TWI689766B - Method and apparatus for repairing light leakage defect - Google Patents

Method and apparatus for repairing light leakage defect Download PDF

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TWI689766B
TWI689766B TW107138026A TW107138026A TWI689766B TW I689766 B TWI689766 B TW I689766B TW 107138026 A TW107138026 A TW 107138026A TW 107138026 A TW107138026 A TW 107138026A TW I689766 B TWI689766 B TW I689766B
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laser
glass substrate
light leakage
repairing
processing
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TW107138026A
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TW202011089A (en
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李真遠
李天載
韓己善
曹永勳
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韓商Cowindst股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1306Details
    • G02F1/1309Repairing; Testing
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2203/00Function characteristic
    • G02F2203/69Arrangements or methods for testing or calibrating a device

Abstract

Disclosed are a method and apparatus for repairing a light leakage defect, wherein a non-transparent layer is formed in the outside of a glass substrate through which light at the defective pixel position of a display panel including a defective pixel passes. The method includes processing a given depth of a glass substrate where a defective pixel of a display panel is positioned by a laser and forming a non-transparent layer in a defect area of the defective pixel using a material of the glass substrate in the processing. The laser is a femtosecond or nanosecond pulse laser having a frequency of 1Hz or more. The wavelength of the laser is 300 mm or less. The focus of the laser beam may be determined by the focal lens of an objective lens or scanner.

Description

用於修復光洩漏缺陷之方法及設備 Method and equipment for repairing light leakage defects

相關申請案之交叉參考 Cross-reference of related applications

本申請案主張2018年9月10日在韓國智慧財產局(Korean Intellectual Property Office)申請之韓國專利申請案第10-2018-0107948號的權益,該專利申請案之全部內容以引用的方式併入本文中。 This application claims the rights and interests of Korean Patent Application No. 10-2018-0107948 filed with the Korean Intellectual Property Office on September 10, 2018. The entire contents of the patent application are incorporated by reference In this article.

本發明係關於一種用於修復諸如液晶顯示器(liquid crystal display;LCD)或有機發光二極體(organic light-emitting diode;OLED)之顯示裝置之光洩漏缺陷的方法及設備。 The present invention relates to a method and equipment for repairing light leakage defects of a display device such as a liquid crystal display (LCD) or an organic light-emitting diode (OLED).

在顯示裝置中,可能會出現使圖像品質劣化之有缺陷像素。一般而言,位於使用者之眼睛並不關注之位置處的少數有缺陷像素可能會被准許。然而,存在有缺陷像素會降低顯示裝置之價值,且顯示裝置可能會根據境況而被捨棄。因此,存在有缺陷像素為降低生產效率並增加成本之最重要因素中的一者。 In a display device, defective pixels that deteriorate image quality may appear. Generally speaking, a few defective pixels located in a location where the user's eyes are not concerned may be permitted. However, the presence of defective pixels reduces the value of the display device, and the display device may be discarded according to circumstances. Therefore, defective pixels are one of the most important factors that reduce production efficiency and increase costs.

因此,若可修復已幾乎完成之顯示裝置的有缺陷像素,則可改良生產效率。為此目的,已開發出用於顯示裝置之若干像素修復技術。 Therefore, if the defective pixels of the display device that has been almost completed can be repaired, the production efficiency can be improved. For this purpose, several pixel repair techniques for display devices have been developed.

像素修復方法中之一者為使有缺陷像素黑化。有缺陷像素可被劃分成亮點像素及死點像素。可藉由使亮點像素黑化來改良顯示裝置面板之良率,此係因為針對通常准許之亮點像素的準則相較於針對死點像素之準則更嚴格。 One of the pixel repair methods is to blacken defective pixels. Defective pixels can be divided into bright pixels and dead pixels. The yield rate of the display device panel can be improved by blackening the bright-point pixels, because the criterion for the normally-accepted bright-point pixels is stricter than the criterion for the dead-point pixels.

使此類亮點像素黑化之現有方法包括:一種藉由將雷射輻射至黑矩陣而使黑矩陣熔融且藉由朝向有缺陷像素誘發熔融黑矩陣之材料而使亮點像素黑化的方法;及一種藉由直接將雷射輻射至光通過之區域之彩 色濾光片或彩色濾光片結構使得透射區域之色彩變黑而使亮點像素黑化的方法。 Existing methods of blackening such bright-spot pixels include: a method of melting the black matrix by irradiating the laser to the black matrix and blackening the bright-spot pixels by inducing the material of the molten black matrix toward the defective pixel; A color by radiating the laser directly to the area where the light passes The method of color filter or color filter structure makes the color of the transmissive area become black and the bright spot pixel becomes black.

可使用聚焦透鏡之偏光性質及焦距以便將能量集中於諸如黑矩陣或彩色濾光片層之特定層以供黑化,使得在執行雷射修復時不會損害面板之其他層或部分。 The polarizing properties and focal length of the focusing lens can be used in order to focus energy on a specific layer such as a black matrix or color filter layer for blackening, so that other layers or parts of the panel will not be damaged when performing laser repair.

韓國專利第1009813060000號揭示「用於使用偏光修復液晶顯示面板之方法」。在此狀況下,且揭示一種關於使用安裝於液晶面板自身上之偏光板而使像素之有缺陷部分黑化之方法的修復處理方法。然而,習知技術具有的問題在於,像素不能被修復,此係因為大多數有缺陷像素不適合於使用現有修復方法之修復。 Korean Patent No. 1009813060000 discloses "a method for repairing a liquid crystal display panel using polarized light". Under this situation, a method for repairing a method of blackening a defective portion of a pixel by using a polarizing plate mounted on the liquid crystal panel itself is disclosed. However, the conventional technology has a problem that pixels cannot be repaired because most defective pixels are not suitable for repair using existing repair methods.

舉例而言,現有方法當中使用黑矩陣之方法取決於氧及碳是否存在於組分中或氧及碳之小及大的比重以及黑矩陣之量及厚度而具有極大的限制。彩色濾光片材料碳化方法取決於諸如氧、碳或溴(Br)之組分是否存在於組分內而被不同地應用,且受到在碳化處理期間由能量產生之液晶影響。詳言之,垂直定向液晶會造成問題,此係因為在輻射雷射用於修復時會損害相鄰液晶之彈性復原力。此外,在諸如OLED之顯示裝置中,大量使用黑化或導電外來物質擠壓方法,但可能會出現取決於缺陷而不能被修復之許多缺陷。 For example, the method of using the black matrix in the existing methods has a great limitation depending on whether oxygen and carbon are present in the components or the small and large specific gravity of oxygen and carbon and the amount and thickness of the black matrix. The color filter material carbonization method depends on whether a component such as oxygen, carbon, or bromine (Br) is present in the component and is variously applied, and is affected by liquid crystal generated by energy during the carbonization process. In detail, vertically oriented liquid crystals can cause problems because the radiation resilience of the adjacent liquid crystals is damaged when the radiation laser is used for repair. In addition, in display devices such as OLEDs, blackening or conductive foreign material extrusion methods are widely used, but many defects may occur that cannot be repaired depending on the defects.

