TWI715411B - Electrical connection components - Google Patents
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Abstract
一種電連接組件,其主要包括一硬質的絕緣體與多個電連接單元,多個電連接單元可拆組地分布裝設於絕緣體中,電連接單元兩端分別顯露於絕緣體的相對兩側,每一電連接單元包括至少一個導電膠元件,導電膠元件包括膠體及設於膠體內的導電體,導電體能於高度方向的一端朝另一端電性傳遞。於半導體物件檢測作業中,該電連接組件除提供電性連接檢測系統之轉接物件,且利用其較高的可工作行程比例,易達成半導體物件測試時需要的共平面,能建立極短的測試導通路徑而符合高頻測試需求,同時每一電連接單元皆能個別更換,降低維修成本,並能依據待測半導體物件調整電連接單元的位置與數量。An electrical connection assembly, which mainly includes a rigid insulator and a plurality of electrical connection units. The multiple electrical connection units are detachably installed in the insulator in a distributed manner. The two ends of the electrical connection unit are respectively exposed on opposite sides of the insulator. An electrical connection unit includes at least one conductive adhesive element. The conductive adhesive element includes a gel and a conductive body arranged in the gel. The conductive body can be electrically transferred from one end in the height direction to the other end. In the semiconductor object inspection operation, the electrical connection assembly not only provides the transition object of the electrical connection inspection system, and utilizes its high workable stroke ratio to easily achieve the coplanarity required for semiconductor object testing, and can establish extremely short The conduction path is tested to meet high-frequency test requirements. At the same time, each electrical connection unit can be replaced individually, reducing maintenance costs, and the position and quantity of the electrical connection unit can be adjusted according to the semiconductor object to be tested.
Description
本發明係關於一種電連接組件,尤指一種應用於如積體電路元件、晶圓或晶片等半導體物件檢測領域,作為半導體物件與檢測系統之間電性連接的轉接物件。 The present invention relates to an electrical connection component, and particularly refers to a semiconductor object inspection field such as integrated circuit components, wafers or chips, as an adapter object for electrical connection between the semiconductor object and the inspection system.
目前如積體電路元件、晶圓或晶片等半導體物件的檢測領域中,為了避免檢測系統的電路載板經過多個待測半導體物件連續性壓抵接觸而損壞,或是電路載板與電路轉換構件之間長時間壓抵接觸而損壞,一般而言,在檢測系統的電路載板上通常會設置可更換的電連接構件,再利用電連接構件作為電路載板與待測半導體物件之間的電性連接媒介,或是利用電連接構件為電路載板與電路轉換構件之間的電性連接媒介。 At present, in the inspection field of semiconductor objects such as integrated circuit components, wafers or chips, in order to prevent the circuit carrier of the inspection system from being damaged by the continuous pressing of multiple semiconductor objects to be tested, or the circuit carrier and the circuit are switched The components are damaged by pressing and contacting for a long time. Generally speaking, replaceable electrical connection components are usually arranged on the circuit carrier of the detection system, and the electrical connection components are used as the connection between the circuit carrier and the semiconductor object under test. The electrical connection medium, or the use of the electrical connection member as the electrical connection medium between the circuit carrier board and the circuit conversion member.
以積體電路元件檢測為例,裝設於檢測系統的電路載板上之現有電連接構件,概區分有探針式電連接組件與導電膠片式電連接構件等兩種。如圖20及圖21所示,就導電膠片而言,其構造係為整片式的構造,其中如圖20所示,該整片金粉導電膠片50於其膠體中散布設置多數金粉,或者,如圖21所示,該整片金粉導電膠片50A在其膠體的成形製造過程中,藉由磁場的控制於膠體的多個特定部位散布有多數金粉而形成多數個間隔排列的柱狀導電膠體51A。
Taking the detection of integrated circuit components as an example, the existing electrical connection components installed on the circuit carrier of the detection system are generally divided into two types: probe type electrical connection components and conductive film type electrical connection components. As shown in Figures 20 and 21, as far as the conductive film is concerned, its structure is a one-piece structure, where as shown in Figure 20, the whole piece of gold powder
如圖20、圖21所示,整片金粉導電膠片50、50A係結合一測試基座裝設於電路載板60上,待測積體電路元件40被移置於測試基座正上方後,再驅動待測積體電路元件40的接點41下降而至接觸金粉導電膠片50上表面,或是待測積體電路元件40的接點41下降至接觸金粉導電膠片50A上表面的柱狀導
電膠體51A,並持續施以下壓力量,使待測積體電路元件40的接點41壓抵在金粉導電膠片50或金粉導電膠片50A柱狀導電膠體51A上,金粉導電膠片50或金粉導電膠片50A柱狀導電膠體51A受壓形變,使待測積體電路元件40的多個接點41分別通過金粉導電膠片50中相應位置的金粉與電路載板60電性連接,或是金粉導電膠片50A柱狀導電膠體51A與電路載板60電性連接,進而由檢測系統通過電路載板60與金粉導電膠片50、50A對待測積體電路元件40執行功能性檢測作業。
As shown in Figures 20 and 21, the whole piece of gold powder
惟以整片狀的金粉導電膠片作為電連接構件,在積體電路元件的檢測作業時,存在有以下問題: However, when the whole piece of gold powder conductive film is used as the electrical connection member, there are the following problems in the inspection of integrated circuit components:
1、可工作行程比例偏低:因金粉導電膠體片係為一整片式的單一構件,當整片的金粉導電膠片受到積體電路元件的接點下壓電性連接之狀態下,由於導電膠片中之膠體互相連動,不能完全自由的向下移動,且導電膠片因同時受到積體電路元件的多個接點的下壓作用而會朝四周推擠,使得金粉導電膠片任一相鄰受壓點部位間都會受到相互推擠之干涉影響,以致金粉導電膠片有可工作行比例偏低之問題。 1. The working stroke ratio is low: because the gold powder conductive gel sheet is a single piece of single component, when the whole gold powder conductive film is piezoelectrically connected by the contact of the integrated circuit element, it is conductive The colloids in the film are interlocked with each other and cannot move down completely freely, and the conductive film will be pushed around due to the pressure of multiple contacts of the integrated circuit component at the same time, making any adjacent gold powder conductive film The pressure points will be affected by the interference of each other, so that the gold powder conductive film has the problem of low working line ratio.
