TWI697175B - Motor stator - Google Patents
Motor stator Download PDFInfo
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- TWI697175B TWI697175B TW108120250A TW108120250A TWI697175B TW I697175 B TWI697175 B TW I697175B TW 108120250 A TW108120250 A TW 108120250A TW 108120250 A TW108120250 A TW 108120250A TW I697175 B TWI697175 B TW I697175B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0414—Windings consisting of separate elements, e.g. bars, hairpins, segments, half coils
- H02K15/0421—Windings consisting of separate elements, e.g. bars, hairpins, segments, half coils consisting of single conductors, e.g. hairpins
- H02K15/0428—Windings consisting of separate elements, e.g. bars, hairpins, segments, half coils consisting of single conductors, e.g. hairpins characterised by the method or apparatus for simultaneously twisting a plurality of hairpins
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Windings For Motors And Generators (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
Description
本發明是關於一種馬達定子,特別是關於一種包含髮夾形導線的馬達定子。The invention relates to a motor stator, in particular to a motor stator containing hairpin-shaped wires.
在應用於電動馬達中的定子上,由於低電壓應用或大功率需求,繞設於其容置槽內的導線通常需要足夠的截面積以承受較大的電流。On the stator used in electric motors, due to low voltage applications or high power requirements, the wire wound in its accommodating slot usually needs a sufficient cross-sectional area to withstand a large current.
較大截面單一銅線具有較高佔槽率的優點,但因集膚效應(skin effect)與鄰近效應(proximity effect)的影響,大截面積銅線的交流電損耗會隨著馬達轉速增加而急速上升。A single copper wire with a larger cross section has the advantage of a higher slot ratio, but due to the skin effect and proximity effect, the AC loss of a copper wire with a large cross-sectional area will increase rapidly as the motor speed increases rise.
本發明提出一種馬達定子,以解決先前技術的問題。The present invention proposes a motor stator to solve the problems of the prior art.
於本發明的一實施例中,一種馬達定子包含鐵芯以及複數第一、二、三髮夾形導線。鐵芯具有複數個插槽,且鐵芯具有一插入側以及相對於插入側的一延伸側。每一插槽相對於鐵芯之徑方向上由外而內定義出第一、二、三、四、五、六層。每一第一髮夾形導線具有一第一腳和一第二腳,第一腳從插入側插入該些插槽的第三層並從延伸側突出往一第一方向彎折,第二腳從插入側插入該些插槽的第六層並從延伸側突出往一第二方向彎折。每一第二髮夾形導線具有一第三腳和一第四腳,第三腳從插入側插入該些插槽的第四層並從延伸側突出往一第三方向彎折,第四腳從插入側插入該些插槽的第五層並從延伸側突出往一第四方向彎折。每一第三髮夾形導線具有一第五腳和一第六腳分別插入該些插槽的第一層與第二層。每一插槽的第一腳之末端與緊鄰的第二腳之末端、緊鄰的第三腳之末端和緊鄰的第四腳之末端連接以形成一第一繞組。 In an embodiment of the invention, a motor stator includes an iron core and a plurality of first, second, and third hairpin-shaped wires. The iron core has a plurality of slots, and the iron core has an insertion side and an extension side relative to the insertion side. Each slot defines the first, second, third, fourth, fifth, and sixth layers from outside to inside in the radial direction of the iron core. Each first hairpin-shaped wire has a first leg and a second leg, the first leg is inserted into the third layer of the slots from the insertion side and protrudes from the extension side to bend in a first direction, and the second leg Insert the sixth layer of the slots from the insertion side and protrude from the extension side to bend in a second direction. Each second hairpin-shaped wire has a third leg and a fourth leg. The third leg is inserted into the fourth layer of the slots from the insertion side and protrudes from the extension side to bend in a third direction. The fourth leg Insert the fifth layer of the slots from the insertion side and protrude from the extension side to bend in a fourth direction. Each third hairpin-shaped wire has a fifth pin and a sixth pin inserted into the first and second layers of the slots, respectively. The end of the first leg of each slot is connected to the end of the immediately adjacent second leg, the end of the immediately adjacent third leg, and the end of the immediately adjacent fourth leg to form a first winding.
