TWI670292B - Polyamide resin and compact containing the same - Google Patents
Polyamide resin and compact containing the same Download PDFInfo
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- TWI670292B TWI670292B TW104117787A TW104117787A TWI670292B TW I670292 B TWI670292 B TW I670292B TW 104117787 A TW104117787 A TW 104117787A TW 104117787 A TW104117787 A TW 104117787A TW I670292 B TWI670292 B TW I670292B
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/08—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino-carboxylic acids
- C08G69/14—Lactams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/08—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino-carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/08—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino-carboxylic acids
- C08G69/14—Lactams
- C08G69/16—Preparatory processes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/78—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
- D01F6/80—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/514—Oriented
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/58—Cuttability
- B32B2307/581—Resistant to cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
- B32B2307/736—Shrinkable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/738—Thermoformability
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
- C08J2377/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
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- Mechanical Engineering (AREA)
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Abstract
本發明提供一種聚醯胺樹脂,係含有源自ε-己內醯胺及/或ε-胺基己酸之單元(以下,將此也稱為「單元1」)、源自己二酸之單元(以下,將此也稱為「單元2」)、以及源自己二胺之單元(以下,將此也稱為「單元3」),其中,前述聚醯胺樹脂之尾端胺基濃度較前述聚醯胺樹脂之尾端羧基濃度更大,且相對於單元1、單元2及單元3的合計量,單元1為超過60重量%且未達80重量%。 The present invention provides a polyamidamide resin which comprises a unit derived from ε-caprolactam and/or ε-aminohexanoic acid (hereinafter, referred to as "unit 1"), and a unit derived from a source of adipic acid. (hereinafter, this is also referred to as "unit 2"), and a unit derived from a self-diamine (hereinafter, referred to as "unit 3"), wherein the concentration of the amine group at the tail end of the polyamide resin is higher than that described above. The carboxyl group concentration at the tail end of the polyamide resin is larger, and the unit 1 is more than 60% by weight and less than 80% by weight with respect to the total amount of the unit 1, the unit 2, and the unit 3.
Description
本發明是有關聚醯胺樹脂、含有聚醯胺樹脂之成形品。 The present invention relates to a polyamide resin and a molded article containing a polyamide resin.
以聚醯胺6、聚醯胺66或聚醯胺12為代表之聚醯胺樹脂,由於耐熱性及成形性優良,故被當作食品包裝用薄膜等之成形品的原料使用。 The polyamide resin represented by the polyamide 6 , the polyamide 66 or the polyamide 12 is excellent in heat resistance and moldability, and is used as a raw material of a molded article such as a film for food packaging.
在專利文獻1中揭示一種深拉伸包裝用薄膜,其具有至少1層聚醯胺層之單層或是多層的聚醯胺薄膜,且該聚醯胺層係包含使50至90重量%的(A)選自ε-己內醯胺及ε-胺基己酸之成分,與(B)選自12-胺基十二烷酸及ω-月桂內醯胺的成分及(C)己二胺與己二酸之等莫耳鹽的合計量(B成分與C成分之合計量)10至50重量%共聚合(含有A成分、B成分及C成分之3成分,3成分之合計量為100重量%)而得到的聚醯胺。又,在專利文獻2中揭示一種聚醯胺薄膜,其具有至少1層聚醯胺層之單層或是多層的聚醯胺薄膜,該聚醯胺層為前述聚醯胺,且係藉由水冷膨脹成形而製造。 Patent Document 1 discloses a film for deep drawing packaging having a single layer or a multilayer polyimide film of at least one layer of a polyamide layer, and the polyamide layer contains 50 to 90% by weight. (A) a component selected from the group consisting of ε-caprolactam and ε-aminohexanoic acid, and (B) a component selected from the group consisting of 12-aminododecanoic acid and ω-lauric acid and (C) The total amount of the molar salt of the amine and adipic acid (the total amount of the B component and the C component) is 10 to 50% by weight of the copolymerization (including the A component, the B component, and the C component, and the total of the three components is Polyamine obtained by 100% by weight). Further, Patent Document 2 discloses a polyimide film having a single layer or a multilayered polyimide film having at least one layer of a polyamide layer, the polyamine layer being the aforementioned polyamine, and Manufactured by water-cooled expansion molding.
(專利文獻) (Patent Literature)
專利文獻1:日本特開2006-111762號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2006-111762
專利文獻2:日本特開2006-111763號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2006-111763
專利文獻1中記載的聚醯胺薄膜,係除了氧氣阻隔性及穿刺性優之外,連深拉伸成形性亦優異,在專利文獻2中記載的聚醯胺薄膜,係除了氧氣阻隔性及刺穿性優之外,連熱水收縮性大,收縮性亦優良者,但依用途、依包裝物,尚有不足之情形。又,若根據本發明人們之研究,使用在專利文獻1及2記載的聚醯胺之單絲,會有結節強度、透明性及成形性不足之情形。本發明之目的係提供較優良的薄膜收縮性、濕熱處理後的刺穿強度及深拉伸性,並且賦予具有單絲的結節強度、透明性、濕熱處理後的拉伸強度及成形性之成形品的聚醯胺樹脂。 The polyimide film described in Patent Document 1 is excellent in deep drawability in addition to excellent oxygen barrier properties and puncture properties, and the polyimide film described in Patent Document 2 is in addition to oxygen barrier properties. In addition to excellent puncture, even hot water shrinkage is large, and the shrinkage is also excellent, but depending on the use, depending on the packaging, there are still some shortcomings. Further, according to the study by the present inventors, the monofilaments of the polyamides described in Patent Documents 1 and 2 may have insufficient knot strength, transparency, and moldability. The object of the present invention is to provide superior film shrinkage, puncture strength and deep drawability after wet heat treatment, and to impart dough strength, transparency, tensile strength after wet heat treatment and formability of a monofilament. Polyamide resin.
本發明之本發明人們為了解決前述課題經過精心再三研究,結果發現,在將含有特定量的源自己內醯胺及/或胺基己酸單元、源自己二酸單元、以及源自己二胺的單元,且尾端胺基濃度較尾端羧基濃度更大的聚醯胺樹脂,當作成形品的原料來使用之情形時,會有更優良的薄膜收縮性,濕熱處理後之刺穿強度及深拉伸性,並且具有 單絲的結節強度、透明性及成形性,遂而完成本發明。 The present inventors of the present invention have carefully studied again in order to solve the aforementioned problems, and as a result, have found that a specific amount of a source of its own indoleamine and/or aminocaproic acid unit, a source of adipic acid unit, and a source of its own diamine are contained. When the polyamine resin having a higher concentration of the amine group at the tail end than the carboxyl group at the tail end is used as a raw material of the molded article, there is a better film shrinkage property, and the puncture strength after the wet heat treatment and Deep stretched and has The present invention has been completed by the knot strength, transparency and formability of the monofilament.
本發明的要旨是如以下所述。 The gist of the present invention is as follows.
本發明1是有關一種聚醯胺樹脂,其含有源自ε-己內醯胺及/或ε-胺基己酸的單元(以下,將此也稱為「單元1」)、源自己二酸的單元(以下,將此也稱為「單元2」)、以及源自己二胺(hexamethylene diamine)的單元(以下,將此也稱為「單元3」),其中,前述聚醯胺樹脂的尾端胺基濃度較前述聚醯胺樹脂的尾端羧基濃度更大,且相對於單元1、單元2及單元3之合計量,單元1為超過60重量且%未達80重量%。 The present invention relates to a polyamidamide resin containing a unit derived from ε-caprolactam and/or ε-aminohexanoic acid (hereinafter, also referred to as "unit 1"), and a source of adipic acid. The unit (hereinafter, referred to as "unit 2") and the unit derived from hexamethylene diamine (hereinafter, referred to as "unit 3"), wherein the tail of the polyamide resin The concentration of the terminal amine group is greater than the concentration of the carboxyl group at the tail end of the polyamine resin, and the unit 1 is more than 60% by weight and less than 80% by weight relative to the total amount of the unit 1, the unit 2 and the unit 3.
本發明2是有關本發明1的聚醯胺樹脂,其不含源自由12-胺基十二烷酸及ω-月桂內醯胺所選出的成分之單元。 The present invention 2 relates to the polyamidamide resin of the present invention 1, which does not contain a unit derived from a component selected from 12-aminododecanoic acid and ω-lauric acid.
本發明3是有關本發明1或2之聚醯胺樹脂,其係由源自ε-己內醯胺及/或ε-胺基己酸的單元(以下,將此也稱為「單元1」)、源自己二酸的單元(以下,將此也稱為「單元2」)、以及源自己二胺的單元(以下,將此也稱為「單元3」)所構成。 The present invention 3 relates to a polyamidamide resin according to the present invention 1 or 2 which is derived from a unit derived from ε-caprolactam and/or ε-aminohexanoic acid (hereinafter, this is also referred to as "unit 1" The unit derived from the self-diacid (hereinafter, referred to as "unit 2") and the unit derived from the self-diamine (hereinafter, referred to as "unit 3").
本發明4是有關本發明1至3中任1項的聚醯胺樹脂,其中,前述聚醯胺樹脂在96重量%的硫酸中、聚醯胺濃度1重量%、溫度25℃的條件下所測得之相對黏度(η r)為3.4以上。 The present invention relates to the polyamidamide resin according to any one of claims 1 to 3, wherein the polyamine resin is in a 96% by weight sulfuric acid, a polyamine concentration of 1% by weight, and a temperature of 25 °C. The relative viscosity (η r) measured was 3.4 or more.
本發明5是有關本發明1至4中任1項的聚醯胺樹脂,其中,尾端胺基濃度為2.30至3.30×10-5eq/g。 The present invention 5 relates to the polyamidamine resin according to any one of the inventions 1 to 4, wherein the tail amine group concentration is from 2.30 to 3.30 × 10 -5 eq/g.
本發明6是有關本發明1至5中任1項的聚醯胺樹脂, 其中,尾端羧基濃度為2.00至3.00×10-5eq/g。 The present invention is the polyamido resin according to any one of claims 1 to 5, wherein the terminal carboxyl group concentration is 2.00 to 3.00 × 10 -5 eq/g.
本發明7是有關本發明1至6中任1項的聚醯胺樹脂,其中,尾端胺基濃度與尾端羧基濃度的差為0.05至1.0×10-5eq/g。 The present invention is the polyamidamide resin according to any one of the inventions 1 to 6, wherein the difference between the tail amine group concentration and the terminal carboxyl group concentration is 0.05 to 1.0 × 10 -5 eq/g.
本發明8是有關一種成形品,係含有本發明1至7中任1項的聚醯胺樹脂。 The present invention 8 relates to a molded article comprising the polyamidamide resin according to any one of the items 1 to 7 of the present invention.
本發明9是有關一種未延伸薄膜,係含有本發明1至7中任1項的聚醯胺樹脂。 The present invention 9 relates to an unstretched film comprising the polyamidamide resin according to any one of the items 1 to 7 of the present invention.
本發明10是有關一種延伸薄膜,係延伸本發明9之未延伸薄膜而得者。 The present invention 10 relates to an extended film which is obtained by extending the unstretched film of the present invention 9.
本發明11是有關本發明9的未延伸薄膜,其係食品包裝用薄膜。 The present invention 11 is an unstretched film according to the invention 9, which is a film for food packaging.
本發明12是有關本發明10的延伸薄膜,其係食品包裝用薄膜。 The present invention 12 is an extended film relating to the present invention 10 which is a film for food packaging.
本發明13是有關一種未延伸積層薄膜,其係含有本發明9的未延伸薄膜。 The present invention 13 relates to an unextended laminate film comprising the unstretched film of the present invention 9.
本發明14是有關一種延伸積層薄膜,其係含有本發明10的延伸膜。 The present invention 14 relates to an extended laminated film comprising the stretched film of the present invention 10.
本發明15是有關一種聚醯胺單絲,其係含有本發明1至7中任1項的聚醯胺樹脂。 The present invention 15 relates to a polyamidamine monofilament comprising the polyamidamine resin according to any one of the items 1 to 7 of the present invention.
藉由本發明,可以提供能更優良的薄膜收縮性、濕熱處理後的刺穿強度及深拉伸性,並且賦與具有單絲之結節強度、透明性、濕熱處理後的拉伸強度及成形性 之成形品的聚醯胺樹脂。 According to the present invention, it is possible to provide more excellent film shrinkage, puncture strength and deep drawability after wet heat treatment, and imparting knot strength, transparency, tensile strength and formability after wet heat treatment with monofilament A polyamide resin of the molded article.
本說明書中,在「步驟」的語辭,不僅含有獨立之步驟,也有即使與其他的步驟不能明確地區別之情形,此步驟所期望之目的若達成的話,就當作在本語辭中含有之意思。並且,使用「至」所示之數值範圍,係表示分別包含了「至」的前後所記載的數值作為最小值及最大值之範圍。再者,組成物中各成分的含量在組成物中相應各成分的物質為複數個存在之情形時,只要無特別聲明,均意指組成物中所存在之該複數個物質的合計量。 In this specification, the words in "steps" include not only independent steps, but also situations that cannot be clearly distinguished from other steps. If the intended purpose of this step is achieved, it is deemed to be included in the language. The meaning. Further, the numerical range indicated by "to" indicates a range in which the numerical values described before and after "to" are included as the minimum value and the maximum value, respectively. Further, when the content of each component in the composition is plural in the presence of the respective components in the composition, unless otherwise stated, it means the total amount of the plurality of substances present in the composition.
