TWI707616B - Bending apparatus for chip-on-film and method for bending chip-on-film - Google Patents
Bending apparatus for chip-on-film and method for bending chip-on-film Download PDFInfo
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- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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Abstract
Description
本發明是有關於一種彎折設備及彎折方法,特別是指一種覆晶薄膜彎折設備及覆晶薄膜彎折方法。The invention relates to a bending device and a bending method, in particular to a flip chip film bending device and a chip flip film bending method.
現有技術的顯示器採用覆晶薄膜(chip-on-film)方案,亦即將晶片封裝於撓性電路板(FPC)上構成覆晶薄膜,再將覆晶薄膜連接於液晶面板與硬式電路板之間,並彎折到液晶面板的背面,使硬式電路板配置液晶面板的背面,來減少顯示器邊框的寬度。其中,硬式電路板經由覆晶薄膜與液晶面板電連接。現有製程在將覆晶薄膜彎折後,會接續對液晶面板與覆晶薄膜的接合處再次進行塗膠作業。The prior art display adopts a chip-on-film solution, that is, a chip is packaged on a flexible circuit board (FPC) to form a chip-on-film, and then the chip-on-film is connected between the liquid crystal panel and the rigid circuit board , And bend it to the back of the liquid crystal panel, so that the rigid circuit board is configured on the back of the liquid crystal panel to reduce the width of the display frame. Among them, the rigid circuit board is electrically connected to the liquid crystal panel via a chip on film. In the existing process, after bending the chip-on-chip film, the joints of the liquid crystal panel and the chip-on-chip film are applied again.
然而,現有技術是以人工的方式彎折覆晶薄膜,以進行塗膠作業。如此一來,不僅耗費相當的時間及人力成本,也容易對液晶面板、覆晶薄膜及硬式電路板造成損害,徒增生產成本。However, in the prior art, the chip-on-chip film is manually bent to perform glue application. As a result, it not only consumes considerable time and labor costs, but also easily causes damage to liquid crystal panels, flip-chip films, and rigid circuit boards, thereby increasing production costs.
本「先前技術」段落只是用來幫助瞭解本發明內容,因此在「先前技術」中所揭露的內容可能包含一些沒有構成所屬技術領域中具有通常知識者所知道的習知技術。此外,在「先前技術」中所揭露的內容並不代表該內容或者本發明一個或多個實施例所要解決的問題,也不代表在本發明申請前已被所屬技術領域中具有通常知識者所知曉或認知。This "prior art" paragraph is only used to help understand the content of the present invention. Therefore, the contents disclosed in the "prior art" may include some conventional technologies that do not constitute those of ordinary knowledge in the technical field. In addition, the content disclosed in the "prior art" does not represent the content or the problem to be solved by one or more embodiments of the present invention, nor does it represent that the present invention has been used by a person with ordinary knowledge in the technical field before the application. Know or recognize.
本發明提供一種覆晶薄膜彎折設備,可減少彎折覆晶薄膜的人力及時間成本並避免覆晶薄膜於彎折時損壞。The invention provides a chip-on-chip film bending equipment, which can reduce the labor and time cost of bending the chip-on-chip film and avoid damage to the chip-on-chip film during bending.
本發明另提供一種覆晶薄膜彎折方法,可減少彎折覆晶薄膜的人力及時間成本並降低覆晶薄膜於彎折時的毀損率。The present invention also provides a method for bending the flip chip film, which can reduce the labor and time cost of bending the flip chip film and reduce the damage rate of the flip chip film during bending.
