TWI684539B - A tire with a tread venting groove and a molding thereof - Google Patents
A tire with a tread venting groove and a molding thereof Download PDFInfo
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- TWI684539B TWI684539B TW108107417A TW108107417A TWI684539B TW I684539 B TWI684539 B TW I684539B TW 108107417 A TW108107417 A TW 108107417A TW 108107417 A TW108107417 A TW 108107417A TW I684539 B TWI684539 B TW I684539B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/12—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes
- B60C11/1236—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes with special arrangements in the tread pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/01—Shape of the shoulders between tread and sidewall, e.g. rounded, stepped or cantilevered
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/032—Patterns comprising isolated recesses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C2011/0337—Tread patterns characterised by particular design features of the pattern
- B60C2011/0339—Grooves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
本發明係涉及一種輪胎相關技術;特別是指一種具有胎面排氣溝之創新輪胎及其成型模技術揭示者。The present invention relates to a tire-related technology; in particular, it discloses an innovative tire with a tread exhaust groove and its molding die technology disclosed.
在產業界中,輪胎製程概分為精煉、押出、壓延、截斷及加硫等加工程序,其中加硫製程係配合硫化機械,於是當溫度及時間於模具內進行生胎硫化,則可於胎面或胎邊產生胎紋或圖紋,及完成輪胎製造。In the industry, the tire process is roughly divided into refining, extrusion, calendering, truncation and vulcanization and other processing procedures. The vulcanization process is combined with the vulcanization machinery, so when the temperature and time are used to cure the green tire in the mold, the tire can be vulcanized. The tread or bead produces tread patterns or patterns, and completes the tire manufacturing.
查習知輪胎成型後的胎面,通常會形成有若干凸伸狀胎毛,此所述胎毛(輪胎的殘膠)的生成,係與輪胎加硫硬化製程有關;細言之,該加硫硬化製程係將生胎置放於模具內,並於生胎內部組設一氣囊,且進行加硫硬化,此時氣囊逐漸鼓起,將生胎往模具之模穴推擠,直到生胎之外緣面可完整貼抵於模穴,並按照模穴形狀形成胎紋,同時受推擠時空氣會由模具中預先設置的排氣孔排出,因此排氣孔部位會在輪胎的胎面上產生眾多間隔佈滿狀態的細小胎毛,此即為新輪胎之胎面外緣佈滿胎毛的原因。It is known that the tread of a tire after being formed usually has a number of convex hairs. The generation of the hairs (residue of the tire) is related to the tire vulcanization hardening process; in short, the vulcanization hardening In the process, the green tire is placed in the mold, and an air bladder is formed inside the green tire, and vulcanization and hardening are performed. At this time, the air bladder gradually bulges, pushing the green tire toward the mold cavity of the mold until it is outside the green tire. The rim surface can be completely attached to the mold cavity, and the tread pattern is formed according to the shape of the mold cavity. At the same time, when pushed, the air will be discharged through the vent holes provided in the mold, so the vent holes will be generated on the tire tread. Numerous small capillary hairs covered with gaps are the reason why the outer edges of the tread of new tires are covered with capillary hairs.
前述胎毛由於存在污染環境、不環保的問題,長期以來為輪胎成品為人垢病之處,但目前為止尚無簡易而又能有效解決所述胎毛問題的技術,實為值得相關業界持續加以重視的重要技術課題。Due to the problems of polluting the environment and being unenvironmentally friendly, the aforementioned tire hair has long been the cause of human scale disease for finished tires, but so far there is no simple and effective technology that can effectively solve the problem of the tire hair, which is worthy of continued attention by the relevant industry. Important technical issues.
是以,針對上述習知輪胎結構所存在之問題點,如何研發出一種能夠更具理想實用性之創新構造,實有待相關業界再加以思索突破之目標及方向者;有鑑於此,發明人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。Therefore, in view of the problems existing in the above-mentioned conventional tire structure, how to develop an innovative structure that can be more ideal and practical, and the related industry needs to think about the goal and direction of the breakthrough; in view of this, the inventor himself After many years of experience in manufacturing development and design of related products, in accordance with the above objectives, after detailed design and prudent evaluation, we finally have a practical invention.
本發明之主要目的,係在提供一種具有胎面排氣溝之輪胎及其成型模具,其所欲解決之技術問題,係針對如何研發出一種更具理想實用性之新式輪胎及其成型模具為目標加以思索創新突破。The main purpose of the present invention is to provide a tire with a tread exhaust groove and its forming mold. The technical problem it wants to solve is to develop a new type of tire and its forming mold that are more ideal and practical. The goal is to think about innovative breakthroughs.
