TW201736090A - Lamination production processing machine to stack up more than two deposition layers on the carrying stage into the lamination body for the molten metal fluid to be solidified into the deposition layer quickly without sagging - Google Patents
Lamination production processing machine to stack up more than two deposition layers on the carrying stage into the lamination body for the molten metal fluid to be solidified into the deposition layer quickly without sagging Download PDFInfo
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Abstract
Description
本發明是有關於一種積層製造方法,特別是指一種積層製造加工機。The present invention relates to a method of manufacturing a laminate, and more particularly to a laminate manufacturing machine.
參閱圖1,一種中華民國證書號第M498668號專利所公開之列印裝置1,主要包含承載一個工件的一個成形平台11、相對該成形平台11鋪灑粉末的一個鋪粉機構12、一個雷射機構13,及一個鍛打機構14。該雷射機構13用於熔融前述粉末而形成一燒結體。該鍛打機構14用於鍛打前述燒結體,而使燒結體結構更緊密。Referring to Fig. 1, a printing apparatus 1 disclosed in the Patent No. M498668 of the Republic of China, mainly comprises a forming platform 11 carrying a workpiece, a spreading mechanism 12 for spraying powder against the forming platform 11, and a laser. Mechanism 13, and a forging mechanism 14. The laser mechanism 13 is for melting the powder to form a sintered body. The forging mechanism 14 is used for forging the sintered body to make the sintered body structure more compact.
惟,前述鍛打的方式,容易損傷燒結體,或使燒結體變形,且由於該燒結體是由多層沉積層堆疊而成,因此,每形成一層沉積層就要施以一次鍛釘,有製程時間延長的缺點。However, the above-mentioned method of forging easily damages the sintered body or deforms the sintered body, and since the sintered body is formed by stacking a plurality of deposited layers, each time a layer of deposited layer is formed, a forged nail is applied, and a process is performed. The shortcomings of time extension.
因此,本發明的目的,即在提供一種能夠提升層與層間的密實度,及縮減製程時間的積層製造加工機。Accordingly, it is an object of the present invention to provide a laminated manufacturing machine capable of improving the solidity between layers and reducing the processing time.
於是,本發明積層製造加工機,,適用製造一個積層體,該積層製造裝置包含一個載台,及一個積層製造裝置。Thus, the laminated manufacturing machine of the present invention is suitable for producing a laminated body comprising a stage and a laminated manufacturing apparatus.
該積層製造裝置包括用於輸送粉末至該載台上方的一物料供給單元,及用於熔融前述粉末成為一層沉積層的一熔融單元,該熔融單元具有用於輸送惰性氣體的一個工作氣路組、用於匯集惰性氣體與粉末且相對該載台釋出粉末的一腔體,及與該載台產生移轉式電漿電弧效應的一熔融槍,前述移轉式電漿電弧效應是在大於30伏特的電壓下產生,且用於熔融由該腔體釋出的粉末,使二層以上的沉積層在該載台上堆疊成為該積層體。The laminate manufacturing apparatus includes a material supply unit for conveying powder to the top of the stage, and a melting unit for melting the powder into a deposited layer, the melting unit having a working gas path group for conveying an inert gas a cavity for collecting inert gas and powder and releasing powder relative to the stage, and a melting gun for generating a shifting plasma arc effect with the stage, the shifting plasma arc effect is greater than It is produced at a voltage of 30 volts and is used to melt the powder released from the cavity, so that two or more deposited layers are stacked on the stage as the laminate.
本發明之功效在於:在熔融由該腔體釋出的粉末時,可以使熱量集中在噴入的粉末上,而非已有的沉積層或工件上,使熔融的金屬液可以快速凝固成沉積層而不致下垂。The effect of the invention is that when the powder released from the cavity is melted, the heat can be concentrated on the sprayed powder instead of the existing deposited layer or workpiece, so that the molten metal can be quickly solidified into a sink. Laminated without sagging.
參閱圖2,本發明積層製造加工機之一個實施例,包含一個機體2、一個載台3、一個積層製造裝置4,及一個驅動裝置6。Referring to Fig. 2, an embodiment of the laminated manufacturing machine of the present invention comprises a body 2, a stage 3, a laminated manufacturing apparatus 4, and a driving unit 6.
