TW201731394A - Method for automatically manufacturing tapioca balls containing particles therein - Google Patents

Abstract

The present invention relates to a method for automatically manufacturing tapioca balls containing particles therein. Primarily, a material suction mechanism is used to suck up and transfer raw materials in a form of particles to a conveyor belt, and further allow the raw materials to fall into a holding cup assembled on the conveyor belt. Then, a material feeder is used to feed core materials into the holding cup filled up with the raw materials, and the holding cup is further transferred by the conveyor belt to have the core materials and raw materials in the holding cup drop into a reservoir containing gel material therein, so that the core materials and the gel material in the reservoir can be subject to interface condensation to form a calcified thin film layer on surfaces of the core materials as blanks of tapioca balls. Taking the blanks of tapioca balls are further taken out of the reservoir and poured into a container in which a mixture of raw materials is held for interface condensation and molding due to calcification to become finished goods of tapioca balls.

Description

Automatic manufacturing method of wave granule powder containing particulate matter

The invention relates to an automated manufacturing method for a wave-containing powder circle containing particulate matter, in particular to a method for manufacturing a wave-shaped powder circle containing mass particles by machine automation.

According to Taiwan Geography, climate and environment, it is very suitable for the cultivation and growth of tea trees. It is a famous tea producing area in the world. The tea produced by the company includes: green tea, tea, oolong tea and black tea. It tastes sweet and delicious. And the vitamins, tea polyphenols, catechins and other nutrients contained in the tea can also contribute to the health care of the human body.

Especially in summer or winter, if you can drink a cup of cold or warm tea, you can feel happy. With the bubble tea shop and the hand-baked drinks shop, people want to drink cold or warm tea. Drinking is very convenient, you can also choose the sugar content, the amount of ice and whether you want to add extra pearls, pink, cold, cold days, etc. When drinking tea, the granules in the tea are entrained for drinking. When Q's soft taste, it can increase the richness of tea when drinking. The addition of pearls, pinks, etc., not only swept across all levels of Taiwan, but also developed and popularized in mainland China, America, Europe. And other countries and regions.

The existing pearls and pink circles on the market are mainly made of cassava. The taste is single, flat and lacking in variability. Consumers who like to change their novelty are getting tired of the consistent taste. Therefore, the inventor of this case has the taste of juice, coffee and so on. The pearls and powders of the juices add rich and novel taste to the drink, and in order to further cater to the novelty and change the needs of modern consumers, the inventor of the case has developed the "food juice ball" of China's announcement No. M450228. Mainly coated with edible juice in the edible film layer, and an edible granule is provided in the juice layer coated with the film layer, thereby absorbing the taste and rich taste of the juice ball. In addition to the juice, it can be chewed into the chewy or Q soft feeling of the pellets such as pulp and pectin, and the powder is further enhanced in taste, taste and visual novelty and variability.

The "Food Juice Ball" of China's Announcement No. M450228 is the experimental research and development product of the inventor of this case. It is mainly for the patent protection of the innovative Boba powder circle, with the M450228. The announcement of the patent for "sweet juice ball" is quite enthusiastic in the market. However, in order to stabilize the production of the product, in addition to the proportion of the composition, it is necessary to try to meet the taste acceptable to the public. The conditions can be adjusted to facilitate mass production in order to cater to the needs of the vast market. Therefore, the inventor of this case has been assisted by many years of experience in manufacturing and design in related fields, and through various attempts and process adjustments. Create a manufacturing method for mass production of Boba powder containing particulate matter in a large number of machines.

The present invention relates to an automated manufacturing method for a wave-containing powder circle containing particulate matter, the main purpose of which is to provide a method for manufacturing a wave-shaped powder circle containing a large amount of particulate matter by machine automation.

