TWI687628B - Slag ash separation device and ash discharge system - Google Patents
Slag ash separation device and ash discharge system Download PDFInfo
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- TWI687628B TWI687628B TW107122635A TW107122635A TWI687628B TW I687628 B TWI687628 B TW I687628B TW 107122635 A TW107122635 A TW 107122635A TW 107122635 A TW107122635 A TW 107122635A TW I687628 B TWI687628 B TW I687628B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J1/00—Removing ash, clinker, or slag from combustion chambers
- F23J1/02—Apparatus for removing ash, clinker, or slag from ash-pits, e.g. by employing trucks or conveyors, by employing suction devices
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Abstract
本發明之爐渣灰分離裝置具備:殼體,其設置有爐渣灰流入之入口、將爐渣灰中之既定尺寸以下之爐渣灰排出之第1出口、及將爐渣灰中之超過既定尺寸之爐渣灰即大塊狀爐渣排出之第2出口;分離器,其將大塊狀爐渣自爐渣灰分離;開閉門,其被一邊可旋動地支持於殼體,且可將第2出口封閉,接收由分離器分離並向該第2出口移動而來之大塊狀爐渣;支持體,其支持開閉門之一邊以外之至少一部分;及緩衝裝置,其介於開閉門與支持體之間。 The slag ash separating device of the present invention includes: a housing provided with an inlet into which slag ash flows, a first outlet for discharging slag ash below a predetermined size in the slag ash, and slag ash exceeding a predetermined size in the slag ash That is, the second outlet from which the bulk slag is discharged; the separator, which separates the bulk slag from the slag ash; the opening and closing door, which is rotatably supported by the casing on one side, and can close the second outlet, receiving The separator separates and moves the large slag from the second outlet; a support body that supports at least a part other than one side of the opening and closing door; and a buffer device that is interposed between the opening and closing door and the support body.
Description
本發明係關於一種從自鍋爐爐底排出之爐渣灰將較大之塊狀物分離之爐渣灰分離裝置及具備其之灰排出系統。 The present invention relates to a slag ash separation device for separating large lumps from slag ash discharged from the bottom of a boiler and an ash discharge system provided with the same.
以往,已知有具備使粉碎成細末之煤燃燒之爐膛之燃煤鍋爐。於鍋爐爐膛產生之煤燃燒灰之粒子之一部分熔融而相互凝聚,成為多孔質之塊(爐渣灰)並掉落至爐底。 Conventionally, a coal-fired boiler equipped with a furnace that burns pulverized coal into coal has been known. Part of the particles of coal combustion ash produced in the furnace of the boiler melt and condense with each other to become a porous block (slag ash) and fall to the bottom of the furnace.
作為自爐膛之爐底將爐渣灰之灰排出處理之方式,已知有利用設置於爐底之水封式鏈拉輸送機將爐渣灰連續性地排出之水封式輸送機方式、或利用設置於爐底之乾式爐渣輸送機連續性或間歇性地進行排出之乾式爐渣輸送機方式。 As a method of discharging slag ash from the bottom of the hearth, there is known a water-sealed conveyor method in which the slag ash is continuously discharged by using a water-sealed chain-pull conveyor provided at the bottom of the furnace, or a use installation A dry slag conveyor method in which the dry slag conveyor at the bottom of the furnace discharges continuously or intermittently.
且說,若於鍋爐爐膛熔融之煤燃燒灰附著於設置在爐內之導熱管或壁等,則其沈積、固化而成為較大之塊狀之爐渣(以下,稱為「大塊狀爐渣」)。該大塊狀爐渣當變大至某程度時會因其自重及振動等而掉落。大塊狀爐渣之尺寸有長邊成為1m以上者。若此種大塊狀爐渣直接掉落於輸送機上,則因該衝擊而導致輸送機損傷,或輸送機被大塊堵塞。 In addition, if the coal combustion ash melted in the furnace of the boiler adheres to the heat pipe or wall provided in the furnace, it will deposit and solidify to become a large slag (hereinafter referred to as "large slag") . When the massive slag becomes large to a certain degree, it will fall due to its own weight and vibration. The size of the bulk slag is longer than 1m on the long side. If such massive slag falls directly on the conveyor, the conveyor may be damaged due to the impact, or the conveyor may be blocked by large pieces.