於本發明的一實施例中,一種馬達定子包含鐵芯以及複數第一、二、三髮夾形導線。鐵芯具有複數個插槽,且鐵芯具有一插入側以及相對於插入側的一延伸側。每一插槽相對於鐵芯之徑方向上由外而內第一、二、三、四、五、六層。每一第一髮夾形導線具有一第一腳和一第二腳分別插入插槽的第三層與第六層。每一第二髮夾形導線具有一第三腳和一第四腳分別插入插槽的第四層與第五層。每一第三髮夾形導線具有一第五腳和一第六腳分別插入插槽的第一層與第二層。每一插槽的第一腳之末端與緊鄰的第二腳之末端、緊鄰的第三腳之末端和緊鄰的第四腳之末端連接以形成一第一繞組。每一第五腳之末端與緊鄰的第六腳之末端連接以形成一第二繞組。 In an embodiment of the invention, a motor stator includes an iron core and a plurality of first, second, and third hairpin-shaped wires. The iron core has a plurality of slots, and the iron core has an insertion side and an extension side relative to the insertion side. Each slot is on the first, second, third, fourth, fifth, and sixth layers from outside to inside with respect to the radial direction of the core. Each first hairpin wire has a first leg and a second leg inserted into the third and sixth layers of the slot, respectively. Each second hairpin-shaped wire has a third pin and a fourth pin inserted into the fourth and fifth layers of the slot, respectively. Each third hairpin-shaped wire has a fifth pin and a sixth pin inserted into the first layer and the second layer of the slot, respectively. The end of the first leg of each slot is connected to the end of the immediately adjacent second leg, the end of the immediately adjacent third leg, and the end of the immediately adjacent fourth leg to form a first winding. The end of each fifth pin is connected to the end of the immediately adjacent sixth pin to form a second winding.
綜上所述,本發明利用前述二種髮夾形導線於鐵芯的插槽的第三~六層的插入方式、彎折方式以及繞組並連的設計,藉以降低馬達定子繞組於高頻運作時的阻抗值,減少高頻運作時的運作損耗能量,並能加大相鄰導線間的最大間距。In summary, the present invention utilizes the aforementioned two types of hairpin-shaped wires inserted in the third to sixth layers of the slot of the iron core, the bending method and the design of the parallel connection of the windings to reduce the high-frequency operation of the motor stator winding The impedance value at the time reduces the operating energy loss during high-frequency operation and can increase the maximum spacing between adjacent wires.
以下將以實施方式對上述之說明作詳細的描述,並對本發明之技術方案提供更進一步的解釋。In the following, the above description will be described in detail in the embodiments, and the technical solutions of the present invention will be further explained.
為了使本發明之敘述更加詳盡與完備,可參照所附之圖式及以下所述各種實施例,圖式中相同之號碼代表相同或相似之元件。另一方面,眾所週知的元件與步驟並未描述於實施例中,以避免對本發明造成不必要的限制。In order to make the description of the present invention more detailed and complete, reference may be made to the accompanying drawings and various embodiments described below. The same numbers in the drawings represent the same or similar elements. On the other hand, well-known elements and steps are not described in the embodiments to avoid unnecessary restrictions to the present invention.
