TWI802966B - Vehicle motor stator structure - Google Patents

Vehicle motor stator structure Download PDF

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TWI802966B
TWI802966B TW110130919A TW110130919A TWI802966B TW I802966 B TWI802966 B TW I802966B TW 110130919 A TW110130919 A TW 110130919A TW 110130919 A TW110130919 A TW 110130919A TW I802966 B TWI802966 B TW I802966B
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flat wires
flat
wires
stator structure
cross
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TW110130919A
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TW202310533A (en
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許宏成
黃信義
黃奎元
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台達電子工業股份有限公司
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Abstract

A stator structure of a vehicle motor includes a core assembly and a plurality of coil assemblies composed of flat wires. The core assembly includes an annular portion and a plurality of tooth portions. The tooth portions extend from the annular portion in a radial direction toward a center of the core assembly. Each coil assembly is configured around a corresponding tooth portion. Each coil assembly includes a first flat wire and a plurality of second flat wires that are electrically connected in parallel. The first flat wire is radially stacked and wound around the tooth portion. The second flat wires are arranged radially adjacent to the first flat wire and are electrically connected in series to the first flat wire. The second flat wires are alternately stacked and radially wound around the tooth portion.

Description

車用馬達的定子結構Stator structure of automotive motor

本發明關於一種定子結構,特別是關於一種車用馬達的定子結構。The present invention relates to a stator structure, in particular to a stator structure of a vehicle motor.

習知車用馬達若使用圓形截面導線堆疊繞線於鐵芯的齒部上時,若欲盡可能佔滿相鄰齒部間的繞線槽空間,常需較長的加工時間,且多圈堆疊繞線後的導線佔槽率仍不盡理想。有鑑於此,馬達製造廠商積極找尋方案能增加繞線後的導線佔槽率,更有效的提高馬達的性能。If conventional vehicle motors use circular cross-section wires to be stacked and wound on the teeth of the iron core, if it is desired to fill up the space between the winding slots between adjacent teeth as much as possible, it usually takes a long time to process, and many The slot occupation rate of wires after coil stacking and winding is still not ideal. In view of this, motor manufacturers are actively looking for a solution to increase the slot ratio of the wires after winding, so as to improve the performance of the motor more effectively.

根據本發明之一實施例,一種車用馬達的定子結構包含一鐵芯組件以及複數個由扁平導線組成的線圈組件。鐵芯組件包含一環狀部以及複數個齒部,該些個齒部自環狀部沿徑向朝鐵芯組件之環心內延伸。每一個線圈組件配置於對應的一齒部上,每一個線圈組件包含一第一扁平導線以及複數個電性並連的第二扁平導線。第一扁平導線徑向地堆疊繞線於齒部。該些個第二扁平導線配置於徑向相鄰第一扁平導線且電性串連至第一扁平導線,該些個第二扁平導線徑向交替地堆疊繞線於齒部。According to an embodiment of the present invention, a stator structure of a vehicle motor includes an iron core assembly and a plurality of coil assemblies composed of flat wires. The iron core assembly includes an annular portion and a plurality of teeth, and the teeth extend from the annular portion radially toward the center of the iron core assembly. Each coil assembly is configured on a corresponding tooth portion, and each coil assembly includes a first flat wire and a plurality of second flat wires electrically connected in parallel. The first flat wires are radially stacked and wound around the teeth. The second flat wires are disposed radially adjacent to the first flat wires and electrically connected in series to the first flat wires, and the second flat wires are alternately stacked and wound around the teeth in the radial direction.

根據本發明之另一實施例,一種車用馬達的定子結構包含一鐵芯組件以及複數個由扁平導線組成的線圈組件。鐵芯組件包含一環狀部以及複數個齒部,該些個齒部自環狀部沿徑向朝鐵芯組件之環心內延伸。每一個線圈組件配置於對應的一齒部上,每一個線圈組件包含一第一扁平導線以及複數個電性並連的第二扁平導線。第一扁平導線徑向地堆疊繞線於齒部。該些個第二扁平導線徑向地堆疊繞線於齒部且徑向相鄰第一扁平導線且電性串連至第一扁平導線。每一該些個第二扁平導線的截面徑向厚度相互加總大於第一扁平導線的截面徑向厚度,其中所有堆疊繞線於齒部的該些個第二扁平導線的截面徑向厚度的加總小於所有堆疊繞線於齒部的第一扁平導線的截面徑向厚度的加總。According to another embodiment of the present invention, a stator structure of a vehicle motor includes an iron core assembly and a plurality of coil assemblies composed of flat wires. The iron core assembly includes an annular portion and a plurality of teeth, and the teeth extend from the annular portion radially toward the center of the iron core assembly. Each coil assembly is configured on a corresponding tooth portion, and each coil assembly includes a first flat wire and a plurality of second flat wires electrically connected in parallel. The first flat wires are radially stacked and wound around the teeth. The second flat wires are radially stacked and wound on the tooth portion and are radially adjacent to the first flat wires and electrically connected in series to the first flat wires. The sum of the cross-sectional radial thicknesses of each of the second flat wires is greater than the cross-sectional radial thickness of the first flat wires, wherein all the stacked second flat wires wound on the tooth portion have a cross-sectional radial thickness of The sum is smaller than the sum of the cross-sectional radial thicknesses of all the stacked first flat wires wound around the teeth.

