TWI685723B - Method for parameter determination and apparatus thereof - Google Patents

Method for parameter determination and apparatus thereof Download PDF

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TWI685723B
TWI685723B TW107125413A TW107125413A TWI685723B TW I685723 B TWI685723 B TW I685723B TW 107125413 A TW107125413 A TW 107125413A TW 107125413 A TW107125413 A TW 107125413A TW I685723 B TWI685723 B TW I685723B
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image
lithography
radiation
substrate
acoustic
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TW201921130A (en
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尼特許 帕迪
馬克辛 帕薩瑞可
亞歷山卓 保羅
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荷蘭商Asml荷蘭公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70605Workpiece metrology
    • G03F7/70616Monitoring the printed patterns
    • G03F7/70625Dimensions, e.g. line width, critical dimension [CD], profile, sidewall angle or edge roughness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects
    • G01N21/95607Inspecting patterns on the surface of objects using a comparative method
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/06Visualisation of the interior, e.g. acoustic microscopy
    • G01N29/0654Imaging
    • G01N29/0681Imaging by acoustic microscopy, e.g. scanning acoustic microscopy
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70605Workpiece metrology
    • G03F7/70616Monitoring the printed patterns
    • G03F7/70633Overlay, i.e. relative alignment between patterns printed by separate exposures in different layers, or in the same layer in multiple exposures or stitching
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70605Workpiece metrology
    • G03F7/70653Metrology techniques
    • G03F7/70666Aerial image, i.e. measuring the image of the patterned exposure light at the image plane of the projection system
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/02854Length, thickness

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  • General Physics & Mathematics (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • Pathology (AREA)
  • Health & Medical Sciences (AREA)
  • Acoustics & Sound (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Ultra Sonic Daignosis Equipment (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
  • Investigating Or Analysing Materials By The Use Of Chemical Reactions (AREA)

Abstract

A method and apparatus to measure overlay from images of metrology targets, images obtained using acoustic waves, for example images obtained using an acoustic microscope. The images of two targets are obtained, one image using acoustic waves and one image using optical waves, the edges of the images are determined and overlay between the two targets is obtained as the difference between the edges of the two images.

Description

參數判定方法及其裝置Parameter determination method and device

本發明係關於可用於例如藉由微影技術進行器件製造之檢測(例如度量衡)方法及裝置,且係關於使用微影技術來製造器件之方法。 The present invention relates to a method and apparatus that can be used for detection (e.g., metrology) of device manufacturing by, for example, lithography technology, and to a method of manufacturing a device using lithography technology.

微影裝置為經建構以將所要圖案施加至基板上之機器。微影裝置可用於例如積體電路(IC)之製造中。微影裝置可例如將圖案化器件(例如光罩)處之圖案(亦常常被稱作「設計佈局」或「設計」)投影至提供於基板(例如晶圓)上之輻射敏感材料(抗蝕劑)層上。 The lithography device is a machine constructed to apply the desired pattern to the substrate. Lithography devices can be used, for example, in the manufacture of integrated circuits (ICs). A lithography apparatus can, for example, project a pattern (also often referred to as a "design layout" or "design") at a patterned device (such as a photomask) onto a radiation-sensitive material (resist) provided on a substrate (such as a wafer) Agent) layer.

為了將圖案投影於基板上,微影裝置可使用電磁輻射。此輻射之波長判定可形成於基板上之特徵之最小大小。當前在使用中之典型波長為365奈米(i線)、248奈米、193奈米及13.5奈米。相比於使用例如具有193奈米之波長之輻射的微影裝置,使用具有在4奈米至20奈米之範圍內之波長(例如6.7奈米或13.5奈米)之極紫外線(EUV)輻射的微影裝置可用以在基板上形成較小特徵。 In order to project the pattern on the substrate, the lithography device may use electromagnetic radiation. The wavelength of this radiation determines the minimum size of features that can be formed on the substrate. Typical wavelengths currently in use are 365 nm (i-line), 248 nm, 193 nm, and 13.5 nm. Compared to a lithography apparatus using radiation having a wavelength of 193 nm, for example, using extreme ultraviolet (EUV) radiation having a wavelength in the range of 4 nm to 20 nm (eg, 6.7 nm or 13.5 nm) The lithography device can be used to form smaller features on the substrate.

低k1微影可用以處理尺寸小於微影裝置之經典解析度極限的特徵。在此製程中,可將解析度公式表達為CD=k1×λ/NA,其中λ為所使用輻射之波長、NA為微影裝置中之投影光學件之數值孔徑、CD為「臨 界尺寸」(通常為經印刷之最小特徵大小,但在此狀況下為半節距)且k1為經驗解析度因數。一般而言,k1愈小,則在基板上再生類似於由電路設計者規劃之形狀及尺寸以便達成特定電功能性及效能的圖案變得愈困難。為了克服此等困難,可將複雜微調步驟應用至微影投影裝置及/或設計佈局。此等步驟包括例如但不限於:NA之最佳化、自訂照明方案、使用相移圖案化器件、設計佈局之各種最佳化,諸如設計佈局中之光學近接校正(OPC,有時亦被稱作「光學及製程校正」),或通常被定義為「解析度增強技術」(RET)之其他方法。替代地,用於控制微影裝置之穩定性之嚴格控制迴路可用以改良在低k1下之圖案之再生。 Low-k 1 lithography can be used to handle features with dimensions smaller than the classic resolution limit of lithography devices. In this process, the resolution formula can be expressed as CD=k 1 ×λ/NA, where λ is the wavelength of the radiation used, NA is the numerical aperture of the projection optics in the lithography device, and CD is the “critical size” (Usually the smallest feature size printed, but in this case half pitch) and k 1 is the empirical resolution factor. In general, the smaller k 1 is , the more difficult it is to reproduce patterns and shapes similar to those planned by circuit designers on the substrate to achieve specific electrical functionality and performance. To overcome these difficulties, complex fine-tuning steps can be applied to the lithography projection device and/or design layout. These steps include, for example, but not limited to: optimization of NA, custom lighting schemes, use of phase-shift patterned devices, various optimizations of design layout, such as optical proximity correction (OPC, sometimes in design layout) It is called "optical and process calibration"), or other methods usually defined as "resolution enhancement technology" (RET). Alternatively, the stability of the control loop for the strict control of the lithography apparatus used to improve the reproduction of a pattern at the low k.

因此,在圖案化製程中,需要頻繁地進行所產生結構之量測,例如以用於製程控制及驗證。用於進行此類量測之各種工具係已知的,包括常常用以量測臨界尺寸(CD)之掃描電子顯微鏡,及用以量測疊對(器件中兩個層之對準準確度之量度)之特殊化工具。可依據兩個層之間的未對準程度來描述疊對,例如,對為1奈米之經量測疊對之參考描述兩個層未對準達1奈米之情形。 Therefore, in the patterning process, it is necessary to frequently measure the generated structure, for example, for process control and verification. Various tools for making such measurements are known, including scanning electron microscopes that are often used to measure critical dimensions (CD), and to measure stacking pairs (the accuracy of the alignment of two layers in a device) Special tools for measuring). The stack pair can be described in terms of the degree of misalignment between the two layers. For example, a reference to a measured stack pair of 1 nanometer describes the misalignment of the two layers by 1 nanometer.

