TWI682047B - Cavity suitable for yarn coating - Google Patents
Cavity suitable for yarn coating Download PDFInfo
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- TWI682047B TWI682047B TW107134804A TW107134804A TWI682047B TW I682047 B TWI682047 B TW I682047B TW 107134804 A TW107134804 A TW 107134804A TW 107134804 A TW107134804 A TW 107134804A TW I682047 B TWI682047 B TW I682047B
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Abstract
本發明提供一種適用於紗線鍍膜的腔體,其包含一導紗件、一放紗輪、一冰水輪以及一捲紗輪,該冰水輪介於該放紗輪與該捲紗輪之間;該導紗件具有複數間隔設置的導引部;而該放紗輪之線頭的一端係先經捲繞於該冰水輪與該導紗件之複數導引部後,再捲繞於該捲紗輪上;緣此,藉以達到本發明所欲主張之優化紗線鍍膜製程的功效及其目的。The invention provides a cavity suitable for coating a yarn, which comprises a yarn guide, a spinning wheel, an ice water wheel and a winding wheel, the ice water wheel is interposed between the spinning wheel and the winding wheel The yarn guide has a plurality of guides arranged at intervals; and one end of the thread end of the yarn releasing wheel is first wound around the plurality of guides of the ice water wheel and the yarn guide, and then wound It is wound around the winding wheel; therefore, to achieve the effect and purpose of optimizing the yarn coating process claimed by the present invention.
Description
本發明係有關於鍍膜腔體的技術領域,特別是指一種適用於紗線鍍膜的腔體。The present invention relates to the technical field of coating cavities, in particular to a cavity suitable for yarn coating.
一般於織物(例如:紗線等)表面上進行金屬鍍膜的工序之後,除將可預期性的增加織物整體的防潮性、潑水性、抗菌性、防紫外線與阻燃性等機能之外,更能有效地提高織物的耐用性與附加價值。然而,當織物在進行金屬鍍膜的工序時,雖可藉由化學液體浸泡、塗覆或者電鍍等技術來完成,但相對地,亦會產生製程廢水,進而衍生環境汙染等問題。Generally, after the metal coating process is performed on the surface of the fabric (for example: yarn, etc.), in addition to predictably increasing the overall moisture resistance, water repellency, antibacterial properties, UV protection and flame retardancy of the fabric, it is more Can effectively improve the durability and added value of the fabric. However, when the fabric is coated with metal, it can be completed by techniques such as chemical liquid immersion, coating, or electroplating, but relatively, it will also produce process wastewater, which will lead to environmental pollution and other problems.
故而,為了改善前述所提因化學液體進行金屬鍍膜後所衍生的環便汙染問題,業界中便相繼提出改善方案,例如中國發明專利證書號第CN-204898062U號所揭露之一種適用於布料與紗線的真空鍍膜機,係於一真空腔體(圖標3)內,將欲進行鍍膜的紗線經由一盤頭(圖標5)來穿接至用以支撐帶動布料的一滾輪組件(圖標4);而藉由設置介於該盤頭(圖標5)與該滾輪組件(圖標4)之間的一鋼扣(圖標6),用以迫緊紗線暨調節紗線的疏密度;而透過設置於該滾輪組件(圖標4)上方的一真空鍍膜裝置(圖標7),用以針對欲鍍膜的紗線進行鍍膜工序。Therefore, in order to improve the aforementioned problem of environmental pollution caused by chemical liquids after metal coating, the industry has successively proposed improvements, such as the one disclosed in China Patent Certificate No. CN-204898062U, which is suitable for fabrics and yarns. The line's vacuum coating machine is attached to a vacuum chamber (icon 3), and the yarn to be coated is passed through a pan head (icon 5) to a roller assembly (icon 4) for supporting the cloth ; And by setting a steel buckle (icon 6) between the pan head (icon 5) and the roller assembly (icon 4) to tighten the yarn and adjust the density of the yarn; and by setting A vacuum coating device (icon 7) above the roller assembly (icon 4) is used for coating the yarn to be coated.
承上,雖然,此種適用於布料與紗線的真空鍍膜機能夠大幅改善一般習知金屬鍍膜製程所衍生的環境汙染疑慮;然而,卻在進行鍍膜工序時,為了要提升紗線上的鍍膜均勻厚薄度,則須將進行鍍膜的紗線往返多次鍍膜行程,始能達到預期設定的鍍膜均勻厚薄度;緣此,不僅費時之外,又容易在紗線往返的過程中造成紗線鬆脫或斷裂等現象。In conclusion, although this kind of vacuum coating machine suitable for fabrics and yarns can greatly improve the environmental pollution doubts derived from the conventional metal coating process; however, in the coating process, in order to improve the uniformity of the coating on the yarn If the thickness is thin, the coated yarn must be back and forth multiple coating strokes to achieve the desired uniform thickness of the coating; therefore, it is not only time-consuming, but also easy to cause the yarn to loosen during the yarn back and forth. Or breakage and other phenomena.