基於前述目的,本發明解決問題之技術特點之一,主要在於所述輪胎係包括:呈環面型態之胎面及連接於胎面相對二側之二胎邊,各胎邊與胎面之間具有轉折部,該胎面設有間隔分佈的胎溝;且沿環面延伸方向並形成有間隔環列分佈的若干排氣溝,而各排氣溝具有分別穿出二胎邊的二貫穿端部,相對構成各排氣溝呈側向延伸穿越過胎面之型態;及該成型模具係包括:可選擇性進行開模與合模動作之上模具組及下模具組,該上下模具組具有相對應的上合模面與下合模面,又均各自包含胎面成型模塊、胎邊成型模塊及胎唇成型模塊,各胎面成型模塊內側設有呈環面型態之胎面塑形壁;且各胎面塑形壁沿環面延伸方向並形成有間隔環列分佈的若干成型條紋,而各成型條紋具有分別延伸至胎邊成型模塊的二抵靠端部,以藉由各成型條紋形成輪胎胎面所設若干排氣溝,且當成型模具因加硫硬化產生氣體時,藉由各成型條紋導引排出。Based on the foregoing purpose, one of the technical features of the present invention to solve the problem is that the tire system includes: a tread with a torus shape and two sidewalls connected to opposite sides of the tread, each of the sidewalls and the tread There is a turning part between the treads, and the tread is provided with spaced-apart grooves; and several exhaust grooves are distributed along the extending direction of the ring surface, and each exhaust groove has two penetrations respectively penetrating two sidewalls The end portion forms a pattern in which each exhaust groove extends laterally across the tread relative to each other; and the forming mold system includes: an upper mold group and a lower mold group that can selectively perform mold opening and closing operations, and the upper and lower molds The group has a corresponding upper mold clamping surface and a lower mold clamping surface, and each of which includes a tread molding module, a bead molding module and a bead molding module. Each tread molding module is provided with a toroidal shape on the inside of the tread molding module. Shaped wall; and each tread shaped wall is formed along the toroidal extension direction and formed with a plurality of forming stripes distributed at intervals of the ring row, and each forming fringe has two abutting ends respectively extending to the bead forming module, so as to be shaped by each The stripes form a number of exhaust grooves provided in the tread of the tire, and when the forming mold generates gas due to vulcanization and hardening, it is guided and discharged by each forming strip.
本發明決問題的技術特點之二,係更提供一種成型模具,其係用以成型所述具有胎面排氣溝之輪胎,該成型模具包括可選擇性進行開模與合模動作之一上模具組以及一下模具組,其中上模具組與下模具組具有相對應的上合模面與下合模面,又上模具組及下模具組均各自包括胎面成型模塊、胎邊成型模塊及胎唇成型模塊,各胎面成型模塊內側設有呈環面型態之胎面塑形壁;且各胎面塑形壁沿其環面延伸方向並形成有間隔環列分佈的若干成型條紋,且各成型條紋具有分別延伸至胎邊成型模塊的二抵靠端部,以藉由若干成型條紋形成輪胎胎面所設若干排氣溝,且當成型模具因加硫硬化產生氣體時,係藉由各成型條紋與排氣溝之間形成的隙縫導引排出。The second technical feature of the problem-solving problem of the present invention is to provide a molding die for molding the tire with a tread groove. The molding die includes one of selective mold opening and closing operations. The mold group and the lower mold group, wherein the upper mold group and the lower mold group have corresponding upper and lower mold clamping surfaces, and the upper mold group and the lower mold group each include a tread forming module, a bead forming module and The lip shaping module, each inside of the tread shaping module is provided with a tread shaped wall in the form of a torus; and each tread shaped wall is formed with a plurality of shaped stripes distributed at intervals in a row along its toroidal extension direction, and each The forming stripes have two abutting ends respectively extending to the bead forming module to form a plurality of exhaust grooves provided by the forming stripes for the tire tread, and when the forming mold generates gas due to vulcanization and hardening, the The gap formed between the forming stripes and the exhaust groove guides the discharge.
本發明之主要效果與優點,係能夠藉由成型模具之各成型條紋形成輪胎胎面若干排氣溝,且當成型模具因加硫硬化產生氣體時,俾可由各成型條紋導引排出,以利於實現輪胎胎面無胎毛形成之理想狀態、或者達到大幅減少胎面胎毛數量的優點,以符合現今之環保意識訴求,大幅提升環境品質而特具實用進步性及較佳產業利用效益。The main effects and advantages of the present invention are that several exhaust grooves of the tire tread can be formed by the molding stripes of the molding die, and when the molding die generates gas due to vulcanization and hardening, it can be guided and discharged by the molding stripes to facilitate To achieve the ideal state of tire tread without capillary formation, or to achieve the advantage of greatly reducing the amount of tread capillary wool, in order to meet the current environmental awareness requirements, greatly improve the environmental quality, and have practical progress and better industrial utilization benefits.