已開發各種形式之檢測裝置(例如度量衡裝置)以供微影領域中使用。此等器件將輻射光束導向至目標上且量測重新導向(例如散射)輻射之一或多個屬性-例如,依據波長而變化的在單一反射角下之強度;依據反射角而變化的在一或多個波長下之強度;或依據反射角而變化的偏振-以獲得可供判定目標之所關注屬性之「光譜」。可藉由各種技術來執行所關注屬性之判定:例如藉由諸如嚴密耦合波分析或有限元素方法之反覆途徑而進行目標之重新建構;庫搜尋;及主成份分析。 Various forms of detection devices (such as weighing and measuring devices) have been developed for use in the lithography field. These devices direct the radiation beam onto the target and measure one or more properties of the redirected (e.g. scattered) radiation-for example, the intensity at a single angle of reflection that varies according to wavelength; the one that varies according to the angle of reflection Or the intensity at multiple wavelengths; or the polarization that changes according to the angle of reflection-to obtain the "spectrum" of the attribute of interest that can be used to determine the target. The determination of the attribute of interest can be performed by various techniques: for example, target reconstruction by repeated paths such as tightly coupled wave analysis or finite element method; library search; and principal component analysis.

本發明揭示一種用以自度量衡目標之影像量測疊對之方法及裝置,該等影像為使用聲波所獲得之影像,例如使用一聲學顯微鏡所獲得之影像。一種度量衡裝置,其包含用於產生聲波之一源。一種方法,其包含使用聲波量測一圖案化製程之一參數,其進一步包含使用聲波獲得一第一目標之一第一影像,使用光波獲得一第二目標之一第二影像,判定該第一影像及該第二影像之一特性,且將該圖案化製程之一參數判定為該第一影像之該特性與該第二影像之該特性之間的一差。該特性為該影像之邊緣。 The invention discloses a method and a device for measuring a pair of self-weighting target images. The images are images obtained by using sound waves, for example, images obtained by using an acoustic microscope. A weighing and measuring device comprising a source for generating sound waves. A method includes using sound waves to measure a parameter of a patterning process, which further includes using sound waves to obtain a first image of a first target, using light waves to obtain a second image of a second target, and determining the first A characteristic of the image and the second image, and a parameter of the patterning process is determined as a difference between the characteristic of the first image and the characteristic of the second image. This feature is the edge of the image.

301‧‧‧聲學顯微鏡 301‧‧‧ Acoustic Microscope

301A‧‧‧底部光柵 301A‧‧‧Bottom grating

301AA‧‧‧邊緣 301AA‧‧‧edge

301B‧‧‧影像 301B‧‧‧Video

302‧‧‧光學顯微鏡 302‧‧‧Optical microscope

302A‧‧‧頂部光柵 302A‧‧‧Top grating

302AA‧‧‧邊緣 302AA‧‧‧edge

302B‧‧‧影像 302B‧‧‧Video

310‧‧‧距離 310‧‧‧Distance

401‧‧‧聲輻射 401‧‧‧ Acoustic radiation

402‧‧‧光輻射 402‧‧‧Light radiation

B‧‧‧輻射光束 B‧‧‧radiation beam

BD‧‧‧光束遞送系統 BD‧‧‧beam delivery system

BK‧‧‧烘烤板 BK‧‧‧Baking board

C‧‧‧目標部分 C‧‧‧Target part

CH‧‧‧冷卻板 CH‧‧‧cooling plate

CL‧‧‧電腦系統 CL‧‧‧computer system

DE‧‧‧顯影器 DE‧‧‧Developer

IF‧‧‧位置感測器 IF‧‧‧Position sensor

I/O1‧‧‧輸入/輸出埠 I/O1‧‧‧input/output port

I/O2‧‧‧輸入/輸出埠 I/O2‧‧‧input/output port

IL‧‧‧照明系統/照明器 IL‧‧‧Lighting system/illuminator

LA‧‧‧微影裝置 LA‧‧‧lithography device

LACU‧‧‧微影控制單元 LACU‧‧‧ Lithography Control Unit

LB‧‧‧裝載匣 LB‧‧‧Loading box

LC‧‧‧微影製造單元 LC‧‧‧Lithography Manufacturing Unit

M1‧‧‧光罩對準標記 M 1 ‧‧‧ Mask alignment mark

M2‧‧‧光罩對準標記 M 2 ‧‧‧ Mask alignment mark

MA‧‧‧圖案化器件/光罩 MA‧‧‧patterned device/mask

MT‧‧‧度量衡工具/光譜散射計 MT‧‧‧Measuring and weighing tool/spectral scatterometer

P1‧‧‧基板對準標記 P 1 ‧‧‧ substrate alignment mark

P2‧‧‧基板對準標記 P 2 ‧‧‧ substrate alignment mark

PM‧‧‧第一定位器 PM‧‧‧First locator

PS‧‧‧投影系統 PS‧‧‧Projection system

PW‧‧‧第二定位器 PW‧‧‧Second positioner

RO‧‧‧基板處置器或機器人 RO‧‧‧ substrate handler or robot

SC‧‧‧旋塗器 SC‧‧‧spin coater

SC1‧‧‧第一標度 SC1‧‧‧First scale

SC2‧‧‧第二標度 SC2‧‧‧second scale

SC3‧‧‧第三標度 SC3‧‧‧third scale

SCS‧‧‧監督控制系統 SCS‧‧‧Supervision and Control System

SO‧‧‧輻射源 SO‧‧‧radiation source

T‧‧‧支撐結構/光罩台 T‧‧‧support structure/mask table

TCU‧‧‧塗佈顯影系統控制單元 TCU‧‧‧Coating and developing system control unit

W‧‧‧基板 W‧‧‧Substrate

WT‧‧‧基板台 WT‧‧‧Substrate table

現在將僅藉由實例參看隨附示意性圖式來描述本發明之實施例,在該等圖式中:圖1描繪微影裝置之示意性綜述;圖2描繪微影製造單元之示意性綜述;圖3描繪整體微影之示意性表示,其表示用以最佳化半導體製造之三種關鍵技術之間的合作;圖4在圖4A中描繪用於根據本發明的包含聲學度量衡裝置及光學度量衡裝置之裝置的實施例,且在圖4B中描繪經量測疊對目標之影像。 Embodiments of the present invention will now be described by way of example only with reference to the accompanying schematic drawings, in which: Figure 1 depicts a schematic overview of a lithography device; Figure 2 depicts a schematic overview of a lithography manufacturing unit Figure 3 depicts a schematic representation of the overall lithography, which represents the cooperation between the three key technologies used to optimize semiconductor manufacturing; Figure 4 depicts in Figure 4A for use in accordance with the present invention includes an acoustic metrology device and optical metrology An example of a device, and the image of the measured stack-to-target is depicted in FIG. 4B.

圖5描繪根據本發明的組合之聲學及光學度量衡裝置之另一實施例。 Figure 5 depicts another embodiment of a combined acoustic and optical metrology device according to the present invention.