2、不利於積體電路元件測試時需要克服的共平面問題:承上所述,金粉導電膠片受壓電性接觸時之可工作行程比例偏低,故積體電路元件於測試過程中,金粉導電膠片難以符合積體電路元件的多個接點共平面壓抵電性接觸之需求,無法確保積體電路元件的每一接點通過金粉導電膠與電路載板之間呈現良好的電性接觸狀態,故易於影響積體電路元件的檢測效果與正確性。 2. The coplanarity problem that is not conducive to the test of integrated circuit components: In the context of the above, the proportion of the working stroke of the gold powder conductive film when it is contacted by piezoelectricity is low. Therefore, the gold powder It is difficult for the conductive film to meet the requirement of co-planar pressure and electrical contact between the multiple contacts of the integrated circuit component, and it cannot ensure that each contact of the integrated circuit component presents a good electrical contact with the circuit carrier through the gold powder conductive adhesive Status, it is easy to affect the detection effect and accuracy of integrated circuit components.
3、不利於建立極短的測試導通路徑,難符合高頻測試的需求:承上所述,因整片金粉導電膠片之可工作行程比例偏低,為了達到較佳的電性傳遞性能時,需加大該整片金粉導電膠片的可工作行程比例,故整片金粉導電膠片即 需相對增加其厚度,導致其測試導通路徑加長,而不利於建立極短的測試導通路徑,難符合高頻測試的需求。 3. It is not conducive to establishing a very short test conduction path, and it is difficult to meet the requirements of high-frequency testing: continuing from the above, due to the low working stroke ratio of the entire gold powder conductive film, in order to achieve better electrical transfer performance, It is necessary to increase the working stroke ratio of the whole gold powder conductive film, so the whole gold powder conductive film is The thickness needs to be relatively increased, resulting in a longer test conduction path, which is not conducive to establishing an extremely short test conduction path, and it is difficult to meet the requirements of high-frequency testing.
4、須整片金粉導電膠片更換,維修成本偏高:整片金粉導電膠片為一體成形的單一物件,當其應用於積體電路元件檢測作業中使用一段時間後,整片金粉導電膠片中的某一部分因多次反覆受壓的損壞時,即需整片金粉導電膠片完全更換,有維修成本偏高之問題。 4. The whole piece of gold powder conductive film must be replaced, and the maintenance cost is high: the whole piece of gold powder conductive film is a single object formed in one piece. When it is used for a period of time in the inspection operation of integrated circuit components, the whole piece of gold powder conductive film When a certain part is damaged due to repeated pressures, the entire piece of gold powder conductive film needs to be completely replaced, which has the problem of high maintenance costs.
5、整片式金粉導電膠片製作成本高:整片金粉導電膠片因係一體成形的單一物件,其面積至少需大於待測積體電路元件之多數個接點分布範圍,故整片金粉導電膠片的型態偏大,須使用較大的模具搭配治具來製作,故有製作成本偏高。 5. The production cost of the whole piece of gold powder conductive film is high: because the whole piece of gold powder conductive film is a single object formed in one piece, its area must be at least larger than the distribution range of most of the contact points of the integrated circuit component to be tested, so the whole piece of gold powder conductive film The model is too large, and a larger mold must be used to make it with a fixture, so the production cost is high.
再者,在現有晶圓檢測領域中,其探針卡(probe card)係利用其探針頭中的多數探針作為晶圓中一個或多個晶片單元電性連接的媒介,另以一電路轉接板作為探針卡之電路載板與探針頭(probe head)之間的電連接構件。惟前述連接於待測晶圓與電路載板之間的電路轉接板與探針頭的結合,因其使用的探針頭的構造複雜、精度要求高,若欲縮短其測試導通路徑時,須付出更高的製作成本,且維修的成本相對較高。 Furthermore, in the current wafer inspection field, the probe card uses most of the probes in the probe head as a medium for the electrical connection of one or more chip units in the wafer, and another circuit The adapter board serves as an electrical connection component between the circuit carrier board of the probe card and the probe head. However, the aforementioned combination of the circuit transfer board and the probe head connected between the wafer to be tested and the circuit carrier board has a complex structure and high precision requirements for the probe head used. If you want to shorten the test conduction path, Higher production costs must be paid, and maintenance costs are relatively high.
