TWI682190B - Optical element - Google Patents
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- TWI682190B TWI682190B TW104108339A TW104108339A TWI682190B TW I682190 B TWI682190 B TW I682190B TW 104108339 A TW104108339 A TW 104108339A TW 104108339 A TW104108339 A TW 104108339A TW I682190 B TWI682190 B TW I682190B
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Images
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/28—Interference filters
- G02B5/281—Interference filters designed for the infrared light
- G02B5/282—Interference filters designed for the infrared light reflecting for infrared and transparent for visible light, e.g. heat reflectors, laser protection
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/11—Anti-reflection coatings
- G02B1/113—Anti-reflection coatings using inorganic layer materials only
- G02B1/115—Multilayers
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14601—Structural or functional details thereof
- H01L27/1462—Coatings
- H01L27/14623—Optical shielding
Abstract
Description
本發明涉及一種光學元件,是配置在固體攝影元件前面的光學元件,特別是安裝於收納固體攝影元件的包裝的前面、對固體攝影元件進行保護並且用作透光窗的防護玻璃、用於固體攝影元件的可見度修正的近紅外線截止濾光片等光學元件。 The invention relates to an optical element, which is an optical element arranged in front of a solid photographic element, in particular, it is installed in front of a package that houses the solid photographic element, protects the solid photographic element and is used as a protective glass for a light-transmitting window, for solids Optical components such as near-infrared cut filters for the visibility correction of photographic elements.
近些年,內裝有CCD、CMOS等固體攝影元件的攝影元件被用於手機、可攜式資訊終端機器等。這樣的攝影元件具備收納固體攝影元件的陶瓷製、樹脂製的斗形包裝和被紫外線固化型黏合劑固附在包裝的周緣部並且對固體攝影元件進行密封的防護玻璃。 In recent years, photographic elements with solid-state photographic elements such as CCD and CMOS have been used in mobile phones and portable information terminal equipment. Such an imaging element includes a ceramic and resin bucket-shaped package that houses a solid imaging element, and a cover glass that is fixed to the peripheral portion of the package by an ultraviolet curing adhesive and seals the solid imaging element.
另外,一般而言,因為固體攝影元件從近紫外線區域到近紅外線區域具有分光靈敏度,所以具備阻斷入射光的近紅外部分並按接近人的可見度的方式進行修正的近紅外線截止濾光片的攝影元件也供實際使用。為了縮小攝影組件整體的尺寸,還提出了將防護玻璃和近紅外線截止濾光片的功能複合化的防護玻璃(例如,專利文獻1)。 In addition, in general, since the solid-state imaging element has spectral sensitivity from the near-ultraviolet region to the near-infrared region, it has a near-infrared cut-off filter that blocks the near-infrared portion of incident light and corrects it so as to be close to human visibility. Photographic elements are also for practical use. In order to reduce the size of the entire photographic module, a cover glass that combines the functions of a cover glass and a near-infrared cut filter has also been proposed (for example, Patent Document 1).
專利文獻1中記載的近紅外線截止濾光片具有:板 狀的透明基材(例如紅外線吸收玻璃)、形成在透明基材的一面的由介質多層膜構成的紫外/紅外光反射膜、形成在透明基材的另一面的防反射膜。 The near-infrared cut filter described in Patent Document 1 has: a plate Transparent substrate (for example, infrared absorption glass), an ultraviolet/infrared light reflection film composed of a dielectric multilayer film formed on one side of the transparent substrate, and an anti-reflection film formed on the other side of the transparent substrate.
另外,如果將這樣的近紅外線截止濾光片等光學部件配置在固體攝影元件的前面(即光程中),則在近紅外線截止濾光片的側面等反射的光入射到固體攝影元件的攝影面,由此引發出現反射光斑、重影等的問題,所以在專利文獻1中記載的近紅外線截止濾光片中,提出在紫外/紅外光反射膜上進一步形成框狀的遮光層(遮光膜),截斷成為重影等的原因的光的光程的對策。 In addition, if such a near-infrared cut filter and other optical components are arranged in front of the solid-state imaging element (that is, in the optical path), light reflected on the side surface of the near-infrared cut filter, etc. enters the solid-state imaging element for imaging. This causes problems such as reflected light spots and ghosting. Therefore, in the near-infrared cut filter described in Patent Document 1, it is proposed to further form a frame-shaped light-shielding layer (light-shielding film) on the ultraviolet/infrared light reflecting film ), a measure to cut off the optical path of light that causes ghosting or the like.
專利文獻1:日本特開2013-068688號公報 Patent Document 1: Japanese Patent Application Publication No. 2013-068688
由此,根據專利文獻1中記載的近紅外線截止濾光片,能夠切斷入射光的近紅外線部分,並且將成為重影等的原因的光的光程阻斷。 Thus, according to the near-infrared cut filter described in Patent Document 1, the near-infrared portion of the incident light can be cut, and the optical path of light that causes ghosts or the like can be blocked.
但是,因為專利文獻1中記載的近紅外線截止濾光片的遮光膜是在紫外/紅外光反射膜上塗布光固化性樹脂,蒸鍍Cr等黑色的金屬而形成,所以與透明基材的密接性不強,存在因所使用的環境而剝離的問題。 However, since the light-shielding film of the near-infrared cut filter described in Patent Document 1 is formed by coating a photocurable resin on an ultraviolet/infrared light reflecting film and vapor-depositing a black metal such as Cr, it is in close contact with a transparent substrate The sex is not strong, there is a problem of peeling off due to the environment used.
另外,如果蒸鍍Cr等黑色的金屬而形成遮光膜,則 能夠形成極薄的遮光膜,但是,另一方面無法抑制在遮光膜處的反射,遮光膜所反射的光成為重影光,還出現畫質劣化的問題。 In addition, if a black metal such as Cr is deposited to form a light-shielding film, then An extremely thin light-shielding film can be formed, but on the other hand, the reflection at the light-shielding film cannot be suppressed, and the light reflected by the light-shielding film becomes ghost light, and there is a problem of deterioration in image quality.
