TWI701413B - Automated storage and retrieval system and air pressure regulating method in the system - Google Patents
Automated storage and retrieval system and air pressure regulating method in the system Download PDFInfo
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本發明有關於自動化倉儲,特別是關於一種自動倉儲系統以及自動倉儲壓力調節方法。 The present invention relates to automatic storage, in particular to an automatic storage system and an automatic storage pressure adjustment method.
自動倉儲是一種經由電腦控制處理設備,記憶物料存放的位置,利用無人搬運系統搬運貨物,以將貨物置入指定儲位或是將指定貨物由儲位取出。 Automatic storage is a computer-controlled processing equipment that memorizes the storage location of materials, and uses an unmanned handling system to move the goods to place the goods in the designated storage location or take the designated goods out of the storage location.
在有無塵要求的工廠裡,例如半導體廠中,自動倉儲不論是存放成品或是半成品,倉儲環境同樣有無塵要求。通常,在自動倉儲沒有進行貨物存取作業時,環境中即使有微粒(灰塵)等,通常也會因為空氣流動相對穩定而沉降。但是,當無入搬運系統的搬運車開始移動,搬運車會如同活塞作用,推動前方空氣,並吸引後方空氣,而產生與搬運車移動方向相同的氣流流動。此時的氣流,將會使已經沉降微粒被吹起而讓空氣中的微粒量大幅提昇。甚至,搬運車吸引後方空氣時,搬運車後方局部壓力的下降,會致使外界潔淨度較低的空氣被吸入,而讓微粒量更大幅提昇。 In factories that have dust-free requirements, such as semiconductor factories, whether they store finished or semi-finished products in automatic storage, the storage environment also has dust-free requirements. Normally, when the automatic storage is not carrying out cargo storage and retrieval operations, even if there are particles (dust) in the environment, they usually settle due to the relatively stable air flow. However, when the truck without the transportation system starts to move, the truck will act like a piston, pushing forward air and attracting air from the rear, resulting in an air flow in the same direction as the truck. The airflow at this time will blow up the settled particles and greatly increase the amount of particles in the air. Even when the truck attracts air from the rear, the local pressure drop behind the truck will cause the air with lower cleanliness to be sucked in, and the amount of particulates will increase significantly.
在先前技術的自動倉儲中,無人搬運系統的搬運車移動時所產生的壓力變化,使得空氣中的微粒量提昇而影響潔淨度。搬運車的移動速度必須降低,以減少微粒量的提昇,進而降低了無人搬運系統的運轉速度。 In the automatic storage of the prior art, the pressure change generated when the truck of the unmanned handling system moves increases the amount of particles in the air and affects the cleanliness. The moving speed of the truck must be reduced to reduce the increase in the amount of particles, thereby reducing the operating speed of the unmanned transport system.
鑑於上述問題,本發明提出一種自動倉儲系統,包含至少一貨架、一搬運裝置、一位移偵測器、多個送風裝置、多個抽風裝置以及一控制裝置。貨架平行於一移動路徑設置,具有互為反向的一內側面以及一外側面,內側面面對移動路徑;貨架更包含多個儲位以及多個開口,且連通貨架的內側面以及外側面。搬運裝置用以接收一位移指令,而沿著移動路徑移動。位移偵測器用以偵測搬運裝置在移動路徑的位置,產生對應位置的一位移訊號。多個送風裝置分別設置於多個儲位其中之一,用以對多個儲位進行送風。多個抽風裝置沿著一平行於移動路徑的方向設置,以對移動路徑上的一空間進行抽氣。控制裝置電性連接於搬運裝置、位移偵測器、送風裝置以及抽風裝置;控制裝置用以產生位移指令,並接收位移訊號以得到搬運裝置的位置以及移動方向。 In view of the above-mentioned problems, the present invention proposes an automatic storage system, which includes at least one shelf, a transport device, a displacement detector, a plurality of air supply devices, a plurality of air exhaust devices, and a control device. The shelf is arranged parallel to a moving path, and has an inner side and an outer side opposite to each other. The inner side faces the moving path; the shelf further includes a plurality of storage positions and a plurality of openings, and is connected to the inner and outer sides of the shelf . The conveying device is used for receiving a displacement command and moving along the moving path. The displacement detector is used to detect the position of the conveying device on the moving path and generate a displacement signal corresponding to the position. A plurality of air supply devices are respectively arranged in one of the plurality of storage positions to supply air to the plurality of storage positions. A plurality of exhaust devices are arranged along a direction parallel to the moving path to exhaust a space on the moving path. The control device is electrically connected to the conveying device, the displacement detector, the air supply device and the exhaust device; the control device is used for generating displacement instructions and receiving the displacement signal to obtain the position and moving direction of the conveying device.
定義移動方向所指向的方向為搬運裝置的一前方,當搬運裝置移動時,控制裝置於多個抽風裝置中,判斷何者位於搬運裝置的前方,控制位於搬運裝置的前方的至少一個抽風裝置啟動抽氣,並控制位於搬運裝置的後方的至少一個送風裝置提高送風流量。 The direction pointed to by the defined moving direction is the front of the conveying device. When the conveying device moves, the control device is among the multiple exhaust devices to determine which one is in front of the conveying device, and control at least one exhaust device located in front of the conveying device to start the pumping And control at least one blowing device located behind the conveying device to increase the blowing flow.
