TWI672546B - Display device - Google Patents

Display device Download PDF

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TWI672546B
TWI672546B TW107123115A TW107123115A TWI672546B TW I672546 B TWI672546 B TW I672546B TW 107123115 A TW107123115 A TW 107123115A TW 107123115 A TW107123115 A TW 107123115A TW I672546 B TWI672546 B TW I672546B
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color filter
layer
light emitting
pixel
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TW107123115A
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TW201837567A (en
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金鍾成
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南韓商樂金顯示科技股份有限公司
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/86Arrangements for improving contrast, e.g. preventing reflection of ambient light
    • H10K50/865Arrangements for improving contrast, e.g. preventing reflection of ambient light comprising light absorbing layers, e.g. light-blocking layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/844Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/844Encapsulations
    • H10K50/8445Encapsulations multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/122Pixel-defining structures or layers, e.g. banks
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/126Shielding, e.g. light-blocking means over the TFTs
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/30Devices specially adapted for multicolour light emission
    • H10K59/38Devices specially adapted for multicolour light emission comprising colour filters or colour changing media [CCM]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/20Changing the shape of the active layer in the devices, e.g. patterning
    • H10K71/231Changing the shape of the active layer in the devices, e.g. patterning by etching of existing layers

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

一種顯示裝置及其製造方法,用於防止因黑色矩陣與彩色濾光片之製程誤差所導致的開口率降低與色彩混合。這種顯示裝置包含有複數個彩色濾光片、覆蓋這些彩色濾光片的無機層以及至於這些彩色濾光片間之無機層上的黑色矩陣。A display device and a manufacturing method thereof are used to prevent a decrease in aperture ratio and color mixing caused by a manufacturing error of a black matrix and a color filter. This display device includes a plurality of color filters, an inorganic layer covering the color filters, and a black matrix on the inorganic layer between the color filters.

Description

一種顯示裝置Display device

本發明係關於一種顯示裝置及其製造方法。The invention relates to a display device and a manufacturing method thereof.

隨著訊息導向型社會的進步,人們對用於顯示影像之顯示裝置的各種要求也與日俱增。因此,目前人們使用如:液晶顯示(LCD, liquid crystal display)裝置、電漿顯示面板 (PDP, plasma display panel)裝置、有機發光顯示裝置等不同種類的顯示裝置。With the advancement of an information-oriented society, people have increasingly demanded various display devices for displaying images. Therefore, people currently use different types of display devices, such as liquid crystal display (LCD) devices, plasma display panel (PDP) devices, and organic light-emitting display devices.

而作為顯示裝置的一個類型,有機發光顯示裝置是一種自發光顯示裝置,並且相較於液晶顯示裝置而言,這種有機發光顯示裝置具有更好的視角與對比度。同時,由於有機發光顯示裝置無須使用獨立的背光,所以可形成更為更輕更薄的發光顯示裝置,同時這種有機發光顯示裝置在能耗方面的表現也十分優異。此外,這種有機發光顯示裝置可透過低壓直流(DC)電壓驅動、可具有較快的響應時間以及較低的製造成本。As a type of display device, an organic light-emitting display device is a self-light-emitting display device. Compared with a liquid crystal display device, the organic light-emitting display device has better viewing angle and contrast. At the same time, since the organic light-emitting display device does not need to use a separate backlight, a lighter and thinner light-emitting display device can be formed. At the same time, the organic light-emitting display device has excellent performance in terms of energy consumption. In addition, such an organic light emitting display device can be driven by a low voltage direct current (DC) voltage, can have a faster response time, and has a lower manufacturing cost.

這種有機發光顯示裝置包含有複數個畫素,而每一畫素包含有:有機發光裝置及用於劃分並定義畫素之岸層。其中,此岸層可作為畫素定義層。而此有機發光裝置包含:陽極、電洞傳送層、有機發光層、電子傳輸層與陰極。在這種狀況中,當向陽極施加高電壓且向陰極施加低壓時,電洞和電子分別穿過電洞傳送層和電子傳輸向有機發光層移動並於有機發光層內合,以發出光照。This organic light emitting display device includes a plurality of pixels, and each pixel includes: an organic light emitting device and a bank layer for dividing and defining the pixels. Among them, this shore layer can be used as a pixel definition layer. The organic light emitting device includes an anode, a hole transporting layer, an organic light emitting layer, an electron transporting layer, and a cathode. In this situation, when a high voltage is applied to the anode and a low voltage is applied to the cathode, holes and electrons move through the hole transport layer and electron transport to the organic light emitting layer and are combined within the organic light emitting layer to emit light.

有機發光裝置之實例可包含:發出紅色光照之紅色有機發光裝置、發出綠色光照之綠色有機發光裝置與發出藍色光照之藍色有機發光裝置,或是僅包含可發出白色光照之白色有機發光裝置。若此有機發光裝置包含僅白色有機發光裝置,則需要用以分別實現紅色、綠色及藍色之紅色濾光片、綠色濾光片及藍色濾光片。彩色濾光片與用於劃分這些彩色濾光片之黑色矩陣可透過光刻法形成。但在這種狀況中,光刻法之誤差會降低開口率並導致色彩混合。Examples of organic light emitting devices may include red organic light emitting devices that emit red light, green organic light emitting devices that emit green light, and blue organic light emitting devices that emit blue light, or white organic light emitting devices that include only white light. . If the organic light-emitting device includes only a white organic light-emitting device, a red filter, a green filter, and a blue filter are needed to realize red, green, and blue, respectively. The color filters and the black matrix for dividing the color filters can be formed by photolithography. However, in this situation, errors in photolithography can reduce the aperture ratio and cause color mixing.

圖1A至圖1C為因黑色矩陣、彩色濾光片及岸層之製程誤差所引起的開口率降低與色彩混合的示意圖。在圖1A至圖1C中,爲了便於描述,圖中示意性繪出了陽極AND、有機發光層OL、陰極CAT、岸層BANK、黑色矩陣BM、第一彩色濾光片CF1及第二彩色濾光片CF2。FIG. 1A to FIG. 1C are schematic diagrams of reduction in aperture ratio and color mixing caused by process errors of a black matrix, a color filter, and a bank layer. In FIGS. 1A to 1C, for the convenience of description, the anode AND, the organic light-emitting layer OL, the cathode CAT, the bank BANK, the black matrix BM, the first color filter CF1, and the second color filter are schematically illustrated in the drawings. Light sheet CF2.

圖1A示出了不存在製程誤差的岸層BANK、黑色矩陣BM、第一彩色濾光片CF1及第二彩色濾光片CF2,而圖1B示出了將岸層BANK與第一彩色濾光片CF1置於右側並將黑色矩陣BM與第二彩色濾光片CF2置於左側之狀況,其中黑色矩陣BM之寬度w2比原來所期望之寬度w1寬。在圖1B中,黑色矩陣BM從岸層BANK的邊界伸出並且覆蓋了發光區域EA。因此,會使發光區域EA的開口率降低。FIG. 1A shows the bank BANK, the black matrix BM, the first color filter CF1, and the second color filter CF2 without process errors, and FIG. 1B shows the bank BANK and the first color filter. The situation where the sheet CF1 is placed on the right side and the black matrix BM and the second color filter CF2 are placed on the left side, wherein the width w2 of the black matrix BM is wider than the originally expected width w1. In FIG. 1B, the black matrix BM protrudes from the boundary of the bank BANK and covers the light-emitting area EA. Therefore, the aperture ratio of the light-emitting area EA is reduced.

圖1C示出了岸層BANK、黑色矩陣BM及第一彩色濾光片CF1基本上被置於右側,而第二彩色濾光片CF2基本上位於左側,且黑色矩陣BM之寬度w3比原來所期望之寬度w1窄。如圖1C所示,黑色矩陣BM並未覆蓋第一彩色濾光片CF1與第二彩色濾光片CF2相重疊之區域。因此,由於光照L可穿過第一彩色濾光片CF1與第二彩色濾光片CF2相重疊之區域,所以會發生色彩混合。FIG. 1C shows that the bank BANK, the black matrix BM, and the first color filter CF1 are basically placed on the right side, and the second color filter CF2 is basically located on the left side, and the width w3 of the black matrix BM is larger than the original. The desired width w1 is narrow. As shown in FIG. 1C, the black matrix BM does not cover the area where the first color filter CF1 and the second color filter CF2 overlap. Therefore, since the light L can pass through the area where the first color filter CF1 and the second color filter CF2 overlap, color mixing occurs.

換言之,由於黑色矩陣BM、第一彩色濾光片CF1與第二彩色濾光片CF2的製程誤差,發光區域EA之開口率會被減小或發生色彩混合。In other words, due to process errors of the black matrix BM, the first color filter CF1, and the second color filter CF2, the aperture ratio of the light-emitting area EA may be reduced or color mixing may occur.

因此,本發明係用於提供一種顯示裝置及其製造方法,藉以克服因習知技術中之限制與缺陷所造成的一種或多種問題。Therefore, the present invention is used to provide a display device and a manufacturing method thereof, so as to overcome one or more problems caused by limitations and defects in the conventional technology.

本發明之一目的在於提供一種顯示裝置及其製造方法,藉以透過防止因黑色畫素與彩色濾光片之製程誤差所導致的開口率降低及色彩混合。An object of the present invention is to provide a display device and a manufacturing method thereof, so as to prevent a decrease in aperture ratio and color mixing caused by a process error of a black pixel and a color filter.

本發明之其它優點與特徵可在進行審查或實施本發明時為本發明所屬技術領域內具有通常知識者所理解。同時,本發明之目的及其它優點可透過說明書、請求項及圖式所特別指出之結構而被理解並獲得。Other advantages and features of the present invention can be understood by those having ordinary knowledge in the technical field to which the present invention pertains when examining or implementing the present invention. At the same time, the objects and other advantages of the present invention can be understood and obtained through the structures specifically pointed out in the description, the claims, and the drawings.

為了獲得本發明之其它優點,本文進行了切實而廣泛地闡釋,本發明提供了一種顯示裝置,包括:複數個彩色濾光片;覆蓋這些彩色濾光片之無機層;及位於這些彩色濾光片間之無機層上的黑色矩陣。In order to obtain other advantages of the present invention, a practical and extensive explanation is provided herein. The present invention provides a display device including: a plurality of color filters; an inorganic layer covering the color filters; and a color filter located on the color filters. Black matrix on the interlayer inorganic layer.

本發明另一方面提供了一種顯示裝置,包括:相互分離的第一彩色濾光片與第三彩色濾光片;覆蓋此第一彩色濾光片與第三彩色濾光片並位於第一彩色濾光片與第三彩色濾光間之空間內的無機層;以及第一彩色濾光片與第三彩色濾光間之空間內無機層上的第二彩色濾光片。Another aspect of the present invention provides a display device, including: a first color filter and a third color filter separated from each other; and covering the first color filter and the third color filter and located in the first color An inorganic layer in the space between the filter and the third color filter; and a second color filter on the inorganic layer in the space between the first color filter and the third color filter.

本發明另一方面提供了一種顯示裝置,包括:第一彩色濾光片,與第一彩色濾光片相鄰之第二彩色濾光片,及位於第一彩色濾光片與第二彩色濾光片之間的黑色矩陣,此黑色矩陣包含反射性金屬。Another aspect of the present invention provides a display device including a first color filter, a second color filter adjacent to the first color filter, and a first color filter and a second color filter. Black matrix between light sheets, this black matrix contains reflective metal.

本發明實施例還關於一種顯示裝置。此顯示裝置包含:第一基板;第二基板,係朝向第一基板;及子畫素陣列,係置於用以發光的第一基板上。子畫素陣列包含有:第一子畫素與相鄰於第一子畫素之第二子畫素。這種顯示裝置還包含:位於第一子畫素上之第一彩色濾光片與位於第二子畫素上之第二彩色濾光片,其中第一彩色濾光片與第二彩色濾光片在物理上隔離。這種顯示裝置還包含:無機層,係置於第一彩色濾光片與第二彩色濾光片上以及第一彩色濾光片與第二彩色濾光片間之區域中;以及黑色矩陣,係置於第一彩色濾光片與第二彩色濾光片間之區域中的無機層上。The embodiment of the invention also relates to a display device. The display device includes: a first substrate; a second substrate oriented toward the first substrate; and a sub-pixel array disposed on the first substrate for emitting light. The sub-pixel array includes: a first sub-pixel and a second sub-pixel adjacent to the first sub-pixel. This display device further includes a first color filter on the first sub-pixel and a second color filter on the second sub-pixel, wherein the first color filter and the second color filter The slices are physically isolated. This display device further includes: an inorganic layer placed on the first color filter and the second color filter and in a region between the first color filter and the second color filter; and a black matrix, It is placed on the inorganic layer in the area between the first color filter and the second color filter.

本發明之實施例還關於顯示裝置。這種顯示裝置包含:第一基板;第二基板,係朝向第一基板;及子畫素陣列,係置於第一基板上。此子畫素陣列發出光照並包含有:至少一個第一子畫素、相鄰於第一子畫素之第二子畫素及相鄰於第二子畫素之第三子畫素。此顯示裝置還包含:保護層, 此保護層包含位於第一彩色濾光片與第二彩色濾光片之間並位於第二彩色濾光片之至少一部分下方的第一部分。其中第一彩色濾光片與第二彩色濾光片在物理上隔離。此保護層包含位於第二彩色濾光片與第三彩色濾光片之間並位於第二彩色濾光片之至少一部分下方的第二部分。其中第二彩色濾光片與第三彩色濾光片在物理上隔離。Embodiments of the present invention also relate to a display device. This display device includes: a first substrate; a second substrate facing the first substrate; and a sub-pixel array placed on the first substrate. The sub-pixel array emits light and includes: at least one first sub-pixel, a second sub-pixel adjacent to the first sub-pixel, and a third sub-pixel adjacent to the second sub-pixel. The display device further includes a protective layer including a first portion located between the first color filter and the second color filter and below at least a portion of the second color filter. The first color filter and the second color filter are physically separated. The protective layer includes a second portion located between the second color filter and the third color filter and below at least a portion of the second color filter. The second color filter is physically separated from the third color filter.

本發明之實施例關於一種顯示裝置的製造方法。於第一基板之第一表面上形成子畫素陣列。此子畫素陣列包含:至少一個第一子畫素以及相鄰於第一子畫素之第二子畫素。可形成第一彩色濾光片與第二彩色濾光片。其中第一彩色濾光片與第二彩色濾光片在物理上隔離。可於第一濾光片與第二濾光片上以及第一濾光片與第二濾光片間之區域內形成無機層。於第一濾光片與第二濾光片間之區域內的無機層上形成黑色矩陣層。對黑色矩陣進行蝕刻,藉以曝露出第一濾光片與第二濾光片上的保護層的至少一部份。An embodiment of the present invention relates to a method for manufacturing a display device. A sub-pixel array is formed on the first surface of the first substrate. The sub-pixel array includes at least one first sub-pixel and a second sub-pixel adjacent to the first sub-pixel. A first color filter and a second color filter may be formed. The first color filter and the second color filter are physically separated. An inorganic layer may be formed on the first filter and the second filter and in a region between the first filter and the second filter. A black matrix layer is formed on the inorganic layer in a region between the first filter and the second filter. The black matrix is etched to expose at least a part of the protective layer on the first filter and the second filter.

本發明實施例關於顯示裝置之製造方法。其中,子畫素陣列形成於第一基板的第一表面上。此子畫素陣列包含:至少一個第一子畫素、第二子畫素以及相鄰於第一子畫素與第二子畫素的第三子畫素。形成第一彩色濾光片與第二彩色濾光片。其中第一彩色濾光片與第二彩色濾光片在物理上隔離。可於第一彩色濾光片與第二彩色濾光片上以及第一彩色濾光片與第二彩色濾光片間之區域內形成保護層。而第三濾光片形成於保護層上之第一彩色濾光片與第二彩色濾光片間至少一個區域內。對第三彩色濾光片進行蝕刻,藉以曝露出第一彩色濾光片與第二彩色濾光片上的保護層的至少一部分。被蝕刻的第三彩色濾光片可形成透過保護層與第一彩色濾光片及第二彩色濾光片在物理上隔離的第三彩色濾光片。The embodiment of the present invention relates to a manufacturing method of a display device. The sub-pixel array is formed on the first surface of the first substrate. The sub-pixel array includes at least one first sub-pixel, a second sub-pixel, and a third sub-pixel adjacent to the first sub-pixel and the second sub-pixel. Forming a first color filter and a second color filter. The first color filter and the second color filter are physically separated. A protective layer may be formed on the first color filter and the second color filter, and in a region between the first color filter and the second color filter. The third filter is formed in at least one region between the first color filter and the second color filter on the protective layer. The third color filter is etched to expose at least a part of the protective layer on the first color filter and the second color filter. The etched third color filter may form a third color filter that is physically separated from the first color filter and the second color filter through the protective layer.

在本發明實施例中,可於形成保護層後,可蝕刻第一彩色濾光片與第二彩色濾光片間之空間內的保護層之一部分。並在蝕刻第三彩色濾光片以後,對第一彩色濾光片與第二彩色濾光片上之保護層的另一部分進行蝕刻,藉以曝露出第一彩色濾光片與第二彩色濾光片的至少一部分。被蝕刻之保護層於第一彩色濾光片與第三彩色濾光片間及第三彩色濾光片之至少一部分下方形成第一部分,並於第二彩色濾光片與第三彩色濾光片間及第三彩色濾光片之至少一部分下方形成第二部分。In the embodiment of the present invention, after the protective layer is formed, a part of the protective layer in the space between the first color filter and the second color filter can be etched. After the third color filter is etched, another part of the protective layer on the first color filter and the second color filter is etched to expose the first color filter and the second color filter. At least a part of the tablet. The etched protective layer forms a first portion between the first color filter and the third color filter and under at least a portion of the third color filter, and forms a second portion between the second color filter and the third color filter. A second portion is formed below and at least a portion of the third color filter.

以上之關於本揭露內容之說明及以下之實施方式之說明係用以示範與解釋本發明之精神與原理,並且提供本發明之專利申請範圍更進一步之解釋。The above description of the contents of this disclosure and the description of the following embodiments are used to demonstrate and explain the spirit and principle of the present invention, and provide a further explanation of the scope of the patent application of the present invention.

依據本發明實施例,圖式中所示出了本發明之實例。其中透過相同之標號表示相同或類似之部件。According to an embodiment of the present invention, an example of the present invention is shown in the drawings. Wherein, the same or similar components are denoted by the same reference numerals.

以下在實施方式中詳細敘述本發明之詳細特徵以及優點,其內容足以使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易地理解本發明相關之目的及優點。以下之實施例係進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。The detailed features and advantages of the present invention are described in detail in the following embodiments. The content is sufficient for any person skilled in the art to understand and implement the technical content of the present invention, and according to the content disclosed in this specification, the scope of patent applications and the drawings. Anyone skilled in the relevant art can easily understand the related objects and advantages of the present invention. The following examples further illustrate the viewpoints of the present invention in detail, but do not limit the scope of the present invention in any way.

