TWI658864B - Porous material and method for preparing the same, and catalyst composition employing the same - Google Patents
Porous material and method for preparing the same, and catalyst composition employing the same Download PDFInfo
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- TWI658864B TWI658864B TW106143938A TW106143938A TWI658864B TW I658864 B TWI658864 B TW I658864B TW 106143938 A TW106143938 A TW 106143938A TW 106143938 A TW106143938 A TW 106143938A TW I658864 B TWI658864 B TW I658864B
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- porous material
- oxide
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- 239000011148 porous material Substances 0.000 title claims abstract description 106
- 239000000203 mixture Substances 0.000 title claims abstract description 60
- 239000003054 catalyst Substances 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 46
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 33
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910021485 fumed silica Inorganic materials 0.000 claims abstract description 21
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 20
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 20
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 12
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 12
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 12
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims abstract description 12
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910001950 potassium oxide Inorganic materials 0.000 claims abstract description 10
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- 239000011149 active material Substances 0.000 claims description 16
- 239000006227 byproduct Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000004575 stone Substances 0.000 claims description 14
- 238000001354 calcination Methods 0.000 claims description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 9
- 239000002893 slag Substances 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- 239000013543 active substance Substances 0.000 claims description 6
- -1 hydrogen ions Chemical class 0.000 claims description 6
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 6
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000292 calcium oxide Substances 0.000 claims description 5
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 150000002736 metal compounds Chemical class 0.000 claims description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229910001392 phosphorus oxide Inorganic materials 0.000 claims description 3
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims description 3
- 229910001948 sodium oxide Inorganic materials 0.000 claims description 3
- VSAISIQCTGDGPU-UHFFFAOYSA-N tetraphosphorus hexaoxide Chemical compound O1P(O2)OP3OP1OP2O3 VSAISIQCTGDGPU-UHFFFAOYSA-N 0.000 claims description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 238000009845 electric arc furnace steelmaking Methods 0.000 claims description 2
- 235000019253 formic acid Nutrition 0.000 claims description 2
- 229910017604 nitric acid Inorganic materials 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 description 23
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 16
- 239000007789 gas Substances 0.000 description 15
- 235000013980 iron oxide Nutrition 0.000 description 13
- 238000005215 recombination Methods 0.000 description 11
- 230000006798 recombination Effects 0.000 description 11
- 229910000480 nickel oxide Inorganic materials 0.000 description 9
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 238000000629 steam reforming Methods 0.000 description 8
- 239000002028 Biomass Substances 0.000 description 6
- 239000002243 precursor Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 239000006004 Quartz sand Substances 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 5
- 238000002309 gasification Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000003929 acidic solution Substances 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- 238000002459 porosimetry Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000004876 x-ray fluorescence Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000012065 filter cake Substances 0.000 description 3
- 150000002815 nickel Chemical class 0.000 description 3
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000010433 feldspar Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 150000001868 cobalt Chemical class 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229910052839 forsterite Inorganic materials 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052909 inorganic silicate Inorganic materials 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 229910001719 melilite Inorganic materials 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910052611 pyroxene Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical compound Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000010183 spectrum analysis Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/78—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with alkali- or alkaline earth metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
- B01J35/393—Metal or metal oxide crystallite size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/617—500-1000 m2/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/633—Pore volume less than 0.5 ml/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/635—0.5-1.0 ml/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/647—2-50 nm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/34—Purifying combustible gases containing carbon monoxide by catalytic conversion of impurities to more readily removable materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2523/00—Constitutive chemical elements of heterogeneous catalysts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Combustion & Propulsion (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Catalysts (AREA)
Abstract
本揭露提供一種多孔材料與包含其之觸媒組成物,以及該多孔材料的製備方法。該多孔材料係由98-99.5重量份的氣相二氧化矽以及0.5至2重量份的金屬氧化物所組成。其中,該多孔材料之比表面積係650m2/g至700m2/g。該金屬氧化物係擇自由氧化鎂、氧化鋁、氧化鉀、氧化鈦、及氧化鐵所組成之族群。 The disclosure provides a porous material and a catalyst composition containing the same, and a method for preparing the porous material. The porous material is composed of 98-99.5 parts by weight of fumed silica and 0.5 to 2 parts by weight of metal oxide. Wherein the specific surface area of the porous materials based 650m 2 / g to 700m 2 / g. The metal oxide is selected from the group consisting of magnesium oxide, aluminum oxide, potassium oxide, titanium oxide, and iron oxide.
Description
本揭露關於一種多孔材料與其製備方法、以及包含其之觸媒組成物。 The present disclosure relates to a porous material, a method for preparing the same, and a catalyst composition containing the same.
隨著經濟的快速發展,石油資源的枯竭、環境污染和全球暖化的加劇,亟需尋找高能量密度、環保、可持續發展的新能源體系。因此,由生物質氣化所產生的合成氣作為替代能源也越來越受到關注。 With the rapid economic development, the depletion of petroleum resources, environmental pollution and global warming, there is an urgent need to find a new energy system with high energy density, environmental protection and sustainable development. Therefore, as a substitute energy source, the synthesis gas produced by biomass gasification has also received increasing attention.