在本發明至少一實施例中,自動倉儲系統包含二貨架,二貨架平行於移動路徑設置,且移動路徑位於二貨架之間。 In at least one embodiment of the present invention, the automatic storage system includes two shelves, the two shelves are arranged parallel to the moving path, and the moving path is located between the two shelves.
在本發明至少一實施例中,抽風裝置間隔地設置於貨架的底部,而在貨架的內側面上進行抽氣。 In at least one embodiment of the present invention, the exhaust device is arranged at intervals on the bottom of the shelf, and exhausts air on the inner side of the shelf.
在本發明至少一實施例中,控制裝置可進一步包含一主控制器以及一搬運控制器;主控制器電性連接於送風裝置、抽風裝置以及搬運控制器,用於產生位移指令以及對送風裝置以及抽風裝置進行控制及切換;搬運控制器電性連接於搬運裝置以及位移偵測器,用以依據位移命令控制搬運裝置移動,並接收位移訊號以得到搬運裝置的位置以及移動方向而傳送至主控制器。 In at least one embodiment of the present invention, the control device may further include a main controller and a transport controller; the main controller is electrically connected to the air supply device, the air exhaust device, and the transport controller, and is used for generating displacement instructions and controlling the air supply device. And the exhaust device is controlled and switched; the transport controller is electrically connected to the transport device and the displacement detector, and is used to control the movement of the transport device according to the displacement command, and receive the displacement signal to obtain the position and movement direction of the transport device and send it to the host Controller.
在本發明至少一實施例中,當搬運裝置的移動時,控制裝置關閉已經位於搬運裝置的後方的抽風裝置。 In at least one embodiment of the present invention, when the conveying device moves, the control device closes the exhaust device already located behind the conveying device.
在本發明至少一實施例中,在位於搬運裝置的前方的多個抽風裝置中,控制裝置啟動距離搬運裝置最近的抽風裝置,且控制裝置關閉在移動路徑上已經不位於搬運裝置的前方的抽風裝置。 In at least one embodiment of the present invention, among the multiple exhaust devices located in front of the conveying device, the control device activates the exhaust device closest to the conveying device, and the control device closes the exhaust that is no longer in front of the conveying device on the moving path Device.
在本發明至少一實施例中,在位於搬運裝置的後方的送風裝置中,控制裝置切換距離搬運裝置最近的送風裝置的一送風流量提昇。 In at least one embodiment of the present invention, in the air blowing device located behind the conveying device, the control device switches a blowing flow rate of the blowing device closest to the conveying device to increase.
在位於搬運裝置的後方的送風裝置中,控制裝置隨著每一送風裝置與搬運裝置的距離的增加,而遞減對應的每一送風裝置的送風流量至一預設送風流量。 In the air supply device located behind the conveying device, the control device decreases the air supply flow of each corresponding air supply device to a preset air supply flow as the distance between each air supply device and the transportation device increases.
在本發明至少一實施例中,自動倉儲系統更包含至少一氣流偵測裝置,設置於開口,且電性連接於控制裝置;氣流偵測裝置用以偵測開口的一風向以及一氣流流量,控制裝置依據風向以及氣流流量,調整每一送風裝置的一送風流量以及每一抽風裝置的一抽風流量。 In at least one embodiment of the present invention, the automatic storage system further includes at least one airflow detecting device disposed at the opening and electrically connected to the control device; the airflow detecting device is used to detect a wind direction and an airflow flow rate of the opening, The control device adjusts a supply air flow rate of each air supply device and a suction air flow rate of each suction device according to the wind direction and the air flow rate.
在本發明至少一實施例中,當開口位於搬運裝置的前方,風向為向外,並且氣流流量持續上升時,控制裝置切換位於搬運裝置的前方的抽風裝置提昇抽風流量;且當氣流流量已經逐漸減少,或是風向轉變為向內,控制裝置切換位於搬運裝置的前方的抽風裝置降低抽風流量或是關閉抽風裝置。 In at least one embodiment of the present invention, when the opening is located in front of the conveying device, the wind direction is outward, and the air flow rate continues to rise, the control device switches the exhaust device located in front of the conveying device to increase the air flow rate; and when the air flow rate has gradually increased Reduce, or change the wind direction to inward, the control device switches the exhaust device located in front of the conveying device to reduce the exhaust flow or close the exhaust device.
在本發明至少一實施例中,當開口位於搬運裝置的後方,風向為向內,並且氣流流量持續上升時,控制裝置切換位於搬運裝置的後方的送風裝置提昇送風流量;且當氣流流量已經逐漸減少,或是風向轉變為向外,控制裝置切換位於搬運裝置的前方的送風裝置降低送風流量或是關閉送風裝置。 In at least one embodiment of the present invention, when the opening is located at the rear of the conveying device, the wind direction is inward, and the air flow continues to rise, the control device switches the air blowing device located behind the conveying device to increase the air flow; and when the air flow has gradually increased Reduce or change the wind direction to the outside, the control device switches the air supply device located in front of the conveying device to reduce the air flow or close the air supply device.