該載台3具有樞設在該機體2的一個擺動部31,及設置在該擺動部31上的一個承載部32。The stage 3 has a swinging portion 31 pivotally mounted to the body 2, and a carrier portion 32 disposed on the swinging portion 31.
該積層製造裝置4包括用於輸送粉末至該載台3之承載部32上方的一物料供給單元41,及用於熔融前述粉末成為一層沉積層71的一熔融單元42。該熔融單元42在本實施例為一種移轉式電漿電弧設備,並具有用於輸送惰性氣體的一個工作氣路組421、用於匯集惰性氣體與粉末且相對該載台3之承載部32釋出粉末的一腔體422,及與該載台3之承載部32產生電弧效應的一熔融槍423。前述移轉式電漿電弧效應用於熔融由該腔體22釋出的粉末,使熔融後的粉末落在該載台3上而成為一層沉積層,且使二層以上的沉積層71堆疊在該載台3上形成在該積層體7。The laminate manufacturing apparatus 4 includes a material supply unit 41 for conveying powder to the load-bearing portion 32 of the stage 3, and a melting unit 42 for melting the powder into a deposition layer 71. The melting unit 42 is a shifting plasma arc apparatus in the present embodiment, and has a working gas path group 421 for conveying an inert gas, and a bearing portion 32 for collecting inert gas and powder and opposing the stage 3. A cavity 422 for discharging the powder, and a melting gun 423 which generates an arc effect with the carrier portion 32 of the stage 3. The aforementioned shifting plasma arc effect is for melting the powder released from the cavity 22, causing the molten powder to fall on the stage 3 to form a deposited layer, and stacking the deposited layers 71 of the two or more layers. The stage 3 is formed on the laminated body 7.
該驅動裝置6包括驅動該熔融單元42分別沿一條X軸方向、一條Y軸方向位移的一個第一驅動單元61、驅動該熔融單元42分別沿一條Z軸方向位移的一個第二驅動單元62、驅動該載台3之擺動部31以該X軸為中心旋動的一個第三驅動單元63,及驅動該載台3之承載部32以該Z軸為中心旋動的一個第四驅動單元64。The driving device 6 includes a first driving unit 61 that drives the melting unit 42 to be displaced in an X-axis direction and a Y-axis direction, and a second driving unit 62 that drives the melting unit 42 to be displaced in a Z-axis direction, respectively. a third driving unit 63 that drives the swinging portion 31 of the stage 3 to rotate around the X-axis, and a fourth driving unit 64 that drives the carrying portion 32 of the stage 3 to rotate around the Z-axis .
加工時,只需控制該第一驅動單元61、該第二驅動單元62、該第三驅動單元63與該第四驅動單元64,就可以使該熔融單元42依循該X軸方向、該Y軸方向、該Z軸方向位移,及使該載台3之擺動部31以該X軸為中心旋動,使該載台3之承載部32以該Z軸為中心旋動,藉此,在該承載部32上進行掃描填充,而堆疊數層沉積層71至形成一個積層體7,或在該承載部32上設置一個工件(圖未示),而在該工件上形成與該工件結合的一個積層體7。During processing, the first driving unit 61, the second driving unit 62, the third driving unit 63 and the fourth driving unit 64 are controlled, so that the melting unit 42 can follow the X-axis direction and the Y-axis. The direction, the displacement in the Z-axis direction, and the swinging portion 31 of the stage 3 are rotated about the X-axis, and the carrier portion 32 of the stage 3 is rotated about the Z-axis. Scanning and filling is performed on the carrying portion 32, and a plurality of deposited layers 71 are stacked to form a laminated body 7, or a workpiece (not shown) is disposed on the carrying portion 32, and a joint with the workpiece is formed on the workpiece. Laminated body 7.
值得說明的是,該熔融單元42的移轉式電漿電弧效應是在大於30伏特的電壓下產生且不能產生鎖孔現象,因此,在熔融由該腔體22釋出的粉末時,可以使熱量集中在噴入的粉末上,而非已有的沉積層71或工件(圖未示)上,藉此,熔融的金屬液可以快速凝固成沉積層71而不致下垂。It should be noted that the shifting plasma arc effect of the melting unit 42 is generated at a voltage greater than 30 volts and does not cause a keyhole phenomenon, and therefore, when melting the powder released from the cavity 22, it can be made The heat is concentrated on the sprayed powder instead of the existing deposited layer 71 or workpiece (not shown), whereby the molten molten metal can be rapidly solidified into the deposited layer 71 without sagging.