因此,於專利文獻1中記載之爐渣搬送裝置中,將接收粒徑較大之爐渣灰且使粒徑較小之爐渣灰通過之梳齒狀之去除板設置於輸送機的上方,不使粒徑較大之爐渣灰直接掉落於輸送機。由去除板接收之爐渣灰藉由去除板之傾斜而被導引至貯存有冷卻水之冷卻槽的爐渣入口。於該冷卻槽之爐渣入口 設置有被以藉由按壓而容易打開之方式懸掛支持之開閉門。 Therefore, in the slag conveying device described in
先前技術文獻 Prior technical literature
專利文獻 Patent Literature
專利文獻1:日本專利特開2015-148401號公報 Patent Literature 1: Japanese Patent Laid-Open No. 2015-148401
於專利文獻1中,利用去除板自粒徑較小之爐渣灰分離之粒徑較大的爐渣灰藉由其自重而於去除板之上滾落,藉由自身按壓開閉門而將其打開向冷卻槽掉落。對此,本案之發明者等人研究出利用開閉門暫時接收自粒徑較小之爐渣灰分離之粒徑較大的爐渣灰(即,大塊狀爐渣)。 In
假定若朝向開閉門移動而來之大塊狀爐渣與該開閉門碰撞,則開閉門瞬間受到較大之衝擊。有因該衝擊負載而導致支持開閉門之鉸鏈破損之虞。又,若為了阻擋該衝擊負載而使支持開閉門之構件(例如柱腳等)之截面面積增加,則裝置整體大型化,違背省空間化之要求。 It is assumed that if a large block of slag moving toward the opening and closing door collides with the opening and closing door, the opening and closing door will be momentarily impacted. The hinge supporting the opening and closing door may be damaged due to the impact load. In addition, if the cross-sectional area of a member (such as a pedestal, etc.) that supports the opening and closing of the door is increased to block the impact load, the overall size of the device is increased, which violates the requirement for space saving.
本發明係鑒於以上之情況而成者,其目的在於:於將大塊狀爐渣從自鍋爐爐底排出之爐渣灰分離之爐渣灰分離裝置及具備其之灰排出系統中,緩和大塊狀爐渣與關閉之開閉門碰撞時對該開閉門施加之衝擊。 The present invention was made in view of the above circumstances, and its purpose is to mitigate large-block slag in a slag-ash separation device for separating large-block slag from slag ash discharged from the bottom of the boiler and an ash discharge system provided with the same The impact applied to the opening and closing door when it collides with the closing door.
本發明之一態樣之爐渣灰分離裝置之特徵在於具備:殼體,設置有自鍋爐爐膛之爐底排出之爐渣灰流入之入口、將上述爐渣灰中之既定尺寸以下之爐渣灰排出之第1出口、及將上述爐渣灰中之超過上述既定尺寸之爐渣灰即大塊狀爐渣排出之第2出口; 分離器,設置於上述殼體,且將上述大塊狀爐渣自上述爐渣灰分離;開閉門,被一邊可旋動地支持於上述殼體,且可將上述第2出口封閉,接收由上述分離器分離並向該第2出口移動而來之上述大塊狀爐渣;支持體,支持上述開閉門之上述一邊以外之至少一部分;及緩衝裝置,介於上述開閉門與上述支持體之間。 The slag ash separation device according to one aspect of the present invention is characterized by having: a casing provided with an inlet into which slag ash discharged from the bottom of the furnace hearth flows in; and a first step for discharging slag ash below a predetermined size in the
又,本發明之一態樣之灰排出系統之特徵在於:其係自鍋爐爐膛之爐底將爐渣灰排出者,且具備:輸送機裝置,其自上述爐底之下方將上述爐渣灰搬出;及上述爐渣灰分離裝置,其設置於自上述爐底至上述輸送機裝置為止之上述爐渣灰之流路。 In addition, the ash discharge system according to one aspect of the present invention is characterized in that it discharges slag ash from the bottom of the furnace hearth of the boiler, and is provided with a conveyor device that removes the slag ash from below the bottom of the furnace; And the slag ash separation device, which is provided in the flow path of the slag ash from the furnace bottom to the conveyor device.
根據上述爐渣灰分離裝置及灰排出系統,朝向第2出口移動而來之大塊狀爐渣與開閉門碰撞時,緩衝裝置吸收碰撞之運動能量,因此,可緩和對開閉門施加之衝擊。 According to the slag ash separation device and the ash discharge system described above, when the massive slag moving toward the second outlet collides with the opening and closing door, the cushioning device absorbs the kinetic energy of the collision, so the impact applied to the opening and closing door can be reduced.
