TWI696544B - Laminated manufacturing and processing machine - Google Patents

Laminated manufacturing and processing machine Download PDF

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TWI696544B
TWI696544B TW106126354A TW106126354A TWI696544B TW I696544 B TWI696544 B TW I696544B TW 106126354 A TW106126354 A TW 106126354A TW 106126354 A TW106126354 A TW 106126354A TW I696544 B TWI696544 B TW I696544B
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powder
stage
melting
unit
cavity
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TW106126354A
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TW201736090A (en
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吳威德
吳迪原
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國立中興大學
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Abstract

一種積層製造加工機,包含一個載台,及一個積層製造裝置。該積層製造裝置包括用於輸送粉末至該載台上方的一物料供給單元,及用於熔融前述粉末成為一層沉積層的一熔融單元。該熔融單元具有用於輸送惰性氣體的一個工作氣路組、用於匯集惰性氣體與粉末且相對該載台釋出粉末的一腔體,及與該載台產生移轉式電漿電弧效應的一熔融槍,前述移轉式電漿電弧效應是在大於30伏特的電壓下產生,且用於熔融由該腔體釋出的粉末,使二層以上的沉積層在該載台上堆疊成為該積層體。藉此,在熔融由該腔體釋出的粉末時,可以使熱量集中在噴入的粉末上,而非已有的沉積層或工件上,使熔融的金屬液可以快速凝固成沉積層而不致下垂。A layered manufacturing and processing machine includes a stage and a layered manufacturing device. The layered manufacturing apparatus includes a material supply unit for transporting powder to the stage above, and a melting unit for melting the aforementioned powder into a deposited layer. The melting unit has a working gas path group for transporting inert gas, a cavity for collecting inert gas and powder and releasing powder relative to the stage, and a transferable plasma arc effect with the stage A melting gun, the aforementioned transfer plasma arc effect is generated at a voltage greater than 30 volts, and is used to melt the powder released from the cavity, so that two or more deposited layers are stacked on the stage to become the Layered body. In this way, when melting the powder released from the cavity, the heat can be concentrated on the injected powder instead of the existing deposition layer or workpiece, so that the molten metal can quickly solidify into the deposition layer without causing Sagging.

Description

積層製造加工機Laminated manufacturing and processing machine

本發明是有關於一種積層製造方法,特別是指一種積層製造加工機。 The invention relates to a layered manufacturing method, in particular to a layered manufacturing and processing machine.

參閱圖1,一種中華民國證書號第M498668號專利所公開之列印裝置1,主要包含承載一個工件的一個成形平台11、相對該成形平台11鋪灑粉末的一個鋪粉機構12、一個雷射機構13,及一個鍛打機構14。該雷射機構13用於熔融前述粉末而形成一燒結體。該鍛打機構14用於鍛打前述燒結體,而使燒結體結構更緊密。 Referring to FIG. 1, a printing device 1 disclosed in Patent No. M498668 of the Republic of China mainly includes a forming platform 11 carrying a workpiece, a powder spreading mechanism 12 spreading powder relative to the forming platform 11, and a laser Mechanism 13, and a forging mechanism 14. The laser mechanism 13 is used to melt the powder to form a sintered body. The forging mechanism 14 is used to forge the aforementioned sintered body to make the sintered body more compact.

惟,前述鍛打的方式,容易損傷燒結體,或使燒結體變形,且由於該燒結體是由多層沉積層堆疊而成,因此,每形成一層沉積層就要施以一次鍛釘,有製程時間延長的缺點。 However, the aforementioned forging method is easy to damage the sintered body or deform the sintered body, and because the sintered body is formed by stacking multiple layers of deposited layers, a forging nail is applied for each layer of deposited layer The disadvantage of time extension.

因此,本發明的目的,即在提供一種能夠提升層與層間的密實度,及縮減製程時間的積層製造加工機。 Therefore, the object of the present invention is to provide a build-up manufacturing and processing machine capable of improving the density between layers and reducing the process time.

於是,本發明積層製造加工機,,適用製造一個積層體,該積層製造裝置包含一個載台,及一個積層製造裝置。 Therefore, the layered manufacturing machine of the present invention is suitable for manufacturing a layered body. The layered manufacturing apparatus includes a stage and a layered manufacturing apparatus.

