TWI662362B - Photosensitive resin composition - Google Patents
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- TWI662362B TWI662362B TW104106289A TW104106289A TWI662362B TW I662362 B TWI662362 B TW I662362B TW 104106289 A TW104106289 A TW 104106289A TW 104106289 A TW104106289 A TW 104106289A TW I662362 B TWI662362 B TW I662362B
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
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Abstract
本發明為一種感光性樹脂組成物,其係感光性樹脂組成物在已形成電極之基板上形成由感光性樹脂組成物所構成之薄膜,其次藉由光微影法在前述薄膜上使前述電極之表面露出般形成開口後之前述電極之表面自由能量之極性成分之值為15mN/m以上。 The present invention is a photosensitive resin composition. The photosensitive resin composition forms a film made of a photosensitive resin composition on a substrate on which an electrode has been formed, and secondly, the electrode is formed on the film by a photolithography method. The value of the polar component of the free energy on the surface of the electrode after the surface is exposed to form an opening is 15 mN / m or more.
Description
本發明係關於感光性樹脂組成物、隔壁、基板、顯示裝置及基板評價方法。 The present invention relates to a photosensitive resin composition, a partition wall, a substrate, a display device, and a substrate evaluation method.
近年來之顯示裝置等中,濾色器、液晶表示元件之ITO電極、有機EL表示元件、電路配線基板等係藉由噴墨法等之塗佈法進行製作。在使用此種塗佈法形成元件之方法中,則係利用使用感光性樹脂組成物所形成之隔壁。 In recent years, color filters, ITO electrodes of liquid crystal display elements, organic EL display elements, circuit wiring boards, and the like have been produced by coating methods such as the inkjet method. In the method for forming a device using such a coating method, a partition wall formed using a photosensitive resin composition is used.
例如,在已形成電極之基板上,使由前述感光性樹脂組成物所構成薄膜成膜後,使前述電極之表面露出般地藉由光微影法而在前述薄膜形成開口,藉此而在電極上設置具備開口之隔壁,其後在隔壁之開口內,滴下包含薄膜材料之塗墨,藉由對此予以加熱乾燥等,而在電極上形成預定之薄膜。 For example, after forming a thin film made of the photosensitive resin composition on a substrate on which an electrode has been formed, an opening is formed in the thin film by photolithography so that the surface of the electrode is exposed. A partition wall having an opening is provided on the electrode, and then an ink containing a thin film material is dropped into the opening of the partition wall, and a predetermined thin film is formed on the electrode by heating and drying.
作為此種感光性樹脂組成物,已知有例如,包含使具有碳數4~6之氟烷基之α位取代丙烯酸酯進行聚合而得之聚合物的感光性樹脂組成物(專利文獻1)。 As such a photosensitive resin composition, for example, a photosensitive resin composition containing a polymer obtained by polymerizing an α-substituted acrylate having a fluoroalkyl group having 4 to 6 carbon atoms is known (Patent Document 1) .
專利文獻1:日本特開2012-73603號公報 Patent Document 1: Japanese Patent Application Publication No. 2012-73603
如上述般,感光性樹脂組成物一旦在電極上受到成膜後,在圖型化之際雖從電極上被除去,但對於電極表面之塗墨的塗覆性則係依據感光性樹脂組成物之種類而變化。因此,根據感光性樹脂組成物之種類,提供至電極上之塗墨有不會在電極上塗覆展開之情況,且在先前所提出之感光性樹脂組成物中,關於隔壁開口內電極上之塗墨之塗覆展開性,亦存有並非係必然能充分滿足的情況。因此,本發明之目的在於提供一種塗佈在圖型形成後所得之電極上之塗墨在隔壁開口內部全表面之塗覆展開性為良好之感光性樹脂組成物。 As described above, once the photosensitive resin composition is formed on the electrode, it is removed from the electrode when it is patterned, but the applicability of the photosensitive resin composition to the electrode surface is based on the photosensitive resin composition. The kind varies. Therefore, depending on the type of the photosensitive resin composition, the ink applied to the electrode may not be spread on the electrode, and in the previously proposed photosensitive resin composition, the coating on the electrode in the opening of the partition wall is concerned. The spreadability of the ink may not always be satisfied. Therefore, an object of the present invention is to provide a photosensitive resin composition having good spreadability on the entire surface inside the opening of the partition wall by applying ink applied on the electrode obtained after pattern formation.
本發明係提供以下之[1]~[12]者。 The present invention provides the following [1] to [12].
[1]一種感光性樹脂組成物,其係感光性樹脂組成物在已形成電極之基板上形成由感光性樹脂組成物所構成之薄膜,其次藉由光微影法在前述薄膜上使前述電極之表面露出般形成開口後之前述電極之表面自由能量之極性成分之值為15mN/m以上。 [1] A photosensitive resin composition, wherein the photosensitive resin composition forms a thin film made of the photosensitive resin composition on a substrate on which an electrode has been formed, and secondly, the electrode is formed on the film by a photolithography method. The value of the polar component of the free energy on the surface of the electrode after the surface is exposed to form an opening is 15 mN / m or more.
[2]如[1]之感光性樹脂組成物,其中前述感光性樹脂組成物包含下述(A)、(B)及(C)。 [2] The photosensitive resin composition according to [1], wherein the photosensitive resin composition includes the following (A), (B), and (C).
(A)具有包含下述式[i]所示基之構造單位的樹脂
(式[i]中,R1、R2、R3、R4及R5各自獨立表示-OH、-SH、-COOH、-CHO、氫原子、鹵素原子、碳數1~3之烷基、-COR7、-COOR7、-OCOR7、或-OR7,且R1、R2、R、R4及R5係至少一個為-OH、-SH、-COOH或-CHO。R7表示碳數1~8之烷基、碳數2~5之烷氧基烷基、芳基或苄基。) (In formula [i], R1, R2, R3, R4, and R5 each independently represent -OH, -SH, -COOH, -CHO, a hydrogen atom, a halogen atom, an alkyl group having 1 to 3 carbon atoms, -COR7,- COOR7, -OCOR7, or -OR7, and at least one of R1, R2, R, R4, and R5 is -OH, -SH, -COOH, or -CHO. R7 represents an alkyl group having 1 to 8 carbon atoms, and 2 ~ 5 alkoxyalkyl, aryl or benzyl.)
(B)聚合性化合物 (B) Polymerizable compound
(C)聚合起始劑 (C) Polymerization initiator
[3]如[2]之感光性樹脂組成物,其中前述構造單位為下述式[ii]所表示者。 [3] The photosensitive resin composition according to [2], wherein the structural unit is represented by the following formula [ii].
(式[ii]中,R1、R2、R3、R4及R5係表示與前述相同意義,R6表示氫原子、甲基或乙基。) (In formula [ii], R1, R2, R3, R4, and R5 represent the same meanings as above, and R6 represents a hydrogen atom, a methyl group, or an ethyl group.)
[4]如[2]或[3]之感光性樹脂組成物,其中前述 聚合起始劑為光聚合起始劑,且藉由自由基聚合使前述聚合性化合物進行聚合。 [4] The photosensitive resin composition according to [2] or [3], wherein The polymerization initiator is a photopolymerization initiator, and the polymerizable compound is polymerized by radical polymerization.
[5]如[2]~[4]中任一項之感光性樹脂組成物,其中前述R1、R2、R3、R4、及R5之至少一個為-COOH或-OH,且其他為氫原子。 [5] The photosensitive resin composition according to any one of [2] to [4], wherein at least one of the aforementioned R1, R2, R3, R4, and R5 is -COOH or -OH, and the other is a hydrogen atom.
[6]如[1]~[5]中任一項之感光性樹脂組成物,其中更包含撥液劑。 [6] The photosensitive resin composition according to any one of [1] to [5], further including a liquid-repellent agent.
[7]如[6]之感光性樹脂組成物,其中前述撥液劑包含聚合物,該聚合物包含源自具有碳數4至6之全氟烷基之不飽和化合物之構造單位。 [7] The photosensitive resin composition according to [6], wherein the liquid-repellent agent includes a polymer including a structural unit derived from an unsaturated compound having a perfluoroalkyl group having 4 to 6 carbon atoms.
[8]如[1]~[7]中任一項之感光性樹脂組成物,其中前述電極為透明電極。 [8] The photosensitive resin composition according to any one of [1] to [7], wherein the electrode is a transparent electrode.
[9]一種隔壁,其係藉由如[1]~[8]中任一項之感光性樹脂組成物所形成。 [9] A partition wall formed by the photosensitive resin composition according to any one of [1] to [8].
[10]一種基板,其係具備如[9]之隔壁及電極。 [10] A substrate comprising a partition wall and an electrode as in [9].
[11]一種顯示裝置,其係具備如[10]之基板。 [11] A display device including the substrate according to [10].
[12]一種基板評價方法,其係在已形成電極之基板上形成由感光性樹脂組成物所構成之薄膜,藉由光微影法在前述薄膜上使前述電極之表面露出般地形成開口,根據前述電極之表面自由能量之極性成分之值,評價電極之塗覆性。 [12] A substrate evaluation method, in which a thin film made of a photosensitive resin composition is formed on a substrate on which an electrode has been formed, and an opening is formed on the thin film by exposing the surface of the electrode by photolithography. The coating property of the electrode was evaluated based on the value of the polar component of the surface free energy of the electrode.
依據本發明之感光性樹脂組成物,能取得於圖型形成後塗佈於電極上之塗墨在隔壁開口內部全表面之 塗覆展開性優異之附隔壁之基板。 According to the photosensitive resin composition of the present invention, the ink applied on the electrode after pattern formation can be obtained on the entire surface inside the opening of the partition wall. Coating a substrate with a partition wall with excellent spreadability.
1‧‧‧顯示裝置 1‧‧‧ display device
2‧‧‧支持基板 2‧‧‧ support substrate
3‧‧‧隔壁 3‧‧‧ next door
4‧‧‧有機EL元件 4‧‧‧Organic EL Element
4R‧‧‧紅色有機EL元件 4R‧‧‧Red Organic EL Element
4G‧‧‧綠色有機EL元件 4G‧‧‧Green Organic EL Element
4B‧‧‧藍色有機EL元件 4B‧‧‧Blue Organic EL Element
5‧‧‧凹部(開口部) 5‧‧‧ Recess (opening)
6‧‧‧第1電極 6‧‧‧The first electrode
7‧‧‧第1有機EL層(電洞注入層) 7‧‧‧The first organic EL layer (hole injection layer)
9‧‧‧第2有機EL層(發光層) 9‧‧‧ 2nd organic EL layer (light emitting layer)
10‧‧‧第2電極 10‧‧‧ 2nd electrode
圖1為擴大顯示裝置1之一部分而示意性展示之剖面圖。 FIG. 1 is a cross-sectional view schematically showing an enlarged part of the display device 1.
圖2為擴大本發明之一實施形態之顯示裝置1之一部分而示意性展示之平面圖。 FIG. 2 is a plan view schematically showing a part of a display device 1 according to an embodiment of the present invention.
本發明之感光性樹脂組成物係關於一種感光 性樹脂組成物,其係在已形成電極之基板上形成由感光性樹脂組成物所構成之薄膜,其次藉由光微影法在前述薄膜上使前述電極之表面露出般形成開口後之前述電極之表面自由能量之極性成分之值為15mN/m以上。 The photosensitive resin composition of the present invention relates to a photosensitive A flexible resin composition is formed by forming a thin film made of a photosensitive resin composition on a substrate on which an electrode has been formed, and then forming the opening by opening the surface of the electrode on the film by photolithography to expose the surface of the electrode. The value of the polar component of the surface free energy is 15 mN / m or more.
本發明之感光性樹脂組成物之較佳形態為 A preferred form of the photosensitive resin composition of the present invention is
在已形成電極之基板上供給前述感光性樹脂組成物,以900rpm使前述基板旋轉7秒鐘而形成由前述感光性樹脂組成物所構成之薄膜,以66Pa減壓乾燥已形成前述薄膜之基板後,其後再以110℃進行110秒鐘預烘烤,其次,以使前述電極之表面能露出般,以200mJ/cm2使前述預烘烤後之薄膜曝光,使用2.38質量%之氫氧化四甲基銨水溶液,在23℃下顯像80秒鐘,水洗後,進行後烘烤,藉由光微影法於前述薄膜上形成開口時之在前述薄膜之開 口部所露出之電極之表面自由能量之極性成分之值為15mN/m以上的感光性樹脂組成物。 The above-mentioned photosensitive resin composition was supplied onto a substrate on which an electrode was formed, and the substrate was rotated at 900 rpm for 7 seconds to form a thin film composed of the above-mentioned photosensitive resin composition. The substrate on which the above-mentioned film was formed was dried under reduced pressure at 66 Pa. Then, pre-baking was performed at 110 ° C for 110 seconds, and secondly, so that the surface of the electrode was exposed, the pre-baking film was exposed at 200 mJ / cm 2 , and 2.38% by mass of hydroxide was used. The methyl ammonium aqueous solution was developed at 23 ° C. for 80 seconds. After washing with water, post-baking was performed, and the surface of the electrode exposed at the opening of the film was free by photolithography to form an opening in the film. The photosensitive resin composition having a value of a polar component of energy of 15 mN / m or more.
前述已形成電極之基板之其一態樣為附ITO之玻璃基板,其係在濺鍍裝置裝設ITO靶,在加熱室中加熱至300℃後,在濺鍍室中以電力1.05kW、氬氣壓力0.6Pa、成膜時間115秒在基板上使透明導電膜ITO成膜為50nm,並再使成膜後之基板在大氣中以230℃進行退火處理30分鐘。 One aspect of the aforementioned electrode-formed substrate is a glass substrate with ITO, which is equipped with an ITO target in a sputtering device, heated to 300 ° C in a heating chamber, and then powered with 1.05kW, argon in the sputtering chamber. The air pressure was 0.6 Pa and the film formation time was 115 seconds. The transparent conductive film ITO was formed on the substrate to a thickness of 50 nm, and the substrate after the film formation was further annealed at 230 ° C. for 30 minutes in the air.
使用此種感光性樹脂組成物,於已形成電極 之基板上形成隔壁時,將包含應形成於電極上之薄膜材料的塗墨塗佈於電極上時,由於塗墨在電極上不會受到排斥而在電極上塗覆展開,故對此藉由乾燥等進行固化,則能在隔壁之開口內之全表面上形成平坦之薄膜。 Using this photosensitive resin composition, an electrode is formed When the partition wall is formed on the substrate, when the ink containing the thin film material to be formed on the electrode is applied to the electrode, the ink is not repelled on the electrode and is spread on the electrode. Therefore, the electrode is dried by drying. When curing is performed, a flat film can be formed on the entire surface of the opening in the partition wall.
形成開口後之電極,即在形成開口後之薄膜 之開口部所露出之電極之表面自由能量之極性成分之值係以15mN/m以上為佳,以15.5mN/m以上為更佳。 Electrode after opening, that is, thin film after opening The value of the polar component of the surface free energy of the electrode exposed at the opening is preferably 15 mN / m or more, and more preferably 15.5 mN / m or more.
從塗覆性之觀點,形成開口後之電極,即在 形成開口後之薄膜之開口部所露出之電極之表面自由能量之極性成分之值,其上限值並無特別設定之必要,但通常為50mN/m以下,又為40mN/m以下。 From a coating point of view, the electrode after opening is formed The upper limit value of the polar component of the free energy of the surface of the electrode exposed from the opening of the thin film after the opening is not necessarily set, but it is usually 50 mN / m or less and 40 mN / m or less.
作為本發明之感光性樹脂組成物中之樹脂, 形成開口後之電極,即在形成開口後之薄膜之開口部所露出之電極之表面自由能量之極性成分之值只要係15mN/m以上,即無特別限定,可例示例如,一般所使用之丙烯酸 樹脂、聚醯亞胺樹脂、環烯烴樹脂、環氧樹脂等,此等之中亦以丙烯酸樹脂、環氧樹脂為佳。 As the resin in the photosensitive resin composition of the present invention, The value of the polar component of the surface free energy of the electrode after the opening, that is, the surface of the electrode exposed at the opening of the thin film after the opening is not particularly limited, can be exemplified by the commonly used acrylic acid. Resins, polyimide resins, cycloolefin resins, epoxy resins, etc. Among these, acrylic resins and epoxy resins are also preferred.
感光性樹脂組成物係以包含下述(A)、(B)及(C)為佳。 The photosensitive resin composition preferably contains the following (A), (B), and (C).
(A)具有包含下述式[i]所示之基之構造單位的樹脂
(B)聚合性化合物 (B) Polymerizable compound
(C)聚合起始劑 (C) Polymerization initiator
樹脂(A)係為具有包含前述式[i]所示之基之構造單位的樹脂,該構造單位係由單體(a)(以下,亦有稱為「(a)」之情況)所衍生者。 The resin (A) is a resin having a structural unit including a base represented by the aforementioned formula [i], and the structural unit is derived from a monomer (a) (hereinafter, also referred to as "(a)") By.
(a)係以具有式[i]所示之基與乙烯性不飽和雙鍵之單體為佳。 (a) A monomer having a group represented by formula [i] and an ethylenically unsaturated double bond is preferred.
又,包含式[i]所示之基之構造單位係以下述式[ii]所表示之構造單位為佳。即由(a)所衍生之構造單位係以下述式[ii]所表示之構造單位為佳。 The structural unit including the base represented by the formula [i] is preferably a structural unit represented by the following formula [ii]. That is, the structural unit derived from (a) is preferably a structural unit represented by the following formula [ii].
上述式[i]、[ii]中,R1、R2、R3、R4及R5係各自獨立表示-OH、-SH、-COOH、-CHO、氫原子、鹵素原子、碳數1~3之烷基、-COR7、-COOR7、-OCOR7、或-OR7,R1、R2、R3、R4及R5係至少一個為-OH、-SH、-COOH或-CHO。R7表示碳數1~8之烷基、碳數2~5之烷氧基烷基、芳基、或苄基。R6表示氫原子、甲基或乙基。 In the formulae [i] and [ii], R1, R2, R3, R4, and R5 each independently represent -OH, -SH, -COOH, -CHO, a hydrogen atom, a halogen atom, or an alkyl group having 1 to 3 carbon atoms. , -COR7, -COOR7, -OCOR7, or -OR7, and at least one of R1, R2, R3, R4, and R5 is -OH, -SH, -COOH, or -CHO. R7 represents an alkyl group having 1 to 8 carbons, an alkoxyalkyl group having 2 to 5 carbons, an aryl group, or a benzyl group. R6 represents a hydrogen atom, a methyl group or an ethyl group.
並且,從電極表面上之塗覆性之觀點,以前述 R1、R2、R3、R4及R5之中之至少一個為-COOH或-OH,且,與-COOH或-OH為相異之R1、R2、R3、R4、及R5係氫原子為佳。 From the viewpoint of coating properties on the electrode surface, At least one of R1, R2, R3, R4, and R5 is -COOH or -OH, and R1, R2, R3, R4, and R5 which are different from -COOH or -OH are preferably hydrogen atoms.
尚且,只有在式[i]、[ii]中,R1、R2、R3、R4 及R5之至少一個為-OH、-SH、-COOH或-CHO時,才可各自獨立為碳數1~8之烷氧基、-COOR7、-OCOR7、-COR7、-CN、-NHR7、-NR7R8、-NO2、-CONH2、-CONHR7、-SOR7或、-SO2R7。但,R7係代表與前述相同意義。R8係與R7各獨立表示碳數1~8之烷基、碳數2~5之烷氧基烷基、芳基、或苄基。 Moreover, only when at least one of R1, R2, R3, R4, and R5 in formulas [i] and [ii] is -OH, -SH, -COOH, or -CHO, can each independently have a carbon number of 1 to 8 the alkoxy group, -COOR7, -OCOR7, -COR7, -CN , -NHR7, -NR7R8, -NO 2, -CONH 2, -CONHR7, -SOR7 , or, -SO 2 R7. However, R7 represents the same meaning as above. R8 and R7 each independently represent an alkyl group having 1 to 8 carbon atoms, an alkoxyalkyl group having 2 to 5 carbon atoms, an aryl group, or a benzyl group.
作為鹵素原子,可舉出如Cl、Br或I,以Cl 或Br為佳。 Examples of the halogen atom include Cl, Br, or I, and Cl Or Br is preferred.
作為碳數1~8之烷基,可舉出如甲基、乙 基、n-丙基、異-丙氧基、n-丁基、t-丁基、n-戊基、n-己基、環己基、n-庚基、辛基,以甲基、或乙基為佳。 Examples of the alkyl group having 1 to 8 carbon atoms include methyl and ethyl Group, n-propyl, iso-propoxy, n-butyl, t-butyl, n-pentyl, n-hexyl, cyclohexyl, n-heptyl, octyl, methyl, or ethyl Better.
作為碳數2~5之烷氧基烷基,可舉出如甲氧 基甲基、甲氧基乙基、甲氧基丙基、乙氧基甲基、乙氧基乙基、乙氧基丙基、丙基甲基、丙基乙基,以甲氧基甲基、甲氧基乙基為佳。 Examples of the alkoxyalkyl group having 2 to 5 carbon atoms include methoxy Methylmethyl, methoxyethyl, methoxypropyl, ethoxymethyl, ethoxyethyl, ethoxypropyl, propylmethyl, propylethyl, methoxymethyl Preferably, methoxyethyl.
作為芳基,可例示如苯基、萘基。但,並非係受限於此等,且亦可具有取代基。 Examples of the aryl group include a phenyl group and a naphthyl group. However, it is not limited to these and may have a substituent.
作為(a),可舉出如o-羥基苯乙烯、m-羥基苯乙烯、p-羥基苯乙烯、2-巰基苯乙烯、3-巰基苯乙烯、4-巰基苯乙烯、2-乙烯基苯胺、3-乙烯基苯胺、4-乙烯基苯胺、3-二甲基胺基苯乙烯、3-二乙基胺基苯乙烯、3-單甲基胺基苯乙烯、3-單乙基胺基苯乙烯、2-氯苯乙烯、3-氯苯乙烯、4-氯苯乙烯、2-溴苯乙烯、3-溴苯乙烯、4-溴苯乙烯、o-乙烯基安息香酸、m-乙烯基安息香酸、p-乙烯基安息香酸、3-乙烯基酞酸、4-乙烯基酞酸、3-乙烯基酞酸酐、4-乙烯基酞酸酐、3-乙烯基酞酸單甲基酯、3-乙烯基酞酸單乙基酯、5-乙烯基異酞酸、5-乙烯基異酞酸單甲基酯、5-乙烯基異酞酸單乙基酯、4-乙烯基柳酸、5-乙烯基柳酸、5-乙烯基柳醛、5-乙烯基乙醯基柳酸、4-乙烯基苯磺酸乙基4-乙烯基間苯二酚、4-乙烯基間苯二酚單甲氧基甲基醚、4-乙烯基間苯二酚雙甲氧基甲基醚、4-乙烯基間苯二酚單甲氧基乙基醚、4-乙烯基間苯二酚雙甲氧基乙基醚、4-乙烯基苄腈、4-乙烯基苯丙酸、4-乙烯基苯丙酸甲 基等,較佳為o-羥基苯乙烯、m-羥基苯乙烯、p-羥基苯乙烯、o-乙烯基安息香酸、m-乙烯基安息香酸、p-乙烯基安息香酸。尚且,(a)並非係受於上述例示者。 Examples of (a) include o-hydroxystyrene, m-hydroxystyrene, p-hydroxystyrene, 2-mercaptostyrene, 3-mercaptostyrene, 4-mercaptostyrene, and 2-vinylaniline. , 3-vinylaniline, 4-vinylaniline, 3-dimethylaminostyrene, 3-diethylaminostyrene, 3-monomethylaminostyrene, 3-monoethylamine Styrene, 2-chlorostyrene, 3-chlorostyrene, 4-chlorostyrene, 2-bromostyrene, 3-bromostyrene, 4-bromostyrene, o-vinyl benzoic acid, m-vinyl Benzoic acid, p-vinyl benzoic acid, 3-vinyl phthalic acid, 4-vinyl phthalic acid, 3-vinyl phthalic anhydride, 4-vinyl phthalic anhydride, 3-vinyl phthalic acid monomethyl ester, 3 -Vinylphthalic acid monoethyl ester, 5-vinyl isophthalic acid, 5-vinyl isophthalic acid monomethyl ester, 5-vinyl isophthalic acid monoethyl ester, 4-vinylsalicylic acid, 5 -Vinylsalicylic acid, 5-vinylsalicaldehyde, 5-vinylacetamisalic acid, 4-vinylbenzenesulfonic acid ethyl 4-vinylresorcinol, 4-vinylresorcinol mono Methoxymethyl ether, 4-vinylresorcinol bismethoxymethyl ether, 4-vinylresorcinol Mono-methoxyethyl ether, resorcinol bis 4-vinyl-methoxyethyl ether, 4-vinyl-benzonitrile, 4-vinyl-benzenepropanoic acid, methyl 4-vinyl-phenylpropionic acid And the like, preferably o-hydroxystyrene, m-hydroxystyrene, p-hydroxystyrene, o-vinyl benzoic acid, m-vinyl benzoic acid, and p-vinyl benzoic acid. Moreover, (a) is not subject to the above examples.
並且,本發明之感光性樹脂組成物亦可包含 選自由樹脂(A)以外之樹脂(以下亦有稱為「樹脂(A1)」之情況)、溶劑(D)、聚合起始助劑(E)、撥液劑(F)、界面活性劑(G)、密著力提升劑(H)所成群之至少一種。 In addition, the photosensitive resin composition of the present invention may include It is selected from resins other than resin (A) (hereinafter also referred to as "resin (A1)"), solvent (D), polymerization initiation aid (E), liquid repellent (F), and surfactant ( G) At least one of the groups of the adhesion promoter (H).
尚且,本說明書中,作為各成分所例示之化 合物,除非另有特別界定,皆係能單獨使用或予以組合使用者。 Moreover, in this specification, the chemical examples exemplified as each component Compounds, unless otherwise specifically defined, can be used alone or in combination with users.