本發明之目的在於提供一種電連接組件,解決現有整片式金粉導電膠片於積體電路元件檢測作業中,因可工作行程比例低、不利於積體電路元件測試時需要克服的共平面問題、不利於建立極短的測試導通路徑而難符合高頻測試的需求、須整片金粉導電膠片更換、維修成本偏高以及製作成本高等問題。 The purpose of the present invention is to provide an electrical connection assembly, which solves the problem of coplanarity that needs to be overcome when the existing monolithic gold powder conductive film is used in the testing of integrated circuit components due to the low working stroke ratio, which is not conducive to the testing of integrated circuit components. It is not conducive to establishing an extremely short test conduction path and difficult to meet the requirements of high-frequency testing, requiring the replacement of the entire gold powder conductive film, high maintenance costs, and high manufacturing costs.
為了達成前述目的,本發明所提出之電連接組件係包括: 一硬質的絕緣體,其具有多個沿著高度方向貫穿且呈間隔排列的裝設孔;以及多個電連接單元,係分別可拆組地裝設於該絕緣體的多個所述裝設孔,所述電連接單元高度方向的相對兩端分別顯露於該絕緣體相對的兩側,每一所述電連接單元包括至少一個導電膠元件,所述導電膠元件包括一膠體以及設置於該膠體內部的導電體,且所述導電膠元件之導電體能自所述電連接單元的高度方向的一端朝另一端電性傳遞。 In order to achieve the foregoing objective, the electrical connection assembly proposed by the present invention includes: A rigid insulator having a plurality of installation holes penetrating along the height direction and arranged at intervals; and a plurality of electrical connection units respectively detachably installed in the plurality of installation holes of the insulator, The opposite ends of the height direction of the electrical connection unit are respectively exposed on two opposite sides of the insulator, each of the electrical connection units includes at least one conductive adhesive element, and the conductive adhesive element includes a colloid and a colloid arranged inside the colloid. The conductor, and the conductor of the conductive adhesive element can be electrically transferred from one end of the electrical connection unit in the height direction to the other end.
藉由前述電連接組件的組成構造發明,當其應用於如積體電路元件等半導體物件的檢測作業中,至少具備以下功效: By using the aforementioned electrical connection components to construct the invention, when applied to the inspection of semiconductor objects such as integrated circuit components, it has at least the following effects:
1、提高可工作行程比例:本發明電連接組件係利用硬質的絕緣體於每一電連接單元的周圍產生如間隔壁般的隔離作用,任二個電連接單元互不連動,故當每一導電膠元件受到來自積體電路元件的接點下壓力量時,導電膠元件能直接產生向下的形變而電性導通,故而具備較高的可工作行程比例。 1. Increase the ratio of workable stroke: The electrical connection assembly of the present invention uses a hard insulator to produce a partition-like isolation around each electrical connection unit. Any two electrical connection units are not linked to each other, so when each electrical connection unit is When the adhesive element receives the contact pressure from the integrated circuit element, the conductive adhesive element can directly produce downward deformation and be electrically conducted, so it has a relatively high work stroke ratio.
2、符合積體電路元件測試時需要的共平面:承上所述,本發明電連接組件具備較高的可工作行程比例,故在積體電路元件於測試過程中,電連接組件能夠符合符合積體電路元件的多個接點共平面壓抵電性接觸之需求,進而確保積體電路元件的每一接點皆能通過相對應的電連接單元與電路載板呈現良好的電性接觸狀態,確保積體電路元件的檢測效果與正確性。 2. Comply with the coplanar plane required for testing of integrated circuit components: continuing from the above, the electrical connection assembly of the present invention has a relatively high workable stroke ratio. Therefore, during the testing process of the integrated circuit component, the electrical connection assembly can meet the requirements The multiple contacts of the integrated circuit component are coplanar against the demand for electrical contact, thereby ensuring that each contact of the integrated circuit component can exhibit good electrical contact with the circuit carrier through the corresponding electrical connection unit , To ensure the detection effect and accuracy of integrated circuit components.
3、能建立極短的測試導通路徑,符合高頻測試需求:承上所述,本發明電連接組件具備較高的可工作行程比例,相較於現有整片式金粉導電膠片,本發明電連接組件能以較小的高度尺寸即能符合積體電路元件檢測的電連接目的,故能建立極短的測試導通路徑,符合高頻測試需求。 3. A very short test conduction path can be established to meet the requirements of high-frequency testing: continuing from the above, the electrical connection assembly of the present invention has a higher ratio of workable stroke. Compared with the existing monolithic gold powder conductive film, the electrical connection assembly of the present invention The connecting component can meet the electrical connection purpose of the integrated circuit component testing with a small height size, so a very short test conduction path can be established to meet the high-frequency test requirements.
4、每一電連接單元能個別更換,降低維修成本:承上所述,本發明電連接組件係採取硬質的絕緣體與多個電連接單元的組合構造,並利用電連接單元 作為積體電路元件電性接觸的介面,其中,每一個電連接單元係獨立且可拆組地裝設於絕緣體中,每一電連接單元皆能個別更換,故能有效降低其維修成本。 4. Each electrical connection unit can be replaced individually to reduce maintenance costs: as mentioned above, the electrical connection assembly of the present invention adopts a combination structure of a hard insulator and multiple electrical connection units, and uses electrical connection units As an interface for electrical contact of integrated circuit components, each electrical connection unit is independently and detachably installed in the insulator, and each electrical connection unit can be replaced individually, so the maintenance cost can be effectively reduced.