然而,在使用流體化床反應裝置中從生物質製造合成氣的過程中,同時會產生相當大量的焦油。合成氣中所含的焦油會引起後續下游過程和設備的結垢、堵塞。冷凝的焦油會造成氣體清潔設備嚴重結垢、進入發電機組的焦油會妨礙合成氣應用的運行、且焦油與冷凝水混合後也易造成困難的水處理問題。因此,欲將生質物氣化合成氣應用於發電系統時,需將合成氣中的焦油含量降低。在焦油去除技術中,一般以蒸汽重組技術(steam reforming)為主流。然而,在不存在觸媒的狀況下,蒸汽重組的反應溫度需高於900℃才可將焦油催化重組成高熱值氣體。雖然,在觸媒存在的狀況下進行蒸汽重組技術 來去除焦油,可將反應溫度降至650-900℃之間,不過傳統用於蒸汽重組的觸媒組合物,其焦油轉化率仍有提昇的空間。 However, during the production of syngas from biomass in a fluidized bed reactor, a considerable amount of tar is produced at the same time. The tar contained in syngas can cause fouling and blockage in subsequent downstream processes and equipment. Condensed tar can cause serious fouling of gas cleaning equipment, tar entering the generator set can hinder the operation of syngas applications, and mixing tar with condensed water can easily cause difficult water treatment problems. Therefore, when the biomass gasification synthesis gas is to be used in a power generation system, the tar content in the synthesis gas needs to be reduced. In the tar removal technology, steam reforming technology is generally the mainstream. However, in the absence of a catalyst, the reaction temperature of steam reforming needs to be higher than 900 ° C. to catalyze the recombination of tar into a high calorific value gas. Although, steam reforming technology in the presence of catalyst To remove tar, the reaction temperature can be reduced to 650-900 ° C, but the traditional tar conversion catalyst composition still has room for improvement in tar conversion rate.
因此,業界需要一種新穎的觸媒組合物,以解決先前技術所遭遇到的問題。 Therefore, the industry needs a novel catalyst composition to solve the problems encountered in the prior art.
根據本揭露實施例,本揭露提供一種多孔材料,可由約98-99.5重量份的氣相二氧化矽以及約0.5至2重量份的金屬氧化物所組成,其中該多孔材料之比表面積可為約650m2/g至700m2/g。該金屬氧化物可擇自由氧化鎂、氧化鋁、氧化鐵、氧化鉀、氧化鈦、及氧化鐵所組成之族群。 According to an embodiment of the disclosure, the disclosure provides a porous material, which may be composed of about 98-99.5 parts by weight of fumed silica and about 0.5 to 2 parts by weight of a metal oxide, wherein the specific surface area of the porous material may be about 650m 2 / g to 700m 2 / g. The metal oxide can be selected from the group consisting of magnesium oxide, aluminum oxide, iron oxide, potassium oxide, titanium oxide, and iron oxide.
根據本揭露另一實施例,本揭露提供一種上述多孔材料的製備方法。該多孔材料的製備方法包含:將一工業副產物、水、及一酸進行混合,得到一膠狀混合物,其中在該膠狀混合物中,氫離子的莫耳數與工業副產物的重量比約為25mmol/g至40mmol/g;以水清洗該膠狀混合物,直到該膠狀混合物的pH值為7;以及,對該膠狀混合物進行一煅燒製程,得到上述多孔材料。 According to another embodiment of the present disclosure, the present disclosure provides a method for preparing the above-mentioned porous material. The preparation method of the porous material includes: mixing an industrial by-product, water, and an acid to obtain a gelatinous mixture, wherein in the gelatinous mixture, the molar ratio of hydrogen ions to the weight ratio of the industrial byproduct is about 25 mmol / g to 40 mmol / g; washing the gelatinous mixture with water until the pH value of the gelatinous mixture is 7; and performing a calcination process on the gelatinous mixture to obtain the porous material.
根據本揭露另一實施例,本揭露亦提供一種觸媒組成物。該觸媒組成物包含一載體、以及一活性物質。其中,該載體可為上述多孔材料,且該活性物質配置於該載體上。該活性物質可為一金屬或含該金屬的化合物,其中該金屬可為鐵、鈷、鎳、銅、鋅、或上述之組合。 According to another embodiment of the present disclosure, the present disclosure also provides a catalyst composition. The catalyst composition includes a carrier and an active material. The support may be the above-mentioned porous material, and the active material is disposed on the support. The active material may be a metal or a compound containing the metal, wherein the metal may be iron, cobalt, nickel, copper, zinc, or a combination thereof.
第1圖係為實施例1所述之高爐石及實施例1所得之多孔材料的X光繞射(XRD)圖譜。 Figure 1 is an X-ray diffraction (XRD) pattern of the blast furnace stone described in Example 1 and the porous material obtained in Example 1.
第2圖係為實施例1所使用之高爐石的掃描式電子顯微鏡(SEM)圖。 FIG. 2 is a scanning electron microscope (SEM) image of the blast furnace stone used in Example 1. FIG.
第3圖係為實施例1所得之多孔材料的掃描式電子顯微鏡(SEM)圖。 FIG. 3 is a scanning electron microscope (SEM) image of the porous material obtained in Example 1. FIG.
第4圖係為實施例2所得之觸媒組成物(1)的掃描式電子顯微鏡(SEM)圖。 FIG. 4 is a scanning electron microscope (SEM) image of the catalyst composition (1) obtained in Example 2. FIG.
本揭露實施例提供一種多孔材料與包含其觸媒組成物,以及該多孔材料的製備方法。本揭露所述之多孔材料包含具有高比表面積的氣相二氧化矽以及金屬氧化物。該多孔材料的表面可進一步被配置特定的活性物質於其上,作為觸媒組成物,用於焦油的蒸汽重組觸媒,提高焦油轉換率。該多孔材料可利用金屬冶煉業高溫製程所產生的工業副產物作為來源,並以酸液作為溶劑溶出工業副產物中鹼性或中性物質。如此一來,所得之多孔材料具有高比表面積及孔隙體積。因此,當活性物質分散負載於多孔材料上,所得之觸媒組成物亦具有高比表面積及孔隙體積,可提昇活性物質的催化活性。此外,該多孔材料除了包含氣相二氧化矽以增加多孔材料的機械強度外,亦包含金屬氧化物,可作為焦油的蒸汽重組觸媒成分。 The disclosed embodiments provide a porous material and a catalyst composition including the same, and a method for preparing the porous material. The porous material described in this disclosure includes fumed silica and a metal oxide having a high specific surface area. The surface of the porous material can be further provided with a specific active material as a catalyst composition for the steam recombination catalyst of tar to improve the tar conversion rate. The porous material can use industrial by-products produced by the high-temperature process of the metal smelting industry as a source, and use an acid solution as a solvent to dissolve alkaline or neutral substances in the industrial by-products. In this way, the obtained porous material has a high specific surface area and a pore volume. Therefore, when the active material is dispersedly supported on the porous material, the obtained catalyst composition also has a high specific surface area and pore volume, which can improve the catalytic activity of the active material. In addition, the porous material contains fumed silica in order to increase the mechanical strength of the porous material, and also contains metal oxides, which can be used as a steam recombination catalyst component of tar.