請參閱第1至4圖所示,係本發明具有胎面排氣溝之輪胎及其成型模具之較佳實施例,惟此等實施例僅供說明之用,在專利申請上並不受此結構之限制。Please refer to Figures 1 to 4 for the preferred embodiment of the tire with tread vent groove and its forming mold of the present invention, but these embodiments are for illustrative purposes only and are not subject to this in patent applications Structural limitations.
所述具有胎面排氣溝之輪胎及其成型模具,該輪胎10包括下述構成:呈環面型態之一胎面11以及連接於該胎面11相對二側之二胎邊12,各該胎邊12與該胎面11之間具有一轉折部13,該胎面11設有間隔分佈的胎溝14;且其中,該胎面11沿其環面延伸方向並形成有間隔環列分佈的若干排氣溝15,且各該排氣溝15具有分別穿出該二胎邊12的二貫穿端部16,相對構成各該排氣溝15係呈側向延伸穿越過該胎面11之型態;該成型模具係包括下述構成(請參閱第5至7圖所示):可選擇性進行開模與合模動作之一上模具組20及一下模具組30,其中該上模具組20與該下模具組30具有相對應的一上合模面40與一下合模面50,又該上模具組20及該下模具組30均各自包括一胎面成型模塊21、31、一胎邊成型模塊22、32以及一胎唇成型模塊23、33,各該胎面成型模塊21、31內側設有呈環面型態之一胎面塑形壁211、311;且其中,各該胎面塑形壁211、311沿其環面延伸方向並形成有間隔環列分佈的若干成型條紋60,且各該成型條紋60具有分別延伸至該胎邊成型模塊22、32的二抵靠端部61,藉由所述若干成型條紋60形成該輪胎10胎面11所設若干排氣溝15,且當該成型模具因加硫硬化產生氣體時,係藉由各該成型條紋60與排氣溝15之間形成的隙縫導引排出。The tire with tread exhaust groove and its molding die, the
其中,各該排氣溝15之延伸形狀係為下述任其中一種:V形、弧線形、直線形或波浪線形;本較佳實施例係設為V形(如第3圖所示)。The extended shape of each of the
又其中,各該成型條紋60之延伸形狀係為下述任其中一種:弧線形、直線形或波浪線形。In addition, the extended shape of each of the formed
如第4圖所示,本例中,各該排氣溝15的寬度(W1)係介於0.5 mm 至1mm之間;各該排氣溝15的深度(H)係介於0.5 mm 至1mm之間;又各相臨排氣溝15之間距(W2)係介於0.3 mm 至1mm之間;又本例中,各該排氣溝15係藉由設於該胎面11上呈間隔平行配置的二凸條17之間相對內凹部位所界定形成者。As shown in FIG. 4, in this example, the width (W1) of each
如第7圖所示,本例中,該胎面成型模塊21、31與該胎邊成型模塊22、32之間係形成有氣隙70,以銜接排出各該成型條紋60與排氣溝15之間的隙縫導引排出的氣體。As shown in FIG. 7, in this example, an
藉由上述結構型態與技術特徵,本發明所揭具有胎面排氣溝之輪胎及其成型模具實際應用上,透過其上模具組20之胎面成型模塊21、胎邊成型模塊22、胎唇成型模塊23以及下模具組30之胎面成型模塊31、胎邊成型模塊32、胎唇成型模塊33相互上下合模動作(如第5圖所示),將該生胎10B (註:因尚未成型固化為輪胎,故稱之為生胎)放置合模好之成型模具中,並進行加硫製程,此加硫製程會在未成型之輪胎10內部產生氣體,使未成型之輪胎10被推往該各胎面成型模塊21、31之若干成型條紋60 (如第6圖所示),且形成若干排氣溝15及若干凸條17 (如第4圖所示),而氣體藉由各該成型條紋60與排氣溝15之間形成的隙縫導引至各胎面成型模塊21、31與胎邊成型模塊22、32之間的氣隙70排出(該氣體被導引方向如第7圖之箭號L1、L2所示);由此可見,本發明所揭具有胎面排氣溝之輪胎及其成型模具,確實可達到利於實現輪胎胎面無胎毛形成之理想狀態或達到大幅減少胎面胎毛數量的優點,以符合現今之環保意識訴求,大幅提升環境品質;另一方面,本發明之輪胎10胎面11所設若干排氣溝15,除了前述製程排氣功能之外,對於輪胎成品而言,除原具有之胎溝花紋形狀外,亦可令輪胎胎面產生類似細緻花紋的視覺效果,對於產品特殊風格與新穎美觀質感的營造也是一大助益。Based on the above-mentioned structural types and technical features, in the practical application of the tire with a tread vent groove and its molding mold disclosed by the present invention, the