In order to achieve the above-mentioned object of the present invention, the inventors have developed an automated manufacturing method for a wave-shaped powder circle containing particulate matter as follows, and the implementation steps thereof are as follows:

A. Preparation of core raw materials: calcium lactate, water and pre-flavored raw materials are uniformly mixed to form a core raw material;

B. preparing a gel raw material: uniformly mixing one of food grade seaweed gum and jelly glue with water to form a gel raw material;

C. preparing a particulate material;

D. Filling of the particulate material: the raw material of the plurality of particulate materials is accommodated in a container, and then the suction of the particulate material is carried out by using a suction mechanism, and the sucking mechanism transfers the absorbed particulate material to a conveyor belt. And a plurality of cups are set on the conveyor belt, and after the suction mechanism is moved to the top of the cup, the particulate material is released to be sucked, so that the particulate material falls into the corresponding cup below;

E. Core material filling: the core material is placed in the contents of a filling machine, and the filling machine is placed above the conveyor belt, and the filling machine is placed in each cup filled with the particulate material. Injecting the core material;

F. Gel calcification molding: the conveyor belt system drives the core material and the particulate material filled in the cup and the cup to be displaced to the preset blanking point of the conveyor belt, and a solution storage is arranged below the blanking point. a tank, and the gel material is further contained in the solution storage tank, so that the core material and the particulate material in the cup fall into the solution storage tank, and the core material and the gel material are cohesively interfacial. Forming a layer of calcified film on the surface of the core material to encapsulate the core material and the particulate material to form a Boba powder round billet;

G. Calcination stereotype: Continue to take out the Boba powder round billet set in the solution storage tank from the solution storage tank, and then pour the extracted Boba powder round billet into a container containing the blending raw material, the blending The raw material is mainly formed by uniformly mixing calcium lactate and water, so that the calcified film of the Boba powder round billet is further calcified and shaped by interfacial coagulation in the blended raw material;

H. Completion of the Boba powder round product: the Boba powder round billet is taken out from the blending raw material to obtain a juice inner core formed by containing the particulate matter and the core raw material, and the outer wave pulverized powder finished product having the calcified rubber film layer. .

The automated manufacturing method of the granule powder containing the particulate matter as described above, wherein the core raw material further comprises a thickener to uniformly mix with calcium lactate, water and pre-flavored raw materials to form a core raw material, thereby increasing the The thickener accounts for 0.5% to 1% of the total proportion of the core material.

The automated manufacturing method of the granule powder containing the particulate matter as described above, wherein the core raw material is a pre-flavored raw material of coffee, chocolate or fruit juice.

The automated manufacturing method of the granule powder containing the particulate matter as described above, wherein the particulate material comprises, but is not limited to, mung beans, red beans, nuts, alfalfa or jelly.

The automated manufacturing method of the granule powder containing the particulate matter as described above, wherein the conveyor belt is mainly composed of a plurality of long slats connected in series, and a plurality of the slabs are arranged on each of the long slats.

The automated manufacturing method of the granule powder containing the particulate matter as described above, wherein the solution storage tank is further provided with a filter mesh member to filter the pulverized powder blank material in the solution storage tank from the filter mesh member. Dry out.

The automated manufacturing method of the granules containing the particulate matter as described above, wherein the blended raw material further comprises a pre-flavored raw material, and is uniformly mixed with calcium lactate and water to prepare a blended raw material.

The automated manufacturing method of the granule powder containing the particulate matter as described above, wherein the blended raw material is the same composition as the core raw material.

Therefore, the present invention can automatically process the core raw material, the gel raw material and the particulate matter into the contained particulate matter by using a suction mechanism, a conveyor belt, a filler, etc. after preparation of the core raw material, the gel raw material, the particulate matter, and the like. The wave is a round powder, so it saves manpower on the production, and can facilitate mass production to meet the needs of the vast market.