根據本揭露實施例,本揭露提供一種多孔材料。該多 孔材料可由98-99.5重量份(例如98.5-99.5重量份、或98-99重量份)的氣相二氧化矽以及0.5至2重量份(例如0.5-1.5重量份、或1-2重量份)的金屬氧化物所組成。該金屬氧化物可擇自由氧化鎂、氧化鋁、氧化鐵、氧化鉀、氧化鈦、及氧化鐵所組成之族群。根據本揭露實施例,該氣相二氧化矽與該金屬氧化物的總重可為100重量份。根據本揭露某些實施例,本揭露所述多孔材料可包含98-99.5重量份的氣相二氧化矽以及0.5至2重量份的金屬氧化物。其中,該金屬氧化物可包含氧化鎂、氧化鋁、氧化鐵、氧化鉀、氧化鈦、氧化鐵、或上述之組合。 According to an embodiment of the present disclosure, the present disclosure provides a porous material. The more The pore material may be composed of 98-99.5 parts by weight (for example, 98.5-99.5 parts by weight, or 98-99 parts by weight) of fumed silica and 0.5 to 2 parts by weight (for example, 0.5-1.5 parts by weight, or 1-2 parts by weight). Consisting of metal oxides. The metal oxide can be selected from the group consisting of magnesium oxide, aluminum oxide, iron oxide, potassium oxide, titanium oxide, and iron oxide. According to the disclosed embodiment, the total weight of the fumed silica and the metal oxide may be 100 parts by weight. According to some embodiments of the present disclosure, the porous material of the present disclosure may include 98-99.5 parts by weight of fumed silica and 0.5 to 2 parts by weight of a metal oxide. The metal oxide may include magnesium oxide, aluminum oxide, iron oxide, potassium oxide, titanium oxide, iron oxide, or a combination thereof.
根據本揭露實施例,本揭露所述之該多孔材料其包含98wt%至99.5wt%的氣相二氧化矽(以該多孔材料總重為基準)。換言之,該多孔材料的主要成份係為氣相二氧化矽。氣相二氧化矽(fumed silica、又稱熱解二氧化矽),目前已廣泛應用於合成石英玻璃粉末或是應用於半導體產業中作為填充劑。一般來說,形成氣相二氧化矽的方法係將矽鹵化物(例如氯化矽(SiCl4))在氫氧焰環境(溫度約為於1800℃)下進行水解產生。然而,上述製程需要大量耗能造成製造成本上升外,也必需使用含鹵的化合物作為起始物,易造成環境的污染。此外,以上述方法所形成的氣相二氧化矽其比表面積有一定的限制(例如無法進一步提昇至650m2/g)。而本揭露所述以氣相二氧化矽為主要成份的多孔材料,由於係藉由本揭露所述的多孔材料製備方法來形成,因此該多孔材料之比表面積可大於或等於650m2/g,例如為約650m2/g至700m2/g、660m2/g至700m2/g、670m2/g 至700m2/g、或650m2/g至690m2/g。 According to the disclosed embodiment, the porous material described in the present disclosure contains 98% to 99.5% by weight of fumed silica (based on the total weight of the porous material). In other words, the main component of the porous material is fumed silica. Fumed silica (also known as fumed silica) is currently widely used in synthetic quartz glass powder or as a filler in the semiconductor industry. Generally, the method for forming fumed silica is produced by hydrolyzing a silicon halide (such as silicon chloride (SiCl 4 )) in a hydrogen-oxygen flame environment (temperature is about 1800 ° C.). However, the above process requires a large amount of energy consumption and increases the manufacturing cost. It is also necessary to use a halogen-containing compound as a starting material, which is likely to cause environmental pollution. In addition, the specific surface area of the fumed silica formed by the above method has a certain limit (for example, it cannot be further increased to 650 m 2 / g). The porous material with fumed silica as the main component in this disclosure is formed by the porous material preparation method described in this disclosure, so the specific surface area of the porous material can be greater than or equal to 650 m 2 / g, for example from about 650m 2 / g to 700m 2 / g, 660m 2 / g to 700m 2 / g, 670m 2 / g to 700m 2 / g, or 650m 2 / g to 690m 2 / g.
根據本揭露實施例,本揭露所述該多孔材料的孔隙體積可大於或等於0.6cm3/g,例如為0.7cm3/g至1.0cm3/g、0.6cm3/g至0.9cm3/g、或0.7cm3/g至0.9cm3/g。 According to embodiments of the present disclosure, the present disclosure of the pore volume of the porous material may be greater than or equal to 0.6cm 3 / g, for example 0.7cm 3 / g to 1.0cm 3 /g,0.6cm 3 / g to 0.9cm 3 / g, or 0.7 cm 3 / g to 0.9 cm 3 / g.
根據本揭露實施例,本揭露所述該多孔材料的平均孔洞尺寸可大於約2nm,例如為約2nm至10nm、3nm至10nm、或2nm至9nm。 According to the disclosed embodiment, the average pore size of the porous material described in the present disclosure may be greater than about 2 nm, for example, about 2 nm to 10 nm, 3 nm to 10 nm, or 2 nm to 9 nm.