為了使本發明之敘述更加詳盡與完備,可參照所附之圖式及以下所述各種實施例,圖式中相同之號碼代表相同或相似之元件。另一方面,眾所周知的元件與步驟並未描述於實施例中,以避免對本發明造成不必要的限制。於實施方式與申請專利範圍中,除非內文中對於冠詞有所特別限定,否則『一』與『該』可泛指單一個或複數個。In order to make the description of the present invention more detailed and complete, reference may be made to the accompanying drawings and various embodiments described below, and the same numbers in the drawings represent the same or similar elements. On the other hand, well-known elements and steps have not been described in the embodiments in order to avoid unnecessarily limiting the invention. In the embodiments and the scope of the patent application, unless the article is specifically limited in the context, "a" and "the" can generally refer to a single or plural.

請參照第1圖,定子結構100包含一鐵芯組件110。鐵芯組件110包含一環狀部112以及複數個齒部114,該些個齒部114自環狀部112沿徑向朝鐵芯組件110之環心110c內延伸。每一個齒部114的周圍套設絕緣的繞線架116,使線圈導線繞線時能更佳絕緣於鐵芯組件110。定子結構100包含複數個由扁平導線組成的線圈組件120,每一個線圈組件120配置於對應的一齒部114上。製程上,使用扁平導線組成的線圈組件120將其套上齒部114能較快速徑向地堆疊繞線於每一齒部114上,減少繞線耗費的工時。扁平導線組成的線圈組件120亦有助於提升車用馬達定子的運轉功率。Referring to FIG. 1 , the stator structure 100 includes an iron core assembly 110 . The iron core assembly 110 includes an annular portion 112 and a plurality of tooth portions 114 , and the plurality of tooth portions 114 extend radially from the annular portion 112 toward the center 110 c of the iron core assembly 110 . An insulating winding frame 116 is sheathed around each tooth portion 114 , so that the coil wire can be better insulated from the core assembly 110 when winding. The stator structure 100 includes a plurality of coil assemblies 120 composed of flat wires, and each coil assembly 120 is disposed on a corresponding tooth portion 114 . In terms of manufacturing process, using the coil component 120 composed of flat wires to put it on the tooth portion 114 can quickly and radially stack and wind on each tooth portion 114 , reducing the man-hours spent on winding. The coil assembly 120 composed of flat wires also helps to increase the operating power of the motor stator of the vehicle.

請參照第2圖,每一個線圈組件包含一第一扁平導線122以及複數個電性並連的第二扁平導線124。第一扁平導線122由齒部114的根部114c徑向地堆疊繞線於齒部114上。該些個第二扁平導線124徑向相鄰於第一扁平導線122且電性串連至第一扁平導線122。在本發明的一實施例中,每一個線圈組件包含一第一扁平導線122以及兩個電性並連的第二扁平導線124,且兩個電性並連的第二扁平導線(1241、1242)徑向交替地堆疊繞線於齒部114(請同時參照第3圖,兩個第二扁平導線1241、1242以不同灰階填色區分)。在本發明的其他實例中,每一個線圈組件可包含三個或更多電性並連的第二扁平導線。該些個第二扁平導線124之堆疊繞線相較第一扁平導線122之堆疊繞線遠離環狀部112。上述第一、二扁平導線122、124的電性配置有助於減低定子結構運作時功率耗損。由於第一、二扁平導線122、124具有相等的導體截面積,而利用不同的導線截面尺寸可以進一步增加導體的槽滿率,能有效降低直流的銅線損耗。另外,第一扁平導線122串聯第二扁平導線124,再將第二扁平導線124分割成1241、1242可以減少靠近齒部的頭部114b的銅線每一個單一導體的截面積,藉以在磁場密度高的地方降低單一導體截面積,可以有效降低交流的銅線損耗。Please refer to FIG. 2 , each coil assembly includes a first flat wire 122 and a plurality of second flat wires 124 electrically connected in parallel. The first flat wires 122 are radially stacked and wound on the tooth portion 114 from the root portion 114 c of the tooth portion 114 . The second flat wires 124 are radially adjacent to the first flat wires 122 and electrically connected in series to the first flat wires 122 . In one embodiment of the present invention, each coil assembly includes a first flat wire 122 and two second flat wires 124 electrically connected in parallel, and the two second flat wires (1241, 1242 ) are alternately stacked and wound on the tooth portion 114 in the radial direction (please also refer to FIG. 3 , the two second flat wires 1241 and 1242 are distinguished by different grayscale coloring). In other embodiments of the present invention, each coil assembly may include three or more second flat wires electrically connected in parallel. The stacked windings of the second flat wires 124 are farther away from the ring portion 112 than the stacked windings of the first flat wires 122 . The electrical configuration of the above-mentioned first and second flat wires 122 and 124 helps to reduce power loss when the stator structure is in operation. Since the first and second flat wires 122 and 124 have equal conductor cross-sectional areas, using different wire cross-sectional sizes can further increase the slot fill rate of the conductors and effectively reduce DC copper loss. In addition, the first flat wire 122 is connected in series with the second flat wire 124, and then dividing the second flat wire 124 into 1241 and 1242 can reduce the cross-sectional area of each single conductor of the copper wire near the head portion 114b of the tooth portion, thereby improving the magnetic field density. High places reduce the cross-sectional area of a single conductor, which can effectively reduce the loss of AC copper wires.

