TWI704264B - Light therapy anti-haze cloth - Google Patents

Abstract

A phototherapy anti-haze cloth, the process of which is to polymerize polyester fiber nylon and elastic yarn as the first woven surface layer structure material on the front of the fabric, and polyester fiber and elastic yarn as the second woven surface layer structure material on the back of the fabric Fabric and polyester fiber are the middle section combined layer yarn count woven fabric material. The loom density is used to make the needles fine and the yarn count match to weave the fabric, so that the two sides can be woven into a single cloth fabric, so that the first weaving surface layer is used. The high weaving method makes the cloth mesh tight and the needle count is extremely dense. The machine creates an inverted V pattern to block the gaps between the yarn counts to form a protective layer. The second weaving layer is woven with polyester yarn count 3.5 times smaller than the front nylon yarn. Obstruct the cloth mesh gaps to form a protective layer. At the same time, the middle section of the bonding layer is woven with polyester fibers between the first and second weave surface layers. The weaving process can produce a slight electrostatic adsorption and filtration to form a protective layer. After the woven fabric is shaped by the embryo cloth to remove the yarn count impurities to control the needle mesh density of the embryo cloth, it is then dyed and finished for the entire fabric treatment process of the first weaving surface layer, and then subjected to the tension-free full-page layer treatment process The single-sided coating fluorescent color paste is colored on the surface of the first woven surface layer cloth to cover the pores of the woven cloth so that the haze cannot enter and form a peripheral surface protection layer, while maintaining the anti-UV UPF/FPU function and part Convert wavelength efficiency, and finally dry by tension-free dust-free dryer, remove formaldehyde, high temperature setting, and finish the filter cloth processing procedure, complete a flexible, breathable and comfortable fabric, absorb beneficial light waves and filter air pollution Form a single cloth fabric to have multiple anti-haze protection and a finished product of phototherapy anti-haze cloth that is breathable, transparent, anti-UV and can be used repeatedly in household cleaning.

Description

Light therapy anti-haze cloth

The present invention relates to a phototherapy anti-haze cloth, especially one that has high protective power to filter air pollution, sodium chloride particles, and dust and haze particles, and has both sunscreen absorption of beneficial light waves and light transmission, light absorption, and washing resistance. Lightweight and breathable phototherapy anti-haze cloth.

According to the general conventional solar energy cloth (as shown in Figures 10-11), it is the applicant’s Taiwan Invention Patent No. I400376 "Sunlight Solar Energy Cloth". Its manufacturing process is based on the use of polyester fiber nylon and elastic yarn as the tissue material The polymer is then woven with a knitted circular knitting machine to produce a fabric with good elasticity, density, light transmittance and light absorption, which can obtain the highest energy of ultraviolet light in Joules. Set the fabric temperature to 180°±10 °In order to make the tissue material polymer more tightly integrated into a whole to form the embryo cloth shape, then refining to remove the gauze oil, dirt and impurities on the cloth surface, the bleaching action is treated with a non-toxic fluorescent compound fluorescent bleaching agent, and added in the dye vat Appropriate amount of finishing auxiliaries, and then coated with one-sided pigment fluorescent color paste through a tension-free full-page layer, dried in a tension-free dust-free dryer, removed formaldehyde, high-temperature setting and its color fastness step is completed, and it has both light transmission. The base material (10) of sunscreen light energy cloth that has the characteristics of sex, cooling, deodorization, non-toxic and light absorption, and plays a micro-phototherapy beauty effect. However, although it has the characteristics of cooling, sun protection, deodorization, non-toxic and light absorption, and beneficial to skin health Functional fabric, but it cannot filter the haze in the air, it will have harmful health effects on the human body for a long time, and its sunscreen light energy cloth base material (10) only has a fluorescent color paste layer (101), its technology The coating is prone to dirt and is less resistant to washing, and the number of washings is limited, which affects the color and light effect, reduces the original function of the functional fabric, and cannot effectively filter the pollutants in the air, making it impossible to form an effective protective effect .

And as shown in Figure 12, it is another conventional anti-fog and haze protective fabric (20), which In order to improve the anti-fog and haze protection effect, the inner and outer fabric layers (22, 21) are combined with three or more layers of non-woven fabric or activated carbon barrier layer (23) to form a multi-layer fabric design, which makes it easy to produce sultry wear It is not breathable, so it often makes people unable to wear it for a long time or can't wear it and take it off. It is easy to be exposed to harmful air and inhale harmful substances without knowing it.