圖式中所揭露之用以表述本發明實例之形狀、尺寸、角度及數量僅為實例而已,本發明並不受限於所示的細節。其中,相同之標號表示相同的元件。而在下面的描述中,當對習知功能或結構之詳述會毫無必要地模糊本發明之要點時,將不再對這些習知內容進行贅述。The shapes, sizes, angles, and numbers disclosed in the drawings for describing the examples of the present invention are merely examples, and the present invention is not limited to the details shown. Wherein, the same reference numerals represent the same elements. In the following description, when the detailed description of the conventional functions or structures will unnecessarily obscure the gist of the present invention, the conventional content will not be described in detail.

於本說明書中使用「包含」、「具有」與「包括」時,除非加入了「僅」這一用詞,否則其他部件也是可以加入的。而採用單數形式之術語可理解為包含複數形式,除非這種理解是矛盾的。When using "include", "have", and "include" in this specification, other parts may be added unless the word "only" is added. Terms in the singular can be understood to include the plural, unless this understanding is contradictory.

在對元件的解釋中,雖然沒有進行詳盡的描述,此元件也可透過解釋而包含一定誤差範圍。In the explanation of the component, although it is not described in detail, the component can also include a certain error range through interpretation.

在位置關係的描述中,例如,當兩個部件的位置關係被描述為「…之上」、「…上方」、「…下方」、「…下方」及「…緊鄰」時、一個或多個其它部件可位於這兩個部件之間,除非使用了「僅」或「直接」的描述。In the description of the positional relationship, for example, when the positional relationship of two components is described as "above", "... above", "... below", "... below" and "... immediately", one or more Other components may be located between these two components unless the "only" or "direct" description is used.

應當理解,雖然可用「第一」、「第二」或類似用語描述不同的元件,這些元件不應受到這類用語的限制。這類用語僅用語對一個元件與其它元件進行區隔。例如,第一元件也可被命名為第二元件,與其類似地,第二元件亦可被命名為第一元件,而這並不脫離本發明所保護的範圍。It should be understood that, although the terms "first", "second", or similar terms may be used to describe different elements, these elements should not be limited by such terms. These terms are used to distinguish one element from another. For example, a first element may also be named a second element, and similarly, a second element may also be named a first element, without departing from the scope of the present invention.

其中,X軸方向、Y軸方向與Z軸方向不應僅被理解為相垂直兩個方向的幾何關係,而是可指代本發明所操作元件之更廣泛的作業方向。Among them, the X-axis direction, the Y-axis direction, and the Z-axis direction should not be understood only as a geometric relationship between the two directions perpendicular to each other, but may refer to a broader operation direction of the elements operated by the present invention.

其中,用語「至少一個」應被理解為:包含相關的所列出之項目的一個或多個中之任意一個與全部組合。例如,用語「第一項目、第二項目及第三項目中的至少一個」係指「第一項目」、「第二項目」及「第三項目」中的兩個或多個,或是分別指「第一項目」、「第二項目」或「第三項目」。Among them, the term "at least one" should be understood as including any one or more of the related listed items in combination with all. For example, the term "at least one of the first, second, and third items" means two or more of the "first," "second," and "third" items, or separately Means "first item", "second item" or "third item".

本發明不同實施例之特徵可部份地或全部地相配合或相互組合,並足以使本領域內具有相像技藝者可按各種方式進行操作與驅動。同時,本發明不同實施例可相互獨立地進行作業,或相互配合地進行作業。The features of different embodiments of the present invention can be partially or completely matched or combined with each other, which is sufficient for those skilled in the art to operate and drive in various ways. At the same time, different embodiments of the present invention can work independently of each other, or work in cooperation with each other.

下面,將結合圖式對本發明實施例進行詳述。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

圖2為本發明實施例之顯示裝置100之透視圖。圖3為依據本發明實施例圖2中基板、閘極驅動器、源極驅動積體電路、撓性膜、電路板及時脈控制器的平面圖。此處,依據本發明實施例之顯示裝置100為有機發光顯示裝置,但本發明並不限於使用有機發光顯示裝置。在其它實施例中,本發明實施例之顯示裝置100可以是液晶顯示裝置、場發光顯示裝置、電泳顯示裝置等顯示裝置。FIG. 2 is a perspective view of a display device 100 according to an embodiment of the present invention. 3 is a plan view of a substrate, a gate driver, a source driving integrated circuit, a flexible film, a circuit board, and a clock controller in FIG. 2 according to an embodiment of the present invention. Here, the display device 100 according to the embodiment of the present invention is an organic light emitting display device, but the present invention is not limited to using an organic light emitting display device. In other embodiments, the display device 100 according to the embodiment of the present invention may be a display device such as a liquid crystal display device, a field emission display device, or an electrophoretic display device.

如圖2與圖3所示,本發明實施例之顯示裝置100可包含:顯示面板110、閘極驅動器120、源極驅動積體電路130、撓性膜140、電路板150及時序控制器160。As shown in FIGS. 2 and 3, the display device 100 according to the embodiment of the present invention may include: a display panel 110, a gate driver 120, a source driving integrated circuit 130, a flexible film 140, a circuit board 150, and a timing controller 160. .

其中,顯示面板110可包含:第一基板111與第二基板112。第二基板112可為封裝基板。第一基板111可為塑料膜或玻璃基板。第二基板112還可以是塑料膜、玻璃基板或封裝膜。The display panel 110 may include a first substrate 111 and a second substrate 112. The second substrate 112 may be a package substrate. The first substrate 111 may be a plastic film or a glass substrate. The second substrate 112 may also be a plastic film, a glass substrate, or a packaging film.

在第一基板111朝向第二基板112之一個表面上可配設複數根閘極線、複數根資料線及複數個畫素。進而,可分別於閘極線與資料線之交叉結構所定義之複數個區域中配設畫素。A plurality of gate lines, a plurality of data lines, and a plurality of pixels may be arranged on a surface of the first substrate 111 facing the second substrate 112. Furthermore, pixels may be respectively arranged in a plurality of areas defined by the intersection structure of the gate line and the data line.

其中,每一畫素可包含:薄膜電晶體(TFT)與有機發光裝置,此有機發光裝置包含了:第一電極、有機發光層與第二電極。當閘極訊號透過閘極線輸入薄膜電晶體時,各畫素可依據閘極線的資料電壓向有機發光裝置施加一定的電流。因此,各畫素之有機發光裝置可按電流大小發出具有一定亮度的光照。下面,將結合圖4、圖5、圖8、圖9、圖11、圖12、圖15與圖16對各畫素之結構進行描述。Each pixel may include a thin film transistor (TFT) and an organic light emitting device. The organic light emitting device includes a first electrode, an organic light emitting layer, and a second electrode. When the gate signal is input to the thin film transistor through the gate line, each pixel can apply a certain current to the organic light-emitting device according to the data voltage of the gate line. Therefore, the organic light emitting device of each pixel can emit light with a certain brightness according to the magnitude of the current. Hereinafter, the structure of each pixel will be described with reference to FIGS. 4, 5, 8, 9, 11, 12, 15, and 16.

如圖3所示,顯示面板110可包含:用於顯示影像之顯示區域DA及不用於顯示影像之非顯示區域NDA。可於此顯示區域DA內配設資料線、閘極線及畫素。並且,可於非顯示區域NDA內配設閘極驅動器120與複數個焊盤。As shown in FIG. 3, the display panel 110 may include a display area DA for displaying images and a non-display area NDA not for displaying images. Data lines, gate lines and pixels can be arranged in this display area DA. In addition, the gate driver 120 and a plurality of pads may be disposed in the non-display area NDA.

依據從時序控制器160輸入之閘極控制訊號,閘極驅動器120可依次將閘極訊號提供至閘極線。同時,依據板內閘極驅動(GIP,gate driver in panel)形式,可於顯示面板110之顯示區域DA兩側或一側外部的非顯示區域NDA中配設閘極驅動器120。而在另一種方式中,依據捲帶式自動結合(TAB,tape automated bonding)形式,可將閘極驅動器120製造為一驅動晶片,此驅動晶片被安裝於撓性膜上並將此閘極驅動器120貼合於顯示面板110之顯示區域DA兩側或一側外部的非顯示區域NDA上。According to the gate control signals input from the timing controller 160, the gate driver 120 may sequentially provide the gate signals to the gate lines. At the same time, according to the form of gate driver in panel (GIP), the gate driver 120 may be arranged in the non-display area NDA on both sides or one side of the display area DA of the display panel 110. In another method, the gate driver 120 may be manufactured as a driving chip according to a tape automated bonding (TAB) form. The driving chip is mounted on a flexible film and the gate driver is manufactured. 120 is attached to the non-display area NDA on both sides or outside of the display area DA of the display panel 110.

源極驅動積體電路130可從時序控制器160處接收數位視訊訊號與源極控制訊號。其中,此源極驅動積體電路130可依據源極控制訊號將數位視訊資料轉換為類比資料,進而將這些類比資料分別傳送至各資料線。在用驅動晶片製成源極驅動積體電路130時,可透過片載晶體(COF)方式或板載晶體(COP)方式於撓性膜140上安裝源極驅動積體電路130。The source driving integrated circuit 130 can receive a digital video signal and a source control signal from the timing controller 160. The source driving integrated circuit 130 can convert the digital video data into analog data according to the source control signal, and then transmit the analog data to each data line. When the source driving integrated circuit 130 is made of a driving chip, the source driving integrated circuit 130 may be mounted on the flexible film 140 through a chip-on-chip (COF) method or a board-on-chip (COP) method.

可於顯示面板110之非顯示區域NDA內配設如資料焊盤之複數個焊盤。同時,可於撓性膜140中配設用以連接焊盤至源極驅動積體電路130的複數條線路並配設用以連接焊盤至電路板150之線路的複數條線路。透過使用各向異性導電膜將撓性膜140貼附至焊盤上,進而可使這些焊盤連接至撓性膜140的線路。A plurality of pads, such as data pads, may be arranged in the non-display area NDA of the display panel 110. At the same time, a plurality of lines for connecting the pads to the source driving integrated circuit 130 and a plurality of lines for connecting the pads to the circuit of the circuit board 150 may be arranged in the flexible film 140. By using an anisotropic conductive film to attach the flexible film 140 to the pads, these pads can be connected to the lines of the flexible film 140.

此處,可配設複數個撓性膜140,並於這些撓性膜140上貼附電路板150。進而,可將分別透過複數個驅動晶片實現的複數個電路安裝於電路板150上。例如,可於此電路板150上安裝時序控制器160。其中,此電路板150可以是印刷電路板(PCB)或柔性印刷電路板(FPCB)。Here, a plurality of flexible films 140 may be disposed, and a circuit board 150 may be attached to the flexible films 140. Furthermore, a plurality of circuits realized through a plurality of driving chips can be mounted on the circuit board 150. For example, the timing controller 160 can be mounted on the circuit board 150. The circuit board 150 may be a printed circuit board (PCB) or a flexible printed circuit board (FPCB).

時序控制器160可透過電路板150之電纜從外部系統板(圖中未示出)接收數位視訊資料與時序訊號。時序控制器160可基於時序訊號產生用以控制閘極驅動器120的作業時序之閘極控制訊號以及用以控制複數個源極驅動積體電路130之源極控制訊號。進而,時序控制器160可將閘極控制訊號施加於閘極驅動器120並可將源極控制訊號施加於源極驅動積體電路130。The timing controller 160 can receive digital video data and timing signals from an external system board (not shown) through a cable of the circuit board 150. The timing controller 160 may generate a gate control signal for controlling the operation timing of the gate driver 120 and a source control signal for controlling the plurality of source driving integrated circuits 130 based on the timing signals. Further, the timing controller 160 may apply a gate control signal to the gate driver 120 and may apply a source control signal to the source driving integrated circuit 130.

圖4為本發明實施例之顯示區域中畫素之實例的平面圖。此顯示區域包含有用以發光之子畫素陣列。為了便於描述,在圖4中僅示出了紅色發光區域RE、綠色發光區域GE、藍色發光區域BE、白色發光區域WE、第一彩色濾光層RF、第二彩色濾光層GF、第三彩色濾光層BF、透明有機層WF及黑色矩陣BM。4 is a plan view of an example of a pixel in a display area according to an embodiment of the present invention. This display area contains an array of sub-pixels that are useful for emitting light. For ease of description, only the red light-emitting area RE, the green light-emitting area GE, the blue light-emitting area BE, the white light-emitting area WE, the first color filter layer RF, the second color filter layer GF, the first Three color filter layers BF, transparent organic layer WF and black matrix BM.

如圖4所示,紅色發光區域RE、綠色發光區域GE、藍色發光區域BE、白色發光區域WE中之每一個發光區域中依次堆疊了與陽極相應之第一電極、有機發光層及與陰極相對應之第二電極,進而使來自第一電極的電洞與來自第二電極的電子合併,藉以發出光照。As shown in FIG. 4, in each of the red light emitting area RE, the green light emitting area GE, the blue light emitting area BE, and the white light emitting area WE, a first electrode corresponding to an anode, an organic light emitting layer, and a cathode are stacked in this order. The corresponding second electrode further merges the holes from the first electrode with the electrons from the second electrode to emit light.

其中,紅色發光區域RE、綠色發光區域GE、藍色發光區域BE、白色發光區域WE之有機發光層形成為紅色發光區域RE、綠色發光區域GE、藍色發光區域BE、白色發光區域WE中的一個共同層。其中,第一彩色濾光層RF可與紅色發光區域RE相應地放置,第二彩色濾光層GF可與綠色發光區域GE相應地放置,第三彩色濾光層BF可與藍色發光區域BE相應地放置。同時,透明有機層WF可與白色發光區域WE相應地放置。因此,紅色發光區域RE可用第一彩色濾光層RF發出紅色光,綠色發光區域GE可用第二彩色濾光層GF發出綠色光,且藍色發光區域BE可用第三彩色濾光層BF發出藍色光。同時,白色發光區域WE可與沒有彩色濾光片之透明有機層WF重疊,進而發出白色光。The organic light-emitting layers of the red light-emitting area RE, the green light-emitting area GE, the blue light-emitting area BE, and the white light-emitting area WE are formed as the red light-emitting area RE, the green light-emitting area GE, the blue light-emitting area BE, and the white light-emitting area WE. A common layer. The first color filter layer RF may be placed corresponding to the red light-emitting area RE, the second color filter layer GF may be placed corresponding to the green light-emitting area GE, and the third color filter layer BF may be placed with the blue light-emitting area BE. Place accordingly. Meanwhile, the transparent organic layer WF may be placed corresponding to the white light emitting area WE. Therefore, the red light emitting region RE can emit red light with the first color filter layer RF, the green light emitting region GE can emit green light with the second color filter layer GF, and the blue light emitting region BE can emit blue light with the third color filter layer BF. Shade. At the same time, the white light emitting area WE may overlap the transparent organic layer WF without a color filter, thereby emitting white light.

圖4中,包含紅色發光區域RE之紅色子畫素、包含綠色發光區域GE之綠色子畫素、包含藍色發光區域BE之藍色子畫素與包含白色發光區域WE之白色子畫素可被定義為一個單元畫素。但本發明實施例並不受限於此,其中的白色子畫素是可被省略的。在這種狀況中,可將紅色子畫素、綠色子畫素與藍色子畫素定義為一個單元畫素。In FIG. 4, a red sub-pixel including a red light-emitting region RE, a green sub-pixel including a green light-emitting region GE, a blue sub-pixel including a blue light-emitting region BE, and a white sub-pixel including a white light-emitting region WE may be Is defined as a unit pixel. However, the embodiment of the present invention is not limited to this, and the white sub-pixels therein can be omitted. In this case, the red sub-pixel, the green sub-pixel, and the blue sub-pixel can be defined as one unit pixel.

其中,黑色矩陣BM可用於劃分成紅色濾光片RF、綠色濾光片GF、藍色濾光片BF與透明有機層WF。為此,可於紅色濾光片RF、綠色濾光片GF、藍色濾光片BF與透明有機層WF之間放置黑色矩陣BM。The black matrix BM can be used to divide into a red filter RF, a green filter GF, a blue filter BF, and a transparent organic layer WF. To this end, a black matrix BM may be placed between the red filter RF, the green filter GF, the blue filter BF and the transparent organic layer WF.

圖5為沿圖4中剖面線I-I’所獲得之剖面圖。Fig. 5 is a cross-sectional view taken along a section line I-I 'in Fig. 4.

如圖5所示,可於第一基板111朝向第二基板112之一個表面上形成緩衝層。此緩衝層可形成於第一基板111之一個表面上,藉以防止水經由易於被水穿透的第一基板111到達複數個達薄膜電晶體210與複數個有機發光裝置260。此緩衝層可包含有交替穿透之複數個無機層。例如,此緩衝層可由一個多層結構形成,此多層結構中交替地堆疊了氧化矽(SiOx)、氮化矽(SiNx)與氮氧化矽(SiON)。同時,此緩衝層也是可省略的。As shown in FIG. 5, a buffer layer may be formed on one surface of the first substrate 111 facing the second substrate 112. The buffer layer may be formed on one surface of the first substrate 111 to prevent water from reaching the plurality of thin film transistors 210 and the plurality of organic light emitting devices 260 through the first substrate 111 which is easily penetrated by water. The buffer layer may include a plurality of inorganic layers penetrating alternately. For example, the buffer layer may be formed of a multilayer structure in which silicon oxide (SiOx), silicon nitride (SiNx), and silicon oxynitride (SiON) are alternately stacked. At the same time, this buffer layer can be omitted.

進而,可於緩衝層上形成多個薄膜電晶體210。其中,每一薄膜電晶體210包含:主動層211、閘極212、源極215及汲極214。在圖5中,示意性地將薄膜電晶體210繪製為頂閘極型,其中閘極212位於主動層211上,但這並不對本發明構成限制。換言之,此薄膜電晶體210也可形成為其中閘極212形成於主動層211下方的底閘極型,或形成為其中閘極212形成於主動層211上與主動層211下的雙閘極型。Further, a plurality of thin film transistors 210 can be formed on the buffer layer. Each thin film transistor 210 includes: an active layer 211, a gate electrode 212, a source electrode 215, and a drain electrode 214. In FIG. 5, the thin film transistor 210 is schematically drawn as a top gate type, where the gate electrode 212 is located on the active layer 211, but this does not limit the present invention. In other words, the thin film transistor 210 may also be formed as a bottom gate type in which the gate electrode 212 is formed under the active layer 211, or a dual gate type in which the gate electrode 212 is formed on the active layer 211 and under the active layer 211 .

主動層211可形成於此緩衝層上。其中,主動層211由矽基半導體材料或氧化物基半導體材料。進而,可於此緩衝層與主動層211之間形成用於阻擋外部光照照射到主動層211的光阻擋層。The active layer 211 may be formed on the buffer layer. The active layer 211 is made of a silicon-based semiconductor material or an oxide-based semiconductor material. Furthermore, a light blocking layer for blocking external light from radiating to the active layer 211 may be formed between the buffer layer and the active layer 211.

進而,可於主動層211上形成閘極絕緣層220。其中,此閘極絕緣層220可形成為無機層,並且可由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之組合層形成此閘極絕緣層220。Further, a gate insulating layer 220 can be formed on the active layer 211. The gate insulating layer 220 may be formed as an inorganic layer, and the gate insulating layer 220 may be formed of silicon oxide (SiOx), silicon nitride (SiNx), or a combination of these materials.