在本文件中,術語「輻射」及「光束」用以涵蓋所有類型之電磁輻射,包括紫外線輻射(例如具有為365奈米、248奈米、193奈 米、157奈米或126奈米之波長)及極紫外線輻射(EUV,例如具有在約5奈米至100奈米之範圍內之波長)。 In this document, the terms "radiation" and "beam" are used to cover all types of electromagnetic radiation, including ultraviolet radiation (eg, with 365 nm, 248 nm, 193 nm Rice, 157 nanometers, or 126 nanometers) and extreme ultraviolet radiation (EUV, for example, having a wavelength in the range of about 5 nanometers to 100 nanometers).

如本文中所使用之術語「倍縮光罩」、「光罩」或「圖案化器件」可被廣泛地解譯為係指可用以向入射輻射光束賦予經圖案化橫截面之通用圖案化器件,經圖案化橫截面對應於待在基板之目標部分中產生之圖案;術語「光閥」亦可用於此內容背景中。除了經典光罩(透射或反射;二元、相移、混合式等)以外,其他此類圖案化器件之實例亦包括: The terms "reduced reticle", "reticle" or "patterned device" as used herein can be broadly interpreted as referring to a general patterned device that can be used to impart a patterned cross-section to the incident radiation beam , The patterned cross-section corresponds to the pattern to be generated in the target portion of the substrate; the term "light valve" can also be used in the context of this content. In addition to classic masks (transmission or reflection; binary, phase shift, hybrid, etc.), examples of other such patterned devices include:

-可程式化鏡面陣列。以引用方式併入本文中之美國專利第5,296,891號及第5,523,193號中給出關於此等鏡面陣列之更多資訊。 -Programmable mirror array. More information about these mirror arrays is given in US Patent Nos. 5,296,891 and 5,523,193, which are incorporated herein by reference.

-可程式化LCD陣列。以引用方式併入本文中之美國專利第5,229,872號中給出此構造之實例。 -Programmable LCD array. An example of this configuration is given in US Patent No. 5,229,872, which is incorporated herein by reference.

圖1示意性地描繪微影裝置LA。微影裝置LA包括:照明系統(亦被稱作照明器)IL,其經組態以調節輻射光束B(例如UV輻射、DUV輻射或EUV輻射);支撐結構(例如光罩台)T,其經建構以支撐圖案化器件(例如光罩)MA且連接至經組態以根據某些參數來準確地定位該圖案化器件MA之第一定位器PM;基板台(例如晶圓台)WT,其經建構以固持基板(例如抗蝕劑塗佈晶圓)W且連接至經組態以根據某些參數來準確地定位該基板之第二定位器PW;及投影系統(例如折射投影透鏡系統)PS,其經組態以將由圖案化器件MA賦予至輻射光束B之圖案投影至基板W之目標部分C(例如包含一或多個晶粒)上。 Fig. 1 schematically depicts a lithography apparatus LA. The lithography apparatus LA includes: an illumination system (also referred to as an illuminator) IL, which is configured to adjust the radiation beam B (eg, UV radiation, DUV radiation, or EUV radiation); a support structure (eg, photomask table) T, which Constructed to support a patterned device (eg, photomask) MA and connected to a first positioner PM configured to accurately position the patterned device MA according to certain parameters; a substrate table (eg, wafer table) WT, It is constructed to hold a substrate (such as a resist-coated wafer) W and is connected to a second positioner PW configured to accurately position the substrate according to certain parameters; and a projection system (such as a refractive projection lens system) ) PS, which is configured to project the pattern imparted to the radiation beam B by the patterned device MA onto the target portion C of the substrate W (eg, including one or more dies).

在操作中,照明器IL例如經由光束遞送系統BD自輻射源SO接收輻射光束。照明系統IL可包括用於導向、塑形或控制輻射的各種類型之光學組件,諸如折射、反射、磁性、電磁、靜電或其他類型之光學 組件,或其任何組合。照明器IL可用以調節輻射光束B,以在圖案化器件MA之平面處在其橫截面中具有所要空間及角強度分佈。 In operation, the illuminator IL receives the radiation beam from the radiation source SO, for example via the beam delivery system BD. The lighting system IL may include various types of optical components for guiding, shaping, or controlling radiation, such as refraction, reflection, magnetic, electromagnetic, electrostatic, or other types of optics Components, or any combination thereof. The illuminator IL can be used to adjust the radiation beam B to have the desired spatial and angular intensity distribution in its cross section at the plane of the patterned device MA.

本文所使用之術語「投影系統」PS應被廣泛地解譯為涵蓋適於所使用之曝光輻射或適於諸如浸潤液體之使用或真空之使用之其他因素的各種類型之投影系統,包括折射、反射、反射折射、合成、磁性、電磁及靜電光學系統,或其任何組合。可認為本文中對術語「投影透鏡」之任何使用皆與更一般之術語「投影系統」PS同義。 The term "projection system" PS as used herein should be interpreted broadly to cover various types of projection systems suitable for the exposure radiation used or for other factors such as the use of immersion liquids or the use of vacuum, including refraction, Reflective, catadioptric, synthetic, magnetic, electromagnetic and electrostatic optical systems, or any combination thereof. It can be considered that any use of the term "projection lens" herein is synonymous with the more general term "projection system" PS.

微影裝置可屬於如下類型:其中基板之至少一部分可由具有相對高折射率之液體(例如水)覆蓋,以便填充投影系統與基板之間的空間-其亦被稱作浸潤微影。以引用方式併入本文中之美國專利第6,952,253號及PCT公開案第WO99-49504號中給出關於浸潤技術之更多資訊。 Lithography devices can be of the type in which at least a portion of the substrate can be covered by a liquid with a relatively high refractive index (such as water) in order to fill the space between the projection system and the substrate-it is also called infiltrating lithography. More information on infiltration techniques is given in US Patent No. 6,952,253 and PCT Publication No. WO99-49504, which are incorporated herein by reference.

微影裝置LA亦可屬於具有兩個(雙載物台)或多於兩個基板台WT及例如兩個或多於兩個支撐結構T(圖中未繪示)之類型。在此等「多載物台」機器中,可並行地使用額外台/結構,或可對一或多個台進行預備步驟,同時將一或多個其他台用於將圖案化器件MA之設計佈局曝光至基板W上。 The lithography apparatus LA may also be of a type having two (dual stage) or more than two substrate tables WT and, for example, two or more support structures T (not shown in the figure). In these "multi-stage" machines, additional tables/structures can be used in parallel, or one or more tables can be prepared, while one or more other tables can be used to design the patterned device MA The layout is exposed onto the substrate W.

