TWI717721B - Thermal adhesive polyester composition, thermal adhesive polyester complex-fiber comprising the same, and non-woven fabric - Google Patents

Thermal adhesive polyester composition, thermal adhesive polyester complex-fiber comprising the same, and non-woven fabric Download PDF

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TWI717721B
TWI717721B TW108112759A TW108112759A TWI717721B TW I717721 B TWI717721 B TW I717721B TW 108112759 A TW108112759 A TW 108112759A TW 108112759 A TW108112759 A TW 108112759A TW I717721 B TWI717721 B TW I717721B
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thermal bonding
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TW202000724A (en
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崔重鉉
金棹炫
李主鉉
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南韓商東麗先端素材股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/183Terephthalic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Multicomponent Fibers (AREA)
  • Artificial Filaments (AREA)

Abstract

本發明涉及一種用於熱黏合纖維的聚酯組合物,更具體而言,涉及纖維紡絲性和熱黏合性優異、在常溫下的時效變化最小化、儲存穩定性得到改善、通過實現的產品可以呈現優異的觸覺的用於熱黏合纖維的聚酯組合物、由其實現的熱黏合複合纖維及多孔結構體。The present invention relates to a polyester composition for thermobonding fibers, and more specifically, to a product that has excellent fiber spinnability and thermobondability, minimizes aging changes at room temperature, and improves storage stability. A polyester composition for thermal bonding fibers that can exhibit excellent tactility, thermal bonding composite fibers and porous structures realized therefrom.

Description

用於熱黏合纖維的聚酯組合物、由其實現的熱黏合複合纖維及無紡布Polyester composition for thermal bonding fiber, thermal bonding composite fiber and non-woven fabric realized by the polyester composition

本發明涉及一種用於熱黏合纖維的聚酯組合物,更具體而言,纖維紡絲性和在廣泛溫度範圍下的熱黏合性卓越、在夏季儲存條件下也可以使時效變化最小化、儲存穩定性得到改善、通過實現的產品可以呈現優異的觸覺和染色特性的用於熱黏合纖維的聚酯組合物、由其實現的熱黏合複合纖維及無紡布。 The present invention relates to a polyester composition for thermal bonding fibers. More specifically, it has excellent fiber spinnability and thermal bonding in a wide temperature range, and can minimize aging changes under summer storage conditions. The polyester composition for thermo-bonding fiber, the thermo-bonding composite fiber and the non-woven fabric realized by the polyester composition for thermo-bonding fiber, which have improved stability and can exhibit excellent tactile and dyeing properties through the realized product.

通常,合成纖維具有高熔點,因此在許多情況下其用途受到限制。尤其,在如纖維等的黏合用途中用作芯子等或用作插入到帶子上的織物之間來加壓黏合的黏合劑的情況下,纖維織物本身可能因加熱而劣化,還需要使用如高頻縫紉機等的特殊設備等存在麻煩,因此,需要通過簡單的加熱壓力機容易地實現黏合而不使用這種特殊設備。 Generally, synthetic fibers have a high melting point, so their use is limited in many cases. In particular, when used as a core for bonding applications such as fibers or used as an adhesive for pressure bonding between fabrics inserted into a belt, the fiber fabric itself may be deteriorated by heating, and it is necessary to use such Special equipment such as a high-frequency sewing machine is troublesome. Therefore, it is necessary to easily achieve bonding by a simple heating press without using such special equipment.

當將現有低熔點聚酯纖維製成用於床墊、汽車用內部材料或各種無紡布修補等時,為了在所用的相互纖維結構物中黏合不同類型的纖維,熱熔(Hot Melt)型黏合纖維被廣泛使用。 When the existing low-melting polyester fiber is used for mattresses, automobile interior materials or various non-woven fabric repairs, etc., in order to bond different types of fibers in the mutual fiber structure used, the hot melt (Hot Melt) type Adhesive fibers are widely used.

例如,美國授權專利第4,129,675號公開了使用對苯二甲酸(terephthalic acid:TPA)和間苯二甲酸(isophthalic acid:IPA)來共聚合的低熔點聚酯,並且,韓國授權專利第10-1216690號公開了包括用於提高黏合性的間苯二甲酸、二甘醇來實現的低熔點聚酯纖維。 For example, U.S. Granted Patent No. 4,129,675 discloses low-melting polyester copolymerized with terephthalic acid (TPA) and isophthalic acid (IPA), and Korean Granted Patent No. 10-1216690 No. No. discloses a low-melting polyester fiber including isophthalic acid and diethylene glycol to improve adhesion.

然而,雖然如上所述的現有低熔點聚酯纖維可具有一定程度以上的紡絲性和黏合性,但存在由於改性劑的強環結構而在熱黏合後獲得具有硬感 的無紡布或織物結構體的問題。 However, although the existing low-melting polyester fibers as described above can have more than a certain degree of spinnability and adhesiveness, there is a hard feeling after thermal bonding due to the strong ring structure of the modifier. The problem of non-woven fabric or fabric structure.

並且,隨著為了呈現黏合劑特性而在具有低熔點或低玻璃態轉變溫度的方向進行開發,所實現的聚酯的耐熱性變差,因此,在夏季超過40℃的儲存條件下也顯著發生時效變化,從而,由於在儲存期間中聚酯切片或纖維之間發生結合而儲存穩定性也顯著劣化。 In addition, with the development of a low melting point or low glass transition temperature in order to exhibit the characteristics of the adhesive, the heat resistance of the achieved polyester deteriorates. Therefore, it also occurs significantly under storage conditions exceeding 40°C in summer. The aging changes, and thus, the storage stability is also significantly deteriorated due to the bonding between polyester chips or fibers during storage.

因此,迫切需要開發能夠保持或提高現有低熔點聚酯纖維具有的紡絲性和黏合性、具有顯著提高的觸感和染色特性、在常溫下的時效變化最小化、存儲穩定性得到改善的熱黏合性聚酯纖維。 Therefore, there is an urgent need to develop heat that can maintain or improve the spinnability and adhesion of existing low-melting polyester fibers, have significantly improved touch and dyeing properties, minimize aging changes at room temperature, and improve storage stability. Adhesive polyester fiber.

本發明是鑒於上述問題而研製的,其目的在於,提供纖維紡絲性優異、呈現良好的熱黏合性、通過實現的產品可以呈現顯著提高的觸覺和染色特性、在常溫下的時效變化最小化、儲存穩定性得到改善的用於熱黏合纖維的聚酯組合物、由其實現的熱黏合複合纖維及無紡布。 The present invention was developed in view of the above problems, and its purpose is to provide a product with excellent spinnability, good thermal adhesion, and a product that can exhibit significantly improved tactile and dyeing characteristics, and minimizes aging changes at room temperature. , Polyester composition for thermal bonding fiber with improved storage stability, thermal bonding composite fiber and non-woven fabric realized by it.

為了達到上述目的,本發明提供一種用於熱黏合纖維的聚酯組合物,其特徵在於,包括:將使包含對苯二甲酸的酸成分和包含乙二醇、由化學式1表示的化合物和由化學式2表示的化合物的二醇成分產生反應而成的酯化化合物縮聚的共聚酯。 In order to achieve the above object, the present invention provides a polyester composition for thermobonding fibers, which is characterized by comprising: an acid component containing terephthalic acid and a compound represented by chemical formula 1 containing ethylene glycol and A copolyester in which the diol component of the compound represented by the chemical formula 2 reacts with an esterified compound and is polycondensed.

Figure 108112759-A0305-02-0003-3
Figure 108112759-A0305-02-0003-3

Figure 108112759-A0305-02-0003-2
Figure 108112759-A0305-02-0003-2

根據本發明的實施例,所述由化學式1表示的化合物和所述由化學式2表示的化合物在所述二醇成分中的總含量可以為30~45莫耳百分比。 According to an embodiment of the present invention, the total content of the compound represented by Chemical Formula 1 and the compound represented by Chemical Formula 2 in the diol component may be 30 to 45 mole percent.