而後,可於閘極絕緣層220上形成閘極212與閘極線。其中,此閘極212與閘極線可形成為包含鉬(Mo)、鋁(Al)、鉻(Cr)、金(Au)、鈦(Ti)、鎳(Ni)、釹(Nd)、銅(Cu)或其合金的單層結構或多層結構。Then, a gate electrode 212 and a gate line can be formed on the gate insulating layer 220. The gate electrode 212 and the gate line may be formed to include molybdenum (Mo), aluminum (Al), chromium (Cr), gold (Au), titanium (Ti), nickel (Ni), neodymium (Nd), and copper. (Cu) or a single layer structure or a multilayer structure of an alloy thereof.

而後,可於閘極212與閘極線上形成層間絕緣層230。其中,層間絕緣層230可透過無機層形成,例如可由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之多層機構形成此層間絕緣層230。Then, an interlayer insulating layer 230 may be formed on the gate electrode 212 and the gate line. The interlayer insulating layer 230 may be formed through an inorganic layer. For example, the interlayer insulating layer 230 may be formed of silicon oxide (SiOx), silicon nitride (SiNx), or a multilayer structure of these materials.

進而,可於此層間絕緣層230上形成源極215、汲極214與閘極線。而透過貫穿閘極絕緣層220與層間絕緣層230之接觸孔,源極215與汲極214中的每一個可與主動層211相接觸。其中,源極215、汲極214與資料線可形成為包含鉬(Mo)、鋁(Al)、鉻(Cr)、金(Au)、鈦(Ti)、鎳(Ni)、釹(Nd)、銅(Cu)或其合金的單層結構或多層結構。Further, a source electrode 215, a drain electrode 214, and a gate line can be formed on the interlayer insulating layer 230. Through the contact holes penetrating through the gate insulating layer 220 and the interlayer insulating layer 230, each of the source electrode 215 and the drain electrode 214 can be in contact with the active layer 211. The source electrode 215, the drain electrode 214, and the data line may be formed to include molybdenum (Mo), aluminum (Al), chromium (Cr), gold (Au), titanium (Ti), nickel (Ni), and neodymium (Nd). , Copper (Cu) or a single layer structure or a multilayer structure thereof.

進而,可於源極215、汲極214與資料線上形成用以使薄膜電晶體210絕緣的鈍化層240。其中,此鈍化層240可形成為無機層,並可由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之多層結構形成此鈍化層240。Further, a passivation layer 240 can be formed on the source electrode 215, the drain electrode 214, and the data line to insulate the thin film transistor 210. The passivation layer 240 may be formed as an inorganic layer, and the passivation layer 240 may be formed of silicon oxide (SiOx), silicon nitride (SiNx), or a multilayer structure of these materials.

而後,可於鈍化層240上形成平化層250,此平化層250用於平化由薄膜電晶體210形成的階梯高度。此處,平化層250可透過如丙烯酸樹脂、環氧樹脂、酚醛樹脂、聚醯胺樹脂、聚醯亞胺樹脂和/或其它材料之有機層形成。Then, a planarization layer 250 may be formed on the passivation layer 240, and the planarization layer 250 is used to planarize the step height formed by the thin film transistor 210. Here, the flattening layer 250 may be formed through an organic layer such as an acrylic resin, an epoxy resin, a phenol resin, a polyamide resin, a polyimide resin, and / or other materials.

進而,可於平化層250上形成有機發光裝置260與岸層270。此處,有機發光裝置260可包含:第一電極261、有機發光層262與第二電極263。其中,第一電極261可為陽極,而第二電極263可為陰極。Further, an organic light emitting device 260 and a bank layer 270 can be formed on the planarization layer 250. Here, the organic light emitting device 260 may include a first electrode 261, an organic light emitting layer 262, and a second electrode 263. The first electrode 261 may be an anode, and the second electrode 263 may be a cathode.

而後,可於平化層250上形成第一電極261。此第一電極261可透過貫穿鈍化層240與平化層250之接觸孔而與薄膜電晶體210之汲極214相接觸。其中,第一電極261可透過具有高反射率之金屬材料,如鋁和鈦的堆疊結構(Ti/Al/Ti)、鋁和氧化銦錫的堆疊結構(ITO/Al/ITO)、銀鈀銅(APC)合金或銀鈀銅合金和氧化銦錫的堆疊結構(ITO/APC/ITO)。其中,銀鈀銅(APC)合金為銀、鈀與銅的合金。Then, a first electrode 261 may be formed on the planarization layer 250. The first electrode 261 may contact the drain electrode 214 of the thin film transistor 210 through a contact hole penetrating the passivation layer 240 and the planarization layer 250. Among them, the first electrode 261 can transmit metal materials with high reflectivity, such as a stacked structure of aluminum and titanium (Ti / Al / Ti), a stacked structure of aluminum and indium tin oxide (ITO / Al / ITO), silver-palladium copper (APC) alloy or silver-palladium-copper alloy and stacked structure of indium tin oxide (ITO / APC / ITO). Among them, the silver-palladium-copper (APC) alloy is an alloy of silver, palladium, and copper.

進而,可於平化層250上形成岸層270,藉以覆蓋第一電極261之邊緣,進而定義紅色發光區域RE、綠色發光區域GE、藍色發光區域BE與白色發光區域WE。換言之,岸層270之邊緣可用於定義發光區域。同時,由於形成有岸層270之區域無法發光,所以可形成不發光區域。此處,岸層270可透過如丙烯酸樹脂、環氧樹脂、酚醛樹脂、聚醯胺樹脂、聚醯亞胺樹脂和/或其它材料之有機層形成。Further, a bank layer 270 may be formed on the flattening layer 250 to cover the edge of the first electrode 261, thereby defining a red light emitting region RE, a green light emitting region GE, a blue light emitting region BE, and a white light emitting region WE. In other words, the edge of the bank layer 270 can be used to define a light emitting area. Meanwhile, since the area where the bank layer 270 is formed cannot emit light, a non-light emitting area can be formed. Here, the bank layer 270 may be formed through an organic layer such as an acrylic resin, an epoxy resin, a phenol resin, a polyamide resin, a polyimide resin, and / or other materials.

而後,可於第一電極261與岸層270上形成有機發光層262。其中,有機發光層262可以是形成於紅色發光區域RE、綠色發光區域GE、藍色發光區域BE與白色發光區域WE中的共同層,並且此有機發光層262可發出白色光的白色發光層。在這種狀況中,有機發光層262可形成為由兩個或多個堆疊結構所組成的串列結構。其中,每一對疊結構可包含:電洞傳輸層、至少一個發光層及電子傳輸層。Then, an organic light emitting layer 262 may be formed on the first electrode 261 and the bank layer 270. The organic light emitting layer 262 may be a common layer formed in the red light emitting region RE, the green light emitting region GE, the blue light emitting region BE, and the white light emitting region WE, and the organic light emitting layer 262 may emit a white light emitting layer. In this case, the organic light emitting layer 262 may be formed as a tandem structure composed of two or more stacked structures. Each of the stacked structures may include a hole transport layer, at least one light emitting layer, and an electron transport layer.

此外,可於上述堆疊結構之間形成電荷產生層。此電荷產生層可包含:n型電荷產生層,係與下層堆疊結構相鄰;及p型電荷產生層,係形成於n型電荷產生層上並與上層堆疊結構相鄰。其中,n型電荷產生層可向下層堆疊結構中注入電子,而p型電荷產生層可向上層堆疊結構中注入電洞。此處,n型電荷產生層由有機層形成,此有幾層摻雜有如鋰(Li)、鈉(Na)、鉀(K)或銫(Cs)之鹼性金屬或者如鎂(Mg)、鍶(Sr)、鋇(Ba)或鐳(Ra)之鹼土金屬。同時,可透過向具有電洞傳送能力之有機材料中摻雜摻雜物而形成p型電荷產生層。In addition, a charge generation layer may be formed between the stacked structures. The charge generation layer may include: an n-type charge generation layer adjacent to the lower stack structure; and a p-type charge generation layer formed on the n-type charge generation layer and adjacent to the upper stack structure. The n-type charge generation layer can inject electrons into the lower layer stack structure, and the p-type charge generation layer can inject holes into the upper layer stack structure. Here, the n-type charge generating layer is formed of an organic layer, and there are several layers doped with an alkaline metal such as lithium (Li), sodium (Na), potassium (K), or cesium (Cs) or such as magnesium (Mg), Alkaline earth metal of strontium (Sr), barium (Ba) or radium (Ra). At the same time, a p-type charge generating layer can be formed by doping a dopant into an organic material having a hole transporting ability.

此處,可於有機發光層262上形成第二電極263。此第二電極263可形成為紅色發光區域RE、綠色發光區域GE、藍色發光區域BE、白色發光區域WE中的一個共同層。而此第二電極263可透過的能傳送光照之透明導電材料(如氧化銦錫或氧化銦鋅)或半透射導電材料(如:鎂、銀、或鎂銀合金)形成。進而,可於此第二電極263上形成一蓋層。Here, a second electrode 263 may be formed on the organic light emitting layer 262. This second electrode 263 may be formed as a common layer among the red light emitting region RE, the green light emitting region GE, the blue light emitting region BE, and the white light emitting region WE. The second electrode 263 is formed of a transparent conductive material (such as indium tin oxide or indium zinc oxide) or a semi-transmissive conductive material (such as magnesium, silver, or magnesium-silver alloy) that can transmit light. Further, a capping layer may be formed on the second electrode 263.

而後,可於此第二電極263上形成密封層280。此密封層280可防止氧氣或水進入到有機發光層262與第二電極263中。為此,密封層280可包含至少一個無機層與至少一個有機層。Then, a sealing layer 280 may be formed on the second electrode 263. The sealing layer 280 can prevent oxygen or water from entering the organic light emitting layer 262 and the second electrode 263. To this end, the sealing layer 280 may include at least one inorganic layer and at least one organic layer.

例如,此密封層280可包含:第一無機層281、有機層282與第二無機層283。在這種狀況中,可形成第一無機層281以覆蓋第二電極263。可形成有機層282以覆蓋第一無機層281。其中,有機層282具有足夠的厚度,藉以防止顆粒經由第一無機層281滲入有機發光層262與第二電極263。而後,可形成第二無機層283以覆蓋有機層282。For example, the sealing layer 280 may include a first inorganic layer 281, an organic layer 282, and a second inorganic layer 283. In this case, the first inorganic layer 281 may be formed to cover the second electrode 263. An organic layer 282 may be formed to cover the first inorganic layer 281. The organic layer 282 has a sufficient thickness to prevent particles from penetrating into the organic light-emitting layer 262 and the second electrode 263 through the first inorganic layer 281. Then, a second inorganic layer 283 may be formed to cover the organic layer 282.

此處,第一無機層281與第二無機層283中的每一個可由氮化矽、氮化鋁、氮化鋯、氮化鈦、氮化鉿、氮化鉭、氧化矽、氧化鋁、氧化鈦和/或類似材料製成。而有機層282可透過如丙烯酸樹脂、環氧樹脂、酚醛樹脂、聚醯胺樹脂、聚醯亞胺樹脂和/或類似材料製成。Here, each of the first inorganic layer 281 and the second inorganic layer 283 may be made of silicon nitride, aluminum nitride, zirconium nitride, titanium nitride, hafnium nitride, tantalum nitride, silicon oxide, aluminum oxide, or oxide. Made of titanium and / or similar materials. The organic layer 282 can be made of an acrylic resin, an epoxy resin, a phenol resin, a polyimide resin, a polyimide resin, and / or the like.

進而,可於密封層290上形成第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294。其中,第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293可在物理上相互隔開。而在於密封層280上直接形成第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293之狀況中,當使第一基板111與第二基板112相互接合時,不必對準第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293,且無需使用單獨的粘合層。此處,可透過一定間隔隔開第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293及透明有機層294。Further, a first color filter 291, a second color filter 292, a third color filter 293, and a transparent organic layer 294 can be formed on the sealing layer 290. The first color filter 291, the second color filter 292, and the third color filter 293 may be physically separated from each other. In the case where the first color filter 291, the second color filter 292, and the third color filter 293 are directly formed on the sealing layer 280, when the first substrate 111 and the second substrate 112 are bonded to each other, It is not necessary to align the first color filter 291, the second color filter 292, and the third color filter 293, and it is not necessary to use a separate adhesive layer. Here, the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294 can be separated by a certain interval.

在圖5中,第一彩色濾光片291為與紅色發光區域RE對應放置的紅色濾光片、第二彩色濾光片292為與綠色發光區域GE對應放置的綠色濾光片、而第三彩色濾光片293為與藍色發光區域BE對應放置的藍色濾光片。同時,可與白色發光區域WE相應地放置透明有機層294。In FIG. 5, the first color filter 291 is a red filter placed corresponding to the red light emitting region RE, the second color filter 292 is a green filter placed corresponding to the green light emitting region GE, and the third The color filter 293 is a blue filter placed corresponding to the blue light-emitting area BE. Meanwhile, a transparent organic layer 294 may be placed corresponding to the white light emitting area WE.

其中,第一彩色濾光片291可由包含有紅色染料之有機層形成,第二彩色濾光片292可由包含有綠色染料之有機層形成,而第三彩色濾光片293可由包含有藍色染料之有機層形成。其中,透明有機層294可透過如丙烯酸樹脂、環氧樹脂、酚醛樹脂、聚醯胺樹脂、聚醯亞胺樹脂和/或類似材料形成。The first color filter 291 may be formed of an organic layer containing a red dye, the second color filter 292 may be formed of an organic layer containing a green dye, and the third color filter 293 may be formed of a blue dye. An organic layer is formed. Among them, the transparent organic layer 294 may be formed through, for example, an acrylic resin, an epoxy resin, a phenol resin, a polyamide resin, a polyimide resin, and / or the like.

進而,可於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294上形成無機層310。換言之,如圖5所示,可使此無機層310覆蓋第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294,並於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294間之空隙處形成此無機層310。在某些實施例中,無機層310可覆蓋第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293之整個頂面,並且此無機層310可被置於黑色矩陣300之整個底面的下方。其中,無機層310可透過透明導電材料(或透明導電氧化物)如氧化銦錫或氧化銦鋅或者透過SiOx、SiNx、SiON、Al2 O3 或這些材料所形成的多層結構形成。Furthermore, an inorganic layer 310 may be formed on the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294. In other words, as shown in FIG. 5, the inorganic layer 310 can be made to cover the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294, and the first color filter The inorganic layer 310 is formed at a gap between the light filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294. In some embodiments, the inorganic layer 310 may cover the entire top surface of the first color filter 291, the second color filter 292, and the third color filter 293, and the inorganic layer 310 may be placed on black. Below the entire bottom surface of the matrix 300. The inorganic layer 310 may be formed through a transparent conductive material (or a transparent conductive oxide) such as indium tin oxide or indium zinc oxide, or through a multilayer structure formed by SiOx, SiNx, SiON, Al 2 O 3 or these materials.

進而,可於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294間之空隙處所形成的無機層310上形成黑色矩陣300。其中,此黑色矩陣300可由包含有黑色染料之有機層形成。Further, the black matrix 300 may be formed on the inorganic layer 310 formed in the gap between the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294. The black matrix 300 may be formed of an organic layer containing a black dye.

此處,可於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294之間填入黑色矩陣300。由於此黑色矩陣300係透過乾式蝕刻形成,所以黑色矩陣300之厚度D1比第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293之中每一個濾光片的厚度D2更薄。進而,黑色矩陣300形成於不發光區域內,而不是形成於發光區域內,因此可使所放置的黑色矩陣覆蓋岸層270。Here, a black matrix 300 may be filled between the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294. Since the black matrix 300 is formed by dry etching, the thickness D1 of the black matrix 300 is smaller than that of each of the first color filter 291, the second color filter 292, and the third color filter 293. The thickness D2 is thinner. Furthermore, the black matrix 300 is formed in the non-light-emitting area, rather than in the light-emitting area, so that the placed black matrix can cover the bank layer 270.

如上所述,由於黑色矩陣300形成於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294之間,可依據第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294之間之製程誤差確定黑色矩陣300之製程誤差。換言之,在習知技術中,在形成黑色矩陣與彩色濾光片時,黑色矩陣之製程誤差與彩色濾光片之製程誤差都要被考慮到。但是,依據本發明實施例,根據彩色濾光片之位置決定形成黑色矩陣的位置,因此僅需考慮彩色濾光片之製程誤差。As described above, since the black matrix 300 is formed between the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294, the first color filter 291 may be used. The process error between the second color filter 292, the third color filter 293, and the transparent organic layer 294 determines the process error of the black matrix 300. In other words, in the conventional technology, when forming the black matrix and the color filter, the process error of the black matrix and the process error of the color filter must be considered. However, according to the embodiment of the present invention, the position where the black matrix is formed is determined according to the position of the color filter, so only the process error of the color filter needs to be considered.

此外,在本發明中,由於可在第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294之間形成黑色矩陣300,所以黑色矩陣300覆蓋紅色發光區域RE、綠色發光區域GE、藍色發光區域BE與白色發光區域WE的可能性非常小。因此,依據本發明實施例,可防止因黑色矩陣與彩色濾光片中每一個的製程誤差而導致發光區域之開口率減小。In addition, in the present invention, since the black matrix 300 can be formed between the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294, the black matrix 300 covers The red light emitting area RE, the green light emitting area GE, the blue light emitting area BE, and the white light emitting area WE are very unlikely. Therefore, according to the embodiment of the present invention, it is possible to prevent the aperture ratio of the light emitting area from being reduced due to a process error of each of the black matrix and the color filter.

此外,在本發明實施例中,在第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293之間需要有將被填入黑色矩陣300的空間,因此第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293相互覆蓋的可能性也是很小的。因此,在本發明實施例中,可防止因黑色矩陣與彩色濾光片中每一個的製程誤差而造成色彩混合。In addition, in the embodiment of the present invention, a space to be filled in the black matrix 300 is required between the first color filter 291, the second color filter 292, and the third color filter 293, so the first The possibility that the color filter 291, the second color filter 292, and the third color filter 293 cover each other is also small. Therefore, in the embodiment of the present invention, color mixing can be prevented due to a process error of each of the black matrix and the color filter.

此外,在本發明實施例中,由於黑色矩陣300形成在第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294之間,所以可使黑色矩陣300和第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294上的無機層310具有同一個平面。換言之,黑色矩陣BM之頂面和第一彩色濾光片291與第三彩色濾光片293上的無機層310之頂面相齊。因此,依據本發明實施例,用於對彩色濾光片之階梯高度進行平化之外層可以不形成在黑色矩陣300與無機層310上。In addition, in the embodiment of the present invention, since the black matrix 300 is formed between the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294, the black color can be made. The matrix 300, the first color filter 291, the second color filter 292, and the third color filter 293 have the same plane as the inorganic layer 310 on the transparent organic layer 294. In other words, the top surface of the black matrix BM is aligned with the top surface of the inorganic layer 310 on the first color filter 291 and the third color filter 293. Therefore, according to the embodiment of the present invention, the outer layer for flattening the step height of the color filter may not be formed on the black matrix 300 and the inorganic layer 310.

