粒脫粒機。 Therefore, the object of the present invention is to provide a fruit thresher that can improve the shedding effect without damaging the fruit particles.
於是,本發明果粒脫粒機,適用於分離一枝梗與數果粒,該果粒脫粒機包含:一機台、一入料單元,及一壓折單元。 Therefore, the fruit thresher of the present invention is suitable for separating a branch and counting fruit pieces. The fruit thresher includes: a machine, a feeding unit, and a crushing unit.
該入料單元安裝在該機台,並包括一第一輥輪,及與該第一輥輪相隔一間隙且反向轉動的一第二輥輪,該第一輥輪與該第二輥輪適用於輸送該枝梗沿一入料方向通過該間隙。 The feeding unit is installed on the machine platform and includes a first roller, and a second roller that is spaced apart from the first roller and rotates in the opposite direction, the first roller and the second roller It is suitable for conveying the branches through the gap along a feeding direction.
該壓折單元包括一壓板,及沿一折壓方向相對於該壓板在一壓折位置與一脫離位置間往復位移的一折板,該折壓方向與該入料方向呈一角度,在該壓折位置時,該折板鄰近該壓板,且適用於碾壓該枝梗,及使果粒由該枝梗脫落,在該脫離位置時,該折板脫離該壓板。 The crimping unit includes a pressure plate, and a folding plate that moves in a folding direction relative to the pressure plate between a creasing position and a disengagement position. The folding direction is at an angle to the feeding direction. In the pressing position, the folding plate is adjacent to the pressing plate and is suitable for crushing the branch and making the fruit particles fall off from the branch. When in the disengagement position, the folding plate is separated from the pressing plate.
本發明之功效在於:在輸送該枝梗的過程中,以相對該壓板往復位移的折板先碾壓該枝梗,進而破壞該枝梗的纖維,使該枝梗上的果粒能夠輕易地脫落,不但不會損傷果粒,且能夠大幅提升果粒脫落的成功率。 The effect of the present invention is that in the process of transporting the branch, the branch is first crushed by the folded plate that moves toward the back of the pressing plate, thereby destroying the fiber of the branch, so that the fruit particles on the branch can be easily Shedding, not only will not damage the fruit particles, but also can greatly increase the success rate of fruit shedding.
2:機台 2: Machine
3:入料單元 3: Feeding unit
31:第一輥輪 31: The first roller
32:刀座 32: knife holder
321:樞結部 321: Pivot
322:開口部 322: opening
33:第二輥輪 33: The second roller
34:彈性元件 34: elastic element
35:入料組 35: Feeding group
351:支架 351: Bracket
422:擺動部 422: swing part
423:刃緣 423: Sword Edge
43:栓件 43: Bolt
44:折壓馬達組 44: Folding motor group
441:偏心輪 441: Eccentric