本發明還提出一種自動倉儲壓力調節方法,適用於一倉儲空間,倉儲空間中設置一貨架、多個送風裝置以及一搬運裝置,貨架平行於一移動路徑設置,並以一內側面朝向移動路徑;貨架具有多個儲位,多個送風裝置分別用以對多個儲位以一送風流量進行送風,且搬運裝置用以沿著移動路徑往返移動;自動倉儲壓力調節方法包含:取得搬運裝置在移動路徑的一位置以及一移動方向;定義移動方向所指向的方向為搬運裝置的一前方,且相反方向為一後方;以及於多個抽風裝置中,判斷何者位於搬運裝置的前方,控制位於搬運裝置的前方的至少一個抽風裝置啟動抽氣,以對搬運裝置的前方的空間進行抽氣,並提高位於搬運裝置的後方的至少一個送風裝置提高送風流量。 The present invention also provides an automatic storage pressure adjustment method, which is suitable for a storage space in which a shelf, a plurality of air supply devices and a conveying device are arranged, the shelf is arranged parallel to a moving path, and an inner side faces the moving path; The rack has a plurality of storage positions, and the plurality of air supply devices are respectively used to send air to the plurality of storage positions at a blowing flow rate, and the conveying device is used to move back and forth along the moving path; the automatic storage pressure adjustment method includes: obtaining that the conveying device is moving A position and a moving direction of the path; define that the direction pointed by the moving direction is a front of the conveying device, and the opposite direction is a rear; and among multiple exhaust devices, determine which one is in front of the conveying device, and control is located in the conveying device At least one air extraction device in front of the venting device starts air extraction to extract air from the space in front of the conveying device, and to increase the at least one air blowing device located behind the conveying device to increase the air flow.
在本發明至少一實施例中,啟動抽氣的至少一個抽風裝置是距離搬運裝置最近的抽風裝置。 In at least one embodiment of the present invention, the at least one air extraction device that starts air extraction is the air extraction device closest to the handling device.
在本發明至少一實施例中,對搬運裝置的前方的空間進行抽氣的步驟更包含:判斷已經啟動抽氣的至少一個抽風裝置是否已經不位於搬運裝置的前方;以及關閉已經不位於搬運裝置的前方的至少一個抽風裝置。 In at least one embodiment of the present invention, the step of exhausting the space in front of the conveying device further includes: judging whether at least one exhaust device that has started pumping is no longer in front of the conveying device; and closing it is no longer located in the conveying device At least one exhaust device in front of the device.
在本發明至少一實施例中,提高位於搬運裝置的後方的至少一個送風裝置提高送風流量的步驟包含:於多個抽風裝置中,判斷何者位於搬運裝置的後方;以及提昇距離搬運裝置最近的送風裝置的送風流量。 In at least one embodiment of the present invention, the step of increasing at least one blowing device located behind the conveying device to increase the blowing flow includes: among the plurality of exhaust devices, judging which one is located behind the conveying device; and raising the blowing closest to the conveying device The supply air flow of the device.
在本發明至少一實施例中,提高位於搬運裝置的後方的至少一個送風裝置提高送風流量的步驟更包含在位於搬運裝置的後方的多個送風裝置中,隨著每一送風裝置與搬運裝置的距離的增加,而遞減對應的每一送風裝置的送風流量至一預設送風流量。 In at least one embodiment of the present invention, the step of increasing at least one blowing device located behind the conveying device to increase the blowing flow is further included in the plurality of blowing devices located behind the conveying device, as each blowing device and the conveying device increase As the distance increases, the air supply flow rate of each corresponding air supply device is decreased to a preset air supply flow rate.
在本發明至少一實施例中,自動倉儲壓力調節方法更包含偵測貨架的一開口的一風向以及一氣流流量;其中開口連通貨架的內側面以及一外側面;以及控制裝置依據風向以及氣流流量,調整每一送風裝置的一送風流量以及每一抽風裝置的一抽風流量。 In at least one embodiment of the present invention, the automatic storage pressure adjustment method further includes detecting a wind direction and an air flow of an opening of the shelf; wherein the opening is connected to the inner side and an outer side of the shelf; and the control device is based on the wind direction and the air flow , Adjust a supply air flow of each air supply device and a suction flow of each air extraction device.
在本發明至少一實施例中,當開口位於搬運裝置的前方,風向為向外,並且氣流流量持續上升時,切換位於搬運裝置的前方的抽風裝置提昇抽風流量;以及當氣流流量已經逐漸減少,或是風向轉變為向內,切換位於搬運裝置的前方的抽風裝置降低抽風流量或是關閉抽風裝置。 In at least one embodiment of the present invention, when the opening is located in front of the conveying device, the wind direction is outward, and the air flow rate continues to rise, switching the exhaust device located in front of the conveying device to increase the air flow rate; and when the air flow rate has gradually decreased, Or the wind direction changes to inward, and the exhaust device located in front of the conveying device is switched to reduce the exhaust flow or close the exhaust device.