In view of this, the inventor of the present invention relied on long-term research in related industries and well-integrated ideas, and then designed it with many years of experience, and after various discussions and trial samples, came out the present invention.

之濾布處理程序，使完成具有彈性及透氣舒適性織物，吸收有益光波及達到過濾空污霾害，形成一單布織物即可具多道防護，可重複清洗使用之光療防霧霾布成品。 The main purpose of the present invention is to provide a phototherapy anti-haze cloth, which includes a first woven surface layer on the front of the fabric, a second woven surface layer on the back of the fabric, and an inner side of the first fabric and the second fabric The middle section of the bonding layer, the process is to use polyester fiber nylon and elastic yarn as the first woven surface layer structure polymer on the front of the fabric, polyester fiber and elastic yarn as the second woven surface layer on the back of the fabric, and Polyester fiber is the material of the middle section of the bonding layer. After the weaving process of the double-sided woven fabric with a single cloth, the fabric is shaped to remove the yarn count and the needle density is controlled, and then dyed and finished Dyeing and finishing the first weave surface of the whole fabric treatment process, and then through the tension-free full-page layer treatment process, with a single-sided coating of fluorescent color paste to maintain the anti-UV UPF/FPU function and partial wavelength conversion performance, and finally It is dried by a tension-free dust-free dryer to remove formaldehyde, and its color fastness is set at high temperature

The filter cloth treatment process completes the elastic, breathable and comfortable fabric, absorbs beneficial light waves and filters the air pollution, forming a single cloth fabric that can have multiple protections and can be washed and used repeatedly. The finished phototherapy anti-haze cloth .

The secondary objective of the present invention is to provide a phototherapy anti-haze cloth, which includes a first woven surface layer on the front of the fabric, a second woven surface layer on the back of the fabric, and a combination of the first and second fabrics Between the middle section of the bonding layer, and a sunscreen light energy layer coated on the surface cloth layer of the first woven surface layer on the front, the sunscreen light energy layer is coated with a fluorescent color paste on the first fabric layer using tension-free coating technology. A woven surface layer covers the pores of the fabric so that it can filter out the air pollution and form a protective layer. At the same time, it maintains light and thin air permeability, good light permeability, UV resistance and washing resistance. The first woven surface layer on the front is For gathering Ester fiber nylon and elastic yarn are the structural materials and polymers. The high weave number weave method is used to make the cloth tight, and the first weave surface layer is shaped with a very dense needle count machine. The inverted V cloth pattern is used to block the yarn branch gaps. The surface forms a protective layer. The polyester fiber of the middle section of the bonding layer is woven between the first and second weave surface layers. The polyester fiber itself can generate microstatic electricity in a dry environment, and then form a protective layer. The second woven surface layer on the back is made of polyester fiber and elastic yarn structure material polymer, and the polyester fiber is woven with a yarn count 3.5 times smaller than that of the nylon yarn on the front side to make a finer fabric than the first woven surface layer on the front side to strengthen the barrier There is a gap on the cloth mesh, so that the second woven surface layer can form a protective layer, so that the cloth density can be controlled by the principle of fabric without spraying any anti-haze agent. A single cloth is formed into a light, breathable, UV resistant, washable and The finished product of phototherapy and anti-haze cloth with multiple protections against haze and can be processed into various phototherapy sunscreen and anti-haze products for wear or on the human body.

Style:

10: Sunscreen light energy cloth substrate

101: Fluorescent paste layer

20: Anti-smog protective fabric

22, 21: inner and outer fabric layer

23: barrier layer

This creation:

30: Phototherapy anti-smog cloth substrate

31: The first fabric surface layer

311: Inverted V cloth pattern

32: The second fabric surface layer

33: Middle section bonding layer

34: Sun protection layer

40: Medical mask

50: neck sleeve

60: Sleeve

70: Vacuum cleaner cover

X1: Haze

Figure 1 is the production flow chart of the present invention.

Figure 2 is a three-dimensional schematic diagram of the phototherapy anti-haze cloth substrate of the present invention.

Figure 3 is a schematic cross-sectional view of the phototherapy anti-haze cloth substrate of the present invention.