根據本揭露實施例,該多孔材料的金屬氧化物可包含氧化鈦,且該氧化鈦與該金屬氧化物的重量比可為約0.4至1.0(例如為約0.4至0.7、或0.5至1.0)。此外,根據本揭露實施例,該多孔材料的金屬氧化物可包含氧化鎂,且該氧化鎂與該金屬氧化物的重量比可為約0.1至0.25(例如為約0.1至0.2、或0.15至0.25)。如此一來,當該多孔材料作為觸媒組成物的載體時,可提昇焦油重組的反應性。 According to the disclosed embodiment, the metal oxide of the porous material may include titanium oxide, and the weight ratio of the titanium oxide to the metal oxide may be about 0.4 to 1.0 (for example, about 0.4 to 0.7, or 0.5 to 1.0). In addition, according to the disclosed embodiments, the metal oxide of the porous material may include magnesium oxide, and the weight ratio of the magnesium oxide to the metal oxide may be about 0.1 to 0.25 (for example, about 0.1 to 0.2, or 0.15 to 0.25) ). In this way, when the porous material is used as a carrier of the catalyst composition, the reactivity of tar recombination can be improved.
根據本揭露實施例,本揭露提供一種上多孔材料的製備方法,不需使用氫氧焰且可避免使用含鹵化合物作為原料。此外,如上所述,使用本揭露所述多孔材料的製備方法所得之多孔材料(主成份為氣相二氧化矽)可具有高的比表面積。該多孔材料的製備方法包含以下步驟。首先,將一工業副產物、水、及一酸進行混合,得到一膠狀混合物,其中在該膠狀混合物中。接著以水清洗該膠狀混合物,直到該膠狀混合物的pH值至約7左右。以及,對該膠狀混合物進行一煅燒製程,得到本揭露所述多孔材料。根據本揭露實施例,該酸可先溶於水中,形成一酸性溶液,然後再將該工業副產物與該 酸性溶液混合,得到該膠狀混合物。在該酸性溶液中,該酸的濃度可為約5wt%至25wt%(例如為7wt%至24wt%、8wt%至23wt%、9wt%至22wt%、或10wt%至20wt%),以該酸性溶液的總重為基準。根據本揭露實施例,在該膠狀混合物中,氫離子的莫耳數與工業副產物的重量比可約為25mmol/g至40mmol/g(例如為27.5mmol/g至30mmol/g、或27mmol/g至40mmol/g),以確保該酸性溶液可將工業副產物中的鹼性或中性物質溶解,保留氣相二氧化矽骨架,得到高比表面積與孔隙體積之多孔材料作為觸媒載體。 According to the embodiments of the disclosure, the disclosure provides a method for preparing an upper porous material without using an oxygen flame and avoiding the use of halogen-containing compounds as raw materials. In addition, as described above, the porous material (the main component is fumed silica) obtained by using the method for preparing a porous material described in this disclosure may have a high specific surface area. The method for preparing the porous material includes the following steps. First, an industrial by-product, water, and an acid are mixed to obtain a gelatinous mixture in which the gelatinous mixture is. The gelatinous mixture was then washed with water until the pH of the gelatinous mixture reached about 7. And, a calcining process is performed on the colloidal mixture to obtain the porous material disclosed in the present disclosure. According to the disclosed embodiment, the acid can be dissolved in water to form an acidic solution, and then the industrial by-products and the The acidic solution was mixed to obtain the gelatinous mixture. In the acidic solution, the concentration of the acid may be about 5 wt% to 25 wt% (for example, 7 wt% to 24 wt%, 8 wt% to 23 wt%, 9 wt% to 22 wt%, or 10 wt% to 20 wt%). The total weight of the solution is the basis. According to the disclosed embodiment, in the colloidal mixture, the molar ratio of hydrogen ions to industrial by-products may be about 25mmol / g to 40mmol / g (for example, 27.5mmol / g to 30mmol / g, or 27mmol / g to 40mmol / g) to ensure that the acidic solution can dissolve alkaline or neutral substances in industrial by-products, retain the fumed silica framework, and obtain a porous material with a high specific surface area and pore volume as a catalyst carrier. .
根據本揭露實施例,該煅燒製程的製程溫度可為約500℃至700℃,例如550℃至700℃、或500℃至670℃。此外,該煅燒製程之製程時間可為2至12小時,例如2至10小時、或2至8小時。 According to the disclosed embodiment, the process temperature of the calcination process may be about 500 ° C to 700 ° C, such as 550 ° C to 700 ° C, or 500 ° C to 670 ° C. In addition, the processing time of the calcination process may be 2 to 12 hours, such as 2 to 10 hours, or 2 to 8 hours.
根據本揭露實施例,在本揭露所述多孔材料的製備方法中,所使用的酸可為鹽酸、硝酸、磷酸、甲酸或乙酸。 According to the embodiment of the disclosure, in the method for preparing the porous material described in the disclosure, the acid used may be hydrochloric acid, nitric acid, phosphoric acid, formic acid, or acetic acid.
根據本揭露實施例,該工業副產物可為煉鋼爐石(steel slags),例如高爐石(blast-furnace slag)、轉爐石(basic-oxygen-furnace slag)、或電弧爐煉鋼電爐石(electric-arc-furnace slag)。此外,該工業副產物係由約15-50重量份(例如20-50重量份、或15-45重量份)的氣相二氧化矽以及約50至85重量份(例如50-80重量份、或55-85重量份)的金屬化合物所組成。其中,該金屬化合物可包含氧化鎂、氧化鋁、氧化鐵、氧化鉀、氧化鈣、氧化鈦、氧化鐵、氧化鈉、氧化錳、氧化磷、或上述之組合。此外,根據本揭露實施例,該金屬化合物可擇自由氧化鎂、氧化鋁、氧化鐵、氧化鉀、氧化鈣、氧化鈦、氧 化鐵、氧化鈉、氧化錳、及氧化磷所組成之族群。 According to embodiments of the disclosure, the industrial by-products may be steel slags, such as blast-furnace slag, converter-basic-oxygen-furnace slag, or electric arc furnace steel-making electric furnace stone ( electric-arc-furnace slag). In addition, the industrial by-product is composed of about 15-50 parts by weight (for example, 20-50 parts by weight, or 15-45 parts by weight) of fumed silica and about 50 to 85 parts by weight (for example, 50-80 parts by weight, Or 55-85 parts by weight). The metal compound may include magnesium oxide, aluminum oxide, iron oxide, potassium oxide, calcium oxide, titanium oxide, iron oxide, sodium oxide, manganese oxide, phosphorus oxide, or a combination thereof. In addition, according to the embodiment of the disclosure, the metal compound may be freely selected from magnesium oxide, aluminum oxide, iron oxide, potassium oxide, calcium oxide, titanium oxide, and oxygen. A group of iron oxides, sodium oxide, manganese oxide, and phosphorus oxide.