亦可為,於上述爐渣灰分離裝置設置以阻止上述開閉門之旋動之方式頂於上述開閉門與上述支持體之間之桿,且於該桿包含上述緩衝裝置。 It may also be provided that the slag ash separation device is provided with a rod that opposes the opening and closing door to prevent rotation of the opening and closing door, and the lever includes the buffer device.
如此,將緩衝裝置一體地包含於藉由阻止開閉門之旋動而鎖定開閉門之桿,因此,與獨立設置桿和緩衝裝置之情形時相比較,可防止桿之破損,削減零件個數。 In this way, the damping device is integrally included in the lever that locks the opening and closing door by preventing the rotation of the opening and closing door. Therefore, compared with the case where the lever and the damping device are independently provided, the lever can be prevented from being damaged and the number of parts can be reduced.
進而亦可為,上述桿具有可旋動地支持於上述支持體之基部、與上述開閉門抵接之頭部、及設置於上述基部與上述頭部之間之上述緩衝裝置。 Furthermore, the lever may have a base rotatably supported by the support, a head abutting the opening and closing door, and the buffer device provided between the base and the head.
或者亦可為,上述桿具有可旋動地支持於上述支持體之基部、及以能夠於將上述開閉門關閉之狀態下與上述基部對接之方式安裝於上述開閉門之上述緩衝裝置。 Alternatively, the lever may have a base rotatably supported by the support body, and the buffer device attached to the opening and closing door so as to be able to butt with the base in a state where the opening and closing door is closed.
如此,將桿或其基部可旋動地支持於支持體,因此,可藉由使 桿或其基部旋動,而容易地切換開閉門之鎖定與解鎖。 In this way, the lever or its base is rotatably supported by the support, and therefore, the locking and unlocking of the opening and closing door can be easily switched by rotating the lever or its base.
亦可為,於上述爐渣灰分離裝置中,上述緩衝裝置具有彈簧座、積層於上述彈簧座上之複數個盤簧、及保持上述複數個盤簧之筒體。 Alternatively, in the slag ash separation device, the buffer device includes a spring seat, a plurality of coil springs stacked on the spring seat, and a cylindrical body that holds the plurality of coil springs.
於上述構成之緩衝裝置中,藉由增減盤簧之數量,可容易地調節緩衝之程度。又,由於高溫之大塊狀爐渣抵接於開閉門,故而緩衝裝置亦成為高溫,但緩衝裝置可具備對該高溫之耐熱性。 In the buffer device constructed as described above, the degree of buffering can be easily adjusted by increasing or decreasing the number of coil springs. In addition, since the large block slag of high temperature abuts on the opening and closing door, the buffer device also becomes high temperature, but the buffer device may have heat resistance to the high temperature.
根據本發明,於將大塊狀爐渣從自鍋爐爐底排出之爐渣灰分離之爐渣灰分離裝置及具備其之灰排出系統中,可緩和大塊狀爐渣與關閉之開閉門碰撞時對該開閉門施加之衝擊。 According to the present invention, in the slag ash separating device that separates the massive slag from the slag ash discharged from the bottom of the boiler and the ash discharge system provided with the same, the large slag can be relieved from colliding with the closed opening and closing door. The impact of the door.