樹脂(A)亦可更包含源自(a)以外之單體(x)(以 下亦有稱為「(x)」之情況)之構造單位。 The resin (A) may further contain a monomer (x) derived from (a) other than (a) There are also structural units called "(x)" below.
(x)只係要(a)以外之單體且係不具有碳數4~6 之全氟烷基者,即無特別限定,可舉出例如,具有碳數2~4之環狀醚構造之單體(b)(以下亦有稱為「(b)」之情況)、選自由不飽和羧酸及不飽和羧酸酐所成群之至少一種單體(e)(以下亦有稱為「(e)」之情況)、其他單體(c)(以下亦有稱為「(c)」之情況),此等之中亦以(b)或(c)為佳。 (x) is only for monomers other than (a) and does not have a carbon number of 4 to 6 The perfluoroalkyl group is not particularly limited, and examples thereof include a monomer (b) having a cyclic ether structure having 2 to 4 carbon atoms (hereinafter also referred to as "(b)"), At least one monomer (e) grouped by free unsaturated carboxylic acid and unsaturated carboxylic anhydride (hereinafter also referred to as "(e)"), other monomer (c) (hereinafter also referred to as "( c) ", among which (b) or (c) is also preferred.
(b)為具有碳數2~4之環狀醚構造(例如,選自 由環氧乙烷環、環氧丙烷環及四氫呋喃環所成群之至少一種)之單體,較佳為具有碳數2~4之環狀醚構造與乙烯性不飽和雙鍵之單體,更佳為具有碳數2~4之環狀醚構造與(甲基)丙烯醯氧基之單體。 (b) is a cyclic ether structure having 2 to 4 carbon atoms (for example, selected from At least one of the monomers grouped by an ethylene oxide ring, a propylene oxide ring, and a tetrahydrofuran ring) is preferably a monomer having a cyclic ether structure with 2 to 4 carbon atoms and an ethylenically unsaturated double bond, A monomer having a cyclic ether structure with 2 to 4 carbon atoms and a (meth) acryloxy group is more preferred.
作為(b),可舉出例如,具有環氧乙烷基之單 體(b1)(以下亦有稱為「(b1)」之情況)、具有環氧丙烷基之單體(b2)(以下亦有稱為「(b2)」之情況)、具有四氫呋喃基之單體(b3)(以下亦有稱為「(b3)」之情況)等。 Examples of (b) include a monomer having an ethylene oxide group. (B1) (hereinafter also referred to as "(b1)"), monomer having propylene oxide (b2) (hereinafter also referred to as "(b2)"), monomer having tetrahydrofuranyl (B3) (hereinafter sometimes referred to as "(b3)"), etc.
作為(b1),可舉出如具有直鏈狀或分枝鏈狀之 不飽和脂肪族烴受到環氧化之構造的單體(b1-1)(以下亦有稱為「(b1-1)」)、具有不飽和脂環式烴受到環氧化之構造的單體(b1-2)(以下亦有稱為「(b1-2)」)。 Examples of (b1) include those having a linear or branched chain shape. Monomer (b1-1) (hereinafter also referred to as "(b1-1)") having an unsaturated alicyclic hydrocarbon structure, and monomer (b1) having an alicyclic structure of unsaturated alicyclic hydrocarbons -2) (hereinafter also referred to as "(b1-2)").
(b1)係以具有環氧乙烷基與(甲基)丙烯醯氧基 之單體為佳,以具有不飽和脂環式烴受到環氧化之構造與(甲基)丙烯醯氧基之單體為較佳。若為此等單體,則感光性樹脂組成物之保存安定性優異。 (b1) is based on having ethylene oxide and (meth) acryloxy Monomers are preferred, and monomers having a structure in which unsaturated alicyclic hydrocarbons are epoxidized and (meth) acrylic fluorenyloxy groups are more preferred. When these monomers are used, the storage stability of the photosensitive resin composition is excellent.
作為(b1-1),具體地可舉出如環氧丙基(甲基) 丙烯酸酯、β-甲基環氧丙基(甲基)丙烯酸酯、β-乙基環氧丙基(甲基)丙烯酸酯、環氧丙基乙烯基醚、o-乙烯基苄基環氧丙基醚、m-乙烯基苄基環氧丙基醚、p-乙烯基苄基環氧丙基醚、α-甲基-o-乙烯基苄基環氧丙基醚、α-甲基-m-乙烯基苄基環氧丙基醚、α-甲基-p-乙烯基苄基環氧丙基醚、2,3-雙(環氧丙氧基甲基)苯乙烯、2,4-雙(環氧丙氧基甲基)苯乙烯、2,5-雙(環氧丙氧基甲基)苯乙烯、2,6-雙(環氧丙氧基甲基)苯乙烯、2,3,4-參(環氧丙氧基甲基)苯乙烯、2,3,5-參(環氧丙氧基甲基)苯乙烯、2,3,6-參(環氧丙氧基甲基)苯乙烯、3,4,5-參(環氧丙氧基甲基)苯乙烯、2,4,6-參(環氧丙氧基甲基)苯乙烯、日本特開平7-248625號公報中記載之化合物等。 Specific examples of (b1-1) include glycidyl (methyl) Acrylates, β-Methyl Glycidyl (meth) acrylate, β-Ethyl Glycidyl (meth) acrylate, Glycidyl Ether, O-Vinyl Benzyl Glycidyl Ether, m-vinyl benzyl glycidyl ether, p-vinyl benzyl glycidyl ether, α-methyl-o-vinyl benzyl glycidyl ether, α-methyl-m -Vinyl benzyl glycidyl ether, α-methyl-p-vinyl benzyl glycidyl ether, 2,3-bis (glycidyloxymethyl) styrene, 2,4-bis (Glycidoxymethyl) styrene, 2,5-bis (glycidoxymethyl) styrene, 2,6-bis (glycidoxymethyl) styrene, 2,3, 4-gins (glycidoxymethyl) styrene, 2,3,5-gins (glycidyloxymethyl) styrene, 2,3,6-gins (glycidyloxymethyl) Styrene, 3,4,5-gins (glycidoxymethyl) styrene, 2,4,6-gins (glycidyloxymethyl) styrene, Japanese Patent Laid-Open No. 7-248625 Documented compounds, etc.
作為(b1-2),可舉出如單氧化乙烯基環己烯、 1,2-環氧基-4-乙烯基環己烷(例如,Ceroxide 2000;戴爾化學工業(股)製)、丙烯酸3,4-環氧基環己基甲基酯(例如,Cyclomer A400;戴爾化學工業(股)製)、甲基丙烯酸3,4-環氧基環己基甲基酯(例如,Cyclomer M100;戴爾化學工業(股)製)、式(I)所表示之化合物、式(II)所表示之化合物等。 Examples of (b1-2) include monocycloethylene cyclohexene, 1,2-epoxy-4-vinylcyclohexane (for example, Ceroxide 2000; manufactured by Dell Chemical Industries, Ltd.), 3,4-epoxycyclohexylmethyl acrylate (for example, Cyclomer A400; Dell Chemical Industry Co., Ltd.), 3,4-epoxycyclohexylmethyl methacrylate (for example, Cyclomer M100; Dell Chemical Industry Co., Ltd.), a compound represented by Formula (I), Formula (II) ).
[式(I)及式(II)中,R1及R2係各自獨立表示氫原子、或碳數1~4之烷基,該烷基所包含之氫原子亦可被羥基所取代。X1及X2係各自獨立表示單鍵、-R3-、*-R3-O-、*-R3-S-、或*-R3-NH-。R3表示碳數1~6之烷二基。*表示與O之鍵結處。] [In the formula (I) and the formula (II), R 1 and R 2 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and a hydrogen atom contained in the alkyl group may be substituted by a hydroxyl group. X 1 and X 2 each independently represent a single bond lines, -R 3 -, * - R 3 -O -, * - R 3 -S-, or * -R 3 -NH-. R 3 represents an alkanediyl group having 1 to 6 carbon atoms. * Indicates a bond with O. ]
作為碳數1~4之烷基,具體地可舉出如甲基、乙基、n-丙基、異丙基、n-丁基、sec-丁基、tert-丁基等。 Specific examples of the alkyl group having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, and tert-butyl.
作為可被羥基所取代之烷基,可舉出如羥基甲基、1-羥基乙基、2-羥基乙基、1-羥基丙基、2-羥基丙基、3-羥基丙基、1-羥基-1-甲基乙基、2-羥基-1-甲基乙基、1-羥基丁基、2-羥基丁基、3-羥基丁基、4-羥基丁基等。 Examples of the alkyl group which may be substituted by a hydroxyl group include hydroxymethyl, 1-hydroxyethyl, 2-hydroxyethyl, 1-hydroxypropyl, 2-hydroxypropyl, 3-hydroxypropyl, 1- Hydroxy-1-methylethyl, 2-hydroxy-1-methylethyl, 1-hydroxybutyl, 2-hydroxybutyl, 3-hydroxybutyl, 4-hydroxybutyl, and the like.
作為R1及R2,較佳可舉出如氫原子、甲基、 羥基甲基、1-羥基乙基、2-羥基乙基,更佳可舉出如氫原子、甲基。 Examples of R 1 and R 2 include a hydrogen atom, a methyl group, a hydroxymethyl group, a 1-hydroxyethyl group, and a 2-hydroxyethyl group, and more preferably a hydrogen atom and a methyl group.
作為烷二基,可舉出如亞甲基、乙烯基、丙- 1,2-二基、丙-1,3-二基、丁-1,4-二基、戊-1,5-二基、己-1,6-二基等。 Examples of the alkanediyl group include methylene, vinyl, and propyl- 1,2-diyl, propan-1,3-diyl, butan-1,4-diyl, pent-1,5-diyl, hex-1,6-diyl, etc.
X1及X2較佳可舉出如單鍵、亞甲基、乙烯 基、*-CH2-O-(*表示與O之鍵結處)基、*-CH2CH2-O-基,更佳可舉出如單鍵、*-CH2CH2-O-基。 X 1 and X 2 may preferably include such as a single bond, methylene, ethylene, * - CH 2 -O - ( * indicates the bond of the O) group, * - CH 2 CH 2 -O- group More preferred examples include single bonds and * -CH 2 CH 2 -O- groups.
作為式(I)所表示之化合物,可舉出如式(I-1)~ 式(I-15)之任一式所表示之化合物等。其中,亦以式(I-1)、式(I-3)、式(I-5)、式(I-7)、式(I-9)或式(I-11)~式(I-15)所表示之化合物為佳,以式(I-1)、式(I-7)、式(I-9)或式(I-15)所表示之化合物為較佳。 Examples of the compound represented by the formula (I) include formulae (I-1) to A compound represented by any one of the formula (I-15), and the like. Among them, formula (I-1), formula (I-3), formula (I-5), formula (I-7), formula (I-9), or formula (I-11) to formula (I- The compound represented by 15) is preferred, and the compound represented by formula (I-1), formula (I-7), formula (I-9) or formula (I-15) is more preferred.
作為式(II)所表示之化合物,可舉出如式(II-1)~式(II-15)之任一式所表示之化合物等。其中,亦以式(II-1)、式(II-3)、式(II-5)、式(II-7)、式(II-9)或式(II-11)~式(II-15)所表示之化合物為佳,以式(II-1)、式(II-7)、式(II-9)或式(II-15)所表示之化合物為較佳。 Examples of the compound represented by the formula (II) include compounds represented by any one of the formulae (II-1) to (II-15). Among them, formula (II-1), formula (II-3), formula (II-5), formula (II-7), formula (II-9), or formula (II-11) to formula (II- The compound represented by 15) is preferred, and the compound represented by formula (II-1), formula (II-7), formula (II-9) or formula (II-15) is more preferred.
式(I)所表示之化合物及式(II)所表示之化合物係分別可單獨使用,亦可併用2種以上。在併用式(I)所表示之化合物及式(II)所表示之化合物時,此等含有比率[式(I)所表示之化合物:式(II)所表示之化合物]在莫耳基準下,以5:95~95:5為佳,較佳為20:80~80:20。 The compound represented by the formula (I) and the compound represented by the formula (II) may be used alone or in combination of two or more kinds. When the compound represented by the formula (I) and the compound represented by the formula (II) are used in combination, these content ratios [compound represented by the formula (I): compound represented by the formula (II)] are on a Mohr basis, It is preferably 5:95 to 95: 5, and more preferably 20:80 to 80:20.
(b2)係以具有環氧丙烷基與(甲基)丙烯醯氧基之單體為佳。作為(b2),可舉出例如,3-甲基-3-(甲基)丙烯醯氧基甲基環氧丙烷、3-乙基-3-(甲基)丙烯醯氧基甲基環氧丙烷、3-甲基-3-(甲基)丙烯醯氧基乙基環氧丙烷、3-乙基-3-(甲基)丙烯醯氧基乙基環氧丙烷等。 (b2) A monomer having a propylene oxide group and a (meth) acryloxy group is preferred. Examples of (b2) include 3-methyl-3- (meth) acryloxymethyl propylene oxide and 3-ethyl-3- (meth) acryloxymethyl epoxy. Propane, 3-methyl-3- (meth) propenyloxyethyl propylene oxide, 3-ethyl-3- (meth) propenyloxyethyl propylene oxide, and the like.
(b3)係以具有四氫呋喃基與(甲基)丙烯醯氧基之單體為佳。 The (b3) is preferably a monomer having a tetrahydrofuranyl group and a (meth) acrylfluorenyl group.
作為(b3),具體地可舉出如四氫糠基丙烯酸酯(例如,Biscoat V# 150、大阪有機化學工業(股)製)、四氫糠基甲基丙烯酸酯等。 Specific examples of (b3) include tetrahydrofurfuryl acrylate (for example, Biscoat V # 150, manufactured by Osaka Organic Chemical Industry Co., Ltd.), tetrahydrofurfuryl methacrylate, and the like.
作為(e),可舉出如不飽和羧酸類、不飽和羧酸酐類。 Examples of (e) include unsaturated carboxylic acids and unsaturated carboxylic anhydrides.
作為不飽和羧酸類,可舉出如丙烯酸、甲基丙烯酸、巴豆酸、馬來酸、檸康酸、中康酸、伊康酸、1、4-環己烯二羧酸、甲基-5-降莰烯-2,3-二羧酸、5-羧基雙環[2.2.1]庚-2-烯、5,6-二羧基雙環[2.2.1]庚-2-烯、5-羧基-5-甲基雙環[2.2.1]庚-2-烯、5-羧基-5-乙基雙環[2.2.1]庚-2-烯、5-羧基-6-甲基雙環[2.2.1]庚-2-烯、5-羧基-6-乙基雙環[2.2.1]庚-2-烯、琥珀酸單[2-(甲基)丙烯醯氧基乙基]、α-(羥基甲基)丙烯酸等。 Examples of unsaturated carboxylic acids include acrylic acid, methacrylic acid, crotonic acid, maleic acid, citraconic acid, mesaconic acid, itaconic acid, 1, 4-cyclohexene dicarboxylic acid, and methyl-5. -Norbornene-2,3-dicarboxylic acid, 5-carboxybicyclo [2.2.1] hept-2-ene, 5,6-dicarboxybicyclo [2.2.1] hept-2-ene, 5-carboxy- 5-methylbicyclo [2.2.1] hept-2-ene, 5-carboxy-5-ethylbicyclo [2.2.1] hept-2-ene, 5-carboxy-6-methylbicyclo [2.2.1] Hept-2-ene, 5-carboxy-6-ethylbicyclo [2.2.1] hept-2-ene, succinic acid mono [2- (meth) acryloxyethyl], α- (hydroxymethyl ) Acrylic and so on.
作為不飽和羧酸酐類,可舉出如無水馬來酸、檸康酸酐、伊康酸酐、5,6-二羧基雙環[2.2.1]庚-2-烯無水物等之不飽和二羧酸類無水物等。 Examples of the unsaturated carboxylic anhydrides include unsaturated dicarboxylic acids such as anhydrous maleic acid, citraconic anhydride, itaconic anhydride, 5,6-dicarboxybicyclo [2.2.1] hept-2-ene anhydride, and the like. Anhydrous, etc.
作為(c),可舉出如(甲基)丙烯酸酯類、N-取代馬來醯亞胺類不飽和二羧酸二酯類、脂環式不飽和化合物類、苯乙烯類、其他乙烯基化合物等。其中,亦以(甲基)丙烯酸酯類、苯乙烯類為佳。 Examples of (c) include (meth) acrylates, N-substituted maleimide-based unsaturated dicarboxylic acid diesters, alicyclic unsaturated compounds, styrenes, and other vinyl groups. Compounds etc. Among them, (meth) acrylates and styrenes are also preferable.
作為(甲基)丙烯酸酯類,可舉出如甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、n-丁基(甲基)丙烯酸 酯、sec-丁基(甲基)丙烯酸酯、tert-丁基(甲基)丙烯酸酯等之烷基酯類;環己基(甲基)丙烯酸酯、2-甲基環己基(甲基)丙烯酸酯、三環[5.2.1.02,6]癸烷-8-基(甲基)丙烯酸酯(於該技術領域中,其慣用名係稱為二環戊醯基(甲基)丙烯酸酯)、二環戊醯氧基乙基(甲基)丙烯酸酯、三環[5.2.1.02,6]癸烯-8-基(甲基)丙烯酸酯(於該技術領域中,其慣用名係稱為「二環戊烯基(甲基)丙烯酸酯」)、異莰基(甲基)丙烯酸酯等之環烷基酯類;2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯等之羥基烷基酯類;苯基(甲基)丙烯酸酯、苄基(甲基)丙烯酸酯等之芳基及芳烷基酯類等。 Examples of (meth) acrylates include meth (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, and sec-butyl (meth) Alkyl esters of acrylate, tert-butyl (meth) acrylate, etc .; cyclohexyl (meth) acrylate, 2-methylcyclohexyl (meth) acrylate, tricyclic [5.2.1.0 2, 6 ] decane-8-yl (meth) acrylate (commonly used in this technical field is called dicyclopentylfluorenyl (meth) acrylate), dicyclopentamyloxyethyl (methyl Acrylate), tricyclic [5.2.1.0 2,6 ] decene-8-yl (meth) acrylate (in this technical field, its common name is "dicyclopentenyl (methyl) Cycloalkyl esters such as "acrylate"), isofluorenyl (meth) acrylate, etc .; hydroxyalkyl groups such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate Esters; aryl (aryl) esters such as phenyl (meth) acrylate, benzyl (meth) acrylate, and the like.
(甲基)丙烯酸酯類之中係以烷基酯類為佳。 Among the (meth) acrylates, alkyl esters are preferred.
作為不飽和二羧酸二酯類,可舉出如馬來酸二乙基、富馬酸二乙基、伊康酸二乙基等。 Examples of the unsaturated dicarboxylic acid diesters include diethyl maleate, diethyl fumarate, and diethyl iconate.
作為N-取代馬來醯亞胺類,可舉出如N-苯基馬來醯亞胺、N-環己基馬來醯亞胺、N-苄基馬來醯亞胺、N-琥珀醯亞胺基-3-馬來醯亞胺苯甲酸酯、N-琥珀醯亞胺基-4-馬來醯亞胺丁酸酯、N-琥珀醯亞胺基-6-馬來醯亞胺己酸酯、N-琥珀醯亞胺基-3-馬來醯亞胺丙酸酯、N-(9-吖啶基)馬來醯亞胺等。 Examples of the N-substituted maleimide include N-phenylmaleimide, N-cyclohexylmaleimide, N-benzylmaleimide, and N-succinimide Amino-3-maleimide imino benzoate, N-succinimide imino-4-maleimide butyrate, N-succinimide imino-6-maleimide Acid esters, N-succinimidylimido-3-maleimidoiminopropionate, N- (9-acridyl) maleimidoimine, and the like.
作為脂環式不飽和化合物類,可舉出如雙環[2.2.1]庚-2-烯、5-甲基雙環[2.2.1]庚-2-烯、5-乙基雙環 [2.2.1]庚-2-烯、5-羥基雙環[2.2.1]庚-2-烯、5-羥基甲基雙環[2.2.1]庚-2-烯、5-(2’-羥基乙基)雙環[2.2.1]庚-2-烯、5-甲氧基雙環[2.2.1]庚-2-烯、5-乙氧基雙環[2.2.1]庚-2-烯、5,6-二羥基雙環[2.2.1]庚-2-烯、5,6-二(羥基甲基)雙環[2.2.1]庚-2-烯、5,6-二(2’-羥基乙基)雙環[2.2.1]庚-2-烯、5,6-二甲氧基雙環[2.2.1]庚-2-烯、5,6-二乙氧基雙環[2.2.1]庚-2-烯、5-羥基-5-甲基雙環[2.2.1]庚-2-烯、5-羥基-5-乙基雙環[2.2.1]庚-2-烯、5-羥基甲基-5-甲基雙環[2.2.1]庚-2-烯、5-tert-丁氧基羰基雙環[2.2.1]庚-2-烯、5-環己氧基羰基雙環[2.2.1]庚-2-烯、5-苯氧基羰基雙環[2.2.1]庚-2-烯、5,6-雙(tert-丁氧基羰基)雙環[2.2.1]庚-2-烯、5,6-雙(環己氧基羰基)雙環[2.2.1]庚-2-烯等之雙環不飽和化合物類等。 Examples of the alicyclic unsaturated compound include bicyclo [2.2.1] hept-2-ene, 5-methylbicyclo [2.2.1] hept-2-ene, and 5-ethylbicyclo [2.2.1] Hept-2-ene, 5-hydroxybicyclo [2.2.1] hept-2-ene, 5-hydroxymethylbicyclo [2.2.1] hept-2-ene, 5- (2'-hydroxyl (Ethyl) bicyclo [2.2.1] hept-2-ene, 5-methoxybicyclo [2.2.1] hept-2-ene, 5-ethoxybicyclo [2.2.1] hept-2-ene, 5 , 6-dihydroxybicyclo [2.2.1] hept-2-ene, 5,6-bis (hydroxymethyl) bicyclo [2.2.1] hept-2-ene, 5,6-bis (2'-hydroxyethyl Group) bicyclo [2.2.1] hept-2-ene, 5,6-dimethoxybicyclo [2.2.1] hept-2-ene, 5,6-diethoxybicyclo [2.2.1] heptane- 2-ene, 5-hydroxy-5-methylbicyclo [2.2.1] hept-2-ene, 5-hydroxy-5-ethylbicyclo [2.2.1] hept-2-ene, 5-hydroxymethyl- 5-methylbicyclo [2.2.1] hept-2-ene, 5-tert-butoxycarbonylbicyclo [2.2.1] hept-2-ene, 5-cyclohexyloxycarbonylbicyclo [2.2.1] heptane -2-ene, 5-phenoxycarbonyl bicyclo [2.2.1] hept-2-ene, 5,6-bis (tert-butoxycarbonyl) bicyclo [2.2.1] hept-2-ene, 5, 6-Bis (cyclohexyloxycarbonyl) bicyclo [2.2.1] hept-2-ene and other bicyclic unsaturated compounds.
作為苯乙烯類,可舉出如苯乙烯、α-甲基苯 乙烯、m-甲基苯乙烯、p-甲基苯乙烯、乙烯基甲苯、p-甲氧基苯乙烯等。其中,亦以苯乙烯為佳。 Examples of the styrenes include styrene and α-methylbenzene Ethylene, m-methylstyrene, p-methylstyrene, vinyltoluene, p-methoxystyrene, and the like. Among them, styrene is also preferred.
作為其他乙烯基化合物,可舉出如(甲基)丙烯 腈、氯乙烯基、二氯亞乙烯、(甲基)丙烯醯胺、乙酸乙烯基、1,3-丁二烯、異戊二烯及2,3-二甲基-1,3-丁二烯等。 Examples of other vinyl compounds include (meth) propylene Nitrile, vinyl chloride, vinylidene chloride, (meth) acrylamide, vinyl acetate, 1,3-butadiene, isoprene, and 2,3-dimethyl-1,3-butane Olefin and so on.
樹脂(A)可為僅由源自(a)之構造單位所構成之 樹脂,但以由源自(a)之構造單位與源自(x)之構造單位所構成之樹脂為佳。 The resin (A) may be constituted only by the structural unit derived from (a) The resin is preferably a resin composed of a structural unit derived from (a) and a structural unit derived from (x).
在樹脂(A)為由源自(a)之構造單位與源自(x) 之構造單位所構成之樹脂時,雖係依據使用於(a)之構造單 位之酸性度而不同,但在相對於構成樹脂(A)之構造單位脂合計莫耳數而言,源自各單體之構造單位之比率係以在以下之範圍為佳。 The resin (A) is derived from the structural unit derived from (a) and derived from (x) In the case of resin composed of structural units, it is based on the structural unit used in (a). The acidity of the site differs, but the ratio of the structural unit derived from each monomer is preferably within the following range with respect to the total number of moles of the structural unit lipid constituting the resin (A).
源自(a)之構造單位;5~70莫耳%(較佳為10~60莫耳%) Structural units derived from (a); 5 ~ 70 mole% (preferably 10 ~ 60 mole%)
源自(x)之構造單位;30~95莫耳%(較佳為40~90莫耳%) Structural unit derived from (x); 30 ~ 95 mole% (preferably 40 ~ 90 mole%)
前述樹脂(A)之構造單位之比率在上述範圍內時,則有感光性樹脂組成物之保存安定性、由感光性樹脂組成物形成圖型時之顯像性、以及所得之塗膜及圖型之耐溶劑性、耐熱性及機械強度變為良好的傾向。 When the ratio of the structural unit of the resin (A) is within the above-mentioned range, the storage stability of the photosensitive resin composition, the developability when a pattern is formed from the photosensitive resin composition, and the obtained coating film and drawing The solvent resistance, heat resistance, and mechanical strength of the type tend to be good.
尤其,前述R1~R5中之任意一個為-COOH時,相對於構成樹脂(A)之構造單位之合計莫耳數而言,源自各單體之構造單位之比率係以在以下範圍為佳。 In particular, when any one of the aforementioned R1 to R5 is -COOH, the ratio of the structural units derived from each monomer to the total mole number of the structural units constituting the resin (A) is preferably within the following range. .