請同時參照第1、2、3圖,第1、2圖分別繪示依照本發明一實施例之一種馬達定子兩種不同視角的立體圖,第3圖係繪示馬達定子之鐵芯的立體圖。馬達定子100基本上包含鐵芯110以及插設於其上的複數髮夾形導線(例如髮夾形導線120、130、140)等。鐵芯110具有複數個插槽112供髮夾形導線插入並連接。插槽112的數量可為48個、60個或120個,然本案並不以此為限。插槽的數量可根據馬達定子設計需求做配置,在設計規範限制內,配置多數插槽可能會形成較密集的導線配置,使導線與導線間的間隙較近,因此插槽數、插槽層、導線腳彎折之跨槽距離與導線相互連結方式皆是馬達定子設計需考量之因素。鐵芯110具有一插入側110a以及相對於插入側的一延伸側110b,即插入側110a與延伸側110b為鐵芯110的二相反側。每一插槽112相對於鐵芯110之徑方向114上(例如由鐵芯的外側110d往內側110c)定義有第一層112a、第二層112b、第三層112c、第四層112d、第五層112e和第六層112f。鐵芯110之徑方向114實質上垂直於鐵芯110之圓周方向115。Please also refer to Figures 1, 2, and 3, Figures 1 and 2 respectively show perspective views of a motor stator according to an embodiment of the present invention from two different perspectives, and Figure 3 shows a perspective view of the iron core of the motor stator. The
在本實施例中,髮夾形導線140的二腳分別插入該些插槽112的第一層112a與第二層112b中,而髮夾形導線(120,130)插入該些插槽112的第三~六層112c~112f中。於鐵芯110延伸側110b,髮夾形導線140突出該些插槽112的第一、二層112a、112b之緊鄰的腳之末端會彼此連接以形成一繞組;髮夾形導線(120,130)突出該些插槽112的第三~六層(112c~112f)之緊鄰的腳之末端會彼此連接以形成另一繞組,即多個髮夾形導線(120,130)所形成的繞組彼此連接,此部分於之後再加以詳述。In this embodiment, the two legs of the hairpin-
在本實施例中,雖以每一插槽能容納六層導線為例,然本案並不限制每一插槽的導線容納層數。In this embodiment, although each slot can accommodate six layers of wires as an example, this case does not limit the number of wires to accommodate each slot.
請同時參照第4、5、6圖,第4圖係繪示依照本發明一實施例之一種髮夾形導線的立體圖,第5圖係繪示第4圖髮夾形導線之轉折段U的放大圖,第6圖係繪示第4圖髮夾形導線其中一腳末端的放大圖。Please refer to Figs. 4, 5, and 6 at the same time. Fig. 4 is a perspective view of a hairpin-shaped wire according to an embodiment of the present invention, and Fig. 5 is a transition section U of the hairpin-shaped wire of Fig. 4 Enlarged view, Figure 6 is an enlarged view of the end of one leg of the hairpin-shaped wire of Figure 4.
第4圖所繪示的係二髮夾形導線(120,130),髮夾形導線120貼附於髮夾形導線130的外側,亦為二髮夾形導線(120,130)插入鐵芯110的狀態。每一髮夾形導線120或130均包含一轉折段U與二支腳,二支腳連接於轉折段U的兩側。每一支腳包含一傾斜段S、一垂直段V以及一末尾段T。當每一髮夾形導線插入前述的鐵芯110的插槽時,垂直段V沒入於鐵芯110的插槽112內,傾斜段S則外露於鐵芯110的插入側110a,末尾段T則突出外露於鐵芯110的延伸側110b。The second hairpin-shaped wire (120, 130) shown in FIG. 4 is attached to the outer side of the hairpin-
參照第5圖,髮夾形導線120具有相對的表面120a和表面120b。髮夾形導線130具有相對的表面130a和表面130b。髮夾形導線120貼附於髮夾形導線130的外側,換言之,髮夾形導線120之表面120b係部分地或完全地接觸髮夾形導線130之表面130a。Referring to FIG. 5, the hairpin-