第二基板112可被貼合至第一彩色濾光片291、第三彩色濾光片293與無機層310上。並且,此第二基板112可為一封裝膜。The second substrate 112 may be attached to the first color filter 291, the third color filter 293, and the inorganic layer 310. In addition, the second substrate 112 may be a packaging film.

圖6為本發明實施例之顯示裝置製造方法的流程圖。圖7A至圖7G為沿I-I’剖面線所得到之剖面圖,用以表述本發明實施例之顯示裝置的製造方法。FIG. 6 is a flowchart of a manufacturing method of a display device according to an embodiment of the present invention. 7A to 7G are cross-sectional views taken along a line I-I ', which are used to describe a method for manufacturing a display device according to an embodiment of the present invention.

由於圖7A至圖7G所示剖面圖係為圖6所示顯示裝置的製造方法,所以相同的符號表示相同的原件。下面,將結合圖6與圖7A至圖7G對本發明實施例中顯示裝置的製造方法進行詳述。Since the cross-sectional views shown in FIGS. 7A to 7G are methods of manufacturing the display device shown in FIG. 6, the same symbols represent the same originals. Hereinafter, a method for manufacturing a display device according to an embodiment of the present invention will be described in detail with reference to FIGS. 6 and 7A to 7G.

首先,如圖7A所示,可形成薄膜電晶體210、有機發光裝置260與密封層280。First, as shown in FIG. 7A, a thin film transistor 210, an organic light emitting device 260, and a sealing layer 280 can be formed.

具體而言,在形成薄膜電晶體210之前,可於第一基板111上形成緩衝層,以防止穿透基板的水到達薄膜電晶體210與有機發光裝置260。此緩衝層用以防止水經由易於被水穿透的第一基板111到達薄膜電晶體210與有機發光裝置260,其中此緩衝層可包含有交替堆疊之複數個無機層。例如,此緩衝層可由一個多層結構形成,此多層結構中交替地堆疊了氧化矽(SiOx)、氮化矽(SiNx)與氮氧化矽(SiON)。同時,可透過化學氣相沉積(CVD,chemical vapor deposition)製程形成此緩衝層。Specifically, before the thin film transistor 210 is formed, a buffer layer may be formed on the first substrate 111 to prevent water penetrating the substrate from reaching the thin film transistor 210 and the organic light emitting device 260. The buffer layer is used to prevent water from reaching the thin film transistor 210 and the organic light emitting device 260 through the first substrate 111 which is easily penetrated by the water. The buffer layer may include a plurality of inorganic layers stacked alternately. For example, the buffer layer may be formed of a multilayer structure in which silicon oxide (SiOx), silicon nitride (SiNx), and silicon oxynitride (SiON) are alternately stacked. At the same time, the buffer layer can be formed by a chemical vapor deposition (CVD) process.

接下來,可於緩衝層上形成薄膜電晶體210所包含之主動層211。具體而言,透過濺射製程、金屬有機物化學氣相沉積(MOCVD)製程和/或類似製程可使主動金屬層遍及此緩衝層。接下來,可透過使用光阻圖案之光罩製程可經由對有機金屬層進行圖案化而形成主動層211。其中,可由矽基半導體材料或氧化物基半導體材料形成此主動層211。Next, an active layer 211 included in the thin film transistor 210 can be formed on the buffer layer. Specifically, the active metal layer can be passed through the buffer layer through a sputtering process, a metal organic chemical vapor deposition (MOCVD) process, and / or the like. Next, an active layer 211 can be formed by patterning the organic metal layer through a mask process using a photoresist pattern. The active layer 211 can be formed of a silicon-based semiconductor material or an oxide-based semiconductor material.

接下來,可於此主動層211上形成閘極絕緣層220。其中,此閘極絕緣層220可形成為無機層,例如,可由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之組合層形成此閘極絕緣層220。Next, a gate insulating layer 220 may be formed on the active layer 211. The gate insulating layer 220 may be formed as an inorganic layer. For example, the gate insulating layer 220 may be formed of silicon oxide (SiOx), silicon nitride (SiNx), or a combination of these materials.

接下來,可於閘極絕緣層220上形成包含於薄膜電晶體210中之閘極212。具體而言,可透過濺射製程、金屬有機物化學氣相沉積(MOCVD)製程和/或類似製程使第一金屬層遍及閘極絕緣層220。接下來,可透過使用光阻圖案之光罩製程可經由對第一金屬層進行圖案化而形成閘極212。其中,此閘極212可形成為包含鉬(Mo)、鋁(Al)、鉻(Cr)、金(Au)、鈦(Ti)、鎳(Ni)、釹(Nd)、銅(Cu)或這些材料的合金所形成的單層結構或多層結構。Next, a gate electrode 212 included in the thin film transistor 210 may be formed on the gate insulating layer 220. Specifically, the first metal layer may be formed throughout the gate insulating layer 220 through a sputtering process, a metal organic chemical vapor deposition (MOCVD) process, and / or the like. Next, the gate electrode 212 can be formed by patterning the first metal layer through a mask process using a photoresist pattern. Wherein, the gate electrode 212 may be formed to include molybdenum (Mo), aluminum (Al), chromium (Cr), gold (Au), titanium (Ti), nickel (Ni), neodymium (Nd), copper (Cu), or The alloy of these materials forms a single-layer structure or a multilayer structure.

接下來,可於此閘極212上形成層間絕緣層230。其中,可由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之多層結構形成此層間絕緣層230。Next, an interlayer insulating layer 230 may be formed on the gate electrode 212. The interlayer insulating layer 230 may be formed of silicon oxide (SiOx), silicon nitride (SiNx), or a multilayer structure of these materials.

接下來,可形成複數個接觸孔。這些接觸孔可貫穿閘極絕緣層220與層間絕緣層230,並可透過這些接觸孔曝露出主動層211。Next, a plurality of contact holes may be formed. These contact holes can penetrate the gate insulating layer 220 and the interlayer insulating layer 230, and the active layer 211 can be exposed through these contact holes.

接下來,可於層間絕緣層230上形成薄膜電晶體210所包含的源極215與汲極214。具體而言,可透過濺射製程、金屬有機物化學氣相沉積(MOCVD)製程和/或類似製程使第二金屬層遍及層間絕緣層230。接下來,可透過使用光阻圖案之光罩製程可經由對有機金屬層進行圖案化而形成源極215與汲極214。進而,源極215與汲極214可通過貫穿閘極絕緣層220與層間絕緣層230之接觸孔與主動層211相接觸。其中,此源極215與汲極214可形成為包含鉬(Mo)、鋁(Al)、鉻(Cr)、金(Au)、鈦(Ti)、鎳(Ni)、釹(Nd)、銅(Cu)或這些材料的合金所形成的單層結構或多層結構。Next, a source electrode 215 and a drain electrode 214 included in the thin film transistor 210 may be formed on the interlayer insulating layer 230. Specifically, the second metal layer may be formed throughout the interlayer insulating layer 230 through a sputtering process, a metal organic chemical vapor deposition (MOCVD) process, and / or the like. Next, a source mask 215 and a drain electrode 214 can be formed by patterning the organic metal layer through a mask process using a photoresist pattern. Further, the source electrode 215 and the drain electrode 214 may contact the active layer 211 through a contact hole penetrating the gate insulating layer 220 and the interlayer insulating layer 230. The source electrode 215 and the drain electrode 214 may be formed to include molybdenum (Mo), aluminum (Al), chromium (Cr), gold (Au), titanium (Ti), nickel (Ni), neodymium (Nd), and copper. (Cu) or an alloy of these materials.

接下來,可於薄膜電晶體210之源極215與汲極214上形成鈍化層240。其中,可由此鈍化層240可形成為無機層,例如可由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之組合層形成此鈍化層240。此處,可透過化學氣相沉積形成此鈍化層240。Next, a passivation layer 240 may be formed on the source electrode 215 and the drain electrode 214 of the thin film transistor 210. Wherein, the passivation layer 240 may be formed as an inorganic layer. For example, the passivation layer 240 may be formed of silicon oxide (SiOx), silicon nitride (SiNx), or a combination of these materials. Here, the passivation layer 240 can be formed by chemical vapor deposition.

接下來,可於鈍化層240上形成平化層250,此平化層250用於平化由薄膜電晶體210形成的階梯高度。此處,平化層250可透過如丙烯酸樹脂、環氧樹脂、酚醛樹脂、聚醯胺樹脂、聚醯亞胺樹脂和/或其它材料之有機層形成。Next, a planarization layer 250 may be formed on the passivation layer 240. The planarization layer 250 is used to planarize the step height formed by the thin film transistor 210. Here, the flattening layer 250 may be formed through an organic layer such as an acrylic resin, an epoxy resin, a phenol resin, a polyamide resin, a polyimide resin, and / or other materials.

接下來,可於此平化層250上形成包含於有機發光裝置260中之第一電極261。具體而言,可透過濺射製程、金屬有機物化學氣相沉積(MOCVD)製程和/或類似製程使第三金屬層遍及平化層250。接下來,可透過使用光阻圖案之光罩製程可經由對有機金屬層進行圖案化而形成第一電極261。進而,第一電極261可通過貫穿鈍化層240與平化層250之接觸孔而與薄膜電晶體210之汲極214相接觸。其中,第一電極261可透過具有高反射率之金屬材料,如鋁和鈦的堆疊結構、鋁和氧化銦錫的堆疊結構(Ti/Al/Ti)、鋁和氧化銦錫的堆疊結構(ITO/Al/ITO)、銀鈀銅(APC)合金或銀鈀銅(APC)合金和氧化銦錫的堆疊結構(ITO/APC/ITO)。Next, a first electrode 261 included in the organic light emitting device 260 may be formed on the planarization layer 250. Specifically, the third metal layer may be spread throughout the planarization layer 250 through a sputtering process, a metal organic chemical vapor deposition (MOCVD) process, and / or the like. Next, the first electrode 261 can be formed by patterning the organic metal layer through a mask process using a photoresist pattern. Further, the first electrode 261 may be in contact with the drain electrode 214 of the thin film transistor 210 through a contact hole penetrating the passivation layer 240 and the planarization layer 250. Among them, the first electrode 261 can pass through a metal material having a high reflectivity, such as a stacked structure of aluminum and titanium, a stacked structure of aluminum and indium tin oxide (Ti / Al / Ti), and a stacked structure of aluminum and indium tin oxide (ITO / Al / ITO), silver-palladium-copper (APC) alloy or a stacked structure of silver-palladium-copper (APC) alloy and indium tin oxide (ITO / APC / ITO).

接下來,可於平化層250上形成岸層270,藉以覆蓋第一電極261之邊緣,進而定義紅色發光區域RE、綠色發光區域GE、藍色發光區域BE與白色發光區域WE。此處,岸層270可透過如丙烯酸樹脂、環氧樹脂、酚醛樹脂、聚醯胺樹脂、聚醯亞胺樹脂和/或其它材料之有機層形成。Next, a bank layer 270 may be formed on the flattening layer 250 to cover the edge of the first electrode 261, and further define a red light emitting region RE, a green light emitting region GE, a blue light emitting region BE, and a white light emitting region WE. Here, the bank layer 270 may be formed through an organic layer such as an acrylic resin, an epoxy resin, a phenol resin, a polyamide resin, a polyimide resin, and / or other materials.

接下來,可透過沉積製程或溶液製程(solution process)於第一電極261與岸層270上形成有機發光層262。其中,有機發光層262可以是形成於紅色發光區域RE、綠色發光區域GE、藍色發光區域BE與白色發光區域WE中的共同層。在這種狀況中,此有機發光層262可發出白色光的白色發光層。Next, an organic light emitting layer 262 can be formed on the first electrode 261 and the bank layer 270 through a deposition process or a solution process. The organic light emitting layer 262 may be a common layer formed in the red light emitting region RE, the green light emitting region GE, the blue light emitting region BE, and the white light emitting region WE. In this case, the organic light emitting layer 262 may emit a white light emitting layer.

若有機發光層262是白色發光層,則有機發光層262可形成兩個或多個堆疊層之串聯結構。其中,每一堆疊層可包含:電洞傳輸層、至少一個發光層及電子傳輸層。If the organic light emitting layer 262 is a white light emitting layer, the organic light emitting layer 262 may form a series structure of two or more stacked layers. Each of the stacked layers may include a hole transport layer, at least one light emitting layer, and an electron transport layer.

此外,可於上述堆疊層之間形成電荷產生層。此電荷產生層可包含:n型電荷產生層,係與下層堆疊層相鄰;及p型電荷產生層,係形成於n型電荷產生層上並與上層堆疊層相鄰。其中,n型電荷產生層可向下層堆疊層中注入電子,而p型電荷產生層可向上層堆疊層中注入電洞。此處,n型電荷產生層由有機層形成,此有幾層摻雜有如鋰(Li)、鈉(Na)、鉀(K)或銫(Cs)之鹼性金屬或者如鎂(Mg)、鍶(Sr)、鋇(Ba)或鐳(Ra)之鹼土金屬。同時,可透過向具有電洞傳送能力之有機材料中摻雜摻雜物而形成p型電荷產生層。In addition, a charge generation layer may be formed between the stacked layers. The charge generation layer may include: an n-type charge generation layer adjacent to the lower stack layer; and a p-type charge generation layer formed on the n-type charge generation layer and adjacent to the upper stack layer. The n-type charge generating layer can inject electrons into the lower stacked layer, and the p-type charge generating layer can inject holes into the upper stacked layer. Here, the n-type charge generating layer is formed of an organic layer, and there are several layers doped with an alkaline metal such as lithium (Li), sodium (Na), potassium (K), or cesium (Cs) or such as magnesium (Mg), Alkaline earth metal of strontium (Sr), barium (Ba) or radium (Ra). At the same time, a p-type charge generating layer can be formed by doping a dopant into an organic material having a hole transporting ability.

接下來,可於有機發光層262上形成第二電極263。此第二電極263可形成為紅色發光區域RE、綠色發光區域GE、藍色發光區域BE、白色發光區域WE中的一個共同層。其中,第二電極263可透過透明導電材料(或透明導電氧化物)如氧化銦錫或氧化銦鋅或者半透射導電材料(如:鎂、銀、或鎂銀合金)形成。此處,可透過如濺射製程和/或類似製程的物理氣相沉積(PVD)形成第二電極263。進而,可於此第二電極263上形成一蓋層。Next, a second electrode 263 may be formed on the organic light emitting layer 262. This second electrode 263 may be formed as a common layer among the red light emitting region RE, the green light emitting region GE, the blue light emitting region BE, and the white light emitting region WE. The second electrode 263 can be formed through a transparent conductive material (or a transparent conductive oxide) such as indium tin oxide or indium zinc oxide or a semi-transmissive conductive material (such as magnesium, silver, or a magnesium-silver alloy). Here, the second electrode 263 may be formed through a physical vapor deposition (PVD) process such as a sputtering process and / or the like. Further, a capping layer may be formed on the second electrode 263.

接下來,可於此第二電極263上形成密封層280。此密封層280可防止氧氣或水滲入到有機發光層262與第二電極263中。為此,密封層280可包含至少一個無機層與至少一個有機層。Next, a sealing layer 280 may be formed on the second electrode 263. The sealing layer 280 can prevent oxygen or water from penetrating into the organic light emitting layer 262 and the second electrode 263. To this end, the sealing layer 280 may include at least one inorganic layer and at least one organic layer.

例如,此密封層280可包含:第一無機層281、有機層282、第二無機層283。在這種狀況中,可形成第一無機層281以覆蓋第二電極263。在這種狀況中,可形成第一無機層281以覆蓋第二電極263。可形成有機層282以覆蓋第一無機層281。其中,有機層282具有足夠的厚度,藉以防止顆粒經由第一無機層281滲入有機發光層262與第二電極263。進而,可形成第二無機層283以覆蓋有機層282。For example, the sealing layer 280 may include a first inorganic layer 281, an organic layer 282, and a second inorganic layer 283. In this case, the first inorganic layer 281 may be formed to cover the second electrode 263. In this case, the first inorganic layer 281 may be formed to cover the second electrode 263. An organic layer 282 may be formed to cover the first inorganic layer 281. The organic layer 282 has a sufficient thickness to prevent particles from penetrating into the organic light-emitting layer 262 and the second electrode 263 through the first inorganic layer 281. Further, a second inorganic layer 283 may be formed to cover the organic layer 282.

此處,第一無機層281與第二無機層283中的每一個可由氮化矽、氮化鋁、氮化鋯、氮化鈦、氮化鉿、氮化鉭、氧化矽、氧化鋁、氧化鈦和/或類似材料製成。而有機層282可透過如丙烯酸樹脂、環氧樹脂、酚醛樹脂、聚醯胺樹脂、聚醯亞胺樹脂和/或其它材料形成。(圖6所示之步驟S101)Here, each of the first inorganic layer 281 and the second inorganic layer 283 may be made of silicon nitride, aluminum nitride, zirconium nitride, titanium nitride, hafnium nitride, tantalum nitride, silicon oxide, aluminum oxide, or oxide. Made of titanium and / or similar materials. The organic layer 282 may be formed of an acrylic resin, an epoxy resin, a phenol resin, a polyimide resin, a polyimide resin, and / or other materials. (Step S101 shown in FIG. 6)

其次,如圖7B所示,第一彩色濾光片291可形成為與紅色發光區域RE對應,第二彩色濾光片292可形成為與綠色發光區域GE對應,第三彩色濾光片293可形成為與藍色發光區域BE對應。其中,第一彩色濾光片291可為紅色濾光片、第二彩色濾光片292可為綠色濾光片、而第三彩色濾光片293可為藍色濾光片。Secondly, as shown in FIG. 7B, the first color filter 291 may be formed to correspond to the red light emitting region RE, the second color filter 292 may be formed to correspond to the green light emitting region GE, and the third color filter 293 may be formed It is formed so as to correspond to the blue light emitting area BE. The first color filter 291 may be a red filter, the second color filter 292 may be a green filter, and the third color filter 293 may be a blue filter.

具體而言,可於密封層280上塗覆包含有紅色染料之有機材料,並透過光學製程於紅色發光區域RE中形成此第一彩色濾光片291。接下來,可密封層280上塗覆包含有綠色染料之有機材料,並透過光學製程於綠色發光區域GE中形成此第二彩色濾光片292。接下來,可密封層280上塗覆包含有藍色染料之有機材料,並透過光學製程於藍色發光區域BE中形成此第三彩色濾光片293。Specifically, an organic material containing a red dye may be coated on the sealing layer 280, and the first color filter 291 may be formed in the red light emitting region RE through an optical process. Next, the sealable layer 280 is coated with an organic material containing a green dye, and the second color filter 292 is formed in the green light emitting region GE through an optical process. Next, the sealable layer 280 is coated with an organic material containing a blue dye, and the third color filter 293 is formed in the blue light-emitting area BE through an optical process.

如上所述,已經對依次形成紅色濾光片、綠色濾光片與藍色濾光片之實例進行了描述。但形成彩色濾光片之順序卻並非僅限於此。(圖6所示之步驟S102)As described above, the example in which the red filter, the green filter, and the blue filter are sequentially formed has been described. However, the order of forming the color filters is not limited to this. (Step S102 shown in FIG. 6)

第三,如圖7C所示,可對應白色發光區域WE於密封層280上形成透明有機層294。Third, as shown in FIG. 7C, a transparent organic layer 294 may be formed on the sealing layer 280 corresponding to the white light emitting region WE.