根據本揭露實施例,本揭露提供一種觸媒組成物。該觸媒組成物包含:一載體,以及一活性物質。該活性物質可配置於該載體上。該載體可為本揭露所述多孔材料。該活性物質可為一金屬或含該金屬的化合物,其中該金屬係鐵、鈷、鎳、銅、鋅、或上述之組合。舉例來說,該活性物質可為氧化鐵、氧化鈷、氧化鎳、氧化銅、或氧化鋅。 According to an embodiment of the disclosure, the disclosure provides a catalyst composition. The catalyst composition includes a carrier and an active material. The active substance can be disposed on the carrier. The carrier may be the porous material of the present disclosure. The active material may be a metal or a compound containing the metal, wherein the metal is iron, cobalt, nickel, copper, zinc, or a combination thereof. For example, the active material may be iron oxide, cobalt oxide, nickel oxide, copper oxide, or zinc oxide.
根據本揭露實施例,該活性物質之重量百分比可為1wt%至30wt%(例如1wt%至25wt%、3wt%至30wt%、5wt%至25wt%、或5wt%至22wt%),以該載體及該活性物質的總重為基準。根據本揭露實施例,在配置該活性物質後,該載體之比表面積可為540m2/g至640m2/g(例如為540m2/g至630m2/g)、以及孔隙體積可為0.45cm3/g至0.65cm3/g(例如為0.45cm3/g至0.60cm3/g),以確保該觸媒組成物具有一焦油轉換率(例如萘轉換率)大於或等於80%。 According to the disclosed embodiment, the weight percentage of the active material may be 1 wt% to 30 wt% (for example, 1 wt% to 25 wt%, 3 wt% to 30 wt%, 5 wt% to 25 wt%, or 5 wt% to 22 wt%), using the carrier And the total weight of the active substance is used as a reference. According to the disclosed embodiment, after the active material is configured, the specific surface area of the carrier may be 540 m 2 / g to 640 m 2 / g (for example, 540 m 2 / g to 630 m 2 / g), and the pore volume may be 0.45 cm 3 / g to 0.65 cm 3 / g (for example, 0.45 cm 3 / g to 0.60 cm 3 / g) to ensure that the catalyst composition has a tar conversion rate (eg, naphthalene conversion rate) of 80% or more.
根據本揭露實施例,該觸媒組成物的製備方法可包含以下步驟。提供一金屬鹽前驅物溶液。舉例來說,該金屬鹽前驅物溶液的製備方式可為將一金屬鹽(例如鐵鹽、鈷鹽、鎳鹽、銅鹽、或鋅鹽)溶於水中。該金屬鹽的濃度可為約1wt%至30wt%。接著,將上述多孔材料含浸至該金屬鹽前驅物溶液中,並使液面高於多孔材料,其中含浸時間可為5分鐘至1小時。接著,將該多孔材料由該金屬鹽前驅物溶液中取出,並置於高溫爐內進行一煅燒製程。其中,該煅燒製程的溫度可為約400℃至600℃,時間可為5至24小時。降至 室溫後,得到本揭露所述觸媒組成物。藉由上述製程,可將金屬活性材料分散於載體表面,降低金屬添加量。如此一來,可於較低的活性材料負載量下,提升焦油轉換率。 According to the disclosed embodiment, the method for preparing the catalyst composition may include the following steps. A metal salt precursor solution is provided. For example, the metal salt precursor solution can be prepared by dissolving a metal salt (such as an iron salt, a cobalt salt, a nickel salt, a copper salt, or a zinc salt) in water. The concentration of the metal salt may be about 1 wt% to 30 wt%. Next, the porous material is impregnated into the metal salt precursor solution, and the liquid level is higher than that of the porous material. The impregnation time may be 5 minutes to 1 hour. Next, the porous material is taken out from the metal salt precursor solution, and is placed in a high-temperature furnace for a calcination process. The temperature of the calcining process may be about 400 ° C. to 600 ° C., and the time may be 5 to 24 hours. Down to After room temperature, the catalyst composition of the present disclosure is obtained. Through the above process, the metal active material can be dispersed on the surface of the carrier, and the amount of metal added can be reduced. In this way, the tar conversion rate can be improved at a lower active material load.
根據本揭露實施例,本揭露提供一種去除焦油的方法。該方法包含將本揭露所述之觸媒組成物置於一反應器中,並將由生物質(例如稻稈、木屑、稻殼、或煤炭)氣化所產生的氣體導入該反應器中,以將該氣體中之焦油轉化為高熱值氣體(例如氫氣、甲烷、或一氧化碳)。其中,該反應器的溫度可為約450℃至1000℃、壓力可為約1atm至5atm。此外,將該由生物質氣化所產生的氣體導入該反應器時,空間流速(GHSV)可為約500h-1至30,000h-1。根據本揭露實施例,本揭露所述去除焦油的方法,可具有一焦油轉化率大於或等於80%。此外,使用本揭露所述去除焦油的方法,可將由生物質氣化所產生的氣體之焦油含量降低至100mg/Nm3以下。 According to an embodiment of the present disclosure, the present disclosure provides a method for removing tar. The method includes placing the catalyst composition described in the present disclosure in a reactor, and introducing a gas generated by gasification of biomass (for example, rice straw, wood chips, rice husk, or coal) into the reactor, so that The tar in the gas is converted into a high calorific value gas (such as hydrogen, methane, or carbon monoxide). The temperature of the reactor may be about 450 ° C to 1000 ° C, and the pressure may be about 1 atm to 5 atm. In addition, the gas generated by the gasification of biomass is introduced into the reactor, the space velocity (a GHSV) may 500h -1 to about 30,000h -1. According to the disclosed embodiment, the method for removing tar described in the present disclosure may have a tar conversion rate greater than or equal to 80%. In addition, the tar removal method described in this disclosure can reduce the tar content of the gas generated by the gasification of biomass to below 100 mg / Nm 3 .
