TWI703935B - Method for manufacturing crystal ball jelly - Google Patents

Abstract

The present invention provides a method for manufacturing crystal ball jelly, which includes the following steps: Step (a): Provide a colloidal raw material, an extrusion molding machine, a cutting molding machine, a cooling collection tank, the extrusion molding machine has a container The cutting and forming machine is connected with the outer edge of the extrusion forming machine, the cooling collection tank is located outside the cutting and forming machine and the extrusion forming machine, and the cooling collection tank has a cooling sizing liquid . Step (b): placing the colloidal raw material into the containing space. Step (c): pressurize the colloidal raw material with the extrusion molding machine, so that the colloidal raw material extends a length of the outer edge of the extrusion molding machine through the through hole. Step (d): cutting the colloidal raw material extending from the outer edge of the extrusion molding machine with the cutting molding machine to form a crystal sphere. Step (e): placing the crystal sphere in the cooling collection tank. Step (f): After cooling the crystal sphere with the cooling sizing liquid for a predetermined time, the crystal sphere is solidified and shaped into a crystal sphere jelly.

Description

Method for manufacturing crystal ball jelly

The present invention relates to a manufacturing method of jelly, in particular to a manufacturing method of crystal ball jelly that is approximately spherical.

In summer or winter, people will buy hot and cold drinks to feel the warmth in cold weather. In hot weather, they can enjoy the refreshing sensation of cold drinks in the body, and in order to enhance the taste of the drink. , It is developed by the industry to add powder balls made from cassava to beverages (such as milk tea). When drinking beverages, the soft and smooth-tasting beverage contains granular, chewy powder balls. It further improves the unique taste of the beverage when drinking. However, although the noodles made from cassava have an excellent chewing taste, they also contain extremely high calories. When consumed regularly, they tend to cause obesity. Therefore, the industry has developed konjac jelly noodles to reduce consumption. The increase in calories consumed by the reader.

Traditional konjac jelly powder round making method. Due to the poor uniformity of konjac jelly, after heating and hydration, the solidified shape of konjac jelly cannot be set. Therefore, it is necessary to inject the konjac jelly into a mold first, and leave it for a period of time at low temperature. The konjac jelly can be taken out and used. However, the above production method not only takes a long time in the setting and fixation, but also is not conducive to the rapid and mass production of konjac jelly due to the limitation of mold size and cavity.

When filling and packaging multiple konjac jellies into a carrying bag, the jelly Disinfection and sterilization of the carrying bag will also cause the high temperature to destroy the bond between the konjac jelly in the filling, causing multiple konjac fruits to freeze into a mass. Therefore, how to solve the shortcomings in the conventional konjac jelly powder round production method has always been the industry The urgent need to find solutions and improvements.

The purpose of the present invention is to provide a method for manufacturing crystal ball jelly, which does not need to use a mold to shape the colloidal raw material, and the colloidal raw material is extruded and then cut to achieve the effect of quickly and mass production of approximately spherical crystal ball jelly .

In order to achieve the above-mentioned purpose, the manufacturing method of crystal ball jelly of the present invention includes the following steps:

Step (a): Provide a colloidal raw material, an extrusion molding machine, a cutting molding machine, and a cooling collection tank. The extrusion molding machine has an accommodation space and a plurality of through holes. The cutting molding machine and the extrusion The outer edge of the molding machine is connected, the cooling collection tank is located outside the cutting molding machine and the extrusion molding machine, and the cooling collection tank has a cooling sizing liquid.

Step (b): placing the colloidal raw material into the containing space.

Step (c): pressurize the colloidal raw material with the extrusion molding machine, so that the colloidal raw material extends a length of the outer edge of the extrusion molding machine through the through hole.

Step (d): cutting the colloidal raw material extending from the outer edge of the extrusion molding machine with the cutting molding machine to form a crystal sphere.

Step (e): placing the crystal sphere in the cooling collection tank.

Step (f): After cooling the crystal sphere with the cooling sizing liquid for a predetermined time, the crystal sphere is solidified and shaped into a crystal sphere jelly.

In order to achieve the above-mentioned purpose, the manufacturing method of crystal ball jelly of the present invention is preferably implemented It also includes the following steps:

Step (g): Collect the crystal ball jelly in a bag.

Step (h): Determine whether the collected crystal ball jelly is higher than a first weight.

Step (i): when the collected crystal ball jelly is higher than the first weight, stop collecting the crystal ball jelly; when the collected crystal ball jelly is not higher than the first weight, repeat step (g).

Step (j): After stopping collecting the crystal ball jelly, inject a sugar solution into the bag.

Step (k): Determine whether the total weight in the bag is higher than a second weight.

Step (1): When the total weight in the bag is higher than a second weight, stop injecting the sugar solution; when the total weight in the bag is not higher than a second weight, repeat step (j).