聚醯胺樹脂係含有源自ε-己內醯胺及/或ε-胺基己酸的單元(以下,將此也稱為「單元1」)、源自己二酸的單元(以下,將此也稱為「單元2」)、以及源自己二胺的單元(以下,將此也稱為「單元3」)之聚醯胺樹脂,其中,前述聚醯胺樹脂的尾端胺基濃度較前述聚醯胺樹脂的尾端羧基濃度更大,且相對於單元1、單元2及單元3的合計量,單元1為超過60重量%且未達80重量%。 The polyamide resin contains a unit derived from ε-caprolactam and/or ε-aminohexanoic acid (hereinafter referred to as "unit 1") and a unit derived from adipic acid (hereinafter, this is used). Also known as "unit 2"), and a polyamine resin of a unit derived from a self-diamine (hereinafter, referred to as "unit 3"), wherein the polyamine resin has a tail amine group concentration as compared with the foregoing The concentration of the carboxyl group at the tail end of the polyamide resin is larger, and the unit 1 is more than 60% by weight and less than 80% by weight with respect to the total amount of the unit 1, the unit 2, and the unit 3.
單元1相對於單元1、單元2及單元3的合計量之含有率,為超過60重量%且未達80重量%,較佳為62至78重量%,更佳為65至75重量%。單元1的含有率 為80重量%以上時,薄膜的收縮性及深拉伸性都會變差。又,單元1的含有率為80重量%以上時,則單絲無法得到充分的結節強度,且透明性差。另一方面,單元1的含有率為60重量%以下時,薄膜的刺穿強度,尤其是濕熱處理後的刺穿強度為差。又,單絲的拉伸強度會顯著下降,沒有實用性。單元1的含有率若為62重量%以上,則刺穿強度有更提高之傾向,若為78重量%以下,則收縮性及深拉伸性有更提高之傾向。又,若位在此範圍,即可期待將得到結節強度高的單絲。 The content ratio of the unit 1 to the total amount of the unit 1, the unit 2, and the unit 3 is more than 60% by weight and less than 80% by weight, preferably 62 to 78% by weight, more preferably 65 to 75% by weight. Unit 1 content rate When it is 80% by weight or more, the shrinkability and deep drawability of the film are deteriorated. Moreover, when the content rate of the unit 1 is 80% by weight or more, the monofilament cannot obtain sufficient nodule strength and the transparency is inferior. On the other hand, when the content of the unit 1 is 60% by weight or less, the puncture strength of the film, in particular, the puncture strength after the wet heat treatment is inferior. Moreover, the tensile strength of the monofilament is remarkably lowered, and there is no practicality. When the content of the unit 1 is 62% by weight or more, the puncture strength tends to be further improved, and when it is 78% by weight or less, the shrinkability and the deep drawability tend to be improved. Further, if it is in this range, it is expected that a monofilament having a high knot strength will be obtained.
單元2及單元3的含有率是無特別限定。單元2的含有率,相對於單元2及單元3的合計莫耳數,較佳為45至55莫耳%,更佳為47至53莫耳%,又更佳為49至51莫耳%為更佳,特佳為50莫耳%。即,單元2及單元3特佳為等莫耳存在。 The content ratio of the unit 2 and the unit 3 is not particularly limited. The content of the unit 2 is preferably 45 to 55 mol%, more preferably 47 to 53 mol%, still more preferably 49 to 51 mol%, based on the total number of moles of the unit 2 and the unit 3. More preferably, it is preferably 50% by mole. That is, the unit 2 and the unit 3 are particularly preferably present.
只要在不損及本發明的效果之內,聚醯胺樹脂亦可更含有除了單元1、單元2及單元3以外之源自其他聚醯胺樹脂的原料之單元(以下,將此也稱為「其他單元」)。作為其他聚醯胺樹脂的原料係無特別限定,但可以列舉:內醯胺、胺基羧酸、二胺與二羧酸的鹽(尼龍鹽)、或二胺與乙二酸二酯的混合物。作為其他的聚醯胺樹脂的原料係不含:ε-己內醯胺、ε-胺基己酸、己二酸及己二胺。 The polyamine resin may further contain a unit derived from a raw material of another polyamide resin other than the unit 1, the unit 2, and the unit 3 as long as the effect of the present invention is not impaired (hereinafter, this is also referred to as "Other units"). The raw material of the other polyamide resin is not particularly limited, and examples thereof include a lactam, an aminocarboxylic acid, a salt of a diamine and a dicarboxylic acid (nylon salt), or a mixture of a diamine and an oxalic acid diester. . The raw material of the other polyamide resin does not contain ε-caprolactam, ε-aminohexanoic acid, adipic acid, and hexamethylenediamine.
作為內醯胺係可以列舉:ω-庚內醯胺、ω-十一烷內醯胺、ω-月桂內醯胺、α-吡咯烷酮、α- 哌啶酮等。 Examples of the indoleamines include ω-heptaneamine, ω-undecane decylamine, ω-lauryl decylamine, α-pyrrolidone, α- Piperidone and the like.
作為胺基羧酸係可以列舉:7-胺基庚酸、8-胺基辛酸、9-胺基壬酸、10-胺基癸酸、11-胺基十一烷酸等的脂肪族ω-胺基羧酸。 Examples of the aminocarboxylic acid group include aliphatic ω- such as 7-amino heptanoic acid, 8-aminooctanoic acid, 9-amino decanoic acid, 10-amino decanoic acid, and 11-aminoundecanoic acid. Aminocarboxylic acid.
作為二羧酸係可以列舉:乙二酸、丙二酸、丁二酸、戊二酸、庚二酸、辛二酸、壬二酸、癸二酸、十一烷二酸、十二烷二酸、十三烷二酸、十四烷二酸、十五烷二酸、十六烷二酸、十八烷二酸、二十烷二酸等的脂肪族二羧酸、1,3-/1,4-環己烷二羧酸、二環己烷甲烷-4,4’-二羧酸、降莰烷二羧酸等的脂環式二羧酸、間苯二甲酸、對苯二甲酸、1,4-/1,8-/2,6-/2,7-萘二羧酸等的芳香族二羧酸等。 Examples of the dicarboxylic acid system include oxalic acid, malonic acid, succinic acid, glutaric acid, pimelic acid, suberic acid, sebacic acid, sebacic acid, undecanedioic acid, and dodecane diene. Aliphatic dicarboxylic acid such as acid, tridecanedioic acid, tetradecanedioic acid, pentadecanedioic acid, hexadecandioic acid, octadecanedioic acid, eicosanedioic acid, etc., 1,3-/ An alicyclic dicarboxylic acid such as 1,4-cyclohexanedicarboxylic acid, dicyclohexanemethane-4,4'-dicarboxylic acid or norbornane dicarboxylic acid, isophthalic acid or terephthalic acid An aromatic dicarboxylic acid such as 1,4-/1,8-/2,6-/2,7-naphthalenedicarboxylic acid or the like.
作為乙二酸二酯係可以列舉:乙二酸二甲酯、乙二酸二乙酯、乙二酸二正(或是異)丙酯、乙二酸二正(或是異、或是第二)丁酯等的脂肪族醇的乙二酸二酯、乙二酸二環己酯等的脂環式醇的乙二酸二酯及乙二酸二苯酯等的芳香族醇的乙二酸二酯。 Examples of the oxalic acid diester system include dimethyl oxalate, diethyl oxalate, di-n-(iso)propyl oxalate, and di-n-oxalate (or different or 2) ethylenediester diester of an aliphatic alcohol such as butyl ester, oxalic acid diester of an alicyclic alcohol such as dicyclohexyl oxalate, and ethylene glycol of an aromatic alcohol such as diphenyl phthalate Acid diester.
作為二胺係除了己二胺之外,尚有如後述之聚合調整劑中所例示者。 In addition to hexamethylenediamine, the diamine system is exemplified as the polymerization regulator described later.
聚醯胺樹脂較佳係以不含源自12-胺基十二烷酸及ω-月桂內醯胺的單元,更佳係不含其他單元。聚醯胺樹脂為不含源自12-胺基十二烷酸及ω-月桂內醯胺之單元的情形時,聚醯胺樹脂的成形品之氧氣透過係數有變更低之傾向。又,聚醯胺樹脂為不含其他單元的情形 時,有可更容易地製造聚醯胺樹脂之傾向。 The polyamide resin is preferably one which does not contain a unit derived from 12-aminododecanoic acid and ω-lauric acid, and more preferably contains no other unit. When the polyamide resin is a unit containing no 12-aminododecanoic acid and ω-lauric acid, the oxygen permeability coefficient of the molded article of the polyamide resin tends to be low. Also, the polyamide resin is in the absence of other units. At the time, there is a tendency that the polyamide resin can be produced more easily.
聚醯胺樹脂亦可具有在製造聚醯胺樹脂中可使用的源自聚合調整劑之單元。作為聚合調整劑係例如可以列舉:乙二胺、丙二胺、丁二胺、戊二胺、己二胺、庚二胺、辛二胺、壬二胺、癸二胺、十一烷二胺、十二烷二胺、十三烷二胺、十四烷二胺、十八烷二胺、十九烷二胺、二十烷二胺、2-/3-甲基-1,5-戊烷二胺、2-甲基-1,8-辛烷二胺、2,2,4-/2,4,4-三甲基-1,6-己烷二胺、5-甲基-1,9-壬烷二胺等的脂肪族二胺;1,3-/1,4-環己烷二甲基胺、雙(4-胺基環己基)甲烷、雙(4-胺基環己基)丙烷、雙(3-甲基-4-胺基環己基)甲烷、雙(3-甲基-4-胺基環己基)丙烷、5-胺基-2,2,4-三甲基-1-環戊基甲基胺、5-胺基-1,3,3-三甲基環己基甲基胺(異佛酮二胺)、雙(胺基丙基)哌、雙(胺基乙基)哌、降莰烷二甲基胺、三環癸烷二甲基胺等的脂環式二胺;間-/對-伸二甲苯二胺等的芳香族二胺。此等是可以單獨使用,也可以併用2種以上。 The polyamide resin may also have a unit derived from a polymerization regulator which can be used in the production of a polyamide resin. Examples of the polymerization regulator include ethylenediamine, propylenediamine, butanediamine, pentanediamine, hexamethylenediamine, heptanediamine, octanediamine, decanediamine, decanediamine, and undecanediamine. , dodecanediamine, tridecanediamine, tetradecanediamine, stearyldiamine, nonadecanediamine, eicosanediamine, 2-/3-methyl-1,5-pentyl Alkyldiamine, 2-methyl-1,8-octanediamine, 2,2,4-/2,4,4-trimethyl-1,6-hexanediamine, 5-methyl-1 , an aliphatic diamine such as 9-decanediamine; 1,3-/1,4-cyclohexanedimethylamine, bis(4-aminocyclohexyl)methane, bis(4-aminocyclohexyl) Propane, bis(3-methyl-4-aminocyclohexyl)methane, bis(3-methyl-4-aminocyclohexyl)propane, 5-amino-2,2,4-trimethyl- 1-cyclopentylmethylamine, 5-amino-1,3,3-trimethylcyclohexylmethylamine (isophorone diamine), bis(aminopropyl)perazine Bis(aminoethyl)per An alicyclic diamine such as norbornane dimethylamine or tricyclodecane dimethylamine; or an aromatic diamine such as m-/p-xylenediamine. These may be used alone or in combination of two or more.
聚醯胺樹脂中,不存在源自聚合調整劑單元之情形時的單元1、單元2及單元3之含有率,以及存在源自聚合調整劑單元之情形的單元1、單元2、單元3及源自聚合調整劑之單元的含有率,並無特別限定,但較佳為95重量%以上,更佳為99重量%以上,有更佳為100重量%。又,聚醯胺樹脂中,其他單元的含有率,係由100重量%減去前述的單元1、單元2及單元3的含有率、或單元 1、單元2、單元3及源自聚合調整劑單元的含有率之值。 In the polyamine resin, the content ratio of the unit 1, the unit 2, and the unit 3 in the case where the polymerization regulator unit is not present, and the unit 1, unit 2, and unit 3 in the case where the polymerization regulator unit is present The content of the unit derived from the polymerization regulator is not particularly limited, but is preferably 95% by weight or more, more preferably 99% by weight or more, and still more preferably 100% by weight. Further, in the polyamide resin, the content ratio of the other unit is 100% by weight minus the content ratio or unit of the unit 1, the unit 2, and the unit 3 described above. 1. The value of the content of the unit 2, unit 3 and the polymerization regulator unit.
聚醯胺樹脂中源自聚合調整劑單元的含有量並無特別限定,但相對於單元1、單元2及單元3的合計量,以重量而言,較佳為120至970ppm,更佳為120至690ppm。又,聚合調整劑為己二胺的情形時,單元3的含有量中,係加上作為聚合調整劑使用的源自己二胺之單元的含有量。 The content of the polymerization regulator unit in the polyamide resin is not particularly limited, but is preferably from 120 to 970 ppm, more preferably from 120 to 10,000 ppm by weight based on the total amount of the unit 1, the unit 2, and the unit 3. To 690ppm. When the polymerization regulator is hexamethylenediamine, the content of the unit 3 is the content of the unit of the source self-diamine used as the polymerization regulator.
聚醯胺樹脂中各單元的含有量係可將該聚醯胺樹脂以鹽酸進行水解之後,將經酯化、亞胺化處理者,使用氣體層析分析法測定。又,聚醯胺樹脂中各單元的原料成分中各單元的含有量比幾乎相等。 The content of each unit in the polyamide resin can be measured by gas chromatography after the polyamine resin is hydrolyzed with hydrochloric acid and then subjected to esterification or imidization. Further, the content ratio of each unit in the raw material components of each unit in the polyamide resin is almost equal.