具體而言,可於密封層280上塗覆透明有機材料,並透過光學製程於白色發光區域WE中形成此透明有機層294。其中,透明有機層294可透過如丙烯酸樹脂、環氧樹脂、酚醛樹脂、聚醯胺樹脂、聚醯亞胺樹脂和/或類似材料形成。Specifically, a transparent organic material may be coated on the sealing layer 280, and the transparent organic layer 294 may be formed in the white light emitting region WE through an optical process. Among them, the transparent organic layer 294 may be formed through, for example, an acrylic resin, an epoxy resin, a phenol resin, a polyamide resin, a polyimide resin, and / or the like.

若將紅色子畫素、綠色子畫素及藍色子畫素定義為一個單元畫素,則可以省略白色畫素。在這種狀況中,可省略用於形成透明有機層294之步驟S103。同時,在步驟S102與步驟S103中,可在形成第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293之後形成透明有機層294,但這並不對本發明構成限制。在本發明其它實施例中,可在形成透明有機層294之後形成第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293。或者,可先形成第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293中的一部分彩色濾光片,進而在形成透明有機層294後形成其它的彩色濾光片。例如,可先形成第一彩色濾光片291,再形成透明有機層294,進而繼續形成第二彩色濾光片292與第三彩色濾光片293(圖6所示之步驟S103)。If the red sub-pixel, the green sub-pixel, and the blue sub-pixel are defined as one unit pixel, the white pixel can be omitted. In this case, step S103 for forming the transparent organic layer 294 may be omitted. Meanwhile, in steps S102 and S103, the transparent organic layer 294 may be formed after the first color filter 291, the second color filter 292, and the third color filter 293 are formed, but this does not constitute the present invention. limit. In other embodiments of the present invention, the first color filter 291, the second color filter 292, and the third color filter 293 may be formed after the transparent organic layer 294 is formed. Alternatively, a part of the color filters of the first color filter 291, the second color filter 292, and the third color filter 293 may be formed first, and then other color filters may be formed after the transparent organic layer 294 is formed. sheet. For example, the first color filter 291 may be formed first, then the transparent organic layer 294 is formed, and then the second color filter 292 and the third color filter 293 may be further formed (step S103 shown in FIG. 6).

第四,如圖7D所示,可於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294上形成無機層310。Fourth, as shown in FIG. 7D, an inorganic layer 310 may be formed on the first color filter 291, the second color filter 292, the third color filter 293 and the transparent organic layer 294.

進而,可使此無機層310覆蓋第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294,並於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294間之空隙處形成此無機層310。其中,無機層310可透過透明導電材料(或透明導電氧化物)如氧化銦錫或氧化銦鋅,或者透過SiOx、SiNx或這些材料所形成的多層結構形成。若此無機層310由透明金屬材料形成,則可透過濺射製程形成此無機層310。若此無機層310由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之多層結構形成,則透過化學氣相沉積(CVD,chemical vapor deposition)製程形成此無機層310。(圖6中之步驟S104)。Furthermore, the inorganic layer 310 can be made to cover the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294, and the first color filter 291 and the second color filter 291. The inorganic layer 310 is formed at a gap between the color filter 292, the third color filter 293, and the transparent organic layer 294. The inorganic layer 310 may be formed through a transparent conductive material (or a transparent conductive oxide) such as indium tin oxide or indium zinc oxide, or through a multilayer structure formed of SiOx, SiNx, or these materials. If the inorganic layer 310 is formed of a transparent metal material, the inorganic layer 310 can be formed by a sputtering process. If the inorganic layer 310 is formed of silicon oxide (SiOx), silicon nitride (SiNx), or a multilayer structure of these materials, the inorganic layer 310 is formed by a chemical vapor deposition (CVD) process. (Step S104 in FIG. 6).

第五,如圖7E所示,可使黑色矩陣層301覆蓋無機層310。其中,此黑色矩陣層301為包含有黑色染料之有機材料。(圖6之S105)Fifth, as shown in FIG. 7E, the black matrix layer 301 can cover the inorganic layer 310. The black matrix layer 301 is an organic material containing a black dye. (S105 in Figure 6)

第六,如圖7F所示,應用不使用光罩的乾式蝕刻,可透過蝕刻黑色矩陣層301而形成黑色矩陣300。Sixth, as shown in FIG. 7F, a dry etching without using a photomask is applied, and the black matrix 300 can be formed by etching the black matrix layer 301.

其中,為乾式蝕刻提供之材料可以是O2 與CF4 的混合氣體。例如,O2 與CF4 之重量比(wt%)可以是60:150,但這並不對本發明構成限制。在這種透過O2 與CF4 之混合氣體對有機層與無機層進行乾式蝕刻的狀況中,其中有機層與無機層之蝕刻比可以是100:1至10:1。例如,可由透明金屬材料(或透明導電有機物)形成此黑色矩陣層310,則有機層與無機層之蝕刻比約為100:1。若此黑色矩陣層310由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之多層結構形成,則有機層與無機層之蝕刻比約為10:1。The material provided for the dry etching may be a mixed gas of O 2 and CF 4 . For example, the weight ratio (wt%) of O 2 to CF 4 may be 60: 150, but this does not limit the present invention. In such a condition that the organic layer and the inorganic layer are dry-etched through a mixed gas of O 2 and CF 4 , the etching ratio between the organic layer and the inorganic layer may be 100: 1 to 10: 1. For example, the black matrix layer 310 may be formed of a transparent metal material (or a transparent conductive organic material), and the etching ratio of the organic layer to the inorganic layer is about 100: 1. If the black matrix layer 310 is formed of silicon oxide (SiOx), silicon nitride (SiNx), or a multilayer structure of these materials, the etching ratio of the organic layer to the inorganic layer is about 10: 1.

因此,即使在不用光罩而對黑色矩陣層301進行乾式蝕刻之狀況中,主要對有機材料進行蝕刻,而幾乎不對無機層310進行蝕刻。換言之,可透過未經蝕刻之無機層310保護第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294。Therefore, even in a case where the black matrix layer 301 is dry-etched without using a photomask, the organic material is mainly etched, and the inorganic layer 310 is hardly etched. In other words, the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294 can be protected by the inorganic layer 310 that is not etched.

此外,可對乾式蝕刻時間進行調節,進而可使黑色矩陣300之頂面和第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294上的無機層310之頂面相齊。若乾式蝕刻時間短,則會使黑色矩陣300留在無機層310上,進而會透過黑色矩陣300擋住紅色發光區域RE、綠色發光區域GE、藍色發光區域BE與白色發光區域WE發出的光照。同時,若乾式蝕刻時間長,則會使此黑色矩陣300的厚度變薄,進而會降低黑色矩陣300之光阻擋率。換言之,此黑色矩陣300無法正常作業。因此,可透過經驗預先確定適當的乾式蝕刻時間。In addition, the dry etching time can be adjusted, so that the top surface of the black matrix 300 and the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294 can be adjusted. The top surfaces of the inorganic layers 310 are aligned. The short etching time will leave the black matrix 300 on the inorganic layer 310 and block the light emitted from the red light emitting region RE, the green light emitting region GE, the blue light emitting region BE, and the white light emitting region WE through the black matrix 300. At the same time, if the etching time is long, the thickness of the black matrix 300 will be reduced, and the light blocking rate of the black matrix 300 will be reduced. In other words, the black matrix 300 cannot operate normally. Therefore, an appropriate dry etching time can be determined in advance through experience.

此外,雖然黑色矩陣300並非由無機層310保護,但第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與透明有機層294卻受到無機層310之保護。因此,儘管可對乾式蝕刻時間進行調節,黑色矩陣300之厚度D1仍小於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293之厚度D2。In addition, although the black matrix 300 is not protected by the inorganic layer 310, the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294 are protected by the inorganic layer 310. Therefore, although the dry etching time can be adjusted, the thickness D1 of the black matrix 300 is still smaller than the thickness D2 of the first color filter 291, the second color filter 292, and the third color filter 293.

此外,由於可透過不使用光罩的乾式蝕刻而不是須要光罩之光刻製程形成黑色矩陣300,因此可節省製造成本與製造時間。In addition, since the black matrix 300 can be formed through dry etching without using a photomask instead of a photolithography process that requires a photomask, manufacturing costs and time can be saved.

此外,由於並不透過光刻製程形成黑色矩陣300,所以黑色矩陣300並不包含光起始劑。In addition, since the black matrix 300 is not formed through a photolithography process, the black matrix 300 does not include a photoinitiator.

而且,由於黑色矩陣300形成於非發光區域中而不是形成於發光區域EA中,所以可使黑色矩陣300與岸層270重疊。Also, since the black matrix 300 is formed in the non-light emitting area instead of the light emitting area EA, the black matrix 300 and the bank layer 270 can be overlapped.

此外,由於黑色矩陣300填充了第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與294間之間隔,所以黑色矩陣300之頂面與第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294上的無機層310之頂面在同一水平面。換言之,黑色矩陣BM之頂面和第一彩色濾光片291與第三彩色濾光片293之頂面可保持相齊。因此,依據本發明實施例,如圖7G所示,可於黑色矩陣300與黑色矩陣層310上貼附未形成保護層之第二基板112。此第二基板112可以是封裝膜。(圖6之步驟S106)。In addition, since the black matrix 300 is filled with the space between the first color filter 291, the second color filter 292, and the third color filters 293 and 294, the top surface of the black matrix 300 and the first color filter The top surfaces of the sheet 291, the second color filter 292, the third color filter 293, and the inorganic layer 310 on the transparent organic layer 294 are on the same horizontal plane. In other words, the top surface of the black matrix BM and the top surfaces of the first color filter 291 and the third color filter 293 can remain aligned. Therefore, according to the embodiment of the present invention, as shown in FIG. 7G, the second substrate 112 without the protective layer can be attached on the black matrix 300 and the black matrix layer 310. This second substrate 112 may be a packaging film. (Step S106 in FIG. 6).

圖7A至圖7G所示之形成第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294、無機層310與黑色矩陣300之過程係為於密封層280上形成有機發光裝置260的過程,並且這一過程是一個於100℃或更低溫度下執行的低溫製程藉以防止有機發光裝置260受到損害。The process of forming the first color filter 291, the second color filter 292, the third color filter 293, the transparent organic layer 294, the inorganic layer 310, and the black matrix 300 shown in FIGS. 7A to 7G is as follows: The process of forming the organic light-emitting device 260 on the sealing layer 280 is a low-temperature process performed at 100 ° C. or lower to prevent the organic light-emitting device 260 from being damaged.

在圖6與圖7A至圖7G中,已經描述了於密封層280上形成第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與無機層310的實例。但是,如圖6與圖7A至圖7G所描述的類似,還可於第二基板112上形成第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與無機層310。在這種狀況中,可進一步執行透過黏合層320使第一基板111與第二基板112相互接合之製程。In FIGS. 6 and 7A to 7G, an example in which the first color filter 291, the second color filter 292, the third color filter 293, and the inorganic layer 310 are formed on the sealing layer 280 has been described. However, as similar to that described in FIGS. 7A to 7G, a first color filter 291, a second color filter 292, a third color filter 293 and an inorganic material may be formed on the second substrate 112. Layer 310. In this case, a process of bonding the first substrate 111 and the second substrate 112 to each other through the adhesive layer 320 may be further performed.

圖8為本發明實施例中沿圖4之剖面線I-I’之剖面圖。除第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294、黑色矩陣300與無機層310形成於第二基板112上而不是形成於密封層280上且第一基板111透過黏合層320與第二基板112接合之外,圖8之剖面圖與圖5大體相同。Fig. 8 is a cross-sectional view taken along the line I-I 'of Fig. 4 in the embodiment of the present invention. The first color filter 291, the second color filter 292, the third color filter 293, the transparent organic layer 294, the black matrix 300, and the inorganic layer 310 are formed on the second substrate 112 instead of the sealing layer. 8 is substantially the same as FIG. 5 except that the first substrate 111 is bonded to the second substrate 112 through the adhesive layer 320.

此外,在圖8中,需要用黏合層320使第一基板111與第二基板112接合。其中,黏合層320可以是透明黏合膜或透明黏合樹脂。而且,在圖8中,可在使第一基板111與第二基板112接合時對齊第一基板111與第二基板112,進而使黑色矩陣300與岸層270重疊。In addition, in FIG. 8, the first substrate 111 and the second substrate 112 need to be bonded by the adhesive layer 320. The adhesive layer 320 may be a transparent adhesive film or a transparent adhesive resin. Furthermore, in FIG. 8, the first substrate 111 and the second substrate 112 may be aligned when the first substrate 111 and the second substrate 112 are bonded, and the black matrix 300 and the bank layer 270 may be overlapped.

此外,除第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294、黑色矩陣300與無機層310形成於第二基板112上而不是形成於密封層280上的差異之外,用於在第二基板112上形成第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294、黑色矩陣300與無機層310的過程基本上與圖6所示之步驟S102至步驟S106相同。In addition, the first color filter 291, the second color filter 292, the third color filter 293, the transparent organic layer 294, the black matrix 300, and the inorganic layer 310 are formed on the second substrate 112 instead of being formed on In addition to the differences on the sealing layer 280, it is used to form a first color filter 291, a second color filter 292, a third color filter 293, a transparent organic layer 294, and a black matrix 300 on the second substrate 112. The process with the inorganic layer 310 is basically the same as steps S102 to S106 shown in FIG. 6.

圖9為本發明實施例中沿圖4之剖面線I-I’之剖面圖。Fig. 9 is a cross-sectional view taken along the line I-I 'of Fig. 4 in the embodiment of the present invention.

其中,除了第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294包含有用於散射光線的顆粒330之外,圖9這一剖面圖基本上可參照圖5進行描述。Among them, except that the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294 include particles 330 for scattering light, the cross-sectional view of FIG. 9 is basically This can be described with reference to FIG. 5.

其中,顆粒330可以是TiO2 或SiO2 。顆粒330的尺寸可以是0.05µm至1µm。而隨著顆粒330的尺寸的增大,會使第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294的透光度降低或使散射率增高。因此,可根據第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294的透光度與散射率預先確定每一個顆粒330之尺寸。The particles 330 may be TiO 2 or SiO 2 . The size of the particles 330 may be from 0.05 μm to 1 μm. As the size of the particles 330 increases, the light transmittance of the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294 is reduced or the scattering rate is reduced. Increase. Therefore, the size of each particle 330 may be determined in advance according to the light transmittance and the scattering rate of the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294.

頭戴顯示裝置(HMD)係為用於虛擬實境(VR)或強化實境(AR)的眼鏡式監視裝置,這種頭戴顯示裝置可採用眼鏡式或頭盔式的方法穿戴並形成靠近使用者眼睛一定距離的焦點,同時此頭戴顯示裝置還可配置具有高解析度之小型有機發光顯示裝置。在本發明實施例中,由於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294中的每一個都包含有顆粒330,所以可使來自紅色發光區域RE、綠色發光區域GE、藍色發光區域BE、白色發光區域WE的光線發生散射並進行顯示。因此,依據本發明實施例,若此頭戴顯示裝置配置有機發光顯示裝置,則可防止黑色矩陣見於晶格圖案(lattice pattern)中。A head-mounted display device (HMD) is a glasses-type monitoring device used for virtual reality (VR) or augmented reality (AR). This head-mounted display device can be worn by glasses or helmets and formed close to use. The focus of the user's eyes is a certain distance. At the same time, the head-mounted display device can also be equipped with a small organic light-emitting display device with high resolution. In the embodiment of the present invention, since each of the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic layer 294 includes the particles 330, it is possible to make particles from The light from the red light-emitting area RE, the green light-emitting area GE, the blue light-emitting area BE, and the white light-emitting area WE is scattered and displayed. Therefore, according to the embodiment of the present invention, if the head-mounted display device is configured with an organic light-emitting display device, the black matrix can be prevented from being seen in a lattice pattern.

圖10A至圖10C為包含有彩色濾光片之不同結構之剖面圖,其中彩色濾光片包含有顆粒。10A to 10C are cross-sectional views of different structures including a color filter, wherein the color filter includes particles.

在圖10A中,示出了第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293位於黑色矩陣300上之結構。如圖10A所示,從包含於紅色發光區域RE中之有機發光層262發出的光線L可被第一彩色濾光片291的顆粒330散射而經過第二彩色濾光片292,再由第二彩色濾光片292之顆粒330散射並從第二彩色濾光片292之上部發出。換言之,從一個發光區域中所包含的有機發光層262發出的光線可經過與這一發光區域相鄰之發光區域所包含的彩色濾光片,這樣便引起了色彩混合。In FIG. 10A, a structure in which the first color filter 291, the second color filter 292, and the third color filter 293 are located on the black matrix 300 is shown. As shown in FIG. 10A, the light L emitted from the organic light-emitting layer 262 included in the red light-emitting area RE may be scattered by the particles 330 of the first color filter 291, pass through the second color filter 292, and then be passed through The particles 330 of the color filter 292 scatter and emit from the upper portion of the second color filter 292. In other words, light emitted from the organic light-emitting layer 262 included in a light-emitting region can pass through a color filter included in a light-emitting region adjacent to this light-emitting region, thereby causing color mixing.

在圖10B中,繪出了包含有顆粒330之散射層340被置於第一彩色濾光片291至第三彩色濾光片293上的結構。如圖10B所示,從紅色發光區域RE所包含的有機發光層262發出的光線L可穿過第一彩色濾光片291,並為散射層340之顆粒330所散射而經過綠色發光區域GE,進而此光線可被綠色發光區域GE所包含之顆粒330散射並被輸出。換言之,從一個發光區域中所包含之有機發光層262發出的光線可經過與這一發光區域相鄰之發光區域所包含的彩色濾光片,因此會降低可見度與影像銳度,進而產生模糊。In FIG. 10B, the structure in which the scattering layer 340 containing the particles 330 is placed on the first color filter 291 to the third color filter 293 is depicted. As shown in FIG. 10B, the light L emitted from the organic light-emitting layer 262 included in the red light-emitting region RE can pass through the first color filter 291 and is scattered by the particles 330 of the scattering layer 340 and passes through the green light-emitting region GE. Further, this light can be scattered by the particles 330 included in the green light emitting region GE and output. In other words, light emitted from the organic light-emitting layer 262 included in a light-emitting region can pass through a color filter included in a light-emitting region adjacent to the light-emitting region, so that visibility and image sharpness are reduced, and blurring is generated.