Step (m): After stopping the injection of the sugar solution, air is drawn from the bag to form a vacuum state.

Step (n): sealing the bag body in a vacuum state.

Step (o): Provide a sterilization device, the sterilization device having a liquid at a predetermined temperature.

Step (p): Put the sealed bag into the liquid.

Step (q): judging whether the liquid is placed in the bag body for more than a predetermined time.

Step (r): When the bag body is put into the liquid for more than a predetermined time, then the bag body is removed from the liquid; when the bag body is put into the liquid for no more than a predetermined time, repeat step (p ).

Step (s): After removing the bag from the liquid, remove the liquid located on the bag.

Step (t): cooling the bag body to a temperature.

Step (u): Determine whether a plurality of the crystal ball jelly in the bag body is integrated. A through hole 11, the cutting and forming machine 2 is connected to the outer edge of the extrusion molding machine 1, the cooling collection tank 3 is located outside the cutting and forming machine 2 and the extrusion molding machine 1, and the cooling collection tank 3 has a Cool the sizing liquid 31. In the preferred implementation of the present invention, the extrusion molding machine 1 is generally hollow cylindrical, and the cutting molding machine 2 is generally hollow disc shape. It can be designed such that the extrusion molding machine 1 is fixed on an axis, and the cutting The molding machine 2 performs rotary cutting; or it is designed such that the cutting molding machine 2 is fixed on an axis, and the extrusion molding machine 1 rotates.

Step 602: Put the colloidal raw material into the containing space.

Step 603: Use the extrusion molding machine 1 to pressurize the colloidal raw material so that the colloidal raw material extends out of the outer edge of the extrusion molding machine 1 by a length L through the through hole 11.

Step 604: Cut the colloidal raw material extending from the outer edge of the extrusion molding machine 1 with the cutting molding machine 2 to form a crystal sphere 4. In the preferred implementation of the present invention, the through hole 11 is circular in shape, and the length L is approximately the diameter of the through hole 11, so that the cut crystal sphere 4 can be approximately round.

Step 605: Place the crystal ball 4 in the cooling collection tank 3. In the preferred implementation of the present invention, gravity is used to directly drop the crystal ball 4 in the cooling collection tank 3.

Step 606: After cooling the crystal ball 4 with the cooling and setting liquid 31 for a predetermined period of time, the crystal ball 4 is solidified and shaped into a crystal ball jelly 4a.

Please refer to FIGS. 3 to 4C at the same time, which are the three-dimensional schematic diagrams of the preferred embodiment of the manufacturing and packaging process of crystal ball jelly and the block schematic diagram of the preferred embodiment of the manufacturing and packaging method of crystal ball jelly. The manufacturing method of the crystal ball jelly of the present invention further includes the following packaging steps:

Step (v): When a plurality of the crystal ball jelly in the bag body are combined into one body, remove the bag body; when the plurality of the crystal ball jelly in the bag body are not combined into one body, a label is attached to the outside of the bag body , The label is printed with product information.

Step (w): Put the bag in a box.

Step (x): Determine whether the box has a predetermined number of bags.

Step (y): when the box has the predetermined number of bags, seal the box; when the box does not have the predetermined number of bags, repeat step (w).

1‧‧‧Extrusion molding machine

11‧‧‧Through hole

2‧‧‧Cutting forming machine

3‧‧‧Cooling collection tank

31‧‧‧Cooling setting fluid

4‧‧‧ Crystal Sphere

4a‧‧‧ Crystal Ball Jelly

41‧‧‧Sugar Liquid

5‧‧‧Bag body

51‧‧‧Air

52‧‧‧Sealing

6‧‧‧Sterilization device

7‧‧‧label

8‧‧‧Box

L‧‧‧length

Step 601‧‧‧Provide a colloidal raw material, an extrusion molding machine, a cutting molding machine, and a cooling collection tank, the extrusion molding machine has an accommodation space and a plurality of through holes, and the cooling collection tank has a cooling setting liquid

Step 602‧‧‧Place the colloidal raw material into the accommodating space

Step 603‧‧‧The colloidal raw material extends a length of the outer edge of the extrusion molding machine through the through hole

Step 604‧‧‧Cut the colloidal raw material extending from the outer edge of the extrusion molding machine to form a crystal sphere

Step 605‧‧‧Place the crystal ball in the cooling collection tank

Step 606‧‧‧The crystal ball is cooled and solidified into a crystal ball jelly

Step 701‧‧‧ Collect the crystal ball jelly in a bag

Step 702‧‧‧ Determine whether the collected crystal ball jelly is higher than a first weight

Step 703‧‧‧Stop collecting the crystal ball jelly

Step 704‧‧‧Pour a sugar solution into the bag

Step 705‧‧‧ Determine whether the total weight in the bag is higher than a second weight