在操作中,輻射光束B入射於被固持於支撐結構(例如光罩台T)上之圖案化器件(例如光罩MA)上,且係由該圖案化器件MA而圖案化。在已橫穿光罩MA的情況下,輻射光束B傳遞通過投影系統PS,投影系統PS將該光束聚焦至基板W之目標部分C上。憑藉第二定位器PW及位置感測器IF(例如干涉器件、線性編碼器、2D編碼器或電容式感測器),可準確地移動基板台WT,例如以便使不同目標部分C定位於輻射光束B之路徑中。相似地,第一定位器PM且有可能另一位置感測器(其未在圖1中 明確地描繪)可用以相對於輻射光束B之路徑準確地定位光罩MA。可使用光罩對準標記M1、M2及基板對準標記P1、P2來對準光罩MA及基板W。儘管如所說明之基板對準標記佔據專用目標部分,但該等基板對準標記可位於目標部分之間的空間中(此等標記被稱為切割道對準標記)。 In operation, the radiation beam B is incident on a patterned device (eg, reticle MA) held on a support structure (eg, reticle stage T), and is patterned by the patterned device MA. With the mask MA traversed, the radiation beam B passes through the projection system PS, and the projection system PS focuses the beam onto the target portion C of the substrate W. With the aid of the second positioner PW and the position sensor IF (such as interferometric devices, linear encoders, 2D encoders or capacitive sensors), the substrate table WT can be accurately moved, for example in order to position different target parts C to radiation In the path of beam B. Similarly, the first positioner PM and possibly another position sensor (which is not in FIG. 1 Explicitly depicted) can be used to accurately position the reticle MA relative to the path of the radiation beam B. The mask MA and the substrate W can be aligned using the mask alignment marks M1, M2 and the substrate alignment marks P1, P2. Although the substrate alignment marks as described occupy dedicated target portions, the substrate alignment marks may be located in the space between the target portions (these marks are called scribe-lane alignment marks).

如圖2所展示,微影裝置LA可形成微影製造單元LC(有時亦被稱作微影製造單元(lithocell)或(微影)叢集)之部分,微影製造單元LC常常亦包括用以對基板W執行曝光前製程及曝光後製程之裝置。習知地,此等裝置包含用以沈積抗蝕劑層之旋塗器SC、用以顯影經曝光抗蝕劑之顯影器DE、例如用於調節基板W之溫度(例如用於調節抗蝕劑層中之溶劑)之冷卻板CH及烘烤板BK。基板處置器或機器人RO自輸入/輸出埠I/O1、I/O2拾取基板W、在不同製程裝置之間移動基板W且將基板W遞送至微影裝置LA之裝載匣LB。微影製造單元中常常亦被集體地稱作塗佈顯影系統之器件通常係在塗佈顯影系統控制單元TCU之控制下,塗佈顯影系統控制單元TCU自身可受到監督控制系統SCS控制,監督控制系統SCS亦可例如經由微影控制單元LACU而控制微影裝置LA。 As shown in FIG. 2, the lithography device LA may form part of a lithography manufacturing unit LC (sometimes called a lithography cell (lithocell) or (lithography) cluster). The lithography manufacturing unit LC often includes A device for performing a pre-exposure process and a post-exposure process on the substrate W. Conventionally, these devices include a spinner SC for depositing a resist layer, a developer DE for developing exposed resist, for example for adjusting the temperature of the substrate W (for example for adjusting the resist The solvent in the layer) the cooling plate CH and the baking plate BK. The substrate handler or robot RO picks up the substrate W from the input/output ports I/O1, I/O2, moves the substrate W between different process devices, and delivers the substrate W to the loading cassette LB of the lithography apparatus LA. The devices in the lithography manufacturing unit, which are often collectively referred to as coating and development systems, are usually under the control of the coating and development system control unit TCU. The coating and development system control unit TCU itself can be controlled by the supervisory control system SCS. The system SCS may also control the lithography apparatus LA via the lithography control unit LACU, for example.

為了正確且一致地曝光由微影裝置LA曝光之基板W,需要檢測基板以量測經圖案化結構之屬性,諸如後續層之間的疊對誤差、線厚度、臨界尺寸(CD)等。出於此目的,可在微影製造單元LC中包括檢測工具(圖中未繪示)。若偵測到誤差,則可對後續基板之曝光或對待對基板W執行之其他處理步驟進行例如調整,尤其是在同一批量或批次之其他基板W仍待曝光或處理之前進行檢測的情況下。 In order to accurately and uniformly expose the substrate W exposed by the lithography device LA, the substrate needs to be inspected to measure the properties of the patterned structure, such as overlay error between subsequent layers, line thickness, critical dimension (CD), etc. For this purpose, an inspection tool (not shown in the figure) may be included in the lithography manufacturing unit LC. If an error is detected, the subsequent exposure of the substrate or other processing steps to be performed on the substrate W can be adjusted, for example, especially when other substrates W of the same batch or batch are still to be tested before exposure or processing .

亦可被稱作度量衡裝置之檢測裝置係用以判定基板W之屬性,且尤其判定不同基板W之屬性如何變化或與同一基板W之不同層相關 聯之屬性在層與層間如何變化。檢測裝置可替代地經建構以識別基板W上之缺陷,且可例如為微影製造單元LC之部分,或可整合至微影裝置LA中,或可甚至為單機器件。檢測裝置可量測潛影(在曝光之後在抗蝕劑層中之影像)上之屬性,或半潛像影像(在曝光後烘烤步驟PEB之後在抗蝕劑層中之影像)上之屬性,或經顯影抗蝕劑影像(其中抗蝕劑之曝光部分或未曝光部分已被移除)上之屬性,或甚至經蝕刻影像(在諸如蝕刻之圖案轉印步驟之後)上之屬性。 The detection device, which can also be referred to as a weighing and measuring device, is used to determine the properties of the substrate W, and especially to determine how the properties of different substrates W change or relate to different layers of the same substrate W How the attributes of the link change from layer to layer. The inspection device may alternatively be constructed to identify defects on the substrate W, and may for example be part of the lithography manufacturing unit LC, or may be integrated into the lithography device LA, or may even be a stand-alone device. The detection device can measure the attributes on the latent image (image in the resist layer after exposure), or the attributes on the semi-latent image (image in the resist layer after the PEB baking step) , Or properties on the developed resist image (where the exposed or unexposed portions of the resist have been removed), or even properties on the etched image (after the pattern transfer step such as etching).

通常微影裝置LA中之圖案化製程為在處理中之最具決定性步驟中的一者,其需要基板W上之結構之尺寸標定及置放之高準確度。為了確保此高準確度,可將三個系統組合於所謂的「整體」控制環境中,如圖3示意性地所描繪。此等系統中之一者為微影裝置LA,其(實際上)連接至度量衡工具MT(第二系統)且連接至電腦系統CL(第三系統)。此「整體」環境之關鍵在於最佳化此等三個系統之間的合作以增強總體製程窗且提供嚴格控制迴路,從而確保由微影裝置LA執行之圖案化保持在製程窗內。製程窗界定製程參數(例如劑量、焦點、疊對)之範圍,在該製程參數範圍內特定製造製程得到所界定結果(例如功能半導體器件)-通常在該製程參數範圍內微影製程或圖案化製程中之製程參數被允許變化。 Generally, the patterning process in the lithography device LA is one of the most decisive steps in the process, which requires the high accuracy of the dimensioning and placement of the structure on the substrate W. To ensure this high accuracy, the three systems can be combined in a so-called "overall" control environment, as schematically depicted in Figure 3. One of these systems is the lithography device LA, which (actually) is connected to the metrology tool MT (second system) and to the computer system CL (third system). The key to this "overall" environment is to optimize the cooperation between these three systems to enhance the overall process window and provide strict control loops to ensure that the patterning performed by the lithography device LA remains within the process window. The range of process window customization process parameters (such as dose, focus, overlap), within the process parameter range, a specific manufacturing process obtains a defined result (such as a functional semiconductor device)-usually within the process parameter range lithography process or patterning The process parameters in the process are allowed to change.