In order to make the technical means of the present invention and the effects thereof can be more completely and clearly disclosed, the following is a detailed description. Please refer to the disclosed drawings and drawings:

First, please refer to the first figure, which is an automated manufacturing method of the wave-containing powder circle containing the particulate matter of the present invention, and the implementation steps thereof are as follows:

A. Preparation of core raw materials: The calcium nitrate, water, pre-flavoring raw materials and thickeners are mainly mixed to form a core raw material (1), and the core raw material (1) is pre-flavored raw material, which is optional coffee or chocolate. Or juice, etc., and other thickeners account for 0.5% to 1% of the total proportion of the core raw materials (1);

B. Preparation of gel raw materials: mainly one of food grade seaweed gum and jelly glue is uniformly mixed with water to form a gel raw material (2);

C. Preparation of particulate material: The particulate material (3) is mainly a raw material such as mung bean, red bean, nut, alfalfa or jelly, but is not limited to the raw material;

D. Filling of the particulate material: Please refer to the second figure together, the plurality of particulate material (3) is placed in a container, and then the particulate material (3) is sucked by using a suction mechanism (4). And causing the suction mechanism (4) to transfer the sucked particulate material (3) to a conveyor belt (5), which is composed of a plurality of long slats connected in series, and each length type A plurality of concave cups (51) are arranged on the slats, and the suction mechanism (4) is moved to the top of the cups (51), and the particulate material (3) is released for suction to make the particulate materials ( 3) falls into the corresponding cup (51) below;

E. Core material filling: the core material (1) is placed in a tank of a shotper (6), and the shotper (6) is placed above the conveyor belt (5), and the shot is made The machine (6) injects the core material (1) into each of the cups (51) filled with the particulate material (3) [as shown in the third figure];

F. Gel calcification molding: With the conveyor belt (5), the core material (1) filled in the cup (51) and the cup (51) and the particulate material (3) are displaced to the conveyor belt (5). At the blanking point, a solution storage tank (7) is disposed below the blanking point, and a filter mesh member (71) is disposed in the solution storage tank (7), and the solution storage tank (7) is further disposed in the solution storage tank (7). The content of the gel raw material (2) is such that the core material (1) and the particulate material (3) in the cup (51) fall into the solution storage tank (7) after the blanking point, The core raw material (1) and the gel raw material (2) are subjected to interfacial agglomeration to form a calcified film on the surface of the core raw material (1) to coat the core raw material (1) and the particulate raw material (3). Forming a Boba powder round (8) billet;

G. Calcination sizing: continue to use the filter element (71) provided in the solution storage tank (7) to filter out the Boba powder round (8) blank from the solution storage tank (7), and then remove the filter. The bobbin powder round (8) billet is poured into a container containing the blending raw material (9), and the blending raw material (9) is mainly formed by uniformly mixing calcium lactate, water and pre-flavoring raw materials. The raw material may be coffee, chocolate or juice, etc., and the blending raw material (9) and the core raw material (1) may be the same composition, so that the calcified film of the Boba powder round (8) billet is used in the blending raw material ( 9) Further calcification and stereotyping by interfacial coagulation;

H. Completing the Boba powder round product: The bobbin powder round (8) billet is taken out from the blending material (9). Please refer to the fourth figure to obtain an internal containing particulate matter (81) and The core of the juice (82) formed by the core material (1) and the finished product of the Boba powder round (8) having the calcified film layer (83).

Accordingly, when used, the Boba powder round (8) of the present invention is added to black tea, green tea and milk tea. . In the tea, when drinking the black tea, green tea, milk tea, etc., the boba powder (8) of the present invention can enter the user's mouth with the tea, at this time, the outermost layer of the film ( 83) can give the user a soft and smooth feeling, as the user chews the film layer (83) to bite it, the juice layer (83) is coated with coffee, chocolate or juice and various flavors of juice. The inner core (82) will flow downstream to dissolve into the tea in the mouth, so that the taste of the tea can be changed to produce multiple flavors, which greatly increases the novelty and richness of the taste of the tea.