442:折壓馬達 442: Folding motor
45:連桿組 45: connecting rod group
451:套筒 451: Sleeve
452:連桿 452: connecting rod
453:緩衝元件 453: Cushioning element
352:承載板 352: Carrier Board
353:配重板 353: counterweight plate
36:入料馬達組 36: Feeding motor group
37:入料傳動組 37: Feeding transmission group
4:壓折單元 4: Creasing unit
41:壓板 41: pressure plate
411:固定部 411: fixed part
412:端緣 412: end edge
413:壓合部 413: pressing part
414:長條鎖孔 414: Long Bar Keyhole
42:折板 42: Folding board
421:樞接部 421: Pivot
454:接桿 454: Extension
455:插銷 455: bolt
456:長條銷孔 456: long pin hole
5:收料單元 5: Receiving unit
51:果粒收集槽 51: Fruit collection tank
52:枝梗輸送組 52: Branch delivery group
521:傳動軸 521: drive shaft
522:輸送帶 522: Conveyor Belt
53:出料馬達組 53: discharge motor group
54:出料傳動組 54: Discharge transmission group
61:枝梗 61: Branch
62:果粒 62: fruit
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一示意圖,說明中華民國專利號第M273967號專利案所揭露之一種習知的摘粒機;圖2是一立體圖,說明本發明果粒脫粒機的一個實施例;圖3是該實施例的一局部立體分解圖;圖4是該實施例的一頂視圖;圖5是沿著圖4中之線V-V所截取的剖視圖;圖6是一類似於圖2的立體圖,但一刀座的一開口部遠離一第一輥輪;圖7是一剖視示意圖,說明該實施例中一折板位於一脫離位置;圖8是一類似於圖7的剖視示意圖,但該折板位於一壓折位置;圖9是一局部放大剖視圖,說明該實施例的折板折壓枝梗;及圖10是一張類似於圖2的立體圖,但從另一個角度觀看。 The other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: FIG. 1 is a schematic diagram illustrating a conventional pelleting machine disclosed in the Republic of China Patent No. M273967; Figure 2 is a perspective view illustrating an embodiment of the fruit thresher of the present invention; Figure 3 is a partial perspective exploded view of the embodiment; Figure 4 is a top view of the embodiment; Figure 5 is along the line in Figure 4 Fig. 6 is a perspective view similar to Fig. 2, but an opening of a knife holder is far away from a first roller; Fig. 7 is a schematic sectional view showing that a folding plate is located in this embodiment A disengagement position; Figure 8 is a schematic cross-sectional view similar to Figure 7, but the folding plate is in a crimping position; Figure 9 is a partial enlarged cross-sectional view illustrating the embodiment of the folding plate crimping the branches; and Figure 10 It is a perspective view similar to Figure 2, but viewed from another angle.
參閱圖2、圖3與圖4,本發明果粒脫粒機的一實施例,包含一機台2、一入料單元3、一壓折單元4、及一收料單元5。
Referring to FIGS. 2, 3 and 4, an embodiment of the fruit thresher of the present invention includes a
該機台2界定有垂直相交的一入料方向X與一出料方向Y。
The