在本發明至少一實施例中,當開口位於搬運裝置的後方,風向為向內,並且氣流流量持續上升時,切換位於搬運裝置的後方的送風裝置提昇送風流量;以及且當氣流流量已經逐漸減少,或是風向轉變為向外,切換位於搬運裝置的後方的送風裝置降低送風流量或是關閉送風裝置。 In at least one embodiment of the present invention, when the opening is located at the rear of the conveying device, the wind direction is inward, and the air flow continues to increase, the air blowing device located behind the conveying device is switched to increase the air flow; and when the air flow has gradually decreased , Or the wind direction changes to outward, switch the air supply device located behind the conveying device to reduce the air flow or close the air supply device.
藉由在搬運裝置的前方抽氣,並在搬運裝置的後方提昇送風補氣,因為搬運裝置的移動而產生的壓力變化,可以有效被平衡,避免移動通道上出現劇烈的氣流流動,從而避免倉儲空間內空氣中的微粒數大幅提昇。抽氣及送風補氣的流量,可以依據搬運裝置的移動速度調整,因此,搬運裝置的不需要為了避免揚塵而降低移動速度,而可提昇運轉速度。 By pumping air at the front of the conveying device, and raising the air supply at the back of the conveying device, the pressure change caused by the movement of the conveying device can be effectively balanced, avoiding violent air flow on the moving channel, and avoiding storage The number of particles in the air in the space has increased significantly. The flow rate of suction and air supply can be adjusted according to the moving speed of the conveying device. Therefore, the conveying device does not need to reduce the moving speed in order to avoid dust, but can increase the operating speed.
100:自動倉儲系統 100: automatic storage system
110:貨架 110: Shelves
110a:內側面 110a: inside
110b:外側面 110b: outer side
112:儲位 112: Reserve
114:開口 114: opening
116:取放平台 116: Pick and Place Platform
120:搬運裝置 120: Handling device
130:位移偵測器 130: Motion Detector
132:光學讀取器 132: Optical reader
134:標記圖樣 134: Marking Pattern
134a:定位標記 134a: Location mark
140:送風裝置 140: air supply device
150:抽風裝置 150: Ventilation device
160:控制裝置 160: control device
162:主控制器 162: Main Controller
164:搬運控制器 164: Transport Controller
170:氣流偵測裝置 170: Airflow detection device
M:移動路徑 M: moving path
Cm:位移指令 Cm: displacement command
Sm:位移訊號 Sm: Displacement signal
S110~S160:步驟 S110~S160: steps
S210~S250:步驟 S210~S250: steps
S310~S350:步驟 S310~S350: steps
圖1是本發明第一實施例的自動倉儲系統的俯視圖。 Fig. 1 is a top view of an automatic storage system according to a first embodiment of the present invention.
圖2是本發明第一實施例的自動倉儲系統的側視圖。 Fig. 2 is a side view of the automatic storage system according to the first embodiment of the present invention.
圖3是本發明第一實施例的自動倉儲系統的電路方塊圖。 Fig. 3 is a circuit block diagram of the automatic storage system according to the first embodiment of the present invention.
圖4是本發明第一實施例中,位移偵測器結合於搬運裝置的示意圖。 4 is a schematic diagram of the displacement detector combined with the transport device in the first embodiment of the present invention.
圖5是本發明第一實施例的自動倉儲系統的側視圖,揭示搬運裝置在移動路徑上移動。 Fig. 5 is a side view of the automatic storage system according to the first embodiment of the present invention, revealing that the conveying device moves on the moving path.
圖6是本發明第一實施例的自動倉儲系統的俯視圖,揭示搬運裝置以及氣流的對應關係。 Fig. 6 is a top view of the automatic storage system according to the first embodiment of the present invention, revealing the correspondence between the conveying device and the airflow.
圖7至圖9是本發明第一實施例的自動倉儲系統的側視圖,揭示送風裝置以及抽風裝置的切換。 Figures 7 to 9 are side views of the automatic storage system of the first embodiment of the present invention, revealing the switching of the air supply device and the air extraction device.
圖10是本發明第二實施例的自動倉儲系統的俯視圖。 Fig. 10 is a top view of an automatic storage system according to a second embodiment of the present invention.
圖11是本發明第二實施例的自動倉儲系統的電路方塊圖。 Fig. 11 is a circuit block diagram of an automatic storage system according to a second embodiment of the present invention.
圖12是本發明的自動倉儲壓力調節方法的流程圖。 Fig. 12 is a flowchart of the automatic storage pressure adjustment method of the present invention.
圖13是本發明的自動倉儲壓力調節方法中,依據開口的氣流流量以及流向調整抽風流量的流程圖。 Fig. 13 is a flow chart of adjusting the suction flow according to the air flow and flow direction of the opening in the automatic storage pressure adjustment method of the present invention.
圖14是本發明的自動倉儲壓力調節方法中,依據開口的氣流流量以及流向調整送風流量的流程圖。 Fig. 14 is a flow chart of adjusting the supply air flow according to the air flow and flow direction of the opening in the automatic storage pressure adjustment method of the present invention.