第一扁平導線122包括第一端122a與第二端122b,該些個第二扁平導線124包括電性並連連接的第一端124a與第二端124b。在本發明的一實施例中,第一扁平導線的第一端122a與該些個第二扁平導線的第一端124a突出鐵芯組件110的位置均接近環狀部112,有利於空出更多的空間供環形結線結構(例如第6圖的環形結線結構150)的配置。此外,扁平導線突出於接近環狀部112亦是遠離設置馬達轉子的鐵芯中間,能減少製程上的不便和馬達旋轉運作時的阻礙。在本發明的實施例中,該些個第二扁平導線124包含一延伸部124c由接近齒部114的頭部114b延伸至該些個第二扁平導線的第一端124a,用以引導延伸第二扁平導線124繞線至接近環狀部112突出。延伸部124c配置於軸向鄰近堆疊層的導線,能避免佔用齒部之間的槽空間。第2圖中實施例延伸部124c配置於鄰近堆疊層導線的弧形彎部130,使用此空間有利於降低或避免配置延伸部124c對鐵芯組件110可能會需增加的軸向長度。在本發明的實施例中,第一扁平導線122的第一端122a突出於齒部114的第一邊115a,而該些個第二扁平導線124的第一端124a突出於齒部114的第二邊115b,第二邊115b與第一邊115a彼此相對,此配置有利於第一扁平導線122的第一端122a與該些個第二扁平導線124的第一端124a之間具有間隔以各自連接電相端或中性端而減少相互干擾。在本發明的實施例中,第一扁平導線122的第二端122b與該些個第二扁平導線124的第二端124b彼此連接形成一接合部(例如使用焊接方式形成一接合部),使第一扁平導線122與該些並聯的第二扁平導線124串聯連接。The first flat wires 122 include a first end 122a and a second end 122b, and the second flat wires 124 include a first end 124a and a second end 124b electrically connected in parallel. In one embodiment of the present invention, the position where the first end 122a of the first flat wire and the first ends 124a of the second flat wires protrude from the core assembly 110 is close to the ring portion 112, which is beneficial to free up more space. A lot of space is provided for the configuration of the ring-connecting structure (such as the ring-connecting structure 150 in FIG. 6 ). In addition, the flat wire protrudes close to the annular portion 112 and is also far away from the middle of the iron core of the motor rotor, which can reduce the inconvenience in the manufacturing process and the obstruction during the rotation of the motor. In an embodiment of the present invention, the second flat wires 124 include an extension portion 124c extending from the head 114b close to the tooth portion 114 to the first end 124a of the second flat wires for guiding and extending the second flat wires. The two flat wires 124 are wound to protrude close to the annular portion 112 . The extension portion 124c is disposed axially adjacent to the wires of the stacked layers, so as to avoid occupying the slot space between the tooth portions. In the embodiment shown in FIG. 2 , the extension portion 124c is disposed adjacent to the arc-shaped bend portion 130 of the stacked layer conductors. Using this space is beneficial to reduce or avoid the possible increase in the axial length of the core assembly 110 when the extension portion 124c is disposed. In an embodiment of the present invention, the first end 122a of the first flat wire 122 protrudes from the first side 115a of the tooth portion 114 , and the first ends 124a of the second flat wires 124 protrude from the first side 115a of the tooth portion 114 The two sides 115b, the second side 115b and the first side 115a are opposite to each other, and this configuration is beneficial to have intervals between the first end 122a of the first flat wire 122 and the first ends 124a of the second flat wires 124 to each Connect the electric phase terminal or neutral terminal to reduce mutual interference. In an embodiment of the present invention, the second end 122b of the first flat wire 122 is connected to the second ends 124b of the second flat wires 124 to form a joint (for example, a joint is formed by welding), so that The first flat wires 122 are connected in series with the parallel second flat wires 124 .

請參照第3圖,在本發明的一實施例中,每一個線圈組件包含一第一扁平導線122以及兩個電性並連的第二扁平導線(1241、1242),第一和第二扁平導線122, 124這二種扁平導線具有不同截面厚度、寬度,沿徑向R相鄰形成一階梯狀的輪廓,藉以增加導線佔槽的比率,提升定子結構運轉功率。在本發明的實施例中,兩個電性並連的第二扁平導線124(即圖中二不同灰階填色的扁平導線(1241、1242)單根的截面積相互加總等於或接近等於第一扁平導線122單根的截面積,藉以減低交流電耗損。在本發明的一實施例中,第一扁平導線122單根的截面寬度W1大於每一第二扁平導線124單根的截面寬度W2,因而能形成階梯狀的輪廓。前述截面寬度W1/W2是垂直徑向R方向上的寬度。Please refer to Figure 3, in an embodiment of the present invention, each coil assembly includes a first flat wire 122 and two second flat wires (1241, 1242) electrically connected in parallel, the first and second flat The two types of flat wires 122 and 124 have different cross-sectional thicknesses and widths, and form a stepped profile adjacent to each other along the radial direction R, so as to increase the ratio of the wires to the slots and improve the operating power of the stator structure. In an embodiment of the present invention, the cross-sectional areas of the two second flat wires 124 electrically connected in parallel (that is, two flat wires (1241, 1242) filled in different gray scales in the figure) have a single cross-sectional area equal to or nearly equal to The single cross-sectional area of the first flat wire 122 is used to reduce AC power loss. In one embodiment of the present invention, the single cross-sectional width W1 of the first flat wire 122 is greater than the single cross-sectional width W2 of each second flat wire 124 , so that a stepped profile can be formed. The aforementioned cross-sectional width W1/W2 is the width in the direction perpendicular to the radial direction R.