源自(a)之構造單位;5~50莫耳% Tectonic units derived from (a); 5 ~ 50 mole%
源自(x)之構造單位;50~95莫耳% Constructed from (x); 50 ~ 95 mole%
樹脂(A)係可參考例如文獻「高分子合成實驗法」(大津隆行著 發行所(股)化學同人 第1版第1刷1972年3月1日發行)中記載之方法及該文獻中記載之引用文獻進行製造。 For the resin (A), refer to, for example, a method described in a document "Experimental Method of Polymer Synthesis" (Otsu Takayuki Publishing Co., Ltd., Chemical First Press, 1st Edition, March 1, 1972) and the document The references are manufactured.
具體而言,可例示如將(a)及因應必要所使用之(x)之預定量、聚合起始劑以及溶劑等放入反應容器中,例如,藉由使用氮取代大氣中之而作成脫氧環境,攪並同時加熱及保溫之方法。尚且,在此使用之聚合起始劑 及溶劑等並無特別限定,亦能使用在該領域中通常受到使用者之任意者。例如,作為聚合起始劑,可舉出如偶氮化合物(2,2'-偶氮二異丁腈、2,2'-偶氮雙(2,4-二甲基戊腈)等)或有機過氧化物(苄醯基氧化物等),溶劑只要係可溶解各單體者即可,感光性樹脂組成物之溶劑(D)係能使用後述之溶劑等。為了調整所得樹脂之分子量,在聚合反應時亦可添加鏈轉移劑。作為鏈轉移劑,可舉出如n-丁烷硫醇、tert-丁烷硫醇、n-十二硫醇、2-磺醯基乙醇、硫乙醇酸、硫乙醇酸乙酯、硫乙醇酸2-乙基己酯、硫乙醇酸甲氧基丁酯、3-磺醯基丙酸、含磺醯基之聚矽氧(KF-2001:信越化學製)等之硫醇類;氯仿、四氯化碳、四溴化碳等之鹵素化烷基類等。 Specifically, for example, if a predetermined amount of (a) and (x), a polymerization initiator, and a solvent used in a reaction vessel are put in a reaction vessel, for example, deoxidation may be performed by replacing nitrogen in the atmosphere with nitrogen. Environment, the method of stirring and heating at the same time. In addition, the polymerization initiator, solvent, and the like used here are not particularly limited, and any one generally used by users in this field can be used. For example, as a polymerization initiator, such as azo compounds include (2,2 '- azobisisobutyronitrile, 2,2' - azobis (2,4-dimethylvaleronitrile) and the like), or The organic peroxide (such as benzamidine oxide) may be any solvent as long as it can dissolve each monomer, and the solvent (D) of the photosensitive resin composition can be a solvent described later. In order to adjust the molecular weight of the obtained resin, a chain transfer agent may be added during the polymerization reaction. Examples of the chain transfer agent include n-butanethiol, tert-butanethiol, n-dodecanethiol, 2-sulfofluorenylethanol, thioglycolic acid, ethyl thioglycolate, and thioglycolic acid. Thiols such as 2-ethylhexyl ester, methoxybutyl thioglycolate, 3-sulfopropylpropanoic acid, polysiloxane containing sulfofluorenyl group (KF-2001: manufactured by Shin-Etsu Chemical Co., Ltd.); chloroform; Halogenated alkyls such as carbon chloride and carbon tetrabromide.
尤其,(a)在具有酚性羥基之情況,於聚合之 際,亦可使用預先以保護基保護(a)具有之酚性羥基的單體。作為保護基,可舉出如tert-丁基等之第三級烷基;乙醯基等之醯基。 In particular, (a) in the case of having a phenolic hydroxyl group, In the meantime, a monomer in which the phenolic hydroxyl group of (a) is previously protected with a protecting group may be used. Examples of the protecting group include tertiary alkyl groups such as tert-butyl, and fluorenyl groups such as ethylfluorenyl.
使用此種預先以保護基保護之單體進行聚合後,藉由使該保護基進行脫保護,即能取得樹脂(A)。 After polymerizing using such a monomer previously protected with a protective group, the resin (A) can be obtained by deprotecting the protective group.
尚且,取得之聚合物係能直接使用反應後之 溶液,亦可使用經濃縮或稀釋之溶液,亦可使用由再沉澱等之方法而取出作為固體(粉體)者。尤其,於此聚合之際,作為溶劑藉由使用與後述溶劑(D)為相同之溶劑,就能直接使用反應後之溶液,進而能簡化製造步驟。 Moreover, the obtained polymer can be used directly after the reaction. As the solution, a concentrated or diluted solution can also be used, or it can be taken out as a solid (powder) by a method such as reprecipitation. In particular, during the polymerization, by using the same solvent as the solvent (D) described later as the solvent, the solution after the reaction can be directly used, and the manufacturing steps can be simplified.
樹脂(A)之聚苯乙烯換算之重量平均分子量係 以3,000~100,000為佳,較佳為5,000~50,000。樹脂(A)之重量平均分子量若在前述範圍內,則有塗佈性優異之傾向,又在顯像時不易產生曝光部之膜減少,並且非曝光部係藉由顯像而容易去除。 Polystyrene equivalent weight average molecular weight of resin (A) It is preferably 3,000 to 100,000, and more preferably 5,000 to 50,000. If the weight average molecular weight of the resin (A) is within the aforementioned range, it tends to be excellent in coatability, and it is difficult to reduce the number of films in the exposed portion during development, and the non-exposed portion is easily removed by development.
樹脂(A)之分子量分布[重量平均分子量(Mw)/數平均分子量(Mn)]係以1.1~6.0為佳,較佳為1.2~4.0。分子量分布若在前述範圍內,則有顯像性優異之傾向。 The molecular weight distribution [weight average molecular weight (Mw) / number average molecular weight (Mn)] of the resin (A) is preferably 1.1 to 6.0, and more preferably 1.2 to 4.0. When the molecular weight distribution is within the above range, there is a tendency that the developability is excellent.
樹脂(A)之酸價係通常為20~200mgKOH/g,較佳為40~180mgKOH/g,更佳為50~180mgKOH/g。藉由使用此種範圍酸價之樹脂,則能將形成開口後之電極之表面自由能量之極性成分之值作成15mN/m以上。在此,酸價係指作為中和樹脂1g所必須之氫氧化鉀之量(mg)而測量之值,藉由使用氫氧化鉀水溶液進行滴定即能求得。 The acid value of the resin (A) is usually 20 to 200 mgKOH / g, preferably 40 to 180 mgKOH / g, and more preferably 50 to 180 mgKOH / g. By using a resin having an acid value in this range, the value of the polar component of the free energy on the surface of the electrode after the opening is formed can be made 15 mN / m or more. Here, the acid value refers to a value measured as the amount (mg) of potassium hydroxide necessary to neutralize 1 g of the resin, and it can be obtained by titration with an aqueous potassium hydroxide solution.
相對於樹脂(A)、樹脂(A1)及聚合性化合物(C)之合計量,樹脂(A)之含量係以5~95質量%為佳,較佳為20~80質量%,特佳為45~80質量%。樹脂(A)之含量若在前述範圍內,則有感光性樹脂組成物之顯像性、取得之圖型密著性、耐溶劑性及機械特性變得良好之傾向。 Relative to the total amount of the resin (A), the resin (A1), and the polymerizable compound (C), the content of the resin (A) is preferably 5 to 95% by mass, more preferably 20 to 80% by mass, and particularly preferably 45 ~ 80% by mass. When the content of the resin (A) is within the above range, the developability of the photosensitive resin composition, the pattern adhesion obtained, the solvent resistance, and the mechanical properties tend to be good.
本發明之感光性樹脂組成物亦可包含撥液劑(F)。撥液劑(F)係使撥液性展現之樹脂,圖型形成後之構造物表面與構造物單體相比,若撥液性較高,則所使用之物質並無特別限定,但以使構造物表面之苯甲醚接觸角成為30°以上者為佳。所使用之使撥液性展現之樹脂,可舉出例如,包含具有碳數1~8全氟烷基(於碳原子間亦可具 有醚性氧原子)之構造單位,較佳為包含源自具有碳數4~6之全氟烷基之單體(d)(以下亦有稱為「(d)」之情況)之構造單位之聚合物。 The photosensitive resin composition of the present invention may further include a liquid repellent agent (F). The liquid-repellent agent (F) is a resin that exhibits liquid-repellency. The surface of the structure after the pattern is formed is not particularly limited if the liquid-repellency is higher than the structure monomer. The contact angle of anisole on the surface of the structure is preferably 30 ° or more. Examples of the resin used to exhibit liquid repellency include, for example, a perfluoroalkyl group having 1 to 8 carbon atoms The structural unit having an etheric oxygen atom) is preferably a structural unit containing a monomer (d) derived from a perfluoroalkyl group having 4 to 6 carbon atoms (hereinafter also referred to as "(d)"). Of polymers.
作為(d),可舉出如式(d-0)所表示之化合物。 Examples of (d) include compounds represented by formula (d-0).
[式(d-0)中、Rf表示碳數4~6之全氟烷基。Rd表示氫原子、鹵素原子、氰基、苯基、苄基或碳數1~21之烷基,該烷基所含之氫原子亦可被鹵素原子或羥基取代。Xd表示單鍵、碳數1~10之2價之脂肪族烴基、碳數3~10之2價之脂環式烴基或碳數6~12之2價之芳香族烴基,該脂肪族烴基及該脂環式烴基所包含之-CH2-亦可被-O-、-CO-、-NRe-、-S-或-SO2-取代。] [In the formula (d-0), R f represents a perfluoroalkyl group having 4 to 6 carbon atoms. R d represents a hydrogen atom, a halogen atom, a cyano group, a phenyl group, a benzyl group, or an alkyl group having 1 to 21 carbon atoms, and the hydrogen atom contained in the alkyl group may be substituted with a halogen atom or a hydroxyl group. X d represents a single bond, a bivalent aliphatic hydrocarbon group having 1 to 10 carbon atoms, a bivalent alicyclic hydrocarbon group having 3 to 10 carbon atoms or a bivalent aromatic hydrocarbon group having 6 to 12 carbon atoms, and the aliphatic hydrocarbon group And -CH 2 -contained in the alicyclic hydrocarbon group may be substituted with -O-, -CO-, -NR e- , -S-, or -SO 2- . ]
Rf為碳數4~6之全氟烷基,以全氟丁基及全氟己基為佳。 R f is a perfluoroalkyl group having 4 to 6 carbon atoms, preferably perfluorobutyl and perfluorohexyl.
作為Rd中之碳數1~21之烷基,可舉出如甲基、乙基、n-丙基、n-丁基、n-戊基、n-己基、n-庚基、n-辛基、n-壬基、n-癸基等之直鏈狀烷基;異丙基、異丁基、sec-丁基、異戊基、1-甲基戊基、2-甲基戊基、3-甲基戊基、4-甲基戊基、1-乙基丁基、2-乙基丁基、1-甲基己基、2-甲基己基、3-甲基己基、4-甲基己基、5-甲基己基、1-乙基戊基、2-乙基戊基、3-乙基戊基、1-丙基丁基、1-甲基庚基、2-甲基庚基、3-甲基庚 基、4-甲基庚基、5-甲基庚基、6-甲基庚基、1-乙基己基、2-乙基己基、3-乙基己基、4-乙基己基、2-丙基戊基、1-丁基丁基、1-丁基-2-甲基丁基、1-丁基-3-甲基丁基、tert-丁基、1,1-二甲基丙基、1,1-二甲基丁基、1,2-二甲基丁基、1,3-二甲基丁基、2,3-二甲基丁基、1-乙基-2-甲基丙基、1,1-二甲基戊基、1,2-二甲基戊基、1,3-二甲基戊基、1,4-二甲基戊基、2,2-二甲基戊基、2,3-二甲基戊基、2,4-二甲基戊基、3,3-二甲基戊基、3,4-二甲基戊基、1-乙基-1-甲基丁基、2-乙基-3-甲基丁基等之分枝鏈狀烷基等。 Examples of the alkyl group having 1 to 21 carbon atoms in R d include methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, and n- Linear alkyl such as octyl, n-nonyl, n-decyl; isopropyl, isobutyl, sec-butyl, isopentyl, 1-methylpentyl, 2-methylpentyl , 3-methylpentyl, 4-methylpentyl, 1-ethylbutyl, 2-ethylbutyl, 1-methylhexyl, 2-methylhexyl, 3-methylhexyl, 4-methyl Hexyl, 5-methylhexyl, 1-ethylpentyl, 2-ethylpentyl, 3-ethylpentyl, 1-propylbutyl, 1-methylheptyl, 2-methylheptyl , 3-methylheptyl, 4-methylheptyl, 5-methylheptyl, 6-methylheptyl, 1-ethylhexyl, 2-ethylhexyl, 3-ethylhexyl, 4-ethyl Hexyl, 2-propylpentyl, 1-butylbutyl, 1-butyl-2-methylbutyl, 1-butyl-3-methylbutyl, tert-butyl, 1,1- Dimethylpropyl, 1,1-dimethylbutyl, 1,2-dimethylbutyl, 1,3-dimethylbutyl, 2,3-dimethylbutyl, 1-ethyl 2-methylpropyl, 1,1-dimethylpentyl, 1,2-dimethylpentyl, 1,3-dimethylpentyl, 1,4-dimethylpentyl, 2, 2-dimethylpentyl, 2,3- Dimethylpentyl, 2,4-dimethylpentyl, 3,3-dimethylpentyl, 3,4-dimethylpentyl, 1-ethyl-1-methylbutyl, 2- Branched alkyl groups such as ethyl-3-methylbutyl and the like.
Rd係以氫原子、鹵素原子及甲基為佳。 R d is preferably a hydrogen atom, a halogen atom and a methyl group.
作為Xd中之碳數1~10之2價之脂肪族烴 基,可舉出如亞甲基、乙烯基、丙-1,3-二基、乙-1,2-二基、丁-1,4-二基、丁-1,3-二基、丁-1,2-二基、戊-1,5-二基、己-1,6-二基、更-1,7-二基、辛-1,8-二基等之烷二基。 Examples of the divalent aliphatic hydrocarbon group having 1 to 10 carbon atoms in X d include methylene, vinyl, propane-1,3-diyl, ethylene-1,2-diyl, and butane-1. , 4-diyl, butan-1,3-diyl, butan-1,2-diyl, pent-1,5-diyl, hex-1,6-diyl, more -1,7-diyl , Octyl-1,8-diyl, and the like.
作為Xd中之碳數3~10之2價之脂環式烴 基,可舉出如環丙二基、環丁二基、環戊二基、環己二基、環庚烷二基、環癸二基基等。 Examples of the divalent alicyclic hydrocarbon group having 3 to 10 carbon atoms in X d include cyclopropanediyl, cyclobutanediyl, cyclopentanediyl, cyclohexanediyl, cycloheptanediyl, and cyclo Decylyl and the like.
作為Xd中之碳數6~12之2價之芳香族烴 基,可舉出如伸苯基、萘二基等。 Examples of the divalent aromatic hydrocarbon group having 6 to 12 carbon atoms in X d include a phenylene group and a naphthyldiyl group.
作為-CH2-被-O-、-CO-、-NRe-、-S-或-SO2-取 代之Xd,可舉出例如,式(xd-1)~式(xd-10)所表示之基等。 Examples of X d in which -CH 2 -is replaced by -O-, -CO-, -NR e- , -S-, or -SO 2 -include, for example, formulas (xd-1) to (xd-10) The base indicated.
Xd係以碳數1~6之烷二基為佳,以乙烯基為較佳。 X d is preferably an alkanediyl group having 1 to 6 carbon atoms, and more preferably a vinyl group.
(d)係以下述式(yd-1)所表示之化合物為佳。 (d) The compound represented by the following formula (yd-1) is preferable.
[式(yd-1)中,Rh表示碳數4~6之全氟烷基。Rg表示氫原子、鹵素原子或甲基。] [In the formula (yd-1), R h represents a perfluoroalkyl group having 4 to 6 carbon atoms. R g represents a hydrogen atom, a halogen atom, or a methyl group. ]
作為式(d-0)所表示之化合物,可舉出例如,化合物(d-1)~化合物(d-94)等。表中,Xd欄中表示之式編號係代表上述所例示之基之式編號。又,例如,化合物(d-1)為下述式(d-1)所表示之化合物。 Examples of the compound represented by the formula (d-0) include compounds (d-1) to (d-94). In the table, the formula number indicated in the X d column represents the formula number of the base exemplified above. In addition, for example, the compound (d-1) is a compound represented by the following formula (d-1).
樹脂(F)係以包含源自(d)之構造單位與源自前 述(e)之構造單位之共聚物為佳,以包含源自(d)之構造單位與源自(e)之構造單位與源自(b)之構造單位之樹脂為佳。樹脂(F)藉由包含源自(e)之構造單位,致使顯像性優異,故有源自殘渣或顯像之不均受到抑制之傾向。樹脂(F)藉由包含源自(b)之構造單位,而有耐溶劑性優異之傾向,故為佳。又,樹脂(F)亦可包含源自(c)之構造單位。 作為(e)、(b)及(c),可舉出與上述相同者。 Resin (F) consists of structural units derived from (d) and The copolymer of the structural unit described in (e) is preferable, and the resin including the structural unit derived from (d) and the structural unit derived from (e) and the structural unit derived from (b) is preferable. Since the resin (F) contains a structural unit derived from (e), since it has excellent developability, there is a tendency that unevenness due to residue or development is suppressed. The resin (F) is preferred because it contains a structural unit derived from (b) and has a tendency to have excellent solvent resistance. The resin (F) may include a structural unit derived from (c). Examples of (e), (b), and (c) include the same as described above.
樹脂(F)為(e)與(d)之共聚物時,相對於構成樹脂(F)之構造單位之合計莫耳數,源自各單體之構造單位之比率係以在以下之範圍為佳。 When the resin (F) is a copolymer of (e) and (d), the ratio of the structural units derived from each monomer to the total mole number of the structural units constituting the resin (F) is in the following range: good.
源自(e)之構造單位;5~50質量%(較佳為10~40質量%) Structural unit derived from (e); 5-50% by mass (preferably 10-40% by mass)
源自(d)之構造單位;50~95質量%(較佳為70~90質量%) Structural unit derived from (d); 50 ~ 95 mass% (preferably 70 ~ 90 mass%)
樹脂(F)為(e)、(b)及(d)之共聚物時,相對於構成樹脂(F)之構造單位之合計莫耳數,源自各單體之構造單位之比率係以在以下之範圍為佳。 When the resin (F) is a copolymer of (e), (b), and (d), the ratio of the structural unit derived from each monomer to the total molar number of the structural unit constituting the resin (F) is in The following range is preferable.
源自(e)之構造單位;5~40質量%(較佳為10~30質量%) Structural unit derived from (e); 5 ~ 40 mass% (preferably 10 ~ 30 mass%)
源自(b)之構造單位;5~80質量%(較佳為10~70質量%) Structural unit derived from (b); 5 ~ 80 mass% (preferably 10 ~ 70 mass%)
源自(d)之構造單位;10~80質量%(較佳為20~70質量%) Structural unit derived from (d); 10 ~ 80% by mass (preferably 20 ~ 70% by mass)
樹脂(F)為(e)、(b)、(c)及(d)之共聚物時,相對於構成樹脂(F)之構造單位之合計莫耳數,源自各單體之構造單位之比率係以在以下之範圍為佳。 When the resin (F) is a copolymer of (e), (b), (c), and (d), the total mole number of the structural unit constituting the resin (F) is derived from the structural unit of each monomer. The ratio is preferably within the following range.
源自(e)之構造單位;5~40質量%(較佳為10~30質量%) Structural unit derived from (e); 5 ~ 40 mass% (preferably 10 ~ 30 mass%)
源自(b)之構造單位;5~70質量%(較佳為10~60質量%) Structural unit derived from (b); 5 ~ 70 mass% (preferably 10 ~ 60 mass%)
源自(c)之構造單位;10~50質量%(較佳為20~40質量%) Structural unit derived from (c); 10-50% by mass (preferably 20-40% by mass)
源自(d)之構造單位;10~80質量%(較佳為20~70質量%) Structural unit derived from (d); 10 ~ 80% by mass (preferably 20 ~ 70% by mass)
各構造單位之比率若在上述範圍時,則有撥液性、顯像性優異之傾向。 When the ratio of each structural unit is in the above range, there is a tendency that the liquid repellency and the developability are excellent.
樹脂(F)之聚苯乙烯換算之重量平均分子量係以3,000~20,000為佳,較佳為5,000~15,000。樹脂(F)之重量平均分子量若在前述範圍時,則有塗佈性優異之傾向,且在顯像時不易產生曝光部之膜減少,並且非曝光部係容易藉由顯像所去除。 The polystyrene equivalent weight average molecular weight of the resin (F) is preferably 3,000 to 20,000, and more preferably 5,000 to 15,000. When the weight average molecular weight of the resin (F) is within the aforementioned range, there is a tendency that the coating property is excellent, and a film of an exposed portion is unlikely to be reduced during development, and the non-exposed portion is easily removed by development.
樹脂(F)之酸價係通常為20~200mgKOH/g,較佳為40~150mgKOH/g。 The acid value of the resin (F) is usually 20 to 200 mgKOH / g, and preferably 40 to 150 mgKOH / g.
相對於樹脂(A)、樹脂(A1)及聚合性化合物(B)之合計量100質量份,樹脂(F)之含量係以0.001~10質量份為佳,較佳為0.01~5質量份。樹脂(F)之含量若在前述範圍內,則有在圖型形成時顯像性優異,且取得之圖型在撥液性上優異之傾向。 The content of the resin (F) is preferably 0.001 to 10 parts by mass, and more preferably 0.01 to 5 parts by mass based on 100 parts by mass of the total amount of the resin (A), the resin (A1), and the polymerizable compound (B). If the content of the resin (F) is within the aforementioned range, there is a tendency that the developability is excellent when the pattern is formed, and the obtained pattern is excellent in the liquid repellency.
樹脂(A1)只要係樹脂(A)及樹脂(F)以外之樹脂,即無特別限定。作為樹脂(A1),可舉出如 The resin (A1) is not particularly limited as long as it is a resin other than the resin (A) and the resin (F). Examples of the resin (A1) include
樹脂(A1-1):使(e)與(b)聚合而成之共聚物、樹脂(A1-2):使(e)與(b)與(c)聚合而成之共聚物、樹脂(A1-3):使(e)與(c)聚合而成之共聚物、樹脂(A1-4):使(e)與(c)聚合而成之共聚物再與(b)反 應而得之樹脂、樹脂(A1-5):使(b)與(c)聚合而得之共聚物再與(e)反應而得之樹脂等。 Resin (A1-1): a copolymer obtained by polymerizing (e) and (b), resin (A1-2): a copolymer obtained by polymerizing (e) with (b) and (c), resin ( A1-3): copolymers (e) and (c) polymerized resins (A1-4): copolymers (e) and (c) polymerized and (b) reversed Resin and resin (A1-5) obtained as a result: A copolymer obtained by polymerizing (b) and (c) and then reacting with (e).
其中,亦以樹脂(A1-1)、樹脂(A1-2)為佳。 Among them, resin (A1-1) and resin (A1-2) are also preferred.
樹脂(A1-1)中,相對於構成樹脂(A1-1)之全構造單位之合計莫耳數,源自各單體之構造單位之比率係以在以下之範圍為佳。 In the resin (A1-1), the ratio of the structural unit derived from each monomer to the total mole number of all structural units constituting the resin (A1-1) is preferably within the following range.
源自(e)之構造單位;5~60莫耳%(較佳為10~50莫耳%) Structural unit derived from (e); 5 ~ 60 mole% (preferably 10 ~ 50 mole%)
源自(b)之構造單位;40~95莫耳%(較佳為50~90莫耳%) Derived from the structural unit of (b); 40 ~ 95 mole% (preferably 50 ~ 90 mole%)
樹脂(A1-1)之構造單位之比率若在上述範圍內,則有感光性樹脂組成物之保存安定性、由感光性樹脂組成物形成圖型時之顯像性、以及取得之塗膜及圖型之耐溶劑性變為良好之傾向。 If the ratio of the structural unit of the resin (A1-1) is within the above-mentioned range, the storage stability of the photosensitive resin composition, the developability when forming a pattern from the photosensitive resin composition, and the obtained coating film and The pattern tends to have good solvent resistance.
樹脂(A1-2)中,相對於構成樹脂(A1-2)之全構造單位之合計莫耳數,源自各單體之構造單位之比率係以在以下之範圍為佳。 In the resin (A1-2), the ratio of the structural unit derived from each monomer to the total mole number of all structural units constituting the resin (A1-2) is preferably within the following range.
源自(e)之構造單位;2~45莫耳%(較佳為5~40莫耳%) Structural unit derived from (e); 2 ~ 45 mole% (preferably 5 ~ 40 mole%)
源自(b)之構造單位;2~95莫耳%(較佳為5~80莫耳%) Structural unit derived from (b); 2 ~ 95 mole% (preferably 5 ~ 80 mole%)
源自(c)之構造單位;1~65莫耳%(較佳為5~60莫耳%) Structural unit derived from (c); 1 ~ 65 mole% (preferably 5 ~ 60 mole%)
樹脂(A1-2)之構造單位之比率若在上述範圍內,則有感光性樹脂組成物之保存安定性、由感光性樹脂組成物形成圖型時之顯像性、以及取得之塗膜及圖型之耐溶劑性變為良好之傾向。 If the ratio of the structural unit of the resin (A1-2) is within the above range, the storage stability of the photosensitive resin composition, the developability when the pattern is formed from the photosensitive resin composition, and the obtained coating film and The pattern tends to have good solvent resistance.
樹脂(A1-3)中,相對於構成樹脂(A1-3)之全構造單位之合計莫耳數,源自各單體之構造單位之比率係以在以下之範圍為佳。 In the resin (A1-3), the ratio of the structural units derived from each monomer to the total mole number of all the structural units constituting the resin (A1-3) is preferably within the following range.