並且,在所述二醇成分中,由化學式1表示的化合物的含量(莫 耳百分比)可以大於由化學式2表示的化合物的含量(莫耳百分比)。 And, in the diol component, the content of the compound represented by Chemical Formula 1 (Mo Ear percentage) may be greater than the content of the compound represented by Chemical Formula 2 (mole percentage).

並且,所述二醇成分可以實際上不包括二甘醇。 And, the diol component may not actually include diethylene glycol.

並且,所述酸成分基於酸成分還可包括1~10莫耳百分比的間苯二甲酸。 In addition, the acid component may further include 1-10 mole percent isophthalic acid based on the acid component.

並且,在所述二醇成分中,所述由化學式1表示的化合物的含量可以為1~40莫耳百分比,所述由化學式2表示的化合物的含量可以為1~20莫耳百分比;更佳地,所述由化學式1表示的化合物的含量可以為20~40莫耳百分比,所述由化學式2表示的化合物的含量可以為1~10莫耳百分比;更佳地,所述由化學式1表示的化合物的含量可以為30~40莫耳百分比,所述由化學式2表示的化合物的含量可以為1~6莫耳百分比。 And, in the diol component, the content of the compound represented by Chemical Formula 1 may be 1-40 mol%, and the content of the compound represented by Chemical Formula 2 may be 1-20 mol%; more preferably Preferably, the content of the compound represented by chemical formula 1 may be 20-40 mol%, and the content of the compound represented by chemical formula 2 may be 1-10 mol%; more preferably, the content of the compound represented by chemical formula 1 The content of the compound may be 30-40 mole percent, and the content of the compound represented by Chemical Formula 2 may be 1-6 mole percent.

並且,所述酸成分還可包括間苯二甲酸,在所述共聚酯中所述間苯二甲酸、所述由化學式1表示的化合物及由化學式2表示的化合物的總含量可以為55莫耳百分比或更小。 Also, the acid component may further include isophthalic acid, and the total content of the isophthalic acid, the compound represented by Chemical Formula 1 and the compound represented by Chemical Formula 2 in the copolyester may be 55 moles. Ear percentage or smaller.

並且,所述組合物沒有熔點,呈現軟化行為,玻璃態轉變溫度可以為60~75℃;更佳地,可以為65~72℃。 In addition, the composition has no melting point, exhibits softening behavior, and the glass transition temperature may be 60-75°C; more preferably, it may be 65-72°C.

並且,所述組合物的固有黏度可以為0.500~0.800dl/g。 And, the inherent viscosity of the composition may be 0.500 to 0.800 dl/g.

並且,本發明提供一種聚酯切片,其特徵在於,包括根據本發明的用於熱黏合纖維的聚酯組合物。 In addition, the present invention provides a polyester chip characterized by comprising the polyester composition for thermal bonding fibers according to the present invention.

並且,本發明提供一種熱黏合複合纖維,其特徵在於,包括:芯部,包含聚酯類成分;及鞘部,包圍所述芯部且包含根據本發明的用於熱黏合纖維的聚酯組合物。 In addition, the present invention provides a thermally bonded composite fiber, which is characterized by comprising: a core portion containing a polyester component; and a sheath portion that surrounds the core portion and includes the polyester composition for thermally bonded fiber according to the present invention Things.

並且,本發明提供一種無紡布,其特徵在於,單獨包括根據本發明的熱黏合複合纖維或包括所述熱黏合複合纖維和聚酯類纖維且成型為預定形狀。 In addition, the present invention provides a non-woven fabric, which is characterized in that it includes the thermally bonded composite fiber according to the present invention alone or includes the thermally bonded composite fiber and the polyester fiber and is formed into a predetermined shape.

根據本發明的一實施例,所述無紡布可以構成為選自於由汽車床墊材料、建築內部材料、床上用品材料、服裝保溫材料及農業絕緣材料所組成的群組中的一種。 According to an embodiment of the present invention, the non-woven fabric may be constituted as one selected from the group consisting of automobile mattress materials, building interior materials, bedding materials, clothing insulation materials, and agricultural insulation materials.

根據本發明,纖維紡絲性優異,呈現良好的熱黏合性,通過實現 的產品可以呈現顯著提高的觸覺和染色特性。並且,在常溫下的時效變化最小化,儲存穩定性得到改善。進而,當將聚酯組合物製成芯片時,顯著降低乾燥時間,以能夠縮短製造時間。因此,使用所述組合物來實現的製品也在如夏季等的儲存條件下(例如,40℃或更高)也時效變化最小化,儲存穩定性良好,因此可以防止製品的初始形狀的變形或使用過程中的變形。 According to the present invention, the fiber has excellent spinnability and good thermal adhesion. The products can show significantly improved tactile and dyeing properties. In addition, the aging change at room temperature is minimized, and storage stability is improved. Furthermore, when the polyester composition is used as a chip, the drying time is significantly reduced, so that the manufacturing time can be shortened. Therefore, products realized by using the composition also minimize aging changes under storage conditions such as summer (for example, 40°C or higher), and have good storage stability, and therefore can prevent deformation or deformation of the initial shape of the product. Deformation during use.

20:鞘部 20: Sheath

21:芯部 21: Core

本發明所述的和/或其他方面和特徵從下面結合附圖對實施例的描述中將變得明顯和容易理解,其中:圖1為本發明的一實施例的複合纖維的截面圖。 The described and/or other aspects and features of the present invention will become obvious and easy to understand from the following description of the embodiments in conjunction with the accompanying drawings, in which: Figure 1 is a cross-sectional view of a composite fiber according to an embodiment of the present invention.

以下,參照附圖來對本發明的實施例進行詳細說明,以使本發明所屬技術領域的普通技術人員輕鬆實現本發明。本發明可通過多種不同的實施方式實現,並不限定於在本說明書中所說明的實施例。 Hereinafter, the embodiments of the present invention will be described in detail with reference to the accompanying drawings, so that those skilled in the art to which the present invention belongs can easily implement the present invention. The present invention can be implemented by a variety of different embodiments and is not limited to the embodiments described in this specification.

根據本發明的用於熱黏合纖維的聚酯組合物包括將使包含對苯二甲酸的酸成分和包含乙二醇、由化學式1表示的化合物和由化學式2表示的化合物的二醇成分產生反應而成的酯化化合物縮聚的共聚酯。 The polyester composition for thermo-bonding fibers according to the present invention includes reacting an acid component containing terephthalic acid and a diol component containing ethylene glycol, a compound represented by Chemical Formula 1 and a compound represented by Chemical Formula 2 The resulting esterified compound polycondensation copolyester.

Figure 108112759-A0305-02-0005-4
Figure 108112759-A0305-02-0005-4

Figure 108112759-A0305-02-0005-5
Figure 108112759-A0305-02-0005-5

首先,所述酸成分可以包括對苯二甲酸,除了對苯二甲酸之外,還可包括具有6至14個碳原子的芳族多元羧酸或具有2至14個碳原子的脂族多元羧酸和/或磺酸金屬鹽。 First, the acid component may include terephthalic acid. In addition to terephthalic acid, it may also include an aromatic polycarboxylic acid having 6 to 14 carbon atoms or an aliphatic polycarboxylic acid having 2 to 14 carbon atoms. Acid and/or sulfonic acid metal salt.

所述具有6至14個碳原子的芳族多元羧酸可以不受限制地使用 公知的用於製備聚酯的酸成分;較佳地,可以為選自於由對苯二甲酸二甲酯、間苯二甲酸及間苯二甲酸二甲酯所組成的群組中的一種以上;更佳地,在與對苯二甲酸的反應穩定性、易處理性和經濟性方面,可以為間苯二甲酸。 The aromatic polycarboxylic acid having 6 to 14 carbon atoms can be used without restriction A well-known acid component used to prepare polyester; preferably, it may be one or more selected from the group consisting of dimethyl terephthalate, isophthalic acid and dimethyl isophthalate ; More preferably, in terms of reaction stability with terephthalic acid, ease of handling and economy, it can be isophthalic acid.