本發明是鑒於這樣的事情而實施的,其目的在於提供具備遮光部的光學元件,所述遮光部具有與透明基板的密接性高的遮光膜,並且反射率極低。 The present invention was carried out in consideration of such a problem, and an object of the present invention is to provide an optical element including a light-shielding portion having a light-shielding film with high adhesion to a transparent substrate and having an extremely low reflectance.
為了實現上述目的,本發明的光學元件是內裝有固體攝影元件的攝影裝置中使用的光學元件,其特徵在於,包括:正反面具備朝向固體攝影元件的光入射的入射面和入射到該入射面的光透過而朝向固體攝影元件出射的出射面的透明基板,在入射面及出射面中的至少一面上形成為框狀、並將光的一部分遮住的遮光膜,以覆蓋遮光膜和遮光膜的開口部的方式形成的防反射膜;形成有:邊抑制入射到遮光膜的開口部的區域的光發生反射、邊使其透過的透光部,和邊抑制入射到遮光膜區域的光發生反射、邊對其進行遮光的遮光部。 In order to achieve the above object, the optical element of the present invention is an optical element used in an imaging device incorporating a solid-state imaging element, and is characterized in that it includes an incident surface having light incident toward the solid-state imaging element on the front and back surfaces and incident on the incident surface The transparent substrate on which the light of the surface passes and exits toward the solid-state imaging element is formed on at least one of the entrance surface and the exit surface into a frame-shaped light-shielding film that covers part of the light to cover the light-shielding film and the light shield An anti-reflection film formed as an opening of the film; a light-transmitting portion that allows reflection of light entering the area of the opening of the light-shielding film to be reflected while suppressing light entering the area of the light-shielding film A light-shielding portion that reflects and blocks light while blocking it.
根據這樣的構成,遮光膜直接形成在透明基板上,所以遮光膜的密接性極高。另外,因為遮光膜被防反射膜覆蓋,所以在遮光部的反射率極低。 According to such a configuration, since the light-shielding film is directly formed on the transparent substrate, the adhesion of the light-shielding film is extremely high. In addition, since the light-shielding film is covered with the anti-reflection film, the reflectance at the light-shielding portion is extremely low.
另外,遮光膜優選由至少包含Cr的薄膜形成。另外,這種情況下,遮光膜優選構成為包括:由Cr形成的第一薄膜,由Cr2O3形成的、形成在第一薄膜和透明基板之間的第二薄膜,由Cr2O3形成的、形成在第一薄膜和防反射膜之間的第三薄膜。另外,這種情況下,第三薄膜優選與防反射膜連接,膜厚為55 ~63nm。 In addition, the light-shielding film is preferably formed of a thin film containing at least Cr. In addition, in this case, the light-shielding film preferably includes a first thin film formed of Cr, a second thin film formed of Cr 2 O 3 and formed between the first thin film and the transparent substrate, and formed of Cr 2 O 3 The third thin film formed between the first thin film and the anti-reflection film. In addition, in this case, the third thin film is preferably connected to the anti-reflection film, and the film thickness is 55 to 63 nm.
另外,優選透光部的面積比固體攝影元件的受光面的面積大。 In addition, it is preferable that the area of the light-transmitting portion is larger than the area of the light-receiving surface of the solid-state imaging element.
另外,光學元件優選為安裝在收納固體攝影元件的包裝的前面的防護玻璃。 In addition, the optical element is preferably a cover glass mounted on the front of the package that houses the solid-state imaging element.
另外,透明基板優選為吸收近紅外線區域的波長的光的近紅外線吸收玻璃。另外,在該情況下,優選近紅外線吸收玻璃是由含有Cu2+的氟磷酸鹽系玻璃、或含有Cu2+的磷酸鹽系玻璃構成的。根據這樣的構成,能夠按固體攝影元件的分光靈敏度接近人的可見度的方式進行修正。 In addition, the transparent substrate is preferably near-infrared absorbing glass that absorbs light of a wavelength in the near-infrared region. Further, in this case, preferably the near infrared absorbing glass is a fluorophosphate glass containing Cu 2+-based or phosphate-based glass containing Cu 2+ constituted. According to such a configuration, the spectroscopic sensitivity of the solid-state imaging element can be corrected so as to be close to human visibility.
另外,遮光膜可通過蝕刻而形成。另外,該情況下,優選在遮光膜和透明基板之間具備作為蝕刻的阻擋起作用的蝕刻阻擋層。根據這樣的構成,在透明基板上形成蝕刻阻擋層,所以在利用透過光刻法、網板印刷等形成的蝕刻劑的圖案化技術形成遮光部的情況下,透過蝕刻阻擋層阻止蝕刻,透明基板的表面不會被蝕刻液蝕刻。因此,透明基板的表面不會粗面化,能夠防止入射到透明基板的表面的光的散亂,能夠由固體攝影元件得到析像度高的圖像。另外,因為能夠透過蝕刻阻擋層確實地阻止蝕刻,所以能夠將光學元件整體比較長時間地浸漬在蝕刻液中,能夠形成無蝕刻殘留、邊緣齊整的遮光部。 In addition, the light-shielding film can be formed by etching. In addition, in this case, it is preferable to provide an etching stopper functioning as an etching stopper between the light-shielding film and the transparent substrate. According to such a configuration, the etching barrier layer is formed on the transparent substrate. Therefore, when the light-shielding portion is formed by a patterning technique using an etchant formed by photolithography, screen printing, or the like, the etching barrier layer prevents etching, and the transparent substrate The surface will not be etched by the etching solution. Therefore, the surface of the transparent substrate is not roughened, it is possible to prevent the light incident on the surface of the transparent substrate from being scattered, and it is possible to obtain an image with high resolution from the solid-state imaging element. In addition, since the etching can be reliably prevented through the etching barrier layer, the entire optical element can be immersed in the etching liquid for a relatively long time, and a light-shielding portion with no etching residue and uniform edges can be formed.
另外,蝕刻阻擋層優選由SiO2、Al2O3或ZrO2的薄膜形成。 In addition, the etching barrier layer is preferably formed of a thin film of SiO 2 , Al 2 O 3 or ZrO 2 .