在以下圖式中及在整個說明書中,相同的附圖標記表示相同的元件。應當理解,當諸如元件被稱為在另一元件「上」或「連接到」另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為「直接在另一元件上」或「直接連接到」另一元件時,不存在中間元件。 In the following drawings and throughout the specification, the same reference numerals denote the same elements. It should be understood that when an element is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element, or intermediate elements may also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements.
此外,諸如「下」或「底面」和「上」或「頂面」的相對術語可在本文中用於描述一個元件與另一元件的關係,如圖所示。應當理解,相對術語旨在包括除了圖中所示的方位之外的裝置的不同方位。例如,如果一個附圖中的裝置翻轉,則被描述為在其他元件的「下」側的元件將被定向在其他元件的「上」側。因此,示例性術語「下」可以包括「下」和「上」的取向,取決於附圖的特定取向。類似地,如果一個附圖中的裝置翻轉,則被描述為在其它元件「下方」的元件將被定向為在其它元件「上方」。因此,示例性術語「下面」或「下面」可以包括上方和下方的取向。 In addition, relative terms such as “lower” or “bottom surface” and “upper” or “top surface” may be used herein to describe the relationship between one element and another element, as shown in the figure. It should be understood that relative terms are intended to include different orientations of the device other than those shown in the figures. For example, if the device in one figure is turned over, elements described as being on the "lower" side of other elements will be oriented on the "upper" side of the other elements. Therefore, the exemplary term "lower" may include an orientation of "lower" and "upper", depending on the specific orientation of the drawing. Similarly, if the device in one figure is turned over, elements described as "below" other elements will be oriented "above" the other elements. Thus, the exemplary terms "below" or "below" can include an orientation of above and below.
請參閱圖1以及圖2所示,為本發明第一實施例所揭露的一種自動倉儲系統100,設置於一倉儲空間。所述倉儲空間常態地維持一正壓狀態,使倉儲空間的壓力大於外界壓力,避免外部灰塵等微粒子進入,維持無塵狀態倉儲環境。
Please refer to FIG. 1 and FIG. 2, which is an
如圖1、圖2以及圖3所示,自動倉儲系統100包含至少一貨架110、一搬運裝置120、一位移偵測器130、多個送風裝置140、多個抽風裝置150以及一控制裝置160。
As shown in FIGS. 1, 2 and 3, the
如圖1所示,於一具體實施例中,自動倉儲系統100包含二貨架110。二貨架110平行於一移動路徑M設置,且移動路徑M位於二貨架110之間;因此,貨架110的兩側面可以分別定義為互為反向的內側面110a以及外側面110b,且內側面110a面對移動路徑M。每一貨架110具有多個儲位112以及多個開口114。儲位112用以放置物品,開口114連通貨架110的內側面110a以及外側面110b。開口114連接位於貨架110的外側面110b的一取放平台116,取放平台116用以供物品暫時放置,開口114用以供物品通過,以由取放平台116移動物品至搬運裝置120,或由搬運裝置120移動物品至取放平台116。
As shown in FIG. 1, in a specific embodiment, the
如圖1、圖2以及圖3所示,搬運裝置120用以接收一位移指令Cm,而沿著移動路徑M往返移動。依據位移指令Cm,搬運裝置120並由儲位112取出物品並將物品移動至開口114。或由開口114接收物品並移動至指定的儲位112。
As shown in FIGS. 1, 2 and 3, the conveying
如圖1、圖2以及圖3所示,位移偵測器130用以偵測搬運裝置120在移動路徑M的位置,產生一對應位置的位移訊號Sm,並傳送位移
訊號Sm至主控器160。位移偵測器130可以是安裝於貨架110或是移動路徑M上的獨立元件、結合於內建於搬運裝置120內部的整合元件,或分別設置於貨架110/移動路徑M以及搬運裝置120所組成的偵測總成。
As shown in FIGS. 1, 2 and 3, the