本發明所提供的覆晶薄膜彎折設備包括承載台、旋轉伺服器、第一支架、驅動器、多個拉伸氣缸以及多個勾具。承載台具有基準端緣,基準端緣具有相互間隔的多個對應部。旋轉伺服器具有位於基準端緣旁的旋轉軸。第一支架固接於旋轉軸。拉伸氣缸配置於第一支架上且相互間隔,各拉伸氣缸具有朝向承載台的軸向。勾具分別連接於拉伸氣缸的鄰近承載台的一端,且位於兩相鄰的對應部之間。驅動器鄰接於該旋轉伺服器。驅動器適於驅使拉伸氣缸及勾具朝遠離基準端緣的方向移動,旋轉伺服器的旋轉軸適於驅使第一支架轉動,以使拉伸氣缸及勾具隨著第一支架轉動。The flip-chip film bending equipment provided by the present invention includes a bearing table, a rotating servo, a first bracket, a driver, a plurality of stretching cylinders, and a plurality of hooks. The bearing platform has a reference end edge, and the reference end edge has a plurality of corresponding parts spaced apart from each other. The rotation servo has a rotation axis located next to the reference edge. The first bracket is fixed to the rotating shaft. The stretching cylinders are arranged on the first bracket and spaced apart from each other, and each stretching cylinder has an axial direction toward the bearing platform. The hooks are respectively connected to one end of the stretching cylinder adjacent to the carrying platform, and are located between two adjacent corresponding parts. The drive is adjacent to the rotating servo. The driver is adapted to drive the stretching cylinder and the hook to move away from the reference end edge, and the rotation axis of the rotation servo is suitable for driving the first bracket to rotate, so that the stretching cylinder and the hook rotate with the first bracket.
在本發明的一實施例中,上述之覆晶薄膜彎折設備更包括位置調整軌,位置調整軌配置於第一支架上,拉伸氣缸依序配置於位置調整軌上且適於沿位置調整軌移動。In an embodiment of the present invention, the above-mentioned flip-chip film bending equipment further includes a position adjustment rail, the position adjustment rail is arranged on the first bracket, and the stretching cylinder is sequentially arranged on the position adjustment rail and is adapted to be adjusted along the position Rail move.
在本發明的一實施例中,上述之覆晶薄膜彎折設備更包括第二支架,第二支架配置於第一支架與承載台之間,第二支架以旋轉軸與第一支架樞接,旋轉伺服器配置於第二支架上,驅動器連接於第二支架,驅動器適於驅使第二支架相對基準端緣移動,以使旋轉伺服器、第一支架、拉伸氣缸及勾具朝遠離基準端緣的方向移動。In an embodiment of the present invention, the above-mentioned flip-chip film bending equipment further includes a second support, the second support is disposed between the first support and the carrying table, and the second support is pivotally connected to the first support by a rotating shaft, The rotation servo is arranged on the second bracket, the driver is connected to the second bracket, and the driver is adapted to drive the second bracket to move relative to the reference end edge, so that the rotation servo, the first bracket, the stretching cylinder and the hook move away from the reference end Move in the direction of the edge.
在本發明的一實施例中,上述之覆晶薄膜彎折設備更包括第二支架,第二支架配置於第一支架與承載台之間,第二支架以旋轉軸與第一支架樞接,旋轉伺服器配置於第二支架上位於基準端緣處,驅動器連接於第一支架與拉伸氣缸之間,旋轉伺服器的旋轉軸於驅使第一支架轉動時,驅動器、拉伸氣缸及勾具隨著第一支架轉動。In an embodiment of the present invention, the above-mentioned flip-chip film bending equipment further includes a second support, the second support is disposed between the first support and the carrying table, and the second support is pivotally connected to the first support by a rotating shaft, The rotating servo is arranged on the second bracket at the reference end edge. The driver is connected between the first bracket and the stretching cylinder. When the rotating shaft of the rotating servo drives the first bracket to rotate, the driver, stretching cylinder and hook As the first bracket rotates.
在本發明的一實施例中,上述之覆晶薄膜彎折設備更包括多個線性導引件,線性導引件配置於第一支架上且相互間隔,各線性導引件包括固定座及線性導軌,固定座配置於第一支架上,線性導軌配置於固定座上,各拉伸氣缸固定於各線性導引件的固定座上,各拉伸氣缸的軸向平行於各線性導引件的線性導軌,且各勾具配置於各線性導引件的線性導軌上,而適於沿各線性導引件的線性導軌相對應的固定座移動。In an embodiment of the present invention, the above-mentioned flip-chip film bending device further includes a plurality of linear guides. The linear guides are arranged on the first bracket and are spaced apart from each other. Each linear guide includes a fixing seat and a linear guide. The guide rail, the fixing seat is arranged on the first bracket, the linear guide rail is arranged on the fixing seat, each stretching cylinder is fixed on the fixing seat of each linear guide, and the axial direction of each stretching cylinder is parallel to the axis of each linear guide Linear guides, and each hook is arranged on the linear guide of each linear guide, and is suitable for moving along the fixed seat corresponding to the linear guide of each linear guide.