電腦系統CL可使用待圖案化之設計佈局(之部分)以預測使用哪種解析度增強技術且執行演算微影模擬及計算以判定哪種光罩佈局及微影裝置設定達成圖案化製程之最大總體製程窗(在圖3中由第一標度SC1中之雙箭頭描繪)。通常,解析度增強技術經配置以匹配於微影裝置LA之圖案化可能性。電腦系統CL亦可用以偵測在製程窗內何處微影裝置LA當前正操作(例如使用來自度量衡工具MT之輸入)以預測歸因於例如次 佳處理是否可存在缺陷(在圖3中由第二標度SC2中之指向「0」之箭頭描繪)。 The computer system CL can use (part of) the design layout to be patterned to predict which resolution enhancement technology to use and perform calculus lithography simulations and calculations to determine which mask layout and lithography device settings to achieve the maximum patterning process Overall system window (depicted by the double arrows in the first scale SC1 in FIG. 3). Generally, the resolution enhancement technique is configured to match the patterning possibilities of the lithography device LA. The computer system CL can also be used to detect where in the process window the lithography device LA is currently operating (eg using input from the metrology tool MT) to predict attributions to eg Whether the process can be flawed (depicted by the arrow pointing to "0" in the second scale SC2 in FIG. 3).

度量衡工具MT可將輸入提供至電腦系統CL以實現準確模擬及預測,且可將回饋提供至微影裝置LA以識別例如微影裝置LA之校準狀態中的可能漂移(在圖3中由第三標度SC3中之多個箭頭描繪)。 The metrology tool MT can provide input to the computer system CL for accurate simulation and prediction, and can provide feedback to the lithography device LA to identify possible drifts in the calibration state of the lithography device LA (in FIG. 3 by the third Multiple arrows in scale SC3 are depicted).

在微影製程中,需要頻繁地進行所產生結構之量測,例如以用於製程控制及驗證。用以進行此類量測之工具通常被稱為度量衡工具MT。用於進行此類量測之不同類型的度量衡工具MT為吾人所知,包括掃描電子顯微鏡或各種形式之散射計度量衡工具MT。散射計為多功能器具,其允許藉由在光瞳或與散射計之接物鏡之光瞳共軛的平面中具有感測器來量測微影製程之參數(量測通常被稱作以光瞳為基礎之量測),或藉由在影像平面或與影像平面共軛之平面中具有感測器來量測微影製程之參數,在此狀況下量測通常被稱作以影像或場為基礎之量測。全文係以引用方式併入本文中之專利申請案US20100328655、US2011102753A1、US20120044470A、US20110249244、US20110026032或EP1,628,164A中進一步描述此類散射計及相關聯量測技術。前述散射計可使用來自軟x射線及可見光至近IR波長範圍之光來量測光柵。 In the lithography process, it is necessary to frequently measure the generated structure, for example, for process control and verification. The tool used to make such measurements is commonly referred to as the metrology tool MT. Different types of metrology tools MT for making such measurements are known to me, including scanning electron microscopes or various forms of scatterometer metrology tools MT. A scatterometer is a multi-functional instrument that allows the measurement of the parameters of the lithography process by having a sensor in the pupil or in a plane conjugate to the pupil of the scatterometer attached to the objective lens (measurement is often referred to as light Pupil-based measurement), or by measuring the parameters of the lithography process by having a sensor in the image plane or a plane conjugated to the image plane, in this case measurement is usually referred to as image or field Based measurement. The entire text is incorporated herein by reference in patent applications US20100328655, US2011102753A1, US20120044470A, US20110249244, US20110026032, or EP1,628,164A to further describe such scatterometers and associated measurement techniques. The aforementioned scatterometer can use light from soft x-rays and visible light to the near IR wavelength range to measure the grating.

在第一實施例中,散射計MT為角度解析散射計。在此散射計中,重新建構方法可應用於經量測信號以重新建構或計算光柵之屬性。此重新建構可例如由模擬散射輻射與目標結構之數學模型之相互作用且比較模擬結果與量測之結果產生。調整數學模型之參數直至經模擬相互作用產生相似於自真實目標所觀測之繞射圖案的繞射圖案為止。 In the first embodiment, the scatterometer MT is an angular resolution scatterometer. In this scatterometer, the reconstruction method can be applied to the measured signal to reconstruct or calculate the properties of the grating. This reconstruction can be generated, for example, by simulating the interaction of the scattered radiation with the mathematical model of the target structure and comparing the simulation results with the measurement results. Adjust the parameters of the mathematical model until the simulated interaction produces a diffraction pattern similar to the diffraction pattern observed from the real target.

在第二實施例中,散射計MT為光譜散射計MT。在此光譜 散射計MT中,由輻射源發射之輻射經導向至目標上且來自目標之反射或散射輻射經導向至光譜儀偵測器上,該光譜儀偵測器量測鏡面反射輻射之光譜(亦即依據波長而變化的強度之量測)。自此資料,可例如藉由嚴密耦合波分析及非線性回歸或藉由與經模擬光譜庫比較來重新建構產生經偵測到之光譜的目標之結構或剖面。 In the second embodiment, the scatterometer MT is a spectral scatterometer MT. In this spectrum In the scatterometer MT, the radiation emitted by the radiation source is directed to the target and the reflected or scattered radiation from the target is directed to the spectrometer detector, which measures the spectrum of the specularly reflected radiation (that is, based on the wavelength And the measurement of the intensity of the change). From this data, the structure or profile of the target generating the detected spectrum can be reconstructed, for example, by tightly coupled wave analysis and nonlinear regression or by comparison with a simulated spectral library.

在第三實施例中,散射計MT為橢圓量測散射計。橢圓量測散射計允許藉由量測針對每一偏振狀態之散射輻射來判定微影製程之參數。此度量衡裝置藉由在度量衡裝置之照明區段中使用例如適當偏振濾光器來發射偏振光(諸如線性、圓形或橢圓)。適於度量衡裝置之源亦可提供偏振輻射。全文係以引用方式併入本文中之美國專利申請案11/451,599、11/708,678、12/256,780、12/486,449、12/920,968、12/922,587、13/000,229、13/033,135、13/533,110及13/891,410中描述現有橢圓量測散射計之各種實施例。 In the third embodiment, the scatterometer MT is an elliptical measurement scatterometer. The elliptical measurement scatterometer allows the determination of the parameters of the lithography process by measuring the scattered radiation for each polarization state. This metrology device emits polarized light (such as linear, circular, or elliptical) by using, for example, an appropriate polarizing filter in the illumination section of the metrology device. Sources suitable for metrology devices can also provide polarized radiation. The entire text is incorporated by reference in U.S. Patent Applications 11/451,599, 11/708,678, 12/256,780, 12/486,449, 12/920,968, 12/922,587, 13/000,229, 13/033,135, 13/533,110 and Various embodiments of existing ellipse measurement scatterometers are described in 13/891,410.