如圖4所示,為位移偵測器130的一具體實施方式。搬運裝置120是以位於移動路徑M上的一線性馬達驅動,而前後移動。位移偵測器130包含設置於搬運裝置120的一光學讀取器132以及沿著移動路徑M設置的標記圖樣134。標記圖樣134具有間隔排列的定位標記134a。透過光學讀取器132讀取定位標記,判斷被讀取的定位標記在標記圖樣134的相對位置,即可得到搬運裝置120的位置。
As shown in FIG. 4, it is a specific implementation of the
圖4所示的位移偵測器130僅為例示,並非用以限定位移偵測器130的具體實施。位移偵測器130也可以是一計數器,偵測搬運裝置120的一步進馬達正轉及反轉的次數。依據步進馬達正轉及反轉的次數、搬運裝置120的移動起點,控制裝置160換算出搬運裝置120於移動路徑M的位置以及移動方向。再以安裝於貨架110或是移動路徑M上的獨立元件為例,位移偵測器130可以是沿著移動路徑M配置的多個感應器組合,藉由感應到搬運裝置120的感應器的設置位置,供控制裝置160來判斷於移動路徑M的位置以及移動方向。又如,位移偵測器130可以是測距裝置,直接用以量測位移偵測器130與搬運裝置120上一標記點之間的距離,以供搬運控制裝置160判斷搬運裝置120於移動路徑M的位置。
The
如圖1、圖2以及圖3所示,每一送風裝置140設置於多個儲位112其中之一。每一送風裝置140用以提供經過過濾的潔淨氣流,持續對每一儲位112進行送風,以避免微粒掉落入儲位112,並吹落已經落入
儲位112的微粒。具體而言,每一送風裝置140是個別接受控制,獨立於其他送風裝置140,使得每一送風裝置140可以分別依據倉儲狀況調整其轉速。送風裝置140的具體實施例是風扇過濾組(Fan Filter Unit,FFU),包含風扇以及結合於風扇的過濾材;但送風裝置140的實施方式並不以風扇過濾組為限。
As shown in FIGS. 1, 2 and 3, each
如圖1、圖2以及圖3所示,抽風裝置150沿著一平行於移動路徑M的方向設置,以對移動路徑M上的空間進行抽氣。在一具體實施例中,抽風裝置150可以間隔地設置於貨架110的底部,而在貨架110的內側面110a上進行抽氣,並且由管路配置將所抽取的氣體送到自動倉儲系統100之外或是直接抽送空氣至貨架110的外側面110b。如圖1以及圖2所示,自動倉儲系統100實際上具有兩個貨架110,每一貨架110都配置了一列抽風裝置150。
As shown in FIGS. 1, 2 and 3, the
如圖3所示,控制裝置160電性連接於搬運裝置120、位移偵測器130、送風裝置140以及抽風裝置150。控制裝置160用以產生位移指令Cm,以驅動搬運裝置120往返移動,並由位移偵測器130接收位移訊號Sm,以得到搬運裝置120的位置以及移動方向。
As shown in FIG. 3, the
如圖3所示,控制裝置160可進一步包含一主控制器162以及一搬運控制器164。主控制器162電性連接於送風裝置140、抽風裝置150以及搬運控制器164。搬運控制器164電性連接於搬運裝置120以及位移偵測器130。
As shown in FIG. 3, the
如圖3所示,主控制器162產生位移指令Cm,傳送至搬運控制器164。依據位移命令,搬運控制器164控制搬運裝置120移動至一指定
位置,執行搬運作業。搬運控制器164接收位移訊號Sm,得到搬運裝置120的位置以及移動方向而傳送至主控制器162。主控制器162依據位置以及移動方向,對送風裝置140以及抽風裝置150進行控制及切換。主控制器162以及搬運控制器164可為各自獨立設置的控制器,也可以是單一控制器中的不同功能模組。
As shown in FIG. 3, the
如圖5所示,在搬運裝置120沒有移動的情況下,送風裝置140以一預設送風流量進行送風;亦即,送風裝置140以一預設轉速運轉,如圖4所示的每分鐘2500轉(2500RPM)。而抽風裝置150則為靜止狀態。圖中以虛線繪製抽風裝置150,代表抽風裝置150是被關閉的靜止狀態。
As shown in FIG. 5, when the conveying
如圖6所示,控制裝置160發出位移指令Cm,驅動搬運裝置120往預定方向移動至預定位置。依據驅動搬運裝置120所在位置,位移偵測器130回授位移訊號Sm。控制裝置160依據位移訊號Sm,判斷搬運裝置120的移動方向以及位置。
As shown in FIG. 6, the
如圖6以及圖7所示,定義移動方向所指向的方向為搬運裝置120的前方,反方向為搬運裝置120的後方。因為搬運裝置120的移動,沿著移動路徑M,在搬運裝置120前方的空氣將被推動擠壓而提昇壓力,產生往前推進的氣流(遠離搬運裝置120流動),而這些氣流會流向搬運裝置120的前方且距離最近的開口114。同樣地,沿著移動方向,在搬運裝置120後方空氣受到抽引作用而降低壓力,也產生往前推進的氣流(朝向搬運裝置120流動),同時帶動氣流由位於搬運裝置120的後方且距離最近的開口114吸入。這時候,由於氣流的流動,原本已經處於穩定地沉降在移動路徑M上的微粒,由會被其氣流帶動,形成散佈於空氣中的懸浮
微粒。此外,氣流由位於搬運裝置120的後方且距離最近的開口114吸入時,還會吸入外界的懸浮微粒,造成懸浮微粒提昇。以無塵等級Class 10的倉儲環境為例,搬運裝置120未啟動時,空間中實際測得的微粒數(≧5μm)可能接近零;在搬運裝置120啟動後,因氣流帶動造成揚塵,搬運裝置120的前方測得的微粒數(≧5μm)將提昇至10~30;若外界為無塵等級Class 1000的環境,吸入的氣流將會使測得的微粒數(≧5μm)高達100。
As shown in FIGS. 6 and 7, the direction defined by the movement direction is the front of the conveying
參閱圖8以及圖9所示,為了解決微粒數大幅上升,依據搬運裝置120的移動方向以及位置,控制裝置160判斷多個抽風裝置150中,有何者位於搬運裝置120的前方,而控制位於搬運裝置120的前方的至少一個抽風裝置150啟動抽氣。並且在搬運裝置120的移動過程中,控制裝置160持續關閉已經位於搬運裝置120後方的抽風裝置150。此時,因為搬運裝置120的移動而提昇的壓力,因為抽風裝置150的運轉可以被抵消下降,藉以消除在搬運裝置120前方的氣流。