此外,當存在連接於兩個或多於兩個像素上方之多連接性外來物質(亦即,有缺陷像素)時,難以修復此類有缺陷像素。當存在因為彩色濾光片層在像素內之部分已被撕掉而出現的白缺陷外來物質時,存在的問題在於,歸因於彩色濾光片層已被撕掉的部分而仍有光洩漏現象,此係因為該部分不再被黑化,但彩色濾光片層被雷射黑化。 In addition, when there are multi-connectivity foreign substances (ie, defective pixels) connected above two or more pixels, it is difficult to repair such defective pixels. When there is a white defect foreign substance that appears because the part of the color filter layer in the pixel has been torn off, the problem is that there is still light leakage due to the part where the color filter layer has been torn off This phenomenon is because the part is no longer blackened, but the color filter layer is blackened by laser.

已做出了本發明以解決生產效率可歸因於如下狀況而降低之問題:在如上文所描述的針對顯示裝置中之有缺陷像素之現有黑化方法中難以進行修復。本發明之一目標係提供一種用於修復光洩漏缺陷之方法及設備,其可改良修復效率,此係因為該方法及設備可應用於不能藉由現有 方法解決之類型的像素缺陷。 The present invention has been made to solve the problem that the production efficiency can be reduced due to the situation that it is difficult to repair in the existing blackening method for defective pixels in the display device as described above. An object of the present invention is to provide a method and equipment for repairing light leakage defects, which can improve the repair efficiency, because the method and equipment can be applied by the existing Method to resolve the type of pixel defects.

根據本發明之一態樣的一種修復一光洩漏缺陷之方法包括:藉由一雷射處理一顯示面板之一有缺陷像素被定位的一玻璃基板之一給定深度;及在該處理中使用該玻璃基板之一材料在該有缺陷像素之一缺陷區域中形成一非透明層。 A method of repairing a light leakage defect according to one aspect of the present invention includes: processing a given depth of a glass substrate where a defective pixel of a display panel is positioned by a laser; and using in the processing A material of the glass substrate forms an opaque layer in a defect area of the defective pixel.

在一個實施例中,該非透明層之大小為該缺陷區域之大小或更大。 In one embodiment, the size of the non-transparent layer is the size of the defect area or larger.

在一個實施例中,該雷射為具有1Hz或更大之一頻率的一飛秒或奈秒脈衝雷射。該藉由該雷射處理該玻璃基板係使用一區塊、掃描或圖案處理方法來執行,該處理方法包括控制該雷射之能量輸出、頻率、處理時間及速度以控制該處理深度。 In one embodiment, the laser is a femtosecond or nanosecond pulsed laser with a frequency of 1 Hz or greater. The processing of the glass substrate by the laser is performed using a block, scan, or pattern processing method, which includes controlling the energy output, frequency, processing time, and speed of the laser to control the processing depth.

在一個實施例中,該雷射之波長為300nm或更小。一光學系統經組態以具有對應於該給定深度之一數值孔徑(NA),使得該雷射之光束焦點具有相對大於該缺陷區域之大小的一擴張角。 In one embodiment, the laser has a wavelength of 300 nm or less. An optical system is configured to have a numerical aperture (NA) corresponding to the given depth, so that the focal point of the laser beam has an expansion angle that is relatively larger than the size of the defect area.

在一個實施例中,該光束焦點可由一物鏡或掃描器之聚焦透鏡判定。 In one embodiment, the focus of the beam can be determined by an objective lens or a focusing lens of a scanner.

在一個實施例中,形成該非透明層包括在該玻璃基板之該材料上方形成由金屬或不透明墨水製成之一覆蓋膜,從而覆蓋該缺陷區域。該覆蓋膜可藉由使用雷射化學氣相沈積(LCVD)、墨水塗佈或一電流體動力(EHD)噴射之一印刷方案來形成。 In one embodiment, forming the non-transparent layer includes forming a cover film made of metal or opaque ink over the material of the glass substrate to cover the defect area. The cover film can be formed by a printing scheme using laser chemical vapor deposition (LCVD), ink coating, or an electrohydrodynamic (EHD) jet.

根據本發明之一態樣的一種修復一光洩漏缺陷之設備包括:一雷射,其經組態以產生具有300nm或更小之一深紫外線(DUV)波長的一雷射光;一光學系統,其經組態以控制該雷射之一焦點;一落射照射照明單元,其經組態以照射該焦點被形成之一處理區域;及一攝影機,其經組態以監測該焦點;及一控制器,其經組態以基於該攝影機之一影像控制該處理區域內之一玻璃基板之一處理深度及轉移至該玻璃基板之雷射能量。經處理使得該玻璃基板之部分之厚度藉由該雷射移除的該玻璃基板之材料覆蓋該處理區域內之一光洩漏缺陷區域。 An apparatus for repairing a light leakage defect according to one aspect of the present invention includes: a laser configured to generate a laser light having a deep ultraviolet (DUV) wavelength of 300 nm or less; an optical system, It is configured to control one focal point of the laser; an epi-illumination illumination unit configured to illuminate a processing area where the focal point is formed; and a camera configured to monitor the focal point; and a control It is configured to control the processing depth of a glass substrate in the processing area and the laser energy transferred to the glass substrate based on an image of the camera. After the treatment, the thickness of a portion of the glass substrate is covered by the material of the glass substrate removed by the laser to cover a light leakage defect area in the processing area.

在一個實施例中,該雷射之光束焦點具有相對大於該光學系統之該光洩漏缺陷區域之大小的一擴張角,該光學系統經組態以具有對應於一給定深度之一數值孔徑(NA)。該光學系統可包括一DUV物鏡。 In one embodiment, the beam focus of the laser has an expansion angle that is relatively larger than the size of the light leakage defect area of the optical system, the optical system is configured to have a numerical aperture corresponding to a given depth ( NA). The optical system may include a DUV objective lens.

在一個實施例中,該設備可進一步包括一覆蓋層形成單元,該覆蓋層形成單元經組態以在該玻璃基板之該材料上方形成由不透明墨水或一金屬膜製成之一覆蓋層,從而覆蓋該光洩漏缺陷區域。 In one embodiment, the apparatus may further include a cover layer forming unit configured to form a cover layer made of opaque ink or a metal film over the material of the glass substrate, thereby Cover the light leakage defect area.

根據本發明之另一態樣的一種修復一光洩漏缺陷之方法包括在一玻璃基板之外部中形成一非透明層(或一不透明材料膜),包括一有缺陷像素的一顯示面板之一有缺陷像素位置處的光通過該玻璃基板。 According to another aspect of the present invention, a method of repairing a light leakage defect includes forming a non-transparent layer (or an opaque material film) in the exterior of a glass substrate, one of a display panel including a defective pixel has The light at the position of the defective pixel passes through the glass substrate.