1‧‧‧灰排出系統 1‧‧‧ Ash discharge system
2‧‧‧漏斗 2‧‧‧ Funnel
3‧‧‧分離裝置 3‧‧‧ Separating device
4‧‧‧輸送機裝置 4‧‧‧Conveyor device
8‧‧‧鎖定機構 8‧‧‧Locking mechanism
10‧‧‧鍋爐爐膛 10‧‧‧Boiler furnace
21‧‧‧投入量調整裝置 21‧‧‧ Input adjustment device
30‧‧‧殼體 30‧‧‧Housing
31‧‧‧入口 31‧‧‧ entrance
32‧‧‧溜槽 32‧‧‧Chute
33‧‧‧分離器 33‧‧‧separator
33a‧‧‧導板 33a‧‧‧Guide plate
33b‧‧‧格篩條 33b‧‧‧grid
35‧‧‧第2出口 35‧‧‧
36‧‧‧第1出口 36‧‧‧
37‧‧‧支持構件 37‧‧‧Support component
38‧‧‧開閉門 38‧‧‧Open and close the door
38a‧‧‧抵接塊 38a‧‧‧ abutment block
38b‧‧‧耐火材 38b‧‧‧Refractory
39‧‧‧心軸 39‧‧‧mandrel
40‧‧‧心軸 40‧‧‧mandrel
41‧‧‧外殼 41‧‧‧Housing
42‧‧‧輸送機搬送部 42‧‧‧Conveyor Transport Department
61‧‧‧容器 61‧‧‧Container
62‧‧‧外罩 62‧‧‧Outer cover
63‧‧‧搬出口 63‧‧‧Export
71‧‧‧第1底部 71‧‧‧1st bottom
72‧‧‧第2底部 72‧‧‧2nd bottom
80‧‧‧桿 80‧‧‧
81‧‧‧頭部 81‧‧‧Head
81a‧‧‧抵接面 81a‧‧‧Abutment surface
82‧‧‧緩衝裝置 82‧‧‧Buffer device
82a‧‧‧外筒 82a‧‧‧Outer cylinder
82b‧‧‧盤簧 82b‧‧‧coil spring
82c‧‧‧彈簧座 82c‧‧‧Spring seat
82d‧‧‧導板 82d‧‧‧Guide plate
82e‧‧‧內筒 82e‧‧‧Inner tube
83‧‧‧基部 83‧‧‧Base
83a‧‧‧凸座 83a‧‧‧Convex seat
圖1係表示包含本發明之一實施形態之爐渣灰分離裝置之灰排出系統之概略構成的圖。 FIG. 1 is a diagram showing a schematic configuration of an ash discharge system including a slag ash separation device according to an embodiment of the present invention.
圖2係表示爐渣灰分離裝置之概略構成之放大圖。 Fig. 2 is an enlarged view showing a schematic configuration of a slag ash separation device.
圖3係表示鎖定用桿之一例之圖。 Fig. 3 is a diagram showing an example of a lock lever.
圖4係表示作用於開閉門之衝擊負載與緩衝裝置之制動距離之關係的曲線圖。 4 is a graph showing the relationship between the impact load acting on the opening and closing door and the braking distance of the cushioning device.
圖5係表示鎖定用桿之變形例1之圖。 FIG. 5 is a diagram showing a first modification of the lock lever.
圖6係表示鎖定用桿之變形例2之圖。 FIG. 6 is a diagram showing a
以下,參照圖式對本發明之實施形態進行說明。首先,參照圖1 對包含本發明之一實施形態之爐渣灰分離裝置(以下,簡稱為「分離裝置3」)之灰排出系統1的概略構成進行說明。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings. First, referring to FIG. 1, a schematic configuration of an