在本發明的一實施例中,上述之各拉伸氣缸具有缸體及活塞桿,活塞桿軸設於缸體上,各勾具連接於各拉伸氣缸的活塞桿。In an embodiment of the present invention, each of the above-mentioned stretching cylinders has a cylinder body and a piston rod, the piston rod shaft is arranged on the cylinder body, and each hook is connected to the piston rod of each stretching cylinder.
在本發明的一實施例中,上述之承載台更包括吸附裝置。In an embodiment of the present invention, the aforementioned carrying platform further includes an adsorption device.
在本發明的一實施例中,上述之覆晶薄膜彎折設備適於彎折覆晶薄膜,覆晶薄膜連接於面板及電路板之間,覆晶薄膜具有相互間隔的多個橋接部,橋接部連接於面板與電路板之間;承載台適於承載面板,電路板及橋接部位於基準端緣外,且各橋接部鄰接於各對應部,各勾具適於配置於兩相鄰的橋接部之間,當拉伸氣缸及勾具隨著第一支架轉動時,橋接部沿基準端緣被彎折並與該些對應部相對。In an embodiment of the present invention, the above-mentioned chip-on-chip bending device is suitable for bending the chip-on-chip film. The chip-on-chip film is connected between the panel and the circuit board. The chip-on-chip film has a plurality of bridge portions spaced apart from each other. The part is connected between the panel and the circuit board; the carrying platform is suitable for carrying the panel, the circuit board and the bridge part are located outside the reference end edge, and each bridge part is adjacent to each corresponding part, and each hook is suitable for disposing two adjacent bridges Between the parts, when the stretching cylinder and the hook rotate with the first bracket, the bridging part is bent along the reference end edge and faces the corresponding parts.
本發明的覆晶薄膜彎折設備,藉由承載台、旋轉伺服器、第一支架、驅動器、拉伸氣缸以及勾具之配合,除了可減少彎折覆晶薄膜的人力與時間成本以外,還可使覆晶薄膜於彎折的過程中受力均勻,避免損毀。The chip on film bending equipment of the present invention, through the cooperation of the carrying table, the rotating server, the first bracket, the driver, the stretching cylinder, and the hook, can not only reduce the labor and time cost of bending the chip on film, but also The flip chip film can be uniformly stressed during the bending process to avoid damage.
本發明所提供的覆晶薄膜彎折方法適於彎折覆晶薄膜,覆晶薄膜連接於面板及電路板之間,覆晶薄膜具有相互間隔的多個橋接部,橋接部連接於面板與電路板之間。本發明的覆晶薄膜彎折方法包括:將面板承載於承載台上,且電路板及橋接部位於承載台的基準端緣外;將多個勾具分別配置於兩相鄰的橋接部之間,勾具分別連接於多個拉伸氣缸的鄰近承載台的一端,拉伸氣缸配置於第一支架上且相互間隔,各拉伸氣缸具有朝向承載台的軸向;令驅動器驅使拉伸氣缸及勾具朝遠離基準端緣的方向移動,以將橋接部拉撐;以及令旋轉伺服器的旋轉軸驅使第一支架轉動,以使拉伸氣缸及勾具隨著第一支架轉動,而使橋接部被彎折。The flip chip film bending method provided by the present invention is suitable for bending the flip chip film, the flip chip film is connected between the panel and the circuit board, the flip chip film has a plurality of bridge portions spaced apart from each other, and the bridge portions are connected to the panel and the circuit Between the boards. The bending method of the chip-on-chip film of the present invention includes: loading the panel on a bearing platform, and the circuit board and the bridge portion are located outside the reference end edge of the bearing platform; and multiple hooks are respectively arranged between two adjacent bridge portions , The hooks are respectively connected to one end of the plurality of stretching cylinders adjacent to the carrying platform. The stretching cylinders are arranged on the first bracket and spaced apart from each other. Each stretching cylinder has an axial direction toward the carrying platform; The hook moves away from the reference edge to stretch the bridge portion; and the rotation axis of the rotating servo drives the first bracket to rotate, so that the stretching cylinder and the hook rotate with the first bracket to bridge the bridge The part is bent.