在一個實施例中,該玻璃基板之外部之部分的厚度可被移除,且該非透明層可定位於該經移除位置中。在此狀況下,雷射光可經輻射以移除該玻璃基板之外部之該厚度部分。 In one embodiment, the thickness of the outer portion of the glass substrate can be removed, and the non-transparent layer can be positioned in the removed location. Under this condition, laser light may be radiated to remove the thickness portion outside the glass substrate.

在一個實施例中,用於該雷射輻射之雷射之波長經選擇為在300nm至400nm之範圍內。該雷射可為在對於一常見玻璃基板具有一低光透射比及低吸收度之一區域中之雷射光,例如在一深紫外線(DUV)區域中之雷射光。 In one embodiment, the wavelength of the laser used for the laser radiation is selected to be in the range of 300 nm to 400 nm. The laser may be laser light in a region having a low light transmittance and low absorption for a common glass substrate, such as laser light in a deep ultraviolet (DUV) region.

在一個實施例中,當輻射用於移除該玻璃基板之部分之厚度的雷射光時,可控制在一雷射光路上的一光學系統之一元件,使得雷射光能量集中於一對應玻璃基板之外部上,以便防止一對應像素內之一材料層的劣化或斷裂。舉例而言,該光學系統可經組態使得一焦點集中於待移除之一玻璃基板之外部,且接著在通過焦點位置之後以一廣角擴展以罕見地達成加熱及揮發效應。 In one embodiment, when radiating laser light for removing the thickness of a portion of the glass substrate, an element of an optical system on a laser light path can be controlled so that the laser light energy is concentrated on a corresponding glass substrate Externally, in order to prevent deterioration or breakage of a material layer in a corresponding pixel. For example, the optical system may be configured so that a focus is focused on the outside of a glass substrate to be removed, and then expands at a wide angle after passing the focus position to rarely achieve heating and volatilization effects.

此外,為了使雷射光之熱能轉移至一周圍部件且不使一周圍元件劣化或斷裂,可重複地輻射在長於一給定時段之一時段中繼續歷時一短時間的脈衝類型雷射光,使得一熱效應僅限於一焦點區域且集中於該焦點區域上歷時一段時間。 In addition, in order to transfer the thermal energy of the laser light to a surrounding component without deteriorating or breaking a surrounding element, the pulse type laser light that continues for a short time in a period longer than a given period can be repeatedly radiated, making a The thermal effect is limited to a focus area and concentrates on the focus area for a period of time.

在一個實施例中,形成於該玻璃基板之外部中之該非透明層可由在薄膜之間具有一低光透射比之一金屬膜或不透明墨水形成。此類非 透明層可取決於該材料而藉由諸如雷射化學氣相沈積(LCVD)或使用一電流體動力(EHD)噴射之一印刷方案的精細直接圖案化來形成。 In one embodiment, the non-transparent layer formed in the exterior of the glass substrate may be formed of a metal film or opaque ink having a low light transmittance between the thin films. Such non- The transparent layer may be formed by fine direct patterning of a printing scheme such as laser chemical vapor deposition (LCVD) or using an electrohydrodynamic (EHD) spray, depending on the material.

在一個實施例中,該形成該非透明層可以一互補方式與現有黑化程序一起執行,從而防止光洩漏。 In one embodiment, the formation of the non-transparent layer can be performed in a complementary manner with the existing blackening process, thereby preventing light leakage.

根據本發明之另一態樣的一種包括一光洩漏缺陷修復單元之顯示裝置包括一非透明層,該非透明層形成於一有缺陷像素之缺陷區域中,該有缺陷像素包括一顯示面板之玻璃基板中的一光洩漏缺陷。該非透明層藉由相鄰於該有缺陷像素之一玻璃基板部分的處理被形成為該玻璃基板之一材料。 According to another aspect of the present invention, a display device including a light leakage defect repair unit includes an opaque layer formed in a defect area of a defective pixel, the defective pixel including a glass of a display panel A light leakage defect in the substrate. The non-transparent layer is formed as a material of the glass substrate by processing a portion of the glass substrate adjacent to the defective pixel.

在一個實施例中,該非透明層可進一步包括形成於該玻璃基板之該材料上的不透明墨水或一金屬膜。 In one embodiment, the non-transparent layer may further include opaque ink or a metal film formed on the material of the glass substrate.

100‧‧‧下部基板 100‧‧‧Lower substrate

110‧‧‧雷射供應單元 110‧‧‧Laser supply unit

111‧‧‧雷射光源 111‧‧‧Laser light source

113‧‧‧雷射光源 113‧‧‧Laser light source

115‧‧‧光束分光器 115‧‧‧ Beam splitter

117‧‧‧雷射光 117‧‧‧Laser

120‧‧‧狹縫 120‧‧‧Slit

130‧‧‧源氣體供應管 130‧‧‧ source gas supply pipe

135‧‧‧排出管 135‧‧‧ exhaust pipe

140‧‧‧雷射鏡筒透鏡 140‧‧‧Laser tube lens

151‧‧‧光束分光器 151‧‧‧beam splitter

153‧‧‧落射照射照明單元 153‧‧‧ Epi-illumination lighting unit

155‧‧‧透射燈 155‧‧‧Transmission lamp

157‧‧‧狹縫燈 157‧‧‧slit lamp

160‧‧‧物鏡系統 160‧‧‧Objective system

160a‧‧‧鏡筒透鏡 160a‧‧‧tube lens

160b‧‧‧鏡筒透鏡 160b‧‧‧tube lens

160c‧‧‧鏡筒透鏡 160c‧‧‧tube lens

170‧‧‧基板 170‧‧‧ substrate

175‧‧‧平台 175‧‧‧platform

191‧‧‧光束分光器 191‧‧‧ Beam splitter

192‧‧‧反射鏡 192‧‧‧Reflecting mirror

193‧‧‧電荷耦合裝置 193‧‧‧Charge coupled device

194‧‧‧影像鏡筒透鏡 194‧‧‧Image lens tube lens

200‧‧‧上部基板 200‧‧‧Upper substrate

211‧‧‧玻璃基板 211‧‧‧Glass substrate

221‧‧‧黑矩陣 221‧‧‧Black Matrix

231‧‧‧彩色濾光片層 231‧‧‧Color filter layer

241‧‧‧保護塗層膜 241‧‧‧Protection coating film

251‧‧‧共同電極 251‧‧‧Common electrode

261‧‧‧非透明層 261‧‧‧non-transparent layer

300‧‧‧液晶層 300‧‧‧Liquid crystal layer

S1‧‧‧信號 S1‧‧‧Signal

S2‧‧‧信號 S2‧‧‧Signal

圖1為根據本發明之一實施例的展示不透明材料膜已形成於顯示裝置之有缺陷像素中之狀態的橫截面圖。 FIG. 1 is a cross-sectional view showing a state where an opaque material film has been formed in a defective pixel of a display device according to an embodiment of the present invention.