在本發明的一實施例中,每一該些個第二扁平導線124單根的截面徑向厚度相互加總(即導線1241截面徑向厚度T2a+導線1242截面徑向厚度T2b)大於第一扁平導線122單根的截面徑向厚度(T1),且所有堆疊繞線於齒部114的該些個第二扁平導線124的截面徑向厚度的加總(沿徑向R的T2sum)小於所有堆疊繞線於齒部114的第一扁平導線122的截面徑向厚度的加總(沿徑向R的T1sum),藉以將導線佔槽的比率增加。In an embodiment of the present invention, the sum of the cross-sectional radial thicknesses of each of the second flat wires 124 (that is, the cross-sectional radial thickness T2a of the wire 1241+the cross-sectional radial thickness T2b of the wire 1242 ) is greater than that of the first flat wire 124. The cross-sectional radial thickness (T1) of a single wire 122, and the sum of the cross-sectional radial thicknesses of the second flat wires 124 wound on the teeth 114 in all stacks (T2sum along the radial direction R) is smaller than all stacks The sum of the cross-sectional radial thicknesses of the first flat wires 122 wound on the tooth portion 114 (T1sum along the radial direction R) is used to increase the ratio of the wires to occupy the slots.

在本發明的一實施例中,一齒部114的截面寬度W3(垂直徑向R的厚度)從其根部114c至頭部114b是均勻相等的。在本發明的一實施例中,齒部114包含一側表面114a於齒部的根部114c垂直連接或接近垂直連接環狀部112的內環面112a,藉以配置近似矩形截面的第一扁平導線122與第二扁平導線124。在本發明的一實施例中,該些個第二扁平導線124單根截面積是相互相等或接近相等的(例如第二扁平導線1241、1242單根截面積相互相等或接近相等的),藉以維持每個第二扁平導線124電流密度大致相等。在本發明的其他實施例中,該些個第二扁平導線單根截面積是相互不相等的,例如第二扁平導線1241、1242單根截面積之間相互有整數或接近整數的比例關係。In an embodiment of the present invention, the cross-sectional width W3 (thickness perpendicular to the radial direction R) of a tooth portion 114 is uniform from the root portion 114c to the head portion 114b. In one embodiment of the present invention, the tooth portion 114 includes a side surface 114a vertically connected to or nearly vertically connected to the inner ring surface 112a of the annular portion 112 at the root portion 114c of the tooth portion, so as to configure the first flat wire 122 with an approximately rectangular cross-section with the second flat wire 124 . In an embodiment of the present invention, the individual cross-sectional areas of the second flat wires 124 are equal or nearly equal to each other (for example, the single cross-sectional areas of the second flat wires 1241 and 1242 are equal or nearly equal to each other), so that The current density of each second flat wire 124 is maintained approximately equal. In other embodiments of the present invention, the individual cross-sectional areas of the second flat wires are not equal to each other, for example, the single cross-sectional areas of the second flat wires 1241 and 1242 have an integer or near-integer proportional relationship with each other.

請參照第4圖,鐵芯組件110具有彼此相對的第一側110a與第二側110b。第一扁平導線122的第一端122a與該些個第二扁平導線124的第一端124a分別突出於鐵芯組件110的第一側110a。第一扁平導線122的第二端122b與該些個第二扁平導線124的第二端124b彼此連接形成之接合部位於鐵芯組件110的第二側110b,利於第一扁平導線122的第二端122b與該些個第二扁平導線124的第二端124b彼此連接(例如藉焊接方式形成接合部)。上述扁平導線的第一端(122a、124a)與第二端(122b、124b)分別配置於鐵芯組件110的二相對側,亦有助於定子結構之繞組電極的配置。例如,第一扁平導線的第一端122a用以連接電相端,第二扁平導線的第一端124a用以連接電性中性端;或者第一扁平導線的第一端122a用以連接電性中性端,第二扁平導線的第一端124a用以連接電相端。Referring to FIG. 4 , the iron core assembly 110 has a first side 110 a and a second side 110 b opposite to each other. The first end 122 a of the first flat wire 122 and the first ends 124 a of the second flat wires 124 respectively protrude from the first side 110 a of the iron core assembly 110 . The second ends 122b of the first flat wires 122 and the second ends 124b of the second flat wires 124 are connected to each other to form a junction located on the second side 110b of the core assembly 110, which is beneficial to the second end 124b of the first flat wires 122. The end 122b is connected to the second ends 124b of the second flat wires 124 (for example, a joint is formed by welding). The first ends ( 122 a , 124 a ) and the second ends ( 122 b , 124 b ) of the flat wires are arranged on opposite sides of the iron core assembly 110 , which also facilitates the arrangement of the winding electrodes of the stator structure. For example, the first end 122a of the first flat wire is used to connect the electrical phase end, and the first end 124a of the second flat wire is used to connect the electrical neutral end; The neutral end, the first end 124a of the second flat wire is used to connect to the electric phase end.