參閱圖3、圖4與圖5,該入料單元3包括樞設在該機台2的一第一輥輪31、一刀座32、樞設在該刀座32且與該第一輥輪31相隔一間隙的一第二輥輪33、一彈性元件34、一入料組35、一入料馬達組36,及一入料傳動組37。
3, 4 and 5, the
該刀座32具有樞設在該機台2的一樞結部321,及反向於該樞結部321的一開口部322。
The
該第一輥輪31與該第二輥輪33沿該出料方向Y延伸,且反向轉動。在本實施例中,該第一輥輪31與該第二輥輪33為PU材料。
The
該彈性元件34連接於該刀座32的開口部322與該機台2,且恆產生使該刀座32之開口部322相對該第一輥輪31位移的一偏壓力。
The
該入料組35具有樞設在該機台2的二支架351、沿該入料方向X可位移地安裝在該等支架351且朝向該第一輥輪31與該第二輥輪33的一承載板352,及樞接於該承載板352且可疊合於該承載板352上的一配重板353。
The
該入料傳動組37連接於該入料馬達組36與該第一輥輪31、該第二輥輪33,且用於傳遞該入料馬達組36的動力並驅動該第一輥輪31、該第二輥輪33反向轉動。在本實施例中,該入料傳動組37是市面上常見之鏈輪、鏈條、傳動軸的組合,由於本領域中具有通常知識者根據以上說明可以推知擴充細節,因此不多加說明。
The feeding
該壓折單元4包括沿該出料方向Y延伸的一壓板41與一折板42、二栓件43、一折壓馬達組44,及一連桿組45。
The
該壓板41具有鎖固在該機台2的一固定部411,及與該固定部411呈角度且形成有一端緣412的一壓合部413。該固定部411具有沿該入料方向X延伸的二長條鎖孔414,且能夠相對該折板42沿該入料方向X位移。
The
該折板42具有樞設在該刀座32的一樞接部421、反向於該樞接部421且可被驅動的一擺動部422,及形成在一邊緣且朝向該壓板41的一刃緣423。該折板42沿一折壓方向Z相對於該壓板41在一壓折位置(如圖8)與一脫離位置(如圖7)間往復位移,該折壓方向Z垂直於該入料方向X與該出料方向Y。在該壓折位置(如圖8)時,該折板42的刃緣423鄰近該壓板41的端緣412,且該刃緣423與該端緣412相互錯位,在該脫離位置時(如圖7),該折板42脫離該壓板41。
The
該等栓件43通過該壓板41的長條鎖孔414且將該壓板41的固定部411鎖固於該機台2。
The
該折壓馬達組44安裝在該刀座32上,並具有一偏心輪441,及用於驅動該偏心輪441轉動的一折壓馬達442。
The
該連桿組45連接於該偏心輪441的偏心位置與該折板42的擺動部422,並具有樞接於該偏心輪441的一套筒451、沿該折壓方向Z可位移地穿置於該套筒451的一連桿452、設置在該套筒451與該連桿452間的一緩衝元件453、螺合於該連桿452且樞接於該折板42之擺動部422的一接桿454,及一插銷455。該連桿452具有沿該折壓方向Z延伸的一長條銷孔456。該插銷455穿置在該套筒451且通過該連桿452的長條銷孔456,使該連桿452受限於該插銷455而無法脫離該套筒451,且能夠沿該折壓方向Z在該套筒451內位移。在本實施例中,該緩衝元件453是一種彈簧,恆產生使該連桿452與該接桿454反向於該套筒451方向位移的一緩衝力。
The connecting
該收料單元5安裝在該機台2,並包括一果粒收集槽51、一枝梗輸送組52、一出料馬達組53,及一出料傳動組54。
The receiving
該果粒收集槽51位於該折壓單元與該入料組35下方。
The fruit
該枝梗輸送組52與該果粒收集槽51沿該入料方向X排列而分別位於該入料單元3二側,並具有沿該出料方向Y相隔一間距的二傳動軸521,及套聯該等傳動軸521的一輸送帶522。
The
該出料傳動組54連接於其中一傳動軸521與該出料馬達組53,而用於傳遞該出料馬達組53的動力並驅動該該輸送帶522轉動。在本實施例中,該出料馬達組53是市面上常見之鏈輪、鏈條的組合,由於本領域中具有通常知識者根據以上說明可以推知擴充細節,因此不多加說明。
The discharging
參閱圖5、圖6與圖7,當要分離一枝梗61與數果粒62時,只需將枝梗61穿置入該第一輥輪31與該第二輥輪33的間隙,或向上扳動該刀座32的開口部322,擴大該第一輥輪31與該第二輥輪33的間隙,方便將供該枝梗61穿置,藉此,通過該彈性元件34的偏壓力,驅動該刀座32帶動該第二輥輪33相對該第一輥輪31位移,至以該第一輥輪31、該第二輥輪33夾壓該枝梗61後,就可以將該枝梗61連同該等果粒62放置在該入料組35的承載板352上,此時,將該配重板353疊合在該承載板352上,就可以迫壓堆疊的該等果粒62呈平整的排列狀。
Referring to Figure 5, Figure 6 and Figure 7, when a
然後,被該入料傳動組37驅動的該第一輥輪31與該第二輥輪33會在反向轉動的過程中,夾帶並輸送該枝梗61由該入料組35沿該入料方向X朝該輸送帶522位移。值得說明的是,由於該第一輥輪31與該第二輥輪33為PU材質,除了可以提升摩擦力外,還能藉由本身的彈性,在被該枝梗61迫壓時,適用於不同粗、細的枝梗61。
Then, the