度量衡工具之另一實現為以影響為基礎之疊對度量衡工具,其為使用光學(可見光)輻射以藉由偵測專門設計之疊對目標之影像從而判定疊對的量測技術。使用目標,諸如盒中盒或長條中長條之目標來執行用於以影像為基礎之疊對(IBO)量測之典型目標。全文係以引用方式併入本文中之美國專利申請案US20130208279中進一步描述以IBO為基礎之量測。 Another implementation of the metrology tool is an impact-based stacking and weighing tool, which is a measurement technique that uses optical (visible light) radiation to determine stacking by detecting images of specially designed stacking targets. Targets such as box-in-box or strip-in-strip targets are used to perform typical targets for image-based stacked pair (IBO) measurement. The entire text is incorporated by reference in the US Patent Application US20130208279 herein to further describe IBO-based measurements.

在散射計MT之一項實施例中,散射計MT經調適以藉由量測反射光譜及/或偵測組態中之不對稱性(該不對稱性係與疊對之範圍有關)來量測兩個未對準光柵或週期性結構之疊對。可將兩個(通常重疊)光柵結構施加於兩個不同層(未必為連續層)中,且該兩個光柵結構可形成為處於 晶圓上大體上相同的位置。散射計可具有如例如共同擁有之專利申請案EP1,628,164A中所描述之對稱偵測組態,使得任何不對稱性可明確區分的。此提供用以量測光柵中之未對準之直接方式。可在全文係以引用方式併入本文中之PCT專利申請公開案第WO 2011/012624號或美國專利申請案第US 20160161863號中找到關於含有作為目標之週期性結構之兩個層之間的疊對誤差經由該等週期性結構之不對稱性予以量測的另外實例。 In one embodiment of the scatterometer MT, the scatterometer MT is adapted to measure by measuring the reflection spectrum and/or detecting asymmetry in the configuration (the asymmetry is related to the range of the overlap) Measure the stack of two misaligned gratings or periodic structures. Two (usually overlapping) grating structures can be applied in two different layers (not necessarily continuous layers), and the two grating structures can be formed in At roughly the same location on the wafer. The scatterometer can have a symmetric detection configuration as described in, for example, the jointly owned patent application EP 1,628,164A, so that any asymmetry can be clearly distinguished. This provides a direct way to measure misalignment in the grating. The stack between the two layers containing the targeted periodic structure can be found in PCT Patent Application Publication No. WO 2011/012624 or US Patent Application No. US 20160161863, which is incorporated herein by reference in its entirety. Another example of measuring the error through the asymmetry of these periodic structures.

在製造具有增強之三維特徵(例如X點記憶體或3D NAND結構)之微影器件時,需要不透明層來確保正確器件處理。通常,此層對可見光輻射不透明(尤其是組態),此取決於用於不透明層之材料之施加或類型,此層對紅外線輻射係透射的。然而,技術藍圖預測到,需要對光輻射(在可見光譜或紅外線光譜中)幾乎不透射之層,其中強烈偏好由光學上不透射之材料製成之層(例如金屬層)。因此,判定圖案化製程之所關注屬性可藉由並不使用可見光或紅外線輻射的技術來執行。 When manufacturing lithographic devices with enhanced three-dimensional features (such as X-dot memory or 3D NAND structures), an opaque layer is required to ensure proper device processing. Generally, this layer is opaque (especially configuration) to visible radiation, depending on the application or type of material used for the opaque layer, this layer is transparent to infrared radiation. However, the technical blueprint predicts that a layer that is hardly transmissive to optical radiation (in the visible or infrared spectrum) is needed, with a strong preference for layers made of optically non-transmissive materials (such as metal layers). Therefore, determining the attributes of interest in the patterning process can be performed by techniques that do not use visible or infrared radiation.

本發明描述一種用以使用聲波或輻射來量測圖案化製程之參數之方法。本發明亦描述一種包含產生聲波源之度量衡裝置。在一實施例中,該圖案化製程參數為疊對。在一實施例中,該用以量測圖案化製程之參數之方法使用運用以聲學為基礎之工具獲得之度量衡目標之影像。此類聲學成像工具之實例為表面聲學顯微鏡(SAM),且C.F.Quate、A.Atalar、H.K.Wickramasinghe在1979年8月在IEEE論文集(第67卷,第8號)中之公開案中描述操作原理,該案之全文係以引用方式併入本文中。 The present invention describes a method for measuring parameters of a patterning process using acoustic waves or radiation. The present invention also describes a weighing and measuring device including a source of sound waves. In one embodiment, the patterning process parameters are stacked pairs. In one embodiment, the method for measuring the parameters of the patterning process uses images of measurement and measurement targets obtained using acoustic-based tools. An example of such an acoustic imaging tool is a surface acoustic microscope (SAM), and CFQuate, A. Atalar, HK Wickramasinghe described the operation in the publication in IEEE Proceedings (Vol. 67, No. 8) in August 1979 Principle, the full text of the case is incorporated by reference.

一般而言,聲波穿透材料,此取決於材料之聲學屬性,此亦針對材料並非光學透射之狀況,諸如在用於製造例如3D NAND結構之金屬層的狀況下。聲學顯微鏡使用此原理以獲得內埋於材料內部之結構之 影像,在一實例中為內埋於半導體層堆疊中之光柵之影像。聲學顯微鏡量測影像之深度取決於在激發頻率下之聲波之衰減。對頻率之相依性並非直接了當的。在金屬中,主要衰減源結果為「熱彈性熱流」,如C.F.Quate等人在上文所引證內容中所解釋,且總體衰減隨著頻率之平方而增大。在絕緣體中,主要衰減源係歸因於聲子氣體誘發之碰撞及阻尼。在半導體中,可預期此兩種效應之組合。通常衰減似乎與聲波頻率之平方成比例,然而針對極高聲頻(例如幾GHz),實驗結果已展示衰減較慢,如Li及Cahill在全文以引用方式併入本文中之Phys.Rev.B 94,104306中所揭示。 Generally speaking, the sound wave penetrates the material, which depends on the acoustic properties of the material. This is also for the case where the material is not optically transmissive, such as in the case of manufacturing metal layers such as 3D NAND structures. Acoustic microscopes use this principle to obtain the structure of structures embedded in materials The image, in one example, is the image of a grating embedded in the semiconductor layer stack. The depth of the image measured by an acoustic microscope depends on the attenuation of sound waves at the excitation frequency. The dependence on frequency is not straightforward. In metals, the main attenuation source results in "thermoelastic heat flow", as explained by C.F.Quate et al. in the content cited above, and the overall attenuation increases with the square of the frequency. In insulators, the main source of attenuation is due to collisions and damping induced by phonon gas. In semiconductors, a combination of these two effects can be expected. Usually the attenuation seems to be proportional to the square of the sound wave frequency. However, for very high sound frequencies (eg a few GHz), the experimental results have shown that the attenuation is slower. For example, Li and Cahill are incorporated by reference in this article in Phys. Rev. B 94 , 104306.

