TWI711520B - Resin sealing forming device and resin sealing forming method - Google Patents
Resin sealing forming device and resin sealing forming method Download PDFInfo
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Abstract
為了提供一種樹脂密封成形裝置及樹脂密封成形方法,能夠在合模前後、樹脂注入前後等的任意時機將電子元件的暴露構件緊壓在模腔的內表面,能夠防止電子元件的暴露構件龜裂及樹脂滲漏。 樹脂密封成形裝置係包含:具有用於成形樹脂封裝體的模腔(21A、21B、22A、22B)之模具(11)、將設置在模腔(21A、21B、22A、22B)內的電子元件(2)的暴露構件(2A、2B)緊壓在模腔(21A、21B、22A、22B)的內表面之至少一個可動銷(12A、12B)、透過彈簧(14A、14B)支承至少一個可動銷(12A、12B)之可動板(15)、及驅動可動板(15)之驅動部(16)。 In order to provide a resin sealing molding device and a resin sealing molding method, the exposed member of the electronic component can be pressed against the inner surface of the cavity at any timing before and after the mold is closed, before and after the resin is injected, so as to prevent the exposed member of the electronic component from cracking And resin leakage. The resin sealing molding device includes: a mold (11) with a cavity (21A, 21B, 22A, 22B) for molding a resin package, and electronic components to be set in the cavity (21A, 21B, 22A, 22B) (2) The exposed member (2A, 2B) is pressed tightly against at least one movable pin (12A, 12B) on the inner surface of the mold cavity (21A, 21B, 22A, 22B), and supports at least one movable pin through a spring (14A, 14B) The movable plate (15) of the pins (12A, 12B), and the driving part (16) that drives the movable plate (15).
Description
本發明係關於將電子元件實施樹脂密封成形而做成樹脂封裝體的樹脂密封成形裝置及樹脂密封成形方法,更詳細地說,係關於在使電子元件的局部暴露在樹脂封裝體的表面的狀態下實施樹脂密封成形的樹脂密封成形裝置及樹脂密封成形方法。The present invention relates to a resin sealing molding apparatus and a resin sealing molding method for resin sealing and molding an electronic component to form a resin package, and more specifically, it relates to a state where a part of the electronic component is exposed on the surface of the resin package The following is a resin seal molding device and a resin seal molding method that implement resin seal molding.
在使電子元件的局部暴露在樹脂封裝體的表面的狀態上實施樹脂密封成形時,利用銷將載置在成形模腔內的電子元件的暴露構件緊壓在模腔底面,以避免成形用樹脂進入到模腔與暴露構件的暴露面之間的方式讓樹脂成形硬化,可採用下述(1)~(3)的方法。When performing resin sealing and molding with a part of the electronic component exposed on the surface of the resin package, the exposed member of the electronic component placed in the molding cavity is pressed against the bottom surface of the cavity with a pin to avoid molding resin The resin is molded and hardened by entering between the cavity and the exposed surface of the exposed member, and the following methods (1) to (3) can be used.
(1)將銷(固定銷)固定並安裝於成形模具,伴隨著合模,利用固定銷將暴露構件緊壓在模腔底面,以避免樹脂進入。 (2)在成形模具利用彈簧支承銷,伴隨著合模,利用彈簧壓力將銷緊壓在暴露構件,藉由對彈簧壓力進行選擇、更換來調整按壓力(例如參照專利文獻1)。 (3)將銷(可動銷)安裝於能夠升降控制的可動板,藉由可動板的下降,利用可動銷將暴露構件緊壓在模腔底面之後,填充樹脂,在樹脂硬化之前使可動銷上升而讓樹脂硬化(例如參照專利文獻2)。 [先前技術文獻] [專利文獻] (1) Fix and install the pin (fixing pin) on the forming mold, and with the mold clamping, use the fixing pin to press the exposed member against the bottom surface of the cavity to prevent resin from entering. (2) A spring supporting pin is used in the molding die, and the pin is pressed against the exposed member by spring pressure along with mold clamping, and the pressing force is adjusted by selecting and replacing the spring pressure (for example, refer to Patent Document 1). (3) Mount the pin (movable pin) on the movable plate that can be controlled up and down. By lowering the movable plate, the exposed member is pressed against the bottom surface of the cavity with the movable pin, and the resin is filled, and the movable pin is raised before the resin hardens. And let the resin harden (for example, refer to Patent Document 2). [Prior Technical Literature] [Patent Literature]
專利文獻1:日本特開2012-138517號公報 專利文獻2:日本特開2015-225874號公報 Patent Document 1: Japanese Patent Application Publication No. 2012-138517 Patent Document 2: Japanese Patent Application Publication No. 2015-225874
[發明所欲解決之問題][The problem to be solved by the invention]
在暴露構件的材質為陶瓷等的容易發生龜裂的構件的情況,必須有避免在利用銷將暴露構件緊壓在模腔底面時發生龜裂的對策。When the material of the exposed member is a member that is prone to cracks such as ceramics, it is necessary to prevent cracks from occurring when the exposed member is pressed against the bottom surface of the cavity with a pin.
然而,依上述(1)的方法,由於無法調整按壓力,為了防止龜裂必須在暴露構件和固定銷之間留一點間隙而避免施加負荷,有樹脂從間隙滲漏的疑慮。However, according to the above method (1), since the pressing force cannot be adjusted, in order to prevent cracks, a gap must be left between the exposed member and the fixing pin to avoid applying a load, and there is a concern that resin may leak from the gap.