補充說明的一點是:本發明最終成品能否達到前段所述輪胎胎面無胎毛形成的狀態,取決於各該成型模塊之間的氣隙孔道型態設計,若以前述僅胎面成型模塊21、31與胎邊成型模塊22、32之間形成有氣隙70以排出氣體的實施型態而言,其最終輪胎10成品的胎面11確實能夠達到無胎毛形成的狀態;但是,業界如果令上模具組20與下模具組30的胎面成型模塊21、31之間亦形成有氣隙70以輔助排出氣體,則其最終輪胎10成品也會在胎面11的分模線處形成一排間隔環列的胎毛,惟縱使如此,對比於習知輪胎而言,已經能夠達到大幅減少胎面胎毛數量的優點與進步性(註:因習知輪胎的胎面上的胎毛,是呈眾多間隔佈滿該胎面的狀態)。An additional point is that whether the final product of the present invention can achieve the condition of the tire tread without the formation of wool in the previous paragraph depends on the design of the air gap channel between each of the molding modules. 31, and an
10‧‧‧輪胎10. Tires
10B‧‧‧生胎10B‧‧‧born tire
11‧‧‧胎面11‧‧‧Tread
12‧‧‧胎邊12‧‧‧Tire
13‧‧‧轉折部13. Turning Department
14‧‧‧胎溝14‧‧‧ Girth
15‧‧‧排氣溝15‧‧‧Exhaust ditch
16‧‧‧貫穿端部16. Through the end
17‧‧‧凸條17‧‧‧Convex strip
20‧‧‧上模具組20‧‧‧Upper mould group
21、31‧‧‧胎面成型模塊21, 31‧‧‧Tread molding module
211、311‧‧‧胎面塑形壁211, 311‧‧‧Tread shaping wall
22、32‧‧‧胎邊成型模塊22, 32 ‧‧‧ Tire molding module
23、33‧‧‧胎唇成型模塊23, 33 ‧‧‧ Tire molding module
30‧‧‧下模具組30‧‧‧Lower mould group
40‧‧‧上合模面40‧‧‧ Upper mold surface
50‧‧‧下合模面50‧‧‧Lower clamping surface
60‧‧‧成型條紋60‧‧‧forming stripes
61‧‧‧抵靠端部61‧‧‧ against the end
70‧‧‧氣隙70‧‧‧ Air gap
第1圖係本發明較佳實施例之立體圖。 第2圖係承第1圖之B部位放大圖。 第3圖係本發明較佳實施例之前視圖。 第4圖係為第3圖之4-4剖視圖。 第5圖係成型模具使用狀態之剖視圖。 第6圖係承第5圖之B部位放大圖。 第7圖係承第5圖之C部位放大圖。 Figure 1 is a perspective view of a preferred embodiment of the present invention. Figure 2 is an enlarged view of part B of Figure 1. Figure 3 is a front view of the preferred embodiment of the present invention. Figure 4 is a cross-sectional view of Figure 4-4-4. Figure 5 is a cross-sectional view of the molding die in use. Figure 6 is an enlarged view of part B of Figure 5. Figure 7 is an enlarged view of part C of Figure 5.
10‧‧‧輪胎 10‧‧‧Tire
11‧‧‧胎面 11‧‧‧Tread
12‧‧‧胎邊 12‧‧‧Tire
13‧‧‧轉折部 13‧‧‧Transition Department
14‧‧‧胎溝 14‧‧‧ Groove
15‧‧‧排氣溝 15‧‧‧Exhaust
16‧‧‧貫穿端部 16‧‧‧Through the end
Claims (7)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108107417A TWI684539B (en) | 2019-03-06 | 2019-03-06 | A tire with a tread venting groove and a molding thereof |
CN201910374951.8A CN111660734B (en) | 2019-03-06 | 2019-05-07 | Tire with tread exhaust groove |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108107417A TWI684539B (en) | 2019-03-06 | 2019-03-06 | A tire with a tread venting groove and a molding thereof |
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TW108107417A TWI684539B (en) | 2019-03-06 | 2019-03-06 | A tire with a tread venting groove and a molding thereof |
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CN111660734A (en) | 2020-09-15 |
TW202033385A (en) | 2020-09-16 |
CN111660734B (en) | 2022-07-29 |
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