TWI725831B - Release film having excellent peelability - Google Patents

Release film having excellent peelability Download PDF

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TWI725831B
TWI725831B TW109114124A TW109114124A TWI725831B TW I725831 B TWI725831 B TW I725831B TW 109114124 A TW109114124 A TW 109114124A TW 109114124 A TW109114124 A TW 109114124A TW I725831 B TWI725831 B TW I725831B
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release agent
release
agent layer
film
particles
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TW202030080A (en
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宮坂洋之
林益史
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日商藤森工業股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/14Layered products comprising a layer of synthetic resin next to a particulate layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/16Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/201Adhesives in the form of films or foils characterised by their carriers characterised by the release coating composition on the carrier layer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/25Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/255Polyesters

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Adhesive Tapes (AREA)

Abstract

The present invention provides a release film having excellent peeling properties. The peel force of the release film is small. Even when the release film is adhered to the adhesive agent layer, it is difficult for the peel force to become larger over time. Little silicon component transfers to the adhesive agent layer, so the adhesion force of the adhesive agent layer does not decrease. The release film 5 having excellent peeling properties is characterized by setting a first release agent layer 2 which does not contain microparticle and a second release agent layer 4 which have inorganic macroparticles and/or polymer macroparticles as macroparticles 3. A total thickness of the first release agent layer 2 and the second release agent layer 4 is between 0.4 to 2μm, and an average protruding height extending from a surface of the second release agent layer 4 to a peak of the macroparticles 3 is greater than the total thickness. Moreover, the second release agent layer 4 contains a silicon-type release agent.

Description

具優良剝離性之離型膜Release film with excellent peelability

本發明涉及一種離型膜,該離型膜在具有各種黏合產品和黏著劑層的光學部件中用於黏著劑層的保護。更詳細而言,涉及一種剝離性優異的離型膜,其剝離力小,在貼合於黏著劑層上的狀態下即使經過長時間剝離力也不易變大,且由於向黏著劑層轉移的矽酮成分少,不降低貼合的黏著劑層的黏合力。The invention relates to a release film, which is used for the protection of an adhesive layer in an optical component with various adhesive products and an adhesive layer. In more detail, it relates to a release film with excellent peelability. The peeling force is small, and the peeling force is not easy to increase even after a long time in the state of being stuck on the adhesive layer, and due to the silicon transferred to the adhesive layer There are few ketones and does not reduce the adhesive force of the adhesive layer to be attached.

以往,離型膜(也被稱作剝離膜)使用於各種用途。其中,廣泛使用於製造層積陶瓷電容器、陶瓷基板等各種陶瓷製電子元件時所使用的原板的成形用離型膜,具有在製造偏振片、光學膜、平板顯示器等時所使用的黏著劑層的光學部件用離型膜,用於觸控面板部件或光學部件之間貼合的、用於光學部件貼合用的黏著劑層的離型膜等。In the past, release films (also called release films) were used in various applications. Among them, it is widely used in the production of laminated ceramic capacitors, ceramic substrates and other various ceramic electronic components used in the molding of the release film for the original plate, and has an adhesive layer used in the production of polarizers, optical films, flat panel displays, etc. The release film for optical components, the release film used for bonding between touch panel components or optical components, and the release film for the adhesive layer for bonding optical components.

在製造層積陶瓷電容器、陶瓷基板等各種陶瓷製電子元件時所使用的原板隨著層積陶瓷電容器的小型化以及大容量化而被薄膜化。從離型膜上剝離原板時,離型膜的剝離力大的情況下,由於原板破損,因此需求與以往相比剝離力小的離型膜。The original plates used in the manufacture of various ceramic electronic components such as multilayer ceramic capacitors and ceramic substrates have been thinned as multilayer ceramic capacitors have become smaller and larger in capacity. When the original sheet is peeled from the release film, if the peeling force of the release film is large, the original sheet is damaged, and therefore, a release film having a lower peel force than the conventional one is required.

另一方面,在作為構成液晶顯示器的部件的偏振片、相位差板等光學部件中,使用了用於保護形成於該光學部件上的黏著劑層的離型膜,黏著劑層用於光學部件之間或與其他部件的貼合。 該用途所使用的離型膜隨著顯示器的大型化、偏振片等光學部件以及離型膜的尺寸變大,要求即使剝離面積大也可以輕鬆剝離。因此,需要與以往相比剝離力小的離型膜。此外,對於用於貼合觸控面板的構成部件或光學部件之間的光學部件用黏著劑層,隨著平板電腦、平板終端、觸控面板等的薄型化,使用凝集力弱的黏著劑層,使薄膜黏著劑層也可以追隨光學部件的段差(例如,用於可擕式終端的蓋板玻璃等的邊框印刷的段差等)。然而,在使用凝集力弱的黏著劑層時,若離型膜的剝離力過大,光學部件用黏著劑層則會變形,因此需要與以往相比剝離力小的離型膜。On the other hand, in optical components such as polarizers and retardation plates that constitute liquid crystal displays, a release film for protecting the adhesive layer formed on the optical component is used, and the adhesive layer is used for the optical component Fitting between or with other components. As the size of the release film used in this application increases, the size of optical components such as polarizers and the release film becomes larger, and it is required that it can be easily peeled even if the peeling area is large. Therefore, a release film with a lower peel force than before is required. In addition, for the adhesive layer for optical parts used to bond the constituent parts of the touch panel or between the optical parts, with the thinning of tablets, tablet terminals, touch panels, etc., an adhesive layer with weak cohesive force is used , So that the film adhesive layer can also follow the level difference of the optical component (for example, the level difference of the frame printing of the cover glass of the portable terminal, etc.). However, when an adhesive layer with weak cohesive force is used, if the peeling force of the release film is too large, the adhesive layer for optical parts will be deformed. Therefore, a release film with a lower peeling force than in the past is required.

如此,在陶瓷原板的成形用離型膜、以及具有各種黏著劑層的光學部件用的離型膜中,需要與以往相比剝離力小的離型膜。在以以上內容為背景下,專利文獻1提出了一種離型膜,其使用含有分子中只具有1個乙烯基的矽酮的固化矽酮。 此外,專利文獻2提出了一種離型膜,其在聚酯膜的一個面上施加低聚物的防析出層,在此之上具有含有無溶劑類的加成反應固化性矽酮型離型層,膠帶剝離力為15mN/cm以下、且矽酮類成分的轉移性評價黏接率為90%以上。 此外,專利文獻3提出了一種離型膜,其使用不含官能基的聚二甲基矽氧烷等、未添加輕剝離成分的加成反應型矽酮,在50~65℃的環境下進行了20小時以上熱處理,丙烯類黏著劑的剝離力為0.15N/50mm以下,殘留黏接率為90%以上。In this way, release films for molding ceramic original plates and release films for optical components having various adhesive layers require a release film with a lower peel force than in the past. In the context of the above, Patent Document 1 proposes a release film that uses a cured silicone containing silicone having only one vinyl group in its molecule. In addition, Patent Document 2 proposes a release film in which an oligomer precipitation prevention layer is applied on one surface of a polyester film, and there is an addition reaction curable silicone type release film containing a solvent-free type on this layer. Layer, the tape peeling force is 15mN/cm or less, and the silicone-based component transferability evaluation adhesion rate is 90% or more. In addition, Patent Document 3 proposes a release film that uses an addition reaction type silicone that does not contain a light release component, such as polydimethylsiloxane without functional groups, and is carried out in an environment of 50 to 65°C. After heat treatment for more than 20 hours, the peeling force of acrylic adhesive is 0.15N/50mm or less, and the residual adhesion rate is more than 90%.