另外,在以光的參照波長為λ時,優選蝕刻阻擋層的光學膜厚大致為λ/2。根據這樣的構成,蝕刻阻擋層不會影響防反射膜的性能,防反射膜的膜設計變得容易。 In addition, when the reference wavelength of light is λ , it is preferable that the optical film thickness of the etching stop layer is approximately λ /2. According to such a configuration, the etching barrier layer does not affect the performance of the anti-reflection film, and the film design of the anti-reflection film becomes easy.
另外,可以構成為蝕刻阻擋層的物理膜厚相對於透明基板的板厚為0.3~200.0ppm。根據這樣的構成,能夠抑制蝕刻阻擋層的膜應力導致透明基板翹曲。 In addition, the physical film thickness of the etching barrier layer may be 0.3 to 200.0 ppm relative to the plate thickness of the transparent substrate. According to such a configuration, it is possible to suppress the warpage of the transparent substrate due to the film stress of the etching barrier layer.
另外,優選透明基板的板厚為0.1~1.0mm,蝕刻阻擋層的物理膜厚為0.3~20.0nm。 In addition, it is preferable that the thickness of the transparent substrate is 0.1 to 1.0 mm, and the physical film thickness of the etching stop layer is 0.3 to 20.0 nm.
如上所述,根據本發明,實現具備遮光部的光學元件,所述遮光部具有與透明基板的密接性高的遮光膜、並且反射率極低。 As described above, according to the present invention, an optical element including a light-shielding portion having a light-shielding film with high adhesion to a transparent substrate and having a very low reflectance is realized.
1‧‧‧固體攝影設備 1‧‧‧Solid photography equipment
100、100A‧‧‧防護玻璃 100, 100A‧‧‧protective glass
101‧‧‧玻璃基材 101‧‧‧Glass substrate
101a‧‧‧入射面 101a‧‧‧incidence surface
101b‧‧‧出射面 101b‧‧‧Ejection surface
103、106‧‧‧蝕刻阻擋層 103、106‧‧‧Etching barrier
105、107‧‧‧遮光膜 105, 107‧‧‧ shading film
105a、105c‧‧‧Cr2O3薄膜 105a, 105c‧‧‧Cr 2 O 3 film
105b‧‧‧Cr薄膜 105b‧‧‧Cr film
110、120‧‧‧防反射膜 110、120‧‧‧Anti-reflective film
110a‧‧‧Al2O3薄膜 110a‧‧‧Al 2 O 3 film
110b‧‧‧ZrO2薄膜 110b‧‧‧ZrO 2 film
110c‧‧‧MgF2薄膜 110c‧‧‧MgF 2 film
200‧‧‧固體攝影元件 200‧‧‧Solid photographic element
300‧‧‧包裝 300‧‧‧Packing
S‧‧‧遮光部 S‧‧‧Shade
T‧‧‧透光部 T‧‧‧Transparent
第1圖是本發明的第一實施方式所涉及的防護玻璃的構成的說明圖。 FIG. 1 is an explanatory diagram of the configuration of cover glass according to the first embodiment of the present invention.
第2圖是說明搭載了本發明的第一實施方式所涉及的防護玻璃的固體攝影設備的構成的縱截面圖。 FIG. 2 is a longitudinal cross-sectional view illustrating the configuration of a solid-state imaging device equipped with cover glass according to the first embodiment of the present invention.
第3圖是表示本發明的第一實施方式所涉及的防護玻璃的遮光部的反射率的波長特性的圖。 FIG. 3 is a graph showing the wavelength characteristics of the reflectance of the light shielding portion of the cover glass according to the first embodiment of the present invention.
第4圖是表示本發明的第一實施方式所涉及的防護玻璃的製造方法的流程圖。 FIG. 4 is a flowchart showing a method of manufacturing cover glass according to the first embodiment of the present invention.
第5圖是表示本發明的第一實施方式所涉及的防護玻璃的變形例的圖。 FIG. 5 is a diagram showing a modification of the cover glass according to the first embodiment of the present invention.
第6圖是表示本發明的第一實施方式所涉及的防護玻璃的變形例的圖。 FIG. 6 is a diagram showing a modification of the cover glass according to the first embodiment of the present invention.
第7圖是表示本發明的第一實施方式所涉及的防護玻璃的變形例的圖。 FIG. 7 is a diagram showing a modification of the cover glass according to the first embodiment of the present invention.
第8圖是本發明的第二實施方式所涉及的防護玻璃的構成的說明圖。 FIG. 8 is an explanatory diagram of the configuration of the cover glass according to the second embodiment of the present invention.
第9圖是表示本發明的第二實施方式所涉及的防護玻璃的製造方法的流程圖。 FIG. 9 is a flowchart showing a method of manufacturing cover glass according to a second embodiment of the present invention.
第10圖是表示本發明的第二實施方式所涉及的防護玻璃的變形例的圖。 Fig. 10 is a diagram showing a modification of the cover glass according to the second embodiment of the present invention.
第11圖是表示本發明的第二實施方式所涉及的防護玻璃的變形例的圖。 FIG. 11 is a diagram showing a modification of the cover glass according to the second embodiment of the present invention.
第12圖是表示本發明的第二實施方式所涉及的防護玻璃的變形例的圖。 FIG. 12 is a diagram showing a modification of the cover glass according to the second embodiment of the present invention.
以下參照附圖,對本發明的實施方式進行詳細說明。應予說明,圖中,相同或相應的部分帶有相同的符號,不重複說明。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. It should be noted that in the figures, the same or corresponding parts bear the same symbols, and descriptions are not repeated.