並且,具有2至14個碳原子的脂族多元羧酸可以不受限制地使用公知的用於製備聚酯的酸成分,作為其非限制性實例,可以為選自於由草酸、丙二酸、琥珀酸、戊二酸、己二酸、山梨酸、檸檬酸、芬美酸、壬二酸、癸二酸、壬酸、癸酸、十二烷酸及己癸酸所組成的群組中的一種以上。 In addition, the aliphatic polycarboxylic acid having 2 to 14 carbon atoms can be used without limitation, and known acid components used to prepare polyesters. As a non-limiting example, it can be selected from oxalic acid and malonic acid. , Succinic acid, glutaric acid, adipic acid, sorbic acid, citric acid, fenmenic acid, azelaic acid, sebacic acid, pelargonic acid, capric acid, dodecanoic acid and caproic acid More than one kind.

並且,所述磺酸金屬鹽可以是3,5-二羧基甲氧基苯磺酸鈉(Sodium 3,5-dicarbomethoxybenzenesulfonate)。 Also, the sulfonic acid metal salt may be sodium 3,5-dicarbomethoxybenzenesulfonate (Sodium 3,5-dicarbomethoxybenzenesulfonate).

另一方面,作為所述酸成分,除了對苯二甲酸之外可包括的其他成分有可能降低聚酯組合物的耐熱性,因此,較佳不包括除了對苯二甲酸之外可包括的其他成分。但是,在考慮到與對苯二甲酸的反應穩定性、操作容易性及經濟方面而進一步包括其他種類的酸成分的情況下,較佳包括間苯二甲酸。在這種情況下,較佳地,間苯二甲酸的含量基於酸成分為1~10莫耳百分比。若間苯二甲酸的含量基於酸組分小於1莫耳百分比,則可能難以在所需額外的低溫下表現出高的熱黏合性,並且當含量大於10莫耳百分比時,所實現的製品過度堅硬,柔軟的觸感顯著降低,玻璃態轉變溫度變得過低,導致耐熱性降低。並且,在共聚酯中下面將描述的由化學式1表示的化合物、由化學式2表示的化合物及間苯二甲酸的總含量過度增加,反而作為能夠形成晶體的主要成分起作用,以顯著降低在所需溫度下的熱黏合特性等,可能難以達到發明的目的。 On the other hand, as the acid component, other components that may be included in addition to terephthalic acid may reduce the heat resistance of the polyester composition. Therefore, it is preferable not to include other components that may be included in addition to terephthalic acid. ingredient. However, when considering reaction stability with terephthalic acid, ease of handling, and economic aspects, and further including other kinds of acid components, isophthalic acid is preferably included. In this case, preferably, the content of isophthalic acid is 1-10 mole percent based on the acid component. If the content of isophthalic acid is less than 1 mol% based on the acid component, it may be difficult to exhibit high thermal adhesion at the required additional low temperature, and when the content is greater than 10 mol%, the product achieved is excessive The hard and soft touch is significantly reduced, and the glass transition temperature becomes too low, resulting in reduced heat resistance. In addition, the total content of the compound represented by Chemical Formula 1 and the compound represented by Chemical Formula 2 and isophthalic acid in the copolyester, which will be described below, is excessively increased, but instead acts as a main component capable of forming crystals to significantly reduce the It may be difficult to achieve the purpose of the invention due to the thermal bonding characteristics at the required temperature.

其次,所述二醇成分包括乙二醇、由下述化學式1表示的化合物和由下述化學式2表示的化合物。 Next, the diol component includes ethylene glycol, a compound represented by the following Chemical Formula 1 and a compound represented by the following Chemical Formula 2.

Figure 108112759-A0305-02-0006-6
Figure 108112759-A0305-02-0006-6

[化學式2]

Figure 108112759-A0305-02-0007-7
[Chemical formula 2]
Figure 108112759-A0305-02-0007-7

首先,由所述化學式1表示的化合物可以使製備的聚酯組合物的結晶度和玻璃態轉變溫度下降以呈現優異的熱黏合性能。並且,在製成纖維狀之後,可以使在染色工序中在常壓下進行染色,使得染色工序變得更容易,由於染色性能優異而洗滌牢度得到改善,並可以提高如無紡布等的成型品的觸感。較佳地,在所述二醇成分中,所述由化學式1表示的化合物的含量可以為13~40莫耳百分比;更佳地,可以為20~40莫耳百分比;進一步更佳地,可以為30~40莫耳百分比。若由化學式1表示的化合物的含量基於二醇成分小於13莫耳百分比,則雖然紡絲性良好,但可黏合溫度提高或熱黏合特性降低,且使用用途會受到限制。並且,若由化學式1表示的化合物的含量大於40莫耳百分比,則由於紡絲性差而難以實現商用化,且反而結晶性增加,導致熱黏合性降低。 First, the compound represented by the chemical formula 1 can lower the crystallinity and glass transition temperature of the prepared polyester composition to exhibit excellent thermal adhesion properties. In addition, after the fiber is made, the dyeing process can be dyed under normal pressure, which makes the dyeing process easier, and the washing fastness is improved due to the excellent dyeing performance, and the quality of non-woven fabrics can be improved. The touch of the molded product. Preferably, in the diol component, the content of the compound represented by Chemical Formula 1 may be 13-40 mol%; more preferably, it may be 20-40 mol%; even more preferably, it may be It is 30-40 mole percent. If the content of the compound represented by Chemical Formula 1 is less than 13 mol% based on the diol component, although the spinnability is good, the bondable temperature is increased or the thermal bonding characteristics are decreased, and the use application may be limited. Also, if the content of the compound represented by Chemical Formula 1 is greater than 40 mole percent, it is difficult to realize commercialization due to poor spinnability, and on the contrary, the crystallinity increases, resulting in a decrease in thermal adhesiveness.

另一方面,較佳地,由化學式1表示的化合物的含量可以等於或大於20莫耳百分比,由此,可以與下面將描述的由化學式2表示的化合物一起進一步提高聚酯組合物在低溫下的熱黏合特性,且在使聚酯組合物芯片化時,可以顯著縮短乾燥時間。 On the other hand, preferably, the content of the compound represented by Chemical Formula 1 may be equal to or greater than 20 mol%, and thus, together with the compound represented by Chemical Formula 2 which will be described below, the polyester composition can be further improved at low temperature. The heat-adhesive characteristics of the polyester composition, and when the polyester composition is chipped, the drying time can be significantly shortened.

由所述化學式2表示的化合物與由所述的化學式1表示的化合物一起進一步提高所製備的聚酯組合物的熱黏合特性,並防止由化學式1表示的化合物的玻璃態轉變溫度的顯著降低,從而,即使在40℃或更高的存儲溫度下也可以使時效變化最小化,並提高儲存穩定性。關於熱黏合性,由化學式2表示的化合物和由化學式1表示的化合物混合使用,使得利用所實現的聚酯組合物的熱黏合性纖維呈現適當的收縮特性,通過如上所述呈現特性,在熱黏合時進一步提高點黏合力,從而可以呈現進一步上升的熱黏合特性。 The compound represented by the chemical formula 2 together with the compound represented by the chemical formula 1 further improves the thermal adhesion characteristics of the prepared polyester composition and prevents a significant decrease in the glass transition temperature of the compound represented by the chemical formula 1, Thereby, it is possible to minimize aging changes and improve storage stability even at a storage temperature of 40°C or higher. Regarding the thermal adhesiveness, the compound represented by Chemical Formula 2 and the compound represented by Chemical Formula 1 are mixed and used so that the thermally adhesive fiber realized by the polyester composition exhibits appropriate shrinkage characteristics. By presenting the characteristics as described above, the thermal When bonding, the point bonding force is further improved, so that the thermal bonding characteristics can be further increased.