在專利文獻1~3中均提出了剝離力小、且不使貼合的黏著劑層的黏合力降低的離型膜。然而,在專利文獻1中所述的離型膜中,由於使用了含有分子中只具有1個乙烯基的矽酮的固化矽酮,若不使乙烯基完全反應,分子中只具有1個乙烯基的矽酮會轉移到黏著劑層,存在使黏著劑層的黏合力降低的擔憂。 此外,對於專利文獻2中所述的離型膜,與以往的離型膜不同,設置了低聚物的防析出層。然而,由於使用了無溶劑類的加成反應固化型矽酮,關於剝離性,在以往的離型膜的範疇之內。更進一步,在專利文獻3中所述的離型膜中,通過熟化未添加輕剝離成分的加成反應型矽酮而被輕剝離化。在此情況下,雖是輕剝離,可以得到不使貼合的黏著劑層的黏合力降低的離型膜,但難以進一步減小剝離力。All of Patent Documents 1 to 3 propose a release film that has a small peeling force and does not reduce the adhesive force of the adhesive layer to be bonded. However, in the release film described in Patent Document 1, since a cured silicone containing silicone with only one vinyl group in the molecule is used, if the vinyl group is not completely reacted, only one vinyl group is used in the molecule. The base silicone will transfer to the adhesive layer, and there is a concern that the adhesive force of the adhesive layer will decrease. In addition, the release film described in Patent Document 2 is different from the conventional release film in that an oligomer precipitation prevention layer is provided. However, since a solvent-free addition reaction curable silicone is used, the peelability is within the scope of the conventional release film. Furthermore, in the release film described in Patent Document 3, the addition reaction type silicone to which a light-peeling component is not added is cured to be light-peeled. In this case, although it is lightly peeled, it is possible to obtain a release film that does not reduce the adhesive force of the bonded adhesive layer, but it is difficult to further reduce the peeling force.

此外,專利文獻4中所述的離型膜為在聚酯膜上以規定厚度施加含有規定粒徑的惰性顆粒的矽酮剝離層。通過向矽酮剝離層中加入規定粒徑的惰性顆粒來解決加厚矽酮剝離層時所產生的黏連(blocking,將離型膜以卷狀卷起時,離型膜的背面和剝離層疑似黏接在一起,不能順利捲曲的現象)。然而,由於矽酮剝離層因惰性顆粒而變的不連續,若與溶劑接觸,則溶劑會浸透到惰性顆粒和矽酮的介面上,存在矽酮脫落的擔憂。此外,為了添加與矽酮剝離層的厚度相比粒徑大的惰性顆粒,離型膜被使用於黏著劑層的表面保護的情況下,惰性顆粒附著在黏著劑層側,有時會使黏著劑層的黏著力降低。 現有技術文獻 專利文獻In addition, the release film described in Patent Document 4 is a silicone release layer in which inert particles having a predetermined particle diameter are applied to a polyester film in a predetermined thickness. By adding inert particles of specified particle size to the silicone release layer to solve the blocking caused when the silicone release layer is thickened (blocking, when the release film is rolled up in a roll, the back of the release film and the release layer It seems to be stuck together and cannot be curled smoothly). However, since the silicone peeling layer becomes discontinuous due to the inert particles, if it comes into contact with the solvent, the solvent will penetrate into the interface between the inert particles and the silicone, which may cause the silicone to fall off. In addition, in order to add inert particles with a larger particle size than the thickness of the silicone release layer, when the release film is used to protect the surface of the adhesive layer, the inert particles adhere to the adhesive layer side, which may cause adhesion. The adhesive force of the agent layer is reduced. Prior art literature Patent literature

專利文獻1:日本特開2008-265227號公報 專利文獻2:日本特開2012-136612號公報 專利文獻3:日本特開2006-007689號公報 專利文獻4:日本特開2013-208897號公報Patent Document 1: Japanese Patent Application Publication No. 2008-265227 Patent Document 2: JP 2012-136612 A Patent Document 3: Japanese Patent Laid-Open No. 2006-007689 Patent Document 4: JP 2013-208897 A

本發明要解決的技術問題Technical problem to be solved by the present invention

本發明的技術問題在於提供一種剝離性優異的離型膜,其剝離力小,在貼合於黏著劑層上的狀態下即使經過長時間剝離力也不易變大,且由於向黏著劑層轉移的矽酮成分少,不使貼合的黏著劑層的黏合力降低。 解決技術問題的技術手段The technical problem of the present invention is to provide a release film with excellent peelability, which has a small peeling force, and the peeling force is not easy to increase even after a long time in the state of being attached to the adhesive layer, and due to the transfer to the adhesive layer The silicone component is small, and the adhesive force of the bonded adhesive layer is not reduced. Technical means to solve technical problems

由為了解決以上問題所進行的深刻討論的結果可知,為了不使黏著劑層的黏合力降低,必須使使用了矽酮類離型劑(也被稱作剝離劑)的離型膜轉移到黏著劑層的矽酮少。此外,即使在使用轉移到黏著劑層的矽酮少的矽酮類離型劑的情況下,對減小剝離力進行了研究,結果發現,通過使離型劑層的厚度在特定厚度以上,能夠減小剝離力。然而還發現,在加厚離型劑層的厚度的情況下,將離型膜以卷狀進行捲曲,離型劑層與離型膜的背面相合時引起黏連,無法使離型膜順利地捲曲為卷狀。離型膜所使用的基材膜在其製造步驟中,為了使基材膜以卷狀進行捲曲時不發生黏連,使基材膜含有滑爽劑顆粒並成膜。因此認為發生黏連的原因在於,在離型膜的背面上,基材膜的表面具有凹凸結構,但通過加厚離型劑層的厚度,基材膜表面的凹凸結構被離型劑層所填埋。From the results of in-depth discussions to solve the above problems, it can be seen that in order not to reduce the adhesive force of the adhesive layer, it is necessary to transfer the release film using a silicone-based release agent (also called a release agent) to the adhesive The agent layer has less silicone. In addition, even in the case of using a silicone-based release agent with less silicone transferred to the adhesive layer, studies have been conducted to reduce the peeling force. As a result, it has been found that by making the thickness of the release agent layer more than a certain thickness, Can reduce the peeling force. However, it has also been found that when the thickness of the release agent layer is increased, the release film is curled in a roll, and the release agent layer and the back of the release film cause adhesion, which cannot make the release film smoothly Curl into a roll. In the production process of the base film used for the release film, in order to prevent blocking when the base film is curled in a roll shape, the base film contains slip agent particles and forms a film. Therefore, it is believed that the cause of the blocking is that on the back of the release film, the surface of the base film has an uneven structure, but by increasing the thickness of the release agent layer, the uneven structure on the surface of the base film is covered by the release agent layer. Landfill.

此外,對於使剝離性和抗黏連性兼顧的方法進行了仔細研究,並完成了本發明。本發明即使在使用向黏著劑層轉移的矽酮成分少的離型劑的情況下,為了減小剝離力,使離型劑層的厚度為0.4μm以上。此外,本發明為了防止離型劑層和離型膜背面之間的黏連,通過在離型劑層上形成適度的表面粗度的凹凸形狀,使剝離性和抗黏連性兼顧,以此作為技術思想。作為在離型劑層上形成適度凹凸形狀的手段,使離型劑層含有作為微粒的無機微粒及/或聚合物微粒。但是,只是單純的在基材膜上設置含有微粒的離型劑層的話,若接觸到溶劑,溶劑會從微粒和離型劑之間的間隙中浸透到離型劑層和基材膜之間的介面上,存在離型劑層從基材膜上剝離的擔憂。因此,在本發明中可以知曉,為了不使溶劑浸透到離型劑層和基材膜之間的介面,並不只是單純的在基材膜上設置含有微粒的離型劑層,通過在其之間設置不含微粒的離型劑層,改善了耐溶劑性,且可以使剝離性和抗黏連性兼顧,從而完成本發明。In addition, a method for achieving both peelability and blocking resistance has been carefully studied, and the present invention has been completed. In the present invention, even when a release agent with a small amount of silicone components transferred to the adhesive layer is used, in order to reduce the peeling force, the thickness of the release agent layer is set to 0.4 μm or more. In addition, in order to prevent the adhesion between the release agent layer and the back surface of the release film, the present invention forms a concave-convex shape with a moderate surface roughness on the release agent layer to achieve both peelability and anti-blocking properties. As a technical idea. As a means for forming an appropriate concave-convex shape on the release agent layer, the release agent layer contains inorganic particles and/or polymer particles as fine particles. However, if you simply provide a release agent layer containing particles on the base film, if it comes into contact with a solvent, the solvent will penetrate from the gap between the particles and the release agent to the gap between the release agent layer and the base film. On the interface, there is a concern that the release agent layer will peel off from the base film. Therefore, in the present invention, it can be known that in order to prevent the solvent from penetrating into the interface between the release agent layer and the base film, it is not only a matter of providing a release agent layer containing fine particles on the base film, and the A release agent layer containing no particles is arranged in between, which improves the solvent resistance and can balance the peelability and anti-blocking properties, thereby completing the present invention.