另外,依上述(2)的方法,為了調整按壓力必須更換彈簧,有無法進行負荷控制的問題。而且,在朝模腔內填充樹脂時,有銷被樹脂壓力往上頂的疑慮,因此必須使用考慮到此樹脂壓力的彈簧壓力,因為從樹脂注入前之夾緊(clamp)時就對暴露構件施加較大的力,有暴露構件損傷的疑慮。In addition, according to the method (2) above, the spring must be replaced in order to adjust the pressing force, and there is a problem that load control cannot be performed. Moreover, when filling resin into the cavity, there is a concern that the pin will be pushed up by the resin pressure. Therefore, it is necessary to use a spring pressure that takes this resin pressure into account, because the exposed member is clamped from before the resin injection. Applying a large force may expose the component to damage.
另外,依上述(3)的方法,在將複數個暴露構件進行批次成形的情況,若將複數個可動銷安裝於可動板,並藉由可動板下降將複數個可動銷一起緊壓,有無法吸收構件間的厚度偏差的問題。因此,在較厚的暴露構件,有造成高負荷而使其損傷的疑慮;在較薄的暴露構件,按壓力不足或產生間隙,成為樹脂滲漏的主要原因。另外,若對複數個暴露構件個別地驅動可動銷,有導致成本增加、調整複雜、大型化等的問題。In addition, according to the method (3) above, when multiple exposed members are formed in batches, if multiple movable pins are mounted on the movable plate, and the movable plate is lowered to press the multiple movable pins together, there is The problem of thickness deviation between members cannot be absorbed. Therefore, in the thick exposed member, there is a concern that it will cause high load and cause damage; in the thinner exposed member, insufficient pressing force or gaps are the main reasons for resin leakage. In addition, if the movable pins are driven individually for a plurality of exposed members, there are problems such as increased costs, complicated adjustments, and larger sizes.
於是,本發明的目的在於提供一種樹脂密封成形裝置及樹脂密封成形方法,能夠在合模前後、樹脂注入前後等的任意時機將電子元件的暴露構件緊壓在模腔的內表面,能夠防止電子元件的暴露構件龜裂及樹脂滲漏。 [解決問題之技術手段] Therefore, the object of the present invention is to provide a resin sealing molding apparatus and a resin sealing molding method, which can press the exposed members of electronic components against the inner surface of the cavity at any timing before and after mold clamping, before and after resin injection, and can prevent electronic The exposed components of the component are cracked and resin leaks. [Technical means to solve the problem]
本發明的樹脂密封成形裝置,係包含:具有用於成形樹脂封裝體的一個或複數個模腔之模具、將設置在前述一個或複數個模腔內的電子元件的暴露構件緊壓在模腔的內表面之至少一個可動銷、透過彈性構件支承前述至少一個可動銷之可動板、及驅動前述可動板之驅動部。The resin sealing and molding device of the present invention includes: a mold having one or more cavities for molding a resin package, and pressing the exposed members of the electronic components provided in the one or more cavities into the mold cavity The inner surface of the at least one movable pin, the movable plate that supports the at least one movable pin through the elastic member, and the driving part that drives the movable plate.
依據本發明的樹脂密封成形裝置,藉由在合模前後、樹脂注入前後等的任意時機驅動可動板,利用在該可動板透過彈性構件支承之至少一個可動銷,將設置在具有用於成形樹脂封裝體的一個或複數個模腔之模具的模腔內的電子元件的暴露構件緊壓在模腔的內表面,因此能夠以避免樹脂進入到模腔與暴露構件的暴露面之間的方式讓樹脂成形硬化。此時,電子元件的暴露構件,是藉由彈性構件的彈性變形而被按壓在模腔的內表面。According to the resin sealing and molding apparatus of the present invention, the movable plate is driven at any timing before and after mold clamping, before and after resin injection, etc., and at least one movable pin supported by an elastic member on the movable plate is used to form a resin The exposed components of the electronic components in the mold cavity of one or more cavities of the package are pressed tightly against the inner surface of the mold cavity, so that the resin can be prevented from entering between the mold cavity and the exposed surface of the exposed member. The resin is molded and hardened. At this time, the exposed member of the electronic component is pressed against the inner surface of the mold cavity by the elastic deformation of the elastic member.
本發明的樹脂密封成形裝置較佳為,至少一個可動銷是複數個可動銷,該樹脂密封成形裝置具有保持構件,該保持構件介於彈性構件與可動銷之間且用於保持可動銷,該保持構件設置成能夠相對於可動銷的進退方向傾斜。如此,與電子元件的暴露構件的表面的傾斜度、凹凸相應地使保持構件傾斜,利用複數個可動銷的進退量來吸收電子元件的暴露構件的表面的傾斜度、凹凸,因此能夠利用複數個可動銷均等地按壓電子元件的暴露構件,而防止電子元件的暴露構件龜裂及樹脂滲漏。Preferably, in the resin sealing and molding device of the present invention, at least one movable pin is a plurality of movable pins, and the resin sealing and molding device has a holding member interposed between the elastic member and the movable pin and for holding the movable pin. The holding member is provided so as to be able to tilt with respect to the advancing and retreating direction of the movable pin. In this way, the holding member is tilted in accordance with the inclination and unevenness of the surface of the exposed member of the electronic component, and the advance and retreat of a plurality of movable pins are used to absorb the inclination and unevenness of the surface of the exposed member of the electronic component. The movable pin evenly presses the exposed member of the electronic component to prevent cracking of the exposed member of the electronic component and resin leakage.