(第一實施方式) (First embodiment)
第1圖是本發明的第一實施方式所涉及的防護玻璃100(光學元件)的構成的說明圖,第1(a)圖是防護玻璃100的平面圖,第1(b)圖是縱截面圖,第1(c)圖是在防護玻璃100上形成的遮光膜105及防反射膜110的膜構成的說明圖。另
外,第2圖是說明固體攝影元件200的包裝300的開口部被本實施方式的防護玻璃100密封的固體攝影設備1的構成的縱截面圖。本實施方式的防護玻璃100是安裝在收納固體攝影元件200的包裝300的前面(即開口部)(第2圖),對固體攝影元件200進行保護,並且用作透光窗的光學元件。
FIG. 1 is an explanatory diagram of the configuration of cover glass 100 (optical element) according to the first embodiment of the present invention, FIG. 1(a) is a plan view of
如第1圖所示,本實施方式的防護玻璃100呈矩形板狀外觀,由玻璃基材101(透明基板)、形成在玻璃基材101上的框狀的遮光膜105、以覆蓋遮光膜105和遮光膜105的開口部的方式形成的防反射膜110構成。應予說明,在本實施方式中,形成了遮光膜105及防反射膜110的玻璃基材101的一面(第1(b)圖中上側的表面)側在防護玻璃100被安裝於包裝300時,成為朝向固體攝影元件200的光入射的入射面101a,玻璃基材101的另一面(第1(b)圖中下側的表面)側成為入射到入射面101a的光出射的出射面101b。應予說明,防護玻璃100的尺寸根據安裝防護玻璃100的包裝300的尺寸而適當設定,在本實施方式中設定成6mm(橫向)×5mm(縱向)。
As shown in FIG. 1, the
本實施方式的玻璃基材101是含有Cu2+的紅外線吸收玻璃(含有Cu2+的氟磷酸鹽系玻璃或含有Cu2+的磷酸鹽系玻璃)。一般而言,氟磷酸鹽系玻璃具有優異的耐氣候性,透過在玻璃中添加Cu2+,能夠在維持可見光域的高透過率的同時吸收近紅外線。所以,如果玻璃基材101被配置在入射到固體攝影元件200的入射光的光程中,則作為一種低通濾波器起作用,按固體
攝影元件200的分光靈敏度接近人的可見度的方式進行修正。應予說明,本實施方式的玻璃基材101中使用的氟磷酸鹽系玻璃能夠使用公知的玻璃組成,但特別優選為含有Li+、鹼土類金屬離子(例如Ca2+、Ba2+等)、稀土類元素離子(Y3+、La3+等)的組成。另外,本實施方式的玻璃基材101的厚度沒有特別限定,從實現小型輕質化的觀點考慮,優選為0.1~1.0mm的範圍。
遮光膜105是蒸鍍在玻璃基材101上的Cr(鉻)及Cr2O3(氧化鉻)的多層膜(以下也將Cr及Cr2O3的多層膜稱為「Cr多層膜」),具有將入射到入射面101a的入射光的一部分遮住、將成為重影等的原因的不必要的光除去的功能。遮光膜105在俯視玻璃基材101時,沿著玻璃基材101的外形成框狀地形成。應予說明,本實施方式的遮光膜105(即、Cr多層膜)設計成至少有效率地遮住波長420~680nm的入射光,如第1(c)圖所示,光學膜厚大致λ/4(λ為參照波長:520nm)的Cr2O3薄膜105a、光學膜厚大致λ/2的Cr薄膜105b、光學膜厚大致λ/4(物理膜厚:55~63nm)的Cr2O3薄膜105c順次層疊在玻璃基材101上,透過之後的光刻法僅將遮光膜105圖案化而形成(詳情後述)。
The light-shielding
防反射膜110是以覆蓋遮光膜105和遮光膜105的開口部的方式形成的光學薄膜,具有抑制通過遮光膜105的開口部而入射到玻璃基材101的入射面101a的波長420~680nm的入射光的反射、並且抑制入射到遮光膜105的波長420~680nm的入射光的反射的功能。如第1(c)圖所示,本實施方式的防反射
膜110由光學膜厚大致λ/4的Al2O3薄膜110a、光學膜厚大致λ/2的ZrO2薄膜110b、光學膜厚大致λ/4的MgF2薄膜110c構成,各薄膜通過濺射法、真空蒸鍍法等順次層疊而形成。由此,如果Al2O3薄膜110a、ZrO2薄膜110b、MgF2薄膜110c順次形成在遮光膜105上,則來自各薄膜的介面的反射光和來自遮光膜105(具體而言為Cr薄膜105b及Cr2O3薄膜105c)的反射光發生干涉而彼此抵消,所以入射光的反射得以抑制。另外,如果Al2O3薄膜110a、ZrO2薄膜110b、MgF2薄膜110c順次形成在遮光膜105的開口部,則來自各薄膜的介面的反射光和來自玻璃基材101的入射面101a的反射光發生干涉而彼此抵消,所以入射光的反射得以抑制。
The
如果防反射膜110以覆蓋遮光膜105和遮光膜105的開口部的方式形成,則如第1圖所示,在遮光膜105的開口部的區域,形成邊抑制反射邊使入射的光透過的透光部T,在遮光膜105的區域,形成邊抑制反射邊將入射的光遮住的遮光部S。如果在防護玻璃100上設置防反射膜110,則在透光部T的反射被抑制,所以在固體攝影元件200中光的導入效率升高。另外,因為在遮光部S的反射被抑制,所以起因於反射光的重影光的出現也被抑制。
If the
由此,本實施方式的防反射膜110兼具抑制入射到透光部T的波長420~680nm的入射光的反射的功能和抑制入射到遮光部S的波長420~680nm的入射光的反射的功能,但是因
為玻璃基材101的折射率和遮光膜105的折射率不同,所以只是單純組合最優化的防反射膜110和遮光膜105,難以同時實現兩種功能。在本實施方式中,透過將作為遮光膜105的最上層(即、與防反射膜110相接的層)的Cr2O3薄膜105c的膜厚配合防反射膜110最優化,同時實現兩功能。
Thus, the
第3圖是表示本實施方式的遮光部S的反射率R的波長特性的模擬結果,將遮光膜105的最上層、即Cr2O3薄膜105c的膜厚t(物理膜厚)在48~69nm的範圍內變更,一併給出各膜厚t處的反射率R的波長特性。應予說明,第3圖中,橫軸表示波長(nm),縱軸表示反射率R(%)。
FIG. 3 is a simulation result showing the wavelength characteristic of the reflectance R of the light shielding portion S of the present embodiment. The uppermost layer of the
如第3圖所示,遮光部S的反射率R的波長特性與作為遮光膜105的最上層的Cr2O3薄膜105c的膜厚t不同,各膜厚t處的反射率R顯示在低波長域(波長低於520nm的波長域)和高波長域(波長高於570nm的波長域)變高的傾向。另外,可知波長特性是反射率R在低波長域越高者在高波長域越低,在高波長域越高者在低波長域越低。此處,遮光部S的反射率R的理想波長特性的曲線優選在波長420~680nm的範圍中平坦,並且平均值低。本發明的發明人等求出波長420~680nm範圍內的反射率R的平均反射率Rm、標準差σ、回歸直線的斜率s,並對它們進行評價,由此求出最適合本實施方式的Cr2O3薄膜105c的膜厚t。
As shown in FIG. 3, the wavelength characteristic of the reflectance R of the light-shielding portion S is different from the film thickness t of the Cr 2 O 3 thin film 105c as the uppermost layer of the light-shielding
表1給出對於第3圖的各膜厚t處的反射率R的波 長特性,求出波長420~680nm的平均反射率Rm、標準差σ、回歸直線的斜率s的結果和對這三個參數進行評價的結果。 Table 1 gives the wave of reflectance R at each film thickness t in Fig. 3 For the long characteristics, the results of the average reflectance Rm, standard deviation σ, and the slope s of the regression line and the results of evaluating these three parameters were obtained at a wavelength of 420 to 680 nm.