圖2為示意性地展示適合於根據本發明之一實施例之方法的修復設備之實例的組態的概念圖。 2 is a conceptual diagram schematically showing a configuration of an example of a repair device suitable for a method according to an embodiment of the present invention.

圖3為用於繪示防止對顯示圖案之其他元件之熱衝擊或劣化之光學方法的參考圖。 FIG. 3 is a reference diagram for illustrating an optical method for preventing thermal shock or deterioration of other elements displaying a pattern.

圖4為用於繪示適合於根據本發明之一實施例之方法中的玻璃基板表面雷射處理之波長頻帶的雷射光之每一波長的透射圖。 FIG. 4 is a transmission diagram for each wavelength of laser light in a wavelength band suitable for laser processing of a glass substrate surface in a method according to an embodiment of the present invention.

在下文中,參考隨附圖式詳細地描述本發明之詳述實施例。 In the following, detailed embodiments of the present invention are described in detail with reference to the accompanying drawings.

圖1為根據本發明之一實施例的展示不透明材料膜已形成於顯示裝置之有缺陷像素中之狀態的橫截面圖。 FIG. 1 is a cross-sectional view showing a state where an opaque material film has been formed in a defective pixel of a display device according to an embodiment of the present invention.

在此狀況下,顯示裝置為已被施加a-Si薄膜電晶體(thin film transistor;TFT)的LCD。圖1中展示像素單元之總體組態。 In this case, the display device is an LCD to which a-Si thin film transistor (TFT) has been applied. Figure 1 shows the overall configuration of the pixel unit.

組態顯示裝置之面板基本上包括上部基板200、液晶層300 及下部基板100。 The panel of the configuration display device basically includes an upper substrate 200 and a liquid crystal layer 300 And lower substrate 100.

在下部基板中,閘極電極及閘極線經由薄膜堆疊及圖案化形成於玻璃基板上。閘極絕緣膜形成於閘極電極及閘極線上。形成了半導體膜。資料線、源極電極及汲極電極經由導電層堆疊程序及圖案化程序形成。因此,形成了用於驅動每一像素之TFT。 In the lower substrate, the gate electrode and the gate line are formed on the glass substrate through thin film stacking and patterning. The gate insulating film is formed on the gate electrode and the gate line. A semiconductor film is formed. The data line, the source electrode and the drain electrode are formed through a conductive layer stacking process and a patterning process. Therefore, a TFT for driving each pixel is formed.

TFT之詳述組態可使用其他已知方法以各種形式形成。a-Si TFT可用諸如LTPS TFT或氧化物TFT的具有不同結構之TFT取代。 The detailed configuration of the TFT can be formed in various forms using other known methods. The a-Si TFT can be replaced with a TFT having a different structure such as an LTPS TFT or an oxide TFT.

具有貫通孔之層間介電膜形成於TFT上之汲極區中。像素電極形成於層間介電膜上。鈍化膜或定向膜可進一步形成於像素電極上。 An interlayer dielectric film with through holes is formed in the drain region on the TFT. The pixel electrode is formed on the interlayer dielectric film. A passivation film or an alignment film may be further formed on the pixel electrode.

在上部基板200中,黑矩陣221及彩色濾光片層231形成於玻璃基板211之底部上。保護塗層膜241及共同電極251被依序地形成。鈍化膜或定向膜可進一步形成於共同電極下方。 In the upper substrate 200, a black matrix 221 and a color filter layer 231 are formed on the bottom of the glass substrate 211. The protective coating film 241 and the common electrode 251 are sequentially formed. A passivation film or an alignment film may be further formed under the common electrode.

液晶層300存在於上部基板200與下部基板100之間。在此狀況下,液晶層300最初已垂直地定向。 The liquid crystal layer 300 exists between the upper substrate 200 and the lower substrate 100. In this situation, the liquid crystal layer 300 is initially oriented vertically.

在本發明之實施例中,假定存在有缺陷像素,此係因為異常會出現於像素之上部基板200的黑矩陣221或彩色濾光片層231中,或異常會出現於下部基板100之TFT或其他元件中。為了防止有缺陷像素中之光洩漏,已自上部基板之外部(表面)移除玻璃基板之部分的厚度,使得其大於像素電極之大小,較佳地直至像素區域之區域,且黑矩陣被覆蓋。經移除部分已填充有具有大致類似於經移除厚度之厚度的非透明層261。 In the embodiment of the present invention, it is assumed that there is a defective pixel, because the abnormality may occur in the black matrix 221 or the color filter layer 231 of the upper substrate 200 of the pixel, or the abnormality may occur in the TFT or the lower substrate 100 In other components. In order to prevent light leakage in defective pixels, the thickness of the portion of the glass substrate has been removed from the outside (surface) of the upper substrate so that it is larger than the size of the pixel electrode, preferably up to the pixel area, and the black matrix is covered . The removed portion has been filled with a non-transparent layer 261 having a thickness approximately similar to the removed thickness.

具有極低光透射比之材料,諸如不透明墨水或金屬膜,可用作非透明層261。在超高圖像品質顯示器中,非透明層必須準確地定位於對應像素位置處,此係因為像素之整合程度高且像素大小極小。對於此類準確任務,可使用精準印刷方法,諸如為一種直接圖案化方法之雷射化學氣相沈積(LCVD)方法或電流體動力(EHD)噴射。 A material having an extremely low light transmittance, such as opaque ink or metal film, may be used as the non-transparent layer 261. In ultra-high image quality displays, the non-transparent layer must be accurately positioned at the corresponding pixel position because of the high degree of pixel integration and the extremely small pixel size. For such accurate tasks, precision printing methods such as laser chemical vapor deposition (LCVD) method or electrohydrodynamic (EHD) spray, which is a direct patterning method, can be used.

在圖1中,非透明層261已被繪示為在可發生光洩漏的有缺陷像素之整個區域上方形成於玻璃基板之表面中。一般而言,像素電極形成於光通過的主要區域中。當將光透射電壓施加至主要區域時,液晶陣列在 主要區域中改變,但可在具有光性質的主要區域中執行繞射或反射。可使用此類繞射或反射在除了像素電極以外之區域中發生光洩漏。此外,儘管光洩漏取決於視角而在前部處罕見地看到,但光洩漏自側可明顯地看到。 In FIG. 1, the non-transparent layer 261 has been depicted as being formed in the surface of the glass substrate over the entire area of the defective pixel where light leakage can occur. In general, the pixel electrode is formed in the main area through which light passes. When the light transmission voltage is applied to the main area, the liquid crystal array Changes in the main area, but diffraction or reflection can be performed in the main area with optical properties. Such diffraction or reflection may be used to cause light leakage in areas other than the pixel electrode. In addition, although light leakage is rarely seen at the front depending on the viewing angle, light leakage can be clearly seen from the side.