綜上,至於要如何在適用於紗線的真空鍍膜機或其部件上進行改良,進而有效地改善前述的問題,實為本發明之目的。In summary, as for how to improve the vacuum coating machine or its components suitable for yarn, and then effectively improve the aforementioned problems, it is indeed the object of the present invention.
有鑒於前,本發明之目的乃在於提供一種具有優化紗線鍍膜製程、防止待加工物(例如:紗線等)進行鍍膜工序時所產生鬆脫或斷裂現象的腔體及其部件。In view of the foregoing, the object of the present invention is to provide a cavity and parts thereof that have an optimized yarn coating process and prevent loosening or breakage of the object to be processed (eg, yarn, etc.) during the coating process.
而為達到上述目的,本發明係提供一種腔體,係包含一導紗件、一放紗輪、一冰水輪以及一捲紗輪,該冰水輪係介於該放紗輪與該捲紗輪二者構件之間。而該導紗件係具有複數導引部,其中,該放紗輪之線頭的一端係先經捲繞於該冰水輪與該導紗件之複數導引部後,再捲繞於該捲紗輪上。To achieve the above object, the present invention provides a cavity including a yarn guide, a yarn unwinding wheel, an ice water wheel, and a winding wheel, the ice water wheel is interposed between the yarn unwinding wheel and the winding Between the two components of the yarn wheel. The yarn guide has a plurality of guides, wherein one end of the yarn end of the unwinding wheel is first wound around the plurality of guides of the ice water wheel and the yarn guide, and then wound on the Winding yarn on the wheel.
較佳地,該等複數導引部係皆為限位凹口,而任二該導引部之間係藉由一齒段連接。Preferably, the plurality of guides are all limit notches, and any two of the guides are connected by a tooth segment.
較佳地,該等複數導引部係皆為環形凹口,而任二該導引部之間係夾設一間隔部。Preferably, the plurality of guides are all annular recesses, and a gap is interposed between any two of the guides.
較佳地,該等複數導引部係皆為環形輪件並樞設於該導紗件,而任二該導引部之間係夾設一間隔部。Preferably, the plurality of guides are all annular wheels and pivotally arranged on the yarn guide, and any two guides are provided with a space between them.
請參閱第1至4圖,乃本發明第一較佳實施例所揭露之一種適用於紗線鍍膜的腔體20。而該腔體20中的各部件皆受該腔體20中的一微處理單元(圖中未式)所電性控制。Please refer to FIGS. 1 to 4, which is a
而該腔體20係為具有真空製程所用之真空腔體。而該腔體20係具有第一開孔201,以及相對於該第一開孔201的一第二開孔203,且外界係得透過二該開孔201、203而各別連通於該腔體20中的一容置空間21;而外部的一抽真空設備(圖式未標)係藉由一管線(圖式未標)相接至該第一開孔201而連通於該腔體20之容置空間21;而外部的一鍍膜源(圖式未標)係藉由該第二開孔203而連通對應於該腔體20之容置空間21。The
而該腔體20之容置空間21中係設有二導紗件30、一放紗輪31、一冰水輪33、一捲紗輪35、二張力輪37以及一整紗輪39。該冰水輪33係設置介於該放紗輪31與該捲紗輪35二者構件之間;而一該張力輪37係設置介於該放紗輪31與該冰水輪33二者構件之間,另一該張力輪37係設置介於該冰水輪33與該捲紗輪35二者構件之間,且二該張力輪37係皆鄰近於該腔體20之第一開孔201的位置。而該整紗輪39係設置介於另一該張力輪37與該捲紗輪35二者構件之間。而二該導紗件30係並排且平行設置於該冰水輪33為長軸向的一側,且二該導紗件30係皆鄰近於二該張力輪37的位置。The
而值得一提的是,該腔體20之容置空間21中的各該輪件或部件的位置係可依實際需求進行調整,且其數量亦可依實際需求進行增減;此外,各該輪件或部件係皆受該腔體20之微處理單元的電性控制而用以張撐或調整一待加工物10(例如:紗線等)的張力,進而避免於鍍膜工序時所產生的鬆脫或斷裂等現象。It is worth mentioning that the position of each wheel or component in the