Referring to Figures 8 and 9, in order to solve the significant increase in the number of particles, according to the moving direction and position of the conveying
如圖8以及圖9所示,同樣地,控制裝置160判斷多個送風裝置140中,有何者位於搬運裝置120的後方,控制位於搬運裝置120的後方的至少一個送風裝置140提高送風流量(提昇轉速,如圖所示提昇至3000RPM),使得因為搬運裝置120的移動而降低的壓力可以被回補,消除搬運裝置120後方的氣流,而避免由後方的開口114吸入外界氣流。
As shown in Figures 8 and 9, similarly, the
如圖8以及圖9所示,在搬運裝置120的移動過程中,控制裝置160持續判斷搬運裝置120的位置,而判斷多個送風裝置140、多個抽風裝置150以及搬運裝置120相對位置的變化,已持續啟動其他的抽風裝置
150而關閉原本運行中的抽風裝置150,同時持續控制已經位於搬運裝置120後方的送風裝置140提昇送風流量,並且將已經遠離搬運裝置120的送風裝置140切換為以預設送風流量運轉。
As shown in FIGS. 8 and 9, during the movement of the conveying
再參閱圖8以及圖9所示,由於搬運裝置120的移動所造成的壓力變化,主要集中在距離搬運裝置120較近的區域,因此,控制裝置160並非同時切換所有的送風裝置140、抽風裝置150進行改變。
Referring again to Figures 8 and 9, the pressure changes caused by the movement of the conveying
在搬運裝置120的移動過程中,位於搬運裝置120前方的多個抽風裝置150中,控制裝置160優先啟動距離搬運裝置120最近的抽風裝置150,例如距離最近的一個或兩個。同時,當這個啟動抽氣的抽風裝置150在移動路徑M上已經不位於搬運裝置120的前方時,控制裝置160關閉已經不位於搬運裝置120的前方的抽風裝置150,接著啟動下一個距離搬運裝置120最近的抽風裝置150。
During the movement of the conveying
同樣地,在搬運裝置120的移動過程中,位於搬運裝置120後方的多個送風裝置140中,控制裝置160切換距離搬運裝置120最近的送風裝置140的送風流量提昇至最高,亦即將轉速提昇最高(如圖所示的3000RPM),然後隨著每一送風裝置140與搬運裝置120之間的距離的增加,而遞減對應的送風裝置140的送風流量,最後使轉速回復到預設轉速,如圖所示的2800RM至2500RPM。隨著搬運裝置120與送風裝置140的相對位置改變,多個送風裝置140的送風流量也持續依據前述的原則被切換。
Similarly, during the movement of the conveying
參閱圖10以及圖11所示,為本發明第二實施例所揭露的一種自動倉儲系統100。第二實施例與第一實施例的差異在於,自動倉儲系統100更包含一或多個氣流偵測裝置170。氣流偵測裝置170分別設置於每
一開口114,且電性連接於控制裝置160。氣流偵測裝置170用以偵測開口114的風向為流向貨架110的內側面110a或流向貨架110的外側面110b,同時量測氣流流量。依據在每一開口114量測到的風向以及氣流流量,控制裝置160調整每一送風裝置140的送風流量以及每一抽風裝置150的抽風流量。
10 and FIG. 11 show an
例如,當開口114位於搬運裝置120前方,風向為向外,並且氣流流量仍然持續上升時,表示抽風流量跟不上搬運裝置120向前位移。此時,控制裝置160切換位於搬運裝置120前方的抽風裝置150提昇抽風流量。相反地,若位於搬運裝置120前方的開口114的氣流流量已經逐漸減少,或是風向開始轉變為向內,表示抽風流量已經超過需求,控制裝置160切換位於搬運裝置120前方的抽風裝置150降低抽風流量甚至是關閉抽風裝置150。
For example, when the
同樣地,當開口114位於搬運裝置120後方,風向為向內,並且氣流流量持續上升時,表示氣體的回補量不足,控制裝置160切換位於搬運裝置120後方的送風裝置140提昇送風流量,以加強補充空氣。相反地,若位於搬運裝置120後方的開口114的氣流流量已經逐漸減少,或是風向開始轉變為向外,表示氣體的回補量超過需求,控制裝置160切換位於搬運裝置120後方的送風裝置140降低送風流量甚至是關閉抽風裝置150。
Similarly, when the
透過開口114的流量偵測,抽氣及送風補氣的流量,可以依據搬運裝置120的移動速度較為精確地調整。
Through the flow detection of the
如圖3以及圖12所示,基於上述實施例,本發明進一步提出一種自動倉儲壓力調節方法,適用於一倉儲空間。倉儲空間中設置貨架110、多個送風裝置140以及搬運裝置120。自動倉儲壓力調節方法包含下列步驟。
As shown in FIG. 3 and FIG. 12, based on the above embodiments, the present invention further proposes an automatic storage pressure adjustment method, which is suitable for a storage space. A
控制裝置160判斷搬運裝置120是否進行移動,如步驟S110所示。前述的判斷步驟,係控制裝置160判斷在發出位移指令Cm後,位移偵測器130是否持續回授位移訊號Sm。
The