此外,本發明的樹脂密封成形裝置較佳為,設置在一個或複數個模腔內的電子元件的暴露構件是複數個暴露構件,至少一個可動銷是與複數個暴露構件分別對應的複數個可動銷,可動板透過複數個彈性構件和複數個保持構件進行支承,複數個彈性構件是與複數個暴露構件分別對應,複數個保持構件是將複數個可動銷與複數個暴露構件相應地分別保持。如此,在一個或複數個模腔內設置複數個暴露構件的情況,縱使複數個暴露構件間存在高度、傾斜度的偏差,利用複數個彈性構件、複數個保持構件及複數個可動銷分別與複數個暴露構件相應地將其緊壓在模腔的內表面,因此能夠以避免樹脂進入到模腔與暴露構件的暴露面之間的方式讓樹脂成形硬化。In addition, in the resin sealing and molding device of the present invention, it is preferable that the exposed member of the electronic component provided in the one or more cavities is a plurality of exposed members, and at least one movable pin is a plurality of movable corresponding to the plurality of exposed members. The pin and the movable plate are supported by a plurality of elastic members and a plurality of holding members. The plurality of elastic members correspond to the plurality of exposed members, and the plurality of holding members hold the movable pins and the exposed members correspondingly. In this way, when a plurality of exposed members are provided in one or more mold cavities, even if there are deviations in height and inclination between the plurality of exposed members, a plurality of elastic members, a plurality of holding members, and a plurality of movable pins are used with the plurality of Each exposed member presses it against the inner surface of the mold cavity accordingly, so that the resin can be molded and hardened by preventing resin from entering between the mold cavity and the exposed surface of the exposed member.
本發明的樹脂密封成形裝置較佳為,驅動部和模具能夠在驅動部與可動板之間分離。如此,藉由使驅動部和模具在驅動部與可動板之間分離,能夠僅更換模具。In the resin sealing molding device of the present invention, it is preferable that the driving part and the mold can be separated between the driving part and the movable plate. In this way, by separating the driving part and the mold between the driving part and the movable plate, only the mold can be replaced.
本發明的樹脂密封成形裝置較佳為,該樹脂密封成形裝置具有接頭部,該接頭部將驅動部和可動板連結,該接頭部僅能夠在與可動板的移動方向正交的方向上進行裝卸。如此,利用驅動部驅動可動板,利用可動銷將暴露構件緊壓在模腔的內表面,在樹脂注入之後,利用驅動部強制地使可動板往初始位置移動,並且在更換模具時,使模具往與可動板的移動方向正交的方向移動,藉此能夠將接頭部進行裝卸。Preferably, the resin sealing and molding device of the present invention has a joint portion that connects the driving portion and the movable plate, and the joint portion can be attached and detached only in a direction orthogonal to the moving direction of the movable plate . In this way, the movable plate is driven by the driving part, and the exposed member is pressed against the inner surface of the cavity by the movable pin. After the resin is injected, the driving part is used to forcibly move the movable plate to the initial position, and when the mold is replaced, the mold By moving in a direction orthogonal to the moving direction of the movable plate, the joint part can be detached.
本發明的樹脂密封成形裝置較佳為,該樹脂密封成形裝置具有:檢測模腔內填充的樹脂的壓力之第1感測器、檢測可動銷的按壓力之第2感測器、及根據第1感測器和第2感測器的檢測結果控制驅動部而調整可動銷的按壓力之控制部。如此,能夠對應於在模腔內填充的樹脂的壓力、可動銷的按壓力的變化,來調整可動銷施加於電子元件的暴露構件的按壓力,能夠防止電子元件的暴露構件龜裂及樹脂滲漏。Preferably, the resin sealing and molding apparatus of the present invention includes a first sensor that detects the pressure of the resin filled in the cavity, a second sensor that detects the pressing force of the movable pin, and The detection results of the first sensor and the second sensor control the drive unit to adjust the pressing force of the movable pin. In this way, it is possible to adjust the pressing force applied by the movable pin to the exposed member of the electronic component in response to changes in the pressure of the resin filled in the cavity and the pressing force of the movable pin, and it is possible to prevent cracks and resin leakage of the exposed member of the electronic component. leak.
本發明的樹脂密封成形方法,係包含:藉由驅動透過彈性構件支承至少一個可動銷的可動板,將設置在具有一個或複數個模腔之模具的模腔內之電子元件的暴露構件緊壓在模腔的內表面,模腔是用於成形樹脂封裝體;在模腔內填充樹脂;使可動銷後退,進一步填充樹脂;及在樹脂硬化之後,讓樹脂封裝體從模具脫模。The resin sealing molding method of the present invention includes: by driving a movable plate that supports at least one movable pin through an elastic member, pressing an exposed member of an electronic component set in a cavity of a mold having one or more cavities On the inner surface of the mold cavity, the mold cavity is used to mold the resin package; fill the mold cavity with resin; retreat the movable pin to further fill the resin; and after the resin is hardened, the resin package is released from the mold.
依據本發明的樹脂密封成形方法,藉由在合模前後、樹脂注入前後等的任意時機驅動可動板,利用在該可動板透過彈性構件支承之至少一個可動銷,將設置在具有用於成形樹脂封裝體的一個或複數個模腔之模具的模腔內的電子元件的暴露構件緊壓在模腔的內表面,因此能夠以避免樹脂進入到模腔與暴露構件的暴露面之間的方式讓樹脂成形硬化。此時,電子元件的暴露構件,是藉由彈性構件的彈性變形而被按壓於模腔,因此能夠防止電子元件的暴露構件龜裂及樹脂滲漏。According to the resin seal molding method of the present invention, the movable plate is driven at any timing before and after mold clamping, before and after resin injection, etc., and at least one movable pin supported by the movable plate through an elastic member is used to set the resin The exposed components of the electronic components in the mold cavity of one or more cavities of the package are pressed tightly against the inner surface of the mold cavity, so that the resin can be prevented from entering between the mold cavity and the exposed surface of the exposed member. The resin is molded and hardened. At this time, the exposed member of the electronic component is pressed against the mold cavity by the elastic deformation of the elastic member, so it is possible to prevent the exposed member of the electronic component from cracking and resin leakage.