每一髮夾形導線120或130均具有絕緣層包覆,例如,如第6圖所示,髮夾形導線120具有絕緣層120f包覆,髮夾形導線130具有絕緣層130f包覆。每一髮夾形導線的二支腳之末端從絕緣層裸露出,藉此彼此電性連接,例如髮夾形導線120的腳之末端120e從絕緣層120f裸露出,髮夾形導線130的腳之末端130e從絕緣層130f裸露出,藉此焊接彼此的末端(120e,130e)形成電性連接。每一髮夾形導線120或130除了二支腳之末端從絕緣層裸露出,其餘部份皆包覆絕緣層,因此前述的表面120a、120b、130a、130b均為絕緣層的表面,表面120b與表面130a的接觸亦為絕緣層的表面間的接觸。Each hairpin-
在本實施例中(參照第4圖),因髮夾形導線120貼附於髮夾形導線130的外側,當髮夾形導線120二支腳之末端的端面120h分別切齊髮夾形導線130的二支腳之末端的端面130h時,髮夾形導線120之總長度實質上大於髮夾形導線130之總長度,然本案並不限制導線之總長度。In this embodiment (refer to FIG. 4), since the hairpin-
參照第5圖,每一髮夾形導線120與其貼附的髮夾形導線130皆具有一轉折段U,於轉折段U處髮夾形導線120的彎折角度不同於髮夾形導線130的彎折角度。具體而言,髮夾形導線120於轉折段U處的彎折角度μ大於髮夾形導線130於轉折段U處的彎折角度θ。Referring to FIG. 5, each hairpin-
請同時參照第7A、7B、7C圖,第7A圖繪示依照本發明一實施例之一髮夾形導線插入鐵芯在插入側視角的立體圖,第7B圖係繪示第7A圖之部份區域的放大圖,第7C圖係繪示第7A圖之髮夾形導線在鐵芯延伸側視角的視圖。在本發明的實施例中,鐵芯110的該些插槽112之第三~六層112c~112f可供插入複數髮夾形導線120、130。為了清楚顯示每一髮夾形導線120、130與鐵芯110插槽112的位置關係,僅繪示髮夾形導線120、130各一根。每一髮夾形導線120皆貼附於對應的髮夾形導線130的外側。Please also refer to FIGS. 7A, 7B, and 7C. FIG. 7A illustrates a perspective view of a hairpin-shaped wire inserted into an iron core at an insertion side view according to an embodiment of the present invention. FIG. 7B illustrates a portion of FIG. 7A. An enlarged view of the area. FIG. 7C is a view of the hairpin-shaped wire of FIG. 7A viewed from the side where the iron core extends. In the embodiment of the present invention, the third to
每一髮夾形導線120具有二支腳120c、120d。每一髮夾形導線120的一腳120c從鐵芯110插入側110a插入該些插槽112的第三層112c並從鐵芯110延伸側110b突出往方向115a彎折一跨槽距離D1。每一髮夾形導線120的另一腳120d從鐵芯110插入側110a插入該些插槽112的第六層112f並從鐵芯110延伸側110b突出往方向115b彎折一跨槽距離D2。方向115a與方向115b為互為相反的圓周方向115。跨槽距離D1與跨槽距離D2相同。Each hairpin-shaped
每一髮夾形導線130具有二支腳130c、130d。每一髮夾形導線130的一腳130c從鐵芯110插入側110a插入該些插槽的第四層112d並從鐵芯110延伸側110b突出往方向115a彎折一跨槽距離D1。每一髮夾形導線130的另一腳130d從鐵芯110插入側110a插入該些插槽的第五層112e並從鐵芯110延伸側110b突出往方向115b彎折一跨槽距離D2。Each hairpin-shaped
於鐵芯110插入側110a,每一髮夾形導線120的一腳120c的表面120a(1)係面向鐵芯之外側110d,且另一腳120d的表面120a(2)係面向鐵芯之內側110c。換言之,對每一髮夾形導線120而言,其兩支腳(120c, 120d)的同一表面於插入側110a分別面向徑方向114的二相反方向。At the
於鐵芯110插入側110a,每一髮夾形導線130的一腳130c的表面130b(1) 係面向鐵芯之內側110c,且另一腳130d的表面130b(2) 係面向鐵芯之外側110d。換言之,對每一髮夾形導線130而言,其兩支腳(130c, 130d)的同一表面於插入側110a分別面向徑方向114的二相反方向。On the