When the user bites the film layer (83) so that the juice core (82) flows out of the film layer (83), the particles (81) contained in the juice core (82) also follow the juice. The core (82) flows downstream. At this time, the user feels the particulate matter (81). Since the particulate matter (81) contains different raw materials such as mung beans, red beans, nuts, alfalfa or jelly, it can provide consumers. Different chews when chewing, and according to the nature of the particulate matter (81), it can provide chewy, or have a soft feeling of Q, or have a crispy feeling, or a dense feeling, etc., in order to further enhance the taste of the tea, the rich taste changes in the taste, In this way, to meet the needs of the modern consumer market, which is like new and new, and to enhance the competitiveness of its industry.

The foregoing embodiments or drawings are not intended to limit the embodiments of the present invention. In addition to being added to teas such as black tea, green tea, and milk tea, the wave-shaped powder round (8) of the present invention may also be added to ice, bean, and red bean soup. Green bean soup. . When used in foods, the particles (81), the juice core (82) and the film layer (83) are colored in various colors. When used in ice products, bean curd, red beans, mung bean soup, etc. It can further increase the colorful effect of the overall appearance of ice, bean and soup, in order to further attract consumers' desire for food and purchase, and when the user puts the wave of the invention into a round (8) along with ice, bean and soup When chewed together in the mouth, the slippery mouthfeel of the film layer (83) can also be felt, and the juice core (82) and the particulate matter (81) flowing out of the film layer (83) are mixed into the ice product, the bean flower and the soup. The multi-layered, rich and novel taste and taste of the product. In addition, the Boba powder round (8) of the present invention can also be eaten as a candy, a snack or the like alone, and the soft and smooth slippery adhesive film layer (83) and the juice core (82) containing various flavors and the different chewing texture of the particles ( 81), which can provide the user with satisfaction in visual, taste and taste when eating as a candy, a snack, etc., and further improve the sales rate of the Boba powder (8) of the present invention in the market.

The foregoing embodiments or drawings are not intended to limit the implementation of the automated manufacturing method for the particle-containing powder of the present invention, and any changes or modifications made by those of ordinary skill in the art should be considered as not departing from the present invention. The patented scope of the automated manufacturing method of the wave-containing powder circle containing the particulate matter in the invention.

As can be seen from the above structures and embodiments, the present invention has the following advantages:

1. The automated manufacturing method of the granules containing the particulate matter of the present invention enables the core raw materials, the gel raw materials and the particulate matter to be equal to the preparation, and the core raw materials can be obtained by using a suction mechanism, a conveyor belt and a filling machine, The gel raw materials and particulate matter are automatically processed to make the Boba powder containing the particulate matter, so the production is extremely man-saving, and the mass production can be facilitated to meet the needs of the vast market.

2. The automated manufacturing method of the granule powder containing the granules of the present invention, the pulverized powder system comprising the soft and smooth scented film layer, the scent core of various flavors and the granules of different chewing tastes, and the glue The film layer, the sap core and the granules are in various colors. Therefore, when added to tea, ice products and soups, it can increase the taste and vision of tea, ice and soup. A novelty, changeable, and rich taste.

In summary, the embodiments of the present invention can achieve the expected functions, and the specific structures disclosed therein have not been seen in the same products, nor have they been disclosed before the application, and have fully complied with the provisions of the Patent Law. It is required that if an application for a patent for invention is filed in accordance with the law, and if the application is granted, the patent will be granted.