於是,就聚醯胺樹脂而言,較佳係含有單元1、單元2及單元3,且不含源自12-胺基十二烷酸及ω-月桂內醯胺的單元之聚醯胺樹脂,及/或含有單元1、單元2、單元3及源自聚合調整劑的單元,且不含源自12-胺基十二烷酸及ω-月桂內醯胺的單元之聚醯胺樹脂,特佳係由單元1、單元2及單元3所構成之聚醯胺樹脂及/或由單元1、單元2、單元3及源自聚合調整劑的單元所構成之聚醯胺樹脂(即,含有單元1、單元2及單元3,且不含其他單元之聚醯胺樹脂及/或含有單元1、單元2、單元3及源自聚合調整劑之單元,且不含其他單元的聚醯胺樹脂)。 Thus, in the case of a polyamide resin, a polyamine resin containing unit 1, unit 2 and unit 3 and containing no unit derived from 12-aminododecanoic acid and ω-lauric acid is preferred. And/or a polyamido resin containing unit 1, unit 2, unit 3 and a unit derived from a polymerization regulator, and containing no unit derived from 12-aminododecanoic acid and ω-lauric acid, Particularly preferred is a polyamide resin composed of unit 1, unit 2, and unit 3, and/or a polyamide resin composed of unit 1, unit 2, unit 3, and a unit derived from a polymerization regulator (ie, contains Unit 1, unit 2 and unit 3, and containing no polyamine resin of other units and/or polyamine resin containing unit 1, unit 2, unit 3 and unit derived from polymerization regulator, and containing no other unit ).
(尾端基濃度) (end base concentration)
聚醯胺樹脂之尾端胺基濃度較尾端羧基濃度更大。尾 端胺基濃度為尾端羧基濃度以下時,濕熱處理後的刺穿強度會下降。 The concentration of the amine group at the tail end of the polyamide resin is larger than the concentration of the carboxyl group at the tail end. tail When the terminal amine group concentration is below the terminal carboxyl group concentration, the puncture strength after the wet heat treatment is lowered.
本發明的聚醯胺樹脂之尾端胺基濃度,只要較本發明的聚醯胺樹脂之尾端羧基濃度更大就無特別限定。從濕熱處理後的薄膜刺穿強度及單絲的拉伸強度之觀點而言,尾端胺基濃度較佳為2.30至3.30×10-5eq/g,更佳為2.50至3.00×10-5eq/g。又,只要本發明的聚醯胺樹脂的尾端羧基濃度,也較本發明的聚醯胺樹脂的尾端胺基濃度小,就無特別限定。從濕熱處理後的刺穿強度及拉伸強度的觀點而言,尾端羧基濃度較佳為2.00至3.00×10-5eq/g,更佳為2.20至2.80×10-5eq/g。從濕熱處理後的刺穿強度及拉伸強度的觀點而言,本發明的聚醯胺樹脂的尾端胺基濃度與尾端羧基濃度的差,較佳為0.05至1.0×10-5eq/g,更佳為0.10至0.70×10-5eq/g,又更佳為0.10至0.50×10-5eq/g。 The concentration of the amine group at the tail end of the polyamide resin of the present invention is not particularly limited as long as it is larger than the carboxyl group concentration at the tail end of the polyamide resin of the present invention. The tail amine group concentration is preferably from 2.30 to 3.30 × 10 -5 eq/g, more preferably from 2.50 to 3.00 × 10 -5 from the viewpoint of the puncture strength of the film after the wet heat treatment and the tensile strength of the monofilament. Eq/g. Further, the concentration of the terminal carboxyl group of the polyamide resin of the present invention is not particularly limited as compared with the concentration of the amine group at the tail end of the polyamide resin of the present invention. The terminal carboxyl group concentration is preferably from 2.00 to 3.00 × 10 -5 eq/g, more preferably from 2.20 to 2.80 × 10 -5 eq/g, from the viewpoint of puncture strength and tensile strength after the wet heat treatment. The difference between the tail amine group concentration and the terminal carboxyl group concentration of the polyamide resin of the present invention is preferably from 0.05 to 1.0 × 10 -5 eq / from the viewpoint of puncture strength and tensile strength after the wet heat treatment. g, more preferably 0.10 to 0.70 × 10 -5 eq/g, still more preferably 0.10 to 0.50 × 10 -5 eq/g.
尾端胺基濃度,係將聚醯胺樹脂溶解到酚及甲醇的混合溶液中,以0.05N的鹽酸滴定就可以測定。又,尾端羧基濃度,係將聚醯胺樹脂溶解到苯甲醇中,以0.05N的氫氧化鈉溶液滴定就可以測定。 The concentration of the amine group at the tail end is obtained by dissolving the polyamidamide resin in a mixed solution of phenol and methanol, and titrating with 0.05 N hydrochloric acid. Further, the concentration of the terminal carboxyl group was determined by dissolving the polyamidamide resin in benzyl alcohol and titrating with a 0.05 N sodium hydroxide solution.
(相對黏度) (relative viscosity)
聚醯胺樹脂係根據JIS K-6920,在96重量%的硫酸中,以聚醯胺濃度1重量%、溫度25℃的條件下所測得之相對黏度,較佳為3.4以上,更佳為3.4至5.0,又更佳為4.0至4.8。相對黏度只要為3.4以上,聚醯胺樹脂在熔融 時的黏度就會是適當,成形容易,且可賦予含有聚醯胺樹脂之成形品良好的機械特性。 The polyamidamide resin is a relative viscosity measured under conditions of a polyamine concentration of 1% by weight and a temperature of 25 ° C in 96% by weight of sulfuric acid according to JIS K-6920, preferably 3.4 or more, more preferably 3.4 to 5.0, and more preferably 4.0 to 4.8. The relative viscosity is only 3.4 or more, and the polyamide resin is melted. The viscosity at the time is appropriate, the molding is easy, and the molded article containing the polyamide resin can be imparted with good mechanical properties.
聚醯胺樹脂之熔點無特別限定,較佳為超過173℃且未達192℃,更佳為174至191℃。熔點若超過173℃,則刺穿強度有提高之傾向,若未達192℃,則收縮性與深拉伸性有提高的傾向。熔點可藉由DSC(示差掃描熱量測定)來測定。 The melting point of the polyamide resin is not particularly limited, and is preferably more than 173 ° C and less than 192 ° C, more preferably 174 to 191 ° C. When the melting point exceeds 173 ° C, the puncture strength tends to increase, and if it does not reach 192 ° C, the shrinkage property and the deep drawability tend to be improved. The melting point can be determined by DSC (differential scanning calorimetry).
聚醯胺樹脂可藉由使用ε-己內醯胺、ε-胺基己酸、己二酸、己二胺及視情形之其他聚醯胺樹脂的原料,以熔融聚合、溶液聚合、固相聚合等的公知方法進行聚合而得到。在此,作為原料的己二酸及己二胺者亦可以使用己二胺50莫耳%與己二酸50莫耳%的鹽(AH鹽)。依製造方法及製造裝置,也會有原料的揮發、反應等不同之情形,聚醯胺樹脂中,較佳係以成為具有前述之單元1、單元2及單元3的含量之聚醯胺樹脂的方式,來調整各單元的原料的量。 The polyamide resin can be melt-polymerized, solution-polymerized, and solid-phase by using ε-caprolactam, ε-aminocaproic acid, adipic acid, hexamethylenediamine, and optionally other polyamide resins. A known method such as polymerization is obtained by polymerization. Here, as the raw material of adipic acid and hexamethylenediamine, a salt of 50 mol% of hexamethylenediamine and 50 mol% of adipic acid (AH salt) can also be used. Depending on the production method and the production apparatus, there may be cases where the volatilization of the raw materials, the reaction, and the like are different, and in the polyamide resin, it is preferred to be a polyamine resin having the contents of the above-mentioned unit 1, unit 2, and unit 3. Ways to adjust the amount of raw materials in each unit.
聚合中也可以使用聚合調整劑。使用聚合調整劑,即可能調整聚醯胺樹脂的尾端胺基濃度及尾端羧基濃度。聚合調整劑的量,依聚醯胺樹脂的製造方法及製造裝置,也會有聚合調整劑的揮發、反應等不同之情形,聚 醯胺樹脂中,較佳係以成為源自前述聚合調整劑的單元的含量之方式來調整。 A polymerization regulator can also be used in the polymerization. The polymerization regulator is used, that is, it is possible to adjust the tail amine group concentration and the terminal carboxyl group concentration of the polyamide resin. The amount of the polymerization regulator may vary depending on the production method and the production apparatus of the polyamide resin, such as volatilization and reaction of the polymerization regulator. The guanamine resin is preferably adjusted so as to be a content of a unit derived from the polymerization regulator.
又,在聚合時也可以使用觸媒(例如,可以列舉:磷酸、亞磷酸、次亞磷酸或是此等的鹽等)。聚合時的壓力,也可為常壓、減壓、加壓下或其組合。 Further, a catalyst may be used during the polymerization (for example, phosphoric acid, phosphorous acid, hypophosphorous acid or a salt thereof). The pressure at the time of polymerization may also be normal pressure, reduced pressure, pressure, or a combination thereof.
聚醯胺樹脂的製造裝置並無特別限定,可以列舉:批次式反應釜、單槽式或多槽式連續反應裝置、管狀連續反應裝置、單軸型混練擠出機、雙軸型混練擠出機等的混練反應擠出機等。 The apparatus for producing the polyamide resin is not particularly limited, and examples thereof include a batch reactor, a single-tank or multi-tank continuous reaction apparatus, a tubular continuous reaction apparatus, a uniaxial kneading extruder, and a biaxial type kneading extruder. A kneading reaction extruder such as a machine.
在使用聚醯胺樹脂時,只要在不損及本發明的效果之內,也可以併用添加劑。因此,本發明也有關含有聚醯胺樹脂的聚醯胺樹脂組成物(以下,也只稱為「聚醯胺樹脂組成物」)。聚醯胺樹脂組成物較佳係用以製造成形品的聚醯胺樹脂組成物,更佳係用以製造薄膜的聚醯胺樹脂組成物(薄膜用聚醯胺樹脂組成物)為更佳。 When the polyamide resin is used, the additive may be used in combination as long as the effects of the present invention are not impaired. Therefore, the present invention also relates to a polyamide resin composition containing a polyamide resin (hereinafter also referred to simply as "polyamide resin composition"). The polyamide resin composition is preferably a polyamine resin composition for producing a molded article, more preferably a polyimide resin composition for forming a film (polyamide resin composition for a film).
只要在不損及本發明的效果之內,本發明的聚醯胺樹脂組成物亦可以含有添加劑或除了本發明的聚醯胺樹脂以外的熱可塑性樹脂。添加劑只要是用以製造聚醯胺樹脂的成形品之組成物中通常所含有之成分就無特別限定,可以列舉:熱安定劑、抗氧化劑、紫外線吸收劑、耐候劑、滑劑、填料、晶核劑、可塑劑、發泡劑、抗黏劑(Anti-blocking agent)、防霧劑、難燃劑、著色劑(顏料、染 料等)、安定劑、偶合劑等。此等可以因應目的而適當選擇。 The polyamide resin composition of the present invention may contain an additive or a thermoplastic resin other than the polyamide resin of the present invention as long as the effects of the present invention are not impaired. The additive is not particularly limited as long as it is a component which is usually contained in the composition of the molded article for producing a polyamide resin, and examples thereof include a thermal stabilizer, an antioxidant, an ultraviolet absorber, a weathering agent, a lubricant, a filler, and a crystal. Nuclear agents, plasticizers, foaming agents, anti-blocking agents, anti-fogging agents, flame retardants, colorants (pigments, dyes) Materials, etc.), stabilizers, coupling agents, etc. These may be appropriately selected depending on the purpose.
聚醯胺樹脂組成物中,本發明的聚醯胺樹脂含有率較佳為50至100重量%,更佳為70至100重量%,特佳為90至100重量%。本發明的聚醯胺樹脂含有率為50重量%以上時,則可更呈現作為聚醯胺樹脂的特性。又,聚醯胺樹脂組成物的總量中之添加劑或除了本發明的聚醯胺樹脂之外的熱可塑性樹脂含有率,係由100重量%減去前述聚醯胺樹脂的含有率之值。 In the polyamide resin composition, the polyamine resin content of the present invention is preferably from 50 to 100% by weight, more preferably from 70 to 100% by weight, particularly preferably from 90 to 100% by weight. When the polyamine resin content of the present invention is 50% by weight or more, the properties as a polyamide resin can be further exhibited. Further, the content of the additive in the total amount of the polyamide resin composition or the thermoplastic resin other than the polyamide resin of the present invention is a value obtained by subtracting the content of the polyamide resin from 100% by weight.
因此,本發明係包含聚醯胺樹脂及添加劑的聚醯胺樹脂組成物,其中,聚醯胺樹脂組成物中,聚醯胺樹脂的含有率較佳為50至100重量%。 Therefore, the present invention is a polyamide resin composition comprising a polyamide resin and an additive, wherein the polyamine resin composition preferably has a polyamine resin content of 50 to 100% by weight.