請同時參照第5、6圖,定子結構100還包含一絕緣環狀蓋140與複數個環形結線結構150。絕緣環狀蓋140覆蓋於鄰近鐵芯組件110的環狀部112與該些個線圈組件120上,藉以絕緣隔離該些個環形結線結構150與該些個線圈組件120。在本發明的實施例中,絕緣環狀蓋140具有複數個通孔140a,每一個通孔140a可供第一扁平導線122的第一端122a與該些個第二扁平導線124的第一端124a穿越突出。在本發明的實施例中,絕緣環狀蓋140具有凹槽區140b,藉以供該些個環形結線結構150同軸地配置於凹槽區140b內。在本發明的實施例中,環形結線結構150具有複數個接腳150a,藉以分別連接至扁平導線的該些第一端(122a、124a)。該些接腳150a和環形結線結構150協作並由連接板150b連接電性中性端或電相端。在本發明的一實施例中,絕緣環狀蓋140具有複數個缺口140c,藉以分別容置環形結線結構150的複數個連接板150b,進而連接電性中性端或電相端。Please refer to FIG. 5 and FIG. 6 at the same time, the stator structure 100 further includes an insulating ring cover 140 and a plurality of ring connection structures 150 . The insulating annular cover 140 covers the annular portion 112 adjacent to the core assembly 110 and the coil assemblies 120 to insulate and isolate the annular connection structures 150 and the coil assemblies 120 . In an embodiment of the present invention, the insulating ring cover 140 has a plurality of through holes 140a, and each through hole 140a can provide the first end 122a of the first flat wire 122 and the first ends of the second flat wires 124 124a crosses the salient. In an embodiment of the present invention, the insulating annular cover 140 has a groove area 140b, so that the ring-shaped wiring structures 150 are coaxially disposed in the groove area 140b. In the embodiment of the present invention, the ring connection structure 150 has a plurality of pins 150a, so as to be respectively connected to the first ends (122a, 124a) of the flat wires. The pins 150a cooperate with the ring connection structure 150 and are connected to the electrical neutral end or the electrical phase end by the connecting plate 150b. In an embodiment of the present invention, the insulating ring cover 140 has a plurality of notches 140c for respectively accommodating a plurality of connection plates 150b of the ring connection structure 150 to connect the electrical neutral end or the electrical phase end.

本發明之車用馬達的定子結構,藉由二種扁平導線具有不同截面厚度、寬度,沿徑向相鄰形成一階梯狀的輪廓,藉以增加導線佔槽的比率。二種扁平導線包含第一扁平導線電性串連至複數個電性並連的第二扁平導線。該些第二扁平導線徑向相鄰的堆疊於第一扁平導線,且徑向交替地堆疊繞線於齒部上。每一該些個第二扁平導線的截面徑向厚度相互加總大於第一扁平導線的截面徑向厚度,且所有堆疊繞線於齒部的該些個第二扁平導線的截面徑向厚度的加總小於所有堆疊繞線於齒部的第一扁平導線的截面徑向厚度的加總。藉由上述二種扁平導線的配置,更佳的提高導線佔槽的比率,減少定子運作耗損,進而提升車用馬達定子結構的運作效能。The stator structure of the vehicle motor of the present invention uses two types of flat wires with different cross-sectional thicknesses and widths to form a stepped profile adjacent to each other in the radial direction, thereby increasing the ratio of the wires to the slots. The two types of flat wires include a first flat wire electrically connected in series to a plurality of second flat wires electrically connected in parallel. The second flat wires are radially adjacently stacked on the first flat wires, and alternately stacked and wound on the tooth portion in the radial direction. The sum of the cross-sectional radial thicknesses of each of the second flat wires is greater than the cross-sectional radial thickness of the first flat wires, and the cross-sectional radial thickness of all the second flat wires stacked and wound on the tooth portion The sum is smaller than the sum of the cross-sectional radial thicknesses of all the stacked first flat wires wound around the teeth. With the configuration of the above two flat wires, the ratio of the wires to the slots can be better improved, the stator operation loss can be reduced, and the operation performance of the stator structure of the vehicle motor can be improved.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,於不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed above in terms of implementation, it is not intended to limit the present invention. Any skilled person can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection of the present invention The scope shall be defined by the appended patent application scope.