較佳地,在所述二醇成分中,所述由化學式2表示的化合物的含量可以為1~20莫耳百分比;更佳地,可以為1~10莫耳百分比;進一步更佳地,可以為1~6莫耳百分比。 Preferably, in the diol component, the content of the compound represented by Chemical Formula 2 may be 1-20 mol%; more preferably, it may be 1-10 mol%; even more preferably, it may It is 1~6 mole percentage.

若由化學式2表示的化合物的含量基於二醇成分小於1莫耳百分比,則難以提高所需耐熱性,因此儲存穩定性差,導致時效變化過大。並且,當 因與所述由化學式1表示的化合物一起使用而由化學式2表示的化合物大於20莫耳百分比時,紡絲性差,因此難以實現商用化,根據情況,在進一步包括間苯二甲酸的情況下,結晶性充分降低,沒有進一步的效果,在進一步添加的間苯二甲酸的含量增加時,反而結晶性增大,導致在所需溫度下的優異的熱黏合特性顯著降低等,可能無法達到本發明的目的。並且,在實現為纖維狀等時,收縮性顯著增加,加工困難。 If the content of the compound represented by Chemical Formula 2 is less than 1 mol% based on the diol component, it is difficult to improve the required heat resistance, and thus the storage stability is poor, resulting in excessive changes over time. And when When the compound represented by the chemical formula 2 is greater than 20 mole percent due to use with the compound represented by the chemical formula 1, the spinnability is poor, and therefore it is difficult to realize commercialization. Depending on the situation, if isophthalic acid is further included, The crystallinity is sufficiently reduced without further effect. When the content of further added isophthalic acid is increased, the crystallinity increases instead, resulting in a significant reduction in the excellent thermal adhesion characteristics at the required temperature, etc., and the present invention may not be achieved the goal of. In addition, when it is realized in a fibrous form, shrinkage is significantly increased, and processing is difficult.

根據本發明的一較佳實施例,較佳地,所述由化學式1表示的化合物和由化學式2表示的化合物的總含量在所述二醇成分中為30~45莫耳百分比;更佳地,可以為33~41莫耳百分比。若所述總含量小於30莫耳百分比,則共聚酯的結晶性增加,呈現高熔點,或難以將軟化點實現為低溫度,導致可熱黏合溫度顯著提高,在低溫度下可能不呈現優異的熱黏合特性。並且,若由化學式2表示的化合物大於45莫耳百分比,則聚合反應性和紡絲性可能顯著下降,所製備的共聚酯的結晶性反而增加,因此難以在所需溫度下呈現高熱黏合特性。 According to a preferred embodiment of the present invention, preferably, the total content of the compound represented by Chemical Formula 1 and the compound represented by Chemical Formula 2 is 30-45 mole percent in the glycol component; more preferably , Can be 33~41 mole percentage. If the total content is less than 30 mole percent, the crystallinity of the copolyester increases, showing a high melting point, or it is difficult to realize the softening point to a low temperature, resulting in a significant increase in the heat-bonding temperature, which may not be excellent at low temperatures The thermal bonding characteristics. Also, if the compound represented by Chemical Formula 2 is greater than 45 mol%, the polymerization reactivity and spinnability may be significantly reduced, and the crystallinity of the prepared copolyester will increase instead, so it is difficult to exhibit high thermal adhesion characteristics at the required temperature .

此時,在所述二醇成分中,所述由化學式1表示的化合物的含量可以大於由化學式2表示的化合物的含量(莫耳百分比)。若由化學式1表示的化合物的含量等於或小於由化學式2表示的化合物的含量,則難以呈現所需的熱黏合特性,需要在高溫下進行黏合,因此展開的產品用途會受到限制。並且,由於過度收縮特性的呈現,有可能難以將產品加工成展開的產品。此外,可能存在難以用於所需用途的問題。 At this time, in the diol component, the content of the compound represented by Chemical Formula 1 may be greater than the content of the compound represented by Chemical Formula 2 (mole percentage). If the content of the compound represented by Chemical Formula 1 is equal to or less than the content of the compound represented by Chemical Formula 2, it is difficult to exhibit the required thermal bonding characteristics, and bonding needs to be performed at a high temperature, so the use of the expanded product will be limited. Also, due to the presence of excessive shrinkage characteristics, it may be difficult to process the product into an expanded product. In addition, there may be a problem that it is difficult to use for the desired purpose.

另一方面,所述二醇成分還可包括除了由化學式1表示的化合物、由化學式2表示的化合物及乙二醇之外的另一種二醇成分。 On the other hand, the diol component may further include another diol component in addition to the compound represented by Chemical Formula 1, the compound represented by Chemical Formula 2, and ethylene glycol.

所述另一種二醇成分可以為在聚酯的製備中使用的公知的二醇成分,在本發明中對此沒有特別限制,作為其非限制性實例,可以舉例具有2至14個碳原子的脂族二醇成分,具體而言,可以為選自於由1,3-丙二醇、1,4-丁二醇、1,6-己二醇、丙二醇、三甲基乙二醇、四亞甲基二醇、五甲基二醇、六亞甲基二醇、七亞甲基二醇、八亞甲基二醇、非亞甲基二醇、十甲二醇、未脫亞甲基二醇、十二亞甲基二醇及十三烷二醇所組成的群組中的一種以上。然而,為了同時具備所需水平的熱黏合特性和耐熱性,較佳地,不進一步包括所述另一種二醇 成分,尤其,在所述二醇成分中可以實際上不包括二甘醇。當二醇成分中包含二甘醇時,玻璃態轉變溫度迅速降低,從而,即使包括由化學式2表示的化合物,也可能無法實現所需水平的耐熱性。此時,在所述二醇成分中實際上不包括二甘醇意味著在製備共聚酯時不有意添加二甘醇,但這不是意味著不包括在酸成分和二醇成分的酯化反應和縮聚反應中自然發生的二甘醇。另一方面,根據本發明的一實施例,在聚酯組合物中所包括的自然發生的二甘醇的含量相對於整個組合物可以小於3重量百分比。若自然發生的二甘醇的含量超過適當的水平,則在紡絲成纖維時增加卷裝壓力並導致頻繁的紗線斷裂,從而紡絲性顯著降低。 The other diol component may be a well-known diol component used in the preparation of polyester. There is no particular limitation on this in the present invention. As a non-limiting example, one having 2 to 14 carbon atoms can be exemplified The aliphatic glycol component, specifically, can be selected from 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, propylene glycol, trimethylethylene glycol, tetramethylene Base glycol, pentamethyl glycol, hexamethylene glycol, heptamethylene glycol, octamethylene glycol, non-methylene glycol, decamethylene glycol, undemethylene glycol One or more of the group consisting of dodecanediol and tridecanediol. However, in order to have both the required level of thermal bonding characteristics and heat resistance, it is preferable not to further include the other diol The ingredients, in particular, may actually not include diethylene glycol in the glycol ingredients. When diethylene glycol is included in the diol component, the glass transition temperature is rapidly lowered, and thus, even if the compound represented by Chemical Formula 2 is included, the desired level of heat resistance may not be achieved. At this time, actually not including diethylene glycol in the diol component means that diethylene glycol is not intentionally added when preparing the copolyester, but this does not mean that it is not included in the esterification reaction of the acid component and the diol component. And diethylene glycol which occurs naturally in the polycondensation reaction. On the other hand, according to an embodiment of the present invention, the content of naturally occurring diethylene glycol included in the polyester composition may be less than 3% by weight relative to the entire composition. If the content of naturally occurring diethylene glycol exceeds an appropriate level, the package pressure will increase during spinning into fibers and cause frequent yarn breakage, thereby significantly reducing spinnability.