因此,為了針對用以獲得聲學顯微鏡中之內埋式物件之影像的聲波獲得較深穿透深度(物件諸如疊對目標),需要減小聲波之頻率且因此需要增大波長。聲波在材料中之物理屬性之此關係的效應指示諸如度量衡目標之較深內埋式物件需要相應地具有增大之尺寸。換言之,運用聲學顯微鏡拍攝之影像之解析度隨著物件被內埋之距離而減小。在半導體業中,通常在幾百奈米至幾微米之不透明材料下印刷度量衡目標。因此,藉由高達幾GHz之聲頻進行成像係可能的,從而有可能得到在微米或甚至亞微米範圍內之空間解析度。 Therefore, in order to obtain a deeper penetration depth for an acoustic wave used to obtain an image of an embedded object in an acoustic microscope (an object such as a stacked target), the frequency of the acoustic wave needs to be reduced and therefore the wavelength needs to be increased. The effect of this relationship of the physical properties of sound waves in the material indicates that deeper embedded objects such as metrology targets need to have an increased size accordingly. In other words, the resolution of the image taken with an acoustic microscope decreases with the distance the object is buried. In the semiconductor industry, metrology targets are usually printed under opaque materials of a few hundred nanometers to a few microns. Therefore, imaging with audio frequencies up to several GHz is possible, so that it is possible to obtain spatial resolution in the micron or even submicron range.

為了校準此效應,需要藉由材料深度進行反射聲功率之損失之校準,校準亦被稱為V(z)曲線。其表示依據聲波之散焦而變化的在聲學轉換器處偵測到之電壓。V(z)曲線揭露關於樣本表面及底層結構之重要資訊。如C.F.Quate等人在上文所引用之參考案35中所描述,聲學顯微鏡通常以作為信號之微小散焦予以操作。 In order to calibrate this effect, it is necessary to calibrate the loss of reflected sound power by the depth of the material. Calibration is also called V(z) curve. It represents the voltage detected at the acoustic transducer that varies according to the defocus of the sound wave. The V(z) curve reveals important information about the surface and underlying structure of the sample. As described by C.F.Quate et al. in Reference 35 cited above, acoustic microscopes are usually operated with a small defocus as a signal.

適合於聲學疊對量測之典型疊對目標可由兩個鄰近光柵組 成:如圖4A之光柵301A(內埋式光柵)及圖4A之光柵302A(頂部光柵)。光柵302A具有介於1微米與10微米節距之間的尺寸,其具有例如50%之作用區間循環。光柵301A具有例如介於1微米與10微米節距之間的尺寸。假定在此等光柵之間,存在1微米W的金屬層。不透明層之另一實例係由幾微米非晶碳而形成。 A typical overlay target suitable for acoustic overlay measurement can be composed of two adjacent grating groups Success: grating 301A (embedded grating) as shown in FIG. 4A and grating 302A (top grating) as shown in FIG. 4A. The grating 302A has a size between 1 μm and 10 μm pitch, which has, for example, a 50% duty cycle. The grating 301A has a size between, for example, a pitch of 1 micrometer and 10 micrometers. Assume that there is a metal layer of 1 micron W between these gratings. Another example of an opaque layer is formed from a few microns of amorphous carbon.

聲學顯微鏡具有遞送具有在GHz範圍內之頻率之聲波的聲學源,舉例而言,該源具有對應於0.7微米之波長的1GHz之頻率,且其具有為0.5之數值孔徑。在此等條件下,吾人可假定在需要由聲學顯微鏡成像的基板表面上存在約1微米之解析度。針對W之GHz體系之衰減為大約2dB/cm。針對Ti之GHz體系之衰減為10dB/cm,且針對金之GHz體系之衰減為100dB/cm。在假定值為50dB/cm的情況下,金屬膜之往返衰減仍為5x10-4dB/微米。因此,在GHz範圍內,衰減並非顯著問題,且因此底部光柵可具有如上文計算出的在5微米至10微米之範圍內之節距。衰減在較高頻率下變為較大問題,此係因為其與頻率之平方成反比,但針對GHz體系,可預期低於2之冪律。運用圖4A之度量衡配置所獲得之影像展示於圖4B中,其中301B為底部光柵301A之影像且302B為頂部光柵302A之影像。 The acoustic microscope has an acoustic source that delivers sound waves having a frequency in the GHz range, for example, the source has a frequency of 1 GHz corresponding to a wavelength of 0.7 microns, and it has a numerical aperture of 0.5. Under these conditions, one can assume that there is a resolution of about 1 micrometer on the surface of the substrate that needs to be imaged by an acoustic microscope. The attenuation for the GHz system of W is about 2dB/cm. The attenuation for the GHz system for Ti is 10 dB/cm, and the attenuation for the GHz system for gold is 100 dB/cm. Assuming a value of 50dB/cm, the round-trip attenuation of the metal film is still 5x10 -4 dB/micron. Therefore, in the GHz range, attenuation is not a significant issue, and therefore the bottom grating may have a pitch in the range of 5 microns to 10 microns as calculated above. Attenuation becomes a larger problem at higher frequencies because it is inversely proportional to the square of the frequency, but for GHz systems, a power law of less than 2 can be expected. The image obtained using the measurement and configuration of FIG. 4A is shown in FIG. 4B, where 301B is the image of the bottom grating 301A and 302B is the image of the top grating 302A.

混合式度量衡解決方案包含諸如圖4A之301之聲學顯微鏡,及諸如圖4A之302之光學顯微鏡,該等工具分離距離310,其係基於例如顯微鏡之大小、待使用之目標、基板支撐台之速度之知識予以校準。在圖4A之實例中,疊對為如自光柵301A及302A之影像所量測的在邊緣301AA與302AA之間量測的相對距離。 Hybrid metrology solutions include acoustic microscopes such as 301 of FIG. 4A, and optical microscopes such as 302 of FIG. 4A. The tool separation distance 310 is based on, for example, the size of the microscope, the target to be used, and the speed of the substrate support table Knowledge to be calibrated. In the example of FIG. 4A, the overlay is the relative distance measured between the edges 301AA and 302AA as measured from the images of the gratings 301A and 302A.

在一實施例中,藉由聲學顯微鏡量測圖4A之光柵301A及 302A兩者。量測意謂獲得每一光柵之影像,獲得邊緣301AA及302AA,且藉由該兩個邊緣301AA與302AA之間的差判定疊對。聲學顯微鏡量測頂部光柵302A及底部光柵301A。 In one embodiment, the grating 301A and 4A of FIG. 4A are measured by an acoustic microscope. 302A both. The measurement means obtaining the image of each raster, obtaining the edges 301AA and 302AA, and determining the overlapping pair by the difference between the two edges 301AA and 302AA. An acoustic microscope measures the top grating 302A and the bottom grating 301A.