100:定子結構 110:鐵芯組件 110a:第一側 110b:第二側 110c:環心 112:鐵芯環狀部 112a:內環面 114:鐵芯齒部 114a:側表面 114b:齒部頭部 114c:齒部根部 115a:齒部第一邊 115b:齒部第二邊 116:繞線架 120:線圈組件 122:第一扁平導線 122a:第一扁平導線第一端 122b:第一扁平導線第二端 124:第二扁平導線 1241:第二扁平導線 1242:第二扁平導線 124a:第二扁平導線第一端 124b:第二扁平導線第二端 124c:第二扁平導線延伸部 130:弧形彎部 140:絕緣環狀蓋 140a:通孔 140b:凹槽區 140c:缺口 150:環形結線結構 150a:接腳 150b:連接板 T1:截面徑向厚度 T2a:截面徑向厚度 T2b:截面徑向厚度 T1sum:加總 T2sum:加總 W1:截面寬度 W2:截面寬度 W3:截面寬度 R:徑向 100: Stator structure 110: core assembly 110a: first side 110b: second side 110c: ring center 112: Iron core annular part 112a: Inner ring surface 114: iron core teeth 114a: side surface 114b: Tooth head 114c: tooth root 115a: the first side of the tooth 115b: the second side of the tooth portion 116: winding frame 120: coil assembly 122: the first flat wire 122a: the first end of the first flat wire 122b: the second end of the first flat wire 124: the second flat wire 1241: Second flat wire 1242: Second flat wire 124a: the first end of the second flat wire 124b: the second end of the second flat wire 124c: second flat wire extension 130: arc bend 140: insulating ring cover 140a: through hole 140b: Groove area 140c: Gap 150: ring knot structure 150a: Pin 150b: connecting plate T1: section radial thickness T2a: section radial thickness T2b: section radial thickness T1sum: total T2sum: total W1: section width W2: section width W3: section width R: Radial

第1圖係繪示一本發明實施例的車用馬達定子結構的立體圖; 第2圖係繪示一本發明實施例之定子結構之一齒部配置線圈組件的立體圖; 第3圖係繪示一本發明實施例之定子結構之一齒部配置線圈組件的剖面圖; 第4圖係繪示一本發明實施例的車用馬達定子結構的側視圖; 第5圖係繪示第1圖的定子結構附加絕緣環狀蓋後的立體圖;以及 第6圖係繪示第5圖的定子結構附加環形結線結構後的立體圖。 Fig. 1 is a perspective view showing the structure of a motor stator for a vehicle according to an embodiment of the present invention; Figure 2 is a three-dimensional view of a stator structure of an embodiment of the present invention with a coil assembly disposed on the teeth; Fig. 3 is a cross-sectional view of a stator structure of an embodiment of the present invention with a coil assembly arranged at the teeth; Fig. 4 is a side view showing the stator structure of a vehicle motor according to an embodiment of the present invention; Fig. 5 is a perspective view showing the stator structure of Fig. 1 with an insulating annular cover added; and FIG. 6 is a perspective view of the stator structure in FIG. 5 with the ring-connected structure added.

國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic deposit information (please note in order of depositor, date, and number) none Overseas storage information (please note in order of storage country, institution, date, and number) none

110:鐵芯組件 110: core assembly

112:鐵芯環狀部 112: Iron core annular part

114:鐵芯齒部 114: iron core teeth

114b:齒部頭部 114b: Tooth head

114c:齒部根部 114c: tooth root

115a:齒部第一邊 115a: the first side of the tooth

115b:齒部第二邊 115b: the second side of the tooth portion

120:線圈組件 120: coil assembly

122:第一扁平導線 122: the first flat wire

122a:第一扁平導線第一端 122a: the first end of the first flat wire

122b:第一扁平導線第二端 122b: the second end of the first flat wire

124:第二扁平導線 124: the second flat wire

1241:第二扁平導線 1241: Second flat wire

1242:第二扁平導線 1242: Second flat wire

124a:第二扁平導線第一端 124a: the first end of the second flat wire

124b:第二扁平導線第二端 124b: the second end of the second flat wire

124c:第二扁平導線延伸部 124c: second flat wire extension

130:弧形彎部 130: arc bend

Claims (20)