灰排出系統1係將掉落於鍋爐爐膛10之爐底之爐渣灰(爐渣)自鍋爐爐膛10搬出者。灰排出系統1係沿著爐渣灰之移動之行進方向自上游側朝向下游側而具備漏斗2、分離裝置3、及輸送機裝置4。但是,漏斗2亦可根據灰排出系統1之規模而省略。 The
漏斗2係接受自鍋爐爐膛10掉落之爐渣灰,並將其向下游側(即,分離裝置3)排出者。漏斗2配置於鍋爐爐膛10之下方,且與鍋爐爐膛10之爐底連結。 The
分離裝置3係接受自漏斗2排出之爐渣灰,將超過既定尺寸之爐渣灰(以下,稱為「大塊狀爐渣」)自爐渣灰之主流之中分離並進行回收,且將其餘之爐渣灰向下游側(即,輸送機裝置4)排出者。關於分離裝置3之構造,隨後進行詳細說明。 The
於漏斗2與分離裝置3之間之爐渣灰之流路設置有投入量調整裝置21,該投入量調整裝置21可切換爐渣灰向分離裝置3之投入及投入停止,或調整向分離裝置3投入之爐渣灰之量。投入量調整裝置21例如係由擋板及其驅動機構等所構成。 In the slag ash flow path between the
輸送機裝置4係將通過分離裝置3之爐渣灰一面冷卻,一面向下游側搬送者。輸送機裝置4具備外殼41、及內裝於外殼41之輸送機搬送部42。 The
於上述構成之灰排出系統1中,掉落至鍋爐爐膛10之爐底之爐渣灰通過漏斗2流入至分離裝置3。利用分離裝置3將大塊狀爐渣自爐渣灰之主流分離,除去大塊狀爐渣之爐渣灰之主流向機裝置4流入。流入至輸送機裝置4之爐渣灰利用輸送機搬送部42向下游側搬送。如此利用輸送機裝置4自鍋爐爐膛10之爐底搬出之爐渣灰例如藉由未圖示之粉碎機粉碎成細末,或回收至未圖示 之回收用漏斗。 In the
繼而,利用圖2對分離裝置3之構成進行詳細說明。圖2係表示分離裝置3之概略構成之放大圖。 Next, the configuration of the
於漏斗2之底部連接有分離裝置3之殼體30之入口31。殼體30呈現越向下方則橫截面積越小之漏斗形狀。可於殼體30內側黏貼具有耐衝擊性之耐火材。 An
於殼體30設置有爐渣灰流入之入口31、爐渣灰朝向輸送機裝置4流出之第1出口36、及將大塊狀爐渣排出之第2出口35之各開口部。 The
殼體30具有自水平傾斜之第1底部71、及自水平向與第1底部71相反之方向傾斜之第2底部72。第1底部71與第2底部72於殼體30之底部交叉,藉此,殼體30之底部向前端變窄。第1出口36於第1底部71開口。又,第2出口35(大塊閘門)於第2底部72開口。 The
於殼體30之第1出口36設置有分離器33。於本實施形態中,分離器33設置於殼體30內,但分離器33亦可設置於殼體30之第1出口36之外部。流入至殼體30內之爐渣灰之主流掉落至分離器33上。分離器33容許既定尺寸以下之爐渣灰之通過,阻止超過既定尺寸之爐渣灰(即,大塊狀爐渣)之通過。分離器33之上表面係以掉落之爐渣灰一面於其上滾動一面被篩選之方式自水平傾斜35~60度。 A
分離器33例如係由以200~400mm之間隔(篩網)平行排列之複數個格篩條33b、及設置於格篩條33b之上游側且將掉落之爐渣灰向格篩條33b彼此之間導引之導板33a所構成。於本實施形態中,無法通過該分離器33之爐渣灰,即最小邊之尺寸大於篩網之爐渣灰成為「大塊狀爐渣」。但是,分離器33之構造、及篩網之大小並不限定於上述。 The
於殼體30之第1出口36連接有溜槽32之入口。該溜槽32之出口係 於輸送機裝置4之輸送機搬送部42之上方與外殼41連接。藉此,通過分離器33之爐渣灰係通過溜槽32輸送至輸送機裝置4。 The
無法通過分離器33之大塊狀爐渣於分離器33之上表面向下方滾動,並到達位於自分離器33滾出之目的地之第2出口35。於第2出口35設置有可開關地將第2出口35封閉之開閉門38。開閉門38係利用鎖定機構8始終進行關閉。 The bulky slag that cannot pass through the
到達第2出口35之大塊狀爐渣可利用檢測對開閉門38施加之負載之變化的重量感測器、檢測第2出口35之物體之物體檢測感測器、自第2出口35之圖像檢測大塊狀爐渣之圖像感測器(均省略圖示)等中之至少1種以上之檢測機構進行檢測。或者亦可為到達第2出口35之大塊狀爐渣能夠通過設置於殼體30之檢查窗(省略圖示)辨識。若作業者確認大塊狀爐渣到達第2出口35,則手動或自動地操作開閉門38將第2出口35打開。但是,開閉門38亦可以無論大塊爐渣之有無,而於每一既定時間自動進行開關動作之方式進行定時控制。 The large slag that reaches the