5、小型化的電連接單元製作成本低,且易於控制品質:本發明電連接組件係採取硬質的絕緣體與多個電連接單元的組合構造,其中,每一個電連接單元皆為一個或複數串聯的小型導電膠元件,僅使用較小模具即能製作,其製作成本低,且能易於每一導電膠元件的品質。 5. The miniaturized electrical connection unit has low manufacturing cost and is easy to control the quality: the electrical connection assembly of the present invention adopts a combination structure of a hard insulator and a plurality of electrical connection units, wherein each electrical connection unit is one or multiple in series The small conductive adhesive components can be manufactured with only a small mold, the production cost is low, and the quality of each conductive adhesive component can be easily achieved.
6、能依據待積體電路元件的接點位置與數量調整電連接單元:承上所述,本發明電連接組件係採取硬質的絕緣體與多個電連接單元的組合構造,故其硬質的絕緣體中多個裝設孔的分布位置可以設計為適用複數不同型式的積體電路元件的接點,使該電連接組件於使用時,能夠依據待積體電路元件的接點位置與數量來調整其電連接單元設置於絕緣體中的位置。 6. The electrical connection unit can be adjusted according to the position and quantity of the contact points of the circuit components to be integrated: as mentioned above, the electrical connection assembly of the present invention adopts a combination structure of a hard insulator and multiple electrical connection units, so it is a hard insulator The position of the multiple mounting holes can be designed to be suitable for the contacts of a plurality of different types of integrated circuit components, so that when the electrical connection assembly is used, it can be adjusted according to the position and number of the contacts of the circuit components to be integrated. The electrical connection unit is arranged in a position in the insulator.
本發明電連接組件還可進一步包括一具有線路的電路板,所述線路於電路板的第一板面具有多個間隔排列的第一接點,於電路板的第二板面具有多個間隔排列的第二接點,且每一所述第二接點係與所述第一接點呈一對一對應,該硬質絕緣體係設於該電路板的第二板面,且每一第二接點分別位於該硬質絕緣體相對應的裝設孔,且每一第二接點與相對應的電連接單元電性接觸。 The electrical connection assembly of the present invention may further include a circuit board with a circuit. The circuit has a plurality of first contacts arranged at intervals on the first surface of the circuit board, and a plurality of intervals on the second surface of the circuit board. Arranged second contacts, and each of the second contacts corresponds to the first contact in a one-to-one correspondence, the rigid insulation system is provided on the second surface of the circuit board, and each second The contacts are respectively located in the corresponding mounting holes of the hard insulator, and each second contact is in electrical contact with the corresponding electrical connection unit.
前述電路板中的多個所述第一接點的分布密度與多個所述第二接點的分布密度相同,且每一所述第一接點與其對應的所述第二接點呈位置相對。或者,多個所述第一接點係呈低密度分布,多個所述第二接點係呈高密度分布。 The distribution density of the plurality of the first contacts in the aforementioned circuit board is the same as the distribution density of the plurality of the second contacts, and each of the first contacts is in position with the corresponding second contact relatively. Alternatively, the plurality of first contacts are distributed in a low density, and the plurality of second contacts are distributed in a high density.
藉由前述電連接組件之組成構造,使本發明電連接組件能應用於晶圓檢測作業,作為晶圓與檢測系統之電路載板之間的電性連接媒介,其 中,係將該電連接組件裝設於檢測系統的電路載板的底部,並利用該電連接組件的電路板的第一接點電性連接電路載板中的電路,另以該電連接組件中之多個電連接單元作為待測晶圓上的接點電性接觸的媒介,使檢測系統能經由電連接組件對待測晶圓執行檢測作業,並利用電連接組件之組成構造,使其達到高可工作行程比例、符合晶圓測試時多個接點需要的共平面、能建立極短的測試導通路徑或線路中製作阻抗匹配而符合晶圓高頻測試需求、每一電連接單元能個別更換而降低維修成本、小型化的電連接單元製作成本低,以及能依據待測晶圓的接點位置與數量調整電連接單元等功效。 With the composition structure of the aforementioned electrical connection assembly, the electrical connection assembly of the present invention can be applied to wafer inspection operations as an electrical connection medium between the wafer and the circuit carrier of the inspection system. In this, the electrical connection component is installed on the bottom of the circuit carrier of the detection system, and the first contact of the circuit board of the electrical connection component is used to electrically connect the circuit on the circuit carrier, and the electrical connection component The multiple electrical connection units are used as the medium for electrical contact of the contacts on the wafer to be tested, so that the inspection system can perform inspection operations on the wafer to be tested through the electrical connection components, and use the structure of the electrical connection components to achieve High working stroke ratio, co-planarity required for multiple contacts during wafer testing, very short test conduction path can be established or impedance matching in the circuit to meet the requirements of wafer high frequency testing, each electrical connection unit can be individually Replacement to reduce maintenance costs, miniaturized electrical connection units have low manufacturing costs, and can adjust the electrical connection units according to the position and quantity of the wafers to be tested.