聚醯胺樹脂組成物可以將各成分熔融混練而調製。熔融混練的方法並無特別限定,可以使用單軸擠出機、雙軸擠出機、揉合機、班伯里混合機(banbury mixer)等的混練機來進行。又,也可以用混合機等將各成分機械性摻合。 The polyamide resin composition can be prepared by melt-kneading each component. The method of melt kneading is not particularly limited, and it can be carried out using a kneading machine such as a uniaxial extruder, a twin screw extruder, a kneader, or a banbury mixer. Further, each component may be mechanically blended by a mixer or the like.
含有聚醯胺樹脂之成形品係包含聚醯胺樹脂的成形品或包超聚醯胺樹脂組成物的成形品。聚醯胺樹脂及聚醯胺樹脂組成物,係可使用射出、擠出、擠壓等的成形加工法而形成成形品。含有聚醯胺樹脂的成形品,可以使用在以往的聚醯胺樹脂或是聚醯胺樹脂組成物的成形品之用途中。成形品者係除了汽車構件、電腦及相關機器、光學機 器構件、電氣/電子機器、資訊/通信機器、精密機器、土木/建築用品、醫療用品、家庭用品等廣泛用途的成形品之外,尚可以列舉:單絲、纖維、薄膜等,而較佳為薄膜及單絲。成形品為薄膜的情形時,薄膜會兼具良好的收縮性、熱處理後的刺穿強度及深拉伸性。又,成形品為單絲的情形時,單絲會兼具結節強度、透明性及成形性。以下,說明本發明之較佳態樣的含有聚醯胺樹脂之薄膜(以下,也簡稱為「聚醯胺薄膜」)及單絲(以下,也稱為「聚醯胺單絲」)之說明。 The molded article containing a polyamide resin is a molded article of a polyamide resin or a molded article of a composition comprising a superpolyamine resin. The polyamide resin and the polyamide resin composition can be formed into a molded article by a molding process such as injection, extrusion, or extrusion. The molded article containing a polyamide resin can be used in a molded article of a conventional polyamide resin or a polyamide resin composition. In addition to automotive components, computers and related machines, optical machines In addition to molded articles for a wide range of applications such as components, electric/electronic equipment, information/communication equipment, precision equipment, civil engineering/construction supplies, medical supplies, and household goods, monofilaments, fibers, films, and the like are preferred. It is a film and a monofilament. When the molded article is a film, the film has both good shrinkability, puncture strength after heat treatment, and deep stretchability. Further, when the molded article is a monofilament, the monofilament has both knot strength, transparency, and formability. Hereinafter, a description will be given of a film containing a polyamide resin (hereinafter also referred to simply as "polyamide film") and a monofilament (hereinafter also referred to as "polyamine monofilament") in a preferred embodiment of the present invention. .
(聚醯胺薄膜) (polyamide film)
含有聚醯胺樹脂的薄膜係可以列舉:包含聚醯胺樹脂的薄膜及包含聚醯胺樹脂組成物的薄膜,較佳係包含聚醯胺樹脂的薄膜。含有聚醯胺樹脂的聚醯胺薄膜可為未延伸聚醯胺薄膜,亦可為前述未延伸聚醯胺薄膜經延伸而得到的延伸聚醯胺薄膜。 The film containing the polyamide resin may, for example, be a film comprising a polyamide resin and a film comprising a polyamide resin composition, and is preferably a film comprising a polyamide resin. The polyamidamide film containing the polyamide resin may be an unstretched polyamide film or an extended polyamine film obtained by extending the unstretched polyamide film.
<未延伸聚醯胺薄膜> <Unstretched Polyamide Film>
未延伸聚醯胺薄膜係使用聚醯胺樹脂及聚醯胺樹脂組成物,以公知的薄膜製造方法而得到。作為公知的薄膜製造方法係例如可以列舉:T-模具成形法、空冷吹塑成形法、水冷吹塑成形法等。所製造的薄膜實質上係無配向的未延伸薄膜。 The unstretched polyamide film is obtained by a known film production method using a polyamide resin and a polyamide resin composition. Examples of the known film production method include a T-die molding method, an air-cooling blow molding method, and a water-cooling blow molding method. The film produced is essentially an unoriented, unstretched film.
<<未延伸聚醯胺薄膜的特性>> <<Characteristics of Unstretched Polyamide Films>>
未延伸聚醯胺薄膜的深拉伸度並無特別限定,較佳為超過50.0mm,更佳為超過50.0mm且未達75.0mm,又更佳為52.0至74.0mm,特佳為60.0至72.5mm。深拉伸度若超過50.0mm,成形性便會提高,藉此可以將大量及大型的食品深拉並伸包裝,且可以因應多樣化的模具。 The deep drawing degree of the unstretched polyamide film is not particularly limited, but is preferably more than 50.0 mm, more preferably more than 50.0 mm and less than 75.0 mm, still more preferably 52.0 to 74.0 mm, and particularly preferably 60.0 to 72.5. Mm. When the deep drawing degree exceeds 50.0 mm, the formability is improved, whereby a large amount and a large amount of food can be deeply drawn and stretched, and a variety of molds can be used.
未延伸聚醯胺薄膜的氧氣透過係數並無特別限定,較佳為未達31.0cc/m2‧day‧atm,更佳為超過26.0cc/m2‧day‧atm至30.0cc/m2‧day‧atm以下,又更佳為27.0至28.0cc/m2‧day‧atm。未延伸聚醯胺薄膜的氧氣透過係數若未達31.0cc/m2‧day‧atm,可以將食品油的劣化、變色、黴菌的產生、好氣性菌腐敗化的最大原因之氧氣有效率地遮斷。 Unstretched polyamide film oxygen permeability coefficient is not particularly limited, preferably less than 31.0cc / m 2 ‧day‧atm is, more preferably more than 26.0cc / m 2 ‧day‧atm to 30.0cc / m 2 ‧ Below day‧atm, it is more preferably 27.0 to 28.0 cc/m 2 ‧day‧atm. If the oxygen permeability coefficient of the unstretched polyamidamide film is less than 31.0 cc/m 2 ‧day ‧ atm, the oxygen which is the biggest cause of deterioration of food oil, discoloration, mold generation, and aerobic bacteria can be effectively covered. Broken.
<延伸聚醯胺薄膜> <Extended Polyamide Film>
延伸聚醯胺薄膜係使用未延伸聚醯胺薄膜,藉由公知的薄膜延伸方法而得到。又,在延伸聚醯胺薄膜的製造中,可延續未延伸聚醯胺薄膜的製造並連續實施延伸方法,亦可製造未延伸聚醯胺薄膜並捲成滾筒狀,另外以其他步驟來實施延伸方法。 The extended polyamine film is obtained by a known film stretching method using an unstretched polyimide film. Further, in the production of the extended polyimide film, the production of the unstretched polyimide film can be continued and the stretching method can be continuously carried out, or the unstretched polyamide film can be produced and rolled into a roll shape, and the stretching can be carried out in another step. method.
延伸方法並無特別限定,可以列舉:藉由加熱滾筒之單軸延伸、藉由吹膜法之同時雙軸延伸、藉由加熱滾筒及拉幅機之逐次雙軸延伸法。加熱滾筒的溫度並無特別限定,可以設成50℃到130℃的範圍,並因應聚醯胺 薄膜的材質及目的的延伸倍率而可以適當選擇。延伸倍率係有薄膜的擠出方向(MD)及薄膜的擠出方向之直角方向(TD)的延伸倍率。薄膜的擠出方向的延伸倍率係無特別限定,較佳為2倍以上,更佳為2至6倍,特佳為2.5至5倍。薄膜擠出方向的直角方向之延伸倍率係無特別限定,較佳為2倍以上,更佳為2至6倍,特佳為2.5至5倍。延伸倍率可以因應目的而調整。 The stretching method is not particularly limited, and examples thereof include a uniaxial stretching of a heating roller, a simultaneous biaxial stretching by a blown film method, and a sequential biaxial stretching method by a heating roller and a tenter. The temperature of the heating roller is not particularly limited and may be set in the range of 50 ° C to 130 ° C, and is responsive to polyamine The material of the film and the stretching ratio of the purpose can be appropriately selected. The stretching ratio is the stretching ratio of the extrusion direction (MD) of the film and the direction perpendicular to the extrusion direction of the film (TD). The stretching ratio in the extrusion direction of the film is not particularly limited, but is preferably 2 times or more, more preferably 2 to 6 times, and particularly preferably 2.5 to 5 times. The stretching ratio in the direction perpendicular to the film extrusion direction is not particularly limited, but is preferably 2 times or more, more preferably 2 to 6 times, and particularly preferably 2.5 to 5 times. The extension ratio can be adjusted according to the purpose.
<<延伸聚醯胺薄膜的特性>> <<Extension of Polyamine Films>>
延伸聚醯胺薄膜的收縮性,較佳係藉由將薄膜在90℃經1分鐘處理之熱水收縮試驗測得的熱收縮率為40%以上,更佳為41至60%,特佳為42至55%。熱收縮率為40%以上時,將食品類收縮包裝的情形時,有能使食品與薄膜的密著力提高,食品與薄膜之間的空隙之存在極度降低之傾向。食品與薄膜之間的空隙存在時,空隙中存在的空氣會有促進食品劣化的可能性。尤其,即使是異類的食品等(例如螃蟹、龍蝦等),只要熱收縮率為40%以上,食品與薄膜之間就不易產生空隙。 The shrinkage property of the extended polyimide film is preferably 40% or more, more preferably 41 to 60%, as measured by a hot water shrinkage test of the film at 90 ° C for 1 minute, particularly preferably 42 to 55%. When the heat shrinkage rate is 40% or more, when the food is shrink-wrapped, the adhesion between the food and the film is improved, and the gap between the food and the film tends to be extremely lowered. When voids between the food and the film are present, the air present in the voids may promote the deterioration of the food. In particular, even if it is a heterogeneous food or the like (for example, crab, lobster, etc.), as long as the heat shrinkage rate is 40% or more, voids are less likely to occur between the food and the film.
延伸聚醯胺薄膜的延伸倍率變大時,會有熱收縮率有變大之傾向。因此,前述之延伸聚醯胺薄膜的熱收縮率,較佳係薄膜的擠出方向及擠出直角方向之延伸倍率各別為2.5至4.0倍(2.5×2.5至4.0×4.0倍)之延伸聚醯胺薄膜的熱收縮率,更佳為3.0×3.0至3.5×3.5倍之延伸聚醯胺薄膜的熱收縮率。 When the stretching ratio of the stretched polyamide film becomes large, the heat shrinkage rate tends to increase. Therefore, the heat shrinkage rate of the above-mentioned extended polyamide film is preferably 2.5 to 4.0 times (2.5×2.5 to 4.0×4.0 times) of the stretching ratio of the extrusion direction and the extrusion direction of the film. The heat shrinkage ratio of the guanamine film is more preferably from 3.0 × 3.0 to 3.5 × 3.5 times the heat shrinkage ratio of the extended polyamide film.
收縮性是可以藉由後述實施例中「5)」的方法測定。 The shrinkage property can be measured by the method of "5)" in the examples described later.
就延伸聚醯胺薄膜的濕熱處理而言,在80℃、90%RH的恒溫,使用恒室槽處理10日後的刺穿強度,較佳為12N以上,更佳為12至14N。延伸薄膜的刺穿強度未達12N,要將螃蟹、蝦子、龍蝦等的食品收縮包裝的情形時,因食品的突起會有造成薄膜破裂之可能性。又,延伸聚醯胺薄膜之未進行製造瞬間後的熱處理之情形時的刺穿強度係無特別限定,例如可設為12N以上,而較佳為13至15N。 In the wet heat treatment for extending the polyamide film, the puncture strength after 10 days of treatment at a constant temperature of 80 ° C and 90% RH is preferably 12 N or more, and more preferably 12 to 14 N. When the piercing strength of the stretched film is less than 12 N, when the food such as crab, shrimp, lobster or the like is shrunk, the film may be broken due to the protrusion of the food. In addition, the puncture strength in the case where the heat-expanded polyimide film is not subjected to the heat treatment immediately after the production is not particularly limited, and may be, for example, 12 N or more, and preferably 13 to 15 N.
<厚度> <thickness>
聚醯胺薄膜的厚度並無特別限定,因應用途而可以選擇。為包含聚醯胺薄膜的單層薄膜之情形時,聚醯胺薄膜的厚度較佳為10至150μm,更佳為10至100μm,又更佳為10至80μm。 The thickness of the polyamide film is not particularly limited and may be selected depending on the application. In the case of a single-layer film comprising a polyimide film, the thickness of the polyimide film is preferably from 10 to 150 μm, more preferably from 10 to 100 μm, still more preferably from 10 to 80 μm.
聚醯胺薄膜係兼具優良的深拉伸性、收縮性及濕熱處理後的刺穿強度,惟只要在不損及本發明的效果之內,是可以含有其他層。因此,本發明亦有關含有聚醯胺薄膜之積層薄膜。 The polyamide film has both excellent deep drawability, shrinkability, and puncture strength after wet heat treatment, but may contain other layers as long as the effects of the present invention are not impaired. Accordingly, the present invention is also directed to a laminated film comprising a polyimide film.