經由以上的說明,可將前述實施例的優點歸納如下:Through the above description, the advantages of the foregoing embodiments can be summarized as follows:
本發明在熔融由該腔體422釋出的粉末時,可以使熱量集中在噴入的粉末上,而非已有的沉積層71或工件上,使熔融的金屬液可以快速凝固成沉積層71而不致下垂,而使用移轉式電漿電弧設備的熔融單元42在成本上更低,對於精密度要求比較低的成品來說,該積層體7的密實度與外觀同樣能夠達到製程需求。When the powder released from the cavity 422 is melted, the present invention can concentrate the heat on the sprayed powder instead of the existing deposited layer 71 or the workpiece, so that the molten molten metal can be rapidly solidified into the deposited layer 71. Without sag, the melting unit 42 using the shifting plasma arc device is lower in cost, and for the finished product with lower precision requirements, the compactness and appearance of the laminated body 7 can also meet the process requirements.
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the simple equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still Within the scope of the invention patent.
2‧‧‧機體
3‧‧‧載台
31‧‧‧擺動部
32‧‧‧承載部
4‧‧‧積層製造裝置
41‧‧‧物料供給單元
42‧‧‧熔融單元
421‧‧‧工作氣路組
422‧‧‧腔體
423‧‧‧熔融槍
6‧‧‧驅動裝置
61‧‧‧第一驅動單元
62‧‧‧第二驅動單元
63‧‧‧第三驅動單元
64‧‧‧第四驅動單元
7‧‧‧積層體
71‧‧‧沉積層
X‧‧‧X軸
Y‧‧‧Y軸
Z‧‧‧Z軸2‧‧‧ body
3‧‧‧ stage
31‧‧‧Swings
32‧‧‧Loading Department
4‧‧‧Multilayer manufacturing equipment
41‧‧‧Material supply unit
42‧‧‧melting unit
421‧‧‧Working Gas Group
422‧‧‧ cavity
423‧‧‧ melt gun
6‧‧‧ drive
61‧‧‧First drive unit
62‧‧‧Second drive unit
63‧‧‧third drive unit
64‧‧‧fourth drive unit
7‧‧‧Layer
71‧‧‧Sedimentary layer
X‧‧‧X axis
Y‧‧‧Y axis
Z‧‧‧Z axis
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一張示意圖,說明中華民國專利號第M498668號專利案所揭露之一種習知的列印裝置;及 圖2是一張示意圖,說明本發明積層製造加工機的一個實施例。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: Figure 1 is a schematic view showing a conventional printing disclosed in the Patent No. M498668 of the Republic of China. And FIG. 2 is a schematic view showing an embodiment of the laminated manufacturing machine of the present invention.
2‧‧‧機體 2‧‧‧ body
3‧‧‧載台 3‧‧‧ stage
31‧‧‧擺動部 31‧‧‧Swings
32‧‧‧承載部 32‧‧‧Loading Department
4‧‧‧積層製造裝置 4‧‧‧Multilayer manufacturing equipment
41‧‧‧物料供給單元 41‧‧‧Material supply unit
42‧‧‧熔融單元 42‧‧‧melting unit
6‧‧‧驅動裝置 6‧‧‧ drive
61‧‧‧第一驅動單元 61‧‧‧First drive unit
62‧‧‧第二驅動單元 62‧‧‧Second drive unit
63‧‧‧第三驅動單元 63‧‧‧third drive unit
64‧‧‧第四驅動單元 64‧‧‧fourth drive unit
7‧‧‧積層體 7‧‧‧Layer
71‧‧‧沉積層 71‧‧‧Sedimentary layer
421‧‧‧工作氣路組 421‧‧‧Working Gas Group
422‧‧‧腔體 422‧‧‧ cavity
423‧‧‧熔融槍 423‧‧‧ melt gun
X‧‧‧X軸 X‧‧‧X axis
Y‧‧‧Y軸 Y‧‧‧Y axis
Z‧‧‧Z軸 Z‧‧‧Z axis
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