本發明提供一種離型膜,在基材膜的至少一個面上,依序層積有不含微粒的第一離型劑層、含有作為微粒的無機微粒及/或聚合物微粒的第二離型劑層,其特徵在於,該第一離型劑層的厚度和該第二離型劑層的厚度相加的總厚度為0.4~2.0μm,從該第二離型劑層的表面至突出的微粒的頂點的平均突出高度在該總厚度以上,且該第二離型劑層含有矽酮類離型劑。The present invention provides a release film. On at least one surface of a substrate film, a first release agent layer containing no particles and a second release agent layer containing inorganic particles and/or polymer particles as particles are sequentially laminated. The type agent layer is characterized in that the total thickness of the thickness of the first release agent layer and the thickness of the second release agent layer is 0.4~2.0μm, which protrudes from the surface of the second release agent layer The average protrusion height of the apex of the particles is above the total thickness, and the second release agent layer contains a silicone release agent.

該無機微粒較佳由二氧化矽、碳酸鈣、磷酸鈣、硫酸鋇、高嶺土、玻璃粉末、滑石粉所構成的無機顆粒組中所選擇的一種以上,該聚合物微粒較佳由矽酮類樹脂、丙烯酸類樹脂、聚醯胺類樹脂、聚酯類樹脂、聚乙烯類樹脂、聚丙烯類樹脂、聚苯乙烯類樹脂、環氧類樹脂所構成的高分子樹脂顆粒組中所選擇的一種以上。The inorganic particles are preferably at least one selected from the group of inorganic particles consisting of silica, calcium carbonate, calcium phosphate, barium sulfate, kaolin, glass powder, and talc. The polymer particles are preferably made of silicone resin , Acrylic resin, polyamide resin, polyester resin, polyethylene resin, polypropylene resin, polystyrene resin, epoxy resin selected from one or more polymer resin particles group .

此外,該基材膜較佳為聚酯膜。In addition, the base film is preferably a polyester film.

此外,本發明提供一種層積膜,其具有至少在樹脂膜的一個面上層積有黏著劑層的、具有1個以上的黏著劑層的表面的層積體及如申請專利範圍1至3中任一所述的離型膜,其由在該層積體的黏著劑層的表面上貼合該離型膜的離型劑層而成。 發明效果In addition, the present invention provides a laminated film having a laminated body with an adhesive layer laminated on at least one surface of a resin film, and a surface with one or more adhesive layers, and as in the scope of patent application 1 to 3. Any one of the above-mentioned release films is formed by pasting the release agent layer of the release film on the surface of the adhesive layer of the laminate. Invention effect

根據本發明,可以提供陶瓷原板的成形用離型膜、具有各種黏著劑層的光學部件用的剝離性優異的離型膜。本發明可以提供一種離型性優異的離型膜,其剝離力小,在貼合於黏著劑層上的狀態下即使經過長時間剝離力也不易變大,且由於向黏著劑層轉移的矽酮成分少,不使貼合的黏著劑層的黏合力降低。According to the present invention, it is possible to provide a release film for forming a ceramic original plate and a release film having excellent releasability for optical parts having various adhesive layers. The present invention can provide a release film with excellent release properties. Its peeling force is small, and the peeling force is not easy to increase even after a long time in the state of being attached to the adhesive layer, and due to the silicone transferred to the adhesive layer There are few components, and the adhesive force of the bonded adhesive layer is not reduced.

以下,對本發明的適宜實施方式進行說明。 圖1為模式性示出本發明離型膜的一個例子的剖面圖,在基材膜1的一個面上,依序層積有不含微粒的第一離型劑層2、含有由無機微粒及/或聚合物微粒所構成的微粒3的第二離型劑層4。Hereinafter, suitable embodiments of the present invention will be described. 1 is a cross-sectional view schematically showing an example of the release film of the present invention. On one surface of a base film 1, a first release agent layer 2 containing no particles is sequentially laminated, containing inorganic particles. And/or the second release agent layer 4 of the particles 3 composed of polymer particles.

在本發明的離型膜5中,作為基材膜1所使用的樹脂膜,根據用途進行選定即可,可例舉聚酯樹脂膜、聚醯胺樹脂膜、聚醯亞胺樹脂膜、聚烯烴樹脂膜、聚氯乙烯樹脂膜、聚苯乙烯樹脂膜、丙烯酸樹脂膜、醋酸酯樹脂膜、聚苯硫醚樹脂膜等。 其中,從光學特性、耐熱特性等特性方面或價格方面、外觀的品質等方面出發,較佳為聚酯樹脂膜。作為聚酯樹脂,可例舉聚對苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯、聚間苯二甲酸乙二醇酯和聚對苯二甲酸乙二醇酯的共聚物、聚對苯二甲酸丁二醇酯等。在這些物質中,從成本和光學特性的角度出發,特別較佳聚對苯二甲酸乙二醇酯(PET)。此外,從光學特性的點出發,較佳為單軸延伸或者雙軸延伸品的光學用聚對苯二甲酸乙二醇酯。 此外,根據需要,在基材膜1的表面上可以實施利用等離子體放電或電暈放電的表面改性、塗布錨固劑等易黏接處理。In the release film 5 of the present invention, the resin film used as the base film 1 may be selected according to the application, and it may, for example, be a polyester resin film, a polyamide resin film, a polyimide resin film, and a polyimide resin film. Olefin resin film, polyvinyl chloride resin film, polystyrene resin film, acrylic resin film, acetate resin film, polyphenylene sulfide resin film, etc. Among them, a polyester resin film is preferred in terms of characteristics such as optical properties and heat resistance, price, and quality of appearance. Examples of polyester resins include polyethylene terephthalate, polyethylene naphthalate, copolymers of polyethylene isophthalate and polyethylene terephthalate, Polybutylene terephthalate, etc. Among these materials, polyethylene terephthalate (PET) is particularly preferred from the viewpoint of cost and optical characteristics. In addition, from the viewpoint of optical characteristics, a uniaxially stretched or biaxially stretched product of optical polyethylene terephthalate is preferred. In addition, if necessary, the surface of the base film 1 may be subjected to easy adhesion treatments such as surface modification by plasma discharge or corona discharge, application of an anchoring agent, and the like.

基材膜1的厚度雖並無特別限定,若考慮作為離型膜5的處理容易程度、離型膜5以卷狀進行的捲曲,基材膜1的厚度則較佳10~200μm左右。Although the thickness of the base film 1 is not particularly limited, considering the ease of handling as the release film 5 and the curling of the release film 5 in the form of a roll, the thickness of the base film 1 is preferably about 10 to 200 μm.

在本發明的離型膜中,在基材膜1的至少一個面上,依序層積有不含微粒的第一離型劑層2、含有由無機微粒及/或聚合物微粒所構成的微粒3的第二離型劑層4。 為了提高離型膜的離型劑處理面的耐溶劑性,第一離型劑層2為在發揮黏接基材膜1和含有微粒3的第二離型劑層4的功能的同時,還具有作為離型劑的功能(從黏著劑層等剝離離型膜時,由於剝離時的應力,離型劑層覆膜作為彈性體發生微小變形,使黏著劑層和離型劑層的介面上的應力集中的功能)的層。In the release film of the present invention, on at least one surface of the base film 1, a first release agent layer 2 containing no particles is sequentially laminated, containing inorganic particles and/or polymer particles. The second release agent layer 4 of the particles 3. In order to improve the solvent resistance of the release agent-treated surface of the release film, the first release agent layer 2 functions to adhere the base film 1 and the second release agent layer 4 containing particles 3, and also It has a function as a release agent (when the release film is peeled from the adhesive layer, etc., due to the stress during peeling, the release agent layer film is slightly deformed as an elastic body, causing the interface between the adhesive layer and the release agent layer The function of stress concentration) layer.