積層薄膜的延伸狀態係因應聚醯胺薄膜的延伸狀態而可以選擇。即,聚醯胺薄膜為未延伸聚醯胺薄膜 的情形時,含有聚醯胺薄膜之積層薄膜(以下,將含有聚醯胺薄膜之積層薄膜也稱為「積層薄膜」)為未延伸積層薄膜。又,聚醯胺薄膜為延伸聚醯胺薄膜的情形時,積層薄膜為延伸積層薄膜。積層薄膜的製造方法伯可以列舉:包括在聚醯胺薄膜的單面或是兩面積層其他層的步驟之方法。積層方法並無特別限定,可以列舉在日本特開2011-225870號公報中記載的共擠出法、擠出積層法、乾式積層法等,從經濟性的觀點而言,較佳為共擠出法。 The extended state of the laminated film can be selected in accordance with the extended state of the polyimide film. That is, the polyamide film is an unstretched polyamide film. In the case of a laminate film containing a polyimide film (hereinafter, a laminated film containing a polyimide film is also referred to as a "layered film"), an unlaminated laminated film is used. Further, when the polyamide film is a polyamide film, the laminate film is an extended laminate film. The method for producing the laminated film may be a method comprising the steps of including one side of the polyimide film or other layers of the two-layer layer. The method of the lamination is not particularly limited, and examples thereof include a co-extrusion method, an extrusion lamination method, a dry lamination method, and the like described in JP-A-2011-225870, and from the viewpoint of economy, coextrusion is preferred. law.
(其他層) (other layers)
作為其他層,積層薄膜只要是能顯現聚醯胺薄膜的效果就無特別限定,可以列舉:熱可塑性樹脂層及接著性樹脂層。在此,接著性樹脂層係以提高聚醯胺層與熱可塑性樹脂層之密著性及成形性為目的而適當選擇。 The laminated film is not particularly limited as long as it can exhibit the effect of the polyimide film, and examples thereof include a thermoplastic resin layer and an adhesive resin layer. Here, the adhesive resin layer is appropriately selected for the purpose of improving the adhesion and formability of the polyamide layer and the thermoplastic resin layer.
熱可塑性樹脂層是含有熱可塑性樹脂的層,具體而言,係包含熱可塑性樹脂之層或是包含含有熱可塑性樹脂之熱可塑性樹脂組成物(以下,將含有熱可塑性樹脂之有熱可塑性樹脂組成物也稱為「熱可塑性樹脂組成物」)之層。具體而言,熱可塑性樹脂組成物係包含熱可塑性樹脂及添加劑的組成物。 The thermoplastic resin layer is a layer containing a thermoplastic resin, specifically, a layer containing a thermoplastic resin or a thermoplastic resin composition containing a thermoplastic resin (hereinafter, a thermoplastic resin containing a thermoplastic resin) The layer is also referred to as a "thermoplastic resin composition". Specifically, the thermoplastic resin composition contains a composition of a thermoplastic resin and an additive.
熱可塑性樹脂係可以列舉:非極性聚烯烴(例如,低密度聚乙烯、直鏈狀低密度聚乙烯、乙烯-碳原子數3至8的α-烯烴共聚物、丙烯均聚物、丙烯與碳數4至8的α-烯烴之共聚物等)、離子聚合物、乙烯-丙烯酸 共聚物、乙烯-乙酸乙烯酯共聚物、乙烯-丙烯酸酯共聚物、乙烯-甲基丙烯酸共聚物、聚酯、聚乙烯醇等。熱可塑性也可具有熱融著性。具有如此之熱融著性的熱可塑性樹脂,係可以列舉:低密度聚乙烯、直鏈狀低密度聚乙烯、乙烯-碳原子數3至8的α-烯烴共聚物、離子聚合物、乙烯-丙烯酸共聚物、乙烯-乙酸乙烯酯共聚物、乙烯-丙烯酸酯共聚物、乙烯-甲基丙烯酸共聚物。 Examples of the thermoplastic resin include non-polar polyolefins (for example, low-density polyethylene, linear low-density polyethylene, ethylene-α-olefin copolymer having 3 to 8 carbon atoms, propylene homopolymer, propylene and carbon). 4 to 8 copolymers of α-olefins, etc.), ionic polymers, ethylene-acrylic acid Copolymer, ethylene-vinyl acetate copolymer, ethylene-acrylate copolymer, ethylene-methacrylic acid copolymer, polyester, polyvinyl alcohol, and the like. Thermoplasticity can also be thermally fused. Examples of the thermoplastic resin having such thermal fusion properties include low density polyethylene, linear low density polyethylene, ethylene-a-olefin copolymer having 3 to 8 carbon atoms, ionic polymer, and ethylene. Acrylic copolymer, ethylene-vinyl acetate copolymer, ethylene-acrylate copolymer, ethylene-methacrylic acid copolymer.
熱可塑性樹脂者係以非極性聚烯烴、乙烯-乙酸乙烯酯共聚物或具有熱融著性之熱可塑性樹脂為較佳。熱可塑性樹脂為非極性聚烯烴時,積層薄膜的水蒸氣阻隔性有更提高之傾向。熱可塑性樹脂為乙烯-乙酸乙烯酯共聚物的層時,聚醯胺薄膜的氧氣透過性有更低之傾向。又,熱可塑性樹脂為具有熱融著性之熱可塑性樹脂時,將聚醯胺薄膜作為深拉伸包裝用薄膜使用時,可以極力壓低與深拉伸包裝用蓋材的熱融著溫度,藉此生產效率有更提升之傾向。 The thermoplastic resin is preferably a non-polar polyolefin, an ethylene-vinyl acetate copolymer or a thermoplastic resin having heat-melting properties. When the thermoplastic resin is a non-polar polyolefin, the water vapor barrier property of the laminated film tends to be improved. When the thermoplastic resin is a layer of an ethylene-vinyl acetate copolymer, the polyamine film tends to have a lower oxygen permeability. When the thermoplastic resin is a thermoplastic resin having heat-melting properties, when the polyimide film is used as a film for deep-drawing packaging, the heat-melting temperature of the lid member for deep-drawing packaging can be lowered as much as possible. This production efficiency has a tendency to increase.
接著性樹脂層是含有接著性樹脂之層,具體的,係包含接著性樹脂的層或是包含含有接著性樹脂之接著性樹脂組成物(以下,將含有接著性樹脂之接著性樹脂組成物也稱為「接著性樹脂組成物」)的層。具體而言,接著性樹脂組成物係包含接著性樹脂及添加劑的組成物。接著性樹脂是無特別限定,可以列舉:由不飽和羧酸及其衍生物所選出之至少一種的單體經接枝之氧改質聚乙烯等的氧改質聚烯烴樹脂等。 The following resin layer is a layer containing an adhesive resin, and specifically includes a layer containing an adhesive resin or an adhesive resin composition containing an adhesive resin (hereinafter, an adhesive resin composition containing an adhesive resin is also used) A layer called "adhesive resin composition"). Specifically, the adhesive resin composition contains a composition of an adhesive resin and an additive. The resin to be further modified is, for example, an oxygen-modified polyolefin resin such as an oxygen-modified polyethylene obtained by grafting at least one monomer selected from an unsaturated carboxylic acid or a derivative thereof.
熱可塑性樹脂組成物及接著性樹脂脂組成物中含有的添加劑,係可以列舉:在聚醯胺樹脂組成物中之前述添加劑。 The additive contained in the thermoplastic resin composition and the adhesive resin composition is exemplified by the above additives in the polyamide resin composition.
<層構成> <layer composition>
就積層薄膜的具體之層結構而言,可以列舉:聚醯胺薄膜與熱可塑性樹脂層的2層;聚醯胺薄膜/接著性樹脂層/熱可塑性樹脂層的3層;聚醯胺薄膜及熱可塑性樹脂層,與選自由聚醯胺薄膜、接著性樹脂層及熱可塑性樹脂層所成群組之1種以上的其他層之至少3層以上;由聚醯胺層、熱可塑性樹脂層及接著性樹脂層,與選自由聚醯胺薄膜、接著性樹脂層及熱可塑性樹脂層所成群組之1種以上其他層之至少4層以上等。具體而言,可以列舉:聚醯胺薄膜/接著性樹脂層/熱可塑性樹脂層、聚醯胺薄膜/接著性樹脂層/熱可塑性樹脂層/接著性樹脂層/熱可塑性樹脂層、熱可塑性樹脂層/接著性樹脂層/聚醯胺薄膜/接著性樹脂層/熱可塑性樹脂層等。在此,接著性樹脂層可視需要而設置。又,積層薄膜是未延伸積層薄膜,且是深拉伸包裝用薄膜時,較佳係在內層中具有熱可塑性樹脂層者。在此,積層薄膜中與外部氣體接觸之層為外層,而與被包裝物的食品接觸之層為內層。 The specific layer structure of the laminated film may be exemplified by two layers of a polyimide film and a thermoplastic resin layer, three layers of a polyamide film/adhesive resin layer/thermoplastic resin layer, and a polyamide film. At least three or more layers of one or more other layers selected from the group consisting of a polyamide film, an adhesive resin layer, and a thermoplastic resin layer; and a polyimide layer, a thermoplastic resin layer, and a thermoplastic resin layer; The adhesive resin layer is at least four or more layers selected from the group consisting of a polyimide film, an adhesive resin layer, and a thermoplastic resin layer. Specific examples thereof include a polyamide film/adhesive resin layer/thermoplastic resin layer, a polyamide film/adhesive resin layer/thermoplastic resin layer/adhesive resin layer/thermoplastic resin layer, and a thermoplastic resin. Layer/adhesive resin layer/polyimine film/adhesive resin layer/thermoplastic resin layer or the like. Here, the adhesive resin layer may be provided as needed. Further, when the laminated film is an unstretched laminated film and is a film for deep drawing, it is preferred to have a thermoplastic resin layer in the inner layer. Here, the layer in contact with the outside air in the laminated film is an outer layer, and the layer in contact with the food of the packaged article is an inner layer.
<厚度> <thickness>
積層薄膜的厚度是無特別限定,可因應用途而選擇。 積層薄膜中之聚醯胺薄膜的各層厚度較佳為2至100μm,更佳為5至80μm者為更佳。熱可塑性樹脂層的各層厚度可因應目的而適當選擇,例如以8至120μm的範圍為較佳。接著性樹脂層的各層厚度可因應目的而選擇,例如以1至100μm的範圍為較佳。積層薄膜的總膜厚是無特別限定,較佳為5至500μm,更佳為20至300μm,特佳為50至200μm。 The thickness of the laminated film is not particularly limited and can be selected depending on the application. The thickness of each layer of the polyimide film in the laminated film is preferably from 2 to 100 μm, more preferably from 5 to 80 μm. The thickness of each layer of the thermoplastic resin layer can be appropriately selected depending on the purpose, and is preferably in the range of 8 to 120 μm, for example. The thickness of each layer of the subsequent resin layer can be selected depending on the purpose, and is preferably in the range of 1 to 100 μm, for example. The total film thickness of the laminated film is not particularly limited, and is preferably from 5 to 500 μm, more preferably from 20 to 300 μm, particularly preferably from 50 to 200 μm.
(聚醯胺單絲) (polyamide monofilament)
含有聚醯胺樹脂的聚醯胺單絲係可以列舉:包含聚醯胺樹脂的聚醯胺單絲以及包含聚醯胺樹脂組成物的聚醯胺單絲,而以包含聚醯胺樹脂的聚醯胺單絲為較佳。 The polyamidamine monofilament containing a polyamide solvent may, for example, be a polyamine monofilament comprising a polyamide resin and a polyamine monofilament comprising a polyamide resin composition, and a poly-melamine resin-containing polymer. Amidoxime monofilament is preferred.
聚醯胺單絲的直徑是無特別限定,惟較佳為0.5至20mm,更佳為1至5mm。 The diameter of the polyamide monofilament is not particularly limited, but is preferably from 0.5 to 20 mm, more preferably from 1 to 5 mm.
聚醯胺單絲是使用聚醯胺樹脂及聚醯胺樹脂組成物,藉由公知的單絲製造方法而得到。公知的單絲的製造方法係例如可以列舉:以擠出機等將聚醯胺樹脂的顆粒熔融而由紡絲噴嘴擠出,並在水、三氯乙烯等的冷媒浴中進行冷卻,藉此製造未延伸絲之方法。此時,自紡絲噴嘴的絲出口與到冷媒液面為止的距離是保持在10至300mm左右為較佳。 Polyamine monofilaments are obtained by a known monofilament production method using a polyamide resin and a polyamide resin composition. The method for producing a known monofilament is, for example, a pellet of a polyamide resin which is melted by an extruder or the like and extruded from a spinning nozzle, and cooled in a refrigerant bath such as water or trichloroethylene. A method of making an unstretched filament. At this time, it is preferable that the distance from the wire outlet of the spinning nozzle to the liquid surface of the refrigerant is maintained at about 10 to 300 mm.
未延伸絲亦可進一步進行延伸與熱固定。在此,延伸是以2階段進行之2段延伸為較佳。 The unstretched filaments can be further extended and thermally fixed. Here, the extension is preferably a two-stage extension in two stages.
2階段延伸的第1階段的延伸,係在水蒸氣中或是熱 水中將未延伸絲延伸至2至5倍,較佳係延伸至3至4倍。延伸倍率若是位於此範圍,則結節強度有更提高之傾向。 The extension of the first stage of the 2-stage extension, either in water vapor or in heat The unstretched filaments are extended to 2 to 5 times in water, preferably to 3 to 4 times. If the stretching ratio is in this range, the knot strength tends to be higher.
在水蒸氣中延伸時,係在95至120℃的溫度範圍為較佳,進而在100至110℃的溫度範圍為更佳。水蒸氣的溫度是在位於此溫度範圍時,所得到的單絲之結節強度及透明性有更提高的傾向。 When extending in water vapor, it is preferably in the range of 95 to 120 ° C, and more preferably in the range of 100 to 110 ° C. When the temperature of the water vapor is within this temperature range, the knot strength and transparency of the obtained monofilament tend to be improved.