在圖10C中,示出了於密封層280上形成包含有顆粒330之散射層340並於此散射層340上形成黑色矩陣300、第一彩色濾光片291、第二彩色濾光片292及第三彩色濾光片293。如圖10C所示,從包含於紅色發光區域RE中之有機發光層262所發出之光線L可由散射層340之顆粒330散射而經過GE,而後此光線可通過第二彩色濾光片292。換言之,從包含於一個發光區域中之有機發光層262發出之光線可過與這一發光區域相鄰之發光區域所包含的彩色濾光片,這樣便引起了色彩混合。In FIG. 10C, it is shown that a scattering layer 340 including particles 330 is formed on the sealing layer 280, and a black matrix 300, a first color filter 291, a second color filter 292, and Third color filter 293. As shown in FIG. 10C, the light L emitted from the organic light-emitting layer 262 included in the red light-emitting region RE can be scattered by the particles 330 of the scattering layer 340 and passed through GE, and then the light can pass through the second color filter 292. In other words, light emitted from the organic light-emitting layer 262 included in a light-emitting region can pass through a color filter included in a light-emitting region adjacent to this light-emitting region, thereby causing color mixing.

另一方面,在本發明實施例中,如圖9所示,由於黑色矩陣300被置於第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、透明有機層294之間,所以可防止由紅色發光區域RE所包含之有機發光裝置260發出的光線透過第一彩色濾光片291的顆粒330發生散射而經過與紅色發光區域RE相鄰之發光區域所包含的彩色濾光片。換言之,在本發明實施例中,可防止色彩混與模糊。On the other hand, in the embodiment of the present invention, as shown in FIG. 9, since the black matrix 300 is placed on the first color filter 291, the second color filter 292, the third color filter 293, and the transparent organic Between the layers 294, the light emitted by the organic light emitting device 260 included in the red light emitting region RE can be prevented from being scattered through the particles 330 of the first color filter 291 and passing through the light emitting region adjacent to the red light emitting region RE Color filters. In other words, in the embodiment of the present invention, color mixing and blur can be prevented.

圖11為顯示區域中畫素的另一示例之平面圖。為了便於描述,在圖11中僅示出了複數個畫素中所包含的紅色發光區域RE、綠色發光區域GE、藍色發光區域BE、第一彩色濾光層RF、第二彩色濾光層GF與第三彩色濾光層BF。FIG. 11 is a plan view of another example of pixels in the display area. For ease of description, only the red light-emitting area RE, the green light-emitting area GE, the blue light-emitting area BE, the first color filter layer RF, and the second color filter layer included in the plurality of pixels are shown in FIG. 11. GF and the third color filter layer BF.

如圖11所示,紅色發光區域RE、綠色發光區域GE與藍色發光區域BE中的每一個發光區域可以對應一個區域,在此區域中對應於陽極之第一電極、有機發光層及對應於陰極之第二電極依次堆疊,進而來自第一電極之電洞與來自第二電極之電子內合併以發出光照。As shown in FIG. 11, each of the red light emitting area RE, the green light emitting area GE, and the blue light emitting area BE may correspond to one area, in which the first electrode of the anode, the organic light emitting layer, and The second electrode of the cathode is sequentially stacked, and then the holes from the first electrode are combined with the electrons from the second electrode to emit light.

其中,紅色發光區域RE、綠色發光區域GE、藍色發光區域BE中的每一個之有機發光層可作為紅色發光區域RE、綠色發光區域GE、藍色發光區域BE中的共同層並發出白色光照。其中,第一彩色濾光層RF可與紅色發光區域紅色發光區域RE相應地放置,第二彩色濾光層GF可與綠色發光區域GE相應地放置,且第三彩色濾光層BF可與藍色發光區域BE相應地放置。因此,紅色發光區域RE可用第一彩色濾光層RF發出紅色光,綠色發光區域GE可用第二彩色濾光層GF發出綠色光,且藍色發光區域BE可用第三彩色濾光層BF發出藍色光。同時,紅色子畫素包含紅色發光區域RE、綠色子畫素包含綠色發光區域GE且藍色子畫素包含藍色發光區域BE。The organic light-emitting layer of each of the red light-emitting area RE, the green light-emitting area GE, and the blue light-emitting area BE can serve as a common layer in the red light-emitting area RE, the green light-emitting area GE, and the blue light-emitting area BE and emits white light. . The first color filter layer RF may be placed corresponding to the red light-emitting area and the red light-emitting area RE, the second color filter layer GF may be placed corresponding to the green light-emitting area GE, and the third color filter layer BF may be connected to the blue The colored light-emitting areas BE are placed accordingly. Therefore, the red light emitting region RE can emit red light with the first color filter layer RF, the green light emitting region GE can emit green light with the second color filter layer GF, and the blue light emitting region BE can emit blue light with the third color filter layer BF. Shade. Meanwhile, the red sub-pixel includes a red light-emitting region RE, the green sub-pixel includes a green light-emitting region GE, and the blue sub-pixel includes a blue light-emitting region BE.

在本發明實施例中,每一彩色濾光片可被置於顏色與之不同的兩個相同的彩色濾光片之間。例如,如圖11所示,可於第K列(K為正整數)中將紅色子畫素置於兩個綠色子畫素之間,並於第K+1列中將藍色子畫素置於兩個綠色子畫素之間。換言之,可僅於第K列中放置紅色子畫素置與綠色子畫素,並於第K+1列中放置綠色子畫素與藍色子畫素。因此,可於陣列的同一列中放置紅色子畫素與綠色子畫素,並於陣列的同一行中放置綠色子畫素與藍色子畫素。In the embodiment of the present invention, each color filter may be placed between two identical color filters with different colors. For example, as shown in FIG. 11, a red sub-pixel can be placed between two green sub-pixels in the K-th column (K is a positive integer), and a blue sub-pixel can be placed in the K + 1th column. Placed between two green sub pixels. In other words, only the red sub-pixel set and the green sub-pixel can be placed in column K, and the green sub-pixel and the blue sub-pixel can be placed in column K + 1. Therefore, red sub pixels and green sub pixels can be placed in the same column of the array, and green sub pixels and blue sub pixels can be placed in the same row of the array.

此外,可使第K列中之紅色子畫素與第K+1列中之綠色子畫素相鄰,並使第K列中之綠色子畫素與第K+1列中之藍色子畫素相鄰。換言之,可在對角線方向中放置第K列中之綠色子畫素與第K+1列中之綠色子畫素。In addition, the red sub-pixel in column K can be adjacent to the green sub-pixel in column K + 1, and the green sub-pixel in column K and the blue sub-pixel in column K + 1 can be made adjacent. The pixels are adjacent. In other words, the green sub-pixels in the Kth column and the green sub-pixels in the K + 1th column can be placed in the diagonal direction.

在本發明實施例中,由於具有上述排布方式,所以可將一個紅色子畫素、兩個綠色子畫素與一個藍色子畫素定義為一個單元畫素。In the embodiment of the present invention, due to the above-mentioned arrangement manner, one red sub-pixel, two green sub-pixels, and one blue sub-pixel can be defined as one unit pixel.

此外,本發明實施例並不受圖11所示實施例的限制。而在本發明另一實施例中,可於第j行(j為正整數)的綠色子畫素之間放置紅色子畫素,並於第j+1行的綠色子畫素之間放置藍色子畫素。In addition, the embodiment of the present invention is not limited by the embodiment shown in FIG. 11. In another embodiment of the present invention, a red sub-pixel may be placed between the green sub-pixels in the j-th row (j is a positive integer), and a blue sub-pixel may be placed between the green sub-pixels in the j + 1th row. Dice pixels.

如上所述,本發明實施例中,由於如圖11所示將第一彩色濾光片291與第三彩色濾光片293放置於第二彩色濾光片292之間,便可劃分第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293,所以不需要使用劃分第一彩色濾光層RF、第二彩色濾光層GF與第三彩色濾光層BF的黑色矩陣。As described above, in the embodiment of the present invention, since the first color filter 291 and the third color filter 293 are placed between the second color filter 292 as shown in FIG. 11, the first color can be divided. The filter 291, the second color filter 292, and the third color filter 293, so there is no need to use a division of the first color filter layer RF, the second color filter layer GF, and the third color filter layer BF. Black matrix.

圖12A為沿圖11中剖面線II-II’所獲得之本發明實施例的剖面圖。Fig. 12A is a cross-sectional view of the embodiment of the present invention obtained along the section line II-II 'in Fig. 11.

其中,除第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、無機層310與第二基板112之外,圖12A之剖面圖基本上與圖5相同。12A is substantially the same as FIG. 5 except that the first color filter 291, the second color filter 292, the third color filter 293, the inorganic layer 310, and the second substrate 112.

如圖12A所示,可將第一彩色濾光片291與第三彩色濾光片293置於密封層280上。其中,此第一彩色濾光片291與第三彩色濾光片293彼此間以一定距離隔開。As shown in FIG. 12A, the first color filter 291 and the third color filter 293 may be placed on the sealing layer 280. The first color filter 291 and the third color filter 293 are separated from each other by a certain distance.

其中,第一彩色濾光片291為與紅色發光區域RE對應放置的紅色濾光片,而第三彩色濾光片293為與藍色發光區域BE對應放置的藍色濾光片。其中,第一彩色濾光片291可由包含有紅色染料之有機層形成,而第三彩色濾光片293可由包含有藍色染料之有機層形成。The first color filter 291 is a red filter placed corresponding to the red light emitting region RE, and the third color filter 293 is a blue filter placed corresponding to the blue light emitting region BE. The first color filter 291 may be formed of an organic layer containing a red dye, and the third color filter 293 may be formed of an organic layer containing a blue dye.

進而,可於第一彩色濾光片291與第三彩色濾光片293上形成無機層310。換言之,如圖12A所示,可用310覆蓋第一彩色濾光片291、第三彩色濾光片293以及第一彩色濾光片291與第三彩色濾光片293間的間隔。其中,無機層310可透過透明導電材料(或透明導電氧化物)如氧化銦錫或氧化銦鋅或者透過SiOx、SiNx或這些材料所形成的多層結構形成。Furthermore, an inorganic layer 310 may be formed on the first color filter 291 and the third color filter 293. In other words, as shown in FIG. 12A, the first color filter 291, the third color filter 293, and the interval between the first color filter 291 and the third color filter 293 may be covered by 310. The inorganic layer 310 may be formed through a transparent conductive material (or a transparent conductive oxide) such as indium tin oxide or indium zinc oxide, or through a multilayer structure formed by SiOx, SiNx, or these materials.

其中,第二彩色濾光片292可形成於無機層310上。並且,此第二彩色濾光片292位於第一彩色濾光片291與第三彩色濾光片293之間。其中,此第二彩色濾光片292可為與綠色發光區域GE對應放置的綠色濾光片。同時,此第一彩色濾光片292可由包含有綠色染料之有機層形成。The second color filter 292 may be formed on the inorganic layer 310. The second color filter 292 is located between the first color filter 291 and the third color filter 293. The second color filter 292 may be a green filter placed corresponding to the green light emitting region GE. Meanwhile, the first color filter 292 may be formed of an organic layer containing a green dye.

其中,此第二彩色濾光片292可填充於第一彩色濾光片291與第三彩色濾光片293之間。由於此第二彩色濾光片292透過乾式蝕刻形成,因此第二彩色濾光片292之厚度D3比第一彩色濾光片291與第三彩色濾光片293中每一個的厚度D4更薄。The second color filter 292 may be filled between the first color filter 291 and the third color filter 293. Since the second color filter 292 is formed by dry etching, the thickness D3 of the second color filter 292 is thinner than the thickness D4 of each of the first color filter 291 and the third color filter 293.

如上所述,在本發明實施例中,由於第二彩色濾光片292形成於第一彩色濾光片291與第三彩色濾光片293之間,所以可不使用黑色矩陣BM而對第一彩色濾光片291、第二彩色濾光片292及第三彩色濾光片293進行劃分。因此,在本發明實施例中,可防止因黑色矩陣和彩色濾光片中的每一個的製程誤差而導致的發光區域之開口率降低。As described above, in the embodiment of the present invention, since the second color filter 292 is formed between the first color filter 291 and the third color filter 293, the first color can be processed without using the black matrix BM. The filter 291, the second color filter 292, and the third color filter 293 are divided. Therefore, in the embodiment of the present invention, it is possible to prevent a decrease in the aperture ratio of the light emitting area due to a process error of each of the black matrix and the color filter.

此外,在本發明實施例中,由於第二彩色濾光片292形成於第一彩色濾光片291與第三彩色濾光片293之間,因此第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293相互重疊的可能性十分小。因此,在本發明實施例中,可防止因黑色矩陣和彩色濾光片中的每一個的製程誤差導致色彩混合。In addition, in the embodiment of the present invention, since the second color filter 292 is formed between the first color filter 291 and the third color filter 293, the first color filter 291 and the second color filter The possibility that the light filter 292 and the third color filter 293 overlap each other is very small. Therefore, in the embodiment of the present invention, color mixing can be prevented due to a process error of each of the black matrix and the color filter.

此外,在本發明實施例中,由於在第二彩色濾光片292形成於第一彩色濾光片291與第三彩色濾光片293之間,第一彩色濾光片291與第三彩色濾光片293之平面與第二彩色濾光片292上之無機層310的平面在同一層上。換言之,第二彩色濾光片292之頂面與第一彩色濾光片291及第三彩色濾光片293上之無機層310的頂面相齊。因此,在本發明實施例中,用於對彩色濾光片之階梯高度進行平化之外層可以不形成在第一彩色濾光片291、第三彩色濾光片293與無機層310上。In addition, in the embodiment of the present invention, since the second color filter 292 is formed between the first color filter 291 and the third color filter 293, the first color filter 291 and the third color filter The plane of the light sheet 293 and the plane of the inorganic layer 310 on the second color filter 292 are on the same layer. In other words, the top surface of the second color filter 292 is aligned with the top surfaces of the inorganic layer 310 on the first color filter 291 and the third color filter 293. Therefore, in the embodiment of the present invention, the outer layer for flattening the step height of the color filter may not be formed on the first color filter 291, the third color filter 293, and the inorganic layer 310.

此第二基板112可貼附於第二彩色濾光片292及無機層310上。同時,此第二基板112可以是一封裝膜。The second substrate 112 can be attached on the second color filter 292 and the inorganic layer 310. Meanwhile, the second substrate 112 may be a packaging film.

圖12B為沿圖11中剖面線III-III’所獲得之本發明實施例的剖面圖。Fig. 12B is a cross-sectional view of the embodiment of the present invention obtained along the section line III-III 'in Fig. 11.

除沿圖11中剖面線III-III’並以第一彩色濾光片291替代第三彩色濾光片293以外,圖12B之剖面圖與圖12A之剖面圖大體相似。The cross-sectional view of FIG. 12B is substantially similar to the cross-sectional view of FIG. 12A, except that the third color filter 293 is replaced by the first color filter 291 along the section line III-III 'in FIG.

圖13為本發明另一實施例之顯示裝置的製造方法之流程圖。圖14A至圖14F為沿剖面線II-II’所獲得之用於對本發明另一實施例之顯示裝置的製造方法進行說明的剖面圖。FIG. 13 is a flowchart of a manufacturing method of a display device according to another embodiment of the present invention. 14A to 14F are cross-sectional views taken along a section line II-II 'for explaining a method for manufacturing a display device according to another embodiment of the present invention.

圖14A至圖14F之剖面圖用以說明圖12中顯示裝置的製造方法,因此相同的標號用於表示相同的元件。下面,將結合圖13與圖14A至圖14F說明本發明另一實施例之顯示裝置的製造方法。14A to 14F are cross-sectional views for explaining the manufacturing method of the display device in FIG. 12, and therefore the same reference numerals are used to represent the same elements. Next, a manufacturing method of a display device according to another embodiment of the present invention will be described with reference to FIGS. 13 and 14A to 14F.

首先,如圖14A所示,可形成薄膜電晶體210、有機發光裝置260及密封層280。圖13中之步驟S201基本上與圖6中之S101大致相同,因此不再對圖13中之步驟S201進行贅述。(圖13之步驟S201)。First, as shown in FIG. 14A, a thin film transistor 210, an organic light emitting device 260, and a sealing layer 280 can be formed. Step S201 in FIG. 13 is substantially the same as S101 in FIG. 6, and therefore step S201 in FIG. 13 is not described in detail. (Step S201 in FIG. 13).

第二,如圖14B所示,可於密封層280上形成與紅色發光區域RE相對應的第一彩色濾光片291,並形成與藍色發光區域BE相對應的第三彩色濾光片293。Second, as shown in FIG. 14B, a first color filter 291 corresponding to the red light emitting region RE may be formed on the sealing layer 280, and a third color filter 293 corresponding to the blue light emitting region BE may be formed. .

具體而言,可於密封層280上塗覆包含有紅色染料之有機材料,並透過光學製程於紅色發光區域RE中形成此第一彩色濾光片291。其中,此第一彩色濾光片291可以是第一彩色濾光層RF。同時,可於密封層280上塗覆包含有藍色染料之有機材料,並透過光學製程於藍色發光區域BE中形成此第三彩色濾光片293。其中,此第三彩色濾光片293可以是第三彩色濾光層BF。(圖13之步驟S202)Specifically, an organic material containing a red dye may be coated on the sealing layer 280, and the first color filter 291 may be formed in the red light emitting region RE through an optical process. The first color filter 291 may be a first color filter layer RF. At the same time, an organic material containing a blue dye may be coated on the sealing layer 280, and the third color filter 293 may be formed in the blue light emitting region BE through an optical process. The third color filter 293 may be a third color filter layer BF. (Step S202 of FIG. 13)

第三,如圖14C所示,可對應第一彩色濾光片291與第三彩色濾光片293上形成無機層310。Third, as shown in FIG. 14C, an inorganic layer 310 may be formed on the first color filter 291 and the third color filter 293.

所形成之無機層310可覆蓋第一彩色濾光片291、第三彩色濾光片293以及第一彩色濾光片291與第三彩色濾光片293間之空間。其中,此無機層310可被置於第一彩色濾光片291與第三彩色濾光片293的整個表面上並可被置於第二彩色濾光片292之整個底面下方。其中,無機層310可透過透明導電材料(或透明導電氧化物)如氧化銦錫或氧化銦鋅或者透過SiOx、SiNx或這些材料所形成的多層結構形成。若此無機層310由透明金屬材料形成,則可透過濺射製程形成此無機層310。若此無機層310由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之多層結構形成,則透過化學氣相沉積(CVD,chemical vapor deposition)製程形成此無機層310。(圖13中之步驟S203)。The formed inorganic layer 310 can cover the first color filter 291, the third color filter 293, and the space between the first color filter 291 and the third color filter 293. The inorganic layer 310 may be disposed on the entire surfaces of the first color filter 291 and the third color filter 293 and may be disposed below the entire bottom surface of the second color filter 292. The inorganic layer 310 may be formed through a transparent conductive material (or a transparent conductive oxide) such as indium tin oxide or indium zinc oxide, or through a multilayer structure formed by SiOx, SiNx, or these materials. If the inorganic layer 310 is formed of a transparent metal material, the inorganic layer 310 can be formed by a sputtering process. If the inorganic layer 310 is formed of silicon oxide (SiOx), silicon nitride (SiNx), or a multilayer structure of these materials, the inorganic layer 310 is formed by a chemical vapor deposition (CVD) process. (Step S203 in FIG. 13).