為了讓本揭露之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉數實施例,作詳細說明如下: In order to make the above and other objects, features, and advantages of this disclosure more comprehensible, a few examples are given below for detailed description as follows:
多孔材料的製備: Preparation of porous materials:
實施例1: Example 1:
首先,將100克高爐石粉(blast furnace slag(BFS)powder、由中聯爐石公司製造,成份如表1所示)(比表面積為0.97m2/g、孔隙體積約為0)與750克鹽酸水溶液(濃度為14wt%)混合。在室溫下均勻攪拌2小時後,得到一凝膠狀物質,其中在該凝膠狀物質中,氫離子的莫耳數與高爐石粉的重量比約為28.52mmol/g。將上述 凝膠狀物質以水清洗並過濾。在過濾的過程中,以水清洗濾餅,直至濾液的pH值達約7。接著,將所得之濾餅置於一高溫爐內乾燥,乾燥溫度約為105℃。接著,利用該高溫爐對該濾餅進行一煅燒製程,其中該煅燒製程的溫度約為600℃,時間約持續4小時。降至室溫後,得到多孔材料。以X光螢光分析儀(X-ray fluorescence spectrometer、XRF)分析該多孔材料的組成成份,並使用比表面積與孔隙度分析儀(specific surface area and porosimetry analyzer)量測多孔材料的比表面積、孔隙體積、及平均孔洞尺寸,結果如表1所示。 First, 100 grams of blast furnace slag (BFS) powder, manufactured by Zoomlion Furnace Company, has the composition shown in Table 1 (specific surface area is 0.97 m2 / g, and the pore volume is about 0) and 750 grams of hydrochloric acid An aqueous solution (at a concentration of 14 wt%) was mixed. After being stirred uniformly at room temperature for 2 hours, a gel-like substance was obtained, in which the molar ratio of the molar number of hydrogen ions to the blast furnace stone powder was about 28.52 mmol / g. Will be above The gel-like substance was washed with water and filtered. During the filtration process, the filter cake was washed with water until the pH value of the filtrate reached about 7. Next, the obtained filter cake is dried in a high-temperature furnace, and the drying temperature is about 105 ° C. Then, the filter cake is subjected to a calcination process using the high-temperature furnace, wherein the temperature of the calcination process is about 600 ° C. and the time lasts about 4 hours. After falling to room temperature, a porous material was obtained. An X-ray fluorescence spectrometer (XRF) was used to analyze the composition of the porous material, and a specific surface area and porosimetry analyzer were used to measure the specific surface area and porosity of the porous material. The results of the volume and average pore size are shown in Table 1.
由表1可知,原本低比表面積無孔隙之高爐石,經實施例1所述步驟處理後,可獲得高比表面積且高孔隙體積之,且該多孔材料包含約1.27wt%的金屬氧化物(由氧化鎂、氧化鐵、氧化鉀、氧化鈣、及氧化鈦所組成)。 It can be known from Table 1 that the blast furnace stone with a low specific surface area and no pores can obtain a high specific surface area and a high pore volume after the treatment described in Example 1, and the porous material contains about 1.27 wt% of metal oxides Consists of magnesium oxide, iron oxide, potassium oxide, calcium oxide, and titanium oxide).
請參照第1圖,係為實施例1所述之高爐石及實施例1所得之多孔材料的X光繞射(X-ray diffraction)圖譜。由第1圖可知,高爐石在2θ=29.3、30.4與31.3度出現鈣鎂橄欖石(monticellite,CaMgSiO4)、黃長石(melilite,(Ca,Na)2(Al,Mg,Fe2+)[(Al,Si)SiO7])與薔薇輝石(merwinite,Ca3Mg(SiO4)2)等礦物特性尖峰。而實施例1所得之多孔材料,已無鈣鎂橄欖石、黃長石與薔薇輝石等等礦物特性尖峰。此外,實施例1所得之多孔材料其X光繞射(X-ray diffraction)圖譜出現氣相二氧化矽(fumed silica)之特性尖峰(2θ=17.2~32.6度)。由此可知,經由實施例1所述製程,高爐石已重新組合形成非晶相物質。 Please refer to FIG. 1, which are X-ray diffraction patterns of the blast furnace stone described in Example 1 and the porous material obtained in Example 1. It can be seen from Fig. 1 that montmorillonite (CaMgSiO 4 ) and yellow feldspar (melilite, (Ca, Na) 2 (Al, Mg, Fe 2+ )) appear at 2θ = 29.3, 30.4, and 31.3 degrees. (Al, Si) SiO 7 ]) and mineral characteristics peaks such as merwinite, Ca 3 Mg (SiO4) 2 ). The porous material obtained in Example 1 is free of mineral characteristic spikes such as forsterite, yellow feldspar, and rose pyroxene. In addition, the X-ray diffraction pattern of the porous material obtained in Example 1 showed a characteristic peak (2θ = 17.2 to 32.6 degrees) of fumed silica. It can be seen that, through the process described in Example 1, the blast furnace stone has been recombined to form an amorphous phase substance.
第2圖係為實施例1所使用之高爐石的掃描式電子顯微鏡(scanning electron microscope、SEM)圖,而第3圖係為實施例1所得之多孔材料的掃描式電子顯微鏡圖。由第2圖及第3圖可知,經由實施例1所述製程,原本緻密、光滑且無孔洞的高爐石可轉換成具有表面缺陷的多孔材料。 FIG. 2 is a scanning electron microscope (SEM) image of the blast furnace stone used in Example 1, and FIG. 3 is a scanning electron microscope image of the porous material obtained in Example 1. FIG. As can be seen from FIG. 2 and FIG. 3, through the process described in Example 1, the originally dense, smooth and non-porous blast furnace stone can be converted into a porous material with surface defects.