作為使用於第一離型劑層2的離型劑,可例舉矽酮類離型劑。矽酮類離型劑可例舉加成反應型、縮合反應型、陽離子聚合型、自由基聚合型等習知的矽酮類離型劑。作為加成反應型矽酮類離型劑而市售的產品,可例舉例如,KS-776A、KS-776L、KS-847、KS-847T、KS-779H、KS-837、KS-778、KS-830、KS-774、KS-3565、X-62-2829、KS-3650、KNS-3051、KNS-320A、KNS-316、KNS-3002、X-62-1387(信越化學工業(股份有限公司)製)、SRX-211、SRX-345、SRX-357、SD7333、SD7220、SD7223、LTC-300B、LTC-350G、LTC-310、LTC-750A、SP-7025、SP-7248S、SP-7015、SP-7259、LTC-1006L、LTC-1056L(東麗道康寧(股份有限公司)製)、TPR-6722、TPR-6721、TPR-6702、TPR-6700、TPR-6600、SL6625(邁圖高新材料公司製)等。作為縮合反應型而市售的產品,可例舉例如SRX-290、SYLOFF-23(東麗道康寧(股份有限公司)製)、YSR-3022(邁圖高新材料公司製)等。作為陽離子聚合型而市售的產品,可例舉例如TPR-6501、TPR-6502、TPR-6500、UV9300、VU9315、UV9430(邁圖高新材料公司製)、X62-7622、X-62-7660、X-62-7655(信越化學工業(股份有限公司)製)等。作為自由基聚合型而市售的產品,可例舉例如KF-2005、X62-7205(信越化學工業(股份有限公司)製)等。作為向黏著劑層轉移的矽酮成分少的離型劑,可例舉不含輕剝離添加成分的矽酮類離型劑(不含參與加成反應的有機官能基的矽酮,例如,聚二甲基矽氧烷等)。The release agent used in the first release agent layer 2 may, for example, be a silicone type release agent. The silicone release agent can be exemplified by conventional silicone release agents such as addition reaction type, condensation reaction type, cationic polymerization type, and free radical polymerization type. Products commercially available as addition reaction type silicone release agents, for example, KS-776A, KS-776L, KS-847, KS-847T, KS-779H, KS-837, KS-778, KS-830, KS-774, KS-3565, X-62-2829, KS-3650, KNS-3051, KNS-320A, KNS-316, KNS-3002, X-62-1387 (Shin-Etsu Chemical Co., Ltd. Company), SRX-211, SRX-345, SRX-357, SD7333, SD7220, SD7223, LTC-300B, LTC-350G, LTC-310, LTC-750A, SP-7025, SP-7248S, SP-7015 , SP-7259, LTC-1006L, LTC-1056L (manufactured by Toray Dow Corning Co., Ltd.), TPR-6722, TPR-6721, TPR-6702, TPR-6700, TPR-6600, SL6625 (Momentive Advanced Materials Company system) and so on. As a condensation reaction type commercially available product, for example, SRX-290, SYLOFF-23 (manufactured by Toray Dow Corning Co., Ltd.), YSR-3022 (manufactured by Momentive Advanced Materials Co., Ltd.), and the like can be mentioned. As cationic polymerization type products commercially available, for example, TPR-6501, TPR-6502, TPR-6500, UV9300, VU9315, UV9430 (manufactured by Momentive Advanced Materials), X62-7622, X-62-7660, X-62-7655 (manufactured by Shin-Etsu Chemical Co., Ltd.), etc. As a product marketed as a radical polymerization type, KF-2005, X62-7205 (manufactured by Shin-Etsu Chemical Co., Ltd.), etc. can be mentioned, for example. As a release agent with few silicone components transferred to the adhesive layer, a silicone release agent that does not contain light-peelable additives (silicone that does not contain an organic functional group involved in the addition reaction, for example, poly Dimethylsiloxane, etc.).

矽酮類離型劑可以單獨使用一種,也可以混合多個品種進行使用。此外,也可以添加除矽烷偶聯劑或抗靜電劑、潤濕性改善劑等矽酮類離型劑以外的成分,可通過考慮剝離性、塗布性、固化性等來決定。離型劑的塗布使用習知的方法進行,並無特別限定,可例舉邁耶棒塗布法、凹版印刷塗布法、逆輥塗布法、氣刀塗布法、多段輥法等。矽酮類離型劑的固化方法可例舉加熱固化、紫外線固化、電子束固化、加熱和紫外線照射並用等方法,只要根據矽酮類離型劑的種類來選擇採用適當的方法即可。第一離型劑層2的厚度並無特別限定,為了確保充分的耐溶劑性,較佳0.1μm以上。 不含微粒的第一離型劑層2的厚度與含有微粒3的第二離型劑層4的厚度(無微粒3的部分的平均厚度)的合計總厚度(離型劑層的總厚度)在落入0.4~2.0μm的範圍之內的範圍中進行調整即可。Silicone-based release agents can be used alone or in a mixture of multiple varieties. In addition, components other than silicone-based release agents such as a silane coupling agent, an antistatic agent, and a wettability improver may be added, and it can be determined in consideration of releasability, coatability, curability, and the like. The coating of the release agent is performed using a conventional method, and is not particularly limited, and examples thereof include a Meyer bar coating method, a gravure coating method, a reverse roll coating method, an air knife coating method, and a multi-stage roll method. The curing method of the silicone release agent may, for example, be heating curing, ultraviolet curing, electron beam curing, heating and ultraviolet irradiation, etc., as long as an appropriate method is selected and adopted according to the type of silicone release agent. The thickness of the first release agent layer 2 is not particularly limited, but in order to ensure sufficient solvent resistance, it is preferably 0.1 μm or more. The total thickness of the thickness of the first release agent layer 2 containing no particles and the thickness of the second release agent layer 4 containing the particles 3 (the average thickness of the part without the particles 3) (total thickness of the release agent layer) The adjustment can be made within the range of 0.4 to 2.0 μm.

在本發明中,在基材膜的至少一個面上,依序層積有不含微粒的第一離型劑層2、含有微粒3的第二離型劑層4。微粒3用於以下情況:以即使加厚含有矽酮類離型劑的離型劑層的厚度,離型劑層貼合於離型膜的背面後也不發生黏連的方式,在第二離型劑層4的表面上形成凹凸形狀。 作為抗黏連用的微粒3的無機微粒及/或聚合物微粒,可例舉作為無機化合物微粒的無機微粒或作為高分子樹脂微粒的聚合物微粒。無機微粒和聚合物微粒可以使用其中任何一種,此外也可以同時使用兩者。無機微粒較佳由二氧化矽、碳酸鈣、磷酸鈣、硫酸鋇、高嶺土、玻璃粉末、滑石粉所構成的無機顆粒組中所選擇的一種以上。此外,聚合物微粒較佳為由矽酮類樹脂、丙烯酸類樹脂、聚醯胺類樹脂、聚酯類樹脂、聚乙烯類樹脂、聚丙烯類樹脂、聚苯乙烯類樹脂、環氧類樹脂所組成的高分子樹脂顆粒組中所選擇的一種以上。 微粒3的形狀並無特別限定,可以為球狀、棒狀、鱗片狀、半球狀、凸透鏡狀、蘑菇狀、不定形等中的任何一種,由於可以提高抗黏連性能,較佳為球形或近似於球形的形狀。 微粒的體積基準平均粒徑只要大於第二離型劑層4的厚度即可,選擇使從第二離型劑層4表面至突出的微粒3頂點的高度(微粒3的突出高度)在第一離型劑層2和第二離型劑層4的總厚度以上的體積基準平均粒徑的微粒即可。微粒3的頂點為離第二離型劑層4的表面最遠的點即可,並不追究頂點是尖還是圓。In the present invention, on at least one surface of the base film, a first release agent layer 2 containing no particles 2 and a second release agent layer 4 containing particles 3 are sequentially laminated. The particles 3 are used in the following situations: Even if the thickness of the release agent layer containing silicone release agent is increased, the release agent layer does not stick after being attached to the back of the release film. Concave and convex shapes are formed on the surface of the release agent layer 4. Examples of the inorganic fine particles and/or polymer fine particles of the anti-blocking fine particles 3 include inorganic fine particles which are inorganic compound fine particles or polymer fine particles which are polymer resin fine particles. Inorganic fine particles and polymer fine particles may be used either, or both may be used at the same time. The inorganic fine particles are preferably one or more selected from the group of inorganic particles consisting of silica, calcium carbonate, calcium phosphate, barium sulfate, kaolin, glass powder, and talc. In addition, the polymer particles are preferably made of silicone resins, acrylic resins, polyamide resins, polyester resins, polyethylene resins, polypropylene resins, polystyrene resins, and epoxy resins. One or more selected from the group of composed polymer resin particles. The shape of the particles 3 is not particularly limited, and can be any of spherical, rod-shaped, scaly, hemispherical, convex lens-shaped, mushroom-shaped, amorphous, etc. Since it can improve the anti-blocking performance, it is preferably spherical or Approximately spherical shape. The volume-based average particle size of the particles needs to be greater than the thickness of the second release agent layer 4. The height from the surface of the second release agent layer 4 to the apex of the protruding particles 3 (the protruding height of the particles 3) is selected to be in the first The total thickness of the release agent layer 2 and the second release agent layer 4 may be fine particles having a volume-based average particle diameter or more. The apex of the fine particles 3 may be the point farthest from the surface of the second release agent layer 4, and it does not matter whether the apex is sharp or round.