第五,如圖14D所示,可使第二彩色濾光片292a覆蓋無機層310。其中,此第二彩色濾光片層292a為包含有綠色染料之有機材料。(圖13之步驟S204)Fifth, as shown in FIG. 14D, the second color filter 292a may cover the inorganic layer 310. The second color filter layer 292a is an organic material containing a green dye. (Step S204 in FIG. 13)

第六,如圖14E所示,應用不使用光罩的乾式蝕刻,可透過蝕刻第二彩色濾光片層292a而形成第二彩色濾光片292。Sixth, as shown in FIG. 14E, a second color filter 292 can be formed by etching the second color filter layer 292a using dry etching without using a photomask.

其中,為乾式蝕刻提供之材料可以是O2 與CF4 的混合氣體。例如,O2 與CF4 之重量比(wt%)可以是60:150,但這並不對本發明構成限制。在這種透過O2 與CF4 之混合氣體對有機層與無機層進行乾式蝕刻的狀況中,有機層與無機層之蝕刻比可以是100:1至10:1。例如,可由透明金屬材料(或透明導電有機物)形成此無機層310,則有機層與無機層之蝕刻比約為100:1。若此無機層310由氧化矽(SiOx)、氮化矽(SiNx)或這些材料之多層結構形成,則有機層與無機層之蝕刻比約為10:1。The material provided for the dry etching may be a mixed gas of O 2 and CF 4 . For example, the weight ratio (wt%) of O 2 to CF 4 may be 60: 150, but this does not limit the present invention. In such a condition that the organic layer and the inorganic layer are dry-etched through a mixed gas of O 2 and CF 4 , the etching ratio of the organic layer and the inorganic layer may be 100: 1 to 10: 1. For example, the inorganic layer 310 may be formed of a transparent metal material (or a transparent conductive organic material), and the etching ratio between the organic layer and the inorganic layer is about 100: 1. If the inorganic layer 310 is formed of silicon oxide (SiOx), silicon nitride (SiNx), or a multilayer structure of these materials, the etching ratio of the organic layer to the inorganic layer is about 10: 1.

因此,即使在不用光罩而對第二彩色濾光片層292a進行乾式蝕刻之狀況中,也可以主要對有機材料所對應的第二彩色濾光片層292a進行蝕刻,而幾乎不對無機層310進行蝕刻。換言之,可透過無機層310保護第一彩色濾光片291與第三彩色濾光片293,而使它們不受蝕刻。Therefore, even in a case where the second color filter layer 292a is dry-etched without using a photomask, the second color filter layer 292a corresponding to the organic material can be mainly etched, and the inorganic layer 310 is hardly etched. Etching. In other words, the first color filter 291 and the third color filter 293 can be protected through the inorganic layer 310 from being etched.

此外,可對乾式蝕刻時間進行調節,進而可使第二彩色濾光片層292a之頂面和第一彩色濾光片291與第三彩色濾光片293上的無機層310之頂面相齊。若乾式蝕刻時間短,則會使第二彩色濾光片層292a留在無機層310上,進而導致色彩混合。同時,若乾式蝕刻時間長,則會使此第二彩色濾光片292的厚度變薄,並使其無法正常作業。因此,可透過經驗預先確定適當的乾式蝕刻時間。In addition, the dry etching time can be adjusted, so that the top surface of the second color filter layer 292a and the first color filter 291 and the top surface of the inorganic layer 310 on the third color filter 293 can be aligned. If the number of etching times is short, the second color filter layer 292a will remain on the inorganic layer 310, which will cause color mixing. At the same time, if several types of etching time are long, the thickness of the second color filter 292 will be reduced and it will not be able to operate normally. Therefore, an appropriate dry etching time can be determined in advance through experience.

此外,雖然第二彩色濾光片層292a並非由無機層310保護,但第一彩色濾光片291與第三彩色濾光片293卻受到無機層310之保護。因此,儘管可對乾式蝕刻時間進行調節,第一彩色濾光片291與第三彩色濾光片293中每一個濾光片之厚度仍小於第二彩色濾光片292之厚度。In addition, although the second color filter layer 292 a is not protected by the inorganic layer 310, the first color filter 291 and the third color filter 293 are protected by the inorganic layer 310. Therefore, although the dry etching time can be adjusted, the thickness of each of the first color filter 291 and the third color filter 293 is still smaller than the thickness of the second color filter 292.

此外,由於可透過不使用光罩的乾式蝕刻而不是須要光罩之光刻製程形成第二彩色濾光片層292a,因此可節省製造成本與製造時間。In addition, since the second color filter layer 292a can be formed through dry etching without using a photomask instead of a photolithography process that requires a photomask, manufacturing costs and manufacturing time can be saved.

此外,由於並不透過光刻製程形成第二彩色濾光片層292a,所以第二彩色濾光片層292a並不包含光起始劑。In addition, since the second color filter layer 292a is not formed through the photolithography process, the second color filter layer 292a does not include a photoinitiator.

此外,由於第二彩色濾光片292形成於第一彩色濾光片291與第三彩色濾光片293之間,所以第二彩色濾光片292之頂面與第一彩色濾光片291、第三彩色濾光片293上的無機層310之頂面相齊。換言之,第二彩色濾光片292之頂面和第一彩色濾光片291與第三彩色濾光片293上無機層310之頂面可保持在同一水平面。因此,依據本發明實施例,用於平化彩色濾光片之階梯高度的外層並未形成於第二彩色濾光片292與無機層310上。In addition, since the second color filter 292 is formed between the first color filter 291 and the third color filter 293, the top surface of the second color filter 292 and the first color filter 291, The top surfaces of the inorganic layers 310 on the third color filter 293 are aligned. In other words, the top surface of the second color filter 292 and the top surface of the inorganic layer 310 on the first color filter 291 and the third color filter 293 can be maintained at the same horizontal plane. Therefore, according to the embodiment of the present invention, the stepped outer layer for flattening the color filter is not formed on the second color filter 292 and the inorganic layer 310.

如圖14F所示,可將第二基板112貼附於第二彩色濾光片292與無機層310。此第二基板112可以是一個密封膜。(圖13之步驟S205)As shown in FIG. 14F, the second substrate 112 may be attached to the second color filter 292 and the inorganic layer 310. The second substrate 112 may be a sealing film. (Step S205 of FIG. 13)

透過將另一個紅色子畫素替換為藍色子畫素並將第一彩色濾光片291替換為第三彩色濾光片293,可將圖13與圖14A至圖14F應用於圖12B所示的實施例。By replacing another red sub-pixel with a blue sub-pixel and replacing the first color filter 291 with a third color filter 293, FIGS. 13 and 14A to 14F can be applied to FIG. 12B The examples.

圖15為沿圖11中剖面線II-II’所獲得之本發明另一實施例的剖面圖。其中,除了其中第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與無機層310形成於第二基板112上而不是密封層280上再透過黏合層320使第一基板111與第二基板112相結合以外,圖15之剖面圖基本上參照圖12A。Fig. 15 is a cross-sectional view of another embodiment of the present invention obtained along the section line II-II 'in Fig. 11. Among them, except that the first color filter 291, the second color filter 292, the third color filter 293, and the inorganic layer 310 are formed on the second substrate 112 instead of the sealing layer 280, and then pass through the adhesive layer 320 so that Except for the combination of the first substrate 111 and the second substrate 112, the cross-sectional view of FIG. 15 basically refers to FIG. 12A.

在圖15中,第二基板112可以是玻璃基板或塑料基板。同時,如圖15所示,需要配設用以將第一基板111接合至第二基板112之黏合層320。此黏合層320可以是透明黏合膜或透明黏合樹脂。此外,在圖15中,當將第一基板111接合至第二基板112時,可將第一基板111與第二基板112對準,藉以使第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293對應紅色發光區域RE、綠色發光區域GE與藍色發光區域BE。In FIG. 15, the second substrate 112 may be a glass substrate or a plastic substrate. Meanwhile, as shown in FIG. 15, an adhesive layer 320 for bonding the first substrate 111 to the second substrate 112 needs to be provided. The adhesive layer 320 may be a transparent adhesive film or a transparent adhesive resin. In addition, in FIG. 15, when the first substrate 111 is bonded to the second substrate 112, the first substrate 111 and the second substrate 112 may be aligned, so that the first color filter 291 and the second color filter are aligned. The sheet 292 and the third color filter 293 correspond to the red light emitting region RE, the green light emitting region GE, and the blue light emitting region BE.

此外,除了於第二基板112而不是於密封層280上形成第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與無機層310之外,於第二基板112上形成第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293與無機層310之步驟基本上與圖13之步驟S202至步驟S205基本上相同。In addition, in addition to forming the first color filter 291, the second color filter 292, the third color filter 293, and the inorganic layer 310 on the second substrate 112 instead of the sealing layer 280, the second substrate 112 The steps of forming the first color filter 291, the second color filter 292, the third color filter 293, and the inorganic layer 310 on 112 are basically the same as steps S202 to S205 of FIG.

圖16A為沿圖11的剖面線II-II’所獲得的本發明實施例之剖面圖。Fig. 16A is a cross-sectional view of the embodiment of the present invention obtained along the section line II-II 'of Fig. 11.

除了第一彩色濾光片291、第二彩色濾光片292、第三彩色濾光片293、黑色矩陣300與第二基板112之外,圖16A之剖面圖基本上與圖12相似。Except for the first color filter 291, the second color filter 292, the third color filter 293, the black matrix 300, and the second substrate 112, the cross-sectional view of FIG. 16A is basically similar to that of FIG.

如圖16A所示,可於密封層280上放置第一彩色濾光片291與第三彩色濾光片293。同時,可透過一定間隔使第一彩色濾光片291與第三彩色濾光片293相互隔開。As shown in FIG. 16A, a first color filter 291 and a third color filter 293 can be placed on the sealing layer 280. At the same time, the first color filter 291 and the third color filter 293 can be separated from each other through a certain interval.

其中,第一彩色濾光片291為與紅色發光區域RE對應放置的紅色濾光片,而第三彩色濾光片293為與藍色發光區域BE對應放置的藍色濾光片。第一彩色濾光片291可形成為包含有紅色染料之有機層,而第三彩色濾光片293可形成為包含有藍色染料之有機層。如圖9所示,第一彩色濾光片291與第三彩色濾光片293中的每一個彩色濾光片可包含有顆粒330,但這並不對本實施例構成限制。而在其它實施例中,可省略顆粒330。The first color filter 291 is a red filter placed corresponding to the red light emitting region RE, and the third color filter 293 is a blue filter placed corresponding to the blue light emitting region BE. The first color filter 291 may be formed as an organic layer containing a red dye, and the third color filter 293 may be formed as an organic layer containing a blue dye. As shown in FIG. 9, each of the first color filter 291 and the third color filter 293 may include particles 330, but this does not limit the embodiment. In other embodiments, the particles 330 may be omitted.

第二彩色濾光片292可形成於第一彩色濾光片291與第三彩色濾光片293之間。其中,第二彩色濾光片292為與綠色發光區域GE對應放置的綠色濾光片。其中,第二彩色濾光片292可形成為與綠色發光區域GE相對應的綠色彩色濾光片。同時,第二彩色濾光片292可為包含有綠色染料的有機層,如圖9所示,第二彩色濾光片292可包含顆粒330,但這並不對本實施例構成限制。在其它實施例中,可省略顆粒330。The second color filter 292 may be formed between the first color filter 291 and the third color filter 293. The second color filter 292 is a green filter placed corresponding to the green light emitting region GE. The second color filter 292 may be formed as a green color filter corresponding to the green light emitting region GE. Meanwhile, the second color filter 292 may be an organic layer containing a green dye. As shown in FIG. 9, the second color filter 292 may include particles 330, but this does not constitute a limitation on this embodiment. In other embodiments, particles 330 may be omitted.

此外,由於可透過乾式蝕刻形成第二彩色濾光片292,此第二彩色濾光片292之寬度D3比第一彩色濾光片291與第三彩色濾光片293之寬度D4更薄。In addition, since the second color filter 292 can be formed through dry etching, the width D3 of the second color filter 292 is thinner than the width D4 of the first color filter 291 and the third color filter 293.

此處,可於第一彩色濾光片291與第二彩色濾光片292之間以及第二彩色濾光片292與第三彩色濾光片293之間形成黑色矩陣300。此黑色矩陣300可透過具有較高反射率的鋁或銀形成。在本發明實施例中,因為此黑色矩陣300由反射金屬層形成,所以經過黑色矩陣300之光線L可完全地被反射並輸出。所以,相較於由光吸收材料形成黑色矩陣300之狀況,可進一步提高光效率。Here, a black matrix 300 may be formed between the first color filter 291 and the second color filter 292 and between the second color filter 292 and the third color filter 293. The black matrix 300 may be formed by transmitting aluminum or silver with higher reflectivity. In the embodiment of the present invention, because the black matrix 300 is formed of a reflective metal layer, the light L passing through the black matrix 300 can be completely reflected and output. Therefore, compared with the case where the black matrix 300 is formed of a light absorbing material, the light efficiency can be further improved.

此外,黑色矩陣300可包含有從黑色矩陣300之較低部位延伸的尾部311。而尾部311可形成於密封層280上並被第二彩色濾光片292所覆蓋。因此,黑色矩陣300可具有位於第一彩色濾光片291與第二彩色濾光片292之間的第一部分,此第一部分可位於第二彩色濾光片292的至少一部分的下方,而此第一部分可在物理上分離第二彩色濾光片292與第一彩色濾光片291。同樣地,此黑色矩陣300還可具有位於第二彩色濾光片292與第三彩色濾光片293之間的第二部分,此第二部分可位於第二彩色濾光片292的至少一部分的下方,而此第二部分可在物理上分離第二彩色濾光片292與第三彩色濾光片293。In addition, the black matrix 300 may include a tail portion 311 extending from a lower portion of the black matrix 300. The tail portion 311 may be formed on the sealing layer 280 and covered by the second color filter 292. Therefore, the black matrix 300 may have a first portion located between the first color filter 291 and the second color filter 292, and the first portion may be located below at least a part of the second color filter 292, and the first A part of the second color filter 292 and the first color filter 291 can be physically separated. Similarly, the black matrix 300 may further have a second portion located between the second color filter 292 and the third color filter 293, and the second portion may be located on at least a portion of the second color filter 292. The second part can physically separate the second color filter 292 from the third color filter 293.

此處,第二基板112可貼附於第二彩色濾光片292與黑色矩陣300上。而此第二基板112可以封裝膜。Here, the second substrate 112 may be attached on the second color filter 292 and the black matrix 300. The second substrate 112 can be a film.

圖16B為沿圖11的剖面線III-III’所獲得的本發明實施例之剖面圖。Fig. 16B is a cross-sectional view of the embodiment of the present invention obtained along the section line III-III 'of Fig. 11.

除了是沿圖11的剖面線III-III’獲得剖面圖並透過另一個第一彩色濾光片291替換第三彩色濾光片293之外,圖16B之剖面圖基本上與圖16A相似。The cross-sectional view of FIG. 16B is basically similar to FIG. 16A, except that a cross-sectional view is obtained along the cross-sectional line III-III 'of FIG. 11 and the third color filter 293 is replaced by another first color filter 291.

圖17為本發明另一實施例之顯示裝置的製造方法的流程圖。圖18A至圖18H為沿剖面線II-II’所獲得的剖面線所獲得之剖面圖。FIG. 17 is a flowchart of a manufacturing method of a display device according to another embodiment of the present invention. 18A to 18H are cross-sectional views taken along a section line obtained along a section line II-II '.

首先,可形成薄膜電晶體210、有機發光裝置260與密封層280。圖17中之步驟S301基本上與圖6中之步驟S101相同,所以此處不再對圖17中之步驟S301進行贅述。(圖17中之步驟S301)First, a thin film transistor 210, an organic light emitting device 260, and a sealing layer 280 can be formed. Step S301 in FIG. 17 is basically the same as step S101 in FIG. 6, so step S301 in FIG. 17 is not repeated here. (Step S301 in FIG. 17)

其次,第一彩色濾光片291可形成於密封層280上藉以與紅色發光區域RE相對應,而第三彩色濾光片293與藍色發光區域BE相對應。其中,圖17中之步驟S302基本上與圖13中之步驟S202相同,所以此處不再對圖17中之步驟S302進行贅述。(圖17中之步驟S302)Second, the first color filter 291 may be formed on the sealing layer 280 so as to correspond to the red light emitting region RE, and the third color filter 293 corresponds to the blue light emitting region BE. Step S302 in FIG. 17 is basically the same as step S202 in FIG. 13, so step S302 in FIG. 17 will not be described in detail here. (Step S302 in FIG. 17)

第三,如圖18A所示,可形成覆蓋密封層280、第一彩色濾光片291、第二彩色濾光片292與第三彩色濾光片293之反射金屬層300a。Third, as shown in FIG. 18A, a reflective metal layer 300a covering the sealing layer 280, the first color filter 291, the second color filter 292, and the third color filter 293 may be formed.

具體而言,可形成反射金屬層300a,藉以覆蓋第一彩色濾光片291、第三彩色濾光片293以及第一彩色濾光片291與第三彩色濾光片293間之空間。此處,可透過濺射製程用鋁或銀形成反射金屬層300a。(圖17中之步驟S303)Specifically, a reflective metal layer 300a may be formed to cover the first color filter 291, the third color filter 293, and a space between the first color filter 291 and the third color filter 293. Here, the reflective metal layer 300a may be formed of aluminum or silver through a sputtering process. (Step S303 in FIG. 17)

第四,如圖18B所示,可於反射金屬層300a上形成光阻圖案PR,藉以覆蓋第一彩色濾光片291與第三彩色濾光片293。其中,光阻圖案PR之寬度W1可被調節為較第一彩色濾光片291與第三彩色濾光片293中各彩色濾光片之寬度W2為寬。(圖17中之步驟S304)Fourth, as shown in FIG. 18B, a photoresist pattern PR may be formed on the reflective metal layer 300a so as to cover the first color filter 291 and the third color filter 293. The width W1 of the photoresist pattern PR can be adjusted to be wider than the width W2 of each color filter in the first color filter 291 and the third color filter 293. (Step S304 in FIG. 17)

第五,如圖18C所示,可對第一彩色濾光片291與第三彩色濾光片293間之區域中未被光阻圖案PR覆蓋而曝露出的反射金屬層300a之一部分進行濕式蝕刻。由於光阻圖案PR之寬度W1較第一彩色濾光片291與第三彩色濾光片293中各彩色濾光片之寬度W2為寬,所以在蝕刻後尾部311可被加入到反射金屬層300a中。Fifth, as shown in FIG. 18C, a part of the reflective metal layer 300a exposed in the area between the first color filter 291 and the third color filter 293 that is not covered by the photoresist pattern PR can be wet-processed. Etching. Since the width W1 of the photoresist pattern PR is wider than the width W2 of each color filter in the first color filter 291 and the third color filter 293, the tail portion 311 can be added to the reflective metal layer 300a after etching. in.