在本發明的一實施例中,上述之令驅動器驅使拉伸氣缸及勾具朝遠離基準端緣的方向移動,以將橋接部拉撐的步驟包括:令驅動器驅使拉伸氣缸及勾具朝遠離基準端緣的方向移動第一距離,以使勾具鈎於電路板上,其中,拉伸氣缸經由勾具施加第一拉力於電路板上;以及,令驅動器驅使拉伸氣缸的缸體相對拉伸氣缸的活塞桿朝遠離基準端緣的方向移動第二距離,以使拉伸氣缸經由勾具施加第二拉力於電路板上,而將橋接部拉撐。其中,活塞桿連接於勾具與缸體之間,第二拉力大於第一拉力。In an embodiment of the present invention, the above-mentioned step of causing the driver to drive the stretching cylinder and the hook to move away from the reference edge to stretch the bridge portion includes: making the driver drive the stretching cylinder and the hook to move away The direction of the reference edge is moved by a first distance so that the hook is hooked on the circuit board, wherein the stretching cylinder applies a first pulling force to the circuit board via the hook; and the driver drives the cylinder of the stretching cylinder to pull relatively The piston rod of the extension cylinder moves a second distance in a direction away from the reference end edge, so that the extension cylinder applies a second pulling force to the circuit board via the hook to stretch the bridge portion. Wherein, the piston rod is connected between the hook and the cylinder, and the second pulling force is greater than the first pulling force.
本發明的覆晶薄膜彎折方法,藉由將勾具配置於分別配置於兩相鄰的橋接部之間、令驅動器經由拉伸氣缸施加遠離承載台的第一拉力於勾具上而將橋接部拉撐,以及令旋轉伺服器的旋轉軸驅使第一支架轉動使拉伸氣缸及勾具隨著第一支架轉動等步驟之配合,可達到減少彎折覆晶薄膜的人力與時間成本以及降低覆晶薄膜於彎折過程中的損毀率之優點。The bending method of the chip-on-chip film of the present invention bridges the hooks by arranging the hooks between two adjacent bridge portions, and allowing the driver to apply a first pulling force away from the bearing platform to the hooks via a stretching cylinder. It can reduce the labor and time cost of bending the chip-on-chip film and reduce the cost of bending the chip on film, and the coordination of the steps of making the rotation axis of the rotating server drive the first bracket to rotate and the stretching cylinder and the hook to rotate with the first bracket Advantages of the damage rate of the flip chip film during the bending process.
為讓本發明之上述和其他目的、特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, the following specific examples are given in conjunction with the accompanying drawings to describe in detail as follows.