一種車用馬達的定子結構,包含:一鐵芯組件,包含一環狀部以及複數個齒部,該些個齒部自該環狀部沿徑向朝該鐵芯組件之環心內延伸;以及複數個由扁平導線組成的線圈組件,每一個該線圈組件配置於對應的一該齒部上,每一個該線圈組件包含:一第一扁平導線,徑向地堆疊繞線於該齒部;以及複數個電性並連的第二扁平導線,配置於徑向相鄰該第一扁平導線且電性串連至該第一扁平導線,該些個第二扁平導線徑向交替地堆疊繞線於該齒部。 A stator structure of a vehicle motor, comprising: an iron core assembly, including an annular portion and a plurality of teeth, the teeth extending from the annular portion radially toward the core of the iron core assembly; and a plurality of coil components composed of flat wires, each of which is arranged on a corresponding tooth portion, and each of the coil components includes: a first flat wire, radially stacked and wound on the tooth portion; and a plurality of second flat wires electrically connected in parallel, arranged radially adjacent to the first flat wires and electrically connected in series to the first flat wires, the second flat wires are alternately stacked and wound radially on the tooth. 如請求項1所述之定子結構,其中每一該些個第二扁平導線的截面積相互加總等於或接近等於該第一扁平導線的截面積。 The stator structure according to claim 1, wherein the sum of the cross-sectional areas of each of the second flat wires is equal to or nearly equal to the cross-sectional area of the first flat wires. 如請求項1所述之定子結構,其中每一該些個第二扁平導線的截面積:相互相等或接近相等;或相互不相等;或相互有整數或接近整數的比例關係。 The stator structure as described in Claim 1, wherein the cross-sectional areas of each of the second flat wires are: equal or nearly equal to each other; or not equal to each other; or have an integer or near integer ratio to each other. 如請求項1所述之定子結構,其中該些個第二扁平導線之堆疊繞線相較該第一扁平導線之堆疊繞線遠離該環狀部。 The stator structure according to claim 1, wherein the stacked windings of the second flat wires are farther away from the annular portion than the stacked windings of the first flat wires. 如請求項1所述之定子結構,其中該第一扁平導線的截面寬度大於每一該第二扁平導線的截面寬度。 The stator structure according to claim 1, wherein the cross-sectional width of the first flat wire is greater than the cross-sectional width of each of the second flat wires. 如請求項1所述之定子結構,其中每一該些個第二扁平導線的截面徑向厚度相互加總大於該第一扁平導線的截面徑向厚度,其中所有堆疊繞線於該齒部的該些個第二扁平導線的截面徑向厚度的加總小於所有堆疊繞線於該齒部的該第一扁平導線的截面徑向厚度的加總。 The stator structure as claimed in claim 1, wherein the sum of the cross-sectional radial thicknesses of each of the second flat wires is greater than the cross-sectional radial thickness of the first flat wires, wherein all stacked wires are wound on the tooth portion The sum of the cross-sectional radial thicknesses of the second flat wires is smaller than the sum of the cross-sectional radial thicknesses of all the first flat wires stacked and wound on the teeth. 如請求項1所述之定子結構,其中該齒部包含一側表面於該齒部的根部垂直連接或接近垂直連接該環狀部的內環面。 The stator structure as claimed in claim 1, wherein the tooth portion includes a side surface vertically connected to the root of the tooth portion or nearly vertically connected to the inner ring surface of the annular portion. 如請求項1所述之定子結構,其中該第一扁平導線包括第一端與第二端,其中該些個第二扁平導線包括電性並連連接的第一端與第二端,其中該第一扁平導線的第一端與該些個第二扁平導線的第一端突出該鐵芯組件的位置皆是接近該環狀部。 The stator structure according to claim 1, wherein the first flat wires include a first end and a second end, wherein the second flat wires include first ends and second ends electrically connected in parallel, wherein the The positions where the first ends of the first flat wires and the first ends of the second flat wires protrude from the core assembly are close to the ring portion. 如請求項8所述之定子結構,其中該些個第二扁平導線包含一延伸部由接近該齒部的頭部延伸至該些個第二扁平導線的第一端。 The stator structure as claimed in claim 8, wherein the second flat wires include an extension extending from the head near the tooth portion to the first end of the second flat wires. 如請求項8或9所述之定子結構,其中該第一扁平導線的第一端與該些個第二扁平導線的第一端分別突出於該鐵芯組件的第一側,該鐵芯組件包含一第二側與該第一側彼此相對。 The stator structure as claimed in claim 8 or 9, wherein the first end of the first flat wire and the first ends of the second flat wires respectively protrude from the first side of the iron core assembly, the iron core assembly A second side is opposite to the first side. 如請求項10所述之定子結構,其中該第一扁平導線的第二端與該些個第二扁平導線的第二端彼此連接形成一接合部,該接合部位於接近該鐵芯組件的該第二側。 The stator structure according to claim 10, wherein the second ends of the first flat wires and the second ends of the second flat wires are connected to each other to form a junction, and the junction is located close to the core assembly. second side. 如請求項8所述之定子結構,其中該第一扁平導線的第一端突出於該齒部的第一邊,其中該些個第二扁平導線的第一端突出於該齒部的第二邊,該第二邊與該第一邊彼此相對。 The stator structure as claimed in item 8, wherein the first end of the first flat wire protrudes from the first side of the tooth portion, wherein the first ends of the second flat wires protrude from the second side of the tooth portion side, the second side and the first side are opposite to each other. 一種車用馬達的定子結構,包含:一鐵芯組件,包含一環狀部以及複數個齒部,該些個齒部自該環狀部沿徑向朝該鐵芯組件之環心內延伸;以及複數個由扁平導線組成的線圈組件,每一個該線圈組件配置於對應的一該齒部上,每一個該線圈組件包含:一第一扁平導線,徑向地堆疊繞線於該齒部;以及複數個電性並連的第二扁平導線,徑向地堆疊繞線於該齒部,該些個第二扁平導線配置於徑向相鄰該第 一扁平導線且電性串連至該第一扁平導線,其中每一該些個第二扁平導線的截面徑向厚度相互加總大於該第一扁平導線的截面徑向厚度,其中所有堆疊繞線於該齒部的該些個第二扁平導線的截面徑向厚度的加總小於所有堆疊繞線於該齒部的該第一扁平導線的截面徑向厚度的加總。 