所述酸成分和二醇成分可以在聚酯合成領域的公知合成條件下經過酯化反應和縮聚來製成共聚酯。此時,酸成分和二醇成分可以以1:1.1~2.0的莫耳比被投入以產生反應,但本發明不限於此。 The acid component and the diol component may undergo esterification reaction and polycondensation under well-known synthesis conditions in the polyester synthesis field to form a copolyester. At this time, the acid component and the diol component may be charged in a molar ratio of 1:1.1 to 2.0 to cause a reaction, but the present invention is not limited to this.

另一方面,所述酸成分和二醇成分可以以如上所述的合適莫耳比一次混合,然後經過酯化反應和縮合來製成共聚酯,或可在酸成分和二醇成分中乙二醇和由化學式1表示的化合物之間的酯化反應中投入由化學式2表示的化合物並經過酯化反應和縮合來製成共聚酯,在本發明中對此沒有特別限制。 On the other hand, the acid component and the diol component can be mixed at a time with the appropriate molar ratio as described above, and then undergo an esterification reaction and condensation to prepare a copolyester, or the acid component and the diol component can be combined In the esterification reaction between the diol and the compound represented by Chemical Formula 1, the compound represented by Chemical Formula 2 is added and undergoes the esterification reaction and condensation to form a copolyester, which is not particularly limited in the present invention.

在所述酯化反應中,還可包括催化劑。所述催化劑可以使用通常在製備聚酯時使用的催化劑,作為其非限制性實例,可在金屬醋酸鹽催化劑下製備。 In the esterification reaction, a catalyst may also be included. The catalyst may be a catalyst generally used in the preparation of polyester, and as a non-limiting example thereof, it may be prepared under a metal acetate catalyst.

並且,較佳地,所述酯化反應在200~270℃的溫度和1100~1350托(Torr)的壓力下執行。若不滿足所述條件,則酯化反應時間延長或反應性降低,因此可能無法形成適合於縮聚反應的酯化化合物。 And, preferably, the esterification reaction is performed at a temperature of 200 to 270° C. and a pressure of 1100 to 1350 Torr. If the above conditions are not satisfied, the esterification reaction time will be prolonged or the reactivity will be reduced, and thus an esterification compound suitable for polycondensation may not be formed.

並且,所述縮聚反應可在250~300℃的溫度和0.3~1.0托(Torr)的壓力下進行,若不滿足所述條件,則可能存在如反應時間延遲、聚合度降低、導致熱解等的問題。 In addition, the polycondensation reaction can be carried out at a temperature of 250 to 300°C and a pressure of 0.3 to 1.0 Torr. If the conditions are not met, there may be delays in the reaction time, reduction in the degree of polymerization, and pyrolysis. The problem.

此時,在縮聚反應時,還可包括催化劑。所述催化劑可以使用銻化合物以便確保足夠的反應性且降低生產成本,或也可以使用磷化合物等以防止在高溫下由於熱解的顏色的變色。 At this time, during the polycondensation reaction, a catalyst may also be included. The catalyst may use an antimony compound in order to ensure sufficient reactivity and reduce production costs, or may also use a phosphorus compound or the like to prevent the color change due to pyrolysis at high temperatures.

作為所述銻化合物,可以使用如三氧化銻、四氧化銻、五氧化銻 等的氧化銻類、如三硫化銻、三氟化銻、三氯化銻等的鹵化銻類、三乙酸銻、苯甲酸銻、三硬脂酸銻等。 As the antimony compound, antimony trioxide, antimony tetraoxide, antimony pentoxide can be used Antimony oxides such as antimony trisulfide, antimony trifluoride, antimony trichloride, antimony triacetate, antimony benzoate, antimony tristearate, etc.

較佳地,作為所述催化劑的銻化合物的使用量基於在聚合後獲得的聚合物的總重量為100至600ppm。 Preferably, the amount of the antimony compound used as the catalyst is 100 to 600 ppm based on the total weight of the polymer obtained after polymerization.

作為所述磷化合物,較佳使用如磷酸、單甲基磷酸、三甲基磷酸、三丁基磷酸等磷酸類及其衍生物,其中,尤其三甲基磷酸或三乙基磷酸或三苯基磷酸由於具有優異的效果而較佳,磷化合物的使用量基於在聚合後獲得的聚合物的總重量較佳為100至500ppm。 As the phosphorus compound, phosphoric acid and derivatives thereof such as phosphoric acid, monomethyl phosphoric acid, trimethyl phosphoric acid, tributyl phosphoric acid, etc. are preferably used. Among them, trimethyl phosphoric acid or triethyl phosphoric acid or triphenyl phosphoric acid is particularly used. Phosphoric acid is preferable because of its excellent effect, and the amount of phosphorus compound used is preferably 100 to 500 ppm based on the total weight of the polymer obtained after polymerization.

通過所述方法製備的根據本發明的聚酯組合物的固有黏度可以為0.5~0.8dl/g。若固有黏度小於0.5dl/g,則在形成斷面時可能出現問題,若固有黏度大於0.8dl/g,則由於卷裝(Pack)壓力高而在紡絲性方面可能存在問題。 The inherent viscosity of the polyester composition according to the present invention prepared by the method may be 0.5 to 0.8 dl/g. If the inherent viscosity is less than 0.5 dl/g, there may be a problem in the formation of a cross section. If the inherent viscosity is greater than 0.8 dl/g, there may be a problem in spinnability due to the high pack pressure.

並且,所述聚酯組合物沒有熔點,可以具有如呈現軟化行為等的熱特性,較佳地,軟化點可以為90~110℃,從而可有利於達到本發明的目的。 In addition, the polyester composition has no melting point, and may have thermal characteristics such as showing softening behavior. Preferably, the softening point may be 90 to 110° C., which can help achieve the purpose of the present invention.

並且,所述聚酯組合物的玻璃態轉變溫度可以為60~75℃。 In addition, the glass transition temperature of the polyester composition may be 60 to 75°C.

若玻璃態轉變溫度小於60℃,則通過聚酯組合物實現的聚酯切片、纖維或由其實現的物品在如夏天等超過40℃的溫度條件下,時效變化也很大,且芯片或纖維之間發生黏合,因此存儲穩定性會顯著降低。並且,當芯片之間發生黏合時,有可能導致紡絲缺陷。進而,在實現為纖維等之後,過度呈現收縮特性,從而反而導致黏合特性降低。另外,由於在形成芯片之後的乾燥工序和在紡絲成纖維之後的後加工工序等所需的熱處理的限制,可能存在延長工序所需的時間或不能順利進行相關工序的問題。 If the glass transition temperature is less than 60℃, the polyester chips, fibers or articles realized by the polyester composition will change greatly under temperature conditions exceeding 40℃ such as summer, and the chips or fibers will Adhesion occurs between them, so the storage stability will be significantly reduced. Moreover, when the chips are bonded, it may cause spinning defects. Furthermore, after being realized as a fiber or the like, the shrinkage characteristic is excessively exhibited, which on the contrary causes the adhesive characteristic to decrease. In addition, due to the limitation of the heat treatment required for the drying process after forming the chips and the post-processing process after spinning into fibers, there may be problems that the time required for the process is extended or the related processes cannot be smoothly performed.

並且,若玻璃態轉變溫度大於75℃,則熱黏合特性會顯著降低,黏合工序的執行溫度限於高溫,因此可能在展開應用方面受到限制。 In addition, if the glass transition temperature is greater than 75°C, the thermal bonding characteristics will be significantly reduced, and the execution temperature of the bonding process is limited to high temperatures, so it may be limited in deployment applications.

根據所述本發明的一實施例的聚酯組合物可以實現為聚酯切片。所述聚酯切片的製造方法和芯片的規格可以依據本技術領域的公知製造方法和規格,因此在本發明中將省略其詳細描述。 The polyester composition according to an embodiment of the present invention may be realized as a polyester chip. The manufacturing method of the polyester chip and the specifications of the chip may be in accordance with well-known manufacturing methods and specifications in the technical field, so detailed descriptions thereof will be omitted in the present invention.