Step 706‧‧‧Stop injecting the sugar solution

Step 801‧‧‧Extract air from the bag to form a vacuum state

Step 802‧‧‧ Seal the bag body in a vacuum state

Step 803‧‧‧Provide a sterilization device with a liquid at a predetermined temperature

Step 804‧‧‧Place the sealed bag in the liquid

Step 805‧‧‧ Determine whether the liquid is placed in the bag body for more than a predetermined time

Step 806‧‧‧Remove the bag 5 from the liquid

Step 901‧‧‧Remove the liquid on the bag

Step 902‧‧‧Cool the bag to a temperature

Step 903‧‧‧ Determine whether a plurality of the crystal ball jelly in the bag body are combined into one

Step 904‧‧‧Attach a label to the outside of the bag

Step 905‧‧‧Place the bag in a box

Step 906‧‧‧ Determine whether the box has a predetermined number of bags

Step 907‧‧‧Seal the box

Step 908‧‧‧Remove the bag

Fig. 1 is a schematic diagram of a three-dimensional structure of a preferred embodiment of the crystal ball jelly manufacturing system of the present invention.

Fig. 2 is a schematic block diagram of the flow of the preferred embodiment of the method for manufacturing the crystal ball jelly of the present invention.

3A to 3F are three-dimensional schematic diagrams of a preferred embodiment of the manufacturing and packaging process of the crystal ball jelly of the present invention.

4A to 4C are schematic block diagrams of a preferred embodiment of the manufacturing and packaging method of crystal ball jelly of the present invention.

Please refer to FIG. 1 and FIG. 2 at the same time, which are a schematic diagram of the three-dimensional structure of a preferred embodiment of the crystal ball jelly manufacturing system of the present invention, and a schematic block diagram of the process flow of a preferred embodiment of the crystal ball jelly manufacturing method. The manufacturing method of crystal ball jelly of the present invention includes the following steps:

Step 601: Provide a colloidal raw material, an extrusion molding machine 1, a cutting molding machine 2, a cooling collection tank 3, the extrusion molding machine 1 has an accommodation space (not shown in the figure) and a plurality of

Step 701: Use a bag 5 to collect the crystal ball jelly 4a. In the preferred implementation of the present invention, the bag body 5 is a sterile soft bag.

Step 702: Determine whether the collected crystal ball jelly 4a is higher than a first weight.

Step 703: When the collected crystal ball jelly 4a is higher than the first weight, stop collecting the crystal ball jelly 4a; when the collected crystal ball jelly 4a is not higher than the first weight, repeat step 701 to continue collecting the crystal ball jelly 4a Crystal ball jelly 4a.

Step 704: After stopping collecting the crystal ball jelly 4a, inject a sugar solution 41 into the bag body 5.

Step 705: Determine whether the total weight in the bag body 5 is higher than a second weight.

Step 706: When the total weight in the bag body 5 is higher than a second weight, stop injecting the sugar solution 41; when the total weight in the bag body 5 is not higher than a second weight, repeat step 704 to remove the sugar The liquid 41 is injected into the bag body 5.

Step 801: After stopping the injection of the sugar solution 41, the bag body 5 is drawn with air 51 to form a vacuum state.

Step 802: sealing the bag body 5 in a vacuum state 52.

Step 803: Provide a sterilization device 6 having a liquid at a predetermined temperature. In a preferred implementation of the present invention, the sterilization device 6 is a medium temperature sterilization, the predetermined temperature is between 75 degrees Celsius and 95 degrees Celsius, and it is easy to implement to control the liquid temperature.

Step 804: Put the sealed bag body 5 into the liquid.

Step 805: Determine whether the liquid is placed in the bag body 5 for more than a predetermined time.

Step 806: When the bag body 5 is placed in the liquid for more than a predetermined time, the bag body 5 is removed from the liquid; when the bag body 5 is placed in the liquid for no more than a predetermined time, repeat step Step 804.

Step 901: After removing the bag body 5 from the liquid, remove the liquid on the bag body 5.

Step 902: Cool the bag body 5 to a temperature.

Step 903: Determine whether a plurality of the crystal ball jelly 4a in the bag body 5 are combined into one body.

Step 904: When a plurality of the crystal ball jelly in the bag body 5 are combined into one body, step 908: Remove the bag body 5; when the plurality of the crystal ball jelly 4a in the bag body 5 are not combined into one body, the bag A label 7 is attached to the body 5, and the label 7 is printed with product information.

Step 905: Put the bag body 5 into a box body 8.

Step 906: Determine whether the box body 8 has a predetermined number of the bag bodies 5.

Step 907: When the box body 8 has the predetermined number of the bag bodies 5, seal the box body 8; when the box body 8 does not have the predetermined number of the bag bodies 5, repeat step 905.