如圖1所示,第2出口35之外係由外罩62所包圍。若打開第2出口35,則將外罩62之內部與分離裝置3之殼體30之內部連通。於外罩62之內部且於第2出口35之下方設置有收容通過第2出口35掉落之大塊狀爐渣之容器61。容器61通過搬出口63向外罩62之外部搬出搬入。 As shown in FIG. 1, the
於上述構成之分離裝置3中,無法通過分離器33之大塊狀爐渣於分離器33之上表面滾落並到達第2出口35。第2出口35之開閉門38關閉,滾落之大塊狀爐渣與開閉門38碰撞,由開閉門38接收之大塊狀爐渣暫時保持於分離裝置3內。大塊狀爐渣與開閉門38碰撞時,對開閉門38瞬間施加較大之碰撞負載。亦假定該碰撞負載超過100噸。因此,鎖定機構8除了具備阻止開閉門38之旋轉之功能,還具備減輕對開閉門38施加之碰撞負載之功能。 In the
如圖2所示,本實施形態之第2出口35係矩形狀之開口,且開閉 門38亦形成為矩形板狀以堵塞該開口。但是,第2出口35及開閉門38之形狀並不限定於矩形狀,例如亦可為梯形或圓形。於開閉門38內側黏貼有耐火材(或隔熱材)38b。開閉門38之一邊(於本實施形態中為上邊)經由心軸39可旋動地支持於殼體30。開閉門38之與上述一邊對向之邊(於本實施形態中為下邊)經由鎖定機構8支持於殼體30。鎖定機構8沿著開閉門38之下邊設置有複數個。再者,雖未圖示,但於殼體30中,除了形成爐渣灰之流路之本體以外,成為支撐本體或其他要素之骨架之柱亦包含梁等構造材。 As shown in FIG. 2, the
鎖定機構8係由以阻止開閉門38之旋動之方式頂於開閉門38與殼體30之間之鎖定用桿80、及設置於開閉門38之背面之抵接塊38a所構成。 The
桿80之基端部經由心軸40可旋動地支持於設置在殼體30之支持構件37。於本實施形態中,作為開閉門38之支持體之一例,利用殼體30,但例如亦可利用外罩62、或設置於開閉門38之下方之堆高機(未圖示)等作為開閉門38之支持體。 The base end of the
於鎖定之開閉門38中,桿80之前端部抵接於抵接塊38a。如此,藉由桿80頂於開閉門38之抵接塊38a與殼體30之支持構件37之間,而阻止開閉門38之向下之旋轉。 In the locked opening and closing
將開閉門38之鎖定解除時,如圖2中二點鏈線所示,使桿80以心軸40為中心向下方旋轉。藉此,桿80自開閉門38之以心軸39為中心之旋轉軌道偏離,容許開閉門38之旋轉。 When the lock of the opening/closing
圖3係表示鎖定用桿80之一例之圖。圖3所示之桿80具備頭部81、基部83、及將頭部81與基部83之間連接之緩衝裝置82。 FIG. 3 is a diagram showing an example of the
頭部81呈板狀,且具有與開閉門38之抵接塊38a抵接之抵接面81a。頭部81之抵接面81a為平面狀,但如圖5所示,桿80A之頭部81之抵接面81a亦可為曲面狀。於該桿80A中,抵接面81a之自心軸40之軸心方向觀察時之 輪廓呈現以心軸40為中心的圓弧狀,該抵接面81a滑動之抵接塊38a之滑動面係與抵接面81a對應之曲面。如此,若桿80A之頭部81之抵接面81a為曲面狀,則桿80旋轉時,頭部81可平滑地於抵接塊38a滑動。 The
基部83具有將心軸40插通於基端部之凸座83a,且於前端部連接有緩衝裝置82。 The
緩衝裝置82向使頭部81與基部83之間接近、背離之方向(以下,稱為「伸縮方向L」)伸縮,而吸收作用於桿80之衝擊之運動能量。本實施形態之緩衝裝置82具備與頭部81結合之外筒82a、呈同心狀內插於外筒82a之內筒82e、收容於外筒82a與內筒82e之間且於伸縮方向L上積層之複數個盤簧82b、與內筒82e結合之彈簧座82c、及與彈簧座82c結合之柱狀之導板82d。導板82d與基部83之前端部接合。 The
外筒82a及內筒82e係沿伸縮方向L延伸之筒體,且將複數個盤簧82b保持為積層狀態。於可僅利用外筒82a維持盤簧82b之積層狀態之情形時,亦可省略內筒82e。外筒82a覆蓋內筒82e、複數個盤簧82b及彈簧座82c,且外筒82a之伸縮方向L之端部有導板82d貫通,成為於該導板82d之周面滑動之被導引部。外筒82a可藉由被導板82d導引,而相對於基部83沿伸縮方向L移動。 The
根據上述構成之鎖定機構8,當大塊狀爐渣與鎖定之開閉門38碰撞而對桿80之頭部81施加伸縮方向L之衝擊負載(壓縮負載)時,緩衝裝置82沿伸縮方向L收縮,作為彈性體之盤簧82b發生彈性變形,藉此吸收衝擊力之運動能量。藉此,緩和大塊狀爐渣與開閉門38碰撞時之作用於開閉門38之衝擊力。 According to the