平均反射率Rm是評價波長420~680nm範圍中的反射率R的平均特性的參數,其值越小越優選。另外,標準差σ是評價波長420~680nm範圍中的反射率R的差異的參數,其值越小越優選。另外,回歸直線的斜率s是評價波長420~680nm範圍中的反射率R的平坦性的參數,其絕對值越小越優選。作為本實施方式中的評價,按平均反射率Rm為2%以下、標準差σ為1.5以下、回歸直線的斜率s為±0.015以下是優選的進行評價(表1中用“○”標記表示),按平均反射率Rm為1.5%以下、標準差σ為1.2以下、回歸直線的斜率s為±0.01以下是更優選的進行評價(表1中用“◎”標記表示)。由該結果可知最適合本實施方式的Cr2O3薄膜105c的膜厚t為55~63nm,更優選為56~61nm。 The average reflectance Rm is a parameter for evaluating the average characteristic of the reflectance R in the wavelength range of 420 to 680 nm, and the smaller the value, the more preferable. In addition, the standard deviation σ is a parameter for evaluating the difference in reflectance R in the wavelength range of 420 to 680 nm, and the smaller the value, the more preferable. In addition, the slope s of the regression line is a parameter for evaluating the flatness of the reflectance R in the wavelength range of 420 to 680 nm, and the smaller the absolute value, the more preferable. As the evaluation in this embodiment, it is preferable to perform evaluation based on an average reflectance Rm of 2% or less, a standard deviation σ of 1.5 or less, and a slope s of a regression line of ±0.015 or less (indicated by the "○" mark in Table 1) It is more preferable to evaluate based on an average reflectance Rm of 1.5% or less, a standard deviation σ of 1.2 or less, and a slope s of the regression line of ±0.01 or less (indicated by the "◎" symbol in Table 1). From this result, it can be seen that the film thickness t of the Cr 2 O 3 thin film 105c most suitable for this embodiment is 55 to 63 nm, and more preferably 56 to 61 nm.
因此,本實施方式中,作為遮光膜105的最上層的Cr2O3薄膜105c的膜厚t設定為55~63nm,相對於防反射膜110最優化。
Therefore, in this embodiment, the film thickness t of the Cr 2 O 3
如第2圖所示,防護玻璃100以塞住收納CCD(Charge-Coupled Device)、CMOS(Complementary Metal Oxide
Semiconductor)等固體攝影元件200的斗形包裝300的開口部的方式安裝,被黏合劑(未圖示)固定。如果將防護玻璃100安裝在包裝300上,則被配置在入射到固體攝影元件200的入射光的光程中,但如上所述,在防護玻璃100上形成有遮光部S,所以不會向固體攝影元件200入射不必要的光,不會發生重影、反射光斑。應予說明,透光部T和遮光部S的大小根據配置在固體攝影設備1的外側的透鏡等光學元件、固體攝影元件200的尺寸以及防護玻璃100的尺寸適當決定,但按透過了透光部T的光在固體攝影元件200的受光面被接收的方式構成為至少透光部T的面積比固體攝影元件200的受光面的面積大。
As shown in FIG. 2, the
接下來,對本實施方式的防護玻璃100的製造方法進行說明。第4圖是表示本實施方式所涉及的防護玻璃100的製造方法的流程。第4(a)圖是表示防護玻璃100的製造製程的流程圖,第4(b)圖是對應於各製造製程的防護玻璃100的平面放大圖,第4(c)圖是對應於各製造製程的防護玻璃100的截面放大圖。應予說明,為了容易理解,在第4(b)圖中,對各構成因素施加濃淡,在第4(c)圖中,強調地示出各構成因素。
Next, the manufacturing method of the
(玻璃基板的成型) (Molding of glass substrate)
玻璃基板的成型製程中,準備由具備所希望的光學特性的玻璃組成構成的玻璃板,按外形尺寸與最終形狀(即、防護玻璃100的形狀)大致相同的方式透過公知的切斷方法進行切斷。切斷方法有透過金剛石刀具刻設切斷線後折斷的方法,透過
切割裝置進行切斷的方法。應予說明,該製程中使用的玻璃板可以使用透過研磨等粗研磨而加工成接近最終形狀的板厚尺寸的玻璃板。玻璃板被切斷後,實施清洗,得到玻璃基材101。
In the molding process of the glass substrate, a glass plate composed of glass having desired optical characteristics is prepared, and the glass plate is cut by a known cutting method so that the outer dimensions are substantially the same as the final shape (that is, the shape of the cover glass 100) Break. The cutting method includes the method of cutting off the cutting line through the diamond cutter, through
Cutting method for cutting. In addition, as the glass plate used in this process, the glass plate processed by rough grinding|polishing etc. can be processed to the plate thickness dimension which is close to the final shape. After the glass plate is cut, washing is performed to obtain a
(Cr多層膜的形成) (Formation of Cr multilayer film)
接下來,在Cr多層膜的形成製程中,在玻璃基材101的入射面101a上,通過濺射法、真空蒸鍍法等順次形成構成遮光膜105的光學膜厚大致λ/4(例如物理膜厚:58.8nm)的Cr2O3薄膜105a、光學膜厚大致λ/2(例如物理膜厚:91.6nm)的Cr薄膜105b、光學膜厚大致λ/4(物理膜厚:55~63nm)的Cr2O3薄膜105a。具體而言,邊導入氧邊將Cr2O3薄膜105a成膜,接下來邊導入氧邊將Cr薄膜105b成膜,接下來邊導入氧邊將Cr2O3薄膜105c成膜。
Next, in the formation process of the Cr multilayer film, on the
(抗蝕劑塗布/烘烤) (Resist coating/baking)
在抗蝕劑塗布/烘烤製程中,在Cr多層膜的表面塗布光阻劑,烘烤規定時間。光阻劑只要在紫外波長區域或紅外波長區域的光的作用下溶解性發生變化即可,對材料沒有特別限定。另外,作為光阻劑的塗布方法,可以適用眾所周知的旋塗法、浸塗法等。 In the resist coating/baking process, a photoresist is coated on the surface of the Cr multilayer film and baked for a predetermined time. As long as the photoresist changes its solubility under the action of light in the ultraviolet wavelength range or infrared wavelength range, the material is not particularly limited. In addition, as the coating method of the photoresist, a well-known spin coating method, dip coating method, or the like can be applied.