圖1為本發明一實施例的覆晶薄膜彎折設備在第一使用狀態下的一示意圖。圖2為圖1的局部放大圖。圖3為圖1的另一視角的局部放大圖。圖4為本發明一實施例的覆晶薄膜彎折設備在第一使用狀態下的另一示意圖。圖5為本發明一實施例的覆晶薄膜彎折設備在第二使用狀態下的一示意圖。圖6為圖1的側視示意圖。圖7為圖5的側視示意圖。請參考圖1至7,本實施例的覆晶薄膜彎折設備100包括承載台110、旋轉伺服器120、第一支架130、多個拉伸氣缸140、多個勾具150及驅動器160。承載台110具有基準端緣111,基準端緣111具有相互間隔的多個對應部112,對應部112是指基準端緣111上於覆晶薄膜200彎折後預定會與覆晶薄膜200相對並且被覆晶薄膜200遮蔽的位置。旋轉伺服器120可鄰接於承載台110,且旋轉伺服器120具有旋轉軸121,旋轉軸121位於基準端緣111旁。第一支架130固接於旋轉軸121。拉伸氣缸140配置於第一支架130上且相互間隔,各拉伸氣缸140具有朝向承載台110的軸向。勾具150分別連接拉伸氣缸140鄰近承載台110的一端,且勾具150分別位於兩相鄰的對應部112之間。驅動器160鄰接於旋轉伺服器120。驅動器160適於驅使拉伸氣缸140及勾具150朝遠離基準端緣111的方向移動,旋轉伺服器120的旋轉軸121適於驅使第一支架130轉動,以使拉伸氣缸140及勾具150隨著該第一支架130轉動。其中,驅動器160亦可驅使拉伸氣缸140及勾具150朝靠近基準端緣111的方向移動。此外,承載台110可具有吸附裝置(圖中未示),亦即承載台110可為吸附式承載台110,適於將如面板之物件吸附固定住。另外,拉伸氣缸140的數量及勾具150的數量可依實際需求做調整,本發明對於拉伸氣缸140的數量及勾具150的數量不予以限制。FIG. 1 is a schematic diagram of a chip-on-film bending device in a first use state according to an embodiment of the present invention. Figure 2 is a partial enlarged view of Figure 1. Fig. 3 is a partial enlarged view of Fig. 1 from another perspective. 4 is another schematic diagram of the chip-on-film bending device according to an embodiment of the present invention in the first use state. FIG. 5 is a schematic diagram of a chip-on-film bending device according to an embodiment of the present invention in a second use state. Fig. 6 is a schematic side view of Fig. 1. Fig. 7 is a schematic side view of Fig. 5. Please refer to FIGS. 1 to 7, the flip
上述的覆晶薄膜彎折設備100更可包括位置調整軌170,詳如圖3所示,位置調整軌170配置於第一支架130上,拉伸氣缸140依序配置於位置調整軌170上,適於沿位置調整軌170移動。The above-mentioned chip on
上述的覆晶薄膜彎折設備100更可包括第二支架135,第二支架135配置於第一支架130與承載台110之間,第二支架135以旋轉軸121與第一支架130樞接,旋轉伺服器120配置於第二支架135上,驅動器160連接於第二支架135,驅動器160適於驅使第二支架135相對基準端緣111移動,以使旋轉伺服器旋轉軸120、第一支架130、拉伸氣缸140及勾具150朝遠離或靠近基準端緣111的方向移動。The above-mentioned chip on
上述的覆晶薄膜彎折設備100更可包括多個線性導引件190,線性導引件190配置於第一支架130上且相互間隔,各線性導引件190包括固定座191及線性導軌192,固定座191配置於第一支架130上,線性導軌192配置於固定座191上,各拉伸氣缸140固定於各線性導引件190的固定座191上,各拉伸氣缸140的軸向平行於各線性導引件190的線性導軌192,且各勾具150配置於各線性導引件190的線性導軌192上,而適於沿各線性導引件190的線性導軌192相對應的固定座191移動。於本實施例中,線性導引件190是配置在第一支架130上的位置調整軌170上,線性導引件190可沿位置調整軌170移動,拉伸氣缸140及勾具150隨線性導引件190沿位置調整軌170移動。The above-mentioned chip on
上述的各拉伸氣缸140具有缸體141及活塞桿142,活塞桿142軸設於缸體141上,各勾具150連接於各拉伸氣缸140的活塞桿142。於本實施例中,各勾具150是經由各線性導引件190與各拉伸氣缸140的活塞桿142連接。Each stretching
本實施例的覆晶薄膜彎折設備100可用於彎折覆晶薄膜200,覆晶薄膜200可連接於面板300於電路板400之間,面板300可例如為液晶面板,覆晶薄膜200可具有相互間隔的多個橋接部210,橋接部210連接於面板300與電路板400之間。面板300可以機械或人工方式放置於承載台110上;機械方式例如可使用真空吸盤,將面板300吸附後移動並放置於承載台110上。當面板300被放置於承載台110上後,可以承載台110的吸附裝置將面板300吸附固定住,使面板300與承載台110的相對位置固定。面板300放置於承載台110時,電路板400及橋接部210位於基準端緣111外,橋接部210分別鄰近於對應部112,並且勾具150分別配置於兩相鄰的橋接部210之間。The chip on