Figure 4 is a partial enlarged schematic view of the phototherapy anti-haze cloth substrate of the present invention.

Figure 5 is a partially enlarged schematic diagram of the phototherapy anti-haze cloth substrate of the present invention for filtering air pollution particles.

Figure 6 is a schematic diagram of the phototherapy anti-haze cloth substrate of the present invention applied to a medical mask.

Figure 7 is a schematic diagram of the phototherapy anti-haze cloth substrate of the present invention applied to the neck sleeve.

Figure 8 is a schematic diagram of the phototherapy anti-haze cloth substrate of the present invention applied to the sleeve.

Figure 9 is a schematic diagram of the phototherapy anti-haze cloth substrate of the present invention applied to the dust jacket of a vacuum cleaner.

Figure 10 shows the manufacturing process of conventional sunscreen solar cloth.

Figure 11 is a schematic diagram of the formation of sun protection and phototherapy when the conventional sunscreen light energy cloth substrate is used. .

Figure 12 is a three-dimensional schematic diagram of another conventional anti-haze protection product.

The preferred embodiments are listed in conjunction with the drawings, and the content of the present invention is described in detail as follows:

As shown in Figure 1 is the production flow chart of the present invention, the production process includes:

(A) Weaving process: First, select the loom density and yarn count to match the application. It adopts a double-sided integrated weaving method and is woven with polyester fiber nylon (NyLon) and elastic yarn (SpanDEX). For the first woven surface layer (31), polyester fiber (POLYESTER) and elastic yarn (SpanDEX) structure material polymer woven second woven surface layer (32) and finely ground polyester fiber (POLYESTER) Woven on the first and second woven surface layers (31, 32) and woven simultaneously in the middle of the first and second woven surface layers (31, 32) to form a middle section bonding layer (33), and at the same time make it woven It is a fabric presented by a single cloth. Make the first woven surface layer (31) the front side of the fabric, and make the polyester nylon (NyLon) and elastic yarn (SpanDEX) of the first woven surface layer (31) weave with a high number of weaves Method, make the cloth mesh into a tightly organized material polymer, and at the same time make the yarn count of the cloth mesh of the first weaving surface layer (31) match the needle count extremely dense machine to create an inverted V pattern (311) to block the gap between the yarn branches and form A protective layer, and the polyester fiber nylon (NyLon) and elastic yarn (SpanDEX) of the first woven surface layer (31) can be reused. The polyester fiber nylon (NyLon) has a cool feeling, deodorant and has It has the characteristics of strong light absorption and soft hand feeling. It can be dyed and colored at a low temperature below 98 degrees, so that the surface of the first woven surface layer (31) can be used for subsequent coating of non-toxic fluorescent color paste to make its surface layer ready to be formed again The sunscreen light energy layer (34) with the performance of the light energy cloth with the protective layer, and the second woven surface layer (32, for contact with the skin) as the back of the fabric, with its polyester fiber (POLYESTER) and The yarn count of the polyester fiber (POLYESTER) of the spandex structure material polymer is set to be 3.5 times smaller than that of the first woven surface layer (31) on the front side. The yarn count of the polyester fiber and nylon (NyLon) is woven so that it can be strengthened. Block the gaps on the cloth mesh of the first woven surface layer (31), and make the second woven surface layer (32) form another protective layer for filtering air pollution and haze, and make the middle section bonding layer (33) The polyester fiber (POLYESTER) is woven in the first and second woven surface layers (31, 32) and laid in the middle of the first and second woven surface layers (31, 32) at the same time, using its polyester fiber ( POLYESTER) is non-hydrophilic and the yarn itself generates micro-static electricity and adsorption in a dry environment, which can filter the air pollution and haze again to form a protective layer, so that it can use the principle of fabric to make the stitches And the fabric of the fabric is made smaller, and a single fabric is woven into one piece to form a flexible, breathable, comfortable, lightweight and breathable fabric with multiple anti-haze.