因此,非透明層可形成於大於有缺陷像素之像素電極的區域中,以便藉由考慮可歸因於視角或繞射之光洩漏而最大程度地保護有缺陷像素免受光洩漏影響。為了最大程度地防止有缺陷像素,同時不阻斷相鄰像素之開放部分,可形成非透明層以覆蓋形成對應像素與相鄰像素之間的邊界的黑矩陣之整個區域外加對應像素之區域。 Therefore, the non-transparent layer may be formed in a region larger than the pixel electrode of the defective pixel, so as to maximize the protection of the defective pixel from light leakage by considering light leakage attributable to the viewing angle or diffraction. In order to prevent defective pixels to the greatest extent without blocking the open portions of adjacent pixels, a non-transparent layer may be formed to cover the entire area of the black matrix forming the boundary between the corresponding pixel and the adjacent pixel plus the area of the corresponding pixel.

在形成非透明層之後,相位差板或偏光板進一步定位於玻璃基板上。因此,非透明層自身藉由外力罕見地擦傷或移除,但可在程序期間移除。出於此原因,在形成非透明層之後,可進一步形成可黏附至非透明層之相對硬的鈍化膜以保護非透明層。詳言之,若非透明層在無移除玻璃基板之部分之厚度的程序情況下直接形成於玻璃基板上,則鈍化膜可進一步為必要的,此係因為非透明層可在程序期間拆離。 After the non-transparent layer is formed, the phase difference plate or the polarizing plate is further positioned on the glass substrate. Therefore, the non-transparent layer itself is rarely scratched or removed by external force, but can be removed during the process. For this reason, after the non-transparent layer is formed, a relatively hard passivation film that can be adhered to the non-transparent layer may be further formed to protect the non-transparent layer. In detail, if the non-transparent layer is directly formed on the glass substrate without the process of removing the thickness of the portion of the glass substrate, a passivation film may be further necessary because the non-transparent layer can be detached during the process.

因此,在具有此類結構之像素中,液晶層並不充當用於歸因於像素中之缺陷而阻斷光的切換器。因此,當光通過像素洩漏時,形成於玻璃基板之外部中之非透明層阻斷洩漏光,藉此使像素被視為暗點。 Therefore, in a pixel having such a structure, the liquid crystal layer does not serve as a switch for blocking light due to defects in the pixel. Therefore, when light leaks through the pixel, the non-transparent layer formed in the exterior of the glass substrate blocks the leaked light, thereby making the pixel regarded as a dark spot.

在本發明之實施例中,非透明層已被繪示為僅形成於上部基板中,但可形成於下部基板之外部中,或可形成於上部基板及下部基板兩者中。 In the embodiments of the present invention, the non-transparent layer has been illustrated as being formed only in the upper substrate, but may be formed in the exterior of the lower substrate, or may be formed in both the upper and lower substrates.

此外,在本發明之實施例中,用於像素黑化或彩色濾光片黑化之黑矩陣處理已被繪示為未執行。然而,為了補充基於此類準則之黑化任務已執行之狀態的不足,非透明層可經由額外黑化任務形成於玻璃基板之外部中。 In addition, in the embodiments of the present invention, the black matrix processing for pixel blackening or color filter blackening has been shown as not performed. However, to supplement the deficiencies of the state in which the blackening task based on such criteria has been performed, a non-transparent layer may be formed in the exterior of the glass substrate via an additional blackening task.

圖2為示意性地展示適合於根據本發明之一實施例之方法的修復設備之實例的組態的概念圖。 2 is a conceptual diagram schematically showing a configuration of an example of a repair device suitable for a method according to an embodiment of the present invention.

參看圖2,用於雷射處理之雷射供應單元110定位於頂部處。自雷射供應單元發射之雷射光具有通過狹縫120或遮罩以給定形式切 割的狀態。雷射光經由雷射鏡筒透鏡140以及光束分光器191及151通過物鏡系統160,且接著入射於基板170之處理區域上。若干透鏡組合安置於物鏡系統160中,使得雷射光可選擇並通過具有最適當的透鏡組合的鏡筒透鏡160a、160b及160c。雷射光可包括具有1Hz或更大之頻率的10fs至100ns之脈衝雷射。 Referring to FIG. 2, the laser supply unit 110 for laser processing is positioned at the top. The laser light emitted from the laser supply unit has a slit 120 or a mask cut in a given form Cut state. The laser light passes through the objective lens system 160 via the laser tube lens 140 and the beam splitters 191 and 151, and then is incident on the processing area of the substrate 170. Several lens combinations are placed in the objective lens system 160 so that the laser light can be selected and passed through the barrel lenses 160a, 160b, and 160c with the most suitable lens combination. The laser light may include a pulse laser of 10 fs to 100 ns with a frequency of 1 Hz or more.

為了使雷射光輻射至基板170之處理區域,可相對調整雷射光被輻射之位置及基板之位置,使得雷射光在基板於基板間歇性地移動之後或在基板不斷地移動時停止的位置處輻射至基板之處理區域。一般而言,此類相對移動可由轉移設備執行,該轉移設備用於藉由獨立地移動平台175判定平面位置,在該平台上,基板定位於X軸及Y軸上。在另一實施例中,雷射供應單元110、光學系統及源氣體供應管130可被形成為單一模組,且使用諸如LCVD之雷射的處理可在相對於基板移動模組同時執行。用於對基板預加熱以便促進雷射處理之加熱器(圖中未示)可進一步定位於基板之平台175上。 In order to radiate the laser light to the processing area of the substrate 170, the position where the laser light is radiated and the position of the substrate can be relatively adjusted so that the laser light is radiated at a position where the substrate stops intermittently after the substrate moves or when the substrate continuously moves To the processing area of the substrate. In general, such relative movement can be performed by a transfer device for determining the plane position by independently moving the platform 175, on which the substrate is positioned on the X axis and the Y axis. In another embodiment, the laser supply unit 110, the optical system, and the source gas supply tube 130 may be formed as a single module, and processing using a laser such as LCVD may be performed while moving the module relative to the substrate. A heater (not shown) for preheating the substrate to facilitate laser processing may be further positioned on the substrate platform 175.

源氣體供應管130及排出管135安置在處理區域附近,使得用以形成佈線圖案之金屬或其他導電材料的源氣體或前驅氣體供應至處理區域。在形成佈線圖案時產生之副產物通過排出管135快速地排出至外部,而對程序無不良影響。 The source gas supply pipe 130 and the exhaust pipe 135 are disposed near the processing area, so that the source gas or precursor gas of metal or other conductive material used to form the wiring pattern is supplied to the processing area. The by-products generated during the formation of the wiring pattern are quickly discharged to the outside through the discharge pipe 135 without adversely affecting the procedure.