作為微粒3的黏結劑樹脂而發揮作用的、形成第二離型劑層4的離型劑,可例舉矽酮類離型劑。矽酮類離型劑可例舉加成反應型、縮合反應型、陽離子聚合型、自由基聚合型等習知的矽酮類離型劑。 矽酮類離型劑可以單獨使用一種,也可以混合多個品種進行使用。此外,也可添加除矽烷偶聯劑、抗靜電劑、潤濕性改善劑等矽酮類離型劑以外的成分,可考慮剝離性、塗布性、固化性等來決定。形成第二離型劑層4的矽酮類離型劑可以與形成第一離型劑層2的離型劑相同,也可以不同。The release agent that functions as the binder resin of the fine particles 3 and forms the second release agent layer 4 may, for example, be a silicone-based release agent. The silicone release agent can be exemplified by conventional silicone release agents such as addition reaction type, condensation reaction type, cationic polymerization type, and free radical polymerization type. Silicone-based release agents can be used alone or in a mixture of multiple varieties. In addition, components other than silicone-based release agents such as silane coupling agents, antistatic agents, and wettability improvers can also be added, and it can be determined in consideration of releasability, coating properties, curability, and the like. The silicone release agent forming the second release agent layer 4 may be the same as or different from the release agent forming the first release agent layer 2.

將微粒3混合入含有形成第二離型劑層4的矽酮類離型劑的離型劑中,並塗布在第一離型劑層2上。微粒3的一部分(上部)比第二離型劑層4的厚度(無微粒3的部分的平均厚度)突出。在微粒3的上部表面可以較薄地附著第二離型劑層4的離型劑,也可不附著。微粒3的下部被埋入第二離型劑層4中,並不與基材膜1接觸。這是由於隔著不含微粒的第一離型劑層2。The particles 3 are mixed into a release agent containing a silicone-based release agent forming the second release agent layer 4 and coated on the first release agent layer 2. A part (upper part) of the particles 3 protrudes from the thickness of the second release agent layer 4 (the average thickness of the part without the particles 3). The release agent of the second release agent layer 4 may be thinly attached to the upper surface of the particles 3, or may not be attached. The lower part of the particles 3 is embedded in the second release agent layer 4 and does not contact the base film 1. This is because the first release agent layer 2 containing no particles is interposed.

對於微粒3向第二離型劑層4的離型劑中的混合及分散方法,根據離型劑以及微粒的種類以已知的方法來進行即可。若為微粒易分散在離型劑中的體系時,使用小鏟(spatula)等手動的器具進行攪拌混合即可。即使為微粒不易分散於離型劑中的組合或易分散的體系,在離型劑以及微粒量多的情況下,可以使用均質機或高速攪拌器等分散機進行分散混合。此外,除微粒以及離型劑之外,可根據需要添加著色劑、抗靜電劑、流平劑、密合性提高劑等。The method of mixing and dispersing the microparticles 3 into the release agent of the second release agent layer 4 may be performed by a known method according to the type of the release agent and the microparticles. In the case of a system in which the particles are easily dispersed in the release agent, use a manual tool such as a spatula to stir and mix. Even if it is a combination or easily dispersed system in which the particles are not easily dispersed in the release agent, when the release agent and the amount of particles are large, a homogenizer or a high-speed stirrer or other disperser can be used for dispersion and mixing. In addition to fine particles and release agents, colorants, antistatic agents, leveling agents, adhesion improvers, etc. may be added as needed.

含有微粒3的第二離型劑層4的形成方法為將含有微粒3的離型劑塗布並設置在形成於基材膜1上的第一離型劑層2上。塗布方法並無特別限定,根據含有微粒3的離型劑的黏度、塗布量從習知的塗布方法中進行選擇即可。作為例子,可例舉邁耶棒塗布法、凹版印刷塗布法、逆輥塗布法、氣刀塗布法、多段輥法等。The method for forming the second release agent layer 4 containing the fine particles 3 is to apply and set the release agent containing the fine particles 3 on the first release agent layer 2 formed on the base film 1. The coating method is not particularly limited, and it may be selected from conventional coating methods according to the viscosity and coating amount of the release agent containing the fine particles 3. As an example, a Meyer bar coating method, a gravure coating method, a reverse roll coating method, an air knife coating method, a multi-stage roll method, etc. may be mentioned.

含有微粒3的第二離型劑層4的固化或者硬化,可根據離型劑的種類來進行。例如,可進行通過加熱乾燥除去溶劑或者水等、通過紫外線照射或電子束照射等進行離型劑層的固化等。The curing or curing of the second release agent layer 4 containing the fine particles 3 can be performed according to the type of the release agent. For example, it is possible to perform heat drying to remove the solvent or water, etc., to perform curing of the release agent layer by ultraviolet irradiation, electron beam irradiation, or the like.

第二離型劑層4的厚度並無特別限定,為了充分的確保作為微粒3的黏結劑樹脂的功能,較佳為微粒3的體積基準平均粒徑的25%以上。若第一離型劑層2的厚度和第二離型劑層4的厚度相加的總厚度比0.4μm小,則剝離力容易變大。此外,第一離型劑層2的厚度和第二離型劑層4的厚度相加的總厚度的上限沒有特別問題,但在加大第一離型劑層2的厚度和第二離型劑層4的厚度相加的總厚度的情況下,由於存在成本變高的問題、因加大微粒3的體積基準平均粒徑而使離型膜的外觀變得發白的問題,故而較佳控制到2μm左右。The thickness of the second release agent layer 4 is not particularly limited. In order to sufficiently ensure the function of the binder resin as the fine particles 3, it is preferably 25% or more of the volume-based average particle diameter of the fine particles 3. If the total thickness of the thickness of the first release agent layer 2 and the thickness of the second release agent layer 4 is less than 0.4 μm, the peeling force is likely to increase. In addition, the upper limit of the total thickness of the sum of the thickness of the first release agent layer 2 and the thickness of the second release agent layer 4 is not particularly problematic, but the thickness of the first release agent layer 2 and the second release agent layer 4 are increased. In the case of the total thickness of the addition of the thickness of the agent layer 4, it is preferable because of the problem of higher cost and the problem of whitening the appearance of the release film due to the increase in the volume-based average particle diameter of the particles 3 Control to about 2μm.

本發明的離型膜5在被用於各種陶瓷製電子元件的製造時所使用的原板的成形用離型片的情況下,原板通過將陶瓷顆粒分散在有機溶劑中的漿料的塗布、乾燥而形成。在這種被使用於保護原板的用途的離型膜5中,需要耐溶劑性。本發明的離型膜5在基材膜1與含有微粒3的第二離型劑層4之間,設有不含微粒的第一離型劑層2。因此,即使溶劑從第二離型劑層4的離型劑和微粒3之間的間隙中浸透到第二離型劑層4和第一離型劑層2之間的介面上,由於溶劑無法到達第一離型劑層2和基材膜1之間的介面上,第一離型劑層2不從基材膜1上剝離,耐溶劑性也良好。此外,本發明的離型膜5不僅限於原板,還可以適用於保護分散有導體膏、絕緣體膏等各種粉體的塗膜或含有溶劑的塗膜的表面的用途中。When the release film 5 of the present invention is used for the molding release sheet of the original plate used in the manufacture of various ceramic electronic components, the original plate is coated and dried by a slurry in which ceramic particles are dispersed in an organic solvent. And formed. In the release film 5 used for the purpose of protecting the original plate, solvent resistance is required. The release film 5 of the present invention is provided with a first release agent layer 2 containing no particles between the base film 1 and the second release agent layer 4 containing particles 3. Therefore, even if the solvent penetrates from the gap between the release agent of the second release agent layer 4 and the particles 3 to the interface between the second release agent layer 4 and the first release agent layer 2, the solvent cannot Upon reaching the interface between the first release agent layer 2 and the base film 1, the first release agent layer 2 does not peel off from the base film 1, and the solvent resistance is also good. In addition, the release film 5 of the present invention is not limited to the original plate, but can also be applied to the use of protecting the surface of a coating film in which various powders such as conductor paste and insulator paste are dispersed or a coating film containing a solvent.