控制裝置160取得搬運裝置120在移動路徑M的一位置以及一移動方向,如步驟S120所示。取得位置以及移動方向的方式同樣是依據位移偵測器130回授的位移訊號Sm,詳細流程如前所述,以下不再贅述。
The
控制裝置160定義移動方向所指向的方向為搬運裝置120的一前方,且相反方向為一後方;依據定義,控制裝置160判斷多個抽風裝置150中,何者位於搬運裝置120的前方,並判斷多個送風裝置140中,何者位於搬運裝置120的後方,如步驟S130以及步驟S140所示。前述步驟S130以及步驟S140並無執行順序的限制,亦可同時執行。
The
控制裝置160啟動位於搬運裝置120前方的至少一個抽風裝置150對搬運裝置120的前方的空間進行抽氣,如步驟S150。啟動抽氣的至少一個抽風裝置150是距離搬運裝置120最近的抽風裝置150,而不需要啟動所有位於搬運裝置120的前方的抽風裝置150,避免未受到搬運裝置120影響的區域壓力下降而由外部吸入氣流。此外,由於搬運裝置120是在持續移動,因此控制裝置160也同時關閉已經不位於搬運裝置120的前方的至少一個抽風裝置150。
The
控制裝置160提高位於搬運裝置120的後方的至少一個送風裝置140提高送風流量,以及步驟S160所示。控制裝置160是提昇距離搬運裝置120最近的送風裝置140的送風流量至一最大送風流量;同時,依據與搬運裝置120的距離變化,控制裝置160隨著每一送風裝置140與搬運裝置120的距離的增加,而遞減對應的每一送風裝置140的送風流量至預設送風流量,如圖6所示的送風裝置140轉速變化。
The
前述步驟S150以及步驟S160並無執行順序的限制,亦可同時執行。完成步驟S150以及步驟S160,方法的流程回歸至步驟S110,以重新判斷搬運裝置120的位置以及移動方向。
The aforementioned step S150 and step S160 have no restriction on the execution order, and they can also be executed simultaneously. After step S150 and step S160 are completed, the flow of the method returns to step S110 to re-determine the position and moving direction of the conveying
如圖11、圖13以及圖14所示,控制裝置160可透過氣流偵測裝置170偵測貨架110的一開口114的風向以及氣流流量,以依據風向以及氣流流量,調整每一送風裝置140的一送風流量以及每一抽風裝置150的一抽風流量。
As shown in Figures 11, 13, and 14, the
如圖13所示,當開口114位於搬運裝置120的前方,控制裝置160判斷風向為向外或是向內,如步驟S210所示。當風向為向外,控制裝置160判斷氣流流量是否持續上升時,如步驟S220所示。
As shown in FIG. 13, when the
當風向為向外且氣流流量持續上升,控制裝置160切換位於搬運裝置120前方的抽風裝置150提昇抽風流量,如步驟S230所示。
When the wind direction is outward and the air flow rate continues to rise, the
當氣流流量已經逐漸減少,或是風向轉變為向內,控制裝置160切換位於搬運裝置120前方的抽風裝置150降低抽風流量或是關閉抽風裝置150,如步驟S240以及步驟S250所示。
When the air flow has gradually decreased, or the wind direction has changed to inward, the
如圖14所示,當開口114位於搬運裝置120的後方,控制裝置160同樣判斷風向為向外或是向內,如步驟S310所示。當風向為向內,控制裝置160判斷氣流流量是否持續上升時,如步驟S320所示。
As shown in FIG. 14, when the
當風向為向內且氣流流量持續上升時,控制裝置160切換位於搬運裝置120後方的送風裝置140提昇送風流量,如步驟S330所示。
When the wind direction is inward and the air flow rate continues to increase, the
當氣流流量已經逐漸減少,或是風向轉變為向外,控制裝置160切換位於搬運裝置120後的送風裝置140降低送風流量或是關閉送風裝置140,如步驟S340以及S350所示。
When the air flow has gradually decreased, or the wind direction has changed to outward, the
藉由在搬運裝置120的前方抽氣,並在搬運裝置120的後方提昇送風補氣,因為搬運裝置120的移動而產生的壓力變化,可以有效被平衡,避免移動通道上出現劇烈的氣流流動,從而避免倉儲空間內空氣中的微粒數大幅提昇。因此,搬運裝置120的不需要為了避免揚塵而降低移動速度,而可提昇運轉速度。
By pumping air in front of the conveying
100:自動倉儲系統 100: automatic storage system
110:貨架 110: Shelves
110a:內側面 110a: inside
110b:外側面 110b: outer side
112:儲位 112: Reserve
114:開口 114: opening
116:取放平台 116: Pick and Place Platform
120:搬運裝置 120: Handling device
140:送風裝置 140: air supply device
150:抽風裝置 150: Ventilation device
M:移動路徑 M: moving path
Claims (19)
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