製備落射照射照明單元153。落射照射照明單元之光通過雷射鏡筒透鏡140下方之光束分光器151沿著雷射光源之光軸行進,且通過物鏡系統160在基板170之處理區域上方輻射。處理區域已由落射照射照明單元照射之狀態下的基板之處理區域的影像在反向方向上通過物鏡系統160。影像與通過光束分光器191之雷射光軸分離,且經由影像鏡筒透鏡194及反射鏡192而輸入至電荷耦合裝置193,諸如攝影機。 The epi-illumination lighting unit 153 is prepared. The light from the epi-illumination illumination unit travels along the optical axis of the laser light source through the beam splitter 151 below the laser tube lens 140, and is radiated above the processing area of the substrate 170 through the objective lens system 160. The image of the processing area of the substrate in the state where the processing area has been irradiated by the epi-illumination illumination unit passes through the objective lens system 160 in the reverse direction. The image is separated from the laser beam axis passing through the beam splitter 191, and is input to the charge coupled device 193, such as a video camera, through the image tube lens 194 and the mirror 192.

該攝影機對於工人而言經組態以調整雷射處理之程度,同時監測基板處理區域之影像,或連接至自動控制裝置(圖中未示),使得連接至自動控制裝置之雷射控制裝置得以控制。 The camera is configured for workers to adjust the degree of laser processing, while monitoring the image of the substrate processing area, or connected to an automatic control device (not shown), so that the laser control device connected to the automatic control device can control.

自動控制裝置可為電腦系統,其與本發明之可控制元件組合 以根據程式或手動地控制元件。當自動控制裝置連接至攝影機時,其可藉由使用影像處理程式處理攝影機影像獲得結果,且可基於結果自動地或根據預定程式移動必要元件。 The automatic control device may be a computer system, which is combined with the controllable element of the present invention To control the components according to the program or manually. When the automatic control device is connected to the camera, it can obtain the result by processing the camera image using an image processing program, and can move necessary components automatically or based on the result based on the result.

除了落射照射照明單元153以外,用於照射基板使得基板在基板之背側處透射的透射燈155及用於照射狹縫或遮罩上方之部分的狹縫燈157亦在必要時可進一步安置並用作燈。 In addition to the epi-illumination illumination unit 153, the transmissive lamp 155 for illuminating the substrate so that the substrate transmits at the back side of the substrate and the slit lamp 157 for illuminating the part above the slit or the mask can be further arranged and used if necessary Make a lamp.

雷射供應單元110包括複數個雷射光源111及113以及光束分光器115,該光束分光器將雷射導引至共同光路及共同光軸中。在此狀況下,儘管圖中未示,但雷射供應單元110可進一步包括負責光形態塑形之光束成形單元(圖中未示)。 The laser supply unit 110 includes a plurality of laser light sources 111 and 113 and a beam splitter 115 that guides the laser to a common optical path and a common optical axis. In this case, although not shown in the figure, the laser supply unit 110 may further include a beam shaping unit (not shown in the figure) that is responsible for shaping the optical form.

雷射供應單元110已被繪示為包括複數個雷射光源,但可藉由改變輸出或使用單一雷射光源之輻射方法而執行LCVD及用於移除玻璃基板之部分的厚度的任務。在雷射供應單元中,可執行詳述雷射光源之選擇以驅動一個雷射光源且停止其他雷射光源之驅動,但可使用屏蔽不必要的雷射光源同時驅動所有複數個雷射光源之方法。擋板(圖中未示)可經定位以阻斷來自每一雷射光源之雷射光歷時相對短的時段。 The laser supply unit 110 has been shown to include a plurality of laser light sources, but the tasks of LCVD and thickness removal of a portion of the glass substrate can be performed by changing the output or using a single laser light source radiation method. In the laser supply unit, the choice of detailed laser light source can be performed to drive one laser light source and stop the driving of other laser light sources, but shielding unnecessary laser light sources can be used to simultaneously drive all plural laser light sources method. A baffle (not shown) can be positioned to block the laser light from each laser light source for a relatively short period of time.

在此類組態中,當僅選擇必要的雷射光源時,用於移除玻璃基板之部分之厚度的任務及用於對應位置之LCVD程序可在基板已處於平台175上之狀態下使用原位方法方便地執行,而不改變其他元件之位置或設定。 In such a configuration, when only the necessary laser light source is selected, the task of removing the thickness of the portion of the glass substrate and the LCVD procedure for the corresponding position can be used when the substrate is already on the platform 175 The bit method is easily executed without changing the position or setting of other components.

為了執行LCVD,有必要將用於使佈線圖案形成於基板上之材料的源氣體供應至雷射光將到達的基板之處理區域。亦可考慮藉由將除了源氣體以外之材料粉末供應至處理區域且輻射雷射光而執行雷射燒結的實例。然而,在本發明之實施例中,藉由供應氣態之前驅體材料形成合金形式之金屬佈線圖案。舉例而言,六羰基鎢「W(CO)6」可用作包括鎢元素之源氣體。 In order to perform LCVD, it is necessary to supply the source gas for the material for forming the wiring pattern on the substrate to the processing region of the substrate where the laser light will reach. An example of performing laser sintering by supplying material powders other than the source gas to the processing area and radiating laser light may also be considered. However, in the embodiments of the present invention, metal wiring patterns in the form of alloys are formed by supplying gaseous precursor materials. For example, tungsten hexacarbonyl "W(CO) 6 "can be used as a source gas including tungsten.

當移除了玻璃基板之部分的厚度時,足夠高之能量集中於基板上,且因此玻璃部分地蒸發,只要雷射光輻射至對應位置,但周圍元件不 應受到損害或不應歸因於近旁之散熱而發生故障。此外,可歸因於熱衝擊之裂紋或凹口不應出現於玻璃基板中。 When the thickness of the portion of the glass substrate is removed, sufficiently high energy is concentrated on the substrate, and therefore the glass partially evaporates, as long as the laser light is radiated to the corresponding position, but the surrounding components are not It should be damaged or should not be attributable to failure due to heat dissipation nearby. In addition, cracks or notches attributable to thermal shock should not appear in the glass substrate.

為了防止至環境之此類熱傳導及環境劣化,用於重複地輻射脈衝類型雷射光、在高輸出情況下在相對長的時段內繼續歷時短時間、使得熱效應僅限於焦點區域歷時短時間以強烈地啟用加熱及蒸發的雷射光源可用作用於輻射雷射光之雷射光源。此類雷射光源可被認為具有1Hz之極低頻率,具有飛秒或奈秒脈衝寬度。 In order to prevent such heat conduction and environmental degradation to the environment, it is used to repeatedly radiate pulse type laser light, continue at a high output for a relatively long period of time for a short time, so that the thermal effect is limited to the focal area for a short time to strongly A laser light source with heating and evaporation enabled can be used as a laser light source for radiating laser light. Such a laser light source can be considered to have a very low frequency of 1 Hz, with a femtosecond or nanosecond pulse width.