此外,在本實施例中,線性導引件190可沿位置調整軌170滑動而改變線性導引件190於第一支架130上的位置,並且連帶改變拉伸氣缸140及勾具150的位置;也就是說,在本實施例中,可藉由位置調整軌170及線性導引件190而簡便地調整拉伸氣缸140及勾具150的位置,以使各勾具150位於兩相鄰的橋接部210之間。In addition, in this embodiment, the
本實施例的覆晶薄膜彎折設備100在彎折覆晶薄膜200時,驅動器160可經由驅使第二支架135朝遠離基準端緣111的方向移動,而使旋轉伺服器120、第一支架130、拉伸氣缸140及勾具150隨著第二支架135朝遠離基準端緣111的方向移動,以使勾具150透過兩相鄰的橋接部210間的空隙鈎附於電路板400上,並進一步將橋接部210拉撐。接著,令旋轉伺服器120的旋轉軸121帶動第一支架130轉動,使得拉伸氣缸140及勾具150隨著第一支架130轉動,並且令驅動器160帶動第二支架135,使旋轉伺服器120、第一支架130、拉伸氣缸140及勾具150隨著第二支架135朝基準端緣111的方向移動,使橋接部210平整地被彎折並與對應部112相對。當橋接部210平整地彎折並相對對應部112後,可以機械或人工的方式對橋接部210或橋接部210與面板300相接處塗膠,從而完成覆晶薄膜200的塗膠作業。而於完成塗膠作業後,可反向操作旋轉伺服器120及驅動器160,使拉伸氣缸140及勾具150移回原位,即可將橋接部210回復到彎折前的狀態。When the chip-on-
在本實施例中,為使塗膠作業能不受限於旋轉伺服器120,即,使塗膠作業不被旋轉伺服器120阻擋而容易進行,故將驅動器160連接於第二支架135,於彎折覆晶薄膜200時配合驅動器160將第二支架135、旋轉伺服器120、第一支架130、拉伸氣缸140及勾具150移動至承載台110的基準端緣111之內側(請參考圖5)。但於其他實施例中,也可於受限於旋轉伺服器120之情況下進行塗膠作業;進一步而言,於一實施例中,旋轉伺服器120配置於基準端緣111處,驅動器160可連接於第一支架130與拉伸氣缸140之間,也就是說,拉伸氣缸140經由驅動器160與第一支架130連接,在旋轉伺服器120以旋轉軸111驅使第一支架130轉動時,驅動器160、拉伸氣缸140及勾具150一同隨著第一支架130轉動,以使橋接部210平整地被彎折並與對應部112相對,而露出橋接部210與面板300相接處,並進行塗膠作業。In this embodiment, in order to make the gluing operation not limited to the
本實施例的覆晶薄膜彎折設備100中,藉由承載台110、旋轉伺服器120、第一支架130、驅動器160、拉伸氣缸140以及勾具150之配合,可使覆晶薄膜200的橋接部210被拉撐並平整地彎折並相對對應部112,即,以機械的方式有效率地使覆晶薄膜200被彎折,而可減少彎折覆晶薄膜200的人力與時間成本。同時,藉由多個拉伸氣缸140的使用,可使覆晶薄膜200於彎折的過程中受力均勻,從而避免覆晶薄膜200的損毀。In the flip-chip
圖8為本發明一實施例的覆晶薄膜彎折方法的流程圖。請參考圖1、2、4、5及8,本實施例的覆晶薄膜彎折方法可用於彎折上述的覆晶薄膜200;本實施例的覆晶薄膜彎折方法包括:步驟S100:承載面板300於承載台110上;步驟S200:將勾具150分別配置於兩相鄰的橋接部210之間;步驟S300:令驅動器160驅使拉伸氣缸140及勾具150朝遠離基準端緣111的方向移動;以及步驟S400:令旋轉伺服器120的旋轉軸121驅使第一支架130轉動,以使橋接部210沿基準端緣111被彎折。FIG. 8 is a flowchart of a method for bending a flip chip film according to an embodiment of the present invention. Please refer to FIGS. 1, 2, 4, 5 and 8, the method for bending a chip on film of this embodiment can be used to bend the above-mentioned chip on
在步驟S100中,面板300被承載於承載台110上,且電路板400及橋接部210位於承載台110的基準端緣111外。在步驟S200中,勾具150分別配置於兩相鄰的橋接部210之間,勾具150分別連接於拉伸氣缸140的鄰近承載台110的一端,拉伸氣缸140配置於第一支架130上且相互間隔,各拉伸氣缸140具有朝向承載台110的軸向。在步驟S300中,驅動器160驅使拉伸氣缸140及勾具150朝遠離基準端緣111的方向移動,以將橋接部210拉撐。在步驟S400中,旋轉伺服器120的旋轉軸121驅使第一支架130轉動,使得拉伸氣缸140及勾具150隨著第一支架130轉動,從而使橋接部210被彎折。In step S100, the