本發明的另一樹脂密封成形方法,係包含:藉由驅動可動板,將設置在具有一個或複數個模腔之模具的模腔內之電子元件的複數個暴露構件緊壓在模腔的內表面,模腔是用於成形樹脂封裝體;可動板透過複數個彈性構件和複數個保持構件對與複數個暴露構件分別對應的複數個可動銷進行支承,複數個彈性構件是與複數個暴露構件分別對應,複數個保持構件是將複數個可動銷與複數個暴露構件相應地分別保持;在模腔內填充樹脂;使複數個可動銷後退,進一步填充樹脂;及在樹脂硬化之後,讓樹脂封裝體從模具脫模。Another resin sealing molding method of the present invention includes: by driving a movable plate, a plurality of exposed members of an electronic component disposed in a cavity of a mold having one or more cavities are pressed into the cavity On the surface, the mold cavity is used to mold the resin package; the movable plate supports the movable pins corresponding to the plurality of exposed members through a plurality of elastic members and a plurality of holding members, and the plurality of elastic members are connected to the plurality of exposed members. Correspondingly, the plurality of holding members respectively hold the plurality of movable pins and the plurality of exposed members; fill the cavity with resin; retreat the plurality of movable pins, and further fill the resin; and after the resin hardens, let the resin encapsulate The body is released from the mold.
依據該樹脂密封成形方法,在一個或複數個模腔內設置複數個暴露構件的情況,藉由在合模前後、樹脂注入前後等的任意時機驅動可動板,縱使複數個暴露構件間存在高度、傾斜度的偏差,利用複數個彈性構件、複數個保持構件及複數個可動銷分別與複數個暴露構件相應地將其緊壓在模腔的內表面,因此能夠以避免樹脂進入到模腔與暴露構件的暴露面之間的方式讓樹脂成形硬化。According to this resin sealing molding method, when a plurality of exposed members are provided in one or more mold cavities, the movable plate is driven at any timing before and after mold clamping, before and after resin injection, even if there is a height between the plurality of exposed members. The deviation of the inclination is pressed against the inner surface of the mold cavity by a plurality of elastic members, a plurality of holding members and a plurality of movable pins corresponding to the plurality of exposed members, so that it can prevent the resin from entering the cavity and being exposed The way between the exposed surfaces of the component allows the resin to be molded and hardened.
又較佳為,在模腔內設置電子元件時,讓脫模膜介於模腔的內表面與暴露構件之間。如此,在利用可動銷將電子元件的暴露構件緊壓在模腔的內表面時,利用脫模膜的柔軟性吸收暴露構件與模腔的內表面之間的微小間隙,因此能夠進一步防止樹脂進入到模腔與暴露構件的暴露面之間。 [發明之效果] It is also preferable that when the electronic components are arranged in the cavity, the release film is interposed between the inner surface of the cavity and the exposed member. In this way, when the exposed member of the electronic component is pressed against the inner surface of the cavity with the movable pin, the flexibility of the release film absorbs the minute gap between the exposed member and the inner surface of the cavity, thereby further preventing the resin from entering To between the cavity and the exposed surface of the exposed member. [Effects of Invention]
(1)依據本發明,在合模前後、樹脂注入前後等的任意時機驅動可動板,以避免樹脂進入到模腔與暴露構件的暴露面之間的方式讓樹脂成形硬化時,電子元件的暴露構件是藉由彈性構件的彈性變形而被按壓在模腔的內表面,因此能夠防止電子元件的暴露構件龜裂及樹脂滲漏。(1) According to the present invention, the movable plate is driven at any timing before and after mold clamping, before and after resin injection, etc., to prevent resin from entering between the mold cavity and the exposed surface of the exposed member. When the resin is molded and hardened, the electronic components are exposed The member is pressed against the inner surface of the mold cavity by the elastic deformation of the elastic member, so it is possible to prevent cracking of the exposed member of the electronic component and resin leakage.
(2)具有:檢測模腔內填充的樹脂的壓力之第1感測器、檢測可動銷的按壓力之第2感測器、及根據第1感測器和第2感測器的檢測結果控制驅動部而調整可動銷的按壓力之控制部,依據此結構,能夠對應於模腔內填充的樹脂的壓力、可動銷的按壓力的變化來調整可動銷施加於電子元件的暴露構件的按壓力,能夠進一步防止電子元件的暴露構件龜裂及樹脂滲漏。(2) It has: a first sensor that detects the pressure of the resin filled in the cavity, a second sensor that detects the pressing force of the movable pin, and the detection results based on the first sensor and the second sensor The control unit that controls the drive unit to adjust the pressing force of the movable pin. According to this structure, the pressing force of the movable pin applied to the exposed member of the electronic component can be adjusted according to the pressure of the resin filled in the cavity and the pressing force of the movable pin. Pressure can further prevent cracks in exposed components of electronic components and resin leakage.