在熱水中延伸時,熱水的溫度是以50至95℃的溫度範圍為較佳,以60至90℃的溫度範圍為更佳。熱水的溫度是位於此溫度範圍時,所得到的單絲之結節強度及透明性有更提高之傾向。 When extending in hot water, the temperature of the hot water is preferably in the range of 50 to 95 ° C, more preferably in the range of 60 to 90 ° C. When the temperature of the hot water is within this temperature range, the knot strength and transparency of the obtained monofilament tend to be improved.
在氣體環境中,第2階段的延伸較佳係進行1.1至2.5倍的延伸,更佳係進行1.2至2.5倍的延伸。氣體者是無特別限定,可以列舉:氦氣、氮氣、氬氣等的惰性氣體或空氣等。第2階段的延伸中之基體環境的溫度,較佳為180至300℃的溫度範圍,更佳為120至250℃的溫度範圍。第2階段的延伸係為上述溫度範圍及延伸倍率時,所得到的單絲之結節強度及透明性有更提高之傾向。 In the gaseous environment, the extension of the second stage is preferably carried out by 1.1 to 2.5 times, and more preferably by 1.2 to 2.5 times. The gas is not particularly limited, and examples thereof include an inert gas such as helium, nitrogen, or argon, or air. The temperature of the substrate environment in the extension of the second stage is preferably in the range of 180 to 300 ° C, more preferably in the range of 120 to 250 ° C. When the extension of the second stage is the above temperature range and the stretching ratio, the knot strength and transparency of the obtained monofilament tend to be improved.
經2階段延伸之單絲是以進行熱固定為較佳。經2階段延伸之單絲可以一面進行0至10%的鬆弛,一面在較佳為160至320℃、更佳為160至350℃的氣體環境中進行熱固定。位於此溫度範圍時,結節強度有更提高之傾向。 The monofilament extended in two stages is preferably heat-fixed. The monofilament extended in two stages can be thermally fixed in a gas atmosphere of preferably 160 to 320 ° C, more preferably 160 to 350 ° C while relaxing at 0 to 10% on one side. When it is in this temperature range, the knot strength tends to increase.
上述2階段延伸及熱處理中,總合計的延伸倍率為4.0至7.0,較佳為4.5至6.5,更佳為5.5至6.0的 範圍。 In the above 2-stage stretching and heat treatment, the total extension ratio is 4.0 to 7.0, preferably 4.5 to 6.5, more preferably 5.5 to 6.0. range.
聚醯胺單絲係可由聚醯胺製造未延伸絲,進行2階段延伸及熱處理,而製造直徑0.5至20mm左右之於透明性、成形性及結節強度優異的單絲。 The polyamine monofilament is a non-stretched yarn produced from polyamine, and is subjected to two-stage stretching and heat treatment to produce a monofilament having a diameter of about 0.5 to 20 mm and excellent in transparency, moldability, and knot strength.
聚醯胺樹脂及聚醯胺樹脂組成物是可作為成形品的原料使用。含有聚醯胺樹脂之成形品,即包含聚醯胺樹脂的成形品以及包含聚醯胺樹脂組成物的成形品,係可以使用於以往的聚醯胺樹脂及聚醯胺樹脂組成物的成形品之用途中,亦可以使用於食品包裝用薄膜、汽車構件、電腦及相關機器、光學機器構件、電氣/電子機器、資訊/通信機器、精密機器、土木/建築用品、醫療用品、家庭用品等廣範的用途中,尤其有利於食品包裝用薄膜中。 The polyamide resin and the polyamide resin composition can be used as a raw material of a molded article. A molded article containing a polyamide resin, that is, a molded article comprising a polyamide resin and a molded article comprising a polyamide resin composition, can be used for a molded article of a conventional polyamide resin and a polyamide resin composition. It can also be used in food packaging films, automotive components, computers and related equipment, optical equipment components, electrical/electronic equipment, information/communication equipment, precision machinery, civil engineering/construction supplies, medical supplies, household goods, etc. Among the applications of the van, it is particularly advantageous for films for food packaging.
未延伸聚醯胺薄膜是可用來作為延伸聚醯胺薄膜的原料。 The unstretched polyamide film is a raw material that can be used as an extended polyimide film.
未延伸聚醯胺薄膜及未延伸積層薄膜,由於深拉伸性優良,可適合使用作為食品包裝用薄膜,特別是食品的深拉伸包裝用薄膜。將未延伸聚醯胺薄膜作為深拉伸包裝用薄膜使用時,在將薄膜深拉伸成形而得到的深拉伸包裝用底材中將食品收容,並使用蓋材進行包裝。深拉伸包裝用底材中所收容的食品係例如可以列舉:火腿、起士等的切成片狀的食品。蓋材是無特別限定,可因應目的而適當選擇。 The unstretched polyamide film and the unstretched laminated film are excellent in deep drawability, and can be suitably used as a film for food packaging, particularly a film for deep drawing of foods. When the unstretched polyimide film is used as a film for deep drawing, the food is stored in a substrate for deep drawing obtained by deep drawing the film, and is packaged using a lid material. The foodstuff contained in the substrate for deep-drawing packaging is, for example, a food sliced into a sheet shape such as ham or cheese. The cover material is not particularly limited and may be appropriately selected depending on the purpose.
未延伸聚醯胺薄膜及未延伸積層薄膜的深拉伸成形方法並無特別限定,係可以列舉:真空成形、壓空成形等。使用深拉伸包裝用薄膜的食品包裝方法,係由藉由使用深拉伸包裝用薄膜之深拉伸成形而得到的深拉伸包裝用底材之步驟、收容食品之步驟,貼合底材與蓋材之密封步驟而成,可以使用連續式或批次式的裝置。深拉伸成形條件,並無特別限定,可以因應薄膜厚度及目的而選擇。成形溫度並無特別限定,以60至130℃為較佳。 The deep drawing forming method of the unstretched polyamide film and the unstretched laminated film is not particularly limited, and examples thereof include vacuum forming and pressure forming. A food packaging method using a film for deep drawing packaging is a step of using a substrate for deep drawing packaging obtained by deep drawing of a film for deep drawing packaging, and a step of accommodating a food, and bonding the substrate The sealing step with the cover material can be carried out using a continuous or batch type device. The deep drawing molding conditions are not particularly limited and may be selected depending on the thickness and purpose of the film. The molding temperature is not particularly limited, and is preferably 60 to 130 °C.
延伸聚醯胺薄膜及延伸積層薄膜,由於熱水收縮性大,氧阻隔性優良,故有利於食品包裝用薄膜,例如食品包裝用收縮薄膜;用以充填、包裝香腸等的流動體或是半流動體狀的食品、加工肉或火腿等的固體狀食品等食品包裝用套管薄膜之用途中有用。 The extended polyamide film and the extended laminated film are excellent in hot water shrinkage and excellent in oxygen barrier properties, and are therefore advantageous for food packaging films, such as shrink film for food packaging; for filling or packaging sausages, etc. It is useful for the use of a casing film for food packaging such as a liquid food, processed meat, or a solid food such as ham.
聚醯胺單絲可用來作為漁業、工業用、衣料、醫療等用途的纖絲、多絲及網等的構造體之使用中。 Polyamine monofilament can be used as a structure for filaments, multifilaments, and nets for fishery, industrial, clothing, medical, and the like.
以下,列舉實施例及比較例來說明本發明,但本發明並不侷限於以下的例。在表1及表2所示之測定值是用以下的方法來測定。 Hereinafter, the present invention will be described by way of examples and comparative examples, but the present invention is not limited to the following examples. The measured values shown in Tables 1 and 2 were measured by the following methods.
1)相對黏度:根據JIS K 6810,將96重量%的濃硫酸作為溶劑,以1重量%的聚醯胺樹脂濃度,使用烏氏黏度計(Ubbelohde viscometer),在25℃的溫度下測定。 1) Relative viscosity: According to JIS K 6810, 96% by weight of concentrated sulfuric acid was used as a solvent, and a concentration of polyamine resin of 1% by weight was measured at a temperature of 25 ° C using a Ubbelohde viscometer.
2)熔點:使用Seiko Instruments(股)製DSC 210型,在 氮氣環境下將聚醯胺樹脂以升溫速度10℃/分鐘加熱至250℃,在該溫度中保持10分鐘之後,以10℃/分鐘的速度泠卻至30℃之瞬間後,再度以10℃/分鐘加熱至250℃,將達到經再度加熱過程所得到之吸熱波峰時的加熱溫度當作熔點。 2) Melting point: using DSC 210 type manufactured by Seiko Instruments Co., Ltd., The polyamine resin was heated to 250 ° C at a heating rate of 10 ° C / min under a nitrogen atmosphere, and after maintaining at this temperature for 10 minutes, it was kneaded at a rate of 10 ° C / minute to 30 ° C, and then again at 10 ° C / The temperature was heated to 250 ° C in a minute, and the heating temperature at the endothermic peak obtained by the reheating process was taken as the melting point.
3)尾端基濃度:聚醯胺樹脂中之胺基(-NH2)的尾端基濃度,係將該聚醯胺樹脂溶解至苯甲醇中,以0.05N的氫氧化鈉溶液進行滴定而測定,羧基(-COOH)的尾端基濃度是將該聚醯胺樹脂溶解至苯甲醇中,以0.05N的氫氧化鈉溶液進行滴定而測定。 3) tail end group concentration: the tail end group concentration of the amine group (-NH 2 ) in the polyamidamide resin, the polydecylamine resin is dissolved in benzyl alcohol, and titrated with a 0.05 N sodium hydroxide solution. The concentration of the terminal group of the carboxyl group (-COOH) was measured by dissolving the polyamine resin in benzyl alcohol and titrating with a 0.05 N sodium hydroxide solution.
4)單元含有率:聚醯胺樹脂中之單元1、單元2及單元3的含有率,係將該聚醯胺樹脂用鹽酸水解之後,經酯化、亞胺化處理,對所成者使用氣相層析分析法而測定。 4) Unit content rate: The content ratio of the unit 1, the unit 2, and the unit 3 in the polyamide resin is obtained by hydrolyzing the polyamine resin with hydrochloric acid, followed by esterification and imidization, and the composition is used. Determined by gas chromatography analysis.
5)收縮性(熱水收縮率):測定成形瞬間後的同時雙軸延伸薄膜的T模具成形時之擠出方向的長度A(mm),在設定至90℃之水浴中將同一薄膜浸漬1分鐘後,在23℃、50% RH的環境下放置24小時,測定浸漬放置後的同一地方之長度B(mm),根據下述數學式(1)算出熱水收縮率(%)。 5) Shrinkage (hot water shrinkage ratio): The length A (mm) of the extrusion direction at the time of forming the T-die of the biaxially stretched film after the molding instant was measured, and the same film was immersed in a water bath set to 90 ° C. After a minute, the mixture was allowed to stand in an environment of 23 ° C and 50% RH for 24 hours, and the length B (mm) of the same place after the immersion was measured, and the hot water shrinkage ratio (%) was calculated according to the following formula (1).
熱水收縮率(%)=(A-B)/A×100 (1) Hot water shrinkage rate (%) = (A-B) / A × 100 (1)
6)刺穿強度:根據JAS P1019,使用TOYO BALDWIN公司製TENSILON UTM-III-200,在刺穿速度50mm/min、23℃、50%RH的條件下進行測定。測定係針對成形瞬間後的同軸雙軸延伸薄膜,以及作為濕熱處理之在 80℃、90% RH的恒溫、恒濕槽中進行處理10天後之同軸雙軸延伸薄膜進行。 6) Puncture strength: Measured at a piercing speed of 50 mm/min, 23 ° C, and 50% RH using a TENSILON UTM-III-200 manufactured by TOYO BALDWIN Co., Ltd. according to JAS P1019. The measurement is for the coaxial biaxially stretched film after the forming instant, and as the wet heat treatment The coaxial biaxially stretched film was treated at 80 ° C, 90% RH in a constant temperature, constant humidity chamber for 10 days.
7)氧氣透過係數:根據ASTM D-3985-81,使用Modern Control公司製MOCON-OX-TRAN 2/20,在23℃、0%RH的條件下,測定50μm的未延伸薄膜之氧氣透過係數。 7) Oxygen Permeation Coefficient: The oxygen permeability coefficient of the 50 μm unstretched film was measured under the conditions of 23 ° C and 0% RH according to ASTM D-3985-81 using MOCON-OX-TRAN 2/20 manufactured by Modern Control.
8)拉伸深度(mm):使用真空成形裝置PLAVAC TV-33型三和興業公司製,在深拉伸溫度80℃、預熱時間120秒、真空度20Torr的條件下進行所得到之50μm未延伸薄膜的深拉伸成形。將在前述條件下成形時未斷裂之最大深度(mm)當作拉伸深度。 8) Depth of stretching (mm): Using a vacuum forming apparatus, PLAVAC TV-33, manufactured by Sanwa Industrial Co., Ltd., at a deep drawing temperature of 80 ° C, a preheating time of 120 seconds, and a vacuum of 20 Torr, the obtained 50 μm was not obtained. Deep drawing of the stretch film. The maximum depth (mm) which was not broken when formed under the foregoing conditions was taken as the stretching depth.