用於蒸汽重組之觸媒組成物的製備 Preparation of catalyst composition for steam recombination
實施例2: Example 2:
首先,將2克硝酸鎳(Ni(NO3)2‧6H2O)與8克的水混合, 得到一鎳鹽前驅物溶液。接著,將實施例1所得之多孔材料含浸至該鎳鹽前驅物溶液中,並使液面高於多孔材料。接著,5分鐘後,將該多孔材料取出,並置於高溫爐內進行一煅燒製程,其中該煅燒製程的溫度約為500℃,時間約持續14小時。降至室溫後,得到觸媒組成物(1)。 First, 2 g of nickel nitrate (Ni (NO 3 ) 2 ‧ 6H 2 O) was mixed with 8 g of water to obtain a nickel salt precursor solution. Next, the porous material obtained in Example 1 is impregnated into the nickel salt precursor solution so that the liquid level is higher than the porous material. Next, after 5 minutes, the porous material is taken out and placed in a high-temperature furnace for a calcination process, wherein the temperature of the calcination process is about 500 ° C. and the time lasts about 14 hours. After the temperature was lowered to room temperature, a catalyst composition (1) was obtained.
以X光螢光分析儀(X-ray fluorescence spectrometer、XRF)分析該觸媒組成物(1)的組成成份,並使用比表面積與孔隙度分析儀(specific surface area and porosimetry analyzer)量測觸媒組成物(1)的比表面積、及孔隙體積,結果如表2所示。此外,第4圖係為實施例2所得之觸媒組成物(1)的掃描式電子顯微鏡(scanning electron microscope、SEM)圖。由第3圖及第4圖可得知,將氧化鎳擔載於多孔材料後,可在多孔材料表面發現觀察到晶粒表面光滑之氧化鎳結晶狀顆粒,晶粒尺寸約為50-500nm。 An X-ray fluorescence spectrometer (XRF) was used to analyze the composition of the catalyst composition (1), and the catalyst was measured using a specific surface area and porosimetry analyzer The specific surface area and pore volume of the composition (1) are shown in Table 2. FIG. 4 is a scanning electron microscope (SEM) image of the catalyst composition (1) obtained in Example 2. As can be seen from Figs. 3 and 4, after the nickel oxide is supported on the porous material, nickel oxide crystalline particles with smooth crystal grain surfaces can be observed on the surface of the porous material, and the grain size is about 50-500 nm.
實施例3: Example 3:
依實施例2所述方式進行,除了將硝酸鎳(Ni(NO3)2‧6H2O)的量由2克增加至6克,得到觸媒組成物(2)。以X光螢光分析儀(X-ray fluorescence spectrometer、XRF)分析該觸媒組成物(2)的組成成份,並使用比表面積與孔隙度分析儀(specific surface area and porosimetry analyzer)量測觸媒組成物(2)的比表面積、及孔隙體積,結果如表2所示。 The method was performed as described in Example 2, except that the amount of nickel nitrate (Ni (NO 3 ) 2 ‧ 6H 2 O) was increased from 2 g to 6 g to obtain a catalyst composition (2). An X-ray fluorescence spectrometer (XRF) was used to analyze the composition of the catalyst composition (2), and the catalyst was measured using a specific surface area and porosimetry analyzer The specific surface area and pore volume of the composition (2) are shown in Table 2.
實施例4: Example 4:
依實施例2所述方式進行,除了將硝酸鎳(Ni(NO3)2‧ 6H2O)的量由2克增加至8克,得到觸媒組成物(3)。以X光螢光分析儀(X-ray fluorescence spectrometer、XRF)分析該觸媒組成物(3)的組成成份,並使用比表面積與孔隙度分析儀(specific surface area and porosimetry analyzer)量測觸媒組成物(3)的比表面積、及孔隙體積,結果如表2所示。 The method was performed as described in Example 2, except that the amount of nickel nitrate (Ni (NO 3 ) 2 ‧ 6H 2 O) was increased from 2 g to 8 g to obtain a catalyst composition (3). An X-ray fluorescence spectrometer (XRF) was used to analyze the composition of the catalyst composition (3), and the catalyst was measured using a specific surface area and porosimetry analyzer The specific surface area and pore volume of the composition (3) are shown in Table 2.
由表2可得知,本揭露所述之觸媒組成物,即使氧化鎳的量增加至約20wt%,其比表面積仍可大於540m2/g、孔隙體積仍可大於0.48cm3/g。 As can be seen from Table 2, even if the amount of nickel oxide is increased to about 20% by weight, the specific surface area of the catalyst composition described in this disclosure may still be greater than 540 m 2 / g, and the pore volume may still be greater than 0.48 cm 3 / g.
對實施例2-4所得之觸媒組成物(1)-(3)進行X光繞射(X-ray diffraction)圖譜分析,可得知在在2θ=17.2~32.6度處出現氣相二氧化矽(fumed silica)的非晶相隆起,且在2θ=37.1、43.3與62.9處出現氧化鎳(NiO)的特性尖峰,而該特性尖峰強度隨氧化鎳含量增加而增強,由此亦可得知氧化鎳負載於多孔材料的表面。 X-ray diffraction (X-ray diffraction) spectrum analysis was performed on the catalyst compositions (1)-(3) obtained in Examples 2-4, and it can be seen that gas phase dioxide appears at 2θ = 17.2 to 32.6 degrees. The amorphous phase of fumed silica bulges, and characteristic spikes of nickel oxide (NiO) appear at 2θ = 37.1, 43.3, and 62.9, and the characteristic spike strength increases with increasing nickel oxide content. Nickel oxide is supported on the surface of the porous material.
