KR100494988B1 - Sprice connector - Google Patents

Sprice connector Download PDF

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Publication number
KR100494988B1
KR100494988B1 KR10-2003-0024712A KR20030024712A KR100494988B1 KR 100494988 B1 KR100494988 B1 KR 100494988B1 KR 20030024712 A KR20030024712 A KR 20030024712A KR 100494988 B1 KR100494988 B1 KR 100494988B1
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South Korea
Prior art keywords
connector
copper wires
wires
present
connection
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KR10-2003-0024712A
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Korean (ko)
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KR20040090765A (en
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김장수
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주식회사 대우일렉트로닉스
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Priority to KR10-2003-0024712A priority Critical patent/KR100494988B1/en
Publication of KR20040090765A publication Critical patent/KR20040090765A/en
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Publication of KR100494988B1 publication Critical patent/KR100494988B1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H01R4/185Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

Abstract

본 발명은 전선이나 동선을 전기적으로 접속시키는 스프라이스 커넥터에 관한 것으로, 내측에 세레이션(1)을 형성한 원호형상의 커넥터 본체(10A,10B)를 중심축선에 대해 좌우로 교호되도록 연속형성하고, 상기 각 커넥터 본체(10A,10B)를 중심축선과 직교하는 형상의 접속편(2)으로 각각 연결시킨 것이다.The present invention relates to a splice connector for electrically connecting electric wires or copper wires, and continuously forms arc-shaped connector bodies 10A and 10B having serrations 1 formed therein so as to be alternated left and right with respect to a central axis. Each of the connector bodies 10A and 10B is connected to each other by a connecting piece 2 having a shape perpendicular to the center axis.

이와 같은 본 발명은 결선과정에서 인접한 동선(W)과의 접속이 원활히 이루어지고, 다수의 동선(W)을 동시에 접속시킬 수 있어 단선에 의한 전기적 특성저하나 동작불량을 방지할 수 있다.In the present invention, the connection with adjacent copper wires (W) is made smoothly in the connection process, and a plurality of copper wires (W) can be connected at the same time, thereby preventing electrical characteristics due to disconnection or malfunctioning.

Description

스프라이스 커넥터{Sprice connector}Splice connector

본 발명은 동선의 접속부재에 관한 것으로, 상세하기는 내측에 다수의 세레이션(serration)을 형성한 스프라이스 커넥터을 인접한 스프라이스 커넥터에 대해 각기 다른 중심축선을 갖도록 함으로써 결선과정에서 동선과의 접속이 원활히 이루어지고, 다수의 동선을 동시에 접속시킬 수 있도록 구성한 것으로, 특히 동선으로 이루어진 모터의 스테이터용 코일간의 접속과 같이 협소한 공간의 접속수단으로서 적합하도록 구성한 것이다.The present invention relates to a copper wire connecting member, and in detail, a splice connector having a plurality of serrations formed therein has a different central axis with respect to an adjacent splice connector. It is comprised so that it may be made smoothly and can connect many copper wires simultaneously, Especially it is comprised so that it may be suitable as a connection means of a narrow space like the connection between the stator coils of a motor made of copper wire.

일반적으로 모터를 구성하는 스테이터(stator)나 로테이터(rotator)에는 동선이 권취되는데, 이와 같은 동선의 표면에는 단락방지를 위해 에나멜과 같은 절연성 도료가 도포된다.Generally, a copper wire is wound around a stator or rotator constituting a motor, and an insulating paint such as enamel is applied to the surface of the copper wire to prevent short circuit.

이때, 모터의 스테이터는 다수의 코일의 형태로 권취되어 하우징의 내벽과 코어사이의 협소한 공간에 결합되는데, 이와 같은 각 코일의 선단은 각각 일체로 접속됨으로써 동작에 필요한 전원의 공급이 이루어지도록 한다.At this time, the stator of the motor is wound in the form of a plurality of coils are coupled to a narrow space between the inner wall of the housing and the core, the front end of each of these coils are integrally connected to each other to supply the power required for operation. .

한편, 상기한 코일의 선단을 전기적으로 접속시킬 경우에는 절연을 위해 동선의 표면에 도포된 에나멜층을 탈피시킨 상태에서 납땜, 또는 용접 등에 의해 각 동선을 일체로 접속시키에 되는데, 이와 같은 작업은 통상적으로 제한된 공간에서 이루어지는 관계로 작업성이 저하되어 모터의 조립에 많은 인력과 작업시간을 필요로 한다.On the other hand, when the tip of the coil is electrically connected, each copper wire is integrally connected by soldering or welding while the enamel layer applied to the copper wire surface is peeled off for insulation. In general, the workability is deteriorated due to the limited space, which requires a lot of manpower and work time to assemble the motor.