本實施例的覆晶薄膜彎折方法,於橋接部210沿基準端緣111被彎折後,即可以機械或人工的方式對橋接部210或橋接部210與面板300相接處塗膠,從而完成覆晶薄膜200的塗膠作業。而於完成塗膠作業後,可反向操作步驟S400及S300使拉伸氣缸140及勾具150移回原位,即可讓橋接部210返回彎折前的狀態。In the method for bending the chip on film of this embodiment, after the
圖9為圖8中步驟S300的細部流程圖。圖10為圖9中步驟S310的示意圖。請參考圖2、4、9及10,步驟S300更包括:步驟S310:令驅動器160驅使拉伸氣缸140及勾具150朝遠離基準端緣111的方向移動第一距離,以使勾具150鈎於電路板400上;以及步驟S320:令驅動器160驅使拉伸氣缸140的缸體141朝遠離基準端緣111的方向移動第二距離,以將橋接部210拉撐。Fig. 9 is a detailed flowchart of step S300 in Fig. 8. FIG. 10 is a schematic diagram of step S310 in FIG. 9. Please refer to Figures 2, 4, 9 and 10, step S300 further includes: Step S310: the
在步驟S310中,驅動器160藉由驅使第二支架135相對基準端緣111移動,使旋轉伺服器120、第一支架130、拉伸氣缸140及勾具150一同朝遠離基準端緣111的方向移動第一距離,其中,拉伸氣缸140經由勾具150施加第一拉力於電路板400上。接著,在步驟S320中,驅動器160進一步再藉由驅使第二支架135相對基準端緣111移動,使拉伸氣缸140的缸體141相對活塞桿142朝遠離基準端緣111的方向移動第二距離(活塞桿142從缸體141中被拉出,請參考圖4),並使拉伸氣缸140經由勾具150施加第二拉力於電路板400上,而將橋接部210拉撐;其中,第二拉力大於第一拉力。在步驟310及步驟320是先將所有勾具150都鈎於電路板400上,再於所有勾具150都已鈎於電路板400上之情形下將橋接部210拉撐。藉此,可確保覆晶薄膜200受力均勻,避免於拉撐過程中受損。In step S310, the
進一步而言,於本實施例中,當覆晶薄膜200的抗拉強度較弱時,可適度增加拉伸氣缸140的數量及勾具150的數量,令各拉伸氣缸140以更小的拉力同步將橋接部210拉撐,使得覆晶薄膜200整體的受力更為均勻,大幅度降低覆晶薄膜200於拉撐過程中受損的機率。Furthermore, in this embodiment, when the tensile strength of the chip-on-
此外,拉伸氣缸140的拉力大小是以拉伸氣缸140內部氣體壓力來控制。圖11為本發明一實施例的拉伸氣缸內部氣體壓力調整系統的方塊示意圖。請參考圖11,拉伸氣缸140內部氣體壓力可由電控比例閥510來調整。拉伸氣缸140可與第一氣體輸送管520連接,電控比例閥510配置於第一氣體輸送管520與第二氣體輸送管530之間,第一氣體G1由第二氣體輸送管530輸入電控比例閥510,電控比例閥510可調整第一氣體G1的氣體壓力,並輸出第二氣體G2(調整過氣體壓力的第一氣體G1),第二氣體G2由第一氣體輸送管520輸入拉伸氣缸140中,以調控拉伸氣缸140內部氣體壓力。其中,可藉由控制器540來控制電控比例閥510,以調整輸出的第二氣體G2的氣體壓力,控制器540與電控比例閥510電性連接,控制器540例如可為可編程邏輯控制器(Programmable Logic Controller,PLC)或者操控數位-類比轉換器(Digital-Analog Converter)的電腦。In addition, the pulling force of the stretching
本實施例的覆晶薄膜200彎折方法中,於將面板300承載於承載台110上後,藉由將勾具150配置於分別配置於兩相鄰的橋接部210之間、令驅動器160驅使拉伸氣缸140及勾具150朝遠離基準端緣111的方向移動而將橋接部210拉撐,以及令旋轉伺服器120的旋轉軸121驅使第一支架130轉動使拉伸氣缸140及勾具150隨著第一支架130轉動等步驟之配合,可有效率地使覆晶薄膜200的橋接部210被彎折,從而減少彎折覆晶薄膜200的人力與時間成本。此外,藉由使用多個拉伸氣缸140與多個勾具150拉撐橋接部210,以彎折覆晶薄膜200,拉力可均勻分配於覆晶薄膜200上,從而有效降低覆晶薄膜200於彎折過程中的損毀率。In the bending method of the
綜上所述,本發明的覆晶薄膜彎折設備及覆晶薄膜彎折方法,可達到減少彎折覆晶薄膜的人力與時間成本,以及避免於彎折覆晶薄膜時損壞覆晶薄膜之特點。In summary, the flip-chip film bending equipment and the flip-chip film bending method of the present invention can reduce the labor and time cost of bending the flip-chip film, and avoid damaging the flip-chip film when bending the flip-chip film. Features.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to those defined by the attached patent application scope.