(露光/抗蝕劑顯影) (Exposure/Resist Development)
在曝光/抗蝕劑顯影製程中,首先,隔著將遮光膜105圖案化的光罩對光阻劑照射光。然後,使用對應於光阻劑的顯影液,將光阻劑顯影,形成對應於遮光膜105的圖案的抗蝕劑。
In the exposure/resist development process, first, the photoresist is irradiated with light through a photomask patterning the light-shielding
(圖案化) (Patterned)
在圖案化製程中,將玻璃基材101浸漬在Cr蝕刻液中,對沒有形成抗蝕劑的部分的Cr多層膜進行蝕刻。應予說明,作為Cr蝕刻液,例如使用硝酸鈰鹽:10~20%、高氯酸:5~10%、水:70~85%的混合溶液。
In the patterning process, the
(抗蝕劑剝離) (Resist stripping)
在抗蝕劑剝離製程中,浸漬在醇等抗蝕劑剝離劑中,將抗蝕劑剝離。由此,在玻璃基材101上形成遮光膜105。由此,本實施方式的遮光膜105透過所謂的光刻法而形成。
In the resist stripping process, the resist is immersed in a resist stripper such as alcohol to strip the resist. Thus, the light-shielding
(防反射膜的形成) (Formation of anti-reflection film)
在防反射膜的形成製程中,在遮光膜105上,通過濺射法、真空蒸鍍法等,順次形成光學膜厚大致λ/4(例如物理膜厚:78.8nm)的Al2O3薄膜110a、光學膜厚大致λ/2(例如物理膜厚:124.9nm)的ZrO2薄膜110b、光學膜厚大致λ/4(例如物理膜厚:93.4nm)的MgF2薄膜110c,形成防反射膜110。由此完成本實施方式的防護玻璃100。
In the formation process of the anti-reflection film, an Al 2 O 3 thin film having an optical film thickness of approximately λ/4 (for example, physical film thickness: 78.8 nm) is sequentially formed on the light-shielding
如上所述,根據本實施方式的防護玻璃100的製造方法,在玻璃基材100上直接形成遮光膜105。因此,遮光膜105的密接性比現有的構成(即在紫外/紅外光反射膜上形成遮光膜105的構成)高。另外,因為在遮光膜105上形成規定膜厚的防反射膜110(即、遮光膜105被防反射膜110覆蓋),所以在遮光部S的光的反射率極低。
As described above, according to the method of manufacturing the
以上為本發明的第一實施方式的說明,但本發明不限定於上述實施方式的構成,在其技術構思的範圍內可以進行各種變形。例如,在本實施方式中,玻璃基材101是含有Cu2+的紅外線吸收玻璃(含有Cu2+的氟磷酸鹽系玻璃或含有Cu2+的磷酸鹽系玻璃),也可以從在可見波長區域透明的材料中選擇,例如可以使用硼矽酸玻璃、水晶、聚酯樹脂、聚烯烴樹脂、丙烯酸樹脂等。
The above is the description of the first embodiment of the present invention, but the present invention is not limited to the configuration of the above-described embodiment, and various modifications can be made within the scope of the technical idea. For example, in the present embodiment, the
另外,在本實施方式中,對遮光膜105是透過濺射法、真空蒸鍍法等形成的Cr多層膜的情況進行了說明,但並不限定於這樣的構成。作為遮光膜105,除了Cr之外,可以使用Ta(鉭)、Mo(鉬)、Ni(鎳)、Ti(鈦)、Cu(銅)、Al(鋁)等金屬材料。應予說明,即使在使用Cr之外的金屬材料的情況下,也只要與本實施方式一樣,從在波長420~680nm範圍中的反射率R的平均反射率Rm、標準差σ、回歸直線的斜率s的觀點進行評價,求出遮光膜105的最上層的介質薄膜的膜厚即可。
In the present embodiment, the case where the light-shielding
另外,本實施方式的遮光膜105以由Cr2O3薄膜105a、Cr薄膜105b、Cr2O3薄膜105c形成的3層Cr多層膜的情況進行了說明,但是並不限定於3層構成,可以由更多層構成,例如將Cr2O3薄膜105c構成為多個極薄(例如2nm)的Cr2O3薄膜和多個極薄(例如1nm)的Cr薄膜交替層疊而成的介質層等。應予說明,在這種情況下,也只要從波長420~680nm範圍中的反射率R的平均反射率Rm、標準差σ、回歸直線的斜率s的觀點進行評
價,求出遮光膜105的最上位介質層組的各層的膜厚,就能夠與本實施方式同樣,同時實現抑制入射到透光部T的入射光的反射的功能和抑制入射到遮光部S的入射光的反射的功能。
In addition, the case where the light-shielding
另外,就本實施方式的遮光膜105的Cr2O3薄膜105c是邊導入氧邊形成的1層薄膜的情況進行了說明,但是並不限定於這樣的構成,例如可以為層疊氧導入量不同的多個CrOx薄膜(x為0~10的任意比率)的構成。為了進一步改善反射率的波長特性,可以使用導入了氮的薄膜,也可以為將氧和氮的導入量不同的多個CrOxNy薄膜(x、y為0~10的任意比率)層疊的構成。
In addition, the case where the Cr 2 O 3 thin film 105c of the light-shielding