焦油重組實驗 Tar recombination experiment
實施例5: Example 5:
一般而言,焦油包含苯、甲苯、蒽、芘、以及萘。由 於萘的反應活性最低,因此,本揭露以萘作為焦油重組反應的模擬物,並以固定床反應器進行觸媒的焦油移除效率測試,測試步驟如下:提供一焦油蒸汽重組反應設備,該焦油蒸汽重組反應設備包含一觸媒床以及一蒸汽重組反應器。將觸媒樣品置於觸媒床中,並密封蒸汽反應器。接著,提供一含有萘蒸汽、水蒸汽、以及氮氣的反應氣氛(其中水/碳比(S/C)為2、空間流速(gas hourly space velocity、GHSV)為5,000h-1、N2流量為100mL/min)。接著,將反應氣氛導入蒸汽重組反應器中,進氣入口測得萘含量為4g/Nm3。接著,使反應氣體在550℃(焦油催化重組溫度)下與觸媒樣品接觸反應。反應一小時後,將反應後氣體由蒸汽重組反應器排出,並量測反應後氣體的萘含量。 Generally, tar contains benzene, toluene, anthracene, osmium, and naphthalene. Because naphthalene has the lowest reactivity, this disclosure uses naphthalene as a simulant for tar recombination reaction, and tests the tar removal efficiency of the catalyst using a fixed bed reactor. The test steps are as follows: Provide a tar steam recombination reaction device. The tar steam reforming reaction equipment includes a catalyst bed and a steam reforming reactor. The catalyst sample was placed in a catalyst bed and the steam reactor was sealed. Next, a reaction atmosphere containing naphthalene vapor, water vapor, and nitrogen (where the water / carbon ratio (S / C) is 2, the gas hourly space velocity (GHSV) is 5,000h -1 , and the N 2 flow rate is 100 mL / min). Next, the reaction atmosphere was introduced into a steam reforming reactor, and the naphthalene content measured at the inlet of the gas was 4 g / Nm 3 . Next, the reaction gas was brought into contact with the catalyst sample at 550 ° C (the temperature of tar catalytic recombination) to react. After the reaction for one hour, the gas after the reaction was discharged from the steam reforming reactor, and the naphthalene content of the gas after the reaction was measured.
在此,分別以實施例1所述之高爐石、實施例1所得之多孔材料、以及石英砂(購自昭和化學株式會社、二氧化矽純度大於99wt%,比表面積約為2.5m2/g)作為觸媒樣品,以上述步驟進行焦油移除效率測試,結果如表3所示。 Here, the blast furnace stone described in Example 1, the porous material obtained in Example 1, and quartz sand (purchased from Showa Chemical Co., Ltd., the purity of silicon dioxide is greater than 99% by weight, and the specific surface area is about 2.5 m 2 / g. ) As a catalyst sample, the tar removal efficiency test was performed by the above steps, and the results are shown in Table 3.
本揭露以萘作為焦油模擬物,測試觸媒樣品焦油蒸汽重組的效率。焦油轉化率計算方法如下:
由表3可得知,高爐石、石英砂、以及實施例1所得之多孔材料其焦油轉化率分別為29.3%、42.5%與61.3%。實施例1所得之多孔材料的焦油轉化率為高爐石(起始物)的兩倍以上。實施例1所得之多孔材料與石英砂其氧化矽含量同樣高達98%以上,但實施例1所得之多孔材料的焦油轉化率高於石英砂,這是由於實施例1所得之多孔材料其比表面積與孔隙體積高於石英砂,且該多孔材料包含約1.27wt%的金屬氧化物(由氧化鎂、氧化鐵、氧化鉀、氧化鈣、及氧化鈦所組成)。 As can be seen from Table 3, the tar conversion rates of the blast furnace stone, quartz sand, and the porous material obtained in Example 1 were 29.3%, 42.5%, and 61.3%, respectively. The tar conversion rate of the porous material obtained in Example 1 was more than twice the blast furnace stone (starting material). The silicon oxide content of the porous material obtained in Example 1 and quartz sand is as high as 98% or more, but the tar conversion rate of the porous material obtained in Example 1 is higher than that of quartz sand. This is due to the specific surface area of the porous material obtained in Example 1. The pore volume is higher than that of quartz sand, and the porous material contains about 1.27 wt% of metal oxides (composed of magnesium oxide, iron oxide, potassium oxide, calcium oxide, and titanium oxide).
接著,分別以實施例2-4所述之觸媒組成物(1)-(3)作為觸媒樣品,以上述步驟進行焦油移除效率測試,結果如表4所示。 Next, the catalyst compositions (1)-(3) described in Examples 2-4 were used as catalyst samples, and the tar removal efficiency test was performed in the above steps. The results are shown in Table 4.
由表4可看出,負載於多孔材料(載體)的氧化鎳(活性物質)的含量由0%增加至5.2%時,焦油轉化率明顯提升。 As can be seen from Table 4, when the content of nickel oxide (active material) supported on the porous material (support) is increased from 0% to 5.2%, the tar conversion rate is significantly improved.
接著,以實施例2所述之觸媒組成物(1)作為觸媒樣品,以上述步驟進行焦油移除效率測試,除了將焦油催化重組溫度由550℃分別提昇至650℃、850℃、950℃,結果如表5所示。 Next, using the catalyst composition (1) described in Example 2 as a catalyst sample, the tar removal efficiency test was performed in the above steps, except that the tar catalytic recombination temperature was increased from 550 ° C to 650 ° C, 850 ° C, 950 ° C. The results are shown in Table 5.
由表5可知,當焦油催化重組的溫度高於650℃時,焦油轉化率可達90%以上。此外,當溫度提高至850℃時,焦油轉化率接近98%。 It can be known from Table 5 that when the temperature of tar catalytic recombination is higher than 650 ° C, the tar conversion rate can reach more than 90%. In addition, when the temperature was increased to 850 ° C, the tar conversion was close to 98%.
雖然本揭露已以數個實施例揭露如上,然其並非用以限定本揭露,任何本技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作任意之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present disclosure has been disclosed above in several embodiments, it is not intended to limit the present disclosure. Any person with ordinary knowledge in the technical field can make any changes and modifications without departing from the spirit and scope of the present disclosure. Therefore, the scope of protection of this disclosure shall be determined by the scope of the appended patent application.
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