1、1A、1B:電連接組件 1, 1A, 1B: electrical connection components
10、10A、10B:絕緣體 10, 10A, 10B: insulator
101:第一側面 101: first side
102:第二側面 102: second side
11、11A、11B:裝設孔 11, 11A, 11B: mounting holes
111:凹部 111: recess
12:導斜面 12: Guide slope
13:凹部 13: recess
14:膠體 14: colloid
20A、20B、20C、20D、20E、20F、20G、20H:電連接單元 20A, 20B, 20C, 20D, 20E, 20F, 20G, 20H: electrical connection unit
21A、21B、21C、21D、21E、21F、21G、21H:導電膠元件 21A, 21B, 21C, 21D, 21E, 21F, 21G, 21H: conductive adhesive components
211D、211E:第一端部 211D, 211E: first end
212D、212E:第二端部 212D, 212E: second end
30A、30B:電路板 30A, 30B: circuit board
301:第一板面 301: first board
302:第二板面 302: second board
31A、31B:第一接點 31A, 31B: the first contact
32A、32B:第二接點 32A, 32B: second contact
40:積體電路元件 40: Integrated circuit components
41:接點 41: Contact
50、50A:金粉導電膠片 50, 50A: Gold powder conductive film
51A:柱狀導電膠體 51A: Columnar conductive colloid
60、60A:電路載板 60, 60A: circuit carrier board
70:待測晶圓 70: Wafer to be tested
71:接點 71: Contact
圖1係本發明電連接組件之一較佳實施例的立體示意圖。 FIG. 1 is a three-dimensional schematic diagram of a preferred embodiment of the electrical connection assembly of the present invention.
圖2係圖1所示電連接組件一較佳實施例的局部立體分解示意圖。 FIG. 2 is a partial three-dimensional exploded schematic view of a preferred embodiment of the electrical connection assembly shown in FIG. 1. FIG.
圖3~圖10係分別為本發明電連接組件中電連接單元之其他較佳實施例的局部側視剖面示意圖。 3 to 10 are respectively partial side sectional views of other preferred embodiments of the electrical connection unit in the electrical connection assembly of the present invention.
圖11係本發明電連接組件較佳實施例的底視平面示意圖。 Fig. 11 is a schematic bottom plan view of a preferred embodiment of the electrical connection assembly of the present invention.
圖12係本發明電連接組件較佳實施例的底視立體示意圖。 Figure 12 is a bottom perspective schematic view of a preferred embodiment of the electrical connection assembly of the present invention.
圖13係圖12所示電連接組件較佳實施例的底視平面示意圖。 FIG. 13 is a schematic bottom plan view of a preferred embodiment of the electrical connection assembly shown in FIG. 12.
圖14係圖1至圖3所示電連接組件應用於積體電路元件檢測作業的使用狀態參考圖。 Fig. 14 is a reference diagram of the use state of the electrical connection assembly shown in Figs. 1 to 3 applied to the inspection of integrated circuit components.
圖15係圖6所示電連接組件應用於積體電路元件檢測作業的使用狀態參考圖。 FIG. 15 is a reference diagram of the use state of the electrical connection assembly shown in FIG. 6 applied to the inspection of integrated circuit components.
圖16係本發明電連接組件增設電路板之一較佳實施例的平面示意圖。 Fig. 16 is a schematic plan view of a preferred embodiment of an additional circuit board for the electrical connection assembly of the present invention.
圖17係本發明電連接組件增設電路板之另一較佳實施例的平面示意圖。 FIG. 17 is a schematic plan view of another preferred embodiment of adding a circuit board to the electrical connection assembly of the present invention.
圖18係圖16所示本發明電連接組件較佳實施例的應用於晶圓檢測作業的使用狀態參考圖。 18 is a reference diagram of the use state of the preferred embodiment of the electrical connection assembly of the present invention shown in FIG. 16 applied to wafer inspection operations.
圖19係圖17所示本發明電連接組件較佳實施例的應用於晶圓檢測作業的使用狀態參考圖。 19 is a reference diagram of the use state of the preferred embodiment of the electrical connection assembly of the present invention shown in FIG. 17 applied to wafer inspection operations.
圖20係現有整片金粉導電膠片應用於積體電路元件檢測作業的使用狀態參考圖。 FIG. 20 is a reference diagram of the use state of the existing whole piece of gold powder conductive film applied to the inspection operation of integrated circuit components.
圖21係現有另一種整片金粉導電膠片應用於積體電路元件檢測作業的使用狀態參考圖。 FIG. 21 is a reference diagram of another existing whole piece of gold powder conductive film applied to the use state of the inspection operation of integrated circuit components.