(3)至少一個可動銷是複數個可動銷,且包含保持構件,該保持構件介於彈性構件與可動銷之間且用於保持可動銷,該保持構件設置成能夠相對於可動銷的進退方向傾斜,依據此結構,能夠對應於電子元件的暴露構件的表面的傾斜度、凹凸而利用複數個可動銷均等地按壓電子元件的暴露構件,能夠進一步防止電子元件的暴露構件龜裂及樹脂滲漏。(3) At least one movable pin is a plurality of movable pins and includes a holding member, the holding member is interposed between the elastic member and the movable pin and used to hold the movable pin, and the holding member is set to be able to move forward and backward relative to the movable pin Tilting. According to this structure, the exposed member of the electronic component can be evenly pressed by a plurality of movable pins corresponding to the inclination and unevenness of the surface of the exposed member of the electronic component, which can further prevent the exposed member of the electronic component from cracking and resin leakage .
(4)設置在一個或複數個模腔內的電子元件的暴露構件是複數個暴露構件,至少一個可動銷是與複數個暴露構件分別對應的複數個可動銷,可動板透過複數個彈性構件和複數個保持構件進行支承,複數個彈性構件與複數個暴露構件分別對應,複數個保持構件將複數個可動銷與複數個暴露構件相應地分別保持,依據此結構,能夠對應於複數個暴露構件間的高度、傾斜度的偏差,能夠對複數個暴露構件進行批次樹脂密封成形。(4) The exposed members of the electronic components arranged in one or more mold cavities are a plurality of exposed members, at least one movable pin is a plurality of movable pins corresponding to the plurality of exposed members, and the movable plate penetrates the plurality of elastic members and A plurality of holding members are supported, a plurality of elastic members correspond to a plurality of exposed members, and a plurality of holding members respectively hold a plurality of movable pins and a plurality of exposed members. According to this structure, it can correspond to a plurality of exposed members. The deviation of the height and the inclination of the product can be used for batch resin sealing molding of multiple exposed members.
(5)驅動部和模具能夠在驅動部與可動板之間分離,如此,能夠僅更換模具來對應於不同種類的電子元件。(5) The driving part and the mold can be separated between the driving part and the movable plate, so that only the mold can be replaced to correspond to different types of electronic components.
(6)具有將驅動部和可動板連結之接頭部,該接頭部僅能夠在與可動板的移動方向正交的方向上進行裝卸,依據此結構,能夠利用驅動部確實地使可動板往初始位置移動,並且,在更換模具時,藉由使模具往與可動板的移動方向正交的方向移動,能夠將接頭部進行裝卸而輕易地更換模具。(6) It has a joint part that connects the driving part and the movable plate. The joint part can only be attached and detached in the direction orthogonal to the moving direction of the movable plate. According to this structure, the driving part can be used to reliably move the movable plate to the initial position. The position is moved, and when the mold is replaced, by moving the mold in a direction orthogonal to the moving direction of the movable plate, the joint can be detached and the mold can be easily replaced.
(7)在模腔內設置電子元件時,將脫模膜介於模腔的內表面與暴露構件之間,如此,能夠利用脫模膜的柔軟性來防止樹脂進入到模腔與暴露構件的暴露面之間,能夠進一步防止樹脂滲漏。(7) When installing electronic components in the cavity, the release film is interposed between the inner surface of the cavity and the exposed member. In this way, the flexibility of the release film can be used to prevent the resin from entering the cavity and the exposed member. Between the exposed surfaces, resin leakage can be further prevented.
圖1是本發明的實施形態的樹脂密封成形裝置的示意結構圖。
如圖1所示,本發明的實施形態的樹脂密封成形裝置1具有:模具11、可動銷12A、12B、可動板15、驅動部16及控制部17。模具11,係由上模21和下模22所構成,且具有用於成形樹脂封裝體的模腔21A、21B、22A、22B。可動銷12A、12B,分別與設置在模腔21A、21B、22A、22B內的電子元件2的暴露構件2A、2B對應,用於將暴露構件2A、2B緊壓在模腔22A、22B的內表面。可動板15,係將可動銷12A、12B分別透過相對應之作為彈性構件的彈簧14A、14B支承。驅動部16是利用能進退動作的驅動桿16A驅動可動板15。控制部17用於控制驅動部16。
Fig. 1 is a schematic configuration diagram of a resin seal molding apparatus according to an embodiment of the present invention.