(B) The whole cloth processing procedure: Then, the above-mentioned double-sided integrated woven fabric appears as a single cloth to remove yarn count impurities, control the stitch density of the embryo cloth, and set the temperature to 180°±10° to make the polyester fiber Nylon (NyLon) and elastic yarn (SpanDEX) are more tightly combined into a structure material polymer to form a green fabric to facilitate subsequent dyeing and finishing and smooth cloth surface; make polyester fiber nylon (NyLon) and elastic yarn The first woven surface layer (31) of (SpanDEX) structure material polymer fabric is dyed and finished, and the second woven surface layer is woven with polyester fiber (POLYESTER) and elastic yarn (SpanDEX) structure material polymer (32) The dyeing and finishing process can be omitted, and the original color can be maintained, or it can be customized according to the requirements. In this process, the dyeing and finishing process is performed to match the color of the first woven surface layer (31).

(C) Tension-free full-page layer processing procedure: the above-mentioned dyed and finished fabric is applied to the first weave surface layer (31) with a double-axis roller type, and the toxic fluorescent coating technique is applied to the tension-free full-page layer coating sheet. Surface pigment fluorescent color paste, so that it has no rain marks and uneven paint layers on the surface of conventional printing and dyeing cloth; and when it is applied on the surface of the first woven surface layer, the fabric of the first woven surface layer can be used. The pores are covered to strengthen the filtration of air pollution, so that it has a surface outer protective layer to prevent smog ingress, making it form an anti-smog protective layer, and at the same time, the molecules of non-toxic fluorescent compounds have strong light absorption ability and absorb sunlight The emitted long and short wavelength light energy is adjusted and converted to the red, orange, yellow, green, blue, indigo, and purple light that is beneficial to the human body. The wavelength of 780 (nm) to 390 (nm) is widely used, due to the integration of non-toxic fluorescent compounds , So that it can convert harmful ultraviolet rays into beneficial shades, and penetrate the skin to different depths depending on the wavelength to improve human blood circulation, skin, dark spots, wrinkles and aging, and have a good effect on mood calming, making it the first texture surface The surface layer of the layer (31) forms a sun-proof light energy layer (34).

(D) Filter cloth processing procedure: Apply tension-free drying and dust-free drying to the first woven surface layer (31) of the above fabric to obtain the largest and most effective heating and drying effect to prevent excessive tension on the fabric surface Affect the elasticity and light transmittance of the elastic yarn (SpanDEX), and prevent the residual formaldehyde (Ma Fulin) (high temperature sublimation), fly dust, impurities, staining the cloth surface, and disperse the cloth surface at a high temperature of 170°-180° to make the pigment color More uniformity, better color fastness, and confirm that all formaldehyde is removed, making it elastic, breathable and comfortable It also has the phototherapy effect of pulsed light and the phototherapy anti-haze cloth base material (30, shown in the second picture) with both light permeability and light absorption characteristics.

(E) The finished product is completed.