(實施例1:聚醯胺樹脂(PA-1)的製造) (Example 1: Production of Polyamine Resin (PA-1))
在70L的高壓釜中加入ε-己內醯胺15.0kg、AH鹽(於己二胺水溶液中將与己二胺等莫耳量的己二酸加入而得到的鹽)水溶液(50wt%水溶液)10.0kg、以及蒸餾水2.0kg,添加作為聚合調整劑的己二胺水溶液(80wt%水溶液)(以下,記載為「HMD水溶液」)9.39g,將聚合槽內置換成氮氣之後,予以密閉並升溫至180℃,其次一面攪拌一面將聚合槽內調壓至17.5kgf/cm2G,並將聚合槽內溫度昇溫至240℃。在聚合溫度達到240℃ 2小時後使聚合槽內的壓力粍費約2小時降壓至常壓。降壓後,於氮氣氣流下聚合1小時之後,進行2小時的減壓聚合。導入氮氣而回 復至常壓後,停止攪拌機,拉出成絲束而顆粒化。將此聚醯胺顆粒置入沸騰水中,在攪拌下約12小時,將洗淨後未反應單體萃取除去後,在100℃減壓乾燥24小時。如此操作得到的聚醯胺樹脂之相對黏度為4.55,熔點為183℃。將此聚醯胺樹脂稱為PA-1。 Into a 70 L autoclave, 15.0 kg of ε-caprolactam and a salt of AH salt (a salt obtained by adding a molar amount of adipic acid such as hexamethylenediamine to an aqueous solution of hexamethylenediamine) (50 wt% aqueous solution) were added. 10.0 kg and 2.0 kg of distilled water, 9.39 g of a hexanediamine aqueous solution (80 wt% aqueous solution) (hereinafter referred to as "HMD aqueous solution") as a polymerization regulator was added, and the inside of the polymerization tank was replaced with nitrogen gas, and then sealed and heated. The temperature in the polymerization tank was adjusted to 17.5 kgf/cm 2 G at 180 ° C while stirring, and the temperature in the polymerization tank was raised to 240 ° C. After the polymerization temperature reached 240 ° C for 2 hours, the pressure in the polymerization tank was lowered to a normal pressure for about 2 hours. After the pressure reduction, after polymerization for 1 hour under a nitrogen gas stream, the pressure reduction polymerization was carried out for 2 hours. After introducing nitrogen gas and returning to normal pressure, the agitator was stopped, and the tow was pulled out to be pelletized. The polyamide particles were placed in boiling water, and after stirring for about 12 hours, the unreacted monomers after washing were extracted and removed, and then dried under reduced pressure at 100 ° C for 24 hours. The polyamidamide resin thus obtained had a relative viscosity of 4.55 and a melting point of 183 °C. This polyamine resin is referred to as PA-1.
(實施例2:聚醯胺樹脂(PA-2)的製造) (Example 2: Production of Polyamine Resin (PA-2))
在70L的高壓釜中加入ε-己內醯胺14.0kg、AH鹽水溶液(50wt%水溶液)12.0kg,添加作為聚合調整劑的HMD水溶液8.56g,實施與實施例1同樣的方法,得到相對黏度4.66、熔點178℃的聚醯胺樹脂。將此稱為聚醯胺樹脂PA-2。 14.0 kg of ε-caprolactam and 12.0 kg of AH salt aqueous solution (50 wt% aqueous solution) were added to a 70 L autoclave, and 8.56 g of an aqueous HMD solution as a polymerization regulator was added, and the same method as in Example 1 was carried out to obtain a relative viscosity. 4.66, polyamine resin with a melting point of 178 ° C. This is called polyamine resin PA-2.
(實施例3:聚醯胺樹脂(PA-3)的製造) (Example 3: Production of Polyamine Resin (PA-3))
在70L的高壓釜中加入ε-己內醯胺13.0kg、AH鹽水溶液(50wt%水溶液)14.0kg,添加作為聚合調整劑的HMD水溶液4.97g,實施與實施例1同樣的方法,得到相對黏度4.06、熔點176℃的聚醯胺樹脂。將此稱為聚醯胺樹脂PA-3。 Into a 70 L autoclave, 13.0 kg of ε-caprolactam, 14.0 kg of an aqueous solution of AH salt (50 wt% aqueous solution), and 4.97 g of an aqueous solution of HMD as a polymerization regulator were added, and the same method as in Example 1 was carried out to obtain a relative viscosity. 4.06, polyamine resin having a melting point of 176 °C. This is called polyamine resin PA-3.
(比較例1:聚醯胺樹脂(PA-4)的製造) (Comparative Example 1: Production of Polyamine Resin (PA-4))
在70L的高壓釜中加入ε-己內醯胺16.0kg、AH鹽水溶液(50wt%水溶液)8.0kg,添加作為聚合調整劑的HMD水溶液11.04g,實施與實施例1同樣的方法,得到相對黏度 4.44、熔點192℃的聚醯胺樹脂。將此稱為聚醯胺樹脂PA-4。 Into a 70 L autoclave, 16.0 kg of ε-caprolactam and 8.0 kg of an aqueous solution of AH salt (50 wt% aqueous solution) were added, and 11.04 g of an aqueous HMD solution as a polymerization regulator was added, and the same method as in Example 1 was carried out to obtain a relative viscosity. 4.44, a polyamide resin having a melting point of 192 ° C. This is called polyamine resin PA-4.
(比較例2:聚醯胺樹脂(PA-5)的製造) (Comparative Example 2: Production of Polyamine Resin (PA-5))
在70L的高壓釜中加入ε-己內醯胺12.0kg、AH鹽水溶液(50wt%水溶液)16.0kg,添加作為聚合調整劑的HMD水溶液2.48g,實施與實施例1同樣的方法,得到相對黏度4.02、熔點192℃的聚醯胺樹脂。將此稱為聚醯胺樹脂PA-5。 12.0 kg of ε-caprolactam and 16.0 kg of AH salt aqueous solution (50 wt% aqueous solution) were added to a 70 L autoclave, and 2.48 g of an aqueous HMD solution as a polymerization regulator was added, and the same method as in Example 1 was carried out to obtain a relative viscosity. 4.02. Polyamide resin having a melting point of 192 °C. This is called polyamine resin PA-5.
(比較例3:聚醯胺樹脂(PA-6)的製造) (Comparative Example 3: Production of Polyamine Resin (PA-6))
在70L的高壓釜中加入ε-己內醯胺16.0kg、12-胺基十二烷酸4.0kg,添加作為聚合調整劑的HMD水溶液10.58g,實施與實施例1同樣的方法,得到相對黏度4.15、熔點196℃的聚醯胺樹脂。將此稱為聚醯胺樹脂PA-6。 Into a 70 L autoclave, 16.0 kg of ε-caprolactam and 4.0 kg of 12-aminododecanoic acid were added, and 10.58 g of an aqueous HMD solution as a polymerization regulator was added, and the same method as in Example 1 was carried out to obtain a relative viscosity. 4.15. Polyamide resin having a melting point of 196 °C. This is called polyamine resin PA-6.
(比較例4:聚醯胺樹脂(PA-7)的製造) (Comparative Example 4: Production of Polyamine Resin (PA-7))
在70L的高壓釜中加入ε-己內醯胺15.6kg,AH鹽(於己二胺水溶液中加入與己二胺等莫耳量的己二酸而得到之鹽)水溶液(50wt%水溶液)4.4kg、12-胺基十二烷酸2.2kg,添加作為聚合調整劑的HMD水溶液9.39g,實施與實施例1同樣的方法,得到相對黏度4.29、熔點184℃的聚醯胺樹脂。將此稱為聚醯胺樹脂PA-7。 In a 70 L autoclave, 15.6 kg of ε-caprolactam was added, and an aqueous solution (50 wt% aqueous solution) of AH salt (a salt obtained by adding a molar amount of adipic acid such as hexamethylenediamine to an aqueous solution of hexamethylenediamine) was added. 2.2 kg of Hg and 12-aminododecanoic acid and 9.39 g of an aqueous HMD solution as a polymerization regulator were added, and a polyamine resin having a relative viscosity of 4.29 and a melting point of 184 ° C was obtained in the same manner as in Example 1. This is called polyamine resin PA-7.
(比較例5:聚醯胺樹脂(PA-8)的製造) (Comparative Example 5: Production of Polyamine Resin (PA-8))
在70L的高壓釜中加入ε-己內醯胺15.6kg、AH鹽(在己二胺胺水溶液中加入與己二胺等莫耳量的己二酸而得到之鹽)水溶液(50wt%水溶液)6.0kg、12-胺基十二烷酸1.4kg,添加作為聚合調整劑的HMD水溶液6.07g,實施與實施例1同樣的方法,得到相對黏度4.47、熔點185℃的聚醯胺樹脂。將此稱為聚醯胺樹脂PA-8。 An aqueous solution (50 wt% aqueous solution) of 15.6 kg of ε-caprolactam and AH salt (a salt obtained by adding a molar amount of adipic acid such as hexamethylenediamine to hexamethylenediamine) was added to a 70 L autoclave. In the same manner as in Example 1, 6.0 kg of 6.0 kg of 12-aminododecanoic acid and 6.07 g of an aqueous HMD solution as a polymerization regulator were added to obtain a polyamide resin having a relative viscosity of 4.47 and a melting point of 185 °C. This is called polyamine resin PA-8.
(比較例6:聚醯胺樹脂(PA-9)的製造) (Comparative Example 6: Production of Polyamine Resin (PA-9))
在70L的高壓釜中加入ε-己內醯胺14.0kg、AH鹽水溶液(50wt%水溶液)12.0kg,除了未使用HMD水溶液之外,實施與實施例1同樣的方法,得到相對黏度4.06、熔點178℃的聚醯胺樹脂。將此稱為聚醯胺樹脂PA-9。 14.0 kg of ε-caprolactam and 12.0 kg of AH salt aqueous solution (50 wt% aqueous solution) were added to a 70 L autoclave, and the same method as in Example 1 was carried out except that the HMD aqueous solution was not used, and the relative viscosity was 4.06. Polyamide resin at 178 °C. This is called polyamine resin PA-9.
(實施例4:薄膜的製造) (Example 4: Production of a film)
在成形溫度250℃、第1冷卻輥輪30℃、第2冷卻輥輪27℃的條件下,使用Bravo公司製的T模具成形裝置(模具寬:300mm),得到包含由實施例1得到的聚醯胺樹脂(PA-1)之厚度50μm與100μm的單層未延伸薄膜。將得到的厚度100μm的單層未延伸薄膜切成縱向92mm、橫向92mm,將此安置在溫度調節至100℃之雙軸延伸機BIX-703型(岩本製作所製)的延伸槽中,在100℃預熱60秒鐘之後,在T模具成形時的擠出方向及其直角方向的2方向,以150mm/秒的變形速度延伸3.0倍或是3.4倍後,在 100℃的加熱空氣中進行1分鐘的熱處理,得到同時雙軸延伸薄膜。使用厚度100μm的未延伸薄膜之同時雙軸延伸薄膜,測定收縮性及刺穿強度。又,使用厚度50μm的未延伸薄膜測定氧氣透過係數。 A T-die forming apparatus (mold width: 300 mm) manufactured by Bravo Co., Ltd. was used under the conditions of a molding temperature of 250 ° C, a first cooling roll 30 ° C, and a second cooling roll of 27 ° C to obtain the aggregate obtained in Example 1. A single layer of unstretched film of a thickness of 50 μm and 100 μm of a polyamide resin (PA-1). The obtained single-layer unstretched film having a thickness of 100 μm was cut into a longitudinal direction of 92 mm and a lateral direction of 92 mm, and this was placed in an extending groove of a biaxial stretching machine BIX-703 (manufactured by Iwamoto Seisakusho Co., Ltd.) adjusted to a temperature of 100 ° C at 100 ° C. After preheating for 60 seconds, the extrusion direction at the time of forming the T-die and the two directions in the right-angle direction are extended by 3.0 times or 3.4 times at a deformation speed of 150 mm/sec. Heat treatment was carried out for 1 minute in a heated air of 100 ° C to obtain a simultaneous biaxially stretched film. The shrinkage and puncture strength were measured using a simultaneous biaxially stretched film of an unstretched film having a thickness of 100 μm. Further, the oxygen permeability coefficient was measured using an unstretched film having a thickness of 50 μm.
(實施例5至6,比較例7至12) (Examples 5 to 6, Comparative Examples 7 to 12)
除了使用表2所示之聚醯胺樹脂來取代聚醯胺樹脂(PA-1)之外,其餘以與實施例4同樣的方法,得到未延伸薄膜及同時雙軸延伸薄膜。與實施例4同樣地使用同時雙軸延伸薄膜測定收縮性及刺穿強度,使用未延伸薄膜測定氧氣透過係數。 An unstretched film and a simultaneous biaxially stretched film were obtained in the same manner as in Example 4 except that the polyamide resin represented by Table 2 was used instead of the polyamide resin (PA-1). The shrinkage and puncture strength were measured using a simultaneous biaxially stretched film in the same manner as in Example 4, and the oxygen permeability coefficient was measured using an unstretched film.
將結果整理在表1及表2中。又,實施例1至實施例3、比較例1、比較例2、比較例4至比較例6,係求取單位1相對於單元1、單元2及單元3的合計之含有率。另一方面,比較例3由於不含單元1、單元2及單元3,而不作為對象。 The results are summarized in Tables 1 and 2. Further, in Examples 1 to 3, Comparative Example 1, Comparative Example 2, and Comparative Example 4 to Comparative Example 6, the content ratio of the unit 1 to the total of the unit 1, the unit 2, and the unit 3 was determined. On the other hand, Comparative Example 3 does not include the unit 1, the unit 2, and the unit 3, and is not an object.