在一實施例中,作為用於聲學顯微鏡之「透鏡」進行操作的相同配置經修改以允許光學配置,諸如光學接物鏡,如在圖5中所看到。同一透鏡可用以聚焦光輻射402及聲輻射401。藉由在聲透鏡上製造光束分裂器,可將該相同透鏡用作光及聲透鏡。材料可為藍寶石玻璃,此係因為其在光學波長下透明且亦用於聲透鏡。藉由比較運用光學構件所獲得之影像與運用聲學構件所獲得之影像從而獲得疊對資訊。全文係以引用方式併入本文中之歐洲專利申請案18153587.3中描述了如圖5中所展示之裝置之操作。 In an embodiment, the same configuration that operates as a "lens" for an acoustic microscope is modified to allow an optical configuration, such as an optical objective lens, as seen in FIG. 5. The same lens can be used to focus optical radiation 402 and acoustic radiation 401. By manufacturing a beam splitter on the acoustic lens, the same lens can be used as a light and acoustic lens. The material may be sapphire glass because it is transparent at optical wavelengths and is also used for acoustic lenses. By comparing the image obtained by using the optical component and the image obtained by using the acoustic component, the overlapping information is obtained. The entire text of which is incorporated herein by reference in European Patent Application 18153587.3 describes the operation of the device as shown in FIG. 5.

以上實施例中所描述之聲學顯微鏡可藉由對其修改以允許相位偵測或允許聲學場較好耦合至目標材料中而得以進一步改良。在一實施例中,壓電轉換器掃描發射脈衝式聲學場之目標。收集經透射及反射之回波,其允許以相干方式重新建構樣本之影像。在此實施例中,可將振幅及相位兩者應用至信號處理。在另一實施例中,可運用包含超穎材料之層來修改掃描聲學顯微鏡,此允許聲學場之等於或小於聲學顯微鏡之操作波長的空間變化之改良之耦合。 The acoustic microscope described in the above embodiments can be further improved by modifying it to allow phase detection or allowing the acoustic field to be better coupled into the target material. In one embodiment, the piezoelectric transducer scans the target emitting a pulsed acoustic field. Collect the transmitted and reflected echoes, which allows the image of the sample to be reconstructed in a coherent manner. In this embodiment, both amplitude and phase can be applied to signal processing. In another embodiment, a layer containing metamaterials can be used to modify the scanning acoustic microscope, which allows for improved coupling of the spatial variation of the acoustic field at or below the operating wavelength of the acoustic microscope.

儘管可在本文中特定地參考在IC製造中微影裝置之使用,但應理解,本文中所描述之微影裝置可具有其他應用。可能之其他應用包括製造整合式光學系統、用於磁域記憶體之導引及偵測圖案、平板顯示器、液晶顯示器(LCD)、薄膜磁頭等。 Although specific reference may be made herein to the use of lithographic devices in IC manufacturing, it should be understood that the lithographic devices described herein may have other applications. Possible other applications include manufacturing integrated optical systems, guidance and detection patterns for magnetic domain memory, flat panel displays, liquid crystal displays (LCD), thin-film magnetic heads, etc.

儘管可在本文中特定地參考在微影裝置之內容背景中之本 發明之實施例,但本發明之實施例可用於其他裝置中。本發明之實施例可形成光罩檢測裝置、度量衡裝置或量測或處理諸如晶圓(或其他基板)或光罩(或其他圖案化器件)之物件之任何裝置的部分。此等裝置通常可被稱作微影工具。此微影工具可使用真空條件或環境(非真空)條件。 Although it is possible to refer specifically to the content in the context of the lithography device in this document Embodiments of the invention, but embodiments of the invention can be used in other devices. Embodiments of the present invention may form part of a reticle inspection device, metrology device, or any device that measures or processes objects such as wafers (or other substrates) or reticles (or other patterned devices). These devices can often be referred to as lithography tools. This lithography tool can use vacuum conditions or ambient (non-vacuum) conditions.

儘管上文可特定地參考在光學微影之內容背景中對本發明之實施例之使用,但應瞭解,本發明在內容背景允許之情況下不限於光學微影且可用於其他應用(例如壓印微影)中。 Although the above may specifically refer to the use of embodiments of the present invention in the context of optical lithography, it should be understood that the present invention is not limited to optical lithography as long as the content background permits and can be used for other applications (such as imprinting Lithography).

雖然上文已描述本發明之特定實施例,但應瞭解,可以與所描述方式不同之其他方式來實踐本發明。以上描述意欲為說明性,而非限制性的。因此,對於熟習此項技術者將顯而易見,可在不脫離下文所闡明之申請專利範圍之範疇的情況下對所描述之本發明進行修改。 Although specific embodiments of the invention have been described above, it should be understood that the invention can be practiced in other ways than those described. The above description is intended to be illustrative, not limiting. Therefore, it will be apparent to those skilled in the art that the described invention can be modified without departing from the scope of the patent application scope set forth below.

301‧‧‧聲學顯微鏡 301‧‧‧ Acoustic Microscope

301A‧‧‧底部光柵 301A‧‧‧Bottom grating

301AA‧‧‧邊緣 301AA‧‧‧edge

301B‧‧‧影像 301B‧‧‧Video

302‧‧‧光學顯微鏡 302‧‧‧Optical microscope

302A‧‧‧頂部光柵 302A‧‧‧Top grating

302AA‧‧‧邊緣 302AA‧‧‧edge

302B‧‧‧影像 302B‧‧‧Video

310‧‧‧距離 310‧‧‧Distance

Claims (3)

一種度量衡裝置,其包含:一聲學源(acoustic source),其用於產生聲波;一光學源,其用於產生光波,其中該度量衡裝置使用該等聲波獲得一第一目標之一第一影像及使用該等光波獲得一第二目標之一第二影像,判定該第一影像及該第二影像之一特性,及將該圖案化製程之一參數判定為該第一影像之該特性與該第二影像之該特性之間的一差。 A weighing and measuring device includes: an acoustic source for generating sound waves; an optical source for generating light waves, wherein the weighing and measuring device uses the sound waves to obtain a first image of a first target and Use the light waves to obtain a second image of a second target, determine a characteristic of the first image and the second image, and determine a parameter of the patterning process as the characteristic of the first image and the first image The difference between the characteristics of the two images. 一種用於參數判定的方法,該方法包含使用聲波來量測一圖案化製程之一參數,其中使用聲波獲得一第一目標之一第一影像,使用光波獲得一第二目標之一第二影像,判定該第一影像及該第二影像之一特性,且將該圖案化製程之該參數判定為該第一影像之該特性與該第二影像之該特性之間的一差。 A method for parameter determination, which includes using sound waves to measure a parameter of a patterning process, wherein sound waves are used to obtain a first image of a first target, and light waves are used to obtain a second image of a second target To determine a characteristic of the first image and the second image, and determine the parameter of the patterning process as a difference between the characteristic of the first image and the characteristic of the second image. 如請求項2之方法,其中該特性為該影像之邊緣。 The method of claim 2, wherein the characteristic is the edge of the image.
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