請參照第8A圖,其繪示依照本發明一實施例之各個髮夾形導線於延伸側110b形成繞組的示意圖。為了方便說明,本實施例僅繪示數個髮夾形導線。如圖所示,每一髮夾形導線(120,130)突出插槽112的第三層112c和第四層112d的腳(120c和130c)會於其緊鄰的腳(即對應的另一髮夾形導線(120,130)突出該插槽112的第六層112f和第五層112e的腳(120d和130d))於末端處連接(例如藉由焊接的方式)在一起,進而形成第一繞組。換言之,對於同一個插槽112而言,於此插槽中插入的腳(120c,130c,120d,130d)會於末端處連接在一起(例如在位置J1或J2處連接),因此最後髮夾形導線120會與髮夾形導線130彼此連接而形成一個繞組(如第2圖所示)。Please refer to FIG. 8A, which illustrates a schematic diagram of forming a winding of each hairpin-shaped wire on the
請一併參照第8B圖,其繪示依照本發明之髮夾形導線於鐵芯延伸側連接所產生磁場渦流抵銷的示意圖。由於髮夾形導線120的兩支腳(120c, 120d)分別插入插槽112的第三層112c和第六層112f,髮夾形導線130的兩支腳(130c, 130d)分別插入插槽112的第四層112d和第五層112e,因此髮夾形導線120和130於插入第三層112c和第四層112d之腳(120c, 130c)的末端的連接處(例如焊接點)所形成的磁場渦流T1的方向,與髮夾形導線120和130於插入第六層112f和第五層112e之腳(120d, 130d)的末端的連接處(例如焊接點)所形成的磁場渦流T2的方向相反,可達到抵銷磁場渦流的效果,進而降低渦流損耗。Please also refer to FIG. 8B, which shows a schematic diagram of the magnetic field eddy current generated by the connection of the hairpin-shaped wire according to the present invention on the extending side of the iron core. Since the two legs (120c, 120d) of the hairpin-shaped
回到第8A圖,每一髮夾形導線140突出插槽112的第一層112a的腳140a會與其相鄰的腳(即對應的另一髮夾形導線140突出該插槽112的第二層112b的腳140b)於末端處連接在一起(例如在位置J3或J4處連接),進而形成第二繞組。Returning to FIG. 8A, each hairpin-shaped
請參照第9圖,其繪示第7圖之髮夾形導線於鐵芯延伸側另一視角的視圖。因髮夾形導線120貼附於髮夾形導線130的外側,髮夾形導線120於轉折段U之表面120a較其貼附的髮夾形導線130於轉折段U之表面130a遠離鐵芯110插入側110a的表面。Please refer to FIG. 9, which is a view of the hairpin-shaped wire of FIG. 7 from another perspective of the core extension side. Since the hairpin-shaped
請參照第10圖,其繪示依照本發明一實施例之一種馬達定子於鐵芯延伸側視角的放大視圖。在一實施例中,每一髮夾形導線120之截面積C2與每一髮夾形導線130之截面積C3相同;在另一實施例中,每一髮夾形導線120與每一髮夾形導線130之截面積的總合(C2+C3)小於或等於每一髮夾形導線140之截面積C1;在又一實施例中,每一髮夾形導線140之截面積C1大於每一髮夾形導線120之截面積C2或每一髮夾形導線130之截面積C3,然本案並不限制各種導線間的截面積大小關係。Please refer to FIG. 10, which illustrates an enlarged view of a motor stator according to an embodiment of the present invention, with a perspective view of the iron core extending side. In one embodiment, the cross-sectional area C2 of each hairpin-shaped
請參照第11圖,其繪示依照本發明一實施例之一種馬達定子於鐵芯延伸側另一視角的放大視圖。在一實施例中,馬達定子結構包含一絕緣片170位於該些插槽的第一層112a與第二層112b之間,即絕緣片170位於突出鐵芯110延伸側110b的該些髮夾形導線140之緊鄰腳(140a,140b)之間;在另一實施例中,馬達定子結構包含一絕緣片180位於該些插槽的第四層112d與第五層112e之間,即絕緣片180位於鐵芯110延伸側110b的該些髮夾形導線130之緊鄰腳(130c,130d)之間,絕緣片170或絕緣片180改良緊鄰導線間所需的絕緣特性;在其他實施例中,馬達定子結構亦可不設置前述的絕緣片170或絕緣片180,或是可同時設置絕緣片170和絕緣片180,或是僅設置絕緣片170和絕緣片180其中一者。Please refer to FIG. 11, which illustrates an enlarged view of a motor stator according to an embodiment of the present invention at another angle of view of the iron core extension side. In one embodiment, the motor stator structure includes an insulating