並且,如圖1所示,本發明實現一種熱黏合複合纖維,所述熱黏合複合纖維包括包含聚酯類成分的芯部21、及包圍所述芯部21且包含根據本發 明的用於熱黏合纖維的聚酯組合物的鞘部20。 And, as shown in FIG. 1, the present invention realizes a thermally bonded composite fiber, the thermally bonded composite fiber includes a core 21 containing polyester components, and surrounds the core 21 and contains the The sheath 20 of the polyester composition for thermal bonding fibers.

形成所述芯部的聚酯類成分可以為與鞘部相比耐熱性和機械強度大的公知的聚酯,作為一例,可以為聚對苯二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯、聚對苯二甲酸丙二醇酯等,但本發明不限於此。 The polyester component forming the core may be a well-known polyester having greater heat resistance and mechanical strength than the sheath. As an example, it may be polyethylene terephthalate or polybutylene terephthalate. Glycol ester, polytrimethylene terephthalate, etc., but the present invention is not limited thereto.

作為一例,所述芯部和鞘部可以以8:2~2:8的重量比複合紡絲而成,但本發明不限於此,根據目的可以適當調節比率來進行紡絲。 As an example, the core and sheath may be composite-spinned at a weight ratio of 8:2 to 2:8, but the present invention is not limited to this, and the ratio can be adjusted appropriately for spinning according to the purpose.

所述複合纖維的紡絲條件、紡絲裝置及在紡絲後的對於複合纖維的冷卻、拉伸等的工序可以通過本技術領域的公知條件、裝置及工序執行,或也可以通過適當修改公知條件、裝置及工序來執行,因此,在本發明中對此沒有特別限制。 The spinning conditions of the composite fiber, the spinning device, and the process of cooling and drawing the composite fiber after spinning can be performed by well-known conditions, devices, and processes in the technical field, or can be performed by appropriately modifying the known The conditions, devices, and procedures are executed, and therefore, there is no particular limitation on this in the present invention.

作為一例,所述複合纖維可以在270~290℃的紡絲溫度下紡絲而成,也可以在紡絲後拉伸2.5~4.0倍。並且,複合纖維的纖度可以為1~15旦尼爾,纖維長度可以是例如1至100mm。 As an example, the composite fiber may be spun at a spinning temperature of 270 to 290° C., or it may be stretched 2.5 to 4.0 times after spinning. In addition, the fineness of the composite fiber may be 1 to 15 denier, and the fiber length may be, for example, 1 to 100 mm.

另一方面,本發明包括包含熱黏合複合纖維來實現的無紡布。 On the other hand, the present invention includes non-woven fabrics realized by including thermally bonded composite fibers.

所述無紡布可以單獨包括熱黏合複合纖維或包括所述熱黏合複合纖維和聚酯類纖維而實現。具體而言,熱黏合複合纖維和聚酯類纖維可以為短纖維。每種短纖維可在進行混纖和開纖後經過熱處理來製成無紡布。 The non-woven fabric may be realized by including the thermally bonded composite fiber alone or the thermally bonded composite fiber and the polyester fiber. Specifically, the thermally bonded composite fiber and the polyester fiber may be short fibers. Each type of staple fiber can be processed into a non-woven fabric by heat treatment after mixing and opening.

根據本發明的一實施例,所述熱黏合複合纖維和聚酯類纖維可以以3:7至1:9的比率混合,但本發明不限於此,可以考慮用途等來適當改變。 According to an embodiment of the present invention, the thermally bonded composite fiber and the polyester fiber may be mixed in a ratio of 3:7 to 1:9, but the present invention is not limited to this, and may be appropriately changed in consideration of usage and the like.

並且,所述熱處理溫度可以為100~180℃,更佳地,可以為120~180℃,由此,可以呈現進一步提高的黏合特性。 In addition, the heat treatment temperature may be 100 to 180°C, and more preferably, 120 to 180°C, so that the adhesion characteristics can be further improved.

並且,作為一例,所述多孔結構體可以構成為選自於由汽車用床墊、建築物用內部材料、床上用品材料、用於衣服的隔熱材料及農業用隔熱材料所組成的群組中的一種,但本發明不限於此。 And, as an example, the porous structure may be configured to be selected from the group consisting of mattresses for automobiles, interior materials for buildings, bedding materials, insulation materials for clothes, and insulation materials for agriculture. One of them, but the present invention is not limited to this.

將參考以下實施例更具體地描述本發明。然而,以下實施例不應解釋為限制本發明的範圍,而應解釋為有助於理解本發明。 The present invention will be described more specifically with reference to the following examples. However, the following examples should not be construed as limiting the scope of the present invention, but as helping to understand the present invention.

<實施例1> <Example 1>

投入作為二醇成分的38莫耳百分比的由下述化學式1表示的化 合物和3莫耳百分比的由下述化學式2表示的化合物、作為剩餘二醇成分的59莫耳百分比的乙二醇及作為酸成分的100莫耳百分比的對苯二甲酸,將所述酸成分和二醇成分以1:1.5的比率在250℃和1140托(Torr)壓力下產生酯化反應,獲得酯反應產物,此時反應率為97.5%。將形成的酯反應產物轉移到縮聚反應器中,投入作為縮聚催化劑的300ppm的三氧化銻和作為熱穩定劑的150ppm磷酸來逐漸減少壓力使得最終壓力成為0.5托(Torr),與此同時,升溫到285℃以進行縮聚反應,從而獲得包括共聚酯的用於熱黏合纖維的聚酯組合物,然後通過常規方法將所述聚酯組合物製成寬度為2mm、長度為4mm、高度為3mm的聚酯切片。 The chemical formula represented by the following chemical formula 1 was added as a glycol component of 38 mole percent And 3 mole percent of the compound represented by the following chemical formula 2, 59 mole percent of ethylene glycol as the remaining diol component, and 100 mole percent of terephthalic acid as the acid component, and the acid The component and the diol component are esterified at a ratio of 1:1.5 at 250° C. and a pressure of 1140 Torr to obtain an ester reaction product. At this time, the reaction rate is 97.5%. The formed ester reaction product is transferred to a polycondensation reactor, and 300 ppm antimony trioxide as a polycondensation catalyst and 150 ppm phosphoric acid as a heat stabilizer are added to gradually reduce the pressure so that the final pressure becomes 0.5 Torr, and at the same time, increase the temperature To 285°C for polycondensation reaction to obtain a polyester composition for thermal bonding fibers including copolyester, and then the polyester composition is made into a width of 2mm, a length of 4mm, and a height of 3mm by a conventional method Of polyester chips.

然後,為了製造包括所述聚酯組合物作為鞘部且包括固有黏度為0.65dl/g的聚乙烯對苯二甲酸酯(PET)作為芯部的芯鞘型複合纖維,將由所述聚酯組合物實現的聚酯切片和PET芯片分別投入料斗中,然後進行熔融,分別投入到芯鞘型紡絲噴頭中,之後,在275℃下以1000mpm的紡絲速度進行紡絲,使得芯部和鞘部的重量比為5:5,拉伸3.0倍,從而製造纖維長度為51mm且纖度為4.0de的如下表1所示的芯鞘型熱黏合複合纖維。 Then, in order to produce a core-sheath composite fiber including the polyester composition as the sheath and including polyethylene terephthalate (PET) with an intrinsic viscosity of 0.65dl/g as the core, the polyester The polyester chips and PET chips realized by the composition were put into the hopper, and then melted, and put into the core-sheath spinning nozzle respectively. After that, they were spun at 275°C at a spinning speed of 1000 mpm to make the core and The weight ratio of the sheath is 5:5, and it is stretched 3.0 times to produce the core-sheath type thermally bonded composite fiber shown in Table 1 below with a fiber length of 51 mm and a fineness of 4.0 de.