而二該導紗件30係為相背設置,且任一該導紗件30之長軸向係具有間隔設置的複數導引部301,較佳地,任一該導引部301係形成一限位凹口,用以提供該待加工物10(例如:紗線等)可被限位其中。而任二該導引部301之間係藉由一齒段302連接彼此,進而使得該等限位凹口皆形成兩兩相背設置。而值得一提的是,亦可僅設置一該導紗件30即可。The two
而該鍍膜源透過該腔體20之第二開孔203正對應於該滾輪組件30之冰水輪33,且相對於二該導紗件30的位置。此外,該鍍膜源係為具有真空製程所用之真空鍍膜裝置,例如,以物理氣相沈積(physical vapor deposition,PVD)為主之蒸鍍(evaporation)裝置或濺鍍(sputtering)裝置;而進行真空鍍膜時的鍍膜材料係可使用金屬、金屬氧化物或其聚合物的相關鍍膜材料,其用意乃在於增加鍍膜材料的選擇性而能達成預期鍍膜效果。The
而基於本發明第一較佳實施例中所揭露之適用於紗線鍍膜的腔體20,其所欲達成之功效乃在於:Based on the
其一、具有優化紗線鍍膜製程的功效。請再參閱第2至6圖,意即,先讓操作者將欲進行鍍膜的相關輪件或部件裝設於該腔體20之容置空間中,並將整捆的該待加工物10(例如:紗線等)套設於該放紗輪31中;接著,再將紗線頭的一端先經捲繞於設置介於該放紗輪31與該冰水輪33二者構件之間的一該張力輪37,隨即再一併繞設於該冰水輪33以及二該導紗件30之複數導引部301數圈之後;接著,再將其繞設另一該張力輪37以及該整紗輪39之後,隨即將其捲繞於該捲紗輪35上;接著,由於原先早已將該鍍膜源正對應於該冰水輪33的關係,此時,當進行紗線鍍膜工序時,係使得覆設於該冰水輪33上的該等複數紗線段透過該鍍膜源將鍍膜材料覆設其上;較佳地,當該放紗輪31、該冰水輪33、該捲紗輪35以及二該張力輪37進行作動時,即能依序地將該待加工物10剩餘的紗線段疏導至該冰水輪33上用以進行鍍膜工序;更佳地,若能進一步地使用伺服馬達用以調節該整紗輪39的軸向高度或者來回排線的工序,將能提升該捲紗輪35在進行整順紗線時的順暢性。緣此,藉以達到本發明所欲主張之具有優化紗線鍍膜製程的技術功效及其目的。First, it has the effect of optimizing the yarn coating process. Please refer to Figures 2 to 6 again, which means that the operator first installs the relevant wheels or components to be coated in the accommodating space of the
其二、具有防止待加工物於進行鍍膜工序時所產生鬆脫或斷裂的功效。請再參閱第5、6圖,意即,當該待加工物10經捲繞於二該導紗件30之複數導引部301數圈後,係使得該等紗線段得以被各別限位於為限位凹口的該等複數導引部301中,並不會讓該等紗線段在進行疏導時而與該等連續齒段302形成摩擦現象,進而導致在鍍膜工序時產生鬆脫或斷裂的現象。較佳地,該等複數導引部301周緣材質係可為具塑性或耐摩擦性。Second, it has the effect of preventing looseness or breakage of the object to be processed during the coating process. Please refer to Figures 5 and 6 again, which means that when the object to be processed 10 is wound around the plurality of
請參閱第7圖,乃本發明第二較佳實施例所揭露之適用於紗線鍍膜的另一種導紗件30A,其主要結構係概同於前揭第一較佳實施例,而其不同之處乃在於:Please refer to FIG. 7, which is another
該導紗件30A係為圓柱狀,而沿著該導紗件30A的長軸向係具有複數間隔設置且呈環形凹口的導引部301A,用以提供紗線可被限位其中;而任二該導引部301A之間係夾設一間隔部302A。較佳地,該導紗件30A之該等複數導引部301A與該等間隔部302A係為一體成型,而該等複數導引部301A周緣材質亦為具塑性或耐摩擦性。The
請參閱第8圖,乃本發明第三較佳實施例所揭露之適用於紗線鍍膜的又一種導紗件30B,其主要結構係概同於前揭第一、第二較佳實施例,而其不同之處乃在於:Please refer to FIG. 8, which is another
該導紗件30B係為圓柱狀,而沿著該導紗件30B的長軸向係樞設有複數呈環形輪狀的導引部301B,用以提供紗線可被導引限位其中;而任二該導引部301B係夾設一間隔部302B。較佳地,該等間隔部302B係為一體成型,而該等複數導引部301B周緣材質係亦為具塑性或耐摩擦性。The
以上描述係為說明本發明之較佳實施例之用,且不應對本發明之範圍構成限制。而各種能為習知此技藝人士輕易思及之修改亦屬本發明之範疇。據此,本發明之範圍應以所附之申請專利範圍中所主張為準。The above description is for illustrating the preferred embodiments of the present invention, and should not limit the scope of the present invention. Various modifications that can be easily considered by those skilled in the art are also within the scope of the present invention. Accordingly, the scope of the present invention shall be as claimed in the appended patent application.