請同時參照第12、13圖,第12圖繪示依照本發明一實施例之一種馬達定子於鐵芯插入側視角的放大視圖,第13圖繪示依照本發明另一實施例之一種馬達定子於鐵芯插入側視角的放大視圖。第12圖所繪示馬達定子100之該些髮夾形導線(120,130,140)插入鐵芯的該些插槽的方式已如第1~11圖的實施例所述。第13圖所繪示馬達定子101與馬達定子100不同之處主要在於該些髮夾形導線(121,131) 插入鐵芯的該些插槽的方式,髮夾形導線(121,131)亦彼此貼附,但每一髮夾形導線121的一腳插入鐵芯的該些插槽112的第三層112c,且其另一腳插入鐵芯的該些插槽112的第五層112e,每一髮夾形導線131的一腳插入鐵芯的該些插槽112的第四層112d,且其另一腳插入鐵芯的該些插槽112的第六層112f。髮夾形導線141則類似於髮夾形導線140,其二腳分別插入該些插槽112的第一層112a與第二層112b中。類似地,複數個髮夾形導線141彼此連接構成第一繞組,複數個髮夾形導線121和複數個髮夾形導線131彼此連接構成第二繞組。因馬達定子101的該些髮夾形導線(121,131)插入鐵芯的該些插槽的方式不同於馬達定子100的該些髮夾形導線(120,130),該些髮夾形導線(121,131)並不具有該些髮夾形導線(120,130)之大角度的轉折段U。因該些髮夾形導線(120,130)之大角度的轉折段U,使得該些髮夾形導線(120,130)之最大導線間距G1大於該些髮夾形導線(121,131) 之最大導線間距G2,有助於改良馬達定子100整體的絕緣可靠性。Please refer to FIGS. 12 and 13 at the same time. FIG. 12 shows an enlarged view of a motor stator according to an embodiment of the present invention at an iron core insertion side view, and FIG. 13 shows a motor stator according to another embodiment of the present invention. Enlarged view of the side view of the core insertion. FIG. 12 shows the manner in which the hairpin-shaped wires (120, 130, 140) of the
請參照第14圖,其繪示依照本發明兩個實施例之馬達定子100、101運作時阻抗比較圖。曲線L1代表馬達定子100於頻率400Hz~1200Hz之間運作時的阻抗值變化。曲線L2代表馬達定子101於頻率400Hz~1200Hz之間運作時的阻抗值變化。比較曲線L1、L2可得知,馬達定子100於高頻率的阻抗值明顯低於馬達定子101的阻抗值,因此馬達定子100於高頻率時的運作損耗低於馬達定子101的運作損耗。進一步來說,由於馬達定子100的設計,可使髮夾形導線於鐵芯延伸側連接所產生磁場渦流相抵銷(如第8B圖所示),因此其等效阻抗值可有效降低,進而減少馬達運作時的損耗。Please refer to FIG. 14, which shows a comparison diagram of the impedances of the
綜上所述,本發明利用前述二種髮夾形導線於鐵芯的插槽的第三~六層的插入方式、彎折方式以及繞組並連的設計,藉以降低馬達定子繞組於高頻運作時的阻抗值,減少高頻運作時的運作損耗能量,並能加大相鄰導線間的最大間距。In summary, the present invention utilizes the aforementioned two types of hairpin-shaped wires inserted in the third to sixth layers of the slot of the iron core, the bending method and the design of the parallel connection of the windings, thereby reducing the high-frequency operation of the motor stator windings The impedance value at the time reduces the operating energy loss during high-frequency operation and can increase the maximum spacing between adjacent wires.