源自(e)之構造單位;2~40莫耳%(較佳為5~35莫耳%) Structural unit derived from (e); 2 ~ 40 mole% (preferably 5 ~ 35 mole%)
源自(c)之構造單位;60~98莫耳%(較佳為65~95莫耳%) Derived from the structural unit of (c); 60 ~ 98 mole% (preferably 65 ~ 95 mole%)
樹脂(A1-3)之構造單位之比率若在上述範圍內,則有感光性樹脂組成物之保存安定性、由感光性樹脂組成物形成圖型時之顯像性、以及取得之塗膜及圖型之耐溶劑性變為良好之傾向。 If the ratio of the structural unit of the resin (A1-3) is within the above range, the storage stability of the photosensitive resin composition, the developability when a pattern is formed from the photosensitive resin composition, and the obtained coating film and The pattern tends to have good solvent resistance.
樹脂(A1-1)~(A1-3)係能藉由與樹脂(A)相同之方法進行製造。 The resins (A1-1) to (A1-3) can be produced by the same method as the resin (A).
樹脂(A1-4)係為使(e)與(c)之共聚物再與(b)反應而得之樹脂。 The resin (A1-4) is a resin obtained by reacting the copolymer of (e) and (c) with (b).
樹脂(A1-4)係例如能經由二階段步驟而製造。於此情況時,可參考上述文獻「高分子合成之實驗法」(大津隆行著 發行所(股)化學同人第1版第1刷1972年3月1日發行)記載之方法、日本特開2001-89533號公報記載之方法等進行製造。 The resin (A1-4) can be produced, for example, through a two-step process. In this case, you can refer to the method described in the above-mentioned document "Experimental Methods for Polymer Synthesis" (Otsu Takayuki Publishing Co., Ltd., First Edition, Chemical Dolls, First Edition, March 1, 1972), Japanese Patent Laid-Open 2001 Manufactured by the method described in Japanese Patent No. -89533.
首先,作為第一段階,與上述樹脂(A)之製造方法同樣地施行,而取得(e)與(c)之共聚物。 First, as the first stage, the same procedure as in the above-mentioned resin (A) production method was carried out to obtain a copolymer of (e) and (c).
於此情況,與上述相同,取得之共聚物係可直接使用反應後之溶液,亦可使用經濃縮或稀釋之溶液,亦可使用以再沉澱等之方法取出作為固體(粉體)者。又,以作成與上述相同之由聚苯乙烯換算之重量平均分子量及分子量分布[重量平均分子量(Mw)/數平均分子量(Mn)]為佳。 In this case, as described above, the copolymer obtained can be used directly after the reaction, or it can be used as a concentrated or diluted solution, or it can be taken out as a solid (powder) by reprecipitation or the like. A polystyrene-equivalent weight average molecular weight and molecular weight distribution [weight average molecular weight (Mw) / number average molecular weight (Mn)] are preferably prepared.
但,相對於構成前述共聚物之全構造單位之合計莫耳數,源自(e)及(c)之構造單位之比率係以在以下之範圍為佳。 However, the ratio of the structural units derived from (e) and (c) to the total mole number of the total structural units constituting the aforementioned copolymer is preferably within the following range.
源自(e)之構造單位;5~50莫耳%(較佳為10~45莫耳%) Structural unit derived from (e); 5 ~ 50 mole% (preferably 10 ~ 45 mole%)
源自(c)之構造單位;50~95莫耳%(較佳為55~90莫耳%) Structural unit derived from (c); 50 ~ 95 mole% (preferably 55 ~ 90 mole%)
其次,做為第二段階,使源自取得之共聚物之(e)之羧酸或羧酸酐之一部分與前述(b)之環狀醚反應。由於環狀醚之反應性高,且未反應之(b)不易殘留,樹脂(A1-4)所使用之(b)係以(b1)或(b2)為佳,以(b1-1)為較佳。 Next, as a second stage, a part of the carboxylic acid or carboxylic anhydride derived from (e) of the obtained copolymer is reacted with the cyclic ether of (b). Since the cyclic ether is highly reactive and the unreacted (b) is difficult to remain, the (b) used in the resin (A1-4) is preferably (b1) or (b2), and (b1-1) is used as Better.
具體而言,接續上述,將燒瓶內環境從氮取代為空氣,且將相對於(e)之莫耳數為580莫耳%之(b)、相對於(e)、(b)及(c)之合計量為0.001~5質量%之羧基與環狀醚之反應觸媒(例如參(二甲基胺基甲基)酚等)、及相對於(e)、(b)及(c)之合計量為0.001~5質量%之聚合禁止劑 (例如氫醌等)放入於燒瓶內,以60~130℃使其反應1~10小時,從而取得樹脂(A1-4)。尚且,與聚合條件相同地,可考慮到製造設備或聚合所致之發熱量等,而適宜調整添加方法或反應溫度。 Specifically, following the above, the environment in the flask was replaced from nitrogen to air, and the number of moles with respect to (e) was 580 mol% of (b), with respect to (e), (b), and (c). The total amount of) is 0.001 to 5% by mass of the reaction catalyst of the carboxyl group and the cyclic ether (for example, (dimethylaminomethyl) phenol, etc.), and relative to (e), (b), and (c) Polymerization inhibitor in a total amount of 0.001 to 5% by mass (For example, hydroquinone, etc.) is put in a flask, and it is made to react at 60-130 degreeC for 1-10 hours, and resin (A1-4) is obtained. In addition, in the same manner as the polymerization conditions, the addition method or the reaction temperature may be appropriately adjusted in consideration of the production equipment or the amount of heat generated by the polymerization.
又,於此情況,相對於(e)之莫耳數,(b)之莫耳數係以作成10~75莫耳%為佳,較佳為15~70莫耳%。藉由作成此範圍,則有感光性樹脂組成物之保存安定性、由感光性樹脂組成物形成圖型時之顯像性、以及取得之塗膜及圖型之耐溶劑性、耐熱性、機械強度及感度之平衡變為良好之傾向。 In this case, the molar number of (b) is preferably 10 to 75 mol%, and more preferably 15 to 70 mol% relative to the molar number of (e). With this range, there are storage stability of the photosensitive resin composition, image development property when the pattern is formed from the photosensitive resin composition, and solvent resistance, heat resistance, and mechanical properties of the obtained coating film and pattern The balance of intensity and sensitivity tends to be good.
樹脂(A1-5)係作為第一段階,與上述樹脂(A)之製造方法相同地施行,而取得(b)與(c)之共聚物。 The resin (A1-5) was used as the first stage, and was performed in the same manner as the method for producing the resin (A) described above to obtain a copolymer of (b) and (c).
於此情況,與上述相同,取得之共聚物係可直接使用反應後之溶液,亦可使用經濃縮或稀釋之溶液,亦可使用以再沉澱等之方法取出作為固體(粉體)者。 In this case, as described above, the copolymer obtained can be used directly after the reaction, or it can be used as a concentrated or diluted solution, or it can be taken out as a solid (powder) by reprecipitation or the like.
相對於構成前述共聚物之全構造單位之合計莫耳數,源自(b)及(c)之構造單位之比率係以在以下之範圍為佳。 The ratio of the structural units derived from (b) and (c) to the total mole number of all the structural units constituting the aforementioned copolymer is preferably within the following range.
源自(b)之構造單位;5~95莫耳%(較佳為10~90莫耳%) Structural units derived from (b); 5 ~ 95 mole% (preferably 10 ~ 90 mole%)
源自(c)之構造單位;5~95莫耳%(較佳為10~90莫耳%) Structural unit derived from (c); 5 ~ 95 mole% (preferably 10 ~ 90 mole%)
並且,與樹脂(A1-4)之製造方法同樣地實施,能藉由使(b)與(c)之共聚物中之源自(b)之環狀醚,與(e)具 有之羧酸或羧酸酐進行反應而得。亦可使藉由環狀醚與羧酸或羧酸酐之反應所產生之羥基再與羧酸酐進行反應。 In addition, it can be carried out in the same manner as the production method of the resin (A1-4), and the cyclic ether derived from (b) in the copolymer of (b) and (c) can be made into (e) Some carboxylic acids or carboxylic anhydrides are obtained by reaction. The hydroxy group produced by the reaction of a cyclic ether with a carboxylic acid or a carboxylic acid anhydride may be reacted with a carboxylic acid anhydride.
與前述共聚物進行反應之(e)之使用量在相對 於(b)之莫耳數而言,以5~80莫耳%為佳。由於環狀醚之反應性且未反應之(b)不易殘留,故(b)係以(b1)為佳,且(b1-1)為較佳。 The amount of (e) used in the reaction with the aforementioned copolymer is relatively In terms of the mole number of (b), 5 to 80 mole% is preferred. Since the cyclic ether is reactive and unreacted (b) is difficult to remain, (b) is preferably (b1), and (b1-1) is more preferred.
樹脂(A1)之聚苯乙烯換算之重量平均分子量 係以3,000~100,000為佳,較佳為5,000~50,000。樹脂(A1)之重量平均分子量若在前述之範圍,則有塗佈性優異之傾向,且不易產生在顯像時曝光部之膜減少,並且非曝光部容易藉由顯像而去除。 Polystyrene equivalent weight average molecular weight of resin (A1) It is preferably 3,000 ~ 100,000, more preferably 5,000 ~ 50,000. If the weight average molecular weight of the resin (A1) is within the aforementioned range, it tends to be excellent in coatability, and it is unlikely to cause a decrease in the film of the exposed portion during development, and the non-exposed portion is easily removed by development.
樹脂(A1)之分子量分布[重量平均分子量(Mw)/數平均分子量(Mn)]係以1.1~6.0為佳,較佳為1.2~4.0。分子量分布若在前述範圍內,則有顯像性優異之傾向。 The molecular weight distribution [weight average molecular weight (Mw) / number average molecular weight (Mn)] of the resin (A1) is preferably 1.1 to 6.0, and more preferably 1.2 to 4.0. When the molecular weight distribution is within the above range, there is a tendency that the developability is excellent.
樹脂(A1)之酸價係通常為20~200mgKOH/g,較佳為40~180mgKOH/g,更佳為50~180mgKOH/g。 The acid value of the resin (A1) is usually 20 to 200 mgKOH / g, preferably 40 to 180 mgKOH / g, and more preferably 50 to 180 mgKOH / g.
在含有樹脂(A1)時,其含量在相對於樹脂(A)及樹脂(A1)之合計量而言,較佳為1~80質量%,更佳為1~50質量%。樹脂(A1)之含量若在前述範圍,則能以高感度形成圖型,且顯像性優異。 When the resin (A1) is contained, its content is preferably 1 to 80% by mass and more preferably 1 to 50% by mass relative to the total amount of the resin (A) and the resin (A1). When the content of the resin (A1) is within the aforementioned range, a pattern can be formed with high sensitivity and excellent developability.
在含有樹脂(A1)時,其含量在相對於樹脂(A)及樹脂(A1)之合計量而言,較佳為1~80質量%,更佳為1~50質量%。樹脂(A1)之含量若在前述範圍,則能以高感度形成圖型,且顯像性優異。 When the resin (A1) is contained, its content is preferably 1 to 80% by mass and more preferably 1 to 50% by mass relative to the total amount of the resin (A) and the resin (A1). When the content of the resin (A1) is within the aforementioned range, a pattern can be formed with high sensitivity and excellent developability.
本發明之感光性樹脂組成物係以包含聚合性 化合物(B)為佳。 The photosensitive resin composition of the present invention contains polymerizability Compound (B) is preferred.
聚合性化合物(B)係能藉由從聚合起始劑(C)所 產生之活性自由基而進行聚合之化合物,例如,具有乙烯性不飽和鍵之化合物等,較佳為(甲基)丙烯酸酯化合物。 The polymerizable compound (B) can be obtained from the polymerization initiator (C). The compound which polymerizes the generated active radical, for example, a compound having an ethylenically unsaturated bond, etc., is preferably a (meth) acrylate compound.
作為具有1個乙烯性不飽和鍵之聚合性化合 物(B),可舉出與作為前述(a)、(b)及(c)所舉出之化合物為相同者,其中亦以(甲基)丙烯酸酯類為佳。 As a polymerizable compound with one ethylenically unsaturated bond Examples of the substance (B) include the same compounds as the compounds (a), (b), and (c) described above, and among them, (meth) acrylates are also preferable.
作為具有2個乙烯性不飽和鍵之聚合性化合 物(B),可舉出如1,3-丁二醇二(甲基)丙烯酸酯、1,3-丁二醇(甲基)丙烯酸酯、1,6-已二醇二(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、聚乙二醇二丙烯酸酯、雙酚A之雙(丙烯醯氧乙基)醚、乙氧基化雙酚A二(甲基)丙烯酸酯、丙氧基化新戊二醇二(甲基)丙烯酸酯、乙氧基化新戊二醇二(甲基)丙烯酸酯、3-甲基戊二醇二(甲基)丙烯酸酯等。 As a polymerizable compound with 2 ethylenically unsaturated bonds Examples of the substance (B) include 1,3-butanediol di (meth) acrylate, 1,3-butanediol (meth) acrylate, and 1,6-hexanediol di (meth) Acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, Tetraethylene glycol di (meth) acrylate, polyethylene glycol diacrylate, bis (acryloxyethyl) ether of bisphenol A, ethoxylated bisphenol A di (meth) acrylate, propylene Oxidized neopentyl glycol di (meth) acrylate, ethoxylated neopentyl glycol di (meth) acrylate, 3-methylpentanediol di (meth) acrylate, and the like.
作為具有3個以上乙烯性不飽和鍵之聚合性 化合物(B),可舉出如三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、參(2-羥基乙基)異三聚氰酸酯三(甲基)丙烯酸酯、乙氧基化三羥甲基丙烷三(甲基)丙烯酸酯、丙氧基化三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二 季戊四醇六(甲基)丙烯酸酯、三季戊四醇四(甲基)丙烯酸酯、三季戊四醇五(甲基)丙烯酸酯、三季戊四醇六(甲基)丙烯酸酯、三季戊四醇七(甲基)丙烯酸酯、三季戊四醇八(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯與酸酐之反應物、二季戊四醇五(甲基)丙烯酸酯與酸酐之反應物、三季戊四醇七(甲基)丙烯酸酯與酸酐之反應物、己內酯變性三羥甲基丙烷三(甲基)丙烯酸酯、己內酯變性季戊四醇三(甲基)丙烯酸酯、己內酯變性參(2-羥基乙基)異三聚氰酸酯三(甲基)丙烯酸酯、己內酯變性季戊四醇四(甲基)丙烯酸酯、己內酯變性二季戊四醇五(甲基)丙烯酸酯、己內酯變性二季戊四醇六(甲基)丙烯酸酯、己內酯變性三季戊四醇四(甲基)丙烯酸酯、己內酯變性三季戊四醇五(甲基)丙烯酸酯、己內酯變性三季戊四醇六(甲基)丙烯酸酯、己內酯變性三季戊四醇七(甲基)丙烯酸酯、己內酯變性三季戊四醇八(甲基)丙烯酸酯、己內酯變性季戊四醇三(甲基)丙烯酸酯與酸酐之反應物、己內酯變性二季戊四醇五(甲基)丙烯酸酯與酸酐之反應物、己內酯變性三季戊四醇七(甲基)丙烯酸酯與酸酐之反應物等。 Polymerizability as having 3 or more ethylenically unsaturated bonds Examples of the compound (B) include trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, and ginseng (2-hydroxyethyl) isotricyanate tri (methyl). Acrylate, ethoxylated trimethylolpropane tri (meth) acrylate, propoxylated trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (5) (Meth) acrylate, di Pentaerythritol hexa (meth) acrylate, tripentaerythritol tetra (meth) acrylate, tripentaerythritol penta (meth) acrylate, tripentaerythritol hexa (meth) acrylate, tripentaerythritol hepta (meth) acrylate, three Pentaerythritol octa (meth) acrylate, reactant of pentaerythritol tri (meth) acrylate and anhydride, reactant of dipentaerythritol penta (meth) acrylate and anhydride, tripentaerythritol hepta (meth) acrylate and anhydride Reactant, caprolactone-denatured trimethylolpropane tri (meth) acrylate, caprolactone-denatured pentaerythritol tri (meth) acrylate, caprolactone-denatured ginseng (2-hydroxyethyl) isocyanuric acid Ester tri (meth) acrylate, caprolactone-modified pentaerythritol tetra (meth) acrylate, caprolactone-modified dipentaerythritol penta (meth) acrylate, caprolactone-modified dipentaerythritol hexa (meth) acrylate, Caprolactone modified tripentaerythritol tetra (meth) acrylate, caprolactone modified tripentaerythritol penta (meth) acrylate, caprolactone modified tripentaerythritol hexa (meth) acrylate, caprolactone modified tripentaerythritol seven ( Methacrylate , Caprolactone-modified pentaerythritol octa (meth) acrylate, Caprolactone-modified pentaerythritol tri (meth) acrylate and anhydride reaction, Caprolactone-modified dipentaerythritol penta (meth) acrylate and anhydride reaction Products, caprolactone denatured tripentaerythritol hepta (meth) acrylate and reactant of acid anhydride, etc.
其中,亦以具有3個以上乙烯性不飽和鍵之聚合性化合物(B)為佳,以二季戊四醇六(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯為較佳。 Among them, the polymerizable compound (B) having three or more ethylenically unsaturated bonds is also preferable, and dipentaerythritol hexa (meth) acrylate, trimethylolpropane tri (meth) acrylate, and pentaerythritol tri ( Methacrylate is preferred.
相對於樹脂(A)、樹脂(A1)及聚合性化合物(B)之合計量,聚合性化合物(B)之含量係以5~95質量%為 佳,較佳為20~80質量%。 The content of the polymerizable compound (B) is 5 to 95% by mass based on the total amount of the resin (A), the resin (A1), and the polymerizable compound (B). Good, preferably 20 to 80% by mass.
聚合性化合物(B)之含量若在前述之範圍內, 則有感度或取得之圖型之強度、平滑性、信賴性變為良好之傾向。 If the content of the polymerizable compound (B) is within the aforementioned range, The sensitivity, smoothness, and reliability of the obtained or acquired pattern tend to be good.
本發明之感光性樹脂組成物包含聚合起始劑 (C)。聚合起始劑(C)只要係能藉由光或熱之作用而起使聚合之化合物,即無特別限定而能使用公知之聚合起始劑。 The photosensitive resin composition of the present invention contains a polymerization initiator (C). The polymerization initiator (C) is not particularly limited as long as it is a compound capable of polymerizing by the action of light or heat, and a known polymerization initiator can be used.
作為聚合起始劑(C),可舉出例如,肟化合 物、烷基苯酮(alkylphenone)化合物、聯咪唑化合物、三嗪化合物及醯基膦氧化物化合物。又,亦可使用日本特開2008-181087號公報記載之光及/或熱陽離子聚合起始劑(例如,由鎓陽離子與源自路易斯酸之陰離子所構成者)。 其中,亦以選自由聯咪唑化合物、烷基苯酮化合物及肟化合物所成群之至少一種為佳,尤其以烷基苯酮化合物為佳。若為包含此等合物之聚合起始劑,尤其係會有變成高感度之傾向,故為佳。 Examples of the polymerization initiator (C) include an oxime compound Compounds, alkylphenone compounds, biimidazole compounds, triazine compounds and fluorenylphosphine oxide compounds. In addition, a light and / or thermal cationic polymerization initiator described in Japanese Patent Application Laid-Open No. 2008-181087 (for example, an onium cation and a Lewis acid-derived anion) may be used. Among these, at least one selected from the group consisting of a biimidazole compound, an alkyl phenone compound, and an oxime compound is preferable, and an alkyl phenone compound is particularly preferable. If it is a polymerization initiator containing these compounds, it tends to have a high sensitivity especially, so it is preferable.
前述肟化合物為具有式(d1)所表示之部分構造之化合物。以下,*代表鍵結處。 The oxime compound is a compound having a partial structure represented by formula (d1). In the following, * represents a bond.
作為前述O-醯基肟化合物,可舉出例如,N-苄醯氧基-1-(4-苯基磺醯基苯基)丁-1-酮-2-亞胺、N-苄醯 氧基-1-(4-苯基磺醯基苯基)辛-1-酮-2-亞胺、N-苄醯氧基-1-(4-苯基磺醯基苯基)-3-環戊基丙-1-酮-2-亞胺、N-乙醯氧基-1-[9-乙基-6-(2-甲基苄醯基)-9H-咔唑-3-基]乙烷-1-亞胺、N-乙醯氧基-1-[9-乙基-6-{2-甲基-4-(3,3-二甲基-2,4-二氧雜環戊烯基甲基氧基)苄醯基}-9H-咔唑-3-基]乙烷-1-亞胺、N-乙醯氧基-1-[9-乙基-6-(2-甲基苄醯基)-9H-咔唑-3-基]-3-環戊基丙-1-亞胺、N-苄醯氧基-1-[9-乙基-6-(2-甲基苄醯基)-9H-咔唑-3-基]-3-環戊基丙-1-酮-2-亞胺等。亦可使用Irgacure OXE01、OXE02(以上、BASF公司製)、N-1919(ADEKA公司製)等之市售品。 Examples of the O-fluorenyl oxime compound include N-benzyloxy-1- (4-phenylsulfonylphenyl) but-1-one-2-imine, and N-benzylhydrazone. Oxy-1- (4-phenylsulfonylphenyl) oct-1-one-2-imine, N-benzylfluorenyloxy-1- (4-phenylsulfonylphenyl) -3- Cyclopentylpropan-1-one-2-imine, N-ethoxyl-1- [9-ethyl-6- (2-methylbenzylfluorenyl) -9H-carbazol-3-yl] Ethane-1-imine, N-ethoxyl-1- [9-ethyl-6- {2-methyl-4- (3,3-dimethyl-2,4-dioxane Pentenylmethyloxy) benzylfluorenyl} -9H-carbazol-3-yl] ethane-1-imine, N-ethoxyl-1- [9-ethyl-6- (2- Methylbenzylfluorenyl) -9H-carbazol-3-yl] -3-cyclopentylpropan-1-imine, N-benzylfluorenyloxy-1- [9-ethyl-6- (2-methyl Benzylfluorenyl) -9H-carbazol-3-yl] -3-cyclopentylpropan-1-one-2-imine and the like. Commercially available products such as Irgacure OXE01, OXE02 (above, manufactured by BASF), and N-1919 (made by ADEKA) can also be used.
前述烷基苯酮化合物為具有式(d2)所表示之部 分構造或式(d3)所表示之部分構造之化合物。此等部分構造中,苯環亦可聚有取代基。 The alkyl phenone compound has a moiety represented by formula (d2) A compound having a partial structure or a partial structure represented by formula (d3). In these partial structures, the benzene ring may be polymerized with a substituent.
作為具有式(d2)所表示之部分構造之化合物, 可舉出例如,2-甲基-2-嗎啉基-1-(4-甲基磺醯基苯基)丙-1-酮、2-二甲基胺基-1-(4-嗎啉基苯基)-2-苄基丁-1-酮、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]丁-1-酮等。亦可使用Irgacure 369、907、379(以上、BASF公司製)等之市售品。 As a compound having a partial structure represented by formula (d2), Examples include 2-methyl-2-morpholinyl-1- (4-methylsulfonylphenyl) propan-1-one, 2-dimethylamino-1- (4-morpholine Phenyl) -2-benzylbutan-1-one, 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholine Group) phenyl] butan-1-one and the like. Commercial products such as Irgacure 369, 907, and 379 (above, manufactured by BASF) can also be used.
作為具有式(d3)所表示之部分構造之化合物, 可舉出例如,2-羥基-2-甲基-1-苯基丙-1-酮、2-羥基-2-甲 基-1-[4-(2-羥基乙氧基)苯基]丙-1-酮、1-羥基環己基苯基酮、2-羥基-2-甲基-1-(4-異丙烯基苯基)丙-1-酮之寡聚物、α,α-二乙氧基苯乙酮、苄基二甲基縮酮等。 As a compound having a partial structure represented by formula (d3), Examples include 2-hydroxy-2-methyl-1-phenylpropan-1-one and 2-hydroxy-2-methyl -1--1- [4- (2-hydroxyethoxy) phenyl] propan-1-one, 1-hydroxycyclohexylphenyl ketone, 2-hydroxy-2-methyl-1- (4-isopropenyl Phenyl) propan-1-one oligomers, α, α-diethoxyacetophenone, benzyldimethylketal and the like.
由感度之觀點,烷基苯酮化合物係以具有式 (d2)所表示之部分構造之化合物為佳。 From the viewpoint of sensitivity, alkyl phenone compounds are A partially structured compound represented by (d2) is preferred.
作為前述聯咪唑化合物,可舉出如2,2’-雙(2- 氯苯基)-4,4’,5,5’-四苯基聯咪唑、2,2’-雙(2,3-二氯苯基)-4,4’,5,5’-四苯基聯咪唑(例如,參考日本特開平6-75372號公報、日本特開平6-75373號公報等)、2,2’-雙(2-氯苯基)-4,4’,5,5’-四苯基聯咪唑、2,2’-雙(2-氯苯基)-4,4’,5,5’-四(烷氧基苯基)聯咪唑、2,2’-雙(2-氯苯基)-4,4’,5,5’-四(二烷氧基苯基)聯咪唑、2,2’-雙(2-氯苯基)-4,4’,5,5’-四(三烷氧基苯基)聯咪唑(例如,參考日本特公昭48-38403號公報、日本特開昭62-174204號公報等)、4,4’5,5’-位之苯基被烷氧羰基所取代之咪唑化合物(例如,參考日本特開平7-10913號公報等)等。較佳係可舉出如2,2’-雙(2-氯苯基)-4,4’,5,5’-四苯基聯咪唑、2,2’-雙(2、3-二氯苯基)-4,4’,5,5’-四苯基聯咪唑、2,2’-雙(2、4-二氯苯基)-4,4’,5,5’-四苯基聯咪唑。 Examples of the biimidazole compound include 2,2'-bis (2- (Chlorophenyl) -4,4 ', 5,5'-tetraphenylbiimidazole, 2,2'-bis (2,3-dichlorophenyl) -4,4', 5,5'-tetraphenyl Bisimidazole (for example, refer to Japanese Patent Application Laid-Open No. 6-75372, Japanese Patent Application Laid-Open No. 6-75373, etc.), 2,2'-bis (2-chlorophenyl) -4,4 ', 5,5' -Tetraphenylbiimidazole, 2,2'-bis (2-chlorophenyl) -4,4 ', 5,5'-tetrakis (alkoxyphenyl) biimidazole, 2,2'-bis (2 -Chlorophenyl) -4,4 ', 5,5'-tetrakis (dialkoxyphenyl) biimidazole, 2,2'-bis (2-chlorophenyl) -4,4', 5,5 '-Tetrakis (trialkoxyphenyl) biimidazole (for example, refer to Japanese Patent Application Publication No. 48-38403, Japanese Patent Application Publication No. 62-174204, etc.), benzene at 4,4'5,5'-position An imidazole compound in which the group is substituted with an alkoxycarbonyl group (for example, refer to Japanese Patent Application Laid-Open No. 7-10913). Preferred examples include 2,2'-bis (2-chlorophenyl) -4,4 ', 5,5'-tetraphenylbiimidazole, 2,2'-bis (2,3-dichloro (Phenyl) -4,4 ', 5,5'-tetraphenylbiimidazole, 2,2'-bis (2,4-dichlorophenyl) -4,4', 5,5'-tetraphenyl Biimidazole.