用以移除玻璃基板之部分的雷射光可作為精細點連續地輻射至基板,或可以給定區域之區塊形式輻射至基板。若區塊形式之區塊區域寬,則過高的能量用於蒸發,且因此熱可轉移至周圍元件,藉此造成損害及劣化。為了避免此類問題,以點形式輻射雷射光,但可執行移除玻璃基板之部分的程序,直至玻璃基板之必要厚度自諸如像素區域之給定區域之間的區域移除,使得雷射光以振動形式在給定區域中來回行進。 The laser light used to remove a portion of the glass substrate may be continuously radiated to the substrate as fine spots, or may be radiated to the substrate in the form of a block in a given area. If the block area in the form of a block is wide, excessive energy is used for evaporation, and therefore heat can be transferred to surrounding elements, thereby causing damage and deterioration. In order to avoid such problems, the laser light is radiated in the form of dots, but the procedure of removing the part of the glass substrate can be performed until the necessary thickness of the glass substrate is removed from the area between given areas such as the pixel area, so that the laser light The form of vibration travels back and forth in a given area.

在根據本發明之一實施例的方法中,當輻射用於移除玻璃基板之部分之厚度的雷射光時,可調整在雷射光路上的光學系統之元件,例如,物鏡系統之設定或掃描器之聚焦透鏡的焦距,使得雷射光能量集中於玻璃基板之外部,以便防止對應像素內之材料層的劣化或斷裂。舉例而言,簡要地如圖3中所展示,光學系統可經組態使得雷射光117聚焦於玻璃基板211之外部上以通過物鏡系統160被移除,且接著在通過焦點位置之後以廣角擴展以罕見地達成加熱及揮發。 In the method according to an embodiment of the present invention, when radiating laser light for removing the thickness of a portion of the glass substrate, the components of the optical system on the laser light path, for example, the settings of the objective lens system or the scanner can be adjusted The focal length of the focusing lens causes the laser light energy to be concentrated outside the glass substrate, so as to prevent the deterioration or breakage of the material layer in the corresponding pixel. For example, briefly as shown in FIG. 3, the optical system may be configured such that the laser light 117 is focused on the outside of the glass substrate 211 to be removed by the objective lens system 160, and then expanded at a wide angle after passing the focal position Rarely achieve heating and volatilization.

前述雷射、光學系統及攝影機可包括於根據本發明之實施例的光洩漏缺陷修復設備中,且可由該光洩漏缺陷修復設備之控制器控制。該控制器可連接至電荷耦合裝置193、雷射供應單元110之雷射光源(參考圖2之111)及物鏡系統160之致動器,且可傳輸及接收信號(例如,S1及S2)或資料。控制器可由選自以下各者之至少一者實施:邏輯電路、微電腦、程式邏輯控制器,及計算裝置。舉例而言,計算裝置可包括經組態以儲存用於實施修復光洩漏缺陷之方法之軟體模組或程式的記憶體,及連接至記憶體以執行程式或軟體模組之處理器。 The aforementioned laser, optical system, and camera may be included in the light leakage defect repairing apparatus according to the embodiment of the present invention, and may be controlled by the controller of the light leakage defect repairing apparatus. The controller can be connected to the charge coupled device 193, the laser light source of the laser supply unit 110 (refer to 111 in FIG. 2) and the actuator of the objective lens system 160, and can transmit and receive signals (for example, S1 and S2) or data. The controller may be implemented by at least one selected from the following: a logic circuit, a microcomputer, a program logic controller, and a computing device. For example, a computing device may include a memory configured to store software modules or programs for implementing a method of repairing light leakage defects, and a processor connected to the memory to execute the programs or software modules.

亦即,根據本發明之實施例的光洩漏缺陷修復設備可包括:雷射,其經組態以產生具有300nm或更小之深紫外線(DUV)波長的飛秒雷射光;光學系統,其經組態以調整雷射之焦點;落射照射照明單元,其經組態以將光輻射至焦點被形成之處理區域;攝影機,其經組態以監測焦點;及控制器,其經組態以基於攝影機之影像控制處理區域內之玻璃基板之處理深度及轉移至玻璃基板之雷射能量。 That is, the light leakage defect repairing apparatus according to an embodiment of the present invention may include: a laser configured to generate femtosecond laser light having a deep ultraviolet (DUV) wavelength of 300 nm or less; an optical system, which is Configured to adjust the focus of the laser; Epi-illumination lighting unit, which is configured to radiate light to the processing area where the focus is formed; Camera, which is configured to monitor the focus; and Controller, which is configured to be based on The image of the camera controls the processing depth of the glass substrate in the processing area and the laser energy transferred to the glass substrate.

在此狀況下,經處理使得玻璃基板之厚度藉由雷射移除的玻璃基板之材料覆蓋處理區域內之光洩漏缺陷區域。 In this case, after processing, the thickness of the glass substrate is covered by the material of the glass substrate removed by the laser to cover the light leakage defect area in the processing area.

此外,光學系統可經組態以具有對應於給定深度之數值孔徑(NA),使得雷射之光束焦點具有相對大於缺陷區域,亦即,光洩漏缺陷區域之大小的擴張角。在此狀況下,光學系統可為DUV物鏡。 In addition, the optical system may be configured to have a numerical aperture (NA) corresponding to a given depth, such that the focal point of the laser beam has an expansion angle that is relatively larger than the size of the defect area, that is, the light leakage defect area. In this case, the optical system may be a DUV objective lens.

此外,儘管未圖示,但根據本發明之實施例的光洩漏缺陷修復設備可進一步包括覆蓋膜形成單元,覆蓋膜形成單元經組態以玻璃基板之材料上形成由不透明墨水或金屬膜製成之覆蓋膜,從而覆蓋光洩漏缺陷區域。 In addition, although not shown, the light leakage defect repairing apparatus according to an embodiment of the present invention may further include a cover film forming unit configured to be formed on the material of the glass substrate and made of opaque ink or metal film The cover film covers the light leakage defect area.

如上文所描述,在根據本發明之一實施例的方法中,輻射至基板之用於移除玻璃基板之部分之厚度的雷射光可為如下雷射光:在對於例如石灰鹼玻璃基板之常見玻璃基板具有低光透射比及高吸收度的例如DUV區域之區域中具有300nm或更小之波長的鐳射光。若吸收度高,則可主動地執行加熱及蒸發,此係因為雷射光在玻璃中改變成熱能。圖4中展示每一雷射光波長針對玻璃基板之每一厚度的光透射比。自圖4可看出,玻璃之光透射比在具有300nm至200nm之波長的深紫外線區域中極低。 As described above, in the method according to an embodiment of the present invention, the laser light radiated to the thickness of the portion of the substrate for removing the glass substrate may be laser light as follows: The substrate has laser light with a wavelength of 300 nm or less in a region with a low light transmittance and high absorption, such as a DUV region. If the absorption is high, heating and evaporation can be actively performed, because the laser light changes into thermal energy in the glass. The light transmittance of each laser light wavelength for each thickness of the glass substrate is shown in FIG. 4. It can be seen from FIG. 4 that the light transmittance of glass is extremely low in the deep ultraviolet region having a wavelength of 300 nm to 200 nm.