As shown in FIG. 1, the resin
模具11是藉由將上模21和下模22結合而構成。在上模21的下表面,形成有用於成形樹脂封裝體的模腔21A、21B。在下模22的上表面,形成有用於形成樹脂封裝體的模腔22A、22B。而且,在下模22設有:用於將成形後的樹脂封裝體從模具11中取出的頂出銷24。另外,上模21和下模22構成為,設置於未圖示的加壓裝置而能夠相對地靠近及遠離。The
可動銷12A、12B設於上模21。在上模21設有用於接受可動銷12A、12B的引導孔23A、23B。可動銷12A、12B,係對於介於其與彈簧14A、14B間之保持構件13A、13B分別設置複數根。保持構件13A、13B構成為,能夠按照藉由驅動部16驅動的可動板15的動作,透過彈簧14A、14B進行移動。可動銷12A、12B,是按照保持構件13A、13B的動作而相對於模腔21A、模腔22A、模腔21B、模腔22B進入或退出。The
在上述結構的樹脂密封成形裝置1,使模具11的上模21和下模22分離,使模腔21A、21B、22A、22B成為開放狀態,在開放的模腔21A、21B、22A、22B內供給並設置電子元件2。之後,使上模21和下模22靠近,將模具11合模。在此狀態下,在模腔21A、21B、22A、22B的左右兩側,電子元件2被模具11夾緊而使位置固定,模腔21A、21B、22A、22B被封閉而成為封閉狀態。In the resin sealing
接著,使可動銷12A、12B進入到此合模後的模具11的模腔21A、21B、22A、22B內,將電子元件2的暴露構件2A、2B緊壓在模腔22A、22B的內表面。此時,按照藉由驅動部16的驅動桿16A前進而被驅動的可動板15的下降動作,透過彈簧14A、14B而藉由保持構件13A、13B將可動銷12A、12B按壓在暴露構件2A、2B。Next, move the
圖2和圖3是表示,在圖1的樹脂密封成形裝置1,利用可動銷12A、12B將電子元件2的暴露構件2A、2B緊壓在模腔22A、22B的內表面的樣子的說明圖。如圖2所示,在暴露構件2A、2B的厚度不同(圖示例中,左側的暴露構件2A比右側的暴露構件2B厚)的情況,先是可動銷12A抵接於左側的暴露構件2A,藉由左側的彈簧14A進行彈性變形,僅左側的暴露構件2A是被可動銷12A按壓。2 and 3 are explanatory diagrams showing how the exposed
另一方面,右側的可動銷12B,在圖2所示的狀態下雖未與右側的暴露構件2B抵接,但當可動板15進一步下降,右側的可動銷12B就會與右側的暴露構件2B抵接,像圖3所示的那樣,藉由右側的彈簧14B進行彈性變形,右側的暴露構件2B是被可動銷12B按壓。如此,依據本實施形態的樹脂密封成形裝置1,縱使在複數個暴露構件2A、2B之間存在厚度的偏差,藉由彈簧14A、14B的伸縮,複數個暴露構件2A、2B能夠被可動銷12A、12B均等地按壓。On the other hand, the
如此,將複數個暴露構件2A、2B緊壓在模腔22A、22B的內表面,以避免樹脂進入到模腔22A、22B與暴露構件2A、2B的暴露面(模腔22A、22B的內表面與暴露構件2A、2B的接觸面)之間的方式在模腔21A、21B、22A、22B內填充樹脂。之後,使驅動桿16A退回,使可動板15上升,使可動銷12A、12B後退,並進一步在模腔21A、21B、22A、22B內填充樹脂。然後,在樹脂硬化之後,使模具11的上模21和下模22分離,使頂出銷24突出,讓樹脂封裝體從模具11中脫模。如此,能夠獲得暴露構件2A、2B的暴露面外露的樹脂封裝體。In this way, a plurality of exposed
如上前述,依據本實施形態的樹脂密封成形裝置1,在驅動可動板15,以避免樹脂進入到模腔22A、22B與暴露構件2A、2B的暴露面之間的方式讓樹脂成形硬化時,電子元件2的暴露構件2A、2B是藉由彈簧14A、14B的彈性變形而被按壓在模腔22A、22B的內表面,因此,能夠對應於複數個暴露構件2A、2B之間的高度、傾斜度偏差,能夠防止電子元件2的暴露構件2A、2B龜裂及樹脂滲漏,而將複數個暴露構件2A、2B進行批次樹脂密封成形。另外,能夠在合模前後、樹脂注入前後等的任意時機驅動可動板15。As mentioned above, according to the resin sealing and
另外,在模腔22A、22B內設置電子元件2時,像圖4所示的那樣,能夠讓脫模膜3介於模腔22A、22B的內表面與暴露構件2A、2B之間。如此,在利用可動銷12A、12B將電子元件2的暴露構件2A、2B緊壓在模腔22A、22B的內表面時,利用脫模膜3的柔軟性來吸收暴露構件2A、2B與模腔22A、22B的內表面之間的微小間隙,能夠防止樹脂進入到模腔22A、22B與暴露構件2A、2B的暴露面之間,能夠進一步防止樹脂滲漏。In addition, when the
另外,在本實施形態的樹脂密封成形裝置1,驅動部16和模具11能夠在驅動部16的驅動桿16A與可動板15之間分離。驅動部16,藉由使驅動部16的驅動桿16A從圖1所示的初始位置前進,像圖2和圖3所示的那樣地將可動板15往下方按壓而使其移動,在往初始位置返回(移動)時,是伴隨著驅動桿16A的退回,藉由未圖示的彈簧等彈性構件而使可動板15上升。而且,在圖1所示的初始位置,使驅動部16和模具11在驅動部16的驅動桿16A與可動板15之間分離,能夠僅更換模具11而對應於不同種類的電子元件。In addition, in the resin sealing
圖5表示驅動部16和可動板15的分離機構的另一實施形態。在圖5所示的例子,驅動部16的驅動桿16A和可動板15是利用接頭部18連結。接頭部18包含大致燕尾槽狀的引導部18A及大致燕尾狀的滑件部18B。引導部18A,是朝與可動板15的移動方向(圖5中的上下方向(以下稱為“Z方向”))正交的方向(圖5的紙面厚度方向(以下稱為“Y方向”))延伸,滑件部18B,是能夠在引導部18A內沿Y方向移動。引導部18A設在驅動桿16A側,滑件部18B設在可動板15側。FIG. 5 shows another embodiment of the separation mechanism of the driving
這樣的結構的接頭部18,僅能在與可動板15的移動方向(Z方向)正交的方向(Y方向)上進行裝卸,而無法在可動板15的移動方向(Z方向)上進行裝卸,可動板15能夠隨著驅動桿16A的進退動作進行移動。因此,依據具有接頭部18的樹脂密封成形裝置1,利用驅動部16驅動可動板15,藉由可動銷12A、12B將暴露構件2A、2B緊壓在模腔22A、22B的內表面,在注入了樹脂之後,藉由驅動部16強制地使可動板15確實地往初始位置移動。而且,要更換模具11時,使模具11往與可動板15的移動方向(Z方向)正交的方向(Y方向)移動,能夠將接頭部18進行裝卸而輕易地更換模具11。The
而且,本實施形態的樹脂密封成形裝置1可構成為,係具有:用於檢測模腔21A、21B、22A、22B內填充的樹脂的壓力之第1感測器、用於檢測可動銷12A、12B的按壓力之第2感測器、及根據第1感測器及第2感測器的檢測結果來控制驅動部16而調整可動銷12A、12B的按壓力之控制部17。Moreover, the resin sealing and