It can be understood from the foregoing that although specific embodiments have been described in the present invention for illustrative purposes, various modifications can be made without departing from the spirit and scope of the present invention. In addition, in the case where an alternative solution is disclosed for a specific embodiment, even if there is no specific description, the alternative solution can also be applied to other embodiments.

Step 601‧‧‧Provide a colloidal raw material, an extrusion molding machine, a cutting molding machine, and a cooling collection tank, the extrusion molding machine has an accommodation space and a plurality of through holes, and the cooling collection tank has a cooling setting liquid

Step 602‧‧‧Place the colloidal raw material into the accommodating space

Step 603‧‧‧The colloidal raw material extends a length of the outer edge of the extrusion molding machine through the through hole

Step 604‧‧‧Cut the colloidal raw material extending from the outer edge of the extrusion molding machine to form a crystal sphere

Step 605‧‧‧Place the crystal ball in the cooling collection tank

Step 606‧‧‧The crystal ball is cooled and solidified into a crystal ball jelly

Claims (8)

A method for manufacturing crystal ball jelly includes the following steps: (a) providing a colloidal raw material, an extrusion molding machine, a cutting molding machine, a cooling collection tank, the extrusion molding machine has an accommodating space and a plurality of Through hole, the cutting and forming machine is connected with the outer edge of the extrusion forming machine, the extrusion forming machine is in the shape of a hollow cylinder, and the cutting forming machine is in the shape of a hollow disc, and the cooling collection groove is located between the cutting and forming machine and the Outside of the extrusion molding machine, and the cooling collection tank has a cooling sizing liquid, and the through hole is in a circular shape; (b) placing the colloidal raw material in the containing space; (c) adding the extrusion molding machine Press the colloidal raw material so that the colloidal raw material extends a length of the outer edge of the extrusion molding machine through the through hole; (d) cutting the colloidal raw material extending from the outer edge of the extrusion molding machine with the cutting molding machine to form a crystal Sphere; (e) placing the crystal sphere in the cooling collection tank; (f) cooling the crystal sphere with the cooling sizing liquid for a predetermined period of time, then solidify and shape the crystal sphere into a crystal sphere jelly. The method for manufacturing crystal ball jelly as described in item 1 of the patent application, wherein step (f) further includes the following steps: (g) collecting the crystal ball jelly in a bag; (h) judging the collected Whether the crystal ball jelly is higher than a first weight; (i) when the collected crystal ball jelly is higher than the first weight, stop collecting the crystal ball jelly; when the collected crystal ball jelly is not higher than the first weight , Repeat step (g). The method for manufacturing crystal ball jelly as described in item 2 of the scope of patent application includes the following steps after step (i): (j) after stopping collecting the crystal ball jelly, inject a sugar solution into the bag body (K) Determine whether the total weight in the bag is higher than a second weight; (l) When the total weight in the bag is higher than a second weight, stop injecting the sugar solution; when the bag is The total weight of is not higher than a second weight, repeat step (j). The manufacturing method of crystal ball jelly as described in item 3 of the scope of patent application, wherein the step (1) After that, the following steps are further included: (m) after stopping the injection of the sugar liquid, the bag body is drawn into air to form a vacuum state; (n) the bag body in the vacuum state is sealed. The method for manufacturing crystal ball jelly described in item 4 of the scope of patent application, wherein step (n) further includes the following steps: (o) providing a sterilization device, the sterilization device having a liquid at a predetermined temperature; p) Put the sealed bag into the liquid; (q) Determine whether the bag is put into the liquid for more than a predetermined time; (r) When the bag is put into the liquid for more than a predetermined time, Then the bag is removed from the liquid; when the bag is placed in the liquid for no more than a predetermined time, step (p) is repeated. The method for manufacturing crystal ball jelly as described in item 5 of the scope of patent application, wherein step (r) further includes the following steps: (s) after removing the bag from the liquid, removing it on the bag The liquid; (t) cooling the bag to a temperature. The manufacturing method of crystal ball jelly as described in item 6 of the scope of patent application, wherein step (t) further includes the following steps: (u) judging whether a plurality of crystal ball jellies in the bag body are integrated; v) When a plurality of the crystal ball jelly in the bag body are combined into one body, remove the bag body; when the plurality of the crystal ball jelly in the bag body are not combined into one body, a label is attached to the outside of the bag, the label A product information is printed. For example, the manufacturing method of crystal ball jelly described in item 7 of the scope of patent application, wherein step (v) further includes the following steps: (w) placing the bag in a box; (x) judging the box Whether the body has a predetermined number of the bag; (y) when the box has the predetermined number of the bag, the box is sealed; when the box does not have the predetermined number of the bag, repeat Step (w).

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