Figure 108112759-A0305-02-0012-9
Figure 108112759-A0305-02-0012-9

Figure 108112759-A0305-02-0012-8
Figure 108112759-A0305-02-0012-8

<實施例2~14> <Examples 2-14>

除了如下表1、表2或表3所示改變用於製備共聚酯的單體的組成比之外,其餘以與實施例1相同的方式製造如下表1、表2或表3所示的聚酯切片和使用其的芯鞘型複合纖維。 Except that the composition ratio of the monomers used to prepare the copolyester was changed as shown in the following Table 1, Table 2 or Table 3, the rest was prepared in the same manner as in Example 1 as shown in the following Table 1, Table 2 or Table 3 Polyester chips and core-sheath composite fibers using them.

<比較例1~4> <Comparative Examples 1~4>

除了如下表2所示改變用於製備共聚酯的單體的組成比之外,其餘以與實施例1相同的方式製造如下表2所示的聚酯切片和使用其的芯鞘型複合纖維。 Except that the composition ratio of the monomers used to prepare the copolyester was changed as shown in Table 2 below, the remaining polyester chips as shown in Table 2 below and the core sheath type composite fiber using the same were produced in the same manner as in Example 1. .

<實驗例> <Experimental example>

對根據實施例和比較例製造的聚酯切片或芯鞘型熱黏合複合纖維的下述物理性能進行評價,其結果示於下表1至表3。 The following physical properties of the polyester chips or core-sheath type thermally bonded composite fibers manufactured according to the examples and comparative examples were evaluated, and the results are shown in Table 1 to Table 3 below.

1.固有黏度 1. Inherent viscosity

使用鄰氯苯酚(Ortho-Chloro Phenol)作為溶劑,將聚酯切片以2.0g/25ml的濃度在110℃下熔融30分鐘,然後在25℃下保溫30分鐘,並用連接到CANON黏度計的自動黏度測定裝置進行分析。 Using Ortho-Chloro Phenol as the solvent, the polyester chips were melted at a concentration of 2.0g/25ml at 110°C for 30 minutes, and then kept at 25°C for 30 minutes, and the automatic viscosity connected to the CANON viscometer was used The measuring device performs analysis.

2.玻璃態轉變溫度和熔點 2. Glass transition temperature and melting point

使用差示量熱計測定玻璃態轉變溫度和熔點。作為分析條件,升溫速率為20℃/分鐘。 A differential calorimeter was used to determine the glass transition temperature and melting point. As the analysis condition, the temperature increase rate is 20°C/min.

3.聚酯切片乾燥時間 3. Drying time of polyester chips

在將製備的聚酯組合物芯片(chip)化之後,在真空乾燥器中在55℃下每隔4小時測定水分率,作為測定結果,水分率為100ppm或更小時,將此時間表示為乾燥時間。 After the prepared polyester composition was chipped, the moisture content was measured every 4 hours at 55°C in a vacuum dryer. As a result of the measurement, the moisture content was 100 ppm or less. This time was expressed as drying time.

4.短纖維儲存穩定性 4. Short fiber storage stability

在溫度為40℃且相對濕度為45%的腔室中對500g的製造的芯鞘型複合纖維施加2kgf/cm2的壓力,靜置3天,通過10名專家用肉眼觀察纖維之間的融合狀態,作為結果,以未發生融合的情況為10點且所有纖維發生融合的情況為0點為基準,評價為0~10點,然後計算平均值。作為結果,將平均值為9.0或更大的情況表示為很優異(◎),將平均值為7.0或更大且小於9.0的情況表示為優異(○),將平均值為5.0或更大且小於7.0的情況表示為普通(△),將平均值小於5.0的情況表示為差(×)。 Apply a pressure of 2kgf/cm 2 to 500g of the manufactured core-sheath composite fiber in a chamber at a temperature of 40°C and a relative humidity of 45%, and let it stand for 3 days. The fusion between the fibers was observed with naked eyes by 10 experts As a result, the condition was evaluated as 0 to 10 points based on 10 points when no fusion occurred and 0 points when all fibers were fused, and then the average value was calculated. As a result, the case where the average value is 9.0 or more is indicated as very excellent (◎), the case where the average value is 7.0 or more and less than 9.0 is indicated as excellent (○), the average value is 5.0 or more and The case of less than 7.0 is represented as normal (△), and the case of less than 5.0 is represented as poor (×).

5.紡絲操作性 5. Spinning operability

至於紡絲操作性,針對根據各個實施例和比較例以相同的含量紡絲的芯鞘型複合纖維,使用滴傳感器計算在紡絲加工中滴(drip)(這意味著穿 過噴頭的一些纖維絲融合或在纖維斷裂之後纖維絲不規則地融合來形成的團塊)發生數值,將在實施例1中的滴發生數值作為100%基準,以相對百分比表示在剩餘的實施例和比較例中發生的滴數量。 As for the spinning operability, for the core-sheath composite fiber spun at the same content according to the respective Examples and Comparative Examples, a drip sensor was used to calculate the drip (which means wear-through) in the spinning process. Some fiber filaments passing through the nozzle are fused or the fiber filaments are irregularly fused to form agglomerates) occurrence value. The dripping occurrence value in Example 1 is taken as the 100% benchmark, and the relative percentage is expressed in the remaining implementation The number of drops that occurred in the example and the comparative example.

6.染色率評價 6. Dyeing rate evaluation

在90℃下對基於芯鞘型複合纖維的重量包括2重量百分比的藍色(blue)染料的染料溶液以1:50的浴比進行染色工序60分鐘,使用日本倉敷紡績株式會社的測色系統測定染色的複合纖維在可見光區域(360~740nm,以10nm間隔)的光譜反射率,然後計算作為基於CIE 1976標準的染色量的指數的總K/S值,以評價染料的得色率。 A dye solution containing 2 weight percent of blue dye based on the weight of the core-sheath composite fiber was dyed at a bath ratio of 1:50 at 90°C for 60 minutes, using the color measurement system of Kurabo Industries Co., Ltd. Measure the spectral reflectance of the dyed composite fiber in the visible light region (360~740nm, at 10nm intervals), and then calculate the total K/S value as an index of the dyeing amount based on the CIE 1976 standard to evaluate the color yield of the dye.

7.黏合強度 7. Bonding strength

將製造的芯鞘型複合纖維和聚對苯二甲酸乙二醇酯(PET)短纖維(纖維長度為51mm,纖度為4.0de)以5:5的比率進行混纖和開纖,然後在120℃、140℃及160℃的溫度條件下進行熱處理,從而實現基重為35g/m2的熱熔無紡布,還實現為寬度為100mm、長度為20mm、厚度為10mm的樣品,基於KS M ISO 36方法使用萬能試驗機(universal testing machine,UTM)來測定黏合強度。 The manufactured core-sheath composite fiber and polyethylene terephthalate (PET) staple fiber (fiber length is 51mm, fineness is 4.0de) are mixed and opened at a ratio of 5:5, and then processed at 120 Heat treatment at temperatures of ℃, 140℃ and 160℃ to achieve a hot-melt non-woven fabric with a basis weight of 35g/m 2 and a sample with a width of 100mm, a length of 20mm and a thickness of 10mm, based on KS M The ISO 36 method uses a universal testing machine (UTM) to determine the bonding strength.

另一方面,在熱處理時由於過度收縮而形狀變形的情況下,評價為「形狀變形」,而不評價黏合強度。 On the other hand, when the shape was deformed due to excessive shrinkage during heat treatment, it was evaluated as "shape deformation" and the adhesive strength was not evaluated.

8.柔軟觸感 8. Soft touch

為了評估黏合強度,通過由10名同行專家構成的一組對在140℃的溫度條件下進行熱處理而製造的無紡布進行功能性檢查,作為評價結果,將8名或更多專家判斷柔軟的情況分為優異(◎),將6~7名專家判斷柔軟的情況分為良好(○),將4~5名專家判斷柔軟的情況分為普通(△),將小於4名的專家判斷柔軟的情況分為差(×)。 In order to evaluate the bonding strength, a group of 10 experts in the same industry conducted a functional inspection of the non-woven fabric manufactured by heat treatment at a temperature of 140°C. As a result of the evaluation, 8 or more experts judged soft The situation is classified as excellent (◎), the cases judged by 6 to 7 experts as soft are classified as good (○), the cases judged by 4 to 5 experts as soft are classified as normal (△), and the experts judged by less than 4 are soft The situation is divided into poor (×).