該積層製造裝置包括用於輸送粉末至該載台上方的一物料供給單元,及用於熔融前述粉末成為一層沉積層的一熔融單元,該熔融單元具有用於輸送惰性氣體的一個工作氣路組、用於匯集惰性氣體與粉末且相對該載台釋出粉末的一腔體,及與該載台產生移轉式電漿電弧效應的一熔融槍,前述移轉式電漿電弧效應是在大於30伏特的無負荷電壓下產生,且用於熔融由該腔體釋出的粉末,使二層以上的沉積層在該載台上堆疊成為該積層體。 The layered manufacturing device includes a material supply unit for transferring powder to the stage above, and a melting unit for melting the powder into a deposited layer, the melting unit has a working gas path group for transferring inert gas , A cavity for collecting inert gas and powder and releasing powder relative to the stage, and a melting gun that produces a transferable plasma arc effect with the stage. The aforementioned transfer plasma arc effect is greater than It is generated under a no-load voltage of 30 volts and is used to melt the powder released from the cavity, so that two or more deposited layers are stacked on the stage to form the laminate.

本發明之功效在於:在熔融由該腔體釋出的粉末時,可以使熱量集中在噴入的粉末上,而非已有的沉積層或工件上,使熔融的金屬液可以快速凝固成沉積層而不致下垂。 The effect of the present invention is that when melting the powder released from the cavity, the heat can be concentrated on the injected powder instead of the existing deposition layer or workpiece, so that the molten metal can quickly solidify into a sink Stack up without sagging.

2:機體 2: body

3:載台 3: Carrier

31:擺動部 31: Swing

32:承載部 32: Carrying Department

4:積層製造裝置 4: Multilayer manufacturing equipment

41:物料供給單元 41: Material supply unit

42:熔融單元 42: Melting unit

421:工作氣路組 421: Working gas circuit group

422:腔體 422: cavity

423:熔融槍 423: Melting gun

6:驅動裝置 6: Drive

61:第一驅動單元 61: First drive unit

62:第二驅動單元 62: Second drive unit

63:第三驅動單元 63: Third drive unit

64:第四驅動單元 64: fourth drive unit

7:積層體 7: laminate

71:沉積層 71: Sediment

X:X軸 X: X axis

Y:Y軸 Y: Y axis

Z:Z軸 Z: Z axis

本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一張示意圖,說明中華民國專利號第M498668號專利案所揭露之一種習知的列印裝置;及圖2是一張示意圖,說明本發明積層製造加工機的一個實施例。 Other features and functions of the present invention will be clearly presented in the embodiment with reference to the drawings, in which: FIG. 1 is a schematic diagram illustrating a conventional printing disclosed in Patent Case No. M498668 of the Republic of China Apparatus; and FIG. 2 is a schematic diagram illustrating an embodiment of the laminated manufacturing processing machine of the present invention.

參閱圖2,本發明積層製造加工機之一個實施例,包含一個機體2、一個載台3、一個積層製造裝置4,及一個驅動裝置6。 Referring to FIG. 2, an embodiment of the layered manufacturing and processing machine of the present invention includes a body 2, a stage 3, a layered manufacturing device 4, and a driving device 6.

該載台3具有樞設在該機體2的一個擺動部31,及設置在該擺動部31上的一個承載部32。 The stage 3 has a swing portion 31 pivotally arranged on the body 2 and a carrying portion 32 provided on the swing portion 31.

該積層製造裝置4包括用於輸送粉末至該載台3之承載部32上方的一物料供給單元41,及用於熔融前述粉末成為一層沉積層71的一熔融單元42。該熔融單元42在本實施例為一種移轉式電漿電弧設備,並具有用於輸送惰性氣體的一個工作氣路組421、用於匯集惰性氣體與粉末且相對該載台3之承載部32釋出粉末的一腔體422,及與該載台3之承載部32產生電弧效應的一熔融槍423。前述移轉式電漿電弧效應用於熔融由該腔體22釋出的粉末,使熔融後的粉末落在該載台3上而成為一層沉積層,且使二層以上的沉積層71堆疊在該載台3上形成在該積層體7。 The layered manufacturing device 4 includes a material supply unit 41 for transporting powder to above the carrying portion 32 of the stage 3, and a melting unit 42 for melting the powder into a deposited layer 71. In this embodiment, the melting unit 42 is a transferable plasma arc device, and has a working gas path group 421 for transporting inert gas, and a supporting portion 32 for collecting inert gas and powder and opposed to the stage 3 A cavity 422 from which the powder is released, and a melting gun 423 that generates an arc effect with the supporting portion 32 of the stage 3. The aforementioned transfer-type plasma arc effect is used to melt the powder released from the cavity 22, so that the melted powder falls on the stage 3 to become a layer of deposition, and more than two layers of deposition layer 71 are stacked on The laminate 7 is formed on the stage 3.