實施例4至6的聚醯胺薄膜係具有良好的收縮性、熱處理後的刺穿強度及深拉伸性。另一方面,比較例7至12的聚醯胺薄膜係於收縮性、熱處理後的刺穿強度及深拉伸性的任何項目中,均顯示不佳之傾向。具體而言如以下所述。 The polyimide films of Examples 4 to 6 had good shrinkability, puncture strength after heat treatment, and deep drawability. On the other hand, the polyimide films of Comparative Examples 7 to 12 exhibited a tendency to be inferior in any of the items of shrinkage strength, puncture strength after heat treatment, and deep drawability. Specifically, it is as follows.
比較例7是使用比較例1的聚醯胺樹脂而得到的聚醯胺薄膜。比較例1的聚醯胺樹脂由於單元1的量為80重量%,故比較例7的聚醯胺薄膜之收縮性及深拉伸性差。 Comparative Example 7 is a polyimide film obtained by using the polyamide resin of Comparative Example 1. In the polyamide resin of Comparative Example 1, since the amount of the unit 1 was 80% by weight, the polyamide film of Comparative Example 7 was inferior in shrinkability and deep drawability.
比較例8是使用比較例2的聚醯胺樹脂而得到的聚醯胺薄膜。比較例2的聚醯胺樹脂由於單元1的量為60重量%,故刺穿強度(尤其是熱處理後的刺穿強度)差。 Comparative Example 8 is a polyimide film obtained by using the polyamide resin of Comparative Example 2. In the polyamide resin of Comparative Example 2, since the amount of the unit 1 was 60% by weight, the puncture strength (especially the puncture strength after heat treatment) was inferior.
比較例9是使用比較例3的聚醯胺樹脂而得到的聚醯胺薄膜。比較例3的聚醯胺樹脂由於不具有單元2及單元3,因而收縮性特別差。 Comparative Example 9 is a polyimide film obtained by using the polyamide resin of Comparative Example 3. Since the polyamide resin of Comparative Example 3 does not have the unit 2 and the unit 3, the shrinkage property is particularly inferior.
比較例10及11是使用比較例4及5的聚醯胺樹脂而得到的聚醯胺薄膜。比較例4的聚醯胺樹脂由於單元1的量為80重量%以上,故比較例10的聚醯胺薄膜之收縮性及深拉伸性差。同樣的,比較例11的聚醯胺薄膜的收縮性差。又,比較例4及5的聚醯胺樹脂由於含有源自12-胺基十二烷酸之單元,與使用不含源自12-胺基十二烷酸單元之聚醯胺樹脂而得到之實施例4至6的聚醯胺薄膜相比,比較例10及11的聚醯胺薄膜是有較高的氧氣透過係數。 Comparative Examples 10 and 11 are polyimide films obtained by using the polyamide resins of Comparative Examples 4 and 5. In the polyamide resin of Comparative Example 4, since the amount of the unit 1 was 80% by weight or more, the polyamide film of Comparative Example 10 was inferior in shrinkability and deep drawability. Similarly, the polyamide film of Comparative Example 11 was inferior in shrinkability. Further, the polyamine resins of Comparative Examples 4 and 5 were obtained by containing a unit derived from 12-aminododecanoic acid and using a polyamine resin derived from a 12-aminododecanoic acid unit. The polyimide films of Comparative Examples 10 and 11 had higher oxygen permeability coefficients than the polyimide films of Examples 4 to 6.
比較例12是使用比較例6的聚醯胺樹脂而得到的聚醯 胺薄膜。在此,比較例6的聚醯胺樹脂,聚醯胺樹脂的尾端胺基濃度為前述聚醯胺樹脂的尾端羧基濃度以下。因此,相對於使用單元1至3的含量為相同的實施例2之聚醯胺樹脂之實施例5,比較例12的聚醯胺薄膜之刺穿強度差。 Comparative Example 12 is a polyfluorene obtained by using the polyamide resin of Comparative Example 6. Amine film. Here, in the polyamide resin of Comparative Example 6, the concentration of the terminal amine group of the polyamide resin was equal to or less than the carboxyl group concentration of the terminal of the polyamide resin. Therefore, the polyimide film of Comparative Example 12 had poor puncture strength with respect to Example 5 of the polyamine resin of Example 2 in which the contents of the units 1 to 3 were the same.
表4及表5中所示之測定值是用以下的方法測定。 The measured values shown in Tables 4 and 5 were measured by the following methods.
9)結節強度:拉伸試驗機是使用A and D公司製的TENSILON萬能材料試驗機RTA-10KN。以1條的單絲打繩,將其兩端裝著在拉伸試驗機的夾頭部。在23℃、調濕至50%RH之環境下以200mm/min的速度評估拉伸強度。強度的單位是以cN/dTex表示。為了算出截面積而測定每5m的重量,換算成每1000m的重量(Tex)並使用於強度的算出。 9) Nodule strength: The tensile tester was a TENSILON universal material testing machine RTA-10KN manufactured by A and D. The rope was wound with one monofilament, and both ends were placed on the head of the tensile tester. The tensile strength was evaluated at a rate of 200 mm/min under an environment of 23 ° C and humidity adjustment to 50% RH. The unit of intensity is expressed in cN/dTex. In order to calculate the cross-sectional area, the weight per 5 m was measured and converted into a weight (Tex) per 1000 m and used for calculation of the strength.
10)成形性:將單絲成形,以在真圓性及單絲的內部未發生氣泡等,並且延伸時不會產生斷裂當作指標,將發生斷裂的情形判定為×,不產生斷裂的情形判定為○,評估單絲的成形性。 10) Formability: The monofilament is formed so that no bubbles or the like occurs inside the roundness and the monofilament, and no fracture occurs as an index during elongation, and the occurrence of fracture is judged as ×, and no fracture occurs. It was judged as ○, and the formability of the monofilament was evaluated.
11)透明性:將單絲放置於描繪有白線的黑色紙張,以目視確認,如以下般評估透明性的優劣。 11) Transparency: The monofilament was placed on a black paper on which white lines were drawn, and visually confirmed, and the transparency was evaluated as follows.
○:透過單絲可清楚地看見白線 ○: The white line can be clearly seen through the monofilament
△:透過單絲可隱約看見白線的輪廓 △: The outline of the white line can be seen faintly through the monofilament
×:透過單絲看不見白線的輪郭。 ×: The wheel of the white line is not visible through the monofilament.
比較例13:聚醯胺樹脂(PA-10)的製造) Comparative Example 13: Production of polyamine resin (PA-10)
在70L的高壓釜中加入ε-己內醯胺20.0kg,實施與實施例1同樣的方法,得到相對黏度4.05、熔點220℃的聚醯胺樹脂。將此聚醯胺樹脂稱為PA-10。 20.0 kg of ε-caprolactam was added to a 70 L autoclave, and the same procedure as in Example 1 was carried out to obtain a polyamide resin having a relative viscosity of 4.05 and a melting point of 220 °C. This polyamine resin is referred to as PA-10.
(實施例7:單絲的製造) (Example 7: Production of monofilament)
利用單軸擠出機使顆粒熔融,使用模具(dice)的設定溫度為260℃、口徑為6mm者,將在70L的高壓釜中所得到的聚醯胺樹脂PA-2擠出至設定在15℃的水浴中,使其冷卻固化。在第一延伸中以100℃的蒸汽加熱而進行4倍延伸。接著,在第二延伸中以200℃的熱風加熱而進行2倍延伸。總計延伸到6倍。然後,以250℃的熱風進行熱固定,鬆馳5%左右而得到單絲樣品。得到的單絲之直徑為2.0mm。使用得到的單絲評估成形性、結節強度及透明性。 The pellet was melted by a single-axis extruder, and the polyamine resin PA-2 obtained in a 70-liter autoclave was extruded to a setting of 15 using a mold having a set temperature of 260 ° C and a diameter of 6 mm. In a water bath of °C, it is allowed to cool and solidify. In the first extension, a 4-fold extension was performed with steam heating at 100 °C. Next, in the second extension, heating was performed at 200 ° C by hot air to perform double stretching. The total is extended to 6 times. Then, it was heat-fixed by hot air of 250 ° C, and relaxed by about 5% to obtain a monofilament sample. The obtained monofilament had a diameter of 2.0 mm. Formability, nodule strength, and transparency were evaluated using the obtained monofilament.
(實施例8、比較例14至16) (Example 8, Comparative Examples 14 to 16)
除了使用以表4所示之聚醯胺樹脂取代聚醯胺樹脂(PA-2)之外,其餘以與實施例7相同方法,得到絲系2mm的單絲。與實施例7同樣地測定結節強度、透明性及成形性。 A silk-based 2 mm monofilament was obtained in the same manner as in Example 7 except that the polyamine resin (PA-2) was replaced with the polyamine resin shown in Table 4. Nodular strength, transparency, and moldability were measured in the same manner as in Example 7.
(實施例9至10、比較例17至19) (Examples 9 to 10, Comparative Examples 17 to 19)
除了使用以表5所示之聚醯胺樹脂來取代聚醯胺樹脂(PA-2),以及模具的口徑為10mm者之外,其餘以與實施例7相同方法,得到絲系3mm的單絲。與實施例7同樣地測定結節強度、透明性及成形性。 A silk 3 mm monofilament was obtained in the same manner as in Example 7 except that the polyamide resin (PA-2) shown in Table 5 was used instead of the polyamide resin (PA-2), and the diameter of the mold was 10 mm. . Nodular strength, transparency, and moldability were measured in the same manner as in Example 7.
將結果整理在表3、表4及表5中。 The results are organized in Tables 3, 4 and 5.
相對於具有相同的絲直徑之比較例15至20,實施例7至10的聚醯胺單絲係具有良好的結節強度、透明性及成形性。另一方面,比較例7至12的聚醯胺單絲於結節強度、透明性及成形性的任何項目中則顯示不佳的傾向。具體而言如以下所述。 The polyamide monofilament systems of Examples 7 to 10 had good knot strength, transparency, and formability with respect to Comparative Examples 15 to 20 having the same wire diameter. On the other hand, the polyamine monofilaments of Comparative Examples 7 to 12 showed a tendency to be inferior in any item of knot strength, transparency, and formability. Specifically, it is as follows.
比較例14及17是使用比較例1的聚醯胺樹脂而得到的聚醯胺單絲。比較例1的聚醯胺樹脂由於單元1的量為80重量%,故比較例14及17的聚醯胺單絲之結節強度及透明性差。 Comparative Examples 14 and 17 are polyamidamine monofilaments obtained by using the polyamide resin of Comparative Example 1. In the polyimide resin of Comparative Example 1, since the amount of the unit 1 was 80% by weight, the polyamine amine filaments of Comparative Examples 14 and 17 were inferior in knot strength and transparency.
比較例15及18是使用比較例3的聚醯胺樹脂而得到的聚醯胺單絲。比較例13的聚醯胺樹脂由於不具有單元2及單元3,故比較例15及18的聚醯胺單絲於結節強度特別差。 Comparative Examples 15 and 18 are polyamidamine monofilaments obtained by using the polyamide resin of Comparative Example 3. Since the polyamide resin of Comparative Example 13 did not have the unit 2 and the unit 3, the polyamine monofilaments of Comparative Examples 15 and 18 were particularly inferior in knot strength.
比較例16及19是使用比較例13的聚醯胺樹脂而得到的聚醯胺單絲。比較例13的聚醯胺樹脂由於只包含單元1,故比較例16及19的聚醯胺單絲之透明性差,進而成形性也差。特別是,比較例16及19的聚醯胺單絲由於成形性差,故無法進行結節強度的測定。 Comparative Examples 16 and 19 are polyamidamine monofilaments obtained by using the polyamide resin of Comparative Example 13. Since the polyamide resin of Comparative Example 13 contained only the unit 1, the polyimide of the comparative examples 16 and 19 had poor transparency and further inferior formability. In particular, the polyamide polyamide filaments of Comparative Examples 16 and 19 were inferior in formability, and thus the measurement of the knot strength could not be performed.
根據本發明,即可提供更優良的薄膜之收縮性、濕熱處理後的刺穿強度及深拉伸性,且賦予具有單絲的結節強度、透明性、濕熱處理後的拉伸強度及成形性之成形品的聚醯胺樹脂,以及使用該等聚醯胺樹脂之成形品。包含本發明的聚醯胺樹脂組成物的成形品,可以使用於以往的聚醯胺樹脂組成物的成形品之用途中,可以使用於食品包裝用薄膜、汽車構件、電腦及相關機器、光學機器構件、電氣/電子機器、資訊/通信機器、精密機器、土木/建築用品、醫療用品、家庭用品等廣範的用途中,尤其有利於食品包裝用薄膜及長絲的用途中。 According to the present invention, it is possible to provide more excellent shrinkage of a film, puncture strength and deep drawability after wet heat treatment, and impart nodular strength, transparency, tensile strength after wet heat treatment and formability of a monofilament. The polyamide resin of the molded article and the molded article using the polyimide resin. The molded article containing the polyamine resin composition of the present invention can be used for the use of a molded article of a conventional polyamide resin composition, and can be used for a film for food packaging, an automobile member, a computer, a related machine, or an optical machine. Among the wide range of applications such as components, electrical/electronic equipment, information/communication equipment, precision machinery, civil engineering/construction supplies, medical supplies, and household goods, it is particularly advantageous for the use of films and filaments for food packaging.
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