(1) ‧‧‧ core raw materials

(2) ‧‧‧gel raw materials

(3) ‧ ‧ granule raw materials

(4) ‧‧‧ suction mechanism

(5)‧‧‧Conveyor belt

(51)‧‧‧‧ Cup

(6)‧‧‧Injector

(7) ‧‧‧ solution storage tank

(71)‧‧‧Filter mesh

(8)‧‧‧Baoba powder round

(81) ‧‧‧Particles

(82) ‧‧‧ juice core

(83) ‧‧ ‧ film layer

(9) ‧‧‧ blending raw materials

First drawing: manufacturing flow chart of the present invention

Second figure: schematic diagram of the manufacturing process of the present invention

Third drawing: partial enlarged schematic view of the manufacturing process of the present invention

Fourth figure: a circular cross-sectional view of the wave tyrant powder of the present invention

Claims (8)

An automatic manufacturing method for a wave-containing powder circle containing particles, the implementation steps thereof are as follows: A. preparing a core material: uniformly mixing calcium lactate, water and pre-flavoring raw materials into a core raw material; B. preparing a gel raw material: One of the food grade seaweed gum and jelly glue is uniformly mixed with water to form a gel raw material; C. preparing the particulate material; D. the particulate material filling: the plurality of particulate materials are placed in a container, followed by a suction The material feeding mechanism picks up the particulate material, and causes the sucking mechanism to transfer the sucked particulate material to a conveyor belt, and sets a plurality of cups on the conveyor belt, and moves the suction mechanism to the After the top of the cup, the release of the particulate material is released, so that the particulate material falls into the corresponding cup below; E. core material filling: the core material is placed in the contents of a filling machine, and the bead is placed The material machine is located above the conveyor belt, and the injection machine is injected into the core material in each cup filled with the particulate material; F. Gel calcification molding: the conveyor belt system drives the belt The core material and the particulate material filled in the cup and the cup are displaced to a predetermined blanking point of the conveyor belt, and a solution storage tank is arranged below the blanking point, and the gel raw material is contained in the solution storage tank. So that the core material and the particulate material in the cup fall into the solution storage tank, and the core material and the gel material are cohesively formed by interface, and a calcified film is formed on the surface of the core material to remove the core material and the particulate matter. The raw material is coated in the inside to form a Boba powder round billet; G. Calcination stereotype: Continue to take out the Boba powder round billet set in the solution tank from the solution storage tank, and then pour the extracted Boba powder round billet In a container for accommodating the raw materials, the blending raw material is mainly formed by uniformly mixing calcium lactate and water, so that the calcified film of the pulverized powder round billet is further calcified and shaped by interfacial coagulation in the blended raw material. H. Completion of the Boba powder round product: the bob powder round billet is taken out from the blended raw material to obtain a juice core containing the particulate matter and the core material, and the external calcification gel The finished powder layer builders circle. The method for automatically manufacturing a wave-containing powder containing a particulate matter according to the first aspect of the invention, wherein the core material further comprises a thickener to uniformly mix with calcium lactate, water and pre-flavored raw materials to form a core raw material. Therefore, the thickener accounts for 0.5% to 1% of the total proportion of the core raw material. The method for automatically manufacturing a wave-containing powder containing a particulate matter according to the first aspect of the invention, wherein the core raw material is a pre-flavored raw material of coffee, chocolate or fruit juice. The automated manufacturing method of the granule powder containing the particulate matter according to the first aspect of the invention, wherein the particulate material comprises, but is not limited to, mung beans, red beans, nuts, alfalfa or jelly. The automated manufacturing method of the wave-containing powder circle containing the particulate matter according to the first aspect of the patent application, wherein the conveyor belt is mainly composed of a plurality of long slats connected in series, and a plurality of the plurality of long slats are arranged. The cup. The method for automatically manufacturing a wave-containing powder circle containing the particulate matter according to the first aspect of the invention, wherein the solution storage tank is further provided with a filter mesh member, wherein the wave-shaped powder blank material in the solution storage tank is The filter element is drained and removed. The method for automatically manufacturing a wave-containing powder containing a particulate matter according to the first aspect of the invention, wherein the blended raw material further comprises a pre-flavored raw material, and is uniformly mixed with calcium lactate and water to prepare a blended raw material. An automated manufacturing method for a pellet of particulate matter according to the first aspect of the invention, wherein the blended raw material is the same composition as the core raw material.