係設小於正面尼龍紗3.5倍聚酯纖維(POLY)布目之縫隙織設，使運用織布物理原理過濾空污霾害，同時再形成一抗霧霾防護層，使其以雙面一體織設呈單布織物之光療防霧霾布基材(30)，可保持織物輕薄透氣，降低呼吸阻力，並可經過水洗重複使用及兼具光療防晒抗UV之效。 As mentioned above, the phototherapy anti-haze fabric base material (30) is presented as a single fabric, which includes a first woven surface layer (31) on the front side of the fabric, and a second woven surface layer ( 32) and a middle section bonding layer (33) bonded to the inner side of the first and second woven surface layers (31, 32), and a sun-proof light energy layer (34) coated on the surface of the first woven surface layer (31) , Make the first woven surface layer of the phototherapy anti-haze cloth face outwards, so that the layers from the outside to the inside are the sunscreen light energy layer, the first woven surface layer, the middle section bonding layer, and the second woven surface layer in order. The phototherapy anti-haze fabric, which is woven on both sides in a single fabric, can keep the fabric light and thin, elastic and breathable, reduce breathing resistance, and can be washed and reused. Multiple anti-haze protective layers and phototherapy sunscreen and anti-UV effect , The first woven surface layer is made of polyester fiber nylon and elastic yarn. The polymer is woven with a high number of weaves to make the cloth tightly. At the same time, the yarn count of the first woven surface layer is extremely dense with the number of needles. The machine makes an inverted V pattern to block the gaps between the yarn branches, forming a protective surface, so that it forms an anti-haze protective layer, and the second woven surface layer is made of polyester fiber and elastic yarn. The polyester fiber yarn branch is woven with a gap that is 3.5 times smaller than the polyester fiber nylon yarn on the surface of the first woven surface layer, so as to block the gaps on the first woven surface layer cloth, so that a protective layer is formed. An anti-haze protective layer is formed on the outside, the middle part of the bonding layer is made of polyester fiber, which is woven on the first and second woven surface layers and interwoven between the first and second woven surface layers to make it non-hydrophilic And its own yarn produces micro-electrostatic adsorption force, which can filter the haze again, and can form a protective layer, so that it can form an anti-haze protective layer on the outside. The sunscreen light energy layer (34) is made of single-sided pigment The fluorescent color paste is coated on the surface of the first woven surface layer (31) with a non-toxic fluorescent coloring technology, and then dried by a tension-free dust-free dryer and removed formaldehyde at a high temperature. Color fastness, in addition to the phototherapy and beauty effects that can convert ultraviolet rays into specific wavelengths of light energy and energy transfer to the human skin, as well as the characteristics of cooling, sun protection, deodorization, non-toxic, light absorption, and light transmission, it can also be the first fabric The surface layer (31) is covered with fabric cloth pores to strengthen the filtration of air pollution and haze, so as to form an anti-haze protection layer, so that the first woven surface layer (31) is made of polyester fiber nylon (NyLon) and The elastic yarn (SpanDEX) is a structural material, polymer functional cloth, and the surface of the fabric is woven with inverted V pattern (311) barrier yarn branch lines to filter the haze and ash (X1) in the air and form an anti-haze protective layer. The polyester fiber (POLYESTER) woven on the inner middle section of the first and second woven surface layers (32) and the bonding layer (33) is non-hydrophilic and will generate microstatic electricity in a dry environment, which can absorb and filter haze. (X1) Dust damage, and then form an anti-haze protective layer, and use the second woven surface layer (32) made of polyester fiber (POLYESTER) and elastic yarn (SpanDEX).

It is woven with a gap that is 3.5 times smaller than the nylon yarn on the front of the polyester fiber (POLY) cloth, so that the physical principle of weaving is used to filter the air pollution and haze, and at the same time, an anti-haze protection layer is formed, which is woven on both sides. The phototherapy anti-haze fabric base material (30), which is a single-cloth fabric, can keep the fabric light and breathable, reduce breathing resistance, and can be reused after washing and has the effect of phototherapy, sunscreen and UV resistance.

When it is used, the front side of the fabric is facing outwards. At this time, the layers of the phototherapy anti-haze cloth substrate (30) from the outside to the inside are the sun-protecting light energy layer (34) and the first woven surface layer (31) in sequence. , The middle section bonding layer (33), the second woven surface layer (32), so that the sunscreen light energy layer (34) coated on the surface of the first woven surface layer (31) stands as the outermost layer. It converts ultraviolet rays into specific wavelengths of light energy and transfers the light energy to human skin. It has the characteristics of cooling, sun protection, deodorization, non-toxicity, light absorption, and light transmission. At the same time, the first woven surface layer (31) fabric cloth can be used. The pores are wrapped to strengthen the filtering of air pollution, so as to form an anti-haze protective layer. The first woven surface layer (31) is made of polyester fiber nylon and elastic yarn as the organization material. The high number of weaves makes the cloth tight, and the surface is integrated with an inverted V cloth pattern (311) to block the yarn branch gaps, so that the haze (X1) air pollution is filtered, so as to form an anti-haze protective layer. The polyester fiber woven on the inner middle section of the first and second woven surface layers (32) and the bonding layer (33) is non-hydrophilic and will generate microstatic electricity in a dry environment. It can absorb and filter haze (X1) dust The second woven surface layer (32) on the back side of the fabric is woven with polyester fiber and elastic yarn as the structure material polymer. The polyester fiber is less than The slit woven fabric of polyester fiber nylon 3.5 times the yarn count of polyester fiber on the front allows the use of the physical principle of weaving to filter the fog and dust (X1), which can filter the air pollution and haze again, and at the same time form an anti-haze protection layer. The phototherapy anti-haze fabric base material (30), which is woven on both sides into a single fabric, can have multiple anti-haze It protects and keeps the fabric light and breathable, reduces breathing resistance, and can be reused after washing and has the effect of phototherapy, sunscreen and UV resistance.