10‧‧‧待加工物10‧‧‧to be processed
20‧‧‧腔體20‧‧‧cavity
21‧‧‧容置空間21‧‧‧accommodation space
201‧‧‧第一開孔201‧‧‧First opening
203‧‧‧第二開孔203‧‧‧The second opening
30、30A、30B‧‧‧導紗件30, 30A, 30B‧‧‧Guide
301、301A、301B‧‧‧導引部301, 301A, 301B
302‧‧‧齒段302‧‧‧ tooth segment
302A、302B‧‧‧間隔部302A, 302B‧‧‧Spacer
31‧‧‧放紗輪31‧‧‧Unwinding wheel
33‧‧‧冰水輪33‧‧‧Ice water wheel
35‧‧‧捲紗輪35‧‧‧Rolling wheel
37‧‧‧張力輪37‧‧‧Tension wheel
39‧‧‧整紗輪39‧‧‧Yarn
第1圖為本發明第一較佳實施例之立體示意圖。Figure 1 is a perspective schematic view of a first preferred embodiment of the present invention.
第2圖為第1圖之一腔體部分構件立體示意圖。FIG. 2 is a schematic perspective view of a part of the cavity of FIG. 1.
第3圖為第1圖之一腔體另一部分構件之立體示意圖。Figure 3 is a schematic perspective view of another part of the cavity of Figure 1;
第4圖為第3圖之前視示意圖。Figure 4 is a schematic front view of Figure 3.
第5圖為本發明第一較佳實施例之應用暨俯視示意圖。FIG. 5 is a schematic diagram of the application and top view of the first preferred embodiment of the present invention.
第6圖為本發明第一較佳實施例之應用暨立體示意圖。FIG. 6 is a schematic diagram of an application and a perspective view of the first preferred embodiment of the present invention.
第7圖為本發明第二較佳實施例之另一導紗件立體示意圖。Fig. 7 is a schematic perspective view of another yarn guide of the second preferred embodiment of the present invention.
第8圖為本發明第三較佳實施例之又一導紗件立體示意圖。Figure 8 is a schematic perspective view of yet another yarn guide of the third preferred embodiment of the present invention.
10‧‧‧待加工物 10‧‧‧to be processed
30‧‧‧導紗件 30‧‧‧Guide
301‧‧‧導引部 301‧‧‧Guiding Department
302‧‧‧齒段 302‧‧‧ tooth segment
31‧‧‧放紗輪 31‧‧‧Unwinding wheel
33‧‧‧冰水輪 33‧‧‧Ice water wheel
35‧‧‧捲紗輪 35‧‧‧Rolling wheel
37‧‧‧張力輪 37‧‧‧Tension wheel
39‧‧‧整紗輪 39‧‧‧Yarn
Claims (9)
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EP2099964B1 (en) * | 2006-11-13 | 2018-02-14 | Serge Ferrari Tersuisse AG | Coated threadlike object with improved electrical conductance and/or improved optical reflection and device for treating the surface of a threadlike object |
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EP0598195A1 (en) * | 1992-09-12 | 1994-05-25 | Amann & Söhne GmbH & Co. | Method and apparatus for treating a yarn-like product |
EP2099964B1 (en) * | 2006-11-13 | 2018-02-14 | Serge Ferrari Tersuisse AG | Coated threadlike object with improved electrical conductance and/or improved optical reflection and device for treating the surface of a threadlike object |
WO2009122139A1 (en) * | 2008-03-31 | 2009-10-08 | Qinetiq Limited | Chemical vapour deposition process |
JP5063457B2 (en) * | 2008-04-11 | 2012-10-31 | 株式会社倉元製作所 | Sputtering equipment |
CN101871166A (en) * | 2010-06-11 | 2010-10-27 | 天津工业大学 | Method and device for continuous metal coating of yarn |
TWM510938U (en) * | 2015-07-17 | 2015-10-21 | Eastern Sharp Ltd | Vacuum coater for cloth yarn |
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