參閱圖7、圖8與圖9,同時,該折壓馬達組44會通過該偏心輪441帶動該連桿組45沿該折壓方向Z上、下位移,使該連桿組45驅動該折板42的擺動部422沿該折壓方向Z在該脫離位置與該折壓位置間上、下往復位移,當該折板42由該脫離位置位移至該折壓位置時,該折板42的刃緣423會先接觸於該枝梗61,然後,隨著該刃緣423位移至與該端緣412交錯的位置時,壓折該枝梗61並碾壓該枝梗61,進而破壞該枝梗61的纖維,並降低該等果粒62與該枝梗61的連結力,藉此,使該等果粒62直接脫落,或受阻於該壓板41與該折板42而脫落。如此週而復始,使該枝梗61沿該入料方向X行進的過程中,不斷地被壓折碾壓。
Referring to Figures 7, 8 and 9, at the same time, the
應當注意的是,在該折板42折壓該枝梗61的過程中,該折板42會因為受到該枝梗61的推擠而反向於該壓板41方向位移,並推頂該接桿454與該連桿452克服該緩衝元件453的彈力而饋縮,藉此,不但可以在碾壓該枝梗61的過程中,避免直接壓斷該枝梗61,且能夠適用不同粗、細的枝梗61。
It should be noted that in the process of pressing the
另外,只需調整該接桿454與該連桿452的螺合深度,就可以沿該壓折方向改變該折板42的緩衝行程與軟、硬度,進而控制碾壓該枝梗61時的壓折力大小。且只需沿該入料方向X調整該壓板41之固定部411與該機台2的固定位置,就可以改變該壓板41之端緣412與該折板42之刃緣423的間距,當間距愈大,適用於壓折較
粗的枝梗61,當間距愈小,適用於壓折較細的枝梗61。
In addition, only by adjusting the screw depth of the connecting
脫落後的果粒62,則由該承載板352與該第一輥輪31、該第二輥輪33間的間距掉落到該果粒收集槽51。值得說明的是,該承載板352可以沿該入料方向X改變與該等支架351的固接位置,達到調整與該第一輥輪31、該第二輥輪33之間距的目的,且通過該等支架351改變與該機台2的樞接角度,可以調整該枝梗61與該等果粒62朝該第一輥輪31與第二輥輪33移動的傾斜角度,使枝梗61與果粒62能夠以前述傾斜角度,自動朝該第一輥輪31與第二輥輪33滑移,進而提升輸送時的順暢性。
The fallen
參閱圖7與圖10,脫落後的枝梗61,會在通過該第一輥輪31與該第二輥輪33的間隙後,掉落在被該出料馬達組53驅動的該輸送帶522上,並隨著該輸送帶522轉動而沿該出料方向Y行進,至掉落在地面,或可以在該機台2上設置在一枝梗收集箱,收集由該輸送帶522掉落的枝梗61。
7 and 10, the
經由以上的說明,可將前述實施例的優點歸納如下: Based on the above description, the advantages of the foregoing embodiments can be summarized as follows:
1、本發明能夠在輸送該枝梗61的過程中,以相對該壓板41往復位移的折板42先碾壓該枝梗61,進而破壞該枝梗61的纖維,使該枝梗61上的果粒62能夠輕易地脫落,不但不會損傷果粒62,且能夠提升果粒62脫落的成功率。
1. In the process of transporting the
2、本發明進一步利用相互錯位的壓板41與折板42,可
以模仿人工以手指指斷枝梗61的方式,使果粒62脫離,而能夠進一步提升果粒62的美觀與完好性,及大幅提升果粒62脫落時的成功率。
2. The present invention further utilizes the
3、本發明以就地脫粒的方式,可以使果粒62脫落後,利於運銷、儲藏及加工,而枝梗61可以直接留置在果園供做堆肥,解決枝梗61殘葉廢棄物造成環境負荷的問題。
3. The present invention uses the method of threshing on-site, which can make the
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。 However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to Within the scope of the patent for the present invention.
Claims (10)
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JP2831044B2 (en) * | 1989-02-22 | 1998-12-02 | 学校法人早稲田大学 | Rooting method of netsuke bulb |
US5750171A (en) * | 1997-07-08 | 1998-05-12 | Lee Shuknecht & Sons, Inc. | Finish topping machine for bulb crops |
TWM273967U (en) * | 2004-12-17 | 2005-09-01 | Agricultural Res Inst | Strings of litchi/longan grain picking machine |
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