TWI657199B - Pumping system and controlling method for the same - Google Patents
Pumping system and controlling method for the same Download PDFInfo
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Abstract
一種泵送系統,包含有一離心泵、一吸口壓力計、一出口閥以及一控制器。離心泵用以抽取一儲液槽之液體。吸口壓力計連接於該離心泵之一吸水口,用以測量該吸水口的吸口壓力值。出口閥連通於該離心泵之一出水口,用以控制該離心泵之出水量。控制器電性連接該吸口壓力計以及用以控制該出口閥,該控制器用以依據該吸口壓力值與一預設壓力值的關係來調整該出口閥的開度,進而連帶改變該離心泵的負載曲線。A pumping system includes a centrifugal pump, a suction pressure gauge, an outlet valve, and a controller. The centrifugal pump is used to extract the liquid of a liquid storage tank. The suction pressure gauge is connected to one of the suction ports of the centrifugal pump for measuring the suction pressure value of the suction port. The outlet valve is connected to one of the outlets of the centrifugal pump for controlling the amount of water discharged from the centrifugal pump. The controller is electrically connected to the suction port pressure gauge and is configured to control the outlet valve. The controller is configured to adjust the opening degree of the outlet valve according to the relationship between the suction port pressure value and a preset pressure value, and further change the centrifugal pump. Load curve.
Description
本發明係有關於一種泵送系統與控制方法,尤指一種具有離心泵的泵送系統與其控制方法。The invention relates to a pumping system and a control method, in particular to a pumping system with a centrifugal pump and a control method thereof.
壓艙水(Ballast water),是現代船艦(貨輪、客船)等為了增加船體的重量以維持空載運時船體重心的穩定度而涉取的海水。因此,船上會配有抽水泵,以於船體需要增重時用來涉取海水,以及船體需要空間裝貨時用來將海水排放出去。傳統上,船艦上常見的抽水泵有離心泵(Centrifugal pump)、蒸氣驅動往復泵(steam drive reciprocating pump)、齒輪泵(Gear pump)、螺旋泵(Spiral pump)等。由於離心泵的成本較低且流量大,故一般大型的船艦多採用離心泵,以減少抽取作業的時間。Ballast water is a seawater that is used by modern ships (ships, passenger ships) to increase the weight of the hull to maintain the stability of the ship's weight when it is empty. Therefore, the ship will be equipped with a pump to draw seawater when the hull needs to gain weight, and to discharge seawater when the hull needs space for loading. Traditionally, the common pump on the ship has a Centrifugal pump, a steam drive reciprocating pump, a gear pump, a spiral pump, and the like. Due to the low cost and large flow rate of centrifugal pumps, centrifugal pumps are often used in large ships to reduce the time for extraction operations.
但離心泵在抽水的過程中,壓艙水不斷地被抽取會讓液面高度逐漸下降,這會使得液體的飽和蒸汽壓上升而增加發生氣蝕現象(Cavitation)的機率。在於,抽水時液體的速度和壓力是隨時間變化的,通常在離心泵之吸水口的壓力最低,壓力越低越容易吸液,但當該處壓力小於或等於輸送溫度下液體的飽和蒸汽壓時,液體將部分汽化,形成大量的蒸汽泡。這些氣泡會隨著管路進入離心泵中,由於氣泡進入離心泵時會因壓力的升高而產生破裂而急劇凝結,氣泡消失所產生的局部真空會使周圍的液體以極高的速度湧向原氣泡處,產生相當大的衝擊力,致使離心泵內的金屬表面腐蝕疲勞而受到破壞。However, in the process of pumping the centrifugal pump, the ballast water is continuously drawn, which will gradually lower the liquid level, which will increase the saturated vapor pressure of the liquid and increase the probability of cavitation. Therefore, the speed and pressure of the liquid change with time, usually at the lowest pressure of the suction port of the centrifugal pump. The lower the pressure, the easier it is to absorb the liquid, but when the pressure is less than or equal to the saturated vapor pressure of the liquid at the delivery temperature. At the time, the liquid will partially vaporize, forming a large amount of vapor bubbles. These bubbles will enter the centrifugal pump along with the pipeline. As the air bubbles enter the centrifugal pump, they will rupture due to the increase of pressure and will condense rapidly. The partial vacuum generated by the disappearance of the air bubbles will cause the surrounding liquid to surge to the original at a very high speed. At the bubble, a considerable impact force is generated, causing the metal surface in the centrifugal pump to be corroded and fatigued and damaged.
當氣蝕現象發生時,離心泵會產生噪音與震動,且材質損壞加速而縮短使用壽命,且離心泵的流量、揚程下降,嚴重者還會出現斷流無法正常運作的情況發生。When cavitation occurs, the centrifugal pump will generate noise and vibration, and the material damage will accelerate and shorten the service life, and the flow rate and head of the centrifugal pump will decrease. In severe cases, the flow failure will not work properly.
為了避免氣蝕的發生,船員需於抽水的過程中隨時監控離心泵。但