根據本發明之實施例,儘管不能使用現有黑化方法執行修復,但可達成黑化修復。因此,可改良平板顯示器之修復效率,降低顯示裝置之缺陷率,藉此增強良率。 According to the embodiments of the present invention, although repair cannot be performed using the existing blackening method, blackening repair can be achieved. Therefore, the repair efficiency of the flat panel display can be improved, and the defect rate of the display device can be reduced, thereby enhancing the yield.

儘管已主要描述本發明之較佳實施例,但熟習此項技術者應理解,可以各種方式修改及改變本發明,而不脫離在申請專利範圍中所描述的本發明之精神及範圍。 Although the preferred embodiments of the present invention have been mainly described, those skilled in the art should understand that the present invention can be modified and changed in various ways without departing from the spirit and scope of the present invention described in the scope of the patent application.

100‧‧‧下部基板 100‧‧‧Lower substrate

200‧‧‧上部基板 200‧‧‧Upper substrate

300‧‧‧液晶層 300‧‧‧Liquid crystal layer

211‧‧‧玻璃基板 211‧‧‧Glass substrate

221‧‧‧黑矩陣 221‧‧‧Black Matrix

231‧‧‧彩色濾光片層 231‧‧‧Color filter layer

241‧‧‧保護塗層膜 241‧‧‧Protection coating film

251‧‧‧共同電極 251‧‧‧Common electrode

261‧‧‧非透明層 261‧‧‧non-transparent layer

Claims (8)

一種修復一光洩漏缺陷之方法,其包含:藉由一雷射處理一顯示面板之一有缺陷像素被定位的一玻璃基板之一給定深度;及在該處理中在該有缺陷像素之一缺陷區域上形成一非透明層作為該玻璃基板之一材料。 A method for repairing a light leakage defect, comprising: processing a given depth of a glass substrate where a defective pixel of a display panel is positioned by a laser; and one of the defective pixels in the process A non-transparent layer is formed on the defect area as a material of the glass substrate. 如請求項1之修復一光洩漏缺陷之方法,其中該非透明層之一大小為該缺陷區域之一大小或更大。 The method for repairing a light leakage defect according to claim 1, wherein a size of the non-transparent layer is one size or larger of the defect area. 如請求項1之修復一光洩漏缺陷之方法,其中:該雷射包含具有1Hz或更大之一頻率的一10fs至100ns脈衝雷射,該藉由該雷射處理該玻璃基板係使用一區塊、掃描或圖案處理方法來執行,該處理方法包含控制該雷射之能量輸出、頻率、處理時間及速度以控制該處理深度。 A method for repairing a light leakage defect as claimed in claim 1, wherein: the laser includes a 10fs to 100ns pulsed laser with a frequency of 1 Hz or more, and the glass substrate processed by the laser uses a region Block, scan, or pattern processing methods are performed. The processing method includes controlling the energy output, frequency, processing time, and speed of the laser to control the processing depth. 如請求項3之修復一光洩漏缺陷之方法,其中:該雷射之一波長為300nm或更小,且一光學系統經組態以具有對應於該給定深度之一數值孔徑(NA),使得該雷射之一光束焦點具有相對大於該缺陷區域之一大小的一擴張角。 A method for repairing a light leakage defect as in claim 3, wherein: one wavelength of the laser is 300 nm or less, and an optical system is configured to have a numerical aperture (NA) corresponding to the given depth, The focus of a beam of the laser has an expansion angle that is relatively larger than a size of the defect area. 如請求項4之修復一光洩漏缺陷之方法,其中該光束焦點係由一物鏡或掃描器之一聚焦透鏡判定。 The method for repairing a light leakage defect according to claim 4, wherein the focus of the light beam is determined by a focusing lens of an objective lens or a scanner. 如請求項1之修復一光洩漏缺陷之方法,其中該形成該非透明層包含在該玻璃基板之該材料上形成由金屬或不透明墨水製成之一覆蓋層,從而覆蓋該缺陷區域,該覆蓋層係藉由使用雷射化學氣相沈積(LCVD)、墨水塗佈或一電流體動力(EHD)噴射之一印刷方案來形成。 A method for repairing a light leakage defect as claimed in claim 1, wherein the forming of the non-transparent layer includes forming a cover layer made of metal or opaque ink on the material of the glass substrate to cover the defect area, the cover layer It is formed by a printing scheme using laser chemical vapor deposition (LCVD), ink coating, or an electrohydrodynamic (EHD) jet. 一種用於修復一光洩漏缺陷之設備,其包含:一雷射,其具有300nm或更小之一深紫外線(DUV)波長;一光學系統,其經組態以控制該雷射之一焦點; 一落射照射照明單元,其經組態以照射該焦點被形成之一處理區域;及一攝影機,其經組態以監測該焦點;及一控制器,其經組態以基於該攝影機之一影像控制該處理區域內之一玻璃基板之一處理深度及轉移至該玻璃基板之雷射能量,其中經處理使得該玻璃基板之部分之一厚度藉由該雷射移除的該玻璃基板之一材料覆蓋該處理區域內之一光洩漏缺陷區域;該雷射之該光束焦點藉由該光學系統具有相對大於該光洩漏缺陷區域之一大小的一擴張角,該光學系統經組態以具有對應於一給定深度之一數值孔徑(NA),且該光學系統包含一深紫外線(DUV)物鏡。 An apparatus for repairing a light leakage defect, which includes: a laser having a deep ultraviolet (DUV) wavelength of 300 nm or less; an optical system configured to control one focal point of the laser; An epi-illumination illumination unit configured to illuminate a processing area where the focal point is formed; and a camera configured to monitor the focal point; and a controller configured to be based on an image of the camera Controlling the processing depth of a glass substrate in the processing area and the laser energy transferred to the glass substrate, wherein a material of a portion of the glass substrate that has been processed so that a thickness of the glass substrate is removed by the laser Covering a light leakage defect area in the processing area; the beam focus of the laser has an expansion angle relatively larger than a size of the light leakage defect area by the optical system, the optical system is configured to have a corresponding A numerical aperture (NA) at a given depth, and the optical system includes a deep ultraviolet (DUV) objective lens. 如請求項7之用於修復一光洩漏缺陷之設備,其進一步包含一覆蓋層形成單元,該覆蓋層形成單元經組態以在該玻璃基板之該材料上形成由不透明墨水或一金屬膜製成之一覆蓋層,從而覆蓋該光洩漏缺陷區域。 The device for repairing a light leakage defect according to claim 7, further comprising a cover layer forming unit configured to form on the material of the glass substrate made of opaque ink or a metal film Into a covering layer to cover the light leakage defect area.
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