圖2為模式性示出本發明層積膜的第一形態例的剖面圖。圖2的帶黏性的光學膜8是將本發明的離型膜5用於保護在光學膜7上層積的黏著劑層6的用途。在圖1的本發明的離型膜5上,經由黏著劑層6貼合光學膜7。上述帶黏性的光學膜8的製造方法,可以在離型膜5上塗布並乾燥溶劑型黏著劑之後,貼合光學膜7。上述用於保護黏著劑層6的用途的離型膜5需要耐溶劑性。本發明的離型膜5在基材膜1和含有微粒3的第二離型劑層4之間設有不含微粒的第一離型劑層2。因此,即使溶劑從第二離型劑層4的離型劑和微粒3之間的間隙中浸透到第二離型劑層4和第一離型劑層2之間的介面上,由於溶劑無法到達第一離型劑層2和基材膜1之間的介面上,第一離型劑層2不從基材膜1上剝離,耐溶劑性也良好。含有黏著劑層6的層積體可以含有1個或2個以上的樹脂膜以及1個或2個以上的黏著劑層。例如,可以在光學膜7的兩面上設置黏著劑層6,將離型膜5貼合在各個黏著劑層6上。作為其他的製造方法,也可以將離型膜5貼合於在光學膜7的一個面上設置有黏著劑層6的層積體10上。或者,塗布無溶劑型黏著劑之後,在離型膜5和光學膜7之間,可以通過光或熱等使黏著劑層6固化。使用時,通過將離型膜5從帶黏性的光學膜8上剝離,層積體10從離型膜5上分離,可以露出黏著劑層6的表面。通常,光學膜7和黏著劑層6之間的密合力比將離型膜5從黏著劑層6上剝離時的剝離力大。Fig. 2 is a cross-sectional view schematically showing a first embodiment of the laminated film of the present invention. The adhesive optical film 8 of FIG. 2 is a use of the release film 5 of the present invention for protecting the adhesive layer 6 laminated on the optical film 7. On the release film 5 of the present invention in FIG. 1, the optical film 7 is bonded via the adhesive layer 6. The manufacturing method of the said adhesive optical film 8 can apply and dry a solvent-type adhesive on the release film 5, and can bond the optical film 7 together. The release film 5 used for the purpose of protecting the adhesive layer 6 described above requires solvent resistance. The release film 5 of the present invention is provided with a first release agent layer 2 containing no particles between the base film 1 and the second release agent layer 4 containing particles 3. Therefore, even if the solvent penetrates from the gap between the release agent of the second release agent layer 4 and the particles 3 to the interface between the second release agent layer 4 and the first release agent layer 2, the solvent cannot Upon reaching the interface between the first release agent layer 2 and the base film 1, the first release agent layer 2 does not peel off from the base film 1, and the solvent resistance is also good. The laminate containing the adhesive layer 6 may contain one or two or more resin films and one or two or more adhesive layers. For example, the adhesive layer 6 may be provided on both surfaces of the optical film 7 and the release film 5 may be bonded to each adhesive layer 6. As another manufacturing method, the release film 5 may be bonded to the laminate 10 in which the adhesive layer 6 is provided on one surface of the optical film 7. Alternatively, after applying a solvent-free adhesive, between the release film 5 and the optical film 7, the adhesive layer 6 may be cured by light, heat, or the like. During use, by peeling the release film 5 from the adhesive optical film 8, the laminate 10 is separated from the release film 5 and the surface of the adhesive layer 6 can be exposed. Generally, the adhesive force between the optical film 7 and the adhesive layer 6 is larger than the peeling force when the release film 5 is peeled from the adhesive layer 6.

此外,圖3為模式性示出本發明的層積膜的第二形態例的剖面圖。圖3的光學黏著片9為:在用於觸控面板部件或光學部件的貼合的黏著劑層6上,貼合用於保護該黏著劑層6的本發明的離型膜5而成。光學黏著片9為使用2片離型膜5將黏著劑層6夾住的形態。在上述光學黏著片9的製造方法中,通常為一個離型膜5上塗布溶劑型黏著劑,乾燥後,貼合另一個離型膜5的製造方法。上述在保護黏著劑層6的用途中所使用的離型膜5中,需要耐溶劑性。本發明的離型膜5由於耐溶劑性也良好,可以適用於保護黏著劑層6的用途。In addition, FIG. 3 is a cross-sectional view schematically showing a second embodiment of the laminated film of the present invention. The optical adhesive sheet 9 of FIG. 3 is formed by bonding the release film 5 of the present invention for protecting the adhesive layer 6 on the adhesive layer 6 used for bonding the touch panel component or the optical component. The optical adhesive sheet 9 has a form in which the adhesive layer 6 is sandwiched by two release films 5. In the manufacturing method of the optical adhesive sheet 9 described above, a solvent-based adhesive is usually applied to one release film 5, and after drying, the other release film 5 is laminated. The above-mentioned release film 5 used for the purpose of protecting the adhesive layer 6 requires solvent resistance. Since the release film 5 of the present invention is also excellent in solvent resistance, it can be applied to the application of protecting the adhesive layer 6.

本發明層積膜的黏著劑層6所使用的黏著劑既可以為水性、非水性(溶劑類),也可以為無溶劑型。作為黏著劑,可以為丙烯酸類黏著劑、矽酮類黏著劑、橡膠類黏著劑、氨基甲酸酯類黏著劑等中的任意一種。由於丙烯酸類黏著劑具有優異的透明性、耐候性,故而較佳。 層積膜中所使用的樹脂膜並不限定於光學膜7,也可以為不透明的樹脂膜。作為光學膜,可例舉偏振膜、相位差膜、防反射膜、防眩(防眩光)膜、紫外線吸收膜、紅外線吸收膜、光學補償膜、亮度提高膜、高透明膜等。 本發明的層積膜為離型膜的離型劑層貼合在黏著劑層的表面上所形成的層積膜,既可以為如圖3所示的只由離型膜5與黏著劑層6所構成的層積膜,也可以為如圖2所示的含有像光學膜7那樣的樹脂膜(黏著劑層6的支持體)等的層積膜。 實施例The adhesive used in the adhesive layer 6 of the laminated film of the present invention may be aqueous, non-aqueous (solvent-based), or solvent-free. The adhesive may be any of acrylic adhesives, silicone adhesives, rubber adhesives, urethane adhesives, and the like. Acrylic adhesives are preferred because they have excellent transparency and weather resistance. The resin film used in the laminated film is not limited to the optical film 7, and may be an opaque resin film. As an optical film, a polarizing film, a retardation film, an anti-reflection film, an anti-glare (anti-glare) film, an ultraviolet absorption film, an infrared absorption film, an optical compensation film, a brightness improvement film, a high transparent film, etc. are mentioned. The laminated film of the present invention is a laminated film formed by attaching the release agent layer of the release film to the surface of the adhesive layer, and it may be a laminated film formed by only the release film 5 and the adhesive layer as shown in FIG. 3 The laminated film constituted by 6 may also be a laminated film containing a resin film like the optical film 7 (support of the adhesive layer 6) and the like as shown in FIG. 2. Example

以下,根據實施例對本發明進行具體的說明。Hereinafter, the present invention will be specifically described based on examples.