另外,在本實施方式中,以將固體攝影元件200的包裝300密封的防護玻璃100為例進行了說明,但是本發明同樣地也能夠適用於從入射到固體攝影元件200的光中除去近紅外線的近紅外線截止濾光片、或從入射到固體攝影元件200的光中除去包含高空間頻率的光的光學低通濾波器。應予說明,在適用於近紅外線截止濾光片的情況下,可以使用與本實施方式同樣的玻璃基材101,優選其厚度為0.1~1.0mm的範圍。另外,在適用於光學低通濾波器的情況下,只要使用由水晶、硼矽酸玻璃形成的玻璃基材101即可,優選其厚度為0.1~3.0mm的範圍。
In the present embodiment, the
另外,就本實施方式的遮光膜105及防反射膜110形成在玻璃基材101的入射面101a側的情況進行了說明,但是在來自固體攝影元件200、包裝300的返回光多、玻璃基材101的
出射面101b處的反射光導致重影、反射光斑的情況下,也可以如第5圖所示,在玻璃基材101的出射面101b側形成與防反射膜110一樣的防反射膜120。另外,相比在玻璃基材101的入射面101a側的反射光,因為在玻璃基材101的出射面101b處的反射光導致重影、反射光斑的情況下,也可以如第6圖所示,在玻璃基材101的出射面101b側形成遮光膜107及防反射膜120。另外,如第7圖所示,也可以在玻璃基材101的入射面101a側形成遮光膜105及防反射膜110,在玻璃基材101的出射面101b側形成遮光膜107及防反射膜120。
In addition, the case where the light-shielding
另外,在本實施方式的防護玻璃100的製造方法中,構成為由1個玻璃基材101製造1個防護玻璃100,但是並不限定於這樣的構成,例如可以使用大尺寸的玻璃基材,在該玻璃基材上拼版多個防護玻璃100而製造。根據這樣的構成,即使是小型的防護玻璃100也容易操作,並且能夠以高生產率進行製造。
In addition, in the manufacturing method of the
另外,在本實施方式的防護玻璃100的製造方法中,通過抗蝕劑塗布/焙烤/露光/抗蝕劑顯影製程(即,光刻法),形成對應於遮光膜105的圖案的抗蝕劑,但是並不一定限定於這樣的方法。例如,也可以代替抗蝕劑塗布/焙烤/露光/抗蝕劑顯影製程,透過網板印刷等印刷技術,形成對應於遮光膜105的圖案的抗蝕劑。
In addition, in the manufacturing method of the
(第二實施方式) (Second embodiment)
第8圖是本發明的第二實施方式所涉及的防護玻璃
100A的構成的縱截面圖。如第8圖所示,本實施方式的防護玻璃100A在玻璃基材101和遮光膜105之間具備蝕刻阻擋層103,這一點與本發明的第一實施方式所涉及的防護玻璃100不同。
Fig. 8 is a cover glass according to a second embodiment of the present invention
A longitudinal cross-sectional view of the structure of 100A. As shown in FIG. 8, the
如上所述,本發明的第一實施方式所涉及的防護玻璃100的遮光膜105通過光刻法圖案化,但是在圖案化製程中,對Cr多層膜進行蝕刻時,根據蝕刻條件,有時導致玻璃基材101的入射面101a被蝕刻而粗面化。因此,為了防該問題於未然,本實施方式的防護玻璃100A在玻璃基材101和遮光膜105之間具備蝕刻阻擋層103。蝕刻阻擋層103覆蓋玻璃基材101的入射面101a的整個上。在另一實施例中,蝕刻阻擋層103覆蓋玻璃基材101的入射面101a與出射面101b至少一者的整個上。
As described above, the light-shielding
本實施方式的蝕刻阻擋層103是具有透光性的SiO2的薄膜,如後所述,通過濺射法、真空蒸鍍法等形成在玻璃基材101的入射面101a上。應予說明,作為蝕刻阻擋層103,優選至少在可見光的波長域中光透過率高(即透明)的薄膜,作為材料,例如可以代替SiO2使用Al2O3或ZrO2。另外,蝕刻阻擋層103的膜厚可以在作為蝕刻阻擋起作用的範圍內自由設定,以對防護玻璃100A上形成的反射防止膜110的性能沒有影響的方式,在本實施方式中,設定成大致λ/2的光學膜厚。
The
第9圖是表示本實施方式所涉及的防護玻璃100A的製造方法的流程。與第4圖同樣地,第9(a)圖是表示防護玻璃100A的製造製程的流程圖,第9(b)圖是對應於各製造製程
的防護玻璃100A的平面放大圖,第9(c)圖是對應於各製造製程的防護玻璃100A的截面放大圖。應予說明,與第4圖同樣地,為了容易理解,在第9(b)圖中,對各構成因素施加濃淡,在第9(c)圖中,強調地示出各構成因素。
FIG. 9 is a flowchart showing a method of
如第9圖所示,本實施方式所涉及的防護玻璃100A的製造方法在玻璃基板的成型製程和Cr多層膜的形成製程之間具有SiO2薄膜多層膜的形成製程,這一點與第一實施方式所涉及的防護玻璃100的製造方法(即,第4圖所示的製造方法)不同。
As shown in FIG. 9, the manufacturing method of
在SiO2薄膜的形成製程中,在玻璃基板的成型製程中得到的玻璃基材101的入射面101a上,通過濺射法、真空蒸鍍法等形成光學膜厚大致λ/2的SiO2薄膜(即、蝕刻阻擋層103)。應予說明,在本實施方式中,使參照波長λ為520nm、SiO2的折射率為1.45,作為設計值,形成物理膜厚約179nm的SiO2薄膜,但是在實際的製造製程中,在±10%程度的公差範圍記憶體在差異,形成179nm±10%的SiO2薄膜。
In the formation process of the SiO 2 thin film, on the
然後,通過與第4圖所示的製程同樣的製程,在SiO2薄膜(即,蝕刻阻擋層103)上形成Cr多層膜,透過蝕刻(即,圖案化製程)將遮光膜105圖案化,進而以覆蓋遮光膜105和遮光膜105的開口部的方式形成防反射膜110。
Then, a Cr multilayer film is formed on the SiO 2 thin film (ie, the etch stop layer 103) by the same process as shown in FIG. 4, and the light-shielding
應予說明,如果在圖案化製程中,將玻璃基材101浸漬在Cr蝕刻液中,則隨著蝕刻的進行,沒有形成抗蝕劑的部分的Cr多層膜洗脫到蝕刻液中,但是因為在本實施方式中,在