圖4係表示作用於開閉門38之衝擊負載與緩衝裝置82之制動距離之關係的曲線圖。於圖4之曲線圖中,縱軸表示衝擊負載,橫軸表示制動距離。再者,所謂緩衝裝置82之制動距離,係施加衝擊負載時之緩衝裝置82之伸 縮方向L之變形量。 FIG. 4 is a graph showing the relationship between the impact load acting on the opening and closing
如圖4所示,對鎖定之開閉門38施加衝擊力K時,若緩衝裝置82之制動距離為零(即,當假設於桿80不存在緩衝裝置82,桿80整體為剛體時),則理論上對開閉門38施加K之衝擊負載。與此相對,若緩衝裝置82之制動距離大於零,則可使對開閉門38施加之衝擊負載較K減小。對開閉門38施加之衝擊負載係隨著緩衝裝置82之制動距離增加而減少。 As shown in FIG. 4, when an impact force K is applied to the locked opening and closing
如以上說明般,本實施形態之灰排出系統1係自鍋爐爐膛10之爐底將爐渣灰排出者,且具備將爐渣灰自爐底之下方搬出之輸送機裝置4、及設置於爐渣灰自爐底至輸送機裝置4之流路之分離裝置3。該分離裝置3具備:殼體30,其設置有自鍋爐爐膛10之爐底排出之爐渣灰流入之入口31、將爐渣灰中之既定尺寸以下之爐渣灰排出之第1出口36、及將爐渣灰中之超過既定尺寸之爐渣灰即大塊狀爐渣排出之第2出口35;分離器33,其設置於殼體30,且將大塊狀爐渣自爐渣灰分離;開閉門38,其被一邊可旋動地支持於殼體30,且可將第2出口35封閉,接收由分離器33分離並向該第2出口35移動之大塊狀爐渣;支持體(於本實施形態中殼體30兼用),其支持開閉門38之上述一邊以外之至少一部分;及緩衝裝置82,其介於開閉門38與支持體之間。 As described above, the
於上述分離裝置3中,將開閉門38經由緩衝裝置82而支持於作為支持體之一例之殼體30,因此,朝向第2出口35移動之大塊狀爐渣與開閉門38碰撞時,緩衝裝置82吸收碰撞之運動能量。藉此,可緩和大塊狀爐渣與開閉門38碰撞時對開閉門38施加之衝擊。並且,由於可緩和對開閉門38施加之衝擊,故而減輕作用於支持開閉門38之心軸39、40或殼體30等之負載,避免殼體30之構造材之大型化。再者,於本實施形態中,將開閉門38之被旋轉支持之邊之對邊經由緩衝裝置82而支持於殼體30,但亦可將開閉門38之與被旋轉支持之邊相鄰之邊、或開閉門38之面經由緩衝裝置82而支持於支持體。即,只要將開閉門 38之被旋轉支持之一邊以外之至少一部分經由緩衝裝置82而支持於支持體即可。 In the
又,於本實施形態之分離裝置3設置以阻止開閉門38之旋動之方式頂於開閉門38與殼體30之間的桿80,且將緩衝裝置82包含於該桿80。 In addition, the
如此,將緩衝裝置82一體地包含於鎖定開閉門38之旋動之桿80,因此,與獨立設置桿80和緩衝裝置82之情形時相比較,可防止桿80之破損,削減零件個數,可謀求省空間化。 In this way, since the damping
進而,於本實施形態之分離裝置3中,桿80具有可旋動地支持於作為支持體之一例之殼體30之基部83、與開閉門38抵接之頭部81、及設置於基部83與頭部81之間之緩衝裝置82。 Furthermore, in the
如此,將桿80可旋動地支持於支持體,因此,可藉由使桿80旋動,而容易地切換開閉門38之鎖定與解鎖。 In this way, the
又,於本實施形態之分離裝置3中,緩衝裝置82具有彈簧座82c、積層於彈簧座82c上之複數個盤簧82b、及保持複數個盤簧82b之筒體。筒體可為內筒82e與外筒82a中之至少一者。 Further, in the
於上述構成之緩衝裝置82中,藉由增減盤簧82b之個數,可容易地調節緩衝之程度。又,由於高溫之大塊狀爐渣抵接於開閉門38,故而緩衝裝置82亦成為高溫,但緩衝裝置82具備對該高溫之耐熱性。 In the
以上,對本發明之較佳之實施形態進行了說明,但上述構成例如可如以下般進行變更。 The preferred embodiments of the present invention have been described above, but the above-mentioned configuration may be modified as follows, for example.