依據前揭發明內容之技術手段,本發明提出多種具體可行較佳實施例予以實現。如圖1至圖3所示,其揭示本發明電連接組件之一較佳實施例。由圖式中可以及見及,該電連接組件1包括一硬質的絕緣體10以及多個電連接單元20A。
According to the technical means disclosed in the foregoing invention, the present invention proposes a variety of specific feasible and preferred embodiments for implementation. As shown in FIGS. 1 to 3, it discloses a preferred embodiment of the electrical connection assembly of the present invention. As can be seen from the drawing, the
如圖1至圖3所示的較佳實施例,該絕緣體10為絕緣材料製成的預定厚度的硬質板體,該絕緣體10的厚度依產品的使用需求而設定,該絕緣體10相對的兩側面分別為一第一側面101與一第二側面102,該絕緣體10中具有多個裝設孔11,所述裝設孔11係自絕緣體10的第一側面101貫通至第二側面102。
As shown in the preferred embodiment shown in FIGS. 1 to 3, the
如圖1至圖3所示,前述的絕緣體10中,多個所述裝設孔11的分布位置係依據待測積體電路元件的接點(如球形接點或接腳等)的排列方式而設置。多個所述裝設孔11的分布位置可適用單一型式的積體電路元件,或者,多個所述裝設孔11的分布位置可適用複數不同型式的積體電路元件。
As shown in Figures 1 to 3, in the
如圖1至圖3所示,多個所述電連接單元20A係分別組設定位於該絕緣體10之多個所述裝設孔11中,每一電連接單元20A裝設於一個裝設孔11中。其中,所述電連接單元20A可藉由緊配合或摩擦力等方式定位於該絕緣體
10之所述裝設孔11中,或者,所述電連接單元20A也可以藉由定位構造定位於該絕緣體10之所述裝設孔11中。所述電連接單元20A能單獨且可拆組地裝設於絕緣體10的裝設孔11中。
As shown in FIGS. 1 to 3, a plurality of the
如圖3至圖10所示,所述電連接單元20A、20B、20C、20D、20E、20F、20G、20H包括至少一個導電膠元件21A、21B、21C、21D、21E、21F、21G、21H,如圖8至圖10所示,當所述導電膠元件21F、21G、21H為複數個時,所述電連接單元20F、20G、20H係該複數導電膠元件21F、21G、21H依序串聯而成。每一所述導電膠元件21A、21B、21C、21D、21E、21F、21G、21H包括一膠體以及設置於該膠體內部的導電體,所述電連接單元20A、20B、20C、20D、20E、20F、20G、20H經由所述導電體而具備自其高度方向的一端至另一端電性傳遞的功能,所述電連接單元20A、20B、20C、20D、20E、20F、20G、20H高度方向的相對兩端分別顯露於該絕緣體10的第一側面101與第二側面102,並能提供電性連接之部位,所述導電體可為多數顆導電粒子的組合或至少一導電絲所構成,所述導電膠元件21A、21B、21C、21D、21E、21F、21G、21H具有電性傳遞之特性,並能藉由膠體而具備可壓縮及回復的彈性。
As shown in FIGS. 3 to 10, the
如圖1至圖3所示,關於本發明電連接組件中之絕緣體10與電連接單元20A至少可以下列多種較佳實施例來實現,惟不以下列較佳實施例為限。
As shown in FIGS. 1 to 3, the
如圖3至圖4所示之較佳實施例,所述電連接單元20A、20B、20C具有一個導電膠元件21A、21B、21C,所述導電膠元件21A、21B、21C係分別為圓球體、圓柱、方塊、多邊形柱體等,如圖5所示的較佳實施例,所述導電膠元件21C還可於其圓柱之高度方向的一端或兩端形成圓錐體,或者,所述導電膠元件21C還可於其方塊或多邊形柱體之高度方向的一端或兩端形成角
錐體。所述絕緣體10的裝設孔11可為直孔,裝設孔11的一端或兩端的孔緣可形成導斜面12,以利所述電連接單元20A、20B、20C的導電膠元件21A、21B、21C裝設於裝設孔11內。
As shown in the preferred embodiment shown in FIGS. 3 to 4, the
如圖6及圖7所示之較佳實施例,所述電連接單元20D、20E具有一個導電膠元件21D、21E,所述導電膠元件21D、21E包括一第一端部211D、211E與位於第一端部211D、211E高度方向之一端的一第二端部212D、212E,第一端部211D、211E的截面積大於第二端部212D、212E的截面積,其中第二端部212D、212E可為圓柱或多邊形柱體等,第一端部211D、211E可為半圓球狀塊體、圓形塊體或多邊形塊體等,所述絕緣體10的裝設孔11為具有較大孔徑的凹部111的階級狀穿孔,而能對應容置所述導電膠元件21D、21E。
As shown in the preferred embodiment in FIGS. 6 and 7, the
如圖8至圖10所示之較佳實施例,所述電連接單元20F、20G、20H為兩個導電膠元件21F、21G、21H的串聯組合,所述導電膠元件21F、21G、21H可為圓球體、半圓球體或塊體等,且兩個所述導電膠元件21F、21G、21H可為相同或相異之組合。如圖9所示的較佳實施例中,兩個半圓球狀導電膠元件21G以其弧曲面相互接觸。如圖10所示的較佳實施例中,兩個塊狀導電膠元件21H以其端面相互接觸,其中一塊狀導電膠元件21H面向另一塊狀導電膠元件21H的一端形成一凸部211H,並以凸部211H的端面作為接觸面。
As shown in the preferred embodiment shown in Figures 8 to 10, the
如圖3、圖6以及圖11至圖13所示,當所述電連接單元20A、20D藉由定位構造定位於該絕緣體10之所述裝設孔11時,所述定位構造可為膠體14所成形,如圖11及圖13所示,所述膠體14可黏接所述電連接單元20A一端的全周緣或周緣的部分。
As shown in FIGS. 3, 6 and 11 to 13, when the