A stator structure of a vehicle motor, comprising: an iron core assembly, including an annular portion and a plurality of teeth, the teeth extending from the annular portion radially toward the core of the iron core assembly; and a plurality of coil components composed of flat wires, each of which is arranged on a corresponding tooth portion, and each of the coil components includes: a first flat wire, radially stacked and wound on the tooth portion; And a plurality of second flat wires electrically connected in parallel are stacked and wound radially on the tooth portion, and these second flat wires are arranged radially adjacent to the first A flat wire electrically connected in series to the first flat wire, wherein the sum of the cross-sectional radial thicknesses of each of the second flat wires is greater than the cross-sectional radial thickness of the first flat wire, wherein all stacked windings The sum of the cross-sectional radial thicknesses of the second flat wires on the tooth portion is smaller than the sum of the cross-sectional radial thicknesses of all the first flat wires stacked and wound on the tooth portion. 如請求項13所述之定子結構,其中該第一扁平導線與該第二扁平導線徑向相鄰形成一階梯狀的輪廓,其中每一該些個第二扁平導線的截面積相互加總等於或接近等於該第一扁平導線的截面積。 The stator structure according to claim 13, wherein the first flat wire and the second flat wire are radially adjacent to form a stepped profile, wherein the sum of the cross-sectional areas of each of the second flat wires is equal to Or nearly equal to the cross-sectional area of the first flat wire. 如請求項13所述之定子結構,其中每一該些個第二扁平導線的截面積:相互相等或接近相等;或相互不相等;或相互有整數或接近整數的比例關係。 The stator structure according to claim 13, wherein the cross-sectional areas of each of the second flat wires are: equal or nearly equal to each other; or not equal to each other; or have an integer or near integer ratio to each other. 如請求項13所述之定子結構,其中該第一扁平導線包括第一端與第二端,其中該些個第二扁平導線包括電性並連連接的第一端與第二端,其中該第一扁平導線的第一端與該些個第二扁平導線的第一端突出該鐵芯組件的位置皆是接近該環狀部。 The stator structure according to claim 13, wherein the first flat wires include a first end and a second end, wherein the second flat wires include first ends and second ends electrically connected in parallel, wherein the The positions where the first ends of the first flat wires and the first ends of the second flat wires protrude from the core assembly are close to the ring portion. 如請求項16所述之定子結構,其中該些個第二扁平導線包含一延伸部由接近該齒部的頭部延伸至該些個第二扁平導線的第一端。 The stator structure as claimed in claim 16, wherein the second flat wires include an extension extending from the head near the tooth portion to the first end of the second flat wires. 如請求項13所述之定子結構,其中該第一扁平導線的第一端與該些個第二扁平導線的第一端分別突出於該鐵芯組件的第一側,該鐵芯組件包含一第二側與該第一側彼此相對,該第一扁平導線的第二端與該些個第二扁平導線的第二端彼此連接形成一接合部,該接合部位於接近該鐵芯組件的該第二側。 The stator structure as claimed in claim 13, wherein the first end of the first flat wire and the first ends of the second flat wires respectively protrude from the first side of the iron core assembly, and the iron core assembly includes a The second side and the first side are opposite to each other, the second end of the first flat wire and the second ends of the second flat wires are connected to each other to form a junction, and the junction is located close to the core assembly. second side. 如請求項13所述之定子結構,還包含一絕緣環狀蓋,覆蓋於鄰近該鐵芯組件的該環狀部,該絕緣環狀蓋具有複數個通孔供該第一扁平導線的第一端與該些個第二扁平導線的第一端穿越突出。 The stator structure as claimed in claim 13 further comprises an insulating annular cover covering the annular portion adjacent to the iron core assembly, and the insulating annular cover has a plurality of through holes for the first flat wires. The end protrudes through the first ends of the second flat wires. 如請求項19所述之定子結構,還包含複數個環形結線結構,同軸地配置於該絕緣環狀蓋上,每一個該環形結線結構用以連接至少一該線圈組件之該第一扁平導線的第一端或該些個第二扁平導線的第一端。 The stator structure as described in Claim 19 further includes a plurality of ring-shaped connection structures coaxially arranged on the insulating ring-shaped cover, each of the ring-shaped connection structures is used to connect at least one of the first flat wires of the coil assembly The first end or the first ends of the second flat wires.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI229968B (en) * 2001-03-29 2005-03-21 Jiun-Fu Shiu Device whose stator part has high-performance flat coil
US20080007133A1 (en) * 2006-07-06 2008-01-10 Nippon Soken, Inc. Electromagnetic device
TW201223082A (en) * 2010-11-23 2012-06-01 Ind Tech Res Inst An axial-flux thin-plate motor
CN105305743A (en) * 2014-07-30 2016-02-03 东元电机股份有限公司 Stator winding tool and winding method thereof
US20200235623A1 (en) * 2017-09-29 2020-07-23 Byd Company Limited Motor, stator module and coil winding method thereof
CN112467896A (en) * 2019-09-09 2021-03-09 中达电子(江苏)有限公司 Stator structure of motor, manufacturing method thereof and brushless motor with stator structure
TWM612849U (en) * 2021-02-23 2021-06-01 星博電子股份有限公司 Combination type motor stator

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI229968B (en) * 2001-03-29 2005-03-21 Jiun-Fu Shiu Device whose stator part has high-performance flat coil
US20080007133A1 (en) * 2006-07-06 2008-01-10 Nippon Soken, Inc. Electromagnetic device
TW201223082A (en) * 2010-11-23 2012-06-01 Ind Tech Res Inst An axial-flux thin-plate motor
CN105305743A (en) * 2014-07-30 2016-02-03 东元电机股份有限公司 Stator winding tool and winding method thereof
US20200235623A1 (en) * 2017-09-29 2020-07-23 Byd Company Limited Motor, stator module and coil winding method thereof
CN112467896A (en) * 2019-09-09 2021-03-09 中达电子(江苏)有限公司 Stator structure of motor, manufacturing method thereof and brushless motor with stator structure
TWM612849U (en) * 2021-02-23 2021-06-01 星博電子股份有限公司 Combination type motor stator

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