Figure 108112759-A0305-02-0014-10
Figure 108112759-A0305-02-0014-10
Figure 108112759-A0305-02-0015-11
Figure 108112759-A0305-02-0015-11

Figure 108112759-A0305-02-0015-12
Figure 108112759-A0305-02-0015-12
Figure 108112759-A0305-02-0016-13
Figure 108112759-A0305-02-0016-13

Figure 108112759-A0305-02-0016-14
Figure 108112759-A0305-02-0016-14
Figure 108112759-A0305-02-0017-15
Figure 108112759-A0305-02-0017-15

由表1至表3可知,在比較例的情況下,可以確認乾燥時間顯著延長(比較例1至3),紡絲操作性顯著差(比較例2、比較例3),短纖維儲存穩定性變得很差(比較例2、比較例3)、在每個溫度下的黏合強度評價中發生形狀變形(比較例4),因此可以確認無法同時滿足所有物理性能,但可以確認所有實施例的物理性能都達到優異水平。 It can be seen from Tables 1 to 3 that in the case of the comparative example, it can be confirmed that the drying time is significantly extended (comparative examples 1 to 3), the spinning operability is remarkably poor (comparative example 2, comparative example 3), and short fiber storage stability It becomes very poor (Comparative Example 2, Comparative Example 3), and shape deformation occurs in the adhesion strength evaluation at each temperature (Comparative Example 4), so it can be confirmed that all the physical properties cannot be met at the same time, but the performance of all the examples can be confirmed The physical properties have reached an excellent level.

另一方面,可以確認,即使在實施例中,由化學式2表示的化合物的含量大於由化學式1表示的化合物的含量的實施例15也與其它實施例相比在每個溫度下的黏合強度評價中發生形狀變形,因此不適合達到所需的物理性能。 On the other hand, it can be confirmed that even in the Examples, Example 15 in which the content of the compound represented by Chemical Formula 2 is greater than the content of the compound represented by Chemical Formula 1 is compared with other Examples in the evaluation of the adhesive strength at each temperature The shape is deformed in the medium, so it is not suitable for achieving the required physical properties.

如上對本發明的一實施例進行說明,但本發明的保護並不限於本發明中的實施例,本領域的技術人員在相同保護範圍內,可通過對構成要件的附加、修改、刪除、增加等容易地提出其它實施例,而這些也屬於本發明的保護範圍。 An embodiment of the present invention is described above, but the protection of the present invention is not limited to the embodiments of the present invention. Those skilled in the art can add, modify, delete, add, etc. to the constituent elements within the same protection scope. It is easy to propose other embodiments, and these also belong to the protection scope of the present invention.

20‧‧‧鞘部 20‧‧‧Sheath

21‧‧‧芯部 21‧‧‧Core

Claims (10)

一種用於熱黏合纖維的聚酯組合物,其特徵在於,包括:將使包含對苯二甲酸的酸成分和包含乙二醇、由化學式1表示的化合物和由化學式2表示的化合物的二醇成分產生反應而成的酯化化合物縮聚的共聚酯,
Figure 108112759-A0305-02-0018-17
Figure 108112759-A0305-02-0018-18
其中,所述二醇成分實際上不包括二甘醇,所述由化學式1表示的化合物和所述由化學式2表示的化合物在所述二醇成分中的總含量為30~45莫耳百分比,在所述二醇成分中,且所述由化學式1表示的化合物的含量大於所述由化學式2表示的化合物的含量。
A polyester composition for thermal bonding fibers, characterized by comprising: an acid component containing terephthalic acid and a glycol containing ethylene glycol, a compound represented by Chemical Formula 1 and a compound represented by Chemical Formula 2 Copolyester of esterification compound polycondensation formed by reaction of ingredients,
Figure 108112759-A0305-02-0018-17
Figure 108112759-A0305-02-0018-18
Wherein, the diol component actually does not include diethylene glycol, and the total content of the compound represented by Chemical Formula 1 and the compound represented by Chemical Formula 2 in the diol component is 30 to 45 mole percent, In the diol component, and the content of the compound represented by Chemical Formula 1 is greater than the content of the compound represented by Chemical Formula 2.
如申請專利範圍第1項所述的用於熱黏合纖維的聚酯組合物,其特徵在於,所述酸成分基於酸成分還包括1~10莫耳百分比的間苯二甲酸。 The polyester composition for thermal bonding fibers described in the first item of the patent application is characterized in that the acid component further includes 1-10 mole percent isophthalic acid based on the acid component. 如申請專利範圍第1項所述的用於熱黏合纖維的聚酯組合物,其特徵在於,在所述二醇成分中,所述由化學式1表示的化合物的含量為20~40莫耳百分比,所述由化學式2表示的化合物的含量為1~10莫耳百分比。 The polyester composition for thermal bonding fibers described in the first item of the scope of patent application, characterized in that, in the glycol component, the content of the compound represented by the chemical formula 1 is 20-40 mole percent The content of the compound represented by Chemical Formula 2 is 1-10 mole percent. 如申請專利範圍第1項所述的用於熱黏合纖維的聚酯組合物,其特徵在於,沒有熔點,呈現軟化行為,玻璃態轉變溫度為60~75℃。 The polyester composition for thermal bonding fibers described in the first item of the scope of patent application is characterized in that it has no melting point, exhibits softening behavior, and has a glass transition temperature of 60 to 75°C. 如申請專利範圍第3項所述的用於熱黏合纖維的聚酯組合物,其特徵在於,在所述二醇成分中,所述由化學式1表示的化合物的含量為30~40莫耳百分比,所述由化學式2表示的化合物的含量為1~6莫耳百分比。 The polyester composition for thermal bonding fibers described in item 3 of the scope of patent application is characterized in that, in the glycol component, the content of the compound represented by the chemical formula 1 is 30-40 mole percent The content of the compound represented by Chemical Formula 2 is 1 to 6 mole percent. 如申請專利範圍第1項所述的用於熱黏合纖維的聚酯組合物,其特徵在於,固有黏度為0.500~0.800dl/g。 The polyester composition for thermal bonding fibers as described in item 1 of the scope of the patent application is characterized in that the inherent viscosity is 0.500 to 0.800 dl/g. 一種聚酯切片,其特徵在於,包括如申請專利範圍第1項至第6項中任一項所述的用於熱黏合纖維的聚酯組合物。 A polyester chip, which is characterized by comprising the polyester composition for thermal bonding fibers as described in any one of items 1 to 6 of the scope of patent application. 一種熱黏合複合纖維,其特徵在於,包括:芯部,包含聚酯類成分;及鞘部,包圍所述芯部且包含如申請專利範圍第1項至第6項中任一項所述的用於熱黏合纖維的聚酯組合物。 A thermally bonded composite fiber, which is characterized by comprising: a core part comprising a polyester component; and a sheath part surrounding the core part and comprising any one of the first to sixth items in the scope of the patent application Polyester composition for thermal bonding fibers. 一種無紡布,其特徵在於,包括如申請專利範圍第8項所述的熱黏合複合纖維且成型為預定形狀。 A non-woven fabric characterized by comprising the thermally bonded composite fiber as described in item 8 of the scope of the patent application and formed into a predetermined shape. 如申請專利範圍第9項所述的無紡布,其特徵在於,所述無紡布構成為選自於由汽車床墊材料、建築內部材料、床上用品材料、服裝保溫材料及農業絕緣材料所組成的群組中的一種。 The non-woven fabric according to item 9 of the scope of patent application is characterized in that the non-woven fabric is composed of materials selected from automobile mattress materials, building interior materials, bedding materials, clothing insulation materials and agricultural insulation materials. One of the groupings.
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