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,於不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed as above in an embodiment, it is not intended to limit the present invention. Anyone who is familiar with this skill can make various changes and modifications within the spirit and scope of the present invention, so the protection of the present invention The scope shall be deemed as defined by the scope of the attached patent application.
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附符號之說明如下:In order to make the above and other objects, features, advantages and embodiments of the present invention more obvious and understandable, the attached symbols are described as follows:
100:馬達定子100: motor stator
101:馬達定子101: Motor stator
110:鐵芯110: iron core
110a:插入側110a: Insert side
110b:延伸側110b: extended side
110c:內側110c: inside
110d:外側110d: outside
112:插槽112: slot
112a:第一層112a: first floor
112b:第二層112b: Second floor
112c:第三層112c: Third floor
112d:第四層112d: Fourth floor
112e:第五層112e: fifth floor
112f:第六層112f: Sixth floor
114:徑方向114: radial direction
115:圓周方向115: circumferential direction
115a:方向115a: direction
115b:方向115b: direction
120:髮夾形導線120: Hairpin wire
121:髮夾形導線121: Hairpin wire
U:轉折段U: turning point
120a:表面120a: surface
120b:表面120b: surface
120a(1):表面120a(1): surface
120a(2):表面120a(2): surface
120c:腳120c: feet
120d:腳120d: feet
120e:末端120e: end
120f:絕緣層120f: insulating layer
120h:端面120h: end face
130:髮夾形導線130: Hairpin wire
131:髮夾形導線131: Hairpin wire
130a:表面130a: surface
130b:表面130b: surface
130b(1):表面130b(1): surface
130b(2):表面130b(2): surface
130c:腳130c: feet
130d:腳130d: feet
130e:末端130e: end
130f:絕緣層130f: insulating layer
130h:端面130h: end face
140:髮夾形導線140: Hairpin wire
141:髮夾形導線141: Hairpin wire
170:絕緣片170: insulating sheet
180:絕緣片180: insulating sheet
S:傾斜段S: inclined section
V:垂直段V: vertical segment
T:末尾段T: end segment
D1:跨槽距離D1: Cross-slot distance
D2:跨槽距離D2: Cross-slot distance
G1:間距G1: pitch
G2:間距G2: pitch
θ:角度θ: angle
μ:角度μ: angle
C1:截面積C1: Cross-sectional area
C2:截面積C2: Cross-sectional area
C3:截面積C3: Cross-sectional area
L1:曲線L1: Curve
L2:曲線L2: Curve
T1:磁場渦流T1: magnetic field eddy current
T2:磁場渦流T2: magnetic field eddy current
J1:位置J1: location
J2:位置J2: location
J3:位置J3: location
J4:位置J4: Location
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: 第1圖係繪示依照本發明一實施例的一視角之一種馬達定子的立體圖; 第2圖係繪示依照本發明一實施例的另一視角之一種馬達定子的立體圖; 第3圖係繪示依照本發明一實施例之一種馬達定子之鐵芯的立體圖; 第4圖係繪示依照本發明一實施例之一種髮夾形導線的立體圖; 第5圖係繪示第4圖髮夾形導線之轉折段的放大圖; 第6圖係繪示第4圖髮夾形導線其中一腳末端的放大圖; 第7A圖係繪示依照本發明一實施例之一髮夾形導線插入鐵芯在插入側視角的立體圖; 第7B圖係繪示第7A圖之部份區域的放大圖; 第7C圖係繪示第7A圖之髮夾形導線在鐵芯延伸側視角的視圖; 第8A圖繪示依照本發明一實施例之各個髮夾形導線於延伸側形成繞組的示意圖; 第8B圖繪示依照本發明之髮夾形導線於鐵芯延伸側連接所產生磁場渦流抵銷的示意圖; 第9圖係繪示第7圖之髮夾形導線另一視角的視圖; 第10圖係繪示依照本發明一實施例之一種馬達定子於鐵芯延伸側視角的放大視圖; 第11圖係繪示依照本發明一實施例之一種馬達定子於鐵芯延伸側另一視角的放大視圖; 第12圖繪示依照本發明一實施例之一種馬達定子於鐵芯插入側視角的放大視圖; 第13圖繪示依照本發明另一實施例之一種馬達定子於鐵芯插入側視角的放大視圖;及 第14圖繪示依照本發明兩個實施例之馬達定子運作時阻抗比較圖。 