作為前述三嗪化合物,可舉出如2,4-雙(三氯 甲基)-6-(4-甲氧基苯基)-1,3,5-三嗪、2,4-雙(三氯甲基)-6-(4-甲氧基萘基)-1,3,5-三嗪、2,4-雙(三氯甲基)-6-胡椒基-1,3,5-三嗪、2,4-雙(三氯甲基)-6-(4-甲氧基苯乙烯基)-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(5-甲基呋喃-2-基)乙 烯基]-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(呋喃-2-基)乙烯基]-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(4-二乙基胺基-2-甲基苯基)乙烯基]-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(3,4-二甲氧基苯基)乙烯基]-1,3,5-三嗪等。 Examples of the triazine compound include 2,4-bis (trichloro (Methyl) -6- (4-methoxyphenyl) -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- (4-methoxynaphthyl) -1 , 3,5-triazine, 2,4-bis (trichloromethyl) -6-piperidyl-1,3,5-triazine, 2,4-bis (trichloromethyl) -6- (4 -Methoxystyryl) -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- [2- (5-methylfuran-2-yl) ethyl Alkenyl] -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- [2- (furan-2-yl) vinyl] -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- [2- (4-diethylamino-2-methylphenyl) vinyl] -1,3,5-triazine, 2,4- Bis (trichloromethyl) -6- [2- (3,4-dimethoxyphenyl) vinyl] -1,3,5-triazine and the like.
作為前述醯基膦氧化物化合物,可舉出如2,4,6-三甲基苄醯基二苯基膦氧化物等。 Examples of the fluorenylphosphine oxide compound include 2,4,6-trimethylbenzylfluorenyldiphenylphosphine oxide and the like.
並且,作為聚合起始劑(C),可舉出如安息香、安息香甲基醚、安息香乙基醚、安息香異丙基醚、安息香異丁基醚等之安息香化合物;二苯甲酮、o-苄醯基安息香酸甲基、4-苯基二苯甲酮、4-苄醯基-4’-甲基二苯基硫化物、3,3’,4,4’-四(tert-丁基過氧基羰基)二苯甲酮、2,4,6-三甲基二苯甲酮等之二苯甲酮化合物;9,10-菲醌、2-乙基蒽醌、樟腦醌等之醌化合物;10-丁基-2-氯吖啶酮、苄基、苯基乙醛酸甲酯、二茂鈦化合物等。此等係亦可添加後述之聚合起始助劑(E)。 Examples of the polymerization initiator (C) include benzoin compounds such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether; benzophenone, o- Benzylidene benzoate methyl, 4-phenylbenzophenone, 4-benzylidene-4'-methyldiphenylsulfide, 3,3 ', 4,4'-tetra (tert-butyl Peroxycarbonyl) benzophenone compounds such as benzophenone, 2,4,6-trimethylbenzophenone; quinones such as 9,10-phenanthrenequinone, 2-ethylanthraquinone, and camphorquinone Compounds; 10-butyl-2-chloroacridone, benzyl, methyl phenylglyoxylate, titanocene compounds, and the like. These systems may be added with a polymerization initiation aid (E) described later.
又,作為能引起鏈轉移之基之聚合起始劑,亦可使用日本特表2002-544205號公報記載之聚合起始劑。 Moreover, as a polymerization initiator which can cause a chain transfer, the polymerization initiator described in Japanese Patent Application Publication No. 2002-544205 can also be used.
前述之具有能引起鏈轉移之基之聚合起始劑係亦能使用作為成為樹脂(A)所能包含之構造單位之單體(c)。 The aforementioned polymerization initiator having a base capable of causing chain transfer can also be used as the monomer (c) as a structural unit that can be contained in the resin (A).
本發明之感光性樹脂組成物中,亦能與上述聚合起始劑(C)一同地使用聚合起始助劑(E)。聚合起始助劑(E)係與聚合起始劑(C)組合使用,且係促進藉由聚合起 始劑而開始聚合之聚合性化合物之聚合所使用之化合物,或增感劑。作為聚合起始助劑(E),可舉出如噻吨酮化合物、胺化合物、羧酸化合物、日本特開2008-65319號公報及日本特開2009-139932號公報記載之化合物等。 In the photosensitive resin composition of the present invention, a polymerization initiator (E) can be used together with the polymerization initiator (C). The polymerization initiator (E) is used in combination with the polymerization initiator (C), and promotes the An initiator or a sensitizer used for the polymerization of a polymerizable compound that starts polymerization. Examples of the polymerization initiation aid (E) include thioxanthone compounds, amine compounds, carboxylic acid compounds, compounds described in JP-A-2008-65319 and JP-A-2009-139932.
作為噻吨酮化合物,可舉出例如,2-異丙基 噻吨酮、4-異丙基噻吨酮、2,4-二乙基噻吨酮、2,4-二氯噻吨酮、1-氯-4-丙氧基噻吨酮等。 Examples of the thioxanthone compound include 2-isopropyl Thioxanthone, 4-isopropylthioxanthone, 2,4-diethylthioxanthone, 2,4-dichlorothioxanthone, 1-chloro-4-propoxythioxanthone, and the like.
作為胺化合物,可舉出如三乙醇胺、甲基二 乙醇胺、三異丙醇胺等之脂肪族胺化合物、4-二甲基胺基安息香酸甲酯、4-二甲基胺基安息香酸乙酯、4-二甲基胺基安息香酸異戊酯、4-二甲基胺基安息香酸2-乙基己酯、安息香酸2-二甲基胺基乙酯、N,N-二甲基對甲苯胺、4,4’-雙(二甲基胺基)二苯甲酮(通稱;米伽勒酮)、4,4’-雙(二乙基胺基)二苯甲酮般之芳香族胺化合物。 Examples of the amine compound include triethanolamine and methyldiamine. Aliphatic amine compounds such as ethanolamine, triisopropanolamine, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate , 2-dimethylhexyl 4-dimethylaminobenzoate, 2-dimethylaminoethyl benzoate, N, N-dimethyl-p-toluidine, 4,4'-bis (dimethyl Amino) benzophenone (commonly known as miguelone), 4,4'-bis (diethylamino) benzophenone-like aromatic amine compounds.
作為羧酸化合物,可舉出如苯基磺醯基乙 酸、甲基苯基磺醯基乙酸、乙基苯基磺醯基乙酸、甲基乙基苯基磺醯基乙酸、二甲基苯基磺醯基乙酸、甲氧基苯基磺醯基乙酸、二甲氧基苯基磺醯基乙酸、氯苯基磺醯基乙酸、二氯苯基磺醯基乙酸、N-苯基甘胺酸、苯氧基乙酸、萘基硫乙酸、N-萘基甘胺酸、萘氧基乙酸等之芳香族雜乙酸類。 Examples of the carboxylic acid compound include phenylsulfonylethyl Acid, methylphenylsulfonylacetic acid, ethylphenylsulfonylacetic acid, methylethylphenylsulfonylacetic acid, dimethylphenylsulfonylacetic acid, methoxyphenylsulfonylacetic acid , Dimethoxyphenylsulfonylacetic acid, chlorophenylsulfonylacetic acid, dichlorophenylsulfonylacetic acid, N-phenylglycine, phenoxyacetic acid, naphthylthioacetic acid, N-naphthalene Aromatic heteroacetic acids such as glycine, naphthyloxyacetic acid, etc.
作為聚合起始劑(C)與聚合起始助劑(E)之組 合,可舉出如苯乙酮化合物與噻吨酮化合物、苯乙酮化合物與芳香族胺化合物,具體地可舉出如2-嗎啉基-1-(4-甲 基磺醯基苯基)-2-甲基丙-1-酮與2,4-二乙基噻吨酮、2-二甲基胺基-2-苄基-1-(4-嗎啉基苯基)丁-1-酮與2,4-二乙基噻吨酮、2-二甲基胺基-2-(4-甲基苄基)-1-(4-嗎啉基苯基)丁-1-酮與2,4-二乙基噻吨酮、2-嗎啉基-1-(4-甲基磺醯基苯基)-2-甲基丙-1-酮與2-異丙基噻吨酮與4-異丙基噻吨酮、2-嗎啉基-1-(4-甲基磺醯基苯基)-2-甲基丙-1-酮與4,4’-雙(二乙基胺基)二苯甲酮、2-二甲基胺基-2-苄基-1-(4-嗎啉基苯基)丁-1-酮與4,4’-雙(二乙基胺基)二苯甲酮、2-二甲基胺基-2-(4-甲基苄基)-1-(4-嗎啉基苯基)丁-1-酮與4,4’-雙(二乙基胺基)二苯甲酮等。 As a group of the polymerization initiator (C) and the polymerization initiator (E) Examples include acetophenone compounds and thioxanthone compounds, acetophenone compounds and aromatic amine compounds, and specific examples include 2-morpholinyl-1- (4-methyl Sulfosulfanylphenyl) -2-methylpropan-1-one with 2,4-diethylthioxanthone, 2-dimethylamino-2-benzyl-1- (4-morpholinyl Phenyl) butan-1-one with 2,4-diethylthioxanthone, 2-dimethylamino-2- (4-methylbenzyl) -1- (4-morpholinylphenyl) Butan-1-one and 2,4-diethylthioxanthone, 2-morpholinyl-1- (4-methylsulfonylphenyl) -2-methylpropan-1-one and 2-iso Propylthioxanthone with 4-isopropylthioxanthone, 2-morpholinyl-1- (4-methylsulfonylphenyl) -2-methylpropan-1-one with 4,4'- Bis (diethylamino) benzophenone, 2-dimethylamino-2-benzyl-1- (4-morpholinylphenyl) butan-1-one, and 4,4'-bis ( Diethylamino) benzophenone, 2-dimethylamino-2- (4-methylbenzyl) -1- (4-morpholinylphenyl) butan-1-one and 4,4 '-Bis (diethylamino) benzophenone and the like.
其中,亦以苯乙酮化合物與噻吨酮化合物之 組合為佳,以2-嗎啉基-1-(4-甲基磺醯基苯基)-2-甲基丙-1-酮與2,4-二乙基噻盹酮、2-嗎啉基-1-(4-甲基磺醯基苯基)-2-甲基丙-1-酮與2-異丙基噻吨酮與4-異丙基噻吨酮為較佳。若為此等之組合,則能在高感度下取得高可見光穿透率之圖型。 Among them, acetophenone compounds and thioxanthone compounds are also used. A preferred combination is 2-morpholinyl-1- (4-methylsulfonylphenyl) -2-methylpropan-1-one with 2,4-diethylthienone, 2-morpholine Preferable are methyl-1- (4-methylsulfonylphenyl) -2-methylpropan-1-one and 2-isopropylthioxanthone and 4-isopropylthioxanthone. With such a combination, a pattern with high visible light transmittance can be obtained under high sensitivity.
相對於樹脂(A)、樹脂(A1)及聚合性化合物(B) 之合計量100質量份,聚合起始劑(C)之含量係以0.5~30質量份為佳,較佳為1~20質量份,更佳為1~10質量份。 聚合起始劑(C)之含量若在前述範圍,則能以高感度取得圖型。 Relative to resin (A), resin (A1) and polymerizable compound (B) The total amount is 100 parts by mass, and the content of the polymerization initiator (C) is preferably 0.5 to 30 parts by mass, more preferably 1 to 20 parts by mass, and even more preferably 1 to 10 parts by mass. If the content of the polymerization initiator (C) is within the aforementioned range, a pattern can be obtained with high sensitivity.
相對於樹脂(A)、樹脂(A1)及聚合性化合物(B) 之合計量100質量份,聚合起始助劑(E)之使用量係以0.1~20質量份為佳,較佳為0.3~15質量份。聚合起始助 劑(E)之量若在前述範圍,則能以高感度取得圖型,且取得之圖型形狀良好。 Relative to resin (A), resin (A1) and polymerizable compound (B) The total amount is 100 parts by mass, and the amount of the polymerization initiation aid (E) used is preferably 0.1 to 20 parts by mass, and more preferably 0.3 to 15 parts by mass. Polymerization initiation aid If the amount of the agent (E) is within the aforementioned range, a pattern can be obtained with high sensitivity, and the obtained pattern shape is good.
本發明之感光性樹脂組成物亦可包含溶劑 (D)。 The photosensitive resin composition of the present invention may contain a solvent (D).
作為在本發明中能使用之溶劑,例如,能從 酯溶劑(分子內包含-COO-,但不包含-O-之溶劑)、醚溶劑(分子內包含-O-,但不包含-COO-之溶劑)、醚酯溶劑(分子內包含-COO-與-O-之溶劑)、酮溶劑(分子內包含-CO-,但不包含-COO-之溶劑)、醇溶劑、芳香族烴溶劑、醯胺溶劑、二甲亞碸等之中選擇使用。 As a solvent that can be used in the present invention, for example, it can be obtained from Ester solvents (solvents containing -COO- but not -O- in the molecule), ether solvents (solvents containing -O- but not -COO- in the molecule), ether ester solvents (containing -COO- in the molecule) Solvents with -O-), ketone solvents (solvents containing -CO- but not -COO- in the molecule), alcohol solvents, aromatic hydrocarbon solvents, amidine solvents, dimethylarsine, etc. are selected for use.
作為酯溶劑,可舉出如乳酸甲酯、乳酸乙 酯、乳酸丁酯、2-羥基異丁酸甲酯、乙酸乙酯、乙酸n-丁酯、乙酸異丁酯、甲酸戊酯、乙酸異戊酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、環己醇乙酸酯、γ-丁內酯等。 Examples of the ester solvent include methyl lactate and ethyl lactate. Ester, butyl lactate, methyl 2-hydroxyisobutyrate, ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, Ethyl butyrate, butyl butyrate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl ethyl acetate, ethyl ethyl acetate, cyclohexanol acetate, γ-butyrolactone, etc. .
作為醚溶劑,可舉出如乙二醇單甲基醚、乙 二醇單乙基醚、乙二醇單丙基醚、乙二醇單丁基醚、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單丁基醚、丙二醇單甲基醚、丙二醇單乙基醚、丙二醇單丙基醚、丙二醇單丁基醚、3-甲氧基-1-丁醇、3-甲氧基-3-甲基丁醇、四氫呋喃、四氫哌喃、1,4-二噁烷、二乙二醇二甲基醚、二乙二醇二乙基醚、二乙二醇甲基乙基醚、二乙二醇二丙基醚、二乙二醇二丁基醚、苯甲醚、苯乙醚、甲基苯 甲醚等。 Examples of the ether solvent include ethylene glycol monomethyl ether and ethyl ether. Glycol monoethyl ether, glycol monopropyl ether, glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, Propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, 3-methoxy-1-butanol, 3-methoxy-3-methylbutanol, tetrahydrofuran, Tetrahydropiperan, 1,4-dioxane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol dipropyl ether, Diethylene glycol dibutyl ether, anisole, phenyl ether, methylbenzene Methyl ether and so on.
作為醚酯溶劑,可舉出如甲氧基乙酸甲酯、 甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯、2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯、3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基乙酸酯、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、丙二醇單丙基醚乙酸酯、乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、二乙二醇單乙基醚乙酸酯、二乙二醇單丁基醚乙酸酯等。 Examples of the ether ester solvent include methyl methoxyacetate, Ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, 3- Methyl ethoxypropionate, ethyl 3-ethoxypropionate, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, 2- Methyl ethoxypropionate, ethyl 2-ethoxypropionate, methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate, 3- Methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate Esters, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, and the like.
作為酮溶劑,可舉出如4-羥基-4-甲基-2-戊 酮、丙酮、2-丁酮、2庚酮、3-庚酮、4-庚酮、4-甲基-2-戊酮、環戊酮、環己酮、異佛爾酮等。 Examples of the ketone solvent include 4-hydroxy-4-methyl-2-pentane Ketones, acetone, 2-butanone, 2-heptanone, 3-heptanone, 4-heptanone, 4-methyl-2-pentanone, cyclopentanone, cyclohexanone, isophorone and the like.
作為醇溶劑,可舉出如甲醇、乙醇、丙醇、丁醇、己醇、環己醇、乙二醇、丙二醇、丙三醇等。 Examples of the alcohol solvent include methanol, ethanol, propanol, butanol, hexanol, cyclohexanol, ethylene glycol, propylene glycol, and glycerol.
作為芳香族烴溶劑,可舉出如苯、甲苯、茬、均三甲苯等。 Examples of the aromatic hydrocarbon solvent include benzene, toluene, stubble, and mesitylene.
作為醯胺溶劑,可舉出如N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基吡咯啶酮等。 Examples of the amidine solvents include N, N-dimethylformamide, N, N-dimethylacetamide, and N-methylpyrrolidone.
此等溶劑係可單獨使用亦可將2種類以上組合使用。 These solvents may be used alone or in combination of two or more kinds.
上述溶劑之中,從塗佈性、乾燥性之觀點, 以在1atm下沸點為120℃以上180℃以下之有機溶劑為佳。其中,亦以丙二醇單甲基醚、丙二醇單甲基醚乙酸酯、3-乙氧基丙酸乙基、二乙二醇甲基乙基醚、3-甲氧基丁基乙酸酯、3-甲氧基-1-丁醇等為佳。溶劑(D)若為此等溶劑時,則能抑制塗佈時之不均,且使塗膜平坦性變得良好。 Among the solvents mentioned above, from the viewpoint of coating properties and drying properties, Organic solvents having a boiling point of 120 ° C. to 180 ° C. at 1 atm are preferred. Among them, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, ethyl 3-ethoxypropionate, diethylene glycol methyl ethyl ether, 3-methoxybutyl acetate, 3-methoxy-1-butanol and the like are preferred. When the solvent (D) is such a solvent, unevenness in coating can be suppressed and the flatness of the coating film can be improved.
本發明之感光性樹脂組成物中之溶劑(D)之含 量在相對於感光性樹脂組成物之總量而言,以60~95質量%為佳,較佳為70~90質量%。換言之,感光性樹脂組成物之固形分係以5~40質量%為佳,較佳為10~30質量%。 溶劑(D)之含量若在前述範圍,則有塗佈有感光性樹脂組成物之膜之平坦性變高之傾向。在此,固形分係指從感光性樹脂組成物去除溶劑(D)後之量。 The content of the solvent (D) in the photosensitive resin composition of the present invention The amount is preferably 60 to 95% by mass, and more preferably 70 to 90% by mass relative to the total amount of the photosensitive resin composition. In other words, the solid content of the photosensitive resin composition is preferably 5 to 40% by mass, and more preferably 10 to 30% by mass. When the content of the solvent (D) is within the above range, the flatness of the film coated with the photosensitive resin composition tends to be high. Here, the solid content refers to the amount after removing the solvent (D) from the photosensitive resin composition.
又,本發明之感光性樹脂組成物亦可更含有 多官能硫醇化合物(T)。多官能硫醇化合物(T)係指在分子內具有2個以上磺醯基(-SH)之化合物。尤其,若使用在源自脂肪族烴基之碳原子上鍵結2個以上磺醯基之化合物時,則本發明之感光性樹脂組成物之感度有變高之傾向。 The photosensitive resin composition of the present invention may further contain Polyfunctional thiol compound (T). The polyfunctional thiol compound (T) refers to a compound having two or more sulfofluorenyl groups (-SH) in the molecule. In particular, when a compound having two or more sulfofluorenyl groups bonded to a carbon atom derived from an aliphatic hydrocarbon group is used, the sensitivity of the photosensitive resin composition of the present invention tends to increase.
作為多官能硫醇化合物(T),具體地可舉出如 己二硫醇、癸二硫醇、1,4-雙(甲基磺醯基)苯、丁二醇雙(3-磺醯基丙酸酯)、丁二醇雙(3-磺醯基乙酸酯)、乙二醇雙(3-磺醯基乙酸酯)、三羥甲基丙烷參(3-磺醯基乙酸酯)、丁二醇雙(3-磺醯基丙酸酯)、三羥甲基丙烷參(3-磺醯基丙酸酯)、三羥甲基丙烷參(3-磺醯基乙酸酯)、季戊四 醇肆(3-磺醯基丙酸酯)、季戊四醇肆(3-磺醯基乙酸酯)、參羥基乙基參(3-磺醯基丙酸酯)、季戊四醇肆(3-磺醯基丁酸酯)、1,4-雙(3-磺醯基丁氧基)丁烷等。 Specific examples of the polyfunctional thiol compound (T) include Hexanedithiol, decanedithiol, 1,4-bis (methylsulfonyl) benzene, butanediol bis (3-sulfonylpropionate), butanediol bis (3-sulfonylethyl) Acid esters), ethylene glycol bis (3-sulfonylacetate), trimethylolpropane ginseng (3-sulfonylacetate), butanediol bis (3-sulfonylpropionate) , Trimethylolpropane ginseng (3-sulfonylpropionate), trimethylolpropane ginseng (3-sulfonylacetate), pentaerythritol Alcohol (3-sulfofluorenyl propionate), Pentaerythritol (3-sulfofluorenyl acetate), Phenylhydroxyethyl ginseng (3-sulfofluorenyl propionate), Pentaerythritol (3-sulfofluorenyl propionate) Butyrate), 1,4-bis (3-sulfomethylbutoxy) butane, and the like.
相對於聚合起始劑(C)100質量份,多官能硫 醇化合物(T)之含量係以0.1~10質量份為佳,較佳為0.5~7質量份。多官能硫醇化合物(T)之含量若在前述範圍,則有感光性樹脂組成物之感度變高,且顯像性變為良好之傾向,故為佳。 Polyfunctional sulfur with respect to 100 parts by mass of the polymerization initiator (C) The content of the alcohol compound (T) is preferably 0.1 to 10 parts by mass, and more preferably 0.5 to 7 parts by mass. If the content of the polyfunctional thiol compound (T) is within the above range, the sensitivity of the photosensitive resin composition tends to be high and the developability tends to be good.
本發明之感光性樹脂組成物亦可含有界面活 性劑(G)(但,與樹脂(F)為相異者)。作為界面活性劑,可舉出例如,聚矽氧系界面活性劑、氟系界面活性劑、具有氟原子之聚矽氧系界面活性劑等。 The photosensitive resin composition of the present invention may also contain interfacial activity. Sex agent (G) (however, it is different from resin (F)). Examples of the surfactant include a polysiloxane-based surfactant, a fluorine-based surfactant, and a polysiloxane-based surfactant having a fluorine atom.
作為聚矽氧系界面活性劑,可舉出如具有矽氧烷鍵之界面活性劑。 Examples of the polysiloxane-based surfactant include a surfactant having a siloxane bond.
具體地可舉出如東麗聚矽氧DC3PA、同SH7PA、同DC11PA、同SH21PA、同SH28PA、同SH29PA、同SH30PA、聚醚變性聚矽氧油SH8400(商品名:東麗道康寧(股)製)、KP321、KP322、KP323、KP324、KP326、KP340、KP341(信越化學工業(股)製)、TSF400、TSF401、TSF410、TSF4300、TSF4440、TSF4445、TSF-4446、TSF4452、TSF4460(Momentive Performance Materials Japan公司製)等。 Specific examples include Toray Polysilicone DC3PA, the same SH7PA, the same DC11PA, the same SH21PA, the same SH28PA, the same SH29PA, the same SH30PA, and the polyether modified polysiloxane oil SH8400 (trade name: Toray Dow Corning (Stock)) ), KP321, KP322, KP323, KP324, KP326, KP340, KP341 (made by Shin-Etsu Chemical Industry Co., Ltd.), TSF400, TSF401, TSF410, TSF4300, TSF4440, TSF4445, TSF-4446, TSF4452, TSF4460 (Momentive Performance Materials Japan Corporation)制) and so on.
作為氟系界面活性劑,可舉出如具有氟碳鏈之界面活性劑。 Examples of the fluorine-based surfactant include a surfactant having a fluorocarbon chain.
具體地可舉出如Fluorinert(註冊商標)FC430、同FC431(住友3M(股)製)、Megafac(註冊商標)F142D、同F171、同F172、同F173、同F177、同F183、同R30(DIC(股)製)、Eftop(註冊商標)EF301、同EF303、同EF351、同EF352(三菱材料電子化成(股)製)、Surflon(註冊商標)S381、同S382、同SC101、同SC105(旭硝子(股)製)、E5844((股)大金精細化工研究所製)等。 Specific examples include Fluorinert (registered trademark) FC430, same as FC431 (Sumitomo 3M (shares)), Megafac (registered trademark) F142D, same F171, same F172, same F173, same F177, same F183, and R30 (DIC (Share) system, Eftop (registered trademark) EF301, same EF303, same EF351, same EF352 (Mitsubishi Materials Electronics Co., Ltd.), Surflon (registered trademark) S381, same S382, same SC101, same SC105 (Asahi Glass ( Share) system), E5844 ((share) Daikin Fine Chemical Research Institute) and so on.
作為具有氟原子之聚矽氧系界面活性劑,可 舉出如具有矽氧烷鍵及氟碳鏈之界面活性劑。具體地可舉出如Megafac(註冊商標)R08、同BL20、同F475、同F477、同F443(DIC(股)製)等。較佳可舉出Megafac(註冊商標)F475。 As a polysiloxane-based surfactant having a fluorine atom, Examples include surfactants having a siloxane bond and a fluorocarbon chain. Specific examples include Megafac (registered trademark) R08, the same BL20, the same F475, the same F477, and the F443 (DIC (shares) system). Preferable examples include Megafac (registered trademark) F475.