如圖3、圖6及圖11所示,其係於絕緣體10的一側或相對兩側板面於所述裝設孔11的孔端形成凹部111,構成所述定位構造之膠體14填充於凹部111中並黏著所述導電膠元件21A、21D的周緣定位。
As shown in Figures 3, 6 and 11, it is attached to one side or opposite sides of the
如圖12及圖13所示,該絕緣體的10一側板面於相鄰的所述裝設孔11之間分別形成一凹部13,所述凹部13連通側鄰的裝設孔11的孔緣,構成所述定位構造之膠體14填充於凹部13中,且所述膠體14延伸至所述裝設孔11內黏著所述導電膠元件20A定位。
As shown in Figs. 12 and 13, a
關於本發明電連接組件的使用情形,其係設於檢測系統的電路載板上,用以提供待測積體電路元件電性連接檢測系統的電連接媒介。為了便於本發明電連接組件的使用明說明,以下以圖3及圖6所示的較佳實施例作為說明主體,其他較佳實施例的使用情形,以此類推。 Regarding the use of the electrical connection assembly of the present invention, it is installed on the circuit carrier of the inspection system to provide an electrical connection medium for the integrated circuit component to be tested electrically connected to the inspection system. In order to facilitate the detailed description of the use of the electrical connection assembly of the present invention, the preferred embodiment shown in FIG. 3 and FIG. 6 is used as the main body of the description below, and the usage of other preferred embodiments is deduced by analogy.
如圖14及圖15所示,該電連接組件1係直接或結合一測試基座(圖未示)裝設於檢測系統的電路載板60上,該電連接組件1中之多個所述電連接單元20A、20D分別電性接觸電路載板60的電路中相對應的接點。其次,將待測的積體電路元件40移置該電連接組件1的上方,再對待測的積體電路元件40施以垂直向下的下壓力量,使待測的積體電路元件40之每一接點41分別壓抵在電連接組件1中位置對應的電連接單元20A、20D的端部,藉由每一電連接單元20A、20D的導電膠元件21A、21D中的膠體在下壓力量的作用下形變,以及通過膠體內的導電體電性連接電路載板60的電路,如此,檢測系統即能通過電路載板60與電連接組件1對待測的積體電路元件40執行功能性檢測作業。直至檢測作業完成,移離完成檢測的積體電路元件40,再執行下一個待測積體電路元件40的檢測作業。
As shown in Figures 14 and 15, the
由前述說明可知,如圖3、圖6、圖13至圖15所示,本發明電連接組件1利用其包括一硬質的絕緣體10與多個電連接單元20A、20D之組合構造,且多個電連接單元20A、20D可拆組地分布裝設於絕緣體10中的多個間隔排列的裝設孔中,電連接單元20A、20D兩端分別顯露於絕緣體10的相對兩側,每一電連接單元20A、20D包括至少一個導電膠元件21A、21D,導電膠元
件21A、21D包括膠體及設於膠體內的導電體,導電體能於高度方向的一端朝另一端電性傳遞等。使其應用於積體電路元件40檢測作業中,該電連接組件1除能提供積體電路元件40電性連接檢測系統之電路載板60之轉接媒介之外,還能利用硬質的絕緣體10於每一電連接單元20A、20D的周圍產生如間隔壁般的隔離作用,使每一導電膠元件21A、21D受到來自積體電路元件40的接點41下壓力量時,導電膠元件21A、21D能直接產生向下的形變而電性導通,具備較高的可工作行程比例,進而易於達成積體電路元件40測試時多個接點需要的共平面,並能建立極短的測試導通路徑而符合積體電路元件的高頻測試需求,同時每一電連接單元20A、20D皆能個別更換,降低維修成本。
From the foregoing description, as shown in FIGS. 3, 6, and 13 to 15, the
本發明電連接組件還能應用於晶圓的檢測作業,作為晶圓檢測系統中之電路載板與待測晶圓之間的電性連接媒介。如圖16及圖17所示,該電連接組件係包括一電路板30A、30B、一硬質的絕緣體10以及多個電連接單元20A。
The electrical connection assembly of the present invention can also be applied to wafer inspection operations as an electrical connection medium between the circuit carrier board and the wafer to be tested in the wafer inspection system. As shown in FIGS. 16 and 17, the electrical connection assembly includes a
該電路板30A、30B於其高度方向的相對兩側分別為一第一板面301與一第二板面302,且該電路板30A、30B中具有一線路,該線路於該電路板30A、30B的第一板面301形成多個間隔排列的第一接點31A、31B,且該線路於該電路板30A、30B的第二板面302形成多個間隔排列的第二接點32A、32B,每一所述第二接點32A、32B係與所述第一接點31A、31B呈一對一對應。
The
前述電路板30A、30B中,多個所述第一接點31A、31B呈的數量與其位置分布狀態係依據晶圓檢測系統中之電路載板的接點數量及位置而設定,多個所述第二接點32A、32B呈的數量與其位置分布狀態則係依據待測晶圓的一晶片單元或多個晶片單元的接點數量與位置而設定。於圖16所示的較佳實施例中,多個所述第一接點31A呈的分布密度可與多個所述第二接點32A呈的分布密度相同,亦即所述第一接點31A呈之間的間距等於所述第二接點32A呈