In order to make the above and other objects, features, advantages and embodiments of the present invention more obvious and understandable, the drawings are described as follows: FIG. 1 is a perspective view of a motor stator according to an embodiment of the present invention; FIG. 2 is a perspective view of a motor stator according to another embodiment of the present invention; FIG. 3 is a perspective view showing an iron core of a motor stator according to an embodiment of the invention; FIG. 4 is a perspective view of a hairpin-shaped wire according to an embodiment of the invention; Figure 5 is an enlarged view of the turning section of the hairpin conductor of Figure 4; Figure 6 is an enlarged view of the end of one leg of the hairpin-shaped wire of Figure 4; FIG. 7A is a perspective view of a hairpin-shaped wire inserted into an iron core according to an embodiment of the present invention at an insertion side perspective; Figure 7B is an enlarged view of a part of the area of Figure 7A; Figure 7C is a view of the hairpin-shaped wire of Figure 7A viewed from the side of the core extension; FIG. 8A is a schematic diagram showing that each hairpin-shaped wire forms a winding on the extension side according to an embodiment of the invention; FIG. 8B is a schematic diagram showing that the magnetic field eddy current generated by the hairpin-shaped wire connected to the iron core extension side is offset; FIG. 9 is a view from another perspective of the hairpin wire of FIG. 7; FIG. 10 is an enlarged view of a motor stator according to an embodiment of the present invention viewed from the side of the iron core extension; FIG. 11 is an enlarged view of another perspective of a motor stator according to an embodiment of the present invention on the side where the iron core extends; FIG. 12 is an enlarged view of a side view of a motor stator inserted into an iron core according to an embodiment of the invention; FIG. 13 is an enlarged view of a side view of a motor stator inserted into an iron core according to another embodiment of the present invention; and FIG. 14 shows a comparison diagram of the impedance of a motor stator according to two embodiments of the present invention during operation.
110a:插入側 110a: Insert side
112c:第三層 112c: Third floor
112d:第四層 112d: Fourth floor
112e:第五層 112e: fifth floor
112f:第六層 112f: Sixth floor
120:髮夾形導線 120: Hairpin wire
120a(1):表面 120a(1): surface
120a(2):表面 120a(2): surface
120c:腳 120c: feet
120d:腳 120d: feet
130:髮夾形導線 130: Hairpin wire
130b(1):表面 130b(1): surface
130b(2):表面 130b(2): surface
130c:腳 130c: feet
130d:腳 130d: feet
Claims (20)
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US62/785,704 | 2018-12-28 |
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Also Published As
Publication number | Publication date |
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CN111384806B (en) | 2021-04-02 |
JP7175876B2 (en) | 2022-11-21 |
JP2020110040A (en) | 2020-07-16 |
CN111384806A (en) | 2020-07-07 |
TW202027380A (en) | 2020-07-16 |
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