於上述實施形態中,使用藉由作為彈性體之盤簧82b之彈性變形而吸收衝擊之能量者吸作為緩衝裝置82,但緩衝裝置82之構造並不限定於此。作為緩衝裝置82,例如亦可使用利用油或空氣之衝擊吸收阻尼器、或者利用彈簧或高彈性模數樹脂之緩衝器等。 In the above-described embodiment, the
又,於上述實施形態中,緩衝裝置82設置於殼體30側(支持體側),但緩衝裝置82亦可設置於開閉門38側。例如亦可為如圖6所示般,係將桿80B於緩衝裝置82與基部83之間分割之構造,將緩衝裝置82設置於開閉門38,將基部83設置於殼體30。該桿80B係藉由將頭部81與開閉門38之要素38c結合而將頭部81與緩衝裝置82安裝於開閉門38。再者,亦可省略頭部81而將緩衝裝置82直接與開閉門38之要素38c結合。又,桿80B之基部83係以心軸40為中心可旋動地支持於設置在殼體30之支持構件37(參照圖2)。於緩衝裝置82之導板82d之端部設置有凸緣82f,於基部83之前端部亦設置有凸緣83b。 Furthermore, in the above-described embodiment, the
於上述構成之桿80B中,緩衝裝置82之凸緣82f與基部83之凸緣83b以對接之狀態抵接,桿80B頂於開閉門38與殼體30之間,藉此可鎖定關閉之開閉門38之旋動。即,緩衝裝置82係以可於將開閉門38關閉之狀態下使緩衝裝置82之凸緣82f與基部83之凸緣83f對接的方式配置於開閉門38。而且,將開閉門38切換為解鎖時,若僅使基部83以心軸40為中心進行旋轉,則基部83之凸緣83b於緩衝裝置82之凸緣82f滑動,立即解除其等之抵接,開閉門38容許以心軸39(參照圖2)為中心之向下方之旋動。 In the
再者,上述說明應僅作為例示而進行解釋,且係以對業者示教執行本發明之最佳之態樣為目的而提供者。可於不脫離本發明之精神之範圍內,實質性地變更其構造及/或功能之詳細內容。 In addition, the above description should be interpreted only as an example, and is provided for the purpose of teaching the best mode for carrying out the present invention to the manufacturer. The details of the structure and/or function can be substantially changed without departing from the spirit of the invention.
1‧‧‧灰排出系統 1‧‧‧ Ash discharge system
2‧‧‧漏斗 2‧‧‧ Funnel
3‧‧‧分離裝置 3‧‧‧ Separating device
4‧‧‧輸送機裝置 4‧‧‧Conveyor device
8‧‧‧鎖定機構 8‧‧‧Locking mechanism
10‧‧‧鍋爐爐膛 10‧‧‧Boiler furnace
21‧‧‧投入量調整裝置 21‧‧‧ Input adjustment device
30‧‧‧殼體 30‧‧‧Housing
31‧‧‧入口 31‧‧‧ entrance
32‧‧‧溜槽 32‧‧‧Chute
33‧‧‧分離器 33‧‧‧separator
33a‧‧‧導板 33a‧‧‧Guide plate
33b‧‧‧格篩條 33b‧‧‧grid
35‧‧‧第2出口 35‧‧‧
36‧‧‧第1出口 36‧‧‧
37‧‧‧支持構件 37‧‧‧Support component
38‧‧‧開閉門 38‧‧‧Open and close the door
38a‧‧‧抵接塊 38a‧‧‧ abutment block
39‧‧‧心軸 39‧‧‧mandrel
40‧‧‧心軸 40‧‧‧mandrel
41‧‧‧外殼 41‧‧‧Housing
42‧‧‧輸送機搬送部 42‧‧‧Conveyor Transport Department
61‧‧‧容器 61‧‧‧Container
62‧‧‧外罩 62‧‧‧Outer cover
63‧‧‧搬出口 63‧‧‧Export
71‧‧‧第1底部 71‧‧‧1st bottom
72‧‧‧第2底部 72‧‧‧2nd bottom
80‧‧‧桿 80‧‧‧
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JP2017128501A JP6806637B2 (en) | 2017-06-30 | 2017-06-30 | Clinker ash separator and ash discharge system |
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TW (1) | TWI687628B (en) |
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CN203880723U (en) * | 2014-06-23 | 2014-10-15 | 重庆大学 | Inclined double-layer grate device |
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JP2019011902A (en) | 2019-01-24 |
WO2019003520A1 (en) | 2019-01-03 |
JP6806637B2 (en) | 2021-01-06 |
TW201905383A (en) | 2019-02-01 |
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