接下來,如圖18D所示,可移除光阻圖案PR。(圖17中之步驟S305)Next, as shown in FIG. 18D, the photoresist pattern PR may be removed. (Step S305 in FIG. 17)

第六,如圖18E所示,可於反射金屬層300a與未被反射金屬層300a所覆蓋之第二無機層280上形成第二彩色濾光片層292a。此處,第二彩色濾光片層292a可以是包含有綠色染料的有機材料。(圖17中之步驟S306)Sixth, as shown in FIG. 18E, a second color filter layer 292a may be formed on the reflective metal layer 300a and the second inorganic layer 280 not covered by the reflective metal layer 300a. Here, the second color filter layer 292a may be an organic material containing a green dye. (Step S306 in FIG. 17)

第七,如圖18E所示,透過不使用光罩之乾式蝕刻對第二彩色濾光片層292a進行蝕刻可形成第二彩色濾光片292。Seventh, as shown in FIG. 18E, the second color filter 292 can be formed by etching the second color filter layer 292a through dry etching without using a photomask.

為乾式蝕刻提供之材料可以是O2 與CF4 的混合氣體。例如,O2 與CF4 之重量比(wt%)可以是60:150,但這並不對本發明構成限制。在這種透過O2 與CF4 之混合氣體對有機層與反射金屬層300a進行乾式蝕刻的狀況中,主要對與有機材料相對應之第二彩色濾光片層292a進行蝕刻,而幾乎不對反射金屬層300a進行蝕刻。換言之,透過反射金屬層300a進行的保護,第一彩色濾光片291與第三彩色濾光片293未被蝕刻。The material provided for the dry etching may be a mixed gas of O 2 and CF 4 . For example, the weight ratio (wt%) of O 2 to CF 4 may be 60: 150, but this does not limit the present invention. In the case where the organic layer and the reflective metal layer 300a are dry-etched through the mixed gas of O 2 and CF 4 , the second color filter layer 292 a corresponding to the organic material is mainly etched, and the reflection is hardly performed. The metal layer 300a is etched. In other words, through the protection performed by the reflective metal layer 300a, the first color filter 291 and the third color filter 293 are not etched.

此外,可對乾式蝕刻時間進行調節,進而可使第二彩色濾光片層292a之頂面和第一彩色濾光片291與第三彩色濾光片293上的反射金屬層300a之頂面相齊。若乾式蝕刻時間短,則會使第二彩色濾光片層292a留在反射金屬層300a上,進而防止發生色彩混合。同時,若乾式蝕刻時間長,則會使此第二彩色濾光片292的厚度變薄,此時第二彩色濾光片292無法進行正常作業。因此,可透過經驗預先確定適當的乾式蝕刻時間。In addition, the dry etching time can be adjusted so that the top surface of the second color filter layer 292a and the first color filter 291 are aligned with the top surface of the reflective metal layer 300a on the third color filter 293. . If the number of etching times is short, the second color filter layer 292a will remain on the reflective metal layer 300a, thereby preventing color mixing from occurring. At the same time, if several types of etching time are long, the thickness of the second color filter 292 becomes thin, and the second color filter 292 cannot perform normal operations at this time. Therefore, an appropriate dry etching time can be determined in advance through experience.

此外,雖然第二彩色濾光片層292a並未被反射金屬層300a保護,但是可透過反射金屬層300a保護第一彩色濾光片291與第三彩色濾光片293。因此,儘管對乾式蝕刻時間進行了調節,但是第一彩色濾光片291與第三彩色濾光片293的厚度較之第二彩色濾光片292的厚度為薄。In addition, although the second color filter layer 292a is not protected by the reflective metal layer 300a, the first color filter 291 and the third color filter 293 can be protected by the reflective metal layer 300a. Therefore, although the dry etching time is adjusted, the thickness of the first color filter 291 and the third color filter 293 is thinner than the thickness of the second color filter 292.

此外,第二彩色濾光片層292a可透過不使用光罩的乾式蝕刻形成,而不是使用需要光罩之光學製程,因此可減少製造成本與製造時間。In addition, the second color filter layer 292a can be formed through dry etching without using a photomask, instead of using an optical process that requires a photomask, so the manufacturing cost and manufacturing time can be reduced.

此外,由於並非透過光刻製程形成第二彩色濾光片層292a,所以第二彩色濾光片層292a並不包含光啟始劑。In addition, since the second color filter layer 292a is not formed through a photolithography process, the second color filter layer 292a does not include a photo initiator.

此外,由於第二彩色濾光片292形成於第一彩色濾光片291與第三彩色濾光片293之間,所以第二彩色濾光片292之頂面與第一彩色濾光片291、第三彩色濾光片293上的無機層310之頂面相齊。換言之,第二彩色濾光片292之頂面和反射金屬層300a之頂面可保持在同一水平面。因此,依據本發明實施例,用於平化彩色濾光片之階梯高度的外層並未形成於第二彩色濾光片292與反射金屬層300a上。(圖17中之步驟S307)In addition, since the second color filter 292 is formed between the first color filter 291 and the third color filter 293, the top surface of the second color filter 292 and the first color filter 291, The top surfaces of the inorganic layers 310 on the third color filter 293 are aligned. In other words, the top surface of the second color filter 292 and the top surface of the reflective metal layer 300a can be maintained at the same horizontal plane. Therefore, according to the embodiment of the present invention, the outer layer for flattening the step height of the color filter is not formed on the second color filter 292 and the reflective metal layer 300a. (Step S307 in FIG. 17)

第八,如圖18G所示,可對第一彩色濾光片291與第三彩色濾光片293上的反射金屬層300a蝕刻,藉以曝露出第一彩色濾光片291與第三彩色濾光片293。Eighth, as shown in FIG. 18G, the reflective metal layer 300a on the first color filter 291 and the third color filter 293 can be etched to expose the first color filter 291 and the third color filter. Tablet 293.

透過用藍色子畫素替換紅色子畫素並透過第三彩色濾光片293替換第一彩色濾光片291,圖17與圖18A至圖18G和圖16B相似。17 is similar to FIG. 18A to FIG. 18G and FIG. 16B by replacing the red sub-pixel with the blue sub-pixel and replacing the first color filter 291 with the third color filter 293.

具體而言,可於第一彩色濾光片291與第三彩色濾光片293之外的區域中形成光阻圖案,而後可對未被光阻圖案覆蓋而曝露出的反射金屬層300a進行濕式蝕刻。接下來,可移除此光阻圖案。因此,可使第二彩色濾光片292之頂面與第一彩色濾光片291和第三彩色濾光片293之頂面相齊。Specifically, a photoresist pattern may be formed in a region other than the first color filter 291 and the third color filter 293, and then the reflective metal layer 300a exposed without being covered by the photoresist pattern may be wet. Type etching. Next, the photoresist pattern can be removed. Therefore, the top surfaces of the second color filter 292 and the top surfaces of the first color filter 291 and the third color filter 293 can be aligned.

如圖18H所示,第二基板112可貼附於第一彩色濾光片291、第二彩色濾光片292及第三彩色濾光片293上。其中,第二基板112為封裝膜。(圖17中之步驟S308)As shown in FIG. 18H, the second substrate 112 may be attached to the first color filter 291, the second color filter 292, and the third color filter 293. The second substrate 112 is a packaging film. (Step S308 in FIG. 17)

雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明。在不脫離本發明之精神和範圍內,所為之更動與潤飾,均屬本發明之專利保護範圍。關於本發明所界定之保護範圍請參考所附之申請專利範圍。Although the present invention is disclosed in the foregoing embodiments, it is not intended to limit the present invention. Changes and modifications made without departing from the spirit and scope of the present invention belong to the patent protection scope of the present invention. For the protection scope defined by the present invention, please refer to the attached patent application scope.

AND‧‧‧陽極AND‧‧‧Anode

BANK‧‧‧岸層BANK‧‧‧shore

BM‧‧‧黑色矩陣BM‧‧‧Black Matrix

CAT‧‧‧陰極CAT‧‧‧ cathode

CF1‧‧‧第一彩色濾光片CF1‧‧‧The first color filter

CF2‧‧‧第二彩色濾光片CF2‧‧‧Second color filter

D1、D2‧‧‧厚度D1, D2‧‧‧thickness

D3、D4‧‧‧厚度D3, D4‧‧‧thickness

DA‧‧‧顯示區域DA‧‧‧ Display Area

NDA‧‧‧非顯示區域NDA‧‧‧ Non-display area

RE‧‧‧紅色發光區域RE‧‧‧ red light emitting area

GE‧‧‧綠色發光區域GE‧‧‧Green light emitting area

BE‧‧‧藍色發光區域BE‧‧‧ blue light emitting area

WE‧‧‧白色發光區域WE‧‧‧White light emitting area

RF‧‧‧第一彩色濾光層RF‧‧‧The first color filter layer

GF‧‧‧第二彩色濾光層GF‧‧‧Second color filter layer

BF‧‧‧第三彩色濾光層BF‧‧‧third color filter

WF‧‧‧透明有機層WF‧‧‧Transparent organic layer

PR‧‧‧光阻圖案PR‧‧‧Photoresist pattern

EA‧‧‧發光區域EA‧‧‧light-emitting area

OL‧‧‧有機發光層OL‧‧‧Organic emitting layer

w1‧‧‧寬度w1‧‧‧Width

w2‧‧‧寬度w2‧‧‧Width

w3‧‧‧寬度w3‧‧‧Width

L‧‧‧光線L‧‧‧light

100‧‧‧顯示裝置100‧‧‧ display device

110‧‧‧顯示面板110‧‧‧display panel

111‧‧‧第一基板111‧‧‧first substrate

112‧‧‧第二基板112‧‧‧second substrate

120‧‧‧閘極驅動器120‧‧‧Gate driver

130‧‧‧源極驅動積體電路130‧‧‧Source Drive Integrated Circuit

140‧‧‧撓性膜140‧‧‧flexible film

150‧‧‧電路板150‧‧‧Circuit Board

160‧‧‧時序控制器160‧‧‧sequence controller

210‧‧‧薄膜電晶體210‧‧‧ thin film transistor

211‧‧‧主動層211‧‧‧active layer

212‧‧‧閘極212‧‧‧Gate

214‧‧‧汲極214‧‧‧ Drain

215‧‧‧源極215‧‧‧Source

220‧‧‧閘極絕緣層220‧‧‧Gate insulation

230‧‧‧層間絕緣層230‧‧‧Interlayer insulation

240‧‧‧鈍化層240‧‧‧ passivation layer

250‧‧‧平化層250‧‧‧ flattening layer

260‧‧‧有機發光裝置260‧‧‧Organic light-emitting device

261‧‧‧第一電極261‧‧‧First electrode

262‧‧‧有機發光層262‧‧‧Organic light emitting layer

263‧‧‧第二電極263‧‧‧Second electrode

270‧‧‧岸層270‧‧‧shore

280‧‧‧密封層280‧‧‧Sealing layer

281‧‧‧第一無機層281‧‧‧first inorganic layer

282‧‧‧有機層282‧‧‧Organic layer

283‧‧‧第二無機層283‧‧‧Second inorganic layer

290‧‧‧密封層290‧‧‧Sealing layer

291‧‧‧第一彩色濾光片291‧‧‧The first color filter

292‧‧‧第二彩色濾光片292‧‧‧Second color filter

292a‧‧‧第二彩色濾光片層292a‧‧‧Second color filter layer

293‧‧‧第三彩色濾光片293‧‧‧Third color filter

294‧‧‧透明有機層294‧‧‧Transparent organic layer

300‧‧‧黑色矩陣300‧‧‧ Black Matrix

300a‧‧‧反射金屬層300a‧‧‧Reflective metal layer

301‧‧‧黑色矩陣層301‧‧‧black matrix layer

310‧‧‧無機層310‧‧‧ inorganic layer

311‧‧‧尾部311‧‧‧ tail

320‧‧‧黏合層320‧‧‧ Adhesive layer

330‧‧‧顆粒330‧‧‧ particles

340‧‧‧散射層340‧‧‧ scattering layer

圖1A至圖1C係為因黑色矩陣、彩色濾光片及岸層之設計誤差所造成的開口率降低與色彩混合的示意圖。 圖2係為根據本發明一實施例所繪示之顯示裝置的透視圖。 圖3係為根據本發明一實施例所繪示之圖2中第一基板、閘極驅動器、源極驅動積體電路、撓性膜、電路板及時序控制器的平面圖。 圖4係為根據本發明一實施例所繪示的顯示區域內畫素之實例的平面圖。 圖5為沿圖4中剖面線I-I’所獲得之剖面圖。 圖6係為根據本發明一實施例所繪示的顯示裝置之製造方法的流程圖。 圖7A至圖7G為沿剖面線I-I’所獲得之用於描述根據本發明一實施例所繪示的顯示裝置之製造方法的剖面圖。 圖8為根據本發明一實施例所繪示的沿圖4中剖面線I-I’所獲得之剖面圖。 圖9為根據本發明一實施例所繪示的沿圖4中剖面線I-I’所獲得之剖面圖。 圖10A至圖10C示出了包含有用於散射光照之顆粒的彩色濾光片的不同結構之剖面圖。 圖11為用於示出顯示區域內畫素之另一實例的平面圖。 圖12A為根據本發明一實施例所繪示的沿圖11中剖面線II-II’所獲得之剖面圖。 圖12B為根據本發明一實施例所繪示的沿圖11中剖面線III-III’所獲得之剖面圖。 圖13係為根據本發明另一實施例所繪示的顯示裝置之製造方法的流程圖。 圖14A至圖14F沿剖面線II-II’所獲得之用於描述根據本發明另一實施例所繪示的顯示裝置之製造方法的剖面圖。 圖15為根據本發明一實施例所繪示的沿圖11中剖面線II-II’所獲得之剖面圖。 圖16A為根據本發明一實施例所繪示的沿圖11中剖面線II-II’所獲得之剖面圖。 圖16B為根據本發明一實施例所繪示的沿圖11中剖面線III-III’所獲得之剖面圖。 圖17係為根據本發明另一實施例所繪示的顯示裝置之製造方法的流程圖。 圖18A至圖18H沿剖面線II-II’所獲得之用於描述根據本發明另一實施例所繪示的顯示裝置之製造方法的剖面圖。FIGS. 1A to 1C are schematic diagrams of a decrease in aperture ratio and color mixing caused by design errors of a black matrix, a color filter, and a bank layer. FIG. 2 is a perspective view of a display device according to an embodiment of the invention. FIG. 3 is a plan view of the first substrate, gate driver, source driver integrated circuit, flexible film, circuit board, and timing controller in FIG. 2 according to an embodiment of the present invention. FIG. 4 is a plan view illustrating an example of pixels in a display area according to an embodiment of the present invention. Fig. 5 is a cross-sectional view taken along a section line I-I 'in Fig. 4. FIG. 6 is a flowchart of a manufacturing method of a display device according to an embodiment of the present invention. FIGS. 7A to 7G are cross-sectional views taken along a section line I-I 'for describing a manufacturing method of a display device according to an embodiment of the present invention. FIG. 8 is a cross-sectional view taken along a section line I-I 'in FIG. 4 according to an embodiment of the present invention. FIG. 9 is a cross-sectional view taken along a section line I-I 'in FIG. 4 according to an embodiment of the present invention. 10A to 10C are cross-sectional views showing different structures of a color filter including particles for scattering light. FIG. 11 is a plan view showing another example of pixels in a display area. FIG. 12A is a cross-sectional view taken along section line II-II 'in FIG. 11 according to an embodiment of the present invention. FIG. 12B is a cross-sectional view taken along section line III-III 'in FIG. 11 according to an embodiment of the present invention. FIG. 13 is a flowchart of a manufacturing method of a display device according to another embodiment of the present invention. 14A to 14F are cross-sectional views taken along a section line II-II 'for describing a method for manufacturing a display device according to another embodiment of the present invention. FIG. 15 is a cross-sectional view taken along section line II-II 'in FIG. 11 according to an embodiment of the present invention. FIG. 16A is a cross-sectional view taken along section line II-II 'in FIG. 11 according to an embodiment of the present invention. FIG. 16B is a cross-sectional view taken along section line III-III 'in FIG. 11 according to an embodiment of the present invention. FIG. 17 is a flowchart of a manufacturing method of a display device according to another embodiment of the present invention. 18A to 18H are cross-sectional views taken along a section line II-II 'for describing a manufacturing method of a display device according to another embodiment of the present invention.

Claims (7)

一種顯示裝置,包括:一第一基板;一第二基板,係朝向該第一基板;一子畫素陣列,係置於該第一基板上,該子畫素陣列包含有:一第一子畫素與相鄰於該第一子畫素之一第二子畫素;位於該第一子畫素上之一第一彩色濾光片與位於該第二子畫素上之一第二彩色濾光片,其中該第一彩色濾光片與該第二彩色濾光片在物理上隔離;一無機層,係置於該第一彩色濾光片之一上表面上與該第二彩色濾光片之一上表面上以及該第一彩色濾光片與該第二彩色濾光片間之一區域中;以及一黑色矩陣,係置於該第一彩色濾光片與該第二彩色濾光片間之該區域中的該無機層之一上表面上。 A display device includes a first substrate, a second substrate facing the first substrate, and a sub-pixel array disposed on the first substrate. The sub-pixel array includes: a first sub-pixel A pixel and a second sub-pixel adjacent to the first sub-pixel; a first color filter on the first sub-pixel and a second color on the second sub-pixel A filter, wherein the first color filter is physically separated from the second color filter; an inorganic layer is placed on an upper surface of one of the first color filters and is separated from the second color filter An upper surface of one of the light filters and an area between the first color filter and the second color filter; and a black matrix placed between the first color filter and the second color filter One of the inorganic layers in the region between the light sheets is on the upper surface. 如請求項1所述之顯示裝置,其中該黑色矩陣之一頂面和置於該第一彩色濾光片與該第二彩色濾光片上的該無機層之一部分的一頂面相齊。 The display device according to claim 1, wherein a top surface of the black matrix and a top surface of a portion of the inorganic layer disposed on the first color filter and the second color filter are aligned. 如請求項1所述之顯示裝置,其中該無機層由氧化銦錫(ITO)、氧化銦鋅(IZO)、氧化矽(SiOx)、氮化矽(SiNx)、氮氧化矽(SiON)與氧化鋁(Al2O3)中的至少一種形成。 The display device according to claim 1, wherein the inorganic layer is composed of indium tin oxide (ITO), indium zinc oxide (IZO), silicon oxide (SiOx), silicon nitride (SiNx), silicon oxynitride (SiON), and oxide At least one of aluminum (Al2O3) is formed. 如請求項1所述之顯示裝置,還包含一密封層,係位於該第一子畫素與該第二子畫素上,其中該密封層與該第一彩色濾光片和該第二彩色濾光片相接觸。The display device according to claim 1, further comprising a sealing layer on the first sub-pixel and the second sub-pixel, wherein the sealing layer, the first color filter and the second color The filters are in contact. 如請求項1所述之顯示裝置,其中該第二基板與該第一彩色濾光片和該第二彩色濾光片相接觸。The display device according to claim 1, wherein the second substrate is in contact with the first color filter and the second color filter. 如請求項1所述之顯示裝置,其中該第一彩色濾光片與該第二彩色濾光片包含多個顆粒,該等顆粒用於散射光線。The display device according to claim 1, wherein the first color filter and the second color filter include a plurality of particles, and the particles are used to scatter light. 如請求項1所述之顯示裝置,其中該黑色矩陣之厚度小於該第一彩色濾光片與該第二彩色濾光片中每一個之厚度。The display device according to claim 1, wherein a thickness of the black matrix is smaller than a thickness of each of the first color filter and the second color filter.
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