100:覆晶薄膜彎折設備110:承載台111:基準端緣112:對應部120:旋轉伺服器121:旋轉軸130:第一支架135:第二支架140:拉伸氣缸141:缸體142:活塞桿150:勾具160:驅動器170:位置調整軌190:線性導引件191:固定座192:線性滑軌200:覆晶薄膜210:橋接部300:面板400:電路板510:電控比例閥520:第一氣體輸送管530:第二氣體輸送管540:控制器S100、S200、S300、S310、S320、S400:步驟G1:第一氣體G2:第二氣體100: Flip-on film bending equipment 110: Bearing table 111: Reference edge 112: Corresponding part 120: Rotating servo 121: Rotating shaft 130: First bracket 135: Second bracket 140: Stretching cylinder 141: Cylinder body 142 : Piston rod 150: Hook 160: Driver 170: Position adjustment rail 190: Linear guide 191: Fixed seat 192: Linear slide 200: Flip film 210: Bridge 300: Panel 400: Circuit board 510: Electronic control Proportional valve 520: first gas delivery pipe 530: second gas delivery pipe 540: controller S100, S200, S300, S310, S320, S400: step G1: first gas G2: second gas
圖1為本發明一實施例的覆晶薄膜彎折設備在第一使用狀態下的一示意圖; 圖2為圖1的局部放大圖; 圖3為圖1的另一視角的局部放大圖; 圖4為本發明一實施例的覆晶薄膜彎折設備在第一使用狀態下的另一示意圖; 圖5為本發明一實施例的覆晶薄膜彎折設備在第二使用狀態下的一示意圖; 圖6為圖1的側視示意圖; 圖7為圖5的側視示意圖; 圖8為本發明一實施例的覆晶薄膜彎折方法的流程圖; 圖9為圖8中步驟S300的細部流程圖; 圖10為圖9中步驟S310的示意圖;以及 圖11為本發明一實施例的拉伸氣缸內部氣體壓力調整系統的方塊示意圖。Fig. 1 is a schematic diagram of a flip chip bending device according to an embodiment of the present invention in a first use state; Fig. 2 is a partial enlarged view of Fig. 1; Fig. 3 is a partial enlarged view of Fig. 1 from another perspective; 4 is another schematic diagram of the chip-on-film bending device according to an embodiment of the present invention in the first use state; FIG. 5 is a schematic diagram of the chip-on-chip bending device according to an embodiment of the present invention in the second use state; Fig. 6 is a schematic side view of Fig. 1; Fig. 7 is a schematic side view of Fig. 5; Fig. 8 is a flowchart of a method for bending a flip chip film according to an embodiment of the present invention; Fig. 9 is a detailed process of step S300 in Fig. 8 10 is a schematic diagram of step S310 in FIG. 9; and FIG. 11 is a block diagram of a system for adjusting the internal gas pressure of a stretching cylinder according to an embodiment of the present invention.
110:承載台 110: Carrier
111:基準端緣 111: Reference edge
120:旋轉伺服器 120: Rotating Servo
121:旋轉軸 121: Rotation axis
130:第一支架 130: The first bracket
135:第二支架 135: second bracket
140:拉伸氣缸 140: Stretching cylinder
141:缸體 141: Cylinder
142:活塞桿 142: Piston Rod
150:勾具 150: hook
160:驅動器 160: drive
170:位置調整軌 170: Position adjustment rail
190:線性導引件 190: Linear guide
200:覆晶薄膜 200: flip chip film
210:橋接部 210: Bridge
300:面板 300: Panel
400:電路板 400: circuit board
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TW201010547A (en) * | 2008-07-25 | 2010-03-01 | Panasonic Corp | Component mounting device and method |
Also Published As
Publication number | Publication date |
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TW202011785A (en) | 2020-03-16 |
CN109696758B (en) | 2022-02-01 |
CN109696758A (en) | 2019-04-30 |
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