Cr多層膜的下側(即、Cr多層膜和玻璃基材101之間)形成有蝕刻阻擋層103,所以由此阻擋了蝕刻,使得玻璃基材101的入射面101a不會被蝕刻液蝕刻。因此,在本實施方式中,玻璃基材101的入射面101a不會粗面化,入射到玻璃基材101的入射面101a的光不會散亂而是被導入玻璃基材101內,並從出射面101b出射。另外,根據本實施方式的構成,因為能夠通過蝕刻阻擋層103確實地阻止蝕刻,所以能夠將玻璃基材101整體比較長時間地浸漬在蝕刻液中,能夠形成無Cr多層膜的蝕刻殘留、邊緣齊整的遮光膜105。
It should be noted that if the
以上為本發明的第二實施方式的說明,但與第一實施方式同樣,本發明不限定於上述實施方式的構成,在其技術構思的範圍內可以進行各種變形。 The above is the description of the second embodiment of the present invention, but like the first embodiment, the present invention is not limited to the configuration of the above-described embodiment, and various modifications can be made within the scope of the technical idea.
例如,說明了本實施方式的蝕刻阻擋層103的光學膜厚為大致λ/2的情況,但是只要作為蝕刻阻擋起作用即可,可以適用任何膜厚。但是,在成膜蝕刻阻擋層103的情況下,一般產生±10%程度的製造上的差異(誤差)。因此,從壓縮製造上的誤差的觀點考慮,優選蝕刻阻擋層103的膜厚越薄越好。另外,如果蝕刻阻擋層103的膜厚厚,則擔心如下問題:其膜應力導致玻璃基材101翹曲,使得玻璃基材101破損,後續製程(例如防反射膜的形成製程)中的不良率升高。因此,從緩和膜應力的觀點考慮,也優選蝕刻阻擋層103的膜厚薄,優選相對於玻璃基材101的板厚為0.3~200.0ppm的物理膜厚。更具體而言,例如優
選相對於0.1~1.0mm的板厚的玻璃基材101,形成0.3~20.0nm的物理膜厚的蝕刻阻擋層103,更優選相對於0.1~0.3mm的板厚的玻璃基材101,形成1.0~10.0nm(即、3.3~100.0ppm)的物理膜厚的蝕刻阻擋層103。應予說明,在蝕刻阻擋層103的膜厚為大致λ/2、比較薄的情況下,優選對應於此,將作為防反射膜110的構成要素的Al2O3薄膜110a、ZrO2薄膜110b、MgF2薄膜110c的各膜厚最佳化,在該情況下,也與第一實施方式所涉及的防護玻璃100同樣,只要配合防反射膜110,使作為遮光膜105的最上層(即,與防反射膜110相接的層)的Cr2O3薄膜105c的膜厚最佳化,以兼具抑制入射到透光部T的波長420~680nm的入射光的反射的功能和抑制入射到遮光部S的波長420~680nm的入射光的反射的功能即可。
For example, the case where the optical film thickness of the
另外,對本實施方式的蝕刻阻擋層103、遮光膜105及防反射膜110形成在玻璃基材101的入射面101a側的情況進行了說明,但來自固體攝影元件200、包裝300的折返光多,在玻璃基材101的出射面101b的反射光導致發生重影、反射光斑的情況下,可以如第10圖所示,將與防反射膜110同樣的防反射膜120形成在玻璃基材101的出射面101b側。另外,相比在玻璃基材101的入射面101a側的反射光,因在玻璃基材101的出射面101b的反射光發生重影、反射光斑的情況下,可以如第11圖所示,在玻璃基材101的出射面101b側形成蝕刻阻擋層106、遮光膜107及防反射膜120。另外,可以如第12圖所示,在玻璃基材
101的入射面101a側形成蝕刻阻擋層103、遮光膜105及防反射膜110,在玻璃基材101的出射面101b側形成蝕刻阻擋層106、遮光膜107及防反射膜120。
In addition, the case where the
應予說明,應當認為本次公開的實施方案的所有點均為舉例,並非限定。本發明的範圍不是由上述說明、而是由權利要求書給出,旨在包含與權利要求書等同含義以及範圍內的全部變更。 It should be noted that all points of the embodiments disclosed this time should be considered as examples and not limitative. The scope of the present invention is given not by the above description but by the claims, and is intended to include all modifications equivalent in meaning and scope to the claims.
1‧‧‧固體攝影設備 1‧‧‧Solid photography equipment
100‧‧‧防護玻璃 100‧‧‧Protective glass
101‧‧‧玻璃基材 101‧‧‧Glass substrate
101a‧‧‧入射面 101a‧‧‧incidence surface
101b‧‧‧出射面 101b‧‧‧Ejection surface
105‧‧‧遮光膜 105‧‧‧shading film
110‧‧‧防反射膜 110‧‧‧Anti-reflection film
200‧‧‧固體攝影元件 200‧‧‧Solid photographic element
300‧‧‧包裝 300‧‧‧Packing
S‧‧‧遮光部 S‧‧‧Shade
T‧‧‧透光部 T‧‧‧Transparent
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US11482650B2 (en) | 2018-11-07 | 2022-10-25 | Seoul Viosys Co., Ltd. | Light emitting device including light shielding layer |
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