(實施例1的離型膜) 在由厚度為38μm的由聚酯膜所構成的基材膜的一個面上,實施電暈處理,在該電暈處理面上,使用邁耶棒以乾燥後厚度為0.1μm的方式塗布加成反應型矽酮類離型劑A(相對於10重量份東麗道康寧公司製SRX-211,混合0.1重量份鉑催化劑SRX212、90重量份甲苯/乙酸乙酯的50/50混合溶劑而成),使用120℃的熱風迴圈式乾燥器加熱1分鐘。之後,在矽酮類離型劑塗布面上,使用邁耶棒以使加成反應型矽酮類離型劑B的乾燥後厚度為0.9μm的方式塗布將加成反應型矽酮類離型劑B(相對於東麗道康寧公司製的30重量份LTC-1056L,混合1重量份鉑催化劑SRX212、70重量份甲苯/乙酸乙酯的50/50混合溶劑而成)及0.0166重量份平均粒徑(體積基準平均粒徑)為2μm的矽酮類樹脂聚合物微粒(邁圖高新材料公司製,商品名:Tospearl(註冊商標)120)混合而成的物質,使用120℃的熱風迴圈式乾燥器加熱1分鐘,得到實施例1的離型膜。(The release film of Example 1) Corona treatment is applied to one surface of a base film composed of a polyester film with a thickness of 38μm. On the corona treated surface, a Meyer rod is used to coat the surface with a thickness of 0.1μm after drying. Reactive silicone release agent A (combined with 10 parts by weight of Toray Dow Corning SRX-211, 0.1 parts by weight of platinum catalyst SRX212 and 90 parts by weight of toluene/ethyl acetate 50/50 mixed solvent), Use a hot air loop dryer at 120°C to heat for 1 minute. After that, on the silicone-based release agent coating surface, use a Meyer rod to coat the addition-reactive silicone release agent B to a thickness of 0.9 μm after drying to release the addition-reactive silicone release agent. Agent B (compared to 30 parts by weight of LTC-1056L manufactured by Toray Dow Corning, mixed with 1 part by weight of platinum catalyst SRX212, 70 parts by weight of toluene/ethyl acetate 50/50 mixed solvent) and 0.0166 parts by weight of average particle size (Volume-based average particle size) 2μm silicone resin polymer particles (manufactured by Momentive Advanced Materials Co., Ltd., trade name: Tospearl (registered trademark) 120) mixed with hot air at 120°C and circularly dried The device was heated for 1 minute to obtain the release film of Example 1.

(實施例2的離型膜) 使加成反應型矽酮類離型劑A的乾燥後厚度為0.3μm,加成反應型矽酮類離型劑B的乾燥後厚度為0.7μm,將矽酮類樹脂聚合物微粒(邁圖高新材料公司製,商品名:Tospearl(註冊商標)120)替換為體積基準平均粒徑2.7μm的無定形二氧化矽(富士Silysia公司製,商品名:Sylysia(註冊商標)310P),除此以外,以與實施例1相同的方式得到了實施例2的離型膜。(The release film of Example 2) The thickness after drying of the addition reaction type silicone release agent A is 0.3μm, and the thickness after drying of the addition reaction type silicone release agent B is 0.7μm, and the silicone resin polymer particles (Momento Product name: Tospearl (registered trademark) 120) is replaced by amorphous silicon dioxide (manufactured by Fuji Silysia Co., Ltd., product name: Sylysia (registered trademark) 310P) with a volume-based average particle size of 2.7 μm. Otherwise In the same manner as in Example 1, the release film of Example 2 was obtained.

(實施例3的離型膜) 除使加成反應型矽酮類離型劑B的乾燥後厚度為0.4μm以外,以與實施例1相同的方式得到了實施例3的離型膜。(The release film of Example 3) The release film of Example 3 was obtained in the same manner as in Example 1, except that the thickness after drying of the addition reaction type silicone-based release agent B was 0.4 μm.

(實施例4的離型膜) 使加成反應型矽酮類離型劑A的乾燥後厚度為0.3μm,使加成反應型矽酮類離型劑B的乾燥後厚度為1.7μm,將矽酮類樹脂聚合物微粒(邁圖高新材料公司製,商品名:Tospearl(註冊商標)120)替換為體積基準平均粒徑4.5μm的矽酮類樹脂聚合物微粒(邁圖高新材料公司製,商品名:Tospearl(註冊商標)145),除此以外,以與實施例1相同的方式得到了實施例4的離型膜。(The release film of Example 4) The thickness after drying of the addition reaction type silicone release agent A is 0.3μm, and the thickness after drying of the addition reaction type silicone release agent B is 1.7μm, and the silicone resin polymer particles (step Tospearl (registered trademark) 120) is replaced by silicone resin polymer particles with a volume-based average particle size of 4.5 μm (manufactured by Momentive Advanced Materials, product name: Tospearl (registered trademark) 145 ), except for this, the release film of Example 4 was obtained in the same manner as in Example 1.

(比較例1的離型膜) 除未設置加成反應型矽酮類離型劑A以外,以與實施例1相同的方式製成了比較例1的離型膜。(The release film of Comparative Example 1) A release film of Comparative Example 1 was produced in the same manner as in Example 1, except that the addition reaction type silicone-based release agent A was not provided.

(比較例2的離型膜) 除使加成反應型矽酮類離型劑B的乾燥後厚度為1.2μm以外,以與實施例1相同的方式得到了比較例2的離型膜。(The release film of Comparative Example 2) The release film of Comparative Example 2 was obtained in the same manner as in Example 1, except that the thickness after drying of the addition reaction type silicone-based release agent B was 1.2 μm.

(比較例3的離型膜) 在由厚度為38μm的由聚酯膜所構成的基材膜的一個面上實施電暈處理,在該電暈處理面上使用邁耶棒以乾燥後厚度為0.2μm的方式只塗布加成反應型矽酮類離型劑B,使用120℃的熱風迴圈式乾燥器加熱1分鐘,得到比較例3的離型膜。(The release film of Comparative Example 3) Corona treatment is applied to one surface of a base film composed of a polyester film with a thickness of 38μm, and a Meyer rod is used on the corona treated surface to coat only the addition reaction with a thickness of 0.2μm after drying. Type silicone release agent B was heated in a hot-air loop dryer at 120°C for 1 minute to obtain a release film of Comparative Example 3.

(有無黏連的確認) 重疊3張離型膜,製成樣品,將其夾在2片不銹鋼板(SUS304)之間。在此樣品上施加20g/cm2 {0.196N/cm2 }的負荷,以此狀態在23℃、50%RH的環境下放置24小時。之後,取出重疊了3張的離型膜,通過用手逐片剝下離型膜來確認黏連狀態。將無黏連、離型膜輕鬆地剝離的評價為抗黏連性良好(○),將離型膜的剝離時有抵抗的評價為抗黏連性不良(×)。(Check whether there is adhesion) Stack 3 release films to make a sample, which is sandwiched between 2 stainless steel plates (SUS304). A load of 20g/cm 2 {0.196N/cm 2 } is applied to this sample, and it is left in an environment of 23°C and 50%RH for 24 hours in this state. After that, take out the 3 overlapped release films, and check the adhesion state by peeling off the release films one by one by hand. The non-blocking and easy peeling of the release film was evaluated as good anti-blocking properties (○), and the resistance to peeling of the release film was evaluated as poor anti-blocking properties (×).

(剝離力的測定) 在離型膜的離型劑層的表面上貼合聚酯黏著膠帶(日東電工股份有限公司製,商品名:聚酯膠帶No. 31B),在20g/cm2 的負荷下,以70℃進行20小時熟化後,使用臺式精密萬能試驗機(島津製作所公司製,Autograph(註冊商標)),將剝離速度300mm/分鐘、剝離角度180°進行剝離時的剝離強度作為剝離力(mN/50mm)進行了測定。(Measurement of Peeling Force) A polyester adhesive tape (manufactured by Nitto Denko Co., Ltd., trade name: polyester tape No. 31B) was attached to the surface of the release agent layer of the release film, under a load of 20 g/cm 2 After aging at 70°C for 20 hours, use a desktop precision universal testing machine (manufactured by Shimadzu Corporation, Autograph (registered trademark)), and the peel strength when peeling is performed at a peeling speed of 300mm/min and a peeling angle of 180° as peeling The force (mN/50mm) was measured.

(殘留黏接率的測定) 將上述(剝離力的測定)試驗後的、從離型膜上剝離的黏著膠帶用輥壓合在被黏物(不銹鋼板)上,在23℃、55%RH的環境下放置1小時之後,使用臺式精密萬能試驗機(島津製作所公司製,Autograph(註冊商標)),以剝離速度300mm/分鐘、剝離角度180°測定從該被黏物上剝離時的剝離力,並將其作為殘留黏接力。 與此之外,同樣測定了將未使用的黏著膠帶壓合在同種材質的被黏物上並剝離時的剝離力,以此作為標準黏合力。 殘留黏接率通過殘留黏接率=(殘留黏合力)/(標準黏合力)×100(%)來計算。(Determination of residual adhesion rate) After the above (measurement of peeling force) test, the adhesive tape peeled from the release film was pressed onto the adherend (stainless steel plate) with a roller, and then placed in an environment of 23°C and 55% RH for 1 hour, Using a desktop precision universal testing machine (manufactured by Shimadzu Corporation, Autograph (registered trademark)), the peeling force when peeling from the adherend was measured at a peeling speed of 300 mm/min and a peeling angle of 180°, and it was taken as the residual adhesive relay. In addition to this, the peel strength when the unused adhesive tape is pressed onto the adherend of the same material and peeled off was also measured as the standard adhesive strength. The residual adhesion rate is calculated by the residual adhesion rate = (residual adhesion) / (standard adhesion) × 100 (%).