圖6是表示感測器的配置例的說明圖。在圖6所示的例子,作為檢測模腔21A、21B、22A、22B內填充的樹脂的壓力的第1感測器,是在下模22的模腔22A的底部設置壓力感測器25。而且,作為檢測可動銷12A、12B的按壓力的第2感測器,是在彈簧14A、14B的可動板15側設置壓力感測器26。另外,也能夠構成為,代替壓力感測器25,而在頂出銷24的底部設置壓力感測器27。Fig. 6 is an explanatory diagram showing an example of the arrangement of sensors. In the example shown in FIG. 6, as the first sensor for detecting the pressure of the resin filled in the
依據上述結構,根據壓力感測器25、27和壓力感測器26的檢測結果,利用控制部17控制驅動部16來調整可動銷12A、12B的按壓力,能夠向控制部17反饋因成形樹脂的壓力變化、堆疊(stack)等的異常導致之可動銷12A、12B的按壓力變化,能夠相應地控制可動銷12A、12B施加於暴露構件2A、2B的壓力,或發出警報。而且,對於彈簧14A、14B的疲勞,也能夠藉由調整可動板15的按壓量來進行彈簧14A、14B的負荷控制。According to the above structure, based on the detection results of the
接著,說明本發明的樹脂密封成形裝置的另一實施形態。圖7是表示本發明的樹脂密封成形裝置的另一實施形態的說明圖,圖7(A)表示所按壓的電子元件的暴露構件的厚度均等的情況之可動銷及保持構件的位置和姿勢的圖,圖7(B)表示所按壓的電子元件的暴露構件有一處較厚的情況之可動銷及保持構件的位置和姿勢的圖,圖7(C)表示所按壓的電子元件的暴露構件有一處較薄的情況之可動銷及保持構件的位置和姿勢的圖。Next, another embodiment of the resin sealing molding apparatus of the present invention will be described. Fig. 7 is an explanatory diagram showing another embodiment of the resin sealing and molding apparatus of the present invention. Fig. 7(A) shows the position and posture of the movable pin and the holding member when the thickness of the exposed member of the pressed electronic component is uniform Figure 7 (B) shows the position and posture of the movable pin and the holding member when the exposed member of the pressed electronic component is thicker, and Figure 7 (C) shows the exposed member of the pressed electronic component has a A diagram showing the position and posture of the movable pin and the holding member when it is thin.
圖7所示的例子,是代替上述彈簧14A而採用了彈簧31、32這兩種彈簧。本例子,是在外側的較大的彈簧32的內側組合較小的彈簧31。藉由像這樣將複數個彈簧31、32組合,能夠適當地設定要施加於電子元件的暴露構件的負荷。The example shown in FIG. 7 uses two types of
而且,圖7所示的例子,是代替上述可動銷12A,而採用了圖8所示般之頭部33A形成為曲面之複數個可動銷33。而且,代替上述保持構件13A,而採用了設置成相對於複數個可動銷33的進退方向能夠傾斜的保持構件34。Moreover, the example shown in FIG. 7 replaces the above-mentioned
依據保持構件34,縱使在像圖7(B)所示般所按壓的電子元件的暴露構件有一處較厚(左側較厚)的情況、或像圖7(C)所示般所按壓的電子元件的暴露構件有一處較薄(左側較薄)的情況等,亦即縱使對應於電子元件的暴露構件的表面的傾斜度、凹凸而使複數個可動銷33的高度改變,也能夠對應於複數個可動銷33的位置而使保持構件34傾斜。如此,能夠利用複數個可動銷33的進退量來吸收電子元件的暴露構件的表面的傾斜度、凹凸,能夠藉由複數個可動銷33均等地按壓電子元件的暴露構件,而防止電子元件的暴露構件龜裂及樹脂滲漏。According to the holding
特別是,在本例子,藉由採用頭部33A形成為曲面的複數個可動銷33,縱使對應於電子元件的暴露構件的表面的傾斜度、凹凸而使複數個可動銷33的高度改變,也能夠維持可動銷33與保持構件34接觸。如此,能夠藉由複數個可動銷33均等地按壓電子元件的暴露構件,而進一步防止電子元件的暴露構件龜裂及樹脂滲漏。In particular, in this example, by using a plurality of
另外,在上述例子所說的例子,是對每個待按壓的暴露構件,將複數個可動銷12A、12B分別透過保持構件13A、13B而藉由一個彈簧14A、14B進行按壓,但也可以如圖9所示般構成為,對複數個可動銷33個別安裝彈簧35。在此情況,基於可動銷33之間的距離上的限制,是使用外徑小的彈簧35,與對每個暴露構件藉由一個彈簧14A、14B進行按壓的情況相比,因自由長度偏差、負荷偏差導致的負荷差會變大。另一方面,在對每個暴露構件藉由一個彈簧14A、14B進行按壓的情況,因為能夠使用撓曲量大的彈簧14A、14B,能夠增大初始撓曲量,而減輕因自由長度偏差導致的負荷差。
[產業利用性]
In addition, in the example described in the above example, for each exposed member to be pressed, a plurality of
本發明的樹脂密封成形裝置及樹脂密封成形方法,作為在使電子元件的局部暴露在樹脂封裝體的表面的狀態下實施樹脂密封成形的裝置及方法是有用的。The resin sealing and molding apparatus and the resin sealing and molding method of the present invention are useful as an apparatus and method for performing resin sealing and molding in a state where a part of an electronic component is exposed on the surface of a resin package.