該驅動裝置6包括驅動該熔融單元42分別沿一條X軸方向、一條Y軸方向位移的一個第一驅動單元61、驅動該熔融單元42分別沿一條Z軸方向位移的一個第二驅動單元62、驅動該載台3之擺動部31以該X軸為中心旋動的一個第三驅動單元63,及驅動該載台3之承載部32以該Z軸為中心旋動的一個第四驅動單元64。 The driving device 6 includes a first driving unit 61 that drives the melting unit 42 to be displaced along an X-axis direction and a Y-axis direction, and a second driving unit 62 that drives the melting unit 42 to be displaced along a Z-axis direction, A third drive unit 63 that drives the swing portion 31 of the stage 3 to rotate around the X axis, and a fourth drive unit 64 that drives the carrier portion 32 of the stage 3 to rotate around the Z axis .

加工時,只需控制該第一驅動單元61、該第二驅動單元62、該第三驅動單元63與該第四驅動單元64,就可以使該熔融單元42依循該X軸方向、該Y軸方向、該Z軸方向位移,及使該載台3之擺動部31以該X軸為中心旋動,使該載台3之承載部32以該Z軸為中心旋動,藉此,在該承載部32上進行掃描填充,而堆疊數層沉積層71至形成一個積層體7,或在該承載部32上設置一個工件(圖未示),而在該工件上形成與該工件結合的一個積層體7。 During processing, it is only necessary to control the first drive unit 61, the second drive unit 62, the third drive unit 63 and the fourth drive unit 64, so that the melting unit 42 can follow the X-axis direction and the Y-axis Direction, the Z-axis direction is displaced, and the swinging portion 31 of the stage 3 is rotated about the X-axis, and the bearing portion 32 of the stage 3 is rotated about the Z-axis, thereby, in the Scanning and filling is carried out on the bearing part 32, and several deposition layers 71 are stacked to form a layered body 7, or a workpiece (not shown) is provided on the bearing part 32, and a piece combined with the workpiece is formed on the workpiece Layered body 7.

值得說明的是,該熔融單元42的移轉式電漿電弧效應是在大於30伏特的無負荷電壓下產生且不能產生鎖孔現象,因此,在熔融由該腔體22釋出的粉末時,可以使熱量集中在噴入的粉末上,而非已有的沉積層71或工件(圖未示)上,藉此,熔融的金屬液可以快速凝固成沉積層71而不致下垂。 It is worth noting that the transferable plasma arc effect of the melting unit 42 is generated at an unloaded voltage greater than 30 volts and cannot produce a keyhole phenomenon. Therefore, when melting the powder released from the cavity 22, The heat can be concentrated on the injected powder instead of the existing deposited layer 71 or workpiece (not shown), whereby the molten metal can quickly solidify into the deposited layer 71 without sagging.

經由以上的說明,可將前述實施例的優點歸納如下:本發明在熔融由該腔體422釋出的粉末時,可以使熱量集中在噴入的粉末上,而非已有的沉積層71或工件上,使熔融的金屬液可以快速凝固成沉積層71而不致下垂,而使用移轉式電漿電弧設備的熔融單元42在成本上更低,對於精密度要求比較低的成品來說,該積層體7的密實度與外觀同樣能夠達到製程需求。 Through the above description, the advantages of the foregoing embodiments can be summarized as follows: In the present invention, when melting the powder released from the cavity 422, the heat can be concentrated on the powder injected instead of the existing deposition layer 71 or On the workpiece, the molten metal can be quickly solidified into the deposited layer 71 without sagging, and the melting unit 42 using the transferable plasma arc equipment is lower in cost. For finished products with lower precision requirements, the The compactness and appearance of the laminate 7 can also meet the process requirements.

惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書 內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。 However, the above are only examples of the present invention, and the scope of implementation of the present invention cannot be limited by this, all the patent applications and patent specifications according to the present invention The simple equivalent changes and modifications made in the content are still covered by the patent of the present invention.

2‧‧‧機體 2‧‧‧Body

3‧‧‧載台 3‧‧‧ stage

31‧‧‧擺動部 31‧‧‧Swing

32‧‧‧承載部 32‧‧‧Carrying Department

4‧‧‧積層製造裝置 4‧‧‧Multilayer manufacturing device

41‧‧‧物料供給單元 41‧‧‧Material supply unit

42‧‧‧熔融單元 42‧‧‧melting unit

6‧‧‧驅動裝置 6‧‧‧Drive device

61‧‧‧第一驅動單元 61‧‧‧ First drive unit

62‧‧‧第二驅動單元 62‧‧‧Second drive unit

63‧‧‧第三驅動單元 63‧‧‧ Third drive unit

64‧‧‧第四驅動單元 64‧‧‧ Fourth drive unit

7‧‧‧積層體 7‧‧‧Layered body

71‧‧‧沉積層 71‧‧‧Sedimentary layer

421‧‧‧工作氣路組 421‧‧‧Working gas group

422‧‧‧腔體 422‧‧‧cavity

423‧‧‧熔融槍 423‧‧‧ melting gun

X‧‧‧X軸 X‧‧‧X axis

Y‧‧‧Y軸 Y‧‧‧Y axis

Z‧‧‧Z軸 Z‧‧‧Z axis

Claims (4)