相對於感光性樹脂組成物之總量,界面活性 劑(G)之含量為0.001質量%以上0.2質量%以下,以0.002質量%以上0.1質量%以下為佳,較佳為0.01質量%以上0.05質量%以下。藉由在此範圍內含有界面活性劑,能使塗膜之平坦性變得良好。 Interfacial activity relative to the total amount of photosensitive resin composition The content of the agent (G) is 0.001% by mass or more and 0.2% by mass or less, preferably 0.002% by mass or more and 0.1% by mass or less, and more preferably 0.01% by mass or more and 0.05% by mass or less. By containing a surfactant in this range, the flatness of a coating film can be made favorable.
本發明之感光性樹脂組成物因應必要亦可包 含填充劑、其他高分子化合物、密著力提升劑(H)、防氧化劑、紫外線吸收劑、光安定劑、鏈轉移劑等之各種添加劑。 The photosensitive resin composition of the present invention may be packaged as necessary. Various additives including fillers, other polymer compounds, adhesion promoter (H), antioxidants, ultraviolet absorbers, light stabilizers, chain transfer agents, etc.
上述之密著力提升劑(H)只要在添加時,或在 常溫下之保管中,不會因與感光性樹脂組成物反應而使固形物析出者,即無特別限定,例如可舉出如矽烷耦合劑般 者,可舉出例如KBM-303、KBE-402、KBM-403、KBM-503、KBM-573、KBM-803、KBE-9007(信越化學工業股份有限公司製)、或Z-6040、Z-6043、Z-6011、Z-6020、Z-6094、Z-6062、Z-6094、Z-6030、Z-6519、Z-6300、Z-6883(東麗道康寧股份有限公司製)等。 As long as the above adhesion improving agent (H) is added, or There is no particular limitation on the solid matter that does not precipitate out due to the reaction with the photosensitive resin composition during storage at room temperature, and examples thereof include a silane coupling agent. Examples include KBM-303, KBE-402, KBM-403, KBM-503, KBM-573, KBM-803, KBE-9007 (made by Shin-Etsu Chemical Industry Co., Ltd.), or Z-6040, Z- 6043, Z-6011, Z-6020, Z-6094, Z-6062, Z-6094, Z-6030, Z-6519, Z-6300, Z-6883 (made by Toray Dow Corning Co., Ltd.), etc.
本發明之感光性樹脂組成物係實質上不含有 顏料及染料等之著色劑。即,本發明之感光性樹脂組成物中,相對於組成物全體之著色劑之含量係例如,較佳未滿1質量%,更佳未滿0.5質量%。 The photosensitive resin composition of the present invention does not substantially contain Coloring agents for pigments and dyes. That is, the content of the coloring agent in the photosensitive resin composition of the present invention with respect to the entire composition is, for example, preferably less than 1% by mass, and more preferably less than 0.5% by mass.
本發明之感光性樹脂組成物在填充於光徑長 1cm之石英槽,且使用分光光度計在測量波長400~700nm之條件下測量穿透率時之平均穿透率係以70%以上為佳,較佳為80%以上。 When the photosensitive resin composition of the present invention is filled in a long optical path 1cm quartz trough, and the average transmittance when measuring the transmittance using a spectrophotometer under the conditions of a measurement wavelength of 400 to 700nm is preferably 70% or more, and more preferably 80% or more.
本發明之感光性樹脂組成物在作成塗膜時, 塗膜之平均透過率較佳為90%以上,更佳係成為95%以上。此平均透過率係使用分光光度計,再測量波長400~700nm之條件下,測量加熱硬化(例如,在100~250℃、5分~3小時之條件下硬化)後之厚度為3μm之塗膜時之平均值。藉此,而能提供可見光領域下透明性優異之塗膜。 When the photosensitive resin composition of the present invention is used as a coating film, The average transmittance of the coating film is preferably 90% or more, and more preferably 95% or more. This average transmittance is a coating film with a thickness of 3 μm after using a spectrophotometer and then measuring a wavelength of 400 to 700 nm to measure heat curing (for example, curing at 100 to 250 ° C for 5 minutes to 3 hours). Time average. Thereby, a coating film excellent in transparency in the visible light field can be provided.
本發明之感光性樹脂組成物係能塗佈在例 如,玻璃、金屬、塑料等之基板上,或塗佈在形成有濾色器、各種絕緣或導電膜、驅動電路等之此等基板上,圖型化成所欲之形狀而形成圖型。並且,亦可將此圖型形成作 為顯示裝置等之構成零件之一部分而使用。 The photosensitive resin composition of the present invention can be applied in examples. For example, a substrate made of glass, metal, plastic, or the like, or coated on a substrate formed with color filters, various insulating or conductive films, driving circuits, etc., is patterned into a desired shape to form a pattern. Also, this pattern can be formed as It is used as a part of a component of a display device or the like.
首先,將本發明之感光性樹脂組成物塗佈於基板上,並藉由以下所說明之光微影法而進行圖型化。 First, the photosensitive resin composition of the present invention is coated on a substrate, and patterned by a photolithography method described below.
感光性樹脂組成物之塗佈係可使用旋轉塗佈器、狹縫&旋轉塗佈器、狹縫塗佈器、噴墨、輥塗佈器、浸漬塗佈器等之各種塗佈裝置而實施。 The coating of the photosensitive resin composition can be performed using various coating devices such as a spin coater, slit & spin coater, slit coater, inkjet, roll coater, dip coater, and the like. .
其次,以進行乾燥或預烘烤去除溶劑等之揮發成分而使乾燥為佳。藉此,而能取得、平滑之未硬化塗膜。 Secondly, it is preferable to perform drying or pre-baking to remove volatile components such as solvents and the like for drying. Thereby, a smooth, unhardened coating film can be obtained.
此時之塗膜之膜厚並無特別限定,可因應使用之材料、用途等進行適宜調整,例如為1~6μm程度。 The film thickness of the coating film at this time is not particularly limited, and can be appropriately adjusted according to the materials, applications, and the like to be used, for example, about 1 to 6 μm.
更進一步,經由用以形成目的圖型之光罩,對取得之未硬化塗膜照射光、例如,照射從水銀燈、發光二極體所產生之紫外線等。此時光罩之形狀並無特別限定,形狀或大小係因應圖型之用途選擇即可。 Furthermore, the obtained uncured coating film is irradiated with light through a photomask for forming a desired pattern, for example, ultraviolet rays generated from a mercury lamp and a light emitting diode are irradiated. At this time, the shape of the photomask is not particularly limited, and the shape or size may be selected according to the purpose of the pattern.
近年之曝光機能對於未滿350nm之光,使用截止此波長區域之過濾器進行截止,對於436nm附近、408nm附近、365nm附近之光,使用取出此等波長區域之帶通濾波器而選擇性地取除出,對曝光面全體均勻地照射略平行光線。若使用光罩對準機、步進機等之裝置,則能校正此時光罩與基材之正確位。 In recent years, the exposure function can be used to cut off light below 350 nm using a filter that cuts off this wavelength range. For light near 436 nm, 408 nm, and 365 nm, a band-pass filter that takes out these wavelength ranges can be used to selectively extract light. In addition, the entire exposure surface is uniformly irradiated with slightly parallel light. If a device such as a mask aligner, stepper is used, the correct position of the mask and the substrate can be corrected at this time.
使曝光後之塗膜與顯像液接觸,藉由使預定部分,例如非曝光部(即非畫素部分)溶解,進行顯像,即能取得目的之圖型形狀。 After the exposed coating film is brought into contact with the developing solution, a predetermined portion, such as a non-exposed portion (ie, a non-pixel portion) is dissolved and developed to obtain the intended pattern shape.
顯像方法可為盛液法、浸漬法、噴霧法等之任意者。並且,於顯像時亦可使基材傾斜成任意角度。 The developing method may be any of a liquid holding method, a dipping method, and a spray method. In addition, the substrate may be inclined at an arbitrary angle during development.
顯像所使用之顯像液係以鹼性化合物之水溶液為佳。 The developing solution used for development is preferably an aqueous solution of a basic compound.
鹼性化合物可為無機及有機之鹼性化合物之任意一者。 The basic compound may be any of inorganic and organic basic compounds.
作為無機之鹼性化合物之具體例,可舉出如氫氧化鈉、氫氧化鉀、磷酸氫二鈉、磷酸二氫鈉、磷酸氫二銨、磷酸二氫銨、磷酸二氫鉀、矽酸鈉、矽酸鉀、碳酸鈉、碳酸鉀、碳酸氫鈉、碳酸氫鉀、硼酸鈉、硼酸鉀、氨等。 Specific examples of the inorganic basic compound include sodium hydroxide, potassium hydroxide, disodium hydrogen phosphate, sodium dihydrogen phosphate, diammonium hydrogen phosphate, ammonium dihydrogen phosphate, potassium dihydrogen phosphate, and sodium silicate. , Potassium silicate, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, sodium borate, potassium borate, ammonia, etc.
作為有機之鹼性化合物,例如可舉出,氫氧化四甲基銨、氫氧化2-羥基乙基三甲基銨、單甲基胺、二甲基胺、三甲基胺、單乙基胺、二乙基胺、三乙基胺、單異丙基胺、二異丙基胺、乙醇胺等。 Examples of the organic basic compound include tetramethylammonium hydroxide, 2-hydroxyethyltrimethylammonium hydroxide, monomethylamine, dimethylamine, trimethylamine, and monoethylamine. , Diethylamine, triethylamine, monoisopropylamine, diisopropylamine, ethanolamine, and the like.
此等無機及有機之鹼性化合物在水溶液中之濃度係以0.01~10質量%為佳,較佳為0.03~5質量%。 The concentration of these inorganic and organic basic compounds in the aqueous solution is preferably 0.01 to 10% by mass, and more preferably 0.03 to 5% by mass.
前述顯像液亦可包含界面活性劑。 The developing solution may further include a surfactant.
界面活性劑可為非離子系界面活性劑、陰離子系界面活性劑或陽離子系界面活性劑之任意一者。 The surfactant may be any of a nonionic surfactant, an anionic surfactant, or a cationic surfactant.
作為非離子系界面活性劑,例如可舉出,聚氧乙烯烷基醚、聚氧乙烯芳基醚、聚氧乙烯烷基芳基醚、其他之聚氧乙烯衍生物、聚氧乙烯/聚氧丙烯嵌段共聚物、山梨醇酐脂肪酸酯、聚氧乙烯山梨醇酐脂肪酸酯、聚 氧乙烯山梨醇脂肪酸酯、丙三醇脂肪酸酯、聚氧乙烯脂肪酸酯、聚氧乙烯烷基胺等。 Examples of the nonionic surfactant include polyoxyethylene alkyl ether, polyoxyethylene aryl ether, polyoxyethylene alkylaryl ether, other polyoxyethylene derivatives, and polyoxyethylene / polyoxylates. Propylene block copolymer, sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, poly Oxyethylene sorbitol fatty acid esters, glycerol fatty acid esters, polyoxyethylene fatty acid esters, polyoxyethylene alkylamines, and the like.
作為陰離子系界面活性劑,例如可舉出,月 桂基醇硫酸酯鈉或油醯基醇硫酸酯鈉般之高級醇硫酸酯鹽類,月桂基硫酸鈉或月桂基硫酸銨般之烷基硫酸鹽類、十二基苯磺酸鈉或十二基萘磺酸鈉般之烷基芳基磺酸鹽類等。 Examples of the anionic surfactant include: Higher alcohol sulfates like sodium lauryl sulfate or sodium oleyl alcohol sulfate, alkyl sulfates like sodium lauryl sulfate or ammonium lauryl sulfate, sodium dodecylbenzenesulfonate or twelve Alkyl aryl sulfonates such as sodium naphthalene sulfonate.
作為陽離子系界面活性劑,例如可舉出,硬 脂醯基胺鹽酸鹽或氯化月桂基三甲基銨般之胺炎或第四級銨鹽等。 Examples of the cationic surfactant include hard Lipidylamine hydrochloride or lauryltrimethylammonium-like amine inflammation or fourth-order ammonium salt.
鹼顯像液中之界面活性劑之濃度係以在 0.01~10質量%之範圍為佳,較佳為0.05~8質量%,更佳為0.1~5質量%。 The concentration of the surfactant in the alkali imaging solution is based on The range of 0.01 to 10% by mass is preferred, 0.05 to 8% by mass is preferred, and 0.1 to 5% by mass is more preferred.
顯像後,藉由水洗而能取得圖型。並且,亦 可因應必要進行後烘烤。後烘烤係例如在150~240℃之溫度範圍下進行10~180分鐘為佳。 After development, the pattern can be obtained by washing with water. And also Post-bake if necessary. The post-baking is preferably performed at a temperature range of 150 to 240 ° C for 10 to 180 minutes.
曝光未硬化塗膜時,不使用已形成圖型之光 罩,藉由省略對全表面施以光照射及/或顯像,即能取得不具有圖型之塗膜。 Do not use patterned light when exposing unhardened coatings The cover can obtain a coating film having no pattern by omitting light irradiation and / or development on the entire surface.
本實施形態中,在已形成電極之基板上,如 上述般地形成由前述感光性樹脂組成物所構成之薄膜,其次,使前述電極之表面能露出般地,藉由上述之光微影法在前述薄膜上形成開口。 In this embodiment, on the substrate on which the electrodes have been formed, such as A thin film made of the photosensitive resin composition is formed as described above. Secondly, an opening is formed in the thin film by the photolithography method so that the surface of the electrode is exposed.
其次,依據前述電極之表面自由能量之極性 成分之值,評價電極之塗覆性,藉此,即能施行基板之評價。 Second, according to the polarity of the surface free energy of the aforementioned electrode The value of the component evaluates the coatability of the electrode, thereby enabling evaluation of the substrate.
電極之表面自由能量之極性成分之值若例如 在15mN/m以上,則作為附隔壁之基板係判定成能適用於顯示裝置等之基板,反之,電極之表面自由能量之極性成分之值若在15mN/m以下,則作為附隔壁之基板係判定成無法適用於顯示裝置等之基板。 If the value of the polar component of the surface free energy of the electrode is, for example, Above 15mN / m, the substrate with the partition wall is judged to be suitable for substrates of display devices, etc. On the other hand, if the value of the polar component of the surface free energy of the electrode is below 15mN / m, the substrate with the partition wall is used It was determined that it could not be applied to a substrate of a display device or the like.
並且,根據此評價結果,亦能評價形成隔壁用之感光性樹脂組成物。 And based on this evaluation result, the photosensitive resin composition for forming a partition can also be evaluated.
即,在已形成電極之基板上,如上述般地形成由前述感光性樹脂組成物所構成之薄膜,其次使前述電極之表面能露出般地,藉由上述之光微影法在前述薄膜上形成開口,其次依據前述電極之表面自由能量之極性成分之值,評價電極之塗覆性,藉此,即能進行感光性樹脂組成物之評價。 That is, on the substrate on which the electrode has been formed, a thin film made of the photosensitive resin composition is formed as described above, and then the surface of the electrode is exposed so that the thin film is formed on the thin film by the photolithography method described above. The opening is formed, and the coating property of the electrode is evaluated based on the value of the polar component of the free energy of the surface of the electrode, whereby the evaluation of the photosensitive resin composition can be performed.
本發明之基板評價方法之較佳形態為一種基板評價方法,其係包含:在已形成電極之基板上供給感光性樹脂組成物,並使前述基板以900rpm旋轉7秒鐘而形成由前述感光性樹脂組成物所構成之薄膜的步驟、使已形成前述薄膜之基板在66Pa下減壓乾燥後,在110℃預烘烤110秒鐘的步驟、藉由以能使前述電極之表面露出般地,在200mJ/cm2下曝光前述預烘烤後之薄膜,使用2.38重量%之氫氧化四 甲基銨水溶液,在23℃下顯像80秒鐘,水洗後進行後烘烤之光微影法,而在前述薄膜上形成開口的步驟、及、依據在前述薄膜之開口部上所露出之電極之表面自由能量之極性成分之值,評價電極之塗覆性的步驟。 A preferred form of the substrate evaluation method of the present invention is a substrate evaluation method, which comprises: supplying a photosensitive resin composition to a substrate on which an electrode has been formed; and rotating the substrate at 900 rpm for 7 seconds to form the photosensitive material. A step of forming a thin film of a resin composition, a step of drying the substrate on which the thin film has been formed under reduced pressure at 66 Pa, and a step of pre-baking at 110 ° C for 110 seconds. Expose the pre-baked film at 200 mJ / cm 2 , use a 2.38% by weight tetramethylammonium hydroxide aqueous solution, develop at 23 ° C. for 80 seconds, and perform post-baking photolithography after washing with water. The step of forming an opening in the thin film and the step of evaluating the coatability of the electrode are based on the value of the polar component of the surface free energy of the electrode exposed on the opening of the thin film.
電極之表面自由能量之極性成分之值,若例如在15mN/m以上,則判定為能適用作為形成隔壁用感光性樹脂組成物的感光性樹脂組成物,反之,電極之表面自由能量之極性成分之值若在15mN/m以下,則判定為無法適用作為形成隔壁用感光性樹脂組成物的感光性樹脂組成物。 If the value of the polar component of the surface free energy of the electrode is, for example, 15 mN / m or more, it is determined that the photosensitive resin composition can be used as a photosensitive resin composition for forming a photosensitive resin composition for a partition wall. On the other hand, the polar component of the free energy of the electrode surface If the value is 15 mN / m or less, it is determined that it cannot be used as a photosensitive resin composition for forming a photosensitive resin composition for partition walls.
電極之表面能量之極性成分之值係測量例如電極表面上之規定溶液之接觸角,並根據此值,使用規定之計算式而可算出。 The value of the polar component of the surface energy of the electrode is measured by, for example, the contact angle of a predetermined solution on the electrode surface, and can be calculated based on this value using a predetermined calculation formula.
本實施形態中,例如能使用Owensand Wendt法算出電極之表面能量之極性成分之值。Owensand Wendt法係適用下述之式。 In this embodiment, for example, the value of the polar component of the surface energy of the electrode can be calculated using the Owensand Wendt method. The Owensand Wendt method applies the following formula.
γl(1+cosθ)=2(γsd‧γld)1/2+2(γsp‧γlp)1/2 γl (1 + cosθ) = 2 (γsd‧γld) 1/2 +2 (γsp‧γlp) 1/2
(式中,γl表示液體之表面自由能量,γld表示液體之表面自由能量之分散力成分,γlp表示液體之表面自由能量之極性成分,γsd表示固體之表面能量之分散力成分,γsp表示固體之表面自由能量之極性成分,θ表示接觸角。) (In the formula, γl represents the surface free energy of the liquid, γld represents the surface free energy dispersion force component, γlp represents the liquid surface free energy polarity component, γsd represents the solid surface energy dispersion force component, and γsp represents the solid The polar component of surface free energy, θ represents the contact angle.)
在此,由於未知數有2個(γsd、γsp),分散成分、若極性成分係使用既知之2種類之液體,則能算出此等γsd、γsp。 Here, there are two unknowns (γsd, γsp). If the known two types of liquids are used as the dispersed component and the polar component, these γsd and γsp can be calculated.
從上述之式,可導出下述式,從下述式之一次回歸式,則斜率為(γsp)1/2,截距為(γsd)1/2。 From the above formula, the following formula can be derived. From the linear regression formula of the following formula, the slope is (γsp) 1/2 and the intercept is (γsd) 1/2 .
γl(1+cosθ)/2(γld)1/2 VS (γlp/γld)1/2 γl (1 + cosθ) / 2 (γld) 1/2 VS (γlp / γld) 1/2
尚且,分散成分、極性成分若係使用既知之2種類之液體,則能算出電極之表面自由能量之極性成分,但例如極性成分係使用既知之3種類以上之溶劑(例如4種類)之溶劑時,亦能藉由分別測量基板面內之複數之點(例如3點)之接觸角,算出平均而進行評價。 In addition, if the known two types of liquids are used as the dispersing component and the polar component, the polar component of the free energy on the surface of the electrode can be calculated. For example, when the three or more types of solvents (such as four types) are used as the polar components, It can also be evaluated by measuring the contact angles of a plurality of points (for example, 3 points) on the substrate surface, and calculating the average.
以下說明關於有機EL(電致發光)顯示裝置作為本發明之顯示裝置之一例。 Hereinafter, an organic EL (electroluminescence) display device will be described as an example of the display device of the present invention.
圖1為擴大本發明之顯示裝置之一例即顯示裝置1之一部分而示意性展示之剖面圖。圖2為擴大本發明之顯示裝置之一例即顯示裝置1之一部分而示意性展示之平面圖。顯示裝置1係主要包含、支持基板2、於支持基板2上劃分預先設定之區域之隔壁3、設置在藉由隔壁3所劃分之區域尚之複數之有機EL元件4而構成。 FIG. 1 is a cross-sectional view schematically showing a part of the display device 1 as an example of a display device of the present invention. FIG. 2 is a plan view schematically showing a part of the display device 1 as an example of the display device of the present invention. The display device 1 mainly includes a support substrate 2, a partition wall 3 that divides a predetermined area on the support substrate 2, and a plurality of organic EL elements 4 that are disposed in the area divided by the partition wall 3.
支持基板2係使用例如玻璃基板、由樹脂所構成之基板、由金屬所構成之基板、由半導體所構成之基板等。 The support substrate 2 is, for example, a glass substrate, a substrate made of resin, a substrate made of metal, or a substrate made of semiconductor.
隔壁3係在支持基板2上形成為例如格子狀或條狀。尚且,圖2中作為實施之一形態展示設置有格子狀之隔壁3之顯示裝置1。同圖中,在設置有隔壁3之領域上施予影線。 The partition wall 3 is formed on the support substrate 2 in, for example, a lattice shape or a strip shape. Furthermore, in FIG. 2, a display device 1 provided with a grid-shaped partition wall 3 is shown as an embodiment. In the figure, hatching is applied to the area where the partition wall 3 is provided.
支持基板2上係設定有藉由隔壁3與支持基 板2所規定之複數之凹部5(以下,亦有稱為開口部5之情況)。此開口部5係相當於藉由隔壁3所劃分之區域。 The support substrate 2 is provided with a partition wall 3 and a support base. The plurality of recesses 5 defined in the plate 2 (hereinafter may be referred to as openings 5). This opening 5 corresponds to a region divided by the partition wall 3.
顯示裝置1中之隔壁3係設置成格子狀。因 此,從支持基板2之厚度方向Z之一方進行觀察(以下,亦有稱為「在平面視下」之情況),複數之開口部5係配製成矩陣狀。即開口部5係設置成在行方向X上隔開預定之間隔,且同時在列方向Y上亦隔開預定之間隔而整齊排列。各開口部5之在平面視下之形狀並無特別限定。例如開口部5在平面視下係形成為略矩形狀、略橢圓狀及橢圓形狀等之形狀。本實施形態中在平面視下係設置略矩形狀之開口部5。尚且,本說明書中,上述之行方向X及列方向Y係意指與支持基板之厚度方向Z為垂直之方向,且互為垂直之方向。 The partition walls 3 in the display device 1 are arranged in a grid shape. because Here, when viewed from one of the thickness directions Z of the support substrate 2 (hereinafter also referred to as “in a plan view”), the plurality of openings 5 are arranged in a matrix shape. That is, the openings 5 are arranged at predetermined intervals in the row direction X, and at the same time, the openings 5 are arranged at regular intervals in the column direction Y. The shape of each opening 5 in a plan view is not particularly limited. For example, the opening portion 5 is formed into a shape such as a substantially rectangular shape, a substantially elliptical shape, and an elliptical shape in a plan view. In this embodiment, a substantially rectangular opening 5 is provided in a plan view. Moreover, in the present specification, the above-mentioned row direction X and column direction Y mean directions perpendicular to the thickness direction Z of the supporting substrate, and mutually perpendicular directions.
尚且,作為其他實施形態,在設置條狀之隔 壁時,隔壁係例如在行方向X上延伸之複數支之隔壁構件在列方向Y上隔出預定之間隔而配置所構成。於此形態下,藉由條狀之隔壁與支持基板,而規定出條狀之凹部。 Furthermore, as another embodiment, a strip-shaped partition is provided. In the case of a wall, the partition wall is configured by, for example, arranging a plurality of partition wall members extending in the row direction X at predetermined intervals in the column direction Y. In this form, a strip-shaped recess is defined by a strip-shaped partition wall and a support substrate.
隔壁係形成為伴隨從支持基板遠離而寬度變 狹小。例如將在列方向Y上延伸之隔壁,在與其延伸方向(列方向Y)為垂直之平面上予以切斷時剖面形狀係形成為伴隨從支持基板遠離而寬度變狹小。圖1中展示等腰梯形形狀之隔壁,上底與支持基板側之下底相比時,下底之寬度比上底還寬。尚且,實際所形成之隔壁之剖面並非必須為梯形形狀,梯形形狀之直線部分及角亦可帶有圓形。 The partition system is formed so that the width changes as it moves away from the support substrate. narrow. For example, when a partition wall extending in the column direction Y is cut on a plane perpendicular to the extending direction (the column direction Y), the cross-sectional shape is formed so that the width becomes narrower as it moves away from the support substrate. The partition wall of the isosceles trapezoid shape is shown in FIG. 1. When the upper bottom is compared with the lower bottom on the supporting substrate side, the width of the lower bottom is wider than the upper bottom. Moreover, the cross section of the partition wall actually formed does not have to be trapezoidal, and the linear portions and corners of the trapezoidal shape may be rounded.
隔壁係如前述般,能藉由光微影法而形成。 本實施形態中,在形成有後述之有機EL元件之第1電極之基板上,形成由前述感光性樹脂組成物所構成之薄膜,其次,藉由光微影法使前述電極之表面露出般地在前述薄膜上形成開口,進而形成隔壁。 The partition wall can be formed by the photolithography method as described above. In this embodiment, a thin film made of the photosensitive resin composition is formed on a substrate on which a first electrode of an organic EL element described later is formed. Next, the surface of the electrode is exposed by a photolithography method. An opening is formed in the film, and a partition wall is formed.