(離型劑層的密合性的確認) 用指腹用力擦拭3次上述(剝離力的測定)試驗後的離型膜的離型劑層的表面後,目視觀察擦拭過的部分。目視確認有無離型劑層從基材膜上脫落,離型劑層幾乎沒有脫落的評價為(○),離型劑層明顯脫落的評價為(×)。(Confirmation of the adhesion of the release agent layer) After vigorously wiping the surface of the release agent layer of the release film after the above (measurement of peeling force) test with the finger pad 3 times, the wiped part was visually observed. The presence or absence of the release agent layer peeling off the base film was visually confirmed, and the release agent layer was almost not peeled off was evaluated as (○), and the release agent layer was clearly peeled off as evaluated (×).

(離型劑層的耐溶劑性的確認) 使用浸染了乙酸乙酯的無紡布(旭化成纖維公司製Bencotto(註冊商標)M-1),在施加了200g砝碼負荷的狀態下往復一次擦拭離型膜的離型劑層的表面。之後,通過目視觀察離型膜的離型劑層的表面,來確認離型膜的離型劑層的耐溶劑性。目視確認離型劑層的表面,外觀無變化的判定為(○),離型劑層脫落的判定為(×)。(Confirmation of solvent resistance of release agent layer) Using a non-woven fabric impregnated with ethyl acetate (Bencotto (registered trademark) M-1 manufactured by Asahi Kasei Textile Co., Ltd.), the surface of the release agent layer of the release film was wiped back and forth once with a weight load of 200 g. After that, the surface of the release agent layer of the release film was visually observed to confirm the solvent resistance of the release agent layer of the release film. The surface of the release agent layer was visually confirmed, and it was judged that there was no change in appearance as (○), and the release agent layer was judged as (×).

(測定、確認試驗的結果) 實施例1~4以及比較例1~3中所得的離型膜的各種測定,確認試驗的結果如表1所示。(Result of measurement and confirmation test) The results of various measurements and confirmation tests of the release films obtained in Examples 1 to 4 and Comparative Examples 1 to 3 are shown in Table 1.

[表1]   剝離力 (mN/50mm) 殘留黏接率 (%) 有無黏連   離型劑層的 密合性 離型劑層的 耐溶劑性 實施例1 48 98 實施例2 55 98 實施例3 63 97 實施例4 46 97 比較例1 50 97 × 比較例2 87 95 × 比較例3 92 97 [Table 1] Peeling force (mN/50mm) Residual bonding rate (%) Adhesion Adhesion of the release agent layer Solvent resistance of the release agent layer Example 1 48 98 Example 2 55 98 Example 3 63 97 Example 4 46 97 Comparative example 1 50 97 X Comparative example 2 87 95 X Comparative example 3 92 97

(總結) 本發明相關的實施例1~4的離型膜顯示了非常小的剝離力、且非常高的殘留黏接率的數值。此外,實施例1~4的離型膜在有無黏連的確認試驗中,第二離型劑層和離型膜的背面之間沒有發生黏連,含有微粒的第二離型劑層的密合性、耐溶劑性也良好。 與此相對,比較例1的離型膜由於沒有設置不含微粒的第一離型劑層,形成含有微粒的離型劑層與基材膜接觸的結構,耐溶劑性的結果差。 此外,比較例2的離型膜,含有微粒的第二離型劑層的凹凸小,離型膜黏連,剝離力也變大。 此外,比較例3的離型膜,只將不含微粒的矽酮類離型劑以普通的塗布量進行塗布,以此形成離型劑層,其結果,剝離力比本發明的實施例1~4的離型膜更大。(to sum up) The release films of Examples 1 to 4 related to the present invention showed a very small peeling force and a very high residual adhesion rate. In addition, in the adhesion confirmation test of the release films of Examples 1 to 4, there was no adhesion between the second release agent layer and the back of the release film, and the second release agent layer containing particles was dense Compatibility and solvent resistance are also good. In contrast, the release film of Comparative Example 1 did not have a first release agent layer containing no particles, and formed a structure in which the release agent layer containing particles was in contact with the base film, and the result of solvent resistance was poor. In addition, in the release film of Comparative Example 2, the unevenness of the second release agent layer containing fine particles was small, the release film was stuck, and the peeling force was also increased. In addition, in the release film of Comparative Example 3, only a silicone release agent containing no particles was applied in a normal coating amount to form a release agent layer. As a result, the release force was higher than that of Example 1 of the present invention. The release film of ~4 is larger.

1:基材膜 2:第一離型劑層 3:微粒 4:第二離型劑層 5:離型膜 6:黏著劑層 7:光學膜 8:帶黏性的光學膜 9:光學黏著片 10:層積體1: Base film 2: The first release agent layer 3: particles 4: The second release agent layer 5: Release film 6: Adhesive layer 7: Optical film 8: Adhesive optical film 9: Optical adhesive sheet 10: Layered body

圖1為模式性示出本發明離型膜的一個例子的剖面圖。 圖2為模式性示出本發明層積膜的第一形態例的剖面圖。 圖3為模式性示出本發明層積膜的第二形態例的剖面圖。Fig. 1 is a cross-sectional view schematically showing an example of the release film of the present invention. Fig. 2 is a cross-sectional view schematically showing a first embodiment of the laminated film of the present invention. Fig. 3 is a cross-sectional view schematically showing a second embodiment of the laminated film of the present invention.

1:基材膜 1: Base film

2:第一離型劑層 2: The first release agent layer

3:微粒 3: particles

4:第二離型劑層 4: The second release agent layer

5:離型膜 5: Release film

Claims (2)

一種離型膜,在基材膜的至少一個面上,依序層積不含微粒的第一離型劑層和含有作為微粒的無機微粒及/或聚合物微粒的第二離型劑層,其特徵在於, 該無機微粒為由二氧化矽、碳酸鈣、磷酸鈣、硫酸鋇、高嶺土、玻璃粉末、及滑石粉所構成的無機顆粒組中選擇一種以上, 該聚合物微粒為由矽酮類樹脂、丙烯酸類樹脂、聚醯胺類樹脂、聚酯類樹脂、聚乙烯類樹脂、聚丙烯類樹脂、聚苯乙烯類樹脂、及環氧類樹脂所構成的高分子樹脂顆粒組中選擇一種以上, 該第一離型劑層含有矽酮類離型劑,不含有作為輕剝離添加成分的聚二甲基矽氧烷, 該第一離型劑層的厚度和該第二離型劑層的厚度相加的總厚度為0.4~2.0μm, 該微粒的體積基準平均粒徑大於該第二離型劑層的厚度, 從該第二離型劑層的表面至突出的該微粒的頂點的平均突出高度在該總厚度以上,且該第二離型劑層含有矽酮類離型劑。A release film, on at least one surface of a substrate film, a first release agent layer containing no particles and a second release agent layer containing inorganic particles and/or polymer particles as particles are sequentially laminated, It is characterized by The inorganic fine particles are one or more selected from the group of inorganic particles consisting of silica, calcium carbonate, calcium phosphate, barium sulfate, kaolin, glass powder, and talc, The polymer particles are composed of silicone resins, acrylic resins, polyamide resins, polyester resins, polyethylene resins, polypropylene resins, polystyrene resins, and epoxy resins Choose more than one type from the group of polymer resin particles, The first release agent layer contains a silicone release agent, and does not contain polydimethylsiloxane as a light-release additive component, The thickness of the first release agent layer and the thickness of the second release agent layer add up to a total thickness of 0.4-2.0 μm, The volume-based average particle size of the particles is greater than the thickness of the second release agent layer, The average protrusion height from the surface of the second release agent layer to the apex of the protruding particles is greater than the total thickness, and the second release agent layer contains a silicone release agent. 如請求項1所述之離型膜,其中該基材膜為聚酯膜。The release film according to claim 1, wherein the base film is a polyester film.
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