따라서 최근에는 접속을 요하는 코일을 스프라이스 커넥터에 내장시킨 상태에서 상기한 스프라이스 커넥터를 압착시켜 각 코일을 전기적으로 접속시킨다.Therefore, in recent years, the splice connector is crimped in a state in which coils requiring connection are incorporated in the splice connector to electrically connect each coil.

도 1은 상기한 바와 같이 코일의 접속에 사용하는 통상적인 구조의 스프라이스 커넥터를 도시한 사시도로서, 이와 같은 종래의 스프라이스 커넥터(30)는 내측에 다수의 세레이션(1)을 연속 형성한 금속편을 원호형상으로 절곡시킨 구조로 이루어진다.FIG. 1 is a perspective view showing a splice connector having a conventional structure used for connecting a coil as described above. The conventional splice connector 30 is formed by continuously forming a plurality of serrations 1 inside. It consists of the structure which bent the metal piece to arc shape.

이와 같은 스프라이스 커넥터(30)는 동선(W)간의 접속시 각 동선(W)을 내측 저부에 위치시킨 상태에서 양측의 수직부를 각각 절곡시켜 각 동선(W)의 표면을 통해 세레이션(21)이 각각 삽입되도록 함으로써 스프라이스 커넥터(30)를 통해 각 동선(W)이 전기적으로 접속되도록 한다.The splice connector 30 bends the vertical portions on both sides while the copper wires W are positioned at the inner bottom when the copper wires W are connected, and the serration 21 passes through the surfaces of the copper wires W. The respective copper wires W are electrically connected to each other through the splice connector 30 by being inserted into the respective connectors.

한편, 최근에 개발된 모터에서는 스테이터를 분할함에 따라 각 코일이 분기되는 한편, 이에 따라 다수의 동선(W)에 대한 접속이 요구되는데, 상기한 종래의 스프라이스 커넥터(30)는 내측에 3선을 초과하는 다수의 동선(W)이 투입될 경우 인접한 동선(W)에 의해 세레이션(21)과의 직접 접촉이 차단됨으로써 전기적 특성이 저하되거나 단선에 의해 모터의 동작불량이 발생하는 등의 문제점이 발생한다.On the other hand, in the recently developed motor, each coil is branched by dividing the stator, and accordingly, a connection to a plurality of copper wires W is required. The conventional splice connector 30 has three wires inside. When more than a plurality of copper wires (W) is input, direct contact with the serration 21 is blocked by adjacent copper wires (W), thereby deteriorating an electrical characteristic or a problem such as a malfunction of the motor due to disconnection. This happens.

본 발명은 상기한 바와 같은 종래의 문제점을 해결하기 위한 것으로, 본 발명의 기술적 과제는 내측에 다수의 세레이션을 형성한 스프라이스 커넥터을 인접한 스프라이스 커넥터에 대해 각기 다른 중심축선을 갖도록 함으로써 결선과정에서 동선과의 접속이 원활히 이루어지고, 다수의 동선을 동시에 접속시킬 수 있는 수단을 제공하는 것이다.The present invention is to solve the conventional problems as described above, the technical problem of the present invention in the connection process by having a splice connector having a plurality of serrations on the inner side to have different central axis for each adjacent splice connector The present invention provides a means for smoothly connecting copper wires and for simultaneously connecting a plurality of copper wires.

상기한 바와 같은 본 발명의 기술적 과제는,Technical problem of the present invention as described above,

내벽에 형성한 세레이션이 동선의 표면으로 삽입되어 전기적 접속이 이루어지는 스프라이스 커넥터에 있어서,In the splice connector formed in the inner wall of the serration is inserted into the copper wire surface, the electrical connection,

내측에 세레이션을 형성한 원호형상의 커넥터 본체를 중심축선에 대해 좌우로 교호되도록 연속형성하고, 상기 각 커넥터 본체를 중심축선과 직교하는 형상의 접속편으로 각각 연결시킨 것을 특징으로 하는 스프라이스 커넥터를 제공함으로써 달성된다. A splice connector which is formed by continuously forming an arc-shaped connector body having a serration formed therein so as to be alternated from left to right with respect to a central axis line, and connecting the respective connector bodies with connection pieces having a shape orthogonal to the central axis line. Is achieved by providing

이하, 본 발명에 의한 스프라이스 커넥터를 첨부한 도면을 참조하여 상세히 설명한다.Hereinafter, a splice connector according to the present invention will be described in detail with reference to the accompanying drawings.

도 3은 본 발명의 사시도이고, 도 4는 도 3에 도시한 본 고안의 평면도로서, 본 발명에 의한 스프라이스 커넥터(10)는, 코일을 구성하는 동선(W)의 외부에 결합되어 각 동선(W)을 전기적으로 접속시킨다.3 is a perspective view of the present invention, Figure 4 is a plan view of the subject innovation shown in Figure 3, the splice connector 10 according to the present invention is coupled to the outside of the copper wire (W) constituting the coil, each copper wire (W) is electrically connected.