之間的間距,且每一所述第一接點與其對應的所述第二接點呈位置相對,使該電路板30A中的線路能建立極短的測試導通路徑,以符合晶圓或晶片單元高頻測試需求。或者,如圖17所示的較佳實施例中,多個所述第一接點31B係呈低密度分布,多個所述第二接點32B係呈高密度分布,亦即多個所述第一接點31B於一單位面積的分布密度小於多個所述第二接點32B於一單位面積的分布密度,所述第一接點31B之間的間距大於所述第二接點32B之間的間距,使該電路板30B中的線路能提供線路重布之功能外,還能在線路中製作阻抗匹配,使其線路能符合晶圓或晶片單元高頻測試需求。如圖17所示的較佳實施例中,有關於電路板30B的線路中製作阻抗匹配,屬電路板之線路製作之現有技術,於此不再贅述。
In the
該硬質的絕緣體10A、10B係設於該電路板30A、30B的第二板面302,於較佳實施例中,該硬質的絕緣體10A、10B為成形於該電路板30A、30B的第二板面302的絕緣層,該硬質的絕緣體10A、10B於該電路板30A、30B之第二板面302相對於每一第二接點32A、32B之位置分別形成一裝設孔11A、11B,多個所述電連接單元20A分別組裝定位於該硬質的絕緣體10A、10B的多個裝設孔11A、11B中,且每一所述電連接單元20A與該電路板30A、30B中對應位置的第二接點32A、32B呈電性接觸。
The
有關所述電連接單元之形狀及構造,所述電連接單元20A與硬質的絕緣體10A、10B的組合方式,以及電連接單元20A進一步利用定位構造定位於硬質的絕緣體中的構造等,係如前揭圖1至圖14揭示內容,於此不再贅述。
Regarding the shape and structure of the electrical connection unit, the combination of the
關於本發明電連接組件應用於晶圓檢測作業的使用情形,該電連接組件係作為晶圓與檢測系統之電路載板之間的電性連接媒介,如圖18、圖19所示,其係將該電連接組件1A、1B裝設於檢測系統的電路載板60A的底部,
並利用該電連接組件1A、1B的電路板30A、30B的第一接點31A、31B電性連接電路載板60A中的電路,另以該電連接組件1A、1B中之多個電連接單元20A作為待測晶圓70上的接點71電性接觸的媒介。
Regarding the use of the electrical connection assembly of the present invention applied to wafer inspection operations, the electrical connection assembly is used as an electrical connection medium between the wafer and the circuit carrier of the inspection system, as shown in Figures 18 and 19, which are Install the
如圖18、圖19所示,當待測晶圓70被推送至該電連接組件1A、1B的底部時,待測晶圓70上的多個接點71分別與該電連接組件1A、1B中對應位置的電連接單元20A電性接觸,使晶圓檢測系統能夠經由電路載板60A與電連接組件1A、1B對待測晶圓70執行功能性檢測作業。此外,該電連接組件1A、1B利用其電連接單元20A的導電膠元件21A為可拆組地裝設在硬質的絕緣體10A、10B中之組合構造,使其能夠依據待測晶圓70的接點71位置與數量調整電連接單元20A的分布狀態。
As shown in FIGS. 18 and 19, when the
關於本發明電連接組件應用於晶圓檢測作業時,如圖18、圖19所示,該電連接組件1A、1B能作為檢測系統之電路載板60A與待測晶圓70之間的電性連接媒介,其中利用電路板30A、30B電性連接電路載板60A,利用分布設置於電路板30A、30B底面之硬質的絕緣體10A、10B中的多個電連接單元20A的導電膠元件21A作為待測晶圓70之多個接點71之電性接觸元件,且利用位於電路板30A、30B底面之硬質的絕緣體10A、10B對每一電連接單元20A產生隔離作用,使每一導電膠元件21A受到來自被上推之待測晶圓70的接點71施力之力量時,每一導電膠元件21A能直接產生形變而電性導通,藉由較高的可工作行程比例,使達成待測晶圓70中多個接點71測試時需要的共平面,並能建立極短的測試導通路徑或電路板中之線路的阻抗匹配設計而符合晶圓高頻測試需求,同時每一電連接單元20A皆能個別更換,降低維修成本。
When the electrical connection assembly of the present invention is applied to wafer inspection operations, as shown in FIG. 18 and FIG. 19, the
10:絕緣體 10: Insulator
101:第一側面 101: first side
102:第二側面 102: second side
11:裝設孔 11: Installation hole
12:導斜面 12: Guide slope
20A:電連接單元 20A: Electrical connection unit
Claims (14)
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US20020191406A1 (en) * | 2001-05-10 | 2002-12-19 | Fujitsu Limited | Anisotropic conductive sheet, production process, contact structure, electronic device and inspection apparatus for operation test |
TW201112505A (en) * | 2009-09-22 | 2011-04-01 | Quan Geo Entpr Co Ltd | Conducting wire type electrical connector |
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CN113848459A (en) * | 2021-10-08 | 2021-12-28 | 法特迪精密科技(苏州)有限公司 | Probe for testing socket |
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