The aforementioned phototherapy anti-haze cloth substrate (30) can be processed into various types of multi-protective products for wearing or wearing on the human body with anti-haze, phototherapy and sun protection effects, such as medical applications Masks (40, as shown in Figure 6), neck sleeves (50, as shown in Figure 7), sleeves (60, as shown in Figure 8), clothing,..., etc. or vacuum bags used in vacuum cleaners ( 70, as shown in Figure 9), or various wearable products, etc., so that when the user wears or wears the phototherapy anti-haze cloth product on the human body, it not only has elastic, breathable, soft and comfortable feeling, but also has Light transmittance and light absorption characteristics, so that the ultraviolet rays in the sunlight are completely filtered out of the harmful light to the human body after irradiating the cloth fabric, and the beneficial color light to the human body is irradiated on the skin, and the wavelength and energy of different light energy colors are transmitted to the human body On the skin, in order to improve different clinical skin problems, it also has multiple anti-haze protections to filter air pollution and haze, achieving the multiple protection effects of sunscreen phototherapy and anti-haze at the same time.

In summary, when it is known that the present invention can indeed be widely used by related industries, it is extremely progressive and novel, and the present invention has not been disclosed before the application, and it has complied with the provisions of the Patent Law, so I filed an application for a patent for invention in accordance with the law, I sincerely ask Jun Bureau to observe the patent, and I really pray.

However, the above are only the preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention; that is, all equal changes and modifications made according to the scope of the patent application of the present invention shall still belong to the present invention. Covered by the patent.

30: Phototherapy anti-smog cloth substrate

31: The first fabric surface layer

311: Inverted V cloth pattern

32: The second fabric surface layer

33: Middle section bonding layer

34: Sun protection layer

Claims (4)

A phototherapy anti-haze cloth, which comprises a first woven surface layer, a second woven surface layer, a middle section bonding layer combined on the inner side of the first and second fabric layers, and a first woven surface layer The sunscreen light energy layer of the surface layer, make the first woven surface layer of the phototherapy anti-haze cloth face outwards, so that the layers from the outside to the inside are the sun light energy layer, the first woven surface layer, the middle section bonding layer, and the second The woven surface layer makes it a single-fabric phototherapy anti-haze fabric woven on both sides, which can keep the fabric light and elastic, reduce breathing resistance, and can be washed and reused with multiple anti-haze protective layers and tools The phototherapy sunscreen and anti-UV effect. Among them: the first woven surface layer is made of polyester fiber nylon and elastic yarn. The polymer is woven with a high number of weaves to make the cloth tight, while making the first woven surface layer cloth. The yarn count is matched with the extremely dense machine to create an inverted V pattern to block the gap between the yarn branches and form a protective surface, so that it forms an anti-haze protective layer, and the first weave surface layer is tension-free The full-page layer is coated with a non-toxic fluorescent paint to form a sunscreen light energy layer on the surface. At the same time, it can cover the pores of the first woven surface layer to strengthen the filtration of air pollution, and achieve a peripheral surface protection to prevent haze. Into, at the same time an anti-haze protection layer is formed; the second woven surface layer is made of polyester fiber and elastic yarn tissue material polymer, and its polyester fiber yarn branch is set to be smaller than the surface of the first woven surface layer. The gaps of the polyester fiber nylon yarn support cloth meshes are woven to block the gaps on the cloth meshes of the first weaving surface layer, so that a protective surface is formed, so that it forms an anti-haze protective layer on the outside; the middle section of the bonding layer is set It is a polyester fiber that is woven on the first and second woven surface layers and woven in the middle of the first and second woven surface layers to make it non-hydrophilic and generate micro-electrostatic adsorption force from the yarn itself, which can regenerate the haze. Filtering can form a protective surface, so that it forms an anti-smog protective layer to the outside. The phototherapy anti-haze cloth described in item 1 of the scope of patent application, wherein the first woven surface layer is set as the front surface of the fabric. The phototherapy anti-haze cloth described in item 1 of the scope of patent application, wherein the second woven surface layer Set as the back of the fabric. The phototherapy anti-haze cloth described in item 1 of the scope of patent application, wherein the polyester fiber yarn count is 3.5 times smaller than the polyester fiber nylon yarn count on the surface of the first woven surface layer.

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