一種積層製造加工機,適用製造一個積層體,該積層製造裝置包含:一個載台;及一個積層製造裝置,包括用於輸送粉末至該載台上方的一物料供給單元,及用於熔融前述粉末成為一層沉積層的一熔融單元,該熔融單元具有用於輸送惰性氣體的一個工作氣路組、用於匯集惰性氣體與粉末且相對該載台釋出粉末的一腔體,及連接於該腔體且與該載台產生移轉式電漿電弧效應的一熔融槍,前述移轉式電漿電弧效應是在大於30伏特的無負荷電壓下產生,且用於熔融由該腔體釋出的粉末,使二層以上的沉積層在該載台上堆疊成為該積層體。 A layered manufacturing processing machine suitable for manufacturing a layered body. The layered manufacturing apparatus includes: a stage; and a layered manufacturing apparatus, including a material supply unit for transferring powder to the stage above, and for melting the aforementioned powder A melting unit that becomes a deposited layer, the melting unit has a working gas path group for conveying inert gas, a cavity for collecting inert gas and powder and releasing powder relative to the stage, and connected to the cavity A melting gun that generates a transferable plasma arc effect with the stage, the transferable plasma arc effect is generated under a no-load voltage greater than 30 volts, and is used to melt the release from the cavity With powder, two or more deposited layers are stacked on the stage to form the laminate. 如請求項1所述的積層製造加工機,還包括驅動該熔融單元分別沿一條X軸方向、一條Y軸方向位移的一個第一驅動單元。 The laminated manufacturing processing machine according to claim 1, further comprising a first driving unit that drives the melting unit to be displaced in one X-axis direction and one Y-axis direction, respectively. 如請求項1所述的積層製造加工機,還包含驅動該熔融單元分別沿一條Z軸方向位移的一個第二驅動單元。 The laminate manufacturing and processing machine according to claim 1, further comprising a second driving unit that drives the melting unit to be displaced in one Z-axis direction, respectively. 如請求項1所述的積層製造加工機,其中,還包含一個機體,及一個第三驅動單元,且該載台具有樞設在該機體的一個擺動部,及設置在該擺動部上的一個承載部,該第三驅動單元驅動該擺動部以該X軸為中心旋動。 The laminated manufacturing processing machine according to claim 1, further comprising a body and a third driving unit, and the stage has a swinging portion pivotally mounted on the body and a swinging portion disposed on the swinging portion The bearing part, the third driving unit drives the swing part to rotate around the X axis.
TW106126354A 2016-03-22 2016-03-22 Laminated manufacturing and processing machine TWI696544B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW475005B (en) * 1999-02-24 2002-02-01 Naotake Mohri Surface treating method and device by electric discharge
US20090026175A1 (en) * 2007-07-26 2009-01-29 Honeywell International, Inc. Ion fusion formation process for large scale three-dimensional fabrication
TW201505820A (en) * 2013-08-06 2015-02-16 Applied Materials Inc Three-dimensional (3D) processing and printing with plasma sources
TW201600323A (en) * 2014-03-31 2016-01-01 Mitsubishi Heavy Ind Ltd Three-dimensional lamination device and three-dimensional lamination method
TW201600476A (en) * 2014-03-31 2016-01-01 康寧公司 Methods and apparatus for material processing using plasma thermal source

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW475005B (en) * 1999-02-24 2002-02-01 Naotake Mohri Surface treating method and device by electric discharge
US20090026175A1 (en) * 2007-07-26 2009-01-29 Honeywell International, Inc. Ion fusion formation process for large scale three-dimensional fabrication
TW201505820A (en) * 2013-08-06 2015-02-16 Applied Materials Inc Three-dimensional (3D) processing and printing with plasma sources
TW201600323A (en) * 2014-03-31 2016-01-01 Mitsubishi Heavy Ind Ltd Three-dimensional lamination device and three-dimensional lamination method
TW201600476A (en) * 2014-03-31 2016-01-01 康寧公司 Methods and apparatus for material processing using plasma thermal source

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