1:樹脂密封成形裝置
2:電子元件
2A、2B:暴露構件
3:脫模膜
11:模具
12A、12B、33:可動銷
13A、13B、34:保持構件
14A、14B、31、32:彈簧
15:可動板
16:驅動部
16A:驅動桿
17:控制部
18:接頭部
18A:引導部
18B:滑件部
21:上模
22:下模
21A、21B、22A、22B:模腔
23A、23B:引導孔
24:頂出銷
25、26、27:壓力感測器
33A:頭部
35:彈簧
1: Resin seal molding device
2:
圖1是本發明的實施形態的樹脂密封成形裝置的示意結構圖。 圖2是表示圖1的樹脂密封成形裝置的可動銷的動作狀態的說明圖。 圖3是表示圖1的樹脂密封成形裝置的可動銷的動作狀態的說明圖。 圖4是表示讓脫模膜介於模腔的內表面與暴露構件之間的例子的說明圖。 圖5是表示驅動部和可動板的分離機構的另一實施形態的說明圖。 圖6是表示感測器的配置例的說明圖。 圖7是表示本發明的樹脂密封成形裝置的另一實施形態的說明圖,圖7(A)是表示所按壓的電子元件的暴露構件的厚度均等的情況之可動銷及保持構件的位置和姿勢的圖,圖7(B)是表示所按壓的電子元件的暴露構件有一處較厚的情況之可動銷及保持構件的位置和姿勢的圖,圖7(C)是表示所按壓的電子元件的暴露構件有一處較薄的情況之可動銷及保持構件的位置和姿勢的圖。 圖8是圖7的可動銷的側視圖。 圖9是表示在複數個可動銷分別安裝了彈簧的例子的說明圖。 Fig. 1 is a schematic configuration diagram of a resin seal molding apparatus according to an embodiment of the present invention. Fig. 2 is an explanatory diagram showing an operating state of a movable pin of the resin seal molding apparatus of Fig. 1. Fig. 3 is an explanatory diagram showing an operating state of a movable pin of the resin sealing and molding device of Fig. 1. Fig. 4 is an explanatory diagram showing an example in which a release film is interposed between the inner surface of the cavity and the exposed member. Fig. 5 is an explanatory diagram showing another embodiment of the separation mechanism of the driving section and the movable plate. Fig. 6 is an explanatory diagram showing an example of the arrangement of sensors. FIG. 7 is an explanatory diagram showing another embodiment of the resin sealing and molding apparatus of the present invention. FIG. 7(A) shows the position and posture of the movable pin and the holding member when the thickness of the exposed member of the pressed electronic component is uniform 7(B) is a diagram showing the position and posture of the movable pin and the holding member when the exposed member of the pressed electronic component is thicker, and FIG. 7(C) shows the position and posture of the pressed electronic component A diagram showing the position and posture of the movable pin and the holding member when the exposed member is thin. Fig. 8 is a side view of the movable pin of Fig. 7. Fig. 9 is an explanatory diagram showing an example in which a spring is attached to a plurality of movable pins.
1:樹脂密封成形裝置 1: Resin seal molding device
2:電子元件 2: electronic components
2A、2B:暴露構件 2A, 2B: exposed components
11:模具 11: Mould
12A、12B:可動銷 12A, 12B: movable pin
13A、13B:保持構件 13A, 13B: Holding member
14A、14B:彈簧 14A, 14B: Spring
15:可動板 15: movable plate
16:驅動部 16: drive part
16A:驅動桿 16A: Drive rod
17:控制部 17: Control Department
21:上模 21: upper die
22:下模 22: Lower die
21A、21B、22A、22B:模腔 21A, 21B, 22A, 22B: mold cavity
23A、23B:引導孔 23A, 23B: guide hole
24:頂出銷 24: ejector pin
Claims (9)
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TW108132704A TWI711520B (en) | 2019-09-11 | 2019-09-11 | Resin sealing forming device and resin sealing forming method |
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TW202110605A TW202110605A (en) | 2021-03-16 |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI346986B (en) * | 2003-09-26 | 2011-08-11 | Renesas Electronics Corp | Method of manufacturing a semiconductor device |
TWI485820B (en) * | 2012-05-29 | 2015-05-21 | Towa Corp | Resin sealing forming device |
TWI668769B (en) * | 2015-06-19 | 2019-08-11 | 日商第一精工股份有限公司 | Transfer molding machine and method of manufacturing electronic components |
-
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI346986B (en) * | 2003-09-26 | 2011-08-11 | Renesas Electronics Corp | Method of manufacturing a semiconductor device |
TWI485820B (en) * | 2012-05-29 | 2015-05-21 | Towa Corp | Resin sealing forming device |
TWI668769B (en) * | 2015-06-19 | 2019-08-11 | 日商第一精工股份有限公司 | Transfer molding machine and method of manufacturing electronic components |
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