이와 같은 본 발명은 원호형상의 커넥터 본체(10A,10B)가 중심축선에 대해 좌우로 교호되도록 각각 연속형성된 것으로, 각 커넥터 본체(10A,10B)는 중심축선과 직교하는 형상의 접속편(2)을 통해 연결됨으로써 각각 전기적으로 접속된 상태를 갖는다.In the present invention as described above, the arc-shaped connector bodies 10A and 10B are continuously formed so as to be alternated to the left and right with respect to the center axis line, and the connector bodies 10A and 10B are connected to each other at right angles to the center axis line. By being connected through each has a state of being electrically connected.

이와 함께 각 커넥터 본체(10A,10B)의 내벽면으로는 압착에 따라 코일(W)의 표면으로부터 내측방향으로 삽입되는 세레이션(1)이 연속형성된다.At the same time, the serration 1 inserted inward from the surface of the coil W is continuously formed on the inner wall surfaces of the connector bodies 10A and 10B.

이와 같은 본 발명은, 각 커넥터 본체(10A,10B)를 통해 접속을 요하는 동선(W)을 분할하여 접속시킴으로써 각 동선(W)간의 원활한 접속이 가능한 한편, 다수의 동선(W)을 동시에 접속시킬 수 있다.In the present invention as described above, the copper wires W requiring connection are divided and connected through the connector bodies 10A and 10B to allow smooth connection between the copper wires W, while simultaneously connecting a plurality of copper wires W. You can.

상기한 바와 같은 구성을 갖는 본 발명의 작용을 이하에서 설명한다.The operation of the present invention having the configuration as described above will be described below.

본 발명에 의한 스프라이스 커넥터(10)는 모터를 구성하는 코일의 동선과 같이 표면에 에나멜과 같은 절연도료가 도포된 동선(W)의 접속에 사용된다.The splice connector 10 according to the present invention is used for the connection of copper wire W coated with an insulating paint such as enamel on the surface, such as copper wire of a coil constituting a motor.

이와 같은 본 발명은 원호형상을 갖는 커넥터 본체(10A,10B)가 중심축선에 대해 좌우로 교호되도록 각각 연속형성됨으로써 각 동선(W)의 접속시 분기된 각 커넥터 본체(10A,10B)에 접속을 요하는 동선(W)을 각각 위치시키기 되는데, 예로써 6선의 동선(W)을 접속시키고자 할 경우에는 6선의 동선(W)을 3선으로 각각 분할한 다음, 먼저 3선의 동선(W)을 좌측에 위치한 커넥터 본체(10A)에 위치시키고, 이와 함께 우측에 위치한 커넥터 본체(10B)의 내측에도 나머지 3선의 동선(W)을 각각 위치시킨다.In the present invention, the connector bodies 10A and 10B having an arc shape are continuously formed so as to be alternated from side to side with respect to the center axis line, thereby connecting to each connector body 10A and 10B branched when connecting each copper wire W. FIG. Where necessary copper wires (W) are positioned, for example, in order to connect 6 wires (W), the 6 wires (W) are divided into 3 wires, and then the 3 wires (W) are first separated. It is located in the connector main body 10A located on the left side, and the copper wire W of the remaining three wires is also located inside the connector main body 10B located on the right side, respectively.

계속해서 상기한 과정의 완료후에는 도시안된 압착기구나 자동화수단을 통해 통상적인 구조의 스프라이스 커넥터와 같이 커넥터 본체(10A,10B)를 각각 압착시켜 내벽면의 세레이션(1)이 각각 동선(W)의 표면을 통해 내부로 삽입되도록 함으로써 접속편(2)을 통해 연결된 커넥터 본체(10A,10B) 내측의 모든 동선(W)이 전기적으로 접속되도록 한다.Subsequently, after completion of the above process, the connector bodies 10A and 10B are crimped, respectively, like splice connectors having a conventional structure by a crimping mechanism or automation means, which are not shown, so that the serration 1 of the inner wall surface is moved to each other. By inserting inwards through the surface of), all the copper wires W inside the connector bodies 10A and 10B connected through the connecting piece 2 are electrically connected.

한편, 이와 달리 4선, 또는 5선으로 분기된 동선(W)의 접속시에는 접속을 요하는 동선(W)을 3선이하로 각각 분기시켜 전술한 과정과 같이 커넥터 본체(10A,10B)의 압착을 통해 전기적으로 접속시킴으로써 단선없이 각 동선(W)간의 접속이 원활히 이루어지도록 하며, 이에 따라 세레이션(1)과의 직접 접촉이 차단됨으로써 발생하는 전기적 특성의 저하나 단선에 의한 모터의 동작불량 등을 방지한다.On the other hand, when the copper wires W branched into 4 or 5 wires are connected, the copper wires W which are required to be connected are branched to 3 wires or less, respectively, so that the connector bodies 10A and 10B are connected as described above. Electrical connection through crimping ensures smooth connection between the copper wires (W) without disconnection. Accordingly, a decrease in the electrical characteristics caused by direct contact with the serration (1) or a malfunction of the motor due to disconnection. To prevent the back.

이상에서 설명한 바와 같이 본 발명은, 내측에 세레이션(1)을 형성한 원호형상의 커넥터 본체(10A,10B)를 중심축선에 대해 좌우로 교호되도록 연속형성하고, 상기 각 커넥터 본체(10A,10B)를 중심축선과 직교하는 형상의 접속편(2)으로 각각 연결시켜 모터를 구성하는 코일의 동선(W)을 연결시키는 과정에서 인접한 동선(W)과의 접속이 원활히 이루어지고, 다수의 동선(W)을 동시에 접속시킬 수 있다.As described above, the present invention continuously forms the arc-shaped connector bodies 10A and 10B having the serration 1 formed therein so as to be alternated left and right with respect to the center axis, and the respective connector bodies 10A and 10B. ) Is smoothly connected to adjacent copper wires (W) in the process of connecting the copper wires (W) of the coil constituting the motor by connecting the connecting pieces (2) having a shape perpendicular to the central axis. W) can be connected at the same time.

따라서 본 발명은 단선없이 각 동선(W)간의 접속이 원활히 이루어지도록 하며, 이에 따라 세레이션(1)과의 직접 접촉이 차단됨으로써 발생하는 전기적 특성의 저하나 단선에 의한 모터의 동작불량 등을 방지하여 모터의 성능을 개선할 수 있는 등의 많은 효과가 있다.Therefore, the present invention is to facilitate the connection between each copper wire (W) without disconnection, thereby preventing the degradation of the electrical characteristics caused by the direct contact with the serration (1) or the malfunction of the motor due to disconnection. There are many effects such as to improve the performance of the motor.

이상에서는 본 발명을 특정의 바람직한 실시예에 대하여 도시하고 설명하였으나 본 발명은 상기한 실시예에 한정되지 아니하며, 특허청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형이 가능할 것이다.While the invention has been shown and described with respect to certain preferred embodiments, the invention is not limited to the embodiments described above, it is common in the art to which the invention pertains without departing from the spirit of the invention as claimed in the claims. Anyone with knowledge will be able to make various variations.

도 1은 통상적인 구조를 갖는 스프라이스 커넥터의 일례를 도시한 사시도,1 is a perspective view showing an example of a splice connector having a conventional structure;

도 2는 종래의 스프라이스에 의한 동선의 접속상태를 도시한 단면도, 2 is a cross-sectional view showing a connection state of a copper wire by a conventional splice;

도 3은 본 발명에 의한 스프라이스 커넥터를 도시한 사시도,3 is a perspective view showing a splice connector according to the present invention;

도 4는 도 3에 도시한 본 고안의 평면도,4 is a plan view of the present invention shown in FIG.

도 5는 본 발명의 사용상태를 도시한 평면도이다.5 is a plan view showing a state of use of the present invention.

〈도면의 주요 부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>

1 : 세레이션 2 : 접속편1: serration 2: connection

10A,10B : 커넥터 본체 W : 동선10A, 10B: Connector body W: Copper wire

Claims (1)

내벽에 형성한 세레이션(1)이 동선(W)의 표면으로 삽입되어 전기적 접속이 이루어지는 스프라이스 커넥터에 있어서,In the splice connector formed on the inner wall of the serration (1) is inserted into the surface of the copper wire (W) to make an electrical connection, 내측에 세레이션(1)을 형성한 원호형상의 커넥터 본체(10A,10B)를 중심축선에 대해 좌우로 교호되도록 연속형성하고, 상기 각 커넥터 본체(10A,10B)를 중심축선과 직교하는 형상의 접속편(2)으로 각각 연결시킨 것을 특징으로 하는 스프라이스 커넥터.The arc-shaped connector bodies 10A and 10B having the serration 1 formed therein are continuously formed so as to be alternated from side to side with respect to the center axis line, and the connector bodies 10A and 10B are perpendicular to the center axis line. Splice connector, characterized in that connected to each other by the connecting piece (2).
KR10-2003-0024712A 2003-04-18 2003-04-18 Sprice connector KR100494988B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100866027B1 (en) 2007-09-27 2008-10-30 주식회사 루벤스 Pipe-shapped cross type sleeve of a mesh type grounding electrode for joining bare copper wires

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100866027B1 (en) 2007-09-27 2008-10-30 주식회사 루벤스 Pipe-shapped cross type sleeve of a mesh type grounding electrode for joining bare copper wires

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