隔壁3係以在其頂面展現撥液性為佳。尚 且,頂面係指在隔壁3之表面之中,存在於離開支持基板2最遠之位置上之平面。作為形成頂面展現撥液性之隔壁3的方法,可舉出如使用包含前述撥液劑(F)之感光性樹脂組成物的方法,或,在隔壁形成後對其表面進行撥液處理的方法。例如,藉由在含有氟化物之環境中,對隔壁3施行電漿處理,而能對隔壁3之表面賦予撥液性。本處理中之氟化物為氣體狀,作為氟化物,可使用如CF4、CHF3、CH2F2、C3F8、C4F6、C4F8等。藉由施行此種電漿處理,氟原子結合於隔壁3之表面上,而賦予隔壁3撥液性。 The partition wall 3 preferably exhibits liquid repellency on its top surface. Furthermore, the top surface refers to a plane existing on the surface of the partition wall 3 at a position farthest from the support substrate 2. Examples of the method for forming the partition wall 3 having a liquid-repellent property on the top surface include a method using a photosensitive resin composition containing the liquid-repellent agent (F) described above, or a liquid-repellent treatment on the surface of the partition wall after formation. method. For example, by performing a plasma treatment on the partition wall 3 in an environment containing a fluoride, the surface of the partition wall 3 can be provided with liquid repellency. The fluoride in this treatment is gaseous. As the fluoride, CF 4 , CHF 3 , CH 2 F 2 , C 3 F 8 , C 4 F 6 , C 4 F 8 and the like can be used. By performing such a plasma treatment, fluorine atoms are bonded to the surface of the partition wall 3, and the liquid repellency is imparted to the partition wall 3.
隔壁3之頂面藉由展現撥液性,而能防止供 給至由隔壁3所包圍之領域(開口部5)上之塗墨經由隔壁3之頂面而溢出至相鄰之領域。 The top surface of the partition 3 can prevent liquid supply by exhibiting liquid repellency. The ink applied to the area (opening 5) surrounded by the partition wall 3 overflows to the adjacent area through the top surface of the partition wall 3.
有機EL元件4係設置在藉由隔壁3所劃分之 區域(即開口部5)上。在顯示裝置1中設置格子狀之隔壁3時,各有機EL元件4係各別設置於各開口部5。即,有機EL元件4係與各開口部5同樣地配置成矩陣狀,在支持基板2上係設置成在行方向X上隔開預定之間隔,且同時在列方向Y上亦隔開預定之間隔而整齊排列。 The organic EL element 4 is arranged in the area divided by the partition wall 3. Area (ie, opening 5). When a grid-like partition wall 3 is provided in the display device 1, each organic EL element 4 is provided in each opening 5. That is, the organic EL elements 4 are arranged in a matrix like the openings 5, and are arranged on the support substrate 2 at predetermined intervals in the row direction X and at the same time in the column direction Y. Spaced and neatly arranged.
隔壁3之形狀及其配置係因應畫素數及解像 度等之顯示裝置之規格或製造之容易度等而適宜設定。例如隔壁3之行方向X或列方向Y之寬度為5μm~50μm程度,隔壁3之高度為0.5μm~5μm程度,相鄰行方向X或列方向Y之隔壁3間之間隔,即開口部5之行方向X或列方向Y之寬度為10μm~200μm程度。又,第1電極6之行方向X或列方向Y之寬度係分別為10μm~200μm程度。 The shape and configuration of the next wall 3 are based on the prime number and resolution It is appropriate to set the specifications of the display device such as the degree or ease of manufacture. For example, the width in the row direction X or the column direction Y of the partition wall 3 is about 5 μm to 50 μm, the height of the partition wall 3 is about 0.5 μm to 5 μm, and the interval between the partition walls 3 in the adjacent row direction X or column direction Y is the opening 5 The width in the row direction X or the column direction Y is about 10 μm to 200 μm. The width of the first electrode 6 in the row direction X or the column direction Y is about 10 μm to 200 μm, respectively.
隔壁3係可藉由前述圖型之形成方法,從本 發明之感光性樹脂組成物所形成。 The partition 3 can be formed from The photosensitive resin composition of the invention.
尚且,作為其他實施形態,在條狀之隔壁 時,有機EL元件4在行方向X上所延伸之各開口部中,在行方向X上分別隔開預定之間隔而配置。 Moreover, as another embodiment, it is next to a stripe At this time, the organic EL elements 4 are arranged at predetermined intervals in the row direction X in each of the openings extending in the row direction X.
顯示裝置1中設置有3種類之有機EL元件 4。即,射出(1)紅色光之紅色有機EL元件4R、(2)射出綠色光之綠色有機EL元件4G、及(3)射出藍色光之藍色有機EL元件4B。 The display device 1 is provided with three types of organic EL elements 4. That is, the red organic EL element 4R that emits red light, the green organic EL element 4G that emits green light, and the blue organic EL element 4B that emits blue light.
有機EL元件4係從支持基板側依照第1電 極、有機EL層、第2電極之順進行層合所構成。本說明書中,將設置於第1電極6與第2電極10之間之1個或複數之層分別稱為有機EL層。有機EL元件4係至少具備一層之發光層作為有機EL層。尚且,有機EL元件中除具備一層之發光層之外,因應必要亦有更具備與發光層相異之有機EL層之情況。例如在第1電極6與第2電極 10之間,作為有機EL層設置電洞注入層、電洞輸送層、電子阻障層、電子輸送層、及電子注入層等。又第1電極6與第2電極10之間亦有設置2層以上之發光層之情況。 The organic EL element 4 is based on the first circuit from the supporting substrate side. The electrode, the organic EL layer, and the second electrode are laminated in order. In this specification, one or a plurality of layers provided between the first electrode 6 and the second electrode 10 are referred to as an organic EL layer, respectively. The organic EL element 4 includes at least one light emitting layer as an organic EL layer. In addition, in addition to a light-emitting layer, an organic EL element may have an organic EL layer different from the light-emitting layer if necessary. For example, the first electrode 6 and the second electrode Between 10, a hole injection layer, a hole transport layer, an electron barrier layer, an electron transport layer, and an electron injection layer are provided as an organic EL layer. In addition, two or more light emitting layers may be provided between the first electrode 6 and the second electrode 10.
有機EL元件4中,作為由陽極及陰極所構成 之一對電極,具備第1電極6與第2電極10。第1電極6及第2電極10之中之一方電極係設置作為陽極,另一方之電極係設置作為陰極。本實施形態之顯示裝置1中係依作用為陽極之第1電極6、作用為電洞注入層之第1有機EL層7、作用為發光層之第2有機EL層9、作用為陰極之第2電極10之順序在支持基板2上受到層合所構成。 The organic EL element 4 is composed of an anode and a cathode. One pair of electrodes includes a first electrode 6 and a second electrode 10. One of the first electrode 6 and the second electrode 10 is provided as an anode, and the other electrode is provided as a cathode. In the display device 1 of this embodiment, the first electrode 6 functions as an anode, the first organic EL layer 7 functions as a hole injection layer, the second organic EL layer 9 functions as a light emitting layer, and the first organic EL layer functions as a cathode. The order of the two electrodes 10 is formed by laminating on the support substrate 2.
上述第1電極6一般係使用透明電極。只要 係透明電極,則其種類並無限定,例如可舉出錫摻雜氧化銦(ITO)、鋅摻雜氧化銦(IZO)、氟摻雜氧化錫(FTO)、銻摻雜氧化錫(ATO)、氧化鈦透明電極、鋁摻雜氧化鋅(AZO)、鎵摻雜氧化鋅(GZO),但以錫摻雜氧化銦(ITO)、鋅摻雜氧化銦(IZO)為佳。 The first electrode 6 is generally a transparent electrode. as long as The transparent electrode is not limited in type. Examples include tin-doped indium oxide (ITO), zinc-doped indium oxide (IZO), fluorine-doped tin oxide (FTO), and antimony-doped tin oxide (ATO). , Titanium oxide transparent electrode, aluminum-doped zinc oxide (AZO), gallium-doped zinc oxide (GZO), but tin-doped indium oxide (ITO) and zinc-doped indium oxide (IZO) are preferred.
第1電極6係設置於各個有機EL元件4中。 即將與有機EL元件4相同數量之第1電極6設置於支持基板2上。第1電極6係對應有機EL元件4之配置而設置,且與有機EL元件4相同地配置成矩陣狀。尚且,隔壁3係主要在去除第1電極6之領域上形成格子狀,並且係形成為包圍第1電極6之外緣部者(參照圖1)。 The first electrode 6 is provided in each organic EL element 4. That is, the same number of first electrodes 6 as the organic EL element 4 are provided on the support substrate 2. The first electrode 6 is provided corresponding to the arrangement of the organic EL element 4, and is arranged in a matrix like the organic EL element 4. Moreover, the partition wall 3 is formed in a grid shape mainly in a region where the first electrode 6 is removed, and is formed so as to surround the outer edge portion of the first electrode 6 (see FIG. 1).
與第1電極6鄰接所設置之層(相當於電洞注 入層之第1有機EL層7)係在開口部5中分別設置於第1電極6上。此第1有機EL層7係可因應必要分別依照各有機EL元件之種類,而設置不同之材料或膜厚。尚且,從第1有機EL層7之形成步驟之簡易度之觀點,亦可以相同材料、相同膜厚形成全部之第1有機EL層7。 A layer provided adjacent to the first electrode 6 (equivalent to a hole injection) The layered first organic EL layer 7) is provided on the first electrode 6 in each of the openings 5. The first organic EL layer 7 may be provided with different materials or film thicknesses according to the type of each organic EL element as necessary. In addition, from the viewpoint of the simplicity of the formation steps of the first organic EL layer 7, the entire first organic EL layer 7 may be formed of the same material and the same film thickness.
第1有機EL層7係將包含作為第1有機EL 層7之材料之塗墨供給至由隔壁3所包圍之領域(開口部5),且對此施行乾燥、加熱及/或光照射而藉由使塗墨固化所形成。供給塗墨之方法並無特別限定,可舉出如噴墨法或氣溶噴射法等之印刷法。 The first organic EL layer 7 will contain the first organic EL layer 7 The ink of the material of the layer 7 is supplied to the area (opening 5) surrounded by the partition wall 3, and is formed by curing the ink by drying, heating, and / or light irradiation. The method of applying ink is not particularly limited, and examples thereof include printing methods such as an inkjet method and an air-jet method.
在與第1電極6鄰接所設置之層(第1有機EL 層7)之形成上所使用之塗墨之溶劑或分散媒,只要係能溶解及/或分散作為第1有機EL層7之材料的液體,即非係受到特別限定者,但為了使作為第1有機EL層7之材料良好地溶解及/或分散,而有包含極性溶劑之情況。 A layer provided adjacent to the first electrode 6 (first organic EL The ink coating solvent or dispersion medium used in the formation of layer 7) is not particularly limited as long as it is a liquid that can dissolve and / or disperse the material of the first organic EL layer 7. 1 The material of the organic EL layer 7 is well dissolved and / or dispersed, and a polar solvent may be contained.
作為上述極性溶劑,可使用一般者,其並非 係受到特別限定者,例如可舉出,醇類、酮類、二醇酯類、二醇醚類、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基吡咯啶酮、1,3-二甲基-2-咪唑啉酮及二甲亞碸、N-環己基-2-吡咯啶酮等。尚且,本說明書中,極性溶劑係意指溶劑之sp(Solubility Parameter)值為10以上者。 As the above polar solvent, a general one can be used, which is not Those that are particularly limited include, for example, alcohols, ketones, glycol esters, glycol ethers, N, N-dimethylformamide, N, N-dimethylacetamide, N -Methylpyrrolidone, 1,3-dimethyl-2-imidazolidinone and dimethylsulfinium, N-cyclohexyl-2-pyrrolidone and the like. Moreover, in this specification, a polar solvent means the solvent whose sp (Solubility Parameter) value is 10 or more.
因此,與第1電極6鄰接所設置之層(第1有 機EL層7)之形成上所使用之塗墨,在特別包含極性溶劑之情況,將該塗墨供給至隔壁之開口上時,第1電極6上 被彈開,導致容易產生在開口內之全表面上難以均勻地塗覆展開的情況,但如上述般,形成開口後之電極之表面自由能量之極性成分之值若在15mN/m以上,則供給至第1電極6上之塗墨會在隔壁之開口內之全表面上均勻地塗覆展開,故仍能形成平坦之與第1電極6鄰接所設置之層(第1有機EL層7)。 Therefore, the layer provided adjacent to the first electrode 6 (the first When the ink used for the formation of the organic EL layer 7) includes a polar solvent, when the ink is supplied to the opening of the partition wall, the first electrode 6 Being bounced off makes it difficult to uniformly spread the coating on the entire surface of the opening. However, as described above, if the value of the polar component of the surface free energy of the electrode after the opening is 15 mN / m or more, The ink applied to the first electrode 6 is evenly spread on the entire surface of the opening in the partition wall, so that a flat layer (the first organic EL layer 7) adjacent to the first electrode 6 can be formed. .
形成與第1電極6鄰接所設置之層(第1有機EL層7)所使用之塗墨中包含之極性溶劑以外之溶劑或分散媒,係可使用如環己基苯、苯甲醚、茬、甲苯等。 The solvent or dispersing medium other than the polar solvent contained in the ink used for forming the layer (the first organic EL layer 7) provided adjacent to the first electrode 6 can be used such as cyclohexylbenzene, anisole, stubble, Toluene, etc.
作用為發光層之第2有機EL層9係在開口部 5中設置於第1有機EL層7上。如上述般,發光層係因應有機EL元件之種類而設置者。因此,紅色發光層9R係設置在設置有紅色有機EL元件4R之開口部5中,綠色發光層9G係設置在設置有綠色有機EL元件4G之開口部5中,藍色發光層9B係設置在設置有藍色有機EL元件4B之開口部5中。 The second organic EL layer 9 functioning as a light emitting layer is located at the opening. 5 is provided on the first organic EL layer 7. As described above, the light emitting layer is provided in accordance with the type of the organic EL element. Therefore, the red light emitting layer 9R is provided in the opening 5 provided with the red organic EL element 4R, the green light emitting layer 9G is provided in the opening 5 provided with the green organic EL element 4G, and the blue light emitting layer 9B is provided in An opening 5 is provided in the blue organic EL element 4B.
第2電極10係全面地形成在設置有有機EL 元件4之顯示領域上。即第2電極10不僅形成在第2有機EL層9上,亦形成在隔壁3上,且係橫貫複數之有機EL元件而連續地形成。 The second electrode 10 is entirely formed on the organic EL device. On the display area of element 4. That is, the second electrode 10 is formed not only on the second organic EL layer 9 but also on the partition wall 3, and is formed continuously across a plurality of organic EL elements.
如上述般,藉由使用密封層及封閉基板覆蓋 形成於支持基板2上之複數之有機EL元件4(無圖示),即能製造有機EL顯示裝置。 As described above, by using a sealing layer and a closed substrate A plurality of organic EL elements 4 (not shown) formed on the support substrate 2 can produce an organic EL display device.
由本發明之感光性樹脂組成物所得之圖型由 於係具有高塗覆性者,故特別係可有用作為以噴墨法製作濾色器、液晶顯示元件之ITO電極、有機EL顯示元件及電路配線基板等所使用之隔壁。並且,例如,亦可有用作為構成濾色器基板及/或陣列基板之一部分的光刻間隙材(photospacer)、能圖型化之保護膜、層間絕緣膜、液晶配向控制用突起、微透鏡、調整膜厚用之塗覆層等,觸控面板用之構件,不具有藉由上述所得之圖型的塗膜係能有用作為構成濾色器基板及/或陣列基板之一部分之保護膜。前述濾色器基板及陣列基板係適宜使用於液晶顯示裝置、有機EL顯示裝置及電子紙等。 The pattern obtained from the photosensitive resin composition of the present invention is Since it has high coating properties, it is particularly useful as a barrier for color filters, liquid crystal display element ITO electrodes, organic EL display elements, circuit wiring boards, etc. produced by the inkjet method. In addition, for example, it can be used as a photospacer constituting a part of a color filter substrate and / or an array substrate, a patternable protective film, an interlayer insulating film, a protrusion for controlling liquid crystal alignment, a microlens, The coating layer for adjusting the film thickness and the like, and the components for the touch panel do not have the pattern coating film obtained as described above, which can be useful as a protective film constituting a part of the color filter substrate and / or the array substrate. The color filter substrate and the array substrate are suitable for use in a liquid crystal display device, an organic EL display device, an electronic paper, and the like.
以下,根據實施例更詳細說明本發明。例中之「%」及「份」在未特別註記時,則為質量%及質量份。 Hereinafter, the present invention will be described in more detail based on examples. In the example, "%" and "part" are mass% and mass parts unless otherwise noted.
使氮適量地流入裝備迴流冷卻器、滴下漏斗及攪拌機之燒瓶內而取代成氮環境,添加丙二醇單甲基醚乙酸酯166份、甲氧基丙醇52份進行攪拌,並同時加熱至85℃。其次,以4小時將3,4-環氧基三環[5.2.1.02,6]癸烷-8及/或9-基丙烯酸酯之混合物233份、p-乙烯基安息香酸77份、丙二醇單甲基醚乙酸酯125份、甲氧基丙醇115份之混合溶液滴入於燒瓶內。 Allow nitrogen to flow into a flask equipped with a reflux cooler, a dropping funnel, and a stirrer to replace it with a nitrogen atmosphere. Add 166 parts of propylene glycol monomethyl ether acetate and 52 parts of methoxypropanol, and stir while heating to 85 ℃. Next, 233 parts of a mixture of 3,4-epoxytricyclo [5.2.1.0 2,6 ] decane-8 and / or 9-yl acrylate, 77 parts of p-vinyl benzoic acid, and propylene glycol were added over 4 hours. A mixed solution of 125 parts of monomethyl ether acetate and 115 parts of methoxypropanol was dropped into the flask.
另一方面,以5小時將使2,2-偶氮雙(2,4-二甲基戊腈)32份溶解於丙二醇單甲基醚乙酸酯210份之混合溶液滴入於燒瓶內。滴入結束後,在同溫度下保持3小時後,冷卻至室溫,而取得B型黏度(23℃)46mPas、固形分33.7%、溶液酸價83mg-KOH/g之共聚物(樹脂A1a)溶液。取得之樹脂A1a之重量平均分子量Mw為7.7×103,分子量分布為1.90。樹脂A1a係具有以下之構造單位。 On the other hand, a mixed solution in which 32 parts of 2,2-azobis (2,4-dimethylvaleronitrile) was dissolved in 210 parts of propylene glycol monomethyl ether acetate was dropped into the flask over 5 hours. After the dropwise addition, the mixture was kept at the same temperature for 3 hours, and then cooled to room temperature to obtain a copolymer (resin A1a) having a B-type viscosity (23 ° C) of 46 mPas, a solid content of 33.7%, and a solution acid value of 83 mg-KOH / g. Solution. The obtained resin A1a had a weight average molecular weight Mw of 7.7 × 10 3 and a molecular weight distribution of 1.90. The resin A1a has the following structural units.
使氮適量地流入裝備迴流冷卻器、滴下漏斗及攪拌機之燒瓶內而取代成氮環境,添加二乙二醇乙基甲基醚140份進行攪拌,並同時加熱至70℃。其次,調製使甲基丙烯酸40份;以及單體(I-1)及單體(II-1)之混合物{混合物中之單體(I-1):單體(II-1)之莫耳比=50:50}360份溶解於二乙二醇乙基甲基醚190份而成之溶液,並使用滴下漏斗將此溶液以4小時滴入於燒瓶內。 Nitrogen was appropriately flowed into a flask equipped with a reflux cooler, a dropping funnel, and a stirrer to replace the nitrogen atmosphere. 140 parts of diethylene glycol ethyl methyl ether was added and stirred, and simultaneously heated to 70 ° C. Next, 40 parts of methacrylic acid was prepared; and a mixture of the monomer (I-1) and the monomer (II-1) {the monomer (I-1) in the mixture: the mole of the monomer (II-1) Ratio = 50: 50} 360 parts of a solution prepared by dissolving 190 parts of diethylene glycol ethyl methyl ether, and this solution was dropped into a flask over a period of 4 hours using a dropping funnel.
另一方面,使用其他滴下泵,以5小時將使聚合起始劑2,2’-偶氮雙(2,4-二甲基戊腈)30份溶解於二乙二醇乙基甲基醚240份而成之溶液滴入於燒瓶內。聚合起始劑溶液之滴入結束後,在70℃下保持4小時,其後冷卻至室溫而取得固形分42.3%之共聚物(樹脂A1b)之溶液。取得之樹脂A1b之重量平均分子量(Mw)為8.0×103,分子量分布(Mw/Mn)為1.91,酸價為60mg-KOH/g。樹脂A1b係具有下述之構造單位。 On the other hand, using another dropping pump, 30 parts of the polymerization initiator 2,2'-azobis (2,4-dimethylvaleronitrile) was dissolved in diethylene glycol ethyl methyl ether over 5 hours. 240 parts of the solution was dropped into the flask. After the dripping of the polymerization initiator solution was completed, it was held at 70 ° C for 4 hours, and then cooled to room temperature to obtain a solution of a copolymer (resin A1b) having a solid content of 42.3%. The obtained resin A1b had a weight average molecular weight (Mw) of 8.0 × 10 3 , a molecular weight distribution (Mw / Mn) of 1.91, and an acid value of 60 mg-KOH / g. The resin A1b has the following structural units.
對裝有冷卻管、攪拌機及溫度計之燒瓶放入t-丁氧基苯乙烯176份及偶氮雙丁腈5.8份,添加丙二醇單甲基醚250份使其溶解,在75℃下使其聚合4小時。對取得之聚t-丁氧基苯乙烯溶液混合5%硫酸水溶液50份,在100℃下進行3小時水解反應。以脫離子水1000份洗淨反應生成物3次後,加入丙二醇單甲基醚乙酸酯500份進行溶劑 取代,而取得重量平均分子量(Mw)24,000之鹼可溶性樹脂(聚羥基苯乙烯、樹脂Ac)。 176 parts of t-butoxystyrene and 5.8 parts of azobisbutyronitrile were placed in a flask equipped with a cooling tube, a stirrer and a thermometer, and 250 parts of propylene glycol monomethyl ether was added to dissolve the polymer, and polymerized at 75 ° C. 4 hours. 50 parts of a 5% sulfuric acid aqueous solution was mixed with the obtained polyt-butoxystyrene solution, and a hydrolysis reaction was performed at 100 ° C for 3 hours. After washing the reaction product three times with 1,000 parts of deionized water, 500 parts of propylene glycol monomethyl ether acetate was added for solvent Instead, an alkali-soluble resin (polyhydroxystyrene, resin Ac) having a weight average molecular weight (Mw) of 24,000 was obtained.
在裝有冷卻管、攪拌機及溫度計之燒瓶中,進行氮取代並同時攪拌丙二醇單甲基醚乙酸酯145份,升溫至120℃。對此滴入苯乙烯20份、環氧丙基甲基丙烯酸酯57份及具有三環癸烷骨架之單丙烯酸酯(日立化成公司製「FA-513M」)82份,且在140℃下持續攪拌2小時。其次,以空氣取代反應容器內,並添加丙烯酸27份後添加參二甲基胺基甲基酚0.7份及氫醌0.12份,在120℃下持續反應6小時。其後,添加四氫無水酞酸(THPA)52份與三乙基胺0.7份,在120℃下使其反應3.5小時,而取得重量平均分子量(Mw)約7,000、固形分酸價84mg-KOH/g之鹼可溶性樹脂(樹脂Ad)。 In a flask equipped with a cooling tube, a stirrer, and a thermometer, 145 parts of propylene glycol monomethyl ether acetate was stirred while nitrogen substitution was performed, and the temperature was raised to 120 ° C. To this, 20 parts of styrene, 57 parts of glycidyl methacrylate, and 82 parts of a monoacrylate ("FA-513M" manufactured by Hitachi Chemical Co., Ltd.) having a tricyclodecane skeleton were added dropwise and continued at 140 ° C. Stir for 2 hours. Next, the reaction vessel was replaced with air, and 27 parts of acrylic acid was added, 0.7 parts of dimethylaminomethylphenol and 0.12 parts of hydroquinone were added, and the reaction was continued at 120 ° C. for 6 hours. Thereafter, 52 parts of tetrahydroanthylphthalic acid (THPA) and 0.7 part of triethylamine were added, and reacted at 120 ° C for 3.5 hours to obtain a weight average molecular weight (Mw) of about 7,000 and a solid acid value of 84 mg-KOH. / g of alkali-soluble resin (resin Ad).
在具備冷卻管、攪拌機及溫度計之燒瓶中,對丙二醇單甲基醚361份添加環氧樹脂(日本化藥製:XD-1000)400份,在90℃下溶解3小時。其次,加入甲基丙烯酸142份、甲醌(Methoquinone)0.27份、二甲基苄基胺10.8份,在90℃下反應15小時。其後,添加四氫無水酞酸201份,在90℃下反應4小時後,添加丙二醇單甲基醚382份,而取得下述式所表示之重量平均分子量(Mw)約 2,000、固形分酸價103mg-KOH/g之鹼可溶性樹脂(樹脂Ae)。 In a flask equipped with a cooling tube, a stirrer and a thermometer, 400 parts of epoxy resin (manufactured by Nippon Kayaku Co., Ltd .: XD-1000) was added to 361 parts of propylene glycol monomethyl ether, and dissolved at 90 ° C for 3 hours. Next, 142 parts of methacrylic acid, 0.27 parts of methoquinone, and 10.8 parts of dimethylbenzylamine were added, and the reaction was carried out at 90 ° C for 15 hours. Thereafter, 201 parts of tetrahydroanhydrophthalic acid was added, and after reacting at 90 ° C for 4 hours, 382 parts of propylene glycol monomethyl ether was added to obtain a weight average molecular weight (Mw) represented by the following formula: 2,000, alkali-soluble resin (resin Ae) with a solid acid value of 103 mg-KOH / g.
(式中,n表示整數。Me表示甲基。) (In the formula, n represents an integer. Me represents a methyl group.)
對裝備冷卻管、攪拌機及溫度計之燒瓶,放入丙二醇單甲基醚450份、p-乙烯基安息香酸50份、N-苯基馬來醯亞胺12份、2-羥基乙基甲基丙烯酸酯20份及2-乙基己基甲基丙烯酸酯18份,注入氮氣並同時加溫至92℃。其次,添加使2,2’-偶氮雙(2,4-二甲基戊腈)6份溶解於丙二醇單甲基醚乙酸酯50份而成之溶液,在同溫度下保持3小時使其聚合。其後,添加使2,2’-偶氮雙(2,4-二甲基戊腈)3份溶解於丙二醇單甲基醚乙酸酯26.7份而成之溶液,使反應溶液之溫度上升至100℃,藉由保持在此溫度1小時使其聚合,而取得黏合劑樹脂(樹脂Af)之溶液(固形分濃度=16質量%)。樹脂Af之重量平均分子量(Mw)為9,850、固形分酸價為184mg-KOH/g。 In a flask equipped with a cooling tube, a stirrer and a thermometer, 450 parts of propylene glycol monomethyl ether, 50 parts of p-vinyl benzoic acid, 12 parts of N-phenylmaleimide, and 2-hydroxyethyl methacrylic acid were placed. 20 parts of the ester and 18 parts of 2-ethylhexyl methacrylate were heated to 92 ° C while injecting nitrogen gas. Next, a solution prepared by dissolving 6 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) in 50 parts of propylene glycol monomethyl ether acetate was added and kept at the same temperature for 3 hours to make Its polymerization. Thereafter, a solution prepared by dissolving 3 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) in 26.7 parts of propylene glycol monomethyl ether acetate was added to raise the temperature of the reaction solution to At 100 ° C, the solution was polymerized by maintaining the temperature at this temperature for 1 hour to obtain a solution of the binder resin (resin Af) (solid content concentration = 16% by mass). The resin Af had a weight average molecular weight (Mw) of 9,850 and a solid acid value of 184 mg-KOH / g.
在裝有迴流冷卻管、氮導入管、溫度計及攪拌裝置之 四頸燒瓶中放入α-氯丙烯酸3,3,4,4,5,5,6,6,6-九氟己基78份、甲基丙烯酸19.5份、異莰基甲基丙烯酸酯19.5份、環氧丙基甲基丙烯酸酯13份、十二硫醇12.7份、丙二醇單甲基醚乙酸酯266份,加熱至70℃後,在氮氣流下攪拌30分鐘。對此添加偶氮二異丁腈1份,使其聚合18小時,而取得重量平均分子量(Mw)7,500、固形分33質量%、固形分酸價68mg-KOH/g之聚合物(樹脂Fa)之溶液。樹脂Fa係具有以下之構造單位。 Installed with reflux cooling pipe, nitrogen introduction pipe, thermometer and stirring device In a four-necked flask, 78 parts of α-chloroacrylic acid 3,3,4,4,5,5,6,6,6-nonafluorohexyl, 19.5 parts of methacrylic acid, 19.5 parts of isofluorenyl methacrylate, 13 parts of glycidyl methacrylate, 12.7 parts of dodecanethiol, and 266 parts of propylene glycol monomethyl ether acetate were heated to 70 ° C. and stirred under a nitrogen stream for 30 minutes. To this was added 1 part of azobisisobutyronitrile and polymerized for 18 hours to obtain a polymer (resin Fa) having a weight average molecular weight (Mw) of 7,500, a solid content of 33% by mass, and a solid content of an acid value of 68 mg-KOH / g. Its solution. The resin Fa has the following structural units.
合成例1~7中取得之樹脂之重量平均分子量(Mw)及數平均分子量(Mn)係使用GPC法,在以下條件下進行測量者。 The weight average molecular weight (Mw) and the number average molecular weight (Mn) of the resins obtained in Synthesis Examples 1 to 7 were measured using the GPC method under the following conditions.
裝置;K2479((股)島津製作所製) Installation; K2479 ((share) Shimadzu Corporation)
管柱;SHIMADZU Shim-pack GPC-80M Column; SHIMADZU Shim-pack GPC-80M
管柱溫度;40℃ Column temperature; 40 ℃
溶劑;THF(四氫呋喃) Solvent; THF (tetrahydrofuran)
流速;1.0mL/min Flow rate; 1.0mL / min
檢測器;RI Detector; RI
將上述取得之以聚苯乙烯換算之重量平均分子量及數平均分子量之比(Mw/Mn)作為分子量分布。 The ratio of the weight-average molecular weight and the number-average molecular weight (Mw / Mn) obtained in terms of polystyrene conversion obtained above was used as the molecular weight distribution.
實施例1~5、比較例1及參考例1~4係分別將表3之成分混合於後述之溶劑(D)以使其固形分量(%)成為表3中記載之比例,進而取得感光性樹脂組成物。 In Examples 1 to 5, Comparative Examples 1 and Reference Examples 1 to 4, the components in Table 3 were mixed with a solvent (D) to be described later so that the solid content (%) became the ratio described in Table 3, and further sensitivity was obtained. Resin composition.
比較例2係使用Zeocoat CP1010(日本傑恩股份有限公司製)。 In Comparative Example 2, Zeocoat CP1010 (manufactured by Jayne Co., Ltd.) was used.
比較例3係使用在與材料為同容量之丙二醇單甲基醚乙酸酯中將SU-83000(股份有限公司日本化藥製)予以稀釋者。以下,將實施例1~5之感光性樹脂組成物分別記載為感光性樹脂組成物1~5,將比較例1~3之感光性樹脂組成物分別記載為感光性樹脂組成物6~8,將參考例1~4之感光性樹脂組成物分別記載為感光性樹脂組成物9~12。 In Comparative Example 3, SU-83000 (manufactured by Nippon Kayaku Co., Ltd.) was diluted in propylene glycol monomethyl ether acetate having the same capacity as the material. Hereinafter, the photosensitive resin compositions of Examples 1 to 5 will be described as photosensitive resin compositions 1 to 5, and the photosensitive resin compositions of Comparative Examples 1 to 3 will be described as photosensitive resin compositions 6 to 8, respectively. The photosensitive resin compositions of Reference Examples 1 to 4 are described as photosensitive resin compositions 9 to 12, respectively.
表3中各成分係如以下所示。在樹脂之欄中記載之份數係代表以固形分換算之質量份。 Each component in Table 3 is shown below. The number of parts described in the column of resin represents parts by mass in terms of solid content.
樹脂(A);Aa:p-羥基苯乙烯與丙烯酸丁基之共聚物[共聚合比為50:50、重量平均分子量;12600](MARUKA LYNCUR(註冊商標)CBA;丸善石油化學(股)製) Resin (A); Copolymer of Aa: p-hydroxystyrene and butyl acrylate [copolymerization ratio of 50:50, weight average molecular weight; 12600] (MARUKA LYNCUR (registered trademark) CBA; Maruzan Petrochemical Co., Ltd.) )
樹脂(A);Ab:p-羥基苯乙烯與苯乙烯之共聚物[共聚合比為50:50、重量平均分子量;4000](MARUKA LYNCUR(註冊商標)CST;丸善石油化學(股)製) Resin (A); Ab: copolymer of p-hydroxystyrene and styrene [copolymerization ratio of 50:50, weight average molecular weight; 4000] (MARUKA LYNCUR (registered trademark) CST; Maruzan Petrochemical Co., Ltd.)
樹脂(A1);A1a:合成例1取得之樹脂A1a Resin (A1); A1a: Resin A1a obtained in Synthesis Example 1
樹脂(A1);A1b:合成例2取得之樹脂A1b Resin (A1); A1b: Resin A1b obtained in Synthesis Example 2
樹脂(A);Ac:合成例3取得之樹脂Ac Resin (A); Ac: Resin Ac obtained in Synthesis Example 3
樹脂(A);Ad;合成例4取得之樹脂Ad Resin (A); Ad; Resin Ad obtained in Synthesis Example 4
樹脂(A);Ae;合成例5取得之樹脂Ae Resin (A); Ae; resin Ae obtained in Synthesis Example 5
樹脂(A);Af;合成例6取得之樹脂Af Resin (A); Af; resin Af obtained in Synthesis Example 6
聚合性化合物(B);Ba:三羥甲基丙烷三丙烯酸酯(A-TMPT;新中村化學工業(股)製) Polymerizable compound (B); Ba: trimethylolpropane triacrylate (A-TMPT; manufactured by Shin Nakamura Chemical Industry Co., Ltd.)
聚合性化合物(B);Bb:二季戊四醇聚丙烯酸酯(A-9550;新中村化學工業(股)製) Polymerizable compound (B); Bb: Dipentaerythritol polyacrylate (A-9550; manufactured by Shin Nakamura Chemical Industry Co., Ltd.)
聚合性化合物(B);Bc:Denacol Acrylate DA-314(Nagase Chemtex公司製) Polymerizable compound (B); Bc: Denacol Acrylate DA-314 (manufactured by Nagase Chemtex)
聚合性化合物(B);Bd:Ogsol EA-200(大阪氣體化學公司製) Polymerizable compound (B); Bd: Ogsol EA-200 (manufactured by Osaka Gas Chemical Co., Ltd.)
聚合起始劑(C);Ca;2-甲基-2-嗎啉基-1-(4-甲基磺醯基苯基)丙-1-酮(Irgacure(註冊商標)907;BASF公司製) Polymerization initiator (C); Ca; 2-methyl-2-morpholinyl-1- (4-methylsulfonylphenyl) propan-1-one (Irgacure (registered trademark) 907; manufactured by BASF Corporation )
聚合起始劑(C);Cb;2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)丁-1-酮(Irgacure(註冊商標)309;BASF公司製) Polymerization initiator (C); Cb; 2-benzyl-2-dimethylamino-1- (4-morpholinylphenyl) but-1-one (Irgacure (registered trademark) 309; manufactured by BASF Corporation )
聚合起始劑(C);Cc;2,2’-雙(2-氯苯基)-4,4’,5,5’-肆(4-乙氧基羰基苯基)-1,2’-聯咪唑(保土谷化學工業(股)製) Polymerization initiator (C); Cc; 2,2'-bis (2-chlorophenyl) -4,4 ', 5,5'-methyl (4-ethoxycarbonylphenyl) -1,2' -Bimidazole (manufactured by Hodogaya Chemical Industry Co., Ltd.)
聚合起始助劑(E);4,4’-雙(二乙基胺基)二苯甲酮(EAB-F;保土谷化學工業(股)製) Polymerization initiation aid (E); 4,4'-bis (diethylamino) benzophenone (EAB-F; manufactured by Hodogaya Chemical Industry Co., Ltd.)
撥液劑(F);Fa;合成例7取得之樹脂Fa Liquid repellent (F); Fa; Resin Fa obtained in Synthesis Example 7
撥液劑(F);Fb;Megafac(註冊商標)RS72(DIC公司製) Liquid repellent (F); Fb; Megafac (registered trademark) RS72 (manufactured by DIC)
界面活性劑(G);Ga;聚醚變性聚矽氧系界面活性劑「BYK330」(Vic Chemical公司製) Surfactant (G); Ga; polyether denatured polysiloxane surfactant "BYK330" (manufactured by Vic Chemical)
界面活性劑(G);Gb;氟系界面活性劑Megafac(註冊商標)「F-554」(DIC公司製) Surfactant (G); Gb; Fluorine surfactant Megafac (registered trademark) "F-554" (manufactured by DIC)
密著力提升劑(H);γ-環氧丙氧基丙基三甲氧基矽烷 Adhesion enhancer (H); γ-glycidoxypropyltrimethoxysilane
著色分散液(I);藉由將珠磨機,將C.I.顏料紅254/C.I.顏料紅177/C.I.顏料黃150=50/35/15(質量比)混合物13質量份、分散劑BYK-LPN21116(胺價=73、酸價=0、Bic-Chemy公司製)溶液10質量份(不揮發成分=40質量%)、作為溶劑之丙二醇單甲基醚乙酸酯77質量份進行12小時混合‧分散者 Colored dispersion liquid (I); by a bead mill, 13 parts by mass of CI Pigment Red 254 / CI Pigment Red 177 / CI Pigment Yellow 150 = 50/35/15 (mass ratio) mixture, dispersant BYK-LPN21116 ( Amine value = 73, acid value = 0, manufactured by Bic-Chemy) 10 parts by mass of the solution (nonvolatile content = 40% by mass), and 77 parts by mass of propylene glycol monomethyl ether acetate as a solvent were mixed and dispersed for 12 hours By
溶劑(D)係以表4所示之比例將下述溶劑成分(Da)~(Dd)予以混合者。 The solvent (D) is a mixture of the following solvent components (Da) to (Dd) at a ratio shown in Table 4.
溶劑(D);Da;丙二醇單甲基醚乙酸酯 Solvent (D); Da; propylene glycol monomethyl ether acetate
溶劑(D);Db;3-乙氧基丙酸乙基 Solvent (D); Db; ethyl 3-ethoxypropionate
溶劑(D);Dc;丙二醇單甲基醚 Solvent (D); Dc; propylene glycol monomethyl ether
溶劑(D);Dd;3-甲氧基丁基乙酸酯 Solvent (D); Dd; 3-methoxybutyl acetate
感光性樹脂組成物之固形分量係將表3之成分分別混合於溶劑(D)以使其成為表3之「固形分量(%)」者。 The solid content of the photosensitive resin composition refers to those in which the components in Table 3 are separately mixed with the solvent (D) so as to be the "solid content (%)" in Table 3.
使用洗淨裝置(股份有限公司芝浦製作所製),使純水流向370mm×470mm×0.5mm之玻璃基板(康寧公司製Eagle XG),並同時實施使用毛刷之表面洗淨30秒,再藉由純水淋浴實施60秒之追加洗淨,在空氣中實施乾燥。 Using a cleaning device (manufactured by Shibaura Co., Ltd.), the pure water was flowed to a glass substrate (Eagle XG manufactured by Corning Corporation) of 370 mm × 470 mm × 0.5 mm, and the surface was cleaned using a brush at the same time for 30 seconds. The pure water shower was additionally washed for 60 seconds, and then dried in the air.
使用藉由上述已實施洗淨之基板,對濺鍍裝置(ULVAC公司製進線式濺鍍裝置、型式SDP-570VT)裝上ITO靶(東曹股份有限公司製;90%In2O3-10%SnO2),在加熱室中加熱至300℃後,在濺鍍室中,在電力1.05kW、氬氣壓力0.6Pa、成膜時間115秒下,使透明導電膜ITO成膜為50nm。並且,將成膜後之基板在大氣中以230℃實施30分鐘之退火,而取得附ITO之玻璃基板。 An ITO target (manufactured by Tosoh Corporation; 90% In 2 O 3- ) 10% SnO 2 ), after heating in a heating chamber to 300 ° C., in a sputtering chamber, the transparent conductive film ITO was formed to a thickness of 50 nm under an electric power of 1.05 kW, an argon pressure of 0.6 Pa, and a film formation time of 115 seconds. Then, the film-formed substrate was annealed at 230 ° C. for 30 minutes in the air to obtain a glass substrate with ITO.
對於上述製作之附透明導電膜之基板,使用UV-O3洗 淨裝置(日立高科技公司製;PL3-200-15),在累積光量400mJ/cm2下實施親水化處理,使用純水洗淨,在空氣中實施乾燥。對此基板滴下30g之已調整之感光性樹脂組成物1,使用旋轉塗佈器在900rpm下旋轉7秒,塗佈形成由感光性樹脂組成物1所構成之薄膜。其後,在真空乾燥裝置(東京応化工業股份有限公司製;TR28340CPD-CLT)中在66Pa下進行減壓乾燥,在加熱板上以110℃接觸110秒而實施預烘烤。其次,使用曝光裝置(日立高科技公司製;LE4000A)實施曝光。曝光量係設成200mJ/cm2,Gap係作成100μm。光罩係使用在同一平面上形成有圖型(遮光部之形狀係從長軸方向300μm、短軸方向100μm之長方形,以圓弧狀切去其四角而成之形狀(長圓))者。其後,使用以純水稀釋氫氧化四甲基銨水溶液(德山(股)製、Tokuso SD25)使其濃度成為2.38%所調製成之顯像液,在淋洗顯影機(Sefatec股份有限公司製)中,在23℃下使前述塗膜顯像80秒鐘,水洗及空氣乾燥後,在烤箱(ESPEC公司製:HSC-4)中,以230℃進行20分鐘後烘烤而取得圖型。 For the substrate with a transparent conductive film produced as described above, a UV-O 3 cleaning device (manufactured by Hitachi High-Technologies Corporation; PL3-200-15) was used to perform a hydrophilization treatment at a cumulative light amount of 400 mJ / cm 2 and washed with pure water. Clean and dry in air. To this substrate, 30 g of the adjusted photosensitive resin composition 1 was dropped, and the film was formed by coating the photosensitive resin composition 1 with a spin coater at 900 rpm for 7 seconds. Thereafter, it was dried under reduced pressure at 66 Pa in a vacuum drying apparatus (manufactured by Tokyo Chemical Industry Co., Ltd .; TR28340CPD-CLT), and pre-baked by contacting it on a hot plate at 110 ° C. for 110 seconds. Next, exposure was performed using an exposure device (manufactured by Hitachi High-Tech; LE4000A). The exposure amount was set to 200 mJ / cm 2 , and the Gap was set to 100 μm. The photomask is a shape in which a pattern is formed on the same plane (the shape of the light-shielding portion is a rectangle (long circle) of 300 μm in the long axis direction and 100 μm in the short axis direction, and its four corners are cut out in an arc shape). Thereafter, a developing solution prepared by diluting an aqueous tetramethylammonium hydroxide solution (tokuso SD25, manufactured by Tokuyama Co., Ltd.) with pure water to a concentration of 2.38% was used to rinse the developing machine (Sefatec Corporation). The coating film was developed at 23 ° C for 80 seconds, washed with water and air-dried, and then baked in an oven (ESPEC: HSC-4) at 230 ° C for 20 minutes to obtain a pattern. .
除了取代感光性樹脂組成物1而改用感光性樹脂組成物2~6以外,其他與實施例1同樣地實施而製成實施例2~5、比較例1之附隔壁之基板。 Except that the photosensitive resin composition 2 was replaced with the photosensitive resin composition 2 to 6, the same procedures as in Example 1 were carried out to prepare substrates with partition walls in Examples 2 to 5 and Comparative Example 1.
除了取代感光性樹脂組成物1而改用感光性樹脂組成物7,且使用在同一平面上形成有圖型(開口部之形狀係從長軸方向300μm、短軸方向100μm之長方形,以圓弧狀切去其四角而成之形狀(長圓))之光罩實施曝光,在230℃下進行60分鐘後烘烤以外,其他係與實施例1同樣地實施而製成比較例2之附隔壁之基板。 Instead of the photosensitive resin composition 1, the photosensitive resin composition 7 is used instead, and a pattern formed on the same plane is used (the shape of the opening is a rectangle of 300 μm from the major axis direction and 100 μm from the minor axis direction. A photomask with a shape (oblong) formed by cutting off its four corners was exposed and subjected to post-baking at 230 ° C for 60 minutes. The rest was implemented in the same manner as in Example 1 to make a partition with a partition wall of Comparative Example 2. Substrate.
除了取代感光性樹脂組成物1而改用感光性樹脂組成物8,且顯像液係使用丙二醇單甲基醚乙酸酯,在23℃下搖動80秒鐘並同時浸漬進行顯像以外,其他係與實施例1同樣地實施而製成比較例3之附隔壁之基板。 Except for using photosensitive resin composition 8 instead of photosensitive resin composition 1, and using propylene glycol monomethyl ether acetate as the developing liquid system, shaking at 23 ° C for 80 seconds and simultaneously dipping for development, etc. It carried out similarly to Example 1, and produced the board | substrate with a partition wall of Comparative Example 3.
除了取代感光性樹脂組成物1而改用感光性樹脂組成物9~12以外,其他係與實施例1同樣地實施而製成參考例1~4之附隔壁之基板。 Except that instead of the photosensitive resin composition 1, the photosensitive resin compositions 9 to 12 were used, and the rest were implemented in the same manner as in Example 1 to prepare the substrates with partition walls of Reference Examples 1 to 4.
選擇2種類之N,N-二甲基乙醯胺(和光純藥股份有限公司製、99.5%以上)、1,3-二甲基-2-咪唑啉酮(東京化成工業股份有限公司製、99.0%以上)作為實施隔壁之塗覆性評價用之溶劑。經選擇之2種類溶劑由於黏度低,為了能使噴墨裝置可向隔壁填充液體,故運用環己醇(和光純藥股份有限公司製、98.0%以上)作為黏度之調整材料而使用 作為混合溶劑。 Select 2 types of N, N-dimethylacetamide (made by Wako Pure Chemical Industries, Ltd., 99.5% or more), 1,3-dimethyl-2-imidazolinone (made by Tokyo Chemical Industry Co., Ltd., 99.0% or more) As a solvent for evaluating the coating property of the partition wall. Due to the low viscosity of the two types of solvents selected, in order to allow the inkjet device to be filled with liquid in the next wall, cyclohexanol (manufactured by Wako Pure Chemical Industries, Ltd., 98.0% or more) was used as the viscosity adjustment material. As a mixed solvent.
又,在僅有溶劑本身時,由於在顯微鏡下難以觀察乾燥後之塗覆展開性,故使用Rhodamine B(東京化成工業股份有限公司製、純度95%以上)作為溶質。 When only the solvent itself is used, it is difficult to observe the spreadability of the coating after drying under a microscope. Therefore, Rhodamine B (manufactured by Tokyo Chemical Industry Co., Ltd., purity 95% or higher) was used as the solute.
調製如下述表5所示之3種類之溶液1、2、3。 Three types of solutions 1, 2, 3 are prepared as shown in Table 5 below.
在使用顯微鏡(OLIMPUS公司製MX61L、鏡片LMPFLN10xBD)觀察圖型化後之基板時,將在前述倍率之顯微鏡下能確認存在之有機膜視為隔壁,又將在基板上存有隔壁且在前述倍率之顯微鏡下無法觀察到有機膜,而露出電極之部分視為開口。 When observing the patterned substrate using a microscope (MX61L manufactured by OLIMPUS, lens LMPFLN10xBD), the organic film that can be confirmed under the microscope at the aforementioned magnification is regarded as a partition wall, and the partition wall is stored on the substrate and the magnification is The organic film cannot be observed under a microscope, and the part where the electrode is exposed is regarded as an opening.
在隔壁內,使用噴墨裝置(ULVAC公司製Litlex120L),將上述溶液1、2、3各填充200pL於各隔壁內,且填充於1000處之隔壁,在乾燥後使用顯微鏡(OLIMPUS公司製MX61L、鏡片LCPFLN20xLCD)觀察關於溶質是否展開至隔壁端部為止,且實施30處之觀察, 若30處皆塗覆展開時,則塗覆性視為良好。 In the partition wall, an inkjet device (Litlex 120L manufactured by ULVAC) was used to fill the above solutions 1, 200, and 200 pL in each partition wall and 1000 partition walls. After drying, use a microscope (MX61L manufactured by OLIMPUS, Lens LCPFLN20xLCD) to observe whether the solute spreads to the end of the next wall, and observe 30 places, When the coating was spread at all 30 places, the coating property was considered good.
本次使用之隔壁由於存有在無撥液性之狀態 下實施評價者,故在填充溶液時,有產生從隔壁漏出之情況,因而使用隔壁內之殘留液體實施塗覆展開性之評價。 The next wall used this time is in a state of no liquid repellency As the evaluator is implemented next, when the solution is filled, leakage may occur from the partition wall. Therefore, the remaining liquid in the partition wall is used to evaluate the spreadability of the coating.
使用在隔壁製作後在基板內ITO所露出之部分,使用純水、丙三醇(Sigma-Aldrich製、純度99.5%以上)、甲醯胺(Sigma-Aldrich公司製、純度99.5%以上)、二碘甲烷(Sigma-Aldrich公司製、純度99%)之4種類之溶劑,實施基板面內三點測量,並算出平均而實施評價。 Use the exposed part of ITO in the substrate after the next wall is made. Use pure water, glycerol (made by Sigma-Aldrich, purity 99.5% or more), formamidine (made by Sigma-Aldrich, purity 99.5% or more), two Four types of solvents of methyl iodide (made by Sigma-Aldrich Co., Ltd., purity: 99%) were measured at three points in the plane of the substrate, averaged, and evaluated.
極性計算係適用上述之Owensand Wendt法。本實施例中,使用上述4種類之溶劑測量接觸角,基於該值,使用由下述URL所公開之極性計算軟體,根據Owensand Wendt法算出電極之表面自由能量之極性成分之值。 The polarity calculation is based on the Owensand Wendt method described above. In this embodiment, the contact angle is measured using the above-mentioned four types of solvents, and based on this value, the polarity calculation software disclosed by the following URL is used to calculate the value of the polar component of the surface free energy of the electrode according to the Owensand Wendt method.
<URL:http://www007.upp.so-net.ne.jp/y-kondo/surface.htm> <URL: http://www007.upp.so-net.ne.jp/y-kondo/surface.htm>
將實施例、比較例及參考例之結果展示於表6。表6中,「○」表示良好,「×」表示不良。 The results of Examples, Comparative Examples and Reference Examples are shown in Table 6. In Table 6, "○" indicates good, and "×" indicates bad.
從以上實施例之結果,可發現若使用本發明之感光性樹脂組成物,在形成電極表面所露出之圖型後之ITO之表面,可取得表面自由能量之極性成分之值為高,且ITO之表面塗覆性優異之圖型。 From the results of the above examples, it can be found that if the photosensitive resin composition of the present invention is used, the surface of the ITO after the pattern exposed on the electrode surface is formed, the value of the polar component that can obtain the surface free energy is high, and ITO Pattern with excellent surface coating.
根據本發明之感光性樹脂組成物,能取得在電極表面上塗覆性優異之圖型。 According to the photosensitive resin composition of the present invention, a pattern having excellent coatability on the electrode surface can be obtained.
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