TWI700487B - System and method for inspecting object - Google Patents
System and method for inspecting object Download PDFInfo
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- TWI700487B TWI700487B TW104142464A TW104142464A TWI700487B TW I700487 B TWI700487 B TW I700487B TW 104142464 A TW104142464 A TW 104142464A TW 104142464 A TW104142464 A TW 104142464A TW I700487 B TWI700487 B TW I700487B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
Abstract
Description
本申請要求於2014年12月18日提交的美國臨時專利62/093,457的的優先權,其通過引用併入本文。
This application claims priority from US
本發明係有關於一種用於檢查物件的系統。 The invention relates to a system for inspecting objects.
在包括諸如其銅信號線具有梯形狀輪廓的PCB層的具有成角度的表面的部分的、諸如PCB-s、半導體晶片、電子基底等等的不平坦的基底中,現有技術的方法的檢查系統未被佈置為從所有表面角收集鏡面反射。 In uneven substrates such as PCB-s, semiconductor wafers, electronic substrates, etc., including portions with angled surfaces such as PCB layers whose copper signal lines have a trapezoidal profile, the inspection system of the prior art method It is not arranged to collect specular reflections from all surface corners.
此外,分析反射偏振狀態的已知方法中的一些僅在入射角顯著不同於法向夾角時有效。因此,平行於成像軸和垂直於所檢查的平板的明場或同軸光是不可用的。 In addition, some of the known methods of analyzing the reflection polarization state are only effective when the incident angle is significantly different from the normal included angle. Therefore, brightfield or coaxial light parallel to the imaging axis and perpendicular to the flat panel being inspected is not available.
因此,在檢查非平坦基底的背景中,存在對提供以下系統和方法的需要:允許對來自寬範圍的表面角的鏡面反射的收集,並使得入射角不是法向夾角,但作為可能的示例中的一個,其可以相當接近Brewster角。 Therefore, in inspecting the background of non-flat substrates, there is a need to provide a system and method that allows the collection of specular reflections from a wide range of surface angles and makes the incident angle not the normal included angle, but as a possible example One of them, which can be quite close to Brewster corner.
根據本發明的實施例,可提供一種系統和一種方 法。 According to the embodiment of the present invention, a system and a method can be provided law.
該系統用於檢查物件並可包括攝像機;聚焦透鏡;分束器,其可包括第一區域、第二區域和可定位於該分束器的第一區域和第二區域之間的第三區域;物鏡,其可包括第一區域、第二區域和可定位於該物鏡的第一區域和第二區域之間的第三區域;明場照明模組,其被配置為用明場光束照射分束器的第一區域;其中分束器的第一區域可被配置為將明場光束導向物鏡的第一區域;其中物鏡的第一區域可被配置為將明場光束導向物件的區域以便以第一角度範圍照射到物件的區域;暗場照明模組,其可被配置為用暗場光束以不同於第一角度範圍的第二角度範圍照射物件的區域;其中,該物鏡可被配置為從物件的區域接收來自明場光束和暗場光束射出的至少一個光束的至少一個鏡面反射;其中該物鏡可被配置為將至少一個鏡面反射導向聚焦透鏡;其中聚焦透鏡可被配置為將至少一個鏡面反射聚焦到攝像機上。 The system is used for inspecting objects and may include a camera; a focusing lens; a beam splitter, which may include a first area, a second area, and a third area that can be positioned between the first area and the second area of the beam splitter An objective lens, which may include a first area, a second area, and a third area that can be positioned between the first area and the second area of the objective lens; a bright field illumination module, which is configured to illuminate the components with a bright field beam The first area of the beamer; wherein the first area of the beam splitter may be configured to direct the bright field beam to the first area of the objective lens; wherein the first area of the objective lens may be configured to direct the bright field beam to the object area in order to The first angle range illuminates the area of the object; the dark field illumination module can be configured to illuminate the area of the object with a dark field beam in a second angle range different from the first angle range; wherein, the objective lens can be configured as At least one specular reflection of at least one beam emitted from a bright field beam and a dark field beam is received from the area of the object; wherein the objective lens may be configured to guide at least one specular reflection to a focusing lens; wherein the focusing lens may be configured to direct at least one The specular reflection focuses on the camera.
當物件的區域可包括具有第一定向的區時,物鏡可被配置為接收明場光束的鏡面反射;並且其中,當物件的區域可包括具有不同於第一定向的第二定向的區時,物鏡可被配置為接收暗場光束的鏡面反射。 When the area of the object may include a region having a first orientation, the objective lens may be configured to receive specular reflection of a bright field beam; and wherein, when the area of the object may include a region having a second orientation different from the first orientation At this time, the objective lens can be configured to receive the specular reflection of the dark field beam.
明場照明模組可被配置為隨著時間的流逝而改變暗場光束的相位和偏振中的至少一個。 The bright field illumination module may be configured to change at least one of the phase and polarization of the dark field light beam with the passage of time.
暗場照明模組可被配置為隨著時間的流逝而改變暗場光束的相位和偏振中的至少一個。 The dark field illumination module may be configured to change at least one of the phase and polarization of the dark field light beam as time passes.
系統可包括用於控制由攝像機感測的光的相位和偏振中的至少一個的收集路徑相位和偏振控制模組。 The system may include a collection path phase and polarization control module for controlling at least one of the phase and polarization of the light sensed by the camera.
攝像機可被配置為控制由攝像機感測的光的相位和偏振中的至少一個。 The camera may be configured to control at least one of the phase and polarization of the light sensed by the camera.
明場照明模組可包括明場光源,其之後可以是阻擋元件。 The bright field lighting module may include a bright field light source, followed by a blocking element.
阻擋元件可具有環形形狀或任何其它形狀。 The blocking element may have a ring shape or any other shape.
明場照明模組可被配置為用第二明場光束照射分束器的第二區域;其中分束器的第二區域可被配置為將第二明場光束導向物鏡的第二區域;其中物鏡的第二區域可被配置為將第二明場光束導向物件以便以不同於第一角度範圍和第二角度範圍的第三角度範圍照射到物件上。 The bright field illumination module may be configured to illuminate the second area of the beam splitter with a second bright field light beam; wherein the second area of the beam splitter may be configured to direct the second bright field light beam to the second area of the objective lens; wherein The second area of the objective lens may be configured to direct the second bright field light beam to the object so as to irradiate the object with a third angle range different from the first angle range and the second angle range.
暗場照明模組可包括暗場光源和反射鏡;並且其中,反射鏡可被配置為從暗場光源接收暗場光束並將暗場光束導向物件。 The dark field illumination module may include a dark field light source and a reflector; and wherein the reflector may be configured to receive the dark field light beam from the dark field light source and guide the dark field light beam to the object.
反射鏡可被定位在物鏡和物件之間。 The mirror can be positioned between the objective lens and the object.
明場照明模組可被配置為用第四明場光束照射分束器的第五區域;其中分束器的第五區域可被配置為將第四明場光束導向物鏡的第五區域;其中物鏡的第五區域可被配置為將第四明場光束導向物件。 The bright field illumination module may be configured to illuminate the fifth area of the beam splitter with a fourth bright field light beam; wherein the fifth area of the beam splitter may be configured to direct the fourth bright field light beam to the fifth area of the objective lens; wherein The fifth area of the objective lens may be configured to direct the fourth bright field light beam to the object.
系統可包括可被定位在攝像機和分束器之間的第二附加的透鏡。 The system can include a second additional lens that can be positioned between the camera and the beam splitter.
明場照明模組可包括可被定位在明場照明模組的明場光源的焦平面處的阻擋元件。 The bright field lighting module may include a blocking element that may be positioned at the focal plane of the bright field light source of the bright field lighting module.
暗場照明模組的光軸可被定向到明場照明模組的光軸。 The optical axis of the dark field lighting module can be oriented to the optical axis of the bright field lighting module.
暗場照明模組可被配置為(a)控制第二暗場光束的相位和偏振,以及(b)用第二暗場光束照射物件;並且其中物鏡的第三區域可被配置為將第二暗場光束的漫反射導向物鏡的第三區域。 The dark field illumination module can be configured to (a) control the phase and polarization of the second dark field beam, and (b) illuminate the object with the second dark field beam; and the third area of the objective lens can be configured to The diffuse reflection of the dark field beam is directed to the third area of the objective lens.
方法可用於檢查物件,方法可包括由明場照明模組用明場光束照射分束器的第一區域;由分束器的第一區域將明場光束導向物鏡的第一區域;由物鏡的第一區域引導可被配置為將明場光束導向物件的區域以便以第一角度範圍照射到物件的區域上;由暗場照明模組用暗場光束以不同於第一角度範圍的第二角度範圍照射物件的區域;由物鏡並且從物件的區域接收來自明場光束和暗場光束射出的至少一個光束的至少一個鏡面反射;由物鏡將至少一個鏡面反射導向聚焦透鏡;以及由聚焦透鏡將至少一個鏡面反射聚焦到攝像機上。 The method can be used to inspect the object, and the method can include irradiating the first area of the beam splitter with the bright field light beam by the bright field illumination module; directing the bright field light beam to the first area of the objective lens by the first area of the beam splitter; The first area guide can be configured to direct the bright field light beam to the area of the object so as to illuminate the area of the object in a first angle range; the dark field illumination module uses the dark field light beam to have a second angle different from the first angle range At least one specular reflection of at least one light beam emitted from a bright field beam and a dark field beam is received by the objective lens and from the area of the object; at least one specular reflection is guided by the objective lens to the focusing lens; A specular reflection focuses on the camera.
方法可包括當物件的區域可包括具有第一定向的區時,由物鏡接收明場光束的鏡面反射;並且,當物件的區域可包括具有不同於第一定向的第二定向的區時,由物鏡接收暗場光束的鏡面反射。 The method may include receiving, by the objective lens, the specular reflection of the bright field beam when the area of the object may include a region having a first orientation; and, when the area of the object may include a region having a second orientation different from the first orientation , The specular reflection of the dark field beam is received by the objective lens.
方法可包括隨著時間的流逝而改變明場光束的相位和偏振中的至少一個。 The method may include changing at least one of the phase and polarization of the bright field light beam over time.
方法可包括隨著時間的流逝而改變暗場光束的相位和偏振中的至少一個。 The method may include changing at least one of the phase and the polarization of the dark field light beam over time.
方法可包括由收集路徑相位和偏振控制模組控制由攝像機感測的光的相位和偏振中的至少一個。 The method may include controlling at least one of the phase and polarization of the light sensed by the camera by the collection path phase and polarization control module.
方法可包括由攝像機控制由攝像機感測的光的相位和偏振中的至少一個。 The method may include controlling, by the camera, at least one of the phase and polarization of the light sensed by the camera.
明場照明模組可包括之後可跟著阻擋元件的明場光源。 The bright field lighting module may include a bright field light source followed by a blocking element.
阻擋元件可具有環形形狀。 The blocking element may have a ring shape.
方法可包括由明場照明模組用第二明場光束照射分束器的第二區域;由分束器的第二區域將第二明場光束導向物鏡的第二區域;由物鏡的第二區域將第二明場光束導向物件以便以不同於第一角度範圍和第二角度範圍的第三角度範圍照射到物件上。 The method may include irradiating the second area of the beam splitter with the second bright field light beam by the bright field illumination module; directing the second bright field light beam to the second area of the objective lens by the second area of the beam splitter; The area directs the second bright field light beam to the object so as to irradiate the object with a third angle range different from the first angle range and the second angle range.
暗場照明模組可包括暗場光源和反射鏡;並且其中,方法可包括由反射鏡並從暗場光源接收暗場光束;以及由反射鏡將暗場光束導向物件。 The dark field illumination module may include a dark field light source and a reflector; and wherein the method may include receiving the dark field light beam by the reflector and from the dark field light source; and directing the dark field light beam to the object by the reflector.
反射鏡可被定位在物鏡和物件之間。 The mirror can be positioned between the objective lens and the object.
方法可包括由明場照明模組用第四明場光束照射分束器的第五區域;由分束器的第五區域將第四明場光束導向物鏡的第五區域;以及由物鏡的第五區域將第四明場光束導向物件。 The method may include irradiating the fifth area of the beam splitter with the fourth bright field beam by the bright field illumination module; guiding the fourth bright field beam to the fifth area of the objective lens by the fifth area of the beam splitter; Five areas direct the fourth bright field beam to the object.
系統可包括可被定位在攝像機和分束器之間的第二附加的透鏡。 The system can include a second additional lens that can be positioned between the camera and the beam splitter.
明場照明模組可包括可被定位在明場照明模組的明場光源的焦平面處的阻擋元件。 The bright field lighting module may include a blocking element that may be positioned at the focal plane of the bright field light source of the bright field lighting module.
暗場照明模組的光軸可被定向到明場照明模組的光軸。 The optical axis of the dark field lighting module can be oriented to the optical axis of the bright field lighting module.
方法可包括由暗場照明模組控制第二暗場光束的相位和偏振;用第二暗場光束照射物件;並且由物鏡的第三區域將第二暗場光束的漫反射導向物鏡的第三區域。 The method may include controlling the phase and polarization of the second dark field light beam by the dark field illumination module; illuminating the object with the second dark field light beam; and directing the diffuse reflection of the second dark field light beam to the third area of the objective lens by the third area of the objective lens. area.
1:桌子 1: table
2:被檢查的物件 2: Object to be checked
2’:物件 2’: Object
3:物鏡 3: Objective lens
4:攝像機 4: camera
5:分束器 5: beam splitter
6:明場光源 6: Brightfield light source
7:暗場光源 7: Dark field light source
9:可調整的偏振器 9: Adjustable polarizer
10:可調整的相位補償器 10: Adjustable phase compensator
11:聚焦透鏡;阻擋元件 11: Focusing lens; blocking element
30:物鏡的中央區域;分束器的第三區域 30: The central area of the objective lens; the third area of the beam splitter
31:物鏡的左區域(第一區域) 31: Left area of objective lens (first area)
32:右物鏡的區域(第二區域) 32: The area of the right objective lens (the second area)
41:導向攝像機的第一區域 41: Guide the first area of the camera
50:分束器的中央區域(第三區域) 50: Central area of the beam splitter (third area)
51:分束器的左區域(第一區域) 51: Left area of beam splitter (first area)
52:分束器的右區域(第二區域) 52: Right area of beam splitter (second area)
53:分束器的第三區域 53: The third area of the beam splitter
54:分束器的第四區域 54: The fourth area of the beam splitter
61:第一附加的透鏡 61: The first additional lens
62:第二附加的透鏡 62: second additional lens
71,72:反射鏡 71, 72: mirror
101:第一明場光束 101: First brightfield beam
102、122:明場光束的鏡面反射 102, 122: Specular reflection of brightfield beams
104:明場光束的漫反射 104: Diffuse reflection of brightfield beam
111、112:暗場光束 111, 112: dark field beam
114:暗場光束的漫反射 114: Diffuse reflection of dark field beams
115:暗場光束的鏡面反射 115: Specular reflection of dark field beam
121:第二明場光束 121: second brightfield beam
122:第二明場光束的鏡面反射 122: Specular reflection of the second brightfield beam
141:影像處理器 141: image processor
142:控制器 142: Controller
201:第一明場光束 201: First brightfield beam
202:第二明場光束 202: second brightfield beam
203:第三明場光束 203: third brightfield beam
204:第四明場光束 204: The fourth brightfield beam
211:第一明場光束的鏡面反射 211: Specular reflection of the first brightfield beam
212:第二明場光束的鏡面反射 212: Specular reflection of the second brightfield beam
213:第三明場光束的鏡面反射 213: Specular reflection of the third brightfield beam
214:第四明場光束的鏡面反射 214: Specular reflection of the fourth brightfield beam
301、302:暗場光束 301, 302: dark field beam
303:暗場光束漫反射 303: dark field beam diffuse reflection
400:方法 400: method
410~435:步驟 410~435: steps
本發明將根據結合了附圖的以下詳細的描述得到更充分的理解和認識,其中圖1A示出了根據本發明的實施例的系統;圖1B示出了根據本發明的實施例的系統;圖1C示出了根據本發明的實施例的系統;圖2示出了根據本發明的實施例的系統;圖3示出了根據本發明的實施例的系統;圖4示出了根據本發明的實施例的圖3的系統的一部分;圖5示出了根據本發明的實施例的系統;以及圖6示出了根據本發明的實施例的方法; The present invention will be more fully understood and recognized based on the following detailed description combined with the accompanying drawings, in which Figure 1A shows a system according to an embodiment of the invention; Figure 1B shows a system according to an embodiment of the invention; Figure 1C shows a system according to an embodiment of the present invention; Figure 2 shows a system according to an embodiment of the present invention; Figure 3 shows a system according to an embodiment of the present invention; Figure 4 shows a system according to an embodiment of the present invention Part of the system of FIG. 3 of an embodiment; FIG. 5 shows a system according to an embodiment of the invention; and FIG. 6 shows a method according to an embodiment of the invention;
因為實現本發明的裝置在極大程度上由本領域技術人員已知的電子部件和電路組成,所以為了本發明的根本的概念的理解和認識以及為了不模糊本發明的教導或從本發明的教導分心,電路的細節將不以任何比如上面說明的所認為的必要的程度更大的程度來解釋。 Because the device implementing the present invention is largely composed of electronic components and circuits known to those skilled in the art, it is for the understanding and recognition of the fundamental concepts of the present invention and in order not to obscure or divide the teaching of the present invention. Mind, the details of the circuit will not be explained to any greater degree than deemed necessary as explained above.
在下面的說明書中,本發明將參考本發明的實施例的具體示例來描述。然而,將明顯的是,各種修改和改變可在其中做出而不脫離如在所附申請專利範圍中闡述的本發明的更寬廣的精神和範圍。 In the following specification, the present invention will be described with reference to specific examples of embodiments of the present invention. However, it will be obvious that various modifications and changes can be made therein without departing from the broader spirit and scope of the present invention as set forth in the scope of the appended application.
提供了可利用物鏡的系統,該物鏡可以是大的且傾斜光圈明場光進入分束器,使得物鏡的一側以一個角度投射光,而該透鏡的相反側收集反射。所提供的系統另外地利用暗場照明來提供寬角度覆蓋範圍。因此,提供了具有檢查來自非平坦物件(如,圖案化PCB層)的大部分的鏡面反射的能力的系統。 A system that can utilize an objective lens is provided. The objective lens can be large and inclined aperture brightfield light enters the beam splitter so that one side of the objective lens projects light at an angle, while the opposite side of the lens collects reflections. The provided system additionally utilizes dark field illumination to provide wide-angle coverage. Therefore, a system with the ability to inspect most of the specular reflections from non-planar objects (eg, patterned PCB layers) is provided.
從而提供了具有利用具有該需求的不同的物理方法(例如橢偏方法)的能力的系統,該方法用於整個物件的檢查,該整個物件包括具有成角度的表面的部分(例如,PCB信號線的邊緣)和水平平坦的部分兩者。系統可應用於同軸或顯微鏡光學裝置,其可在下面詳細描述的各圖中變化。 Thereby, a system with the ability to utilize different physical methods (such as ellipsometry) with this requirement is provided, and the method is used for inspection of the entire object including the part with an angled surface (such as PCB signal line).的边) and the horizontally flat part. The system can be applied to coaxial or microscope optical devices, which can be varied in the various figures described in detail below.
圖1A示出根據本發明的實施例的系統和具有非平坦表面的被檢查的物件。 Figure 1A shows a system according to an embodiment of the present invention and an object under inspection with a non-flat surface.
下面的參考數位在圖1中被使用: The following reference digits are used in Figure 1:
a.1-桌子(用於支撐被檢查的物件)。 a.1- Table (used to support the object being inspected).
b.2-被檢查的物件。 b.2- The object to be inspected.
c.3-物鏡。 c.3-Objective lens.
d.4-攝像機。 d.4-Camera.
e.5-分束器。 e.5- Beam splitter.
f.6-明場光源。 f.6-Bright field light source.
g.7-暗場光源。 g.7-Dark field light source.
h.9-可調整的偏振器。 h.9-Adjustable polarizer.
i.10-可調整的相位補償器。 i.10-Adjustable phase compensator.
j.11-聚焦透鏡。 j.11-Focusing lens.
k.31、30和32-物鏡的左(第一)區域、中央(第三)區域和右(第二)區域。 k. 31, 30, and 32-Left (first) area, central (third) area, and right (second) area of the objective lens.
l.51、50和52-分束器的左(第一)區域、中央(第三)區域和右(第二)區域。 1. 51, 50 and 52-Left (first) area, central (third) area and right (second) area of the beam splitter.
m.101-明場光束。 m.101-Brightfield beam.
n.102-明場光束的鏡面反射。 n.102-Specular reflection of bright field beams.
o.104-明場光束的漫反射。 o.104-Diffuse reflection of brightfield beam.
p.111和112-暗場光束。 p.111 and 112-Dark field beam.
q.114-暗場光束的漫反射。 q.114-Diffuse reflection of dark field beams.
r.115-暗場光束的鏡面反射。 r.115-Specular reflection of dark field beams.
s.141-影像處理器。 s.141-Image processor.
t.142-控制器。 t.142-controller.
控制器142被配置為控制系統的操作。控制器142和攝像機4被耦合到影像處理器141。控制器142還被耦合到諸如明場光源6、暗場光源7、可調整的偏振器9和可調整的相位補償器10的各種部件(並控制他們的操作)。
The
在圖1A中,優選的準直明場光源6、可調整的偏振器9和可調整的相位補償器10形成明場照明模組,其被配置為(a)控制第一明場光束101的相位和偏振以及(b)用
明場光束照射分束器的第一區域。
In FIG. 1A, a preferred collimated
在圖1A中,暗場光源7、可調整的偏振器9和可調整相位補償器10中的每一個形成暗場照明模組,其被配置為(a)控制暗場光束(111和112)的相位和偏振,以及(b)用暗場光束(111和112)以不同於第一角度範圍的第二角度範圍照射物件。
In FIG. 1A, each of the dark field
在圖1A中,暗場光源7以(相對於x軸)低角度照射被檢查的物件2,使得物鏡3收集來自被檢查的物件2的成角度部分的鏡面反射,來自物件的反射光能穿過物鏡3的任意區域(30、31或32)。
In FIG. 1A, the dark field
圖1A示出以對稱的方式相對於光軸被定位的兩個暗場光源7(右暗場光源和左暗場光源)。應注意的是,可以僅有單個暗場光源,暗場光源可被以非對稱的方式定位,可以有多於兩個暗場光源等等。 Figure 1A shows two dark field light sources 7 (a right dark field light source and a left dark field light source) positioned in a symmetrical manner with respect to the optical axis. It should be noted that there may be only a single dark field light source, the dark field light source may be positioned in an asymmetric manner, there may be more than two dark field light sources, and so on.
在圖1A中,明場光源6用第一明場光束101照射分束器5的左區域51。分束器5的左區域51將第一明場光束101反射到物鏡3的左區域31,物鏡3聚焦第一明場光束101並將第一明場光束101以一定角度導向物件2,該角度在沿著攝像機的光軸延伸的虛y軸的左側。
In FIG. 1A, the bright field
第一明場光束101的鏡面反射102從物件2被反射到物鏡3的右區域32。鏡面反射102可以發生自以實質上水平的方式被定向的被檢查的物件區。鏡面反射102穿過分束器5的右區域52,並由聚焦透鏡11聚焦到攝像機4上。
The
在圖1A中,第一暗場光束和第二暗場光束111和
112照射到物件2的水平部分上且他們的鏡面反射(未示出)未被物鏡3收集。
In Figure 1A, the first dark field beam and the second
圖1A示出第一暗場光束和/或第二暗場光束111和112的漫反射114可被導向物鏡3的第三區域(中央區域)30。漫反射114穿過分束器50的第三區域50並由聚焦透鏡11聚焦(未示出)到攝像機4上。
FIG. 1A shows that the diffuse
通過在照明路徑或收集路徑(在攝像機之前,包括在攝像機中)或在照明路徑和收集路徑兩者中利用偏振器和/或相位補償器(如四分之一波延遲器),很多分析方法可採用材料和鏡面反射的偏振特性。 By using polarizers and/or phase compensators (such as quarter wave retarders) in the illumination path or the collection path (before the camera, included in the camera) or in both the illumination path and the collection path, many analysis methods The polarization characteristics of materials and specular reflection can be used.
因此,系統能夠使用諸如可調整的偏振器9和/或可調整的相位補償器的可調整的(或不可調整的)偏振元件以及允許它們被旋轉。這些還可以被電子地/機械地旋轉或可利用可控制的液晶偏振器。
Therefore, the system can use adjustable (or non-adjustable) polarization elements such as an
聚焦透鏡11被定位在分束器5和攝像機4之間並將來自分束器的光聚焦到攝像機4上。在圖1A中,聚焦透鏡11聚焦鏡面反射102。
The focusing
分析器(攝像機側的偏振器)功能也可被併入攝像機感測器、液晶可變偏振器或他們的其它實現中。 The analyzer (polarizer on the camera side) function can also be incorporated into the camera sensor, liquid crystal variable polarizer, or other implementations of them.
在圖1B中,攝像機4之前有可調整的偏振器9和可調整的相位補償器10。這些部件可被包括在攝像機4中。
In FIG. 1B, the
攝像機可以是諸如CCD或CMOS的線攝像機且照明可包括一個線照明明場光源和兩個線暗場光源。 The camera may be a line camera such as CCD or CMOS and the illumination may include one line illumination bright field light source and two line dark field light sources.
具有區域照明系統的區域掃描攝像機可被提供 並可包括圍繞物鏡的一個或多個明場光源和暗場照明環。暗場光源的其它佈置可被提供。 Area scanning camera with area lighting system can be provided It can also include one or more bright-field light sources and dark-field illumination rings surrounding the objective lens. Other arrangements of dark field light sources can be provided.
如上面所述,攝像機側偏振器(分析器)可以可選地被實現為攝像機圖元感測器的部分或在液晶中實現。類似地,偏振元件照明側是可選的並可以各種方式來實現。 As described above, the camera-side polarizer (analyzer) can optionally be implemented as part of the camera primitive sensor or in the liquid crystal. Similarly, the illumination side of the polarizing element is optional and can be implemented in various ways.
系統還可被用於增強的視覺化目的而不是自動檢查,在自動檢查的情況中,適當的GUI和/或查看裝置應被添加。 The system can also be used for enhanced visualization purposes instead of automatic inspection, in the case of automatic inspection, appropriate GUI and/or viewing devices should be added.
系統可包括被佈置以協調桌子移動和攝像機影像捕捉、調整光和偏振器等的控制器。 The system may include a controller arranged to coordinate table movement and camera image capture, adjust light and polarizers, etc.
系統可包括諸如移動台/桌子、控制器、具有幀捕獲器、影像處理和GUI的電腦等的附加部分。 The system may include additional parts such as a mobile station/table, a controller, a computer with a frame grabber, image processing, and GUI.
顯著地,很多橢偏方法可依靠用不同的分析器定向將被檢查的物件成像並同時分析影像。 Notably, many ellipsometry methods can rely on different analyzer orientations to image the object under inspection and analyze the image simultaneously.
這可在幾個通路中或利用特定攝像機來完成,特定攝像機用不同的分析器定向一使用特定感測器或高頻交替液晶偏振器同時地捕捉多個影像。 This can be done in several passes or with specific cameras, which are oriented with different analyzers-use specific sensors or high frequency alternating liquid crystal polarizers to capture multiple images simultaneously.
圖1C示出了根據本發明的實施例的系統。 Figure 1C shows a system according to an embodiment of the invention.
在圖1C中,第一明場光束101以及第一暗場光束和第二暗場光束111和112照射到物件2’的具有正向斜度的非水平區。
In Fig. 1C, the first
第一明場光束101的鏡面反射(未示出)和第二暗場光束112的鏡面反射(未示出)未被物鏡3收集。
The specular reflection (not shown) of the first
第一暗場光束111的鏡面反射115向物鏡30的第
三區域(中央區域)30傳播。鏡面反射115穿過分束器50的第三區域50並由聚焦透鏡11聚焦到攝像機4上。
The
圖1C示出第一明場光束101的漫反射104可被導向導物鏡3的第二區域32。漫反射104穿過分束器50的第二區域52並由聚焦透鏡聚焦(未示出)到攝像機4上。
FIG. 1C shows that the diffuse
應注意的是,在任何圖中,漫反射中的僅僅一些可以被示出。 It should be noted that in any figure, only some of the diffuse reflections may be shown.
圖2示出了根據本發明的實施例的系統。 Figure 2 shows a system according to an embodiment of the invention.
在圖2中,有兩個優選的準直明場光束101和121來代替圖1中的單一明場光,並且有第一明場光束101的鏡面反射102和第二明場光束121的鏡面反射122。
In Figure 2, there are two preferred collimated
在圖2中,明場光源6、可調整的偏振器9和可調整的相位補償器10之後有阻擋元件11,阻擋元件11被配置為阻止明場光束照射到分束器5的第三區域50上並將單一明場光束分離為兩個明場光束。
In FIG. 2, the bright field
圖2的明場照明模組包括阻擋元件11並被配置為用第二明場光束121照射分束器5的第二區域52。
The bright field illumination module of FIG. 2 includes a blocking
分束器5的第二區域52被配置為將第二明場光束121導向物鏡3的第二區域32。
The
物鏡3的第二區域32被配置為將第二明場光束121導向物件2以便以不同於第一角度範圍和第二角度範圍的第三角度範圍照射到物件上。
The
物鏡3的第一區域31被配置為接收第二明場光束的鏡面反射122並將第二明場光束的鏡面反射122導向分束
器的第一區域51。
The
分束器的第一區域51被配置為將第二明場光束的鏡面反射122導向攝像機4。
The
另外,分束器5的第一區域51被配置為將第一明場光束101導向物鏡的第一區域31。
In addition, the
物鏡的第一區域31被配置為將第一明場光束101導向物件2以便以第一角度範圍照射物件。
The
在一些環境中(例如當照射第一定向的區時-如圖2中所示),物鏡的第二區域32可被配置為接收第一明場光束的鏡面反射102並將明場光束的鏡面反射102導向分束器的第二區域52。
In some environments (e.g. when illuminating the first oriented area-as shown in Figure 2), the
在一些環境中,分束器的第二區域52被配置為將第一明場光束的鏡面反射102導向攝像機的第一區域41。
In some environments, the
在一些環境中,物鏡的第三區域30被配置為將暗場光束111和112的漫反射114導向物鏡的第三區域30。
In some environments, the
在一些環境中,分束器的第三區域30被配置為將暗場光束的漫反射114導向攝像機4。
In some environments, the
應注意的是,攝像機4可根據在給定時間由第一明場光束101、第一暗場光束111和第二暗場光束112照射的區域的區的定向來接收一個或多個(或一個也沒有)光束101、111和112的漫反射和/或鏡面反射。
It should be noted that the
當物件的區域被照射時,則物件的不同定向的區域的不同區可鏡面反射來自不同光源的光。該區域的區可包括區域的一個或多個點。不同定向的被照射的區的非限 制示例在圖1A和1C中被提供。圖1A和1C可示出在同一時間或在不同時間被照射的線的不同橫截面。 When the area of the object is illuminated, different areas of the area with different orientations of the object can specularly reflect the light from different light sources. The area of the area may include one or more points of the area. Unlimited irradiated areas of different orientations Examples of the system are provided in Figures 1A and 1C. Figures 1A and 1C may show different cross-sections of wires that are irradiated at the same time or at different times.
在圖1A中,被照射的區域被示出為包括水平區且鏡面反射是明場光束的鏡面反射。在圖1C中,被照射的區域被示出為包括傾斜的區且鏡面反射是第一暗場光束的鏡面反射。應注意的是,被照射的區域可包括第一定向的區和第二定向的區,使得明場光束的鏡面反射和暗場光束的鏡面反射可被收集。 In Figure 1A, the illuminated area is shown to include a horizontal zone and the specular reflection is the specular reflection of the bright field beam. In FIG. 1C, the illuminated area is shown as including an oblique area and the specular reflection is the specular reflection of the first dark field beam. It should be noted that the illuminated area may include a first oriented area and a second oriented area, so that the specular reflection of the bright field beam and the specular reflection of the dark field beam can be collected.
圖3和5根據本發明的實施例示出了系統的兩個部分。圖3是沿著第一虛平面截取而圖5是沿著第二虛平面截取-第二虛平面被定向到(例如-正交於)第一虛平面。例如-第一虛平面可以是Z-Y平面而第二虛平面可以是Z-X平面。圖4示出圖3的系統的一部分。 Figures 3 and 5 show two parts of the system according to an embodiment of the invention. Figure 3 is taken along the first virtual plane and Figure 5 is taken along the second virtual plane-the second virtual plane is oriented (eg-orthogonal to) the first virtual plane. For example-the first virtual plane can be a Z-Y plane and the second virtual plane can be a Z-X plane. FIG. 4 shows a part of the system of FIG. 3.
在圖3中,明場照明模組包括明場光源6、可調整的偏振器9和可調整的相位補償器10。明場照明模組之後有第一附加的透鏡61,而第一附加的透鏡61之後有分束器5。在圖3中,分束器5被定位在第一附加的透鏡61的右邊。第二附加的透鏡62被定位在分束器5的上方和攝像機4的下方。物鏡3位於物件2的上方和分束器5的下方。
In FIG. 3, the bright field illumination module includes a bright field
物鏡3和第二附加的透鏡62互相平行且被形成為同軸佈置。
The
在圖3-5中,存在第一明場光束201、第二明場光束202、第三明場光束203、第四明場光束204、第一明場光束201的鏡面反射211、第二明場光束202的鏡面反射212、
第三明場光束203的鏡面反射213、第四明場光束204的鏡面反射214、兩個暗場光束301和302以及兩個暗場光束301和302的漫反射303。在圖3中,阻擋元件被定位在明場光源6的光圈處。阻擋元件可以在光圈的中心,從而有效地形成得到環形形狀照明的環形形狀光圈。在所示出的射線的上方和下方可以有附加的阻擋元件。
In Figures 3-5, there are the first
圖3示出兩個明場光束,其被阻擋元件分離為第一明場光束至第四明場光束201、202、203、204。
FIG. 3 shows two bright field beams, which are separated by the blocking element into a first bright field beam to a fourth
第一明場光束至第四明場光束201、202、203、204穿過第一附加的透鏡61並照射到分束器的第一區域、第二區域、第三區域和第四區域(在圖4中表示為51、52、53和54)上並被導向導物鏡3的第一區域、第二區域、第三區域和第四區域。
The first to fourth brightfield beams 201, 202, 203, 204 pass through the first
物鏡3將第一明場光束和第二明場光束201和202導向到物件2的第一位置上。
The
物鏡3將第三明場光束和第四明場光束203和204導向到物件2的第二位置上,第二位置與第一位置是空間上隔開的。
The
第一明場光束201的鏡面反射211和第二明場光束202的鏡面反射212穿過物鏡3的第二區域和第一區域、穿過分束器的第二區域和第一區域傳播,並被第二附加的透鏡62導向到攝像機4上。
The
第三明場光束203的鏡面反射213和第四明場光束204的鏡面反射214穿過物鏡3的第四區域和第三區域、穿
過分束器的第四區域和第三區域傳播,並被第二附加的透鏡62導向到攝像機4上。
The
可以有多於兩對明場光束。 There can be more than two pairs of brightfield beams.
圖5示出暗場光束301和302由暗場光源7生成,穿過可調整的偏振器9和可調整的相位補償器10並被反射鏡71和72反射以照射到物件2上。
FIG. 5 shows that the dark field light beams 301 and 302 are generated by the dark field
鏡面反射303穿過物鏡3和第二附加的透鏡以照射到攝像機4上。
The
圖5是系統的Y-Z截面,且該說明的是用於沿著x軸定向(即,“進入紙內”)的線掃描攝像機的暗場線照明。 Figure 5 is a Y-Z cross section of the system, and this description is for the dark field line illumination of a line scan camera oriented along the x axis (ie, "into the paper").
可提供一種用於使用如上面示出的系統檢查被檢查的物件的方法。 A method for inspecting the object to be inspected using the system as shown above can be provided.
圖6根據本發明的實施例示出了方法400。
Figure 6 illustrates a
方法400可開始於步驟410和415。
The
步驟410可包括控制明場光束的相位和偏振以及用明場光束照射分束器的第一區域。 Step 410 may include controlling the phase and polarization of the bright field beam and irradiating the first region of the beam splitter with the bright field beam.
步驟410之後可以為步驟420、430、440、450、和460的序列。
Step 410 may be followed by a sequence of
步驟420可包括由分束器的第一區域導向物鏡的第一區域。 Step 420 may include guiding the first region of the objective lens from the first region of the beam splitter.
步驟430可包括由物鏡的第一區域將明場光束導向物件以便以第一角度範圍照射到物件上。 Step 430 may include directing the bright field light beam to the object from the first area of the objective lens so as to irradiate the object with a first angle range.
步驟440可包括由物鏡的第二區域接收明場光束 的鏡面反射。 Step 440 may include receiving the bright field beam from the second area of the objective lens Specular reflection.
步驟450可包括將明場光束的鏡面反射導向分束器的第二區域。 Step 450 may include directing the specular reflection of the bright field beam to the second region of the beam splitter.
步驟460可包括由分束器的第二區域將明場光束的鏡面反射導向攝像機。 Step 460 may include directing the specular reflection of the bright field beam to the camera by the second region of the beam splitter.
步驟415可包括控制暗場光束的相位和偏振,以及用暗場光束以不同於第一角度範圍的第二角度範圍照射物件。 Step 415 may include controlling the phase and polarization of the dark field beam, and irradiating the object with the dark field beam in a second angle range different from the first angle range.
步驟415之後可以為步驟425和435的序列。
Step 415 can be followed by a sequence of
步驟425可包括由物鏡的第三區域將暗場光束的鏡面反射導向分束器的第三區域。 Step 425 may include guiding the specular reflection of the dark field beam to the third area of the beam splitter by the third area of the objective lens.
步驟435可包括由分束器的第三區域將暗場光束的鏡面反射導向攝像機的第二區域。 Step 435 may include directing the specular reflection of the dark field beam to the second area of the camera by the third area of the beam splitter.
可提供在圖1A、1B、2、3和5中示出的系統中的任何一個的任何部件的任何組合。 Any combination of any components of any of the systems shown in FIGS. 1A, 1B, 2, 3, and 5 may be provided.
對術語“包括”或“具有”的任何引用可被解釋為還指的是“由……組成”或“基本上由……組成”。分別例如-包括特定部件的系統可包括附加的部件、可被限制到特定部件或可包括不會實質上影響系統的基本和新穎特徵的附加的部件。對術語“包括(comprising)”、“包括(comprises)”的任何引用還應被解讀為對術語“組成”(排除其他元件的存在)和/或對術語“基本上組成”(排除其它材料或重要元件的存在)的引用。 Any reference to the terms "including" or "having" can be interpreted as also referring to "consisting of" or "consisting essentially of". For example, respectively-a system including specific components may include additional components, may be limited to specific components, or may include additional components that do not materially affect the basic and novel features of the system. Any reference to the terms "comprising" and "comprises" should also be interpreted as referring to the term "composition" (excluding the presence of other elements) and/or to the term "substantially consisting" (excluding other materials or The existence of important components) references.
此外,本領域技術人員將認識到上面描述的操作 的功能之間的界限僅僅是說明性的。多個操作的功能可被合併成單一操作,和/或單一操作的功能可被分散到另外的操作中。此外,可選的實施例可包括特定操作的多個實例,並且可在各種其它實施例中改變操作的順序。 In addition, those skilled in the art will recognize the operations described above The boundaries between functions are only illustrative. The functions of multiple operations may be combined into a single operation, and/or the functions of a single operation may be dispersed into another operation. In addition, alternative embodiments may include multiple instances of specific operations, and the order of operations may be changed in various other embodiments.
因此,將理解的是,本文描繪的架構僅僅是示例性的,並且實際上獲得相同功能的很多其它的架構可被實現。抽象地,但依然有明確的意義,為獲得相同功能的部件的任何佈置被有效地“關聯”使得期望的功能被獲得。因此,被組合以獲得特定功能的本文的任意兩個部件可被視為彼此“關聯”,使得期望的功能被獲得而不論架構或中間部件。同樣地,如此關聯的任意兩個部件還可被視為彼此“可操作地連接”或“可操作地耦合”以獲得期望的功能。 Therefore, it will be understood that the architecture described herein is only exemplary, and in fact many other architectures that achieve the same function can be implemented. Abstractly, but still has a clear meaning, any arrangement of components to obtain the same function is effectively "associated" so that the desired function is obtained. Therefore, any two components herein that are combined to obtain a specific function can be regarded as "associated" with each other, so that the desired function is obtained regardless of the architecture or intermediate components. Likewise, any two components so associated can also be regarded as being "operably connected" or "operably coupled" to each other to obtain a desired function.
然而,其它修改、變化和可選方案也是可能的。因此,說明書和附圖被視為是說明性的意義而不是限制性的意義。 However, other modifications, changes and alternatives are also possible. Therefore, the description and the drawings are regarded as illustrative rather than restrictive.
詞語“包括”不排除不同於在權利要求中列出的那些元件或步驟的其它元件或步驟的存在。應理解的是,如此使用的術語在適當的環境下是可交換的,使得本文描述的本發明的實施例例如能夠以不同於本文示出的或以其它方式描述的那些定向的其它定向操作。 The word "comprising" does not exclude the presence of other elements or steps than those listed in a claim. It should be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can, for example, be operated in other orientations than those illustrated or otherwise described herein.
此外,如本文所使用的術語“一(a)”或“一(an)”被定義為一個或多於一個。此外,在申請專利範圍中的諸如“至少一個”和“一個或多個”的介紹性短語 的使用不應被解釋為暗示被不定冠詞“一(a)”或“一(an)”介紹的另一個要求保護的元件將包括如此介紹的要求保護的元件的任意特定申請專利範圍限於僅包括一個這樣的元件的發明(甚至當相同的申請專利範圍包括介紹性短語“一個或多個”或“至少一個”和例如“一(a)”或“一(an)”的不定冠詞時)。同樣適用的是定冠詞的使用。除非另有說明,諸如“第一”和“第二”的術語被用於任意地在這樣的術語描述的元件之間進行區分。 In addition, the term "a" or "an" as used herein is defined as one or more than one. In addition, introductory phrases such as "at least one" and "one or more" in the patent application The use of should not be construed as implying that another claimed element introduced by the indefinite article "一(a)" or "一(an)" will include any particular application for the claimed element so introduced. An invention of such an element (even when the same patentable scope includes the introductory phrase "one or more" or "at least one" and an indefinite article such as "a" or "an") . The same applies to the use of definite articles. Unless stated otherwise, terms such as "first" and "second" are used to arbitrarily distinguish between elements described by such terms.
因此,這些術語不必旨在指示這樣的元件的暫時的或其它優先次序。某些措施在相互不同的申請專利範圍中被詳述的純粹事實並不指示這些措施的組合不能被有利地使用。 Therefore, these terms are not necessarily intended to indicate a temporary or other priority of such elements. The mere fact that certain measures are specified in mutually different patent applications does not indicate that the combination of these measures cannot be used to advantage.
1‧‧‧桌子 1‧‧‧Table
2‧‧‧被檢查的物件 2‧‧‧Object being inspected
3‧‧‧物鏡 3‧‧‧Objective lens
4‧‧‧攝像機 4‧‧‧Camera
5‧‧‧分束器 5‧‧‧Beam Splitter
6‧‧‧明場光源 6‧‧‧Brightfield light source
7‧‧‧暗場光源 7‧‧‧Dark field light source
9‧‧‧可調整的偏振器 9‧‧‧Adjustable polarizer
10‧‧‧可調整的相位補償器 10‧‧‧Adjustable phase compensator
11‧‧‧聚焦透鏡;阻擋元件 11‧‧‧Focusing lens; blocking element
30‧‧‧物鏡的中央區域;分束器的第三區域 30‧‧‧The central area of the objective lens; the third area of the beam splitter
31‧‧‧物鏡的左區域(第一區域) 31‧‧‧The left area of the objective lens (the first area)
32‧‧‧右物鏡的區域(第二區域) 32‧‧‧The area of the right objective lens (second area)
50‧‧‧分束器的中央區域(第三區域) 50‧‧‧The central area of the beam splitter (third area)
51‧‧‧分束器的左區域(第一區域) 51‧‧‧Left area of beam splitter (first area)
52‧‧‧分束器的右區域(第二區域) 52‧‧‧The right area of the beam splitter (second area)
101‧‧‧第一明場光束 101‧‧‧First brightfield beam
102‧‧‧明場光束的鏡面反射 102‧‧‧Specular reflection of brightfield beam
111、112‧‧‧暗場光束 111、112‧‧‧Dark field beam
114‧‧‧暗場光束的漫反射 114‧‧‧Diffuse reflection of dark field beams
141‧‧‧影像處理器 141‧‧‧Image processor
142‧‧‧控制器 142‧‧‧controller
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US10422984B2 (en) * | 2017-05-12 | 2019-09-24 | Applied Materials, Inc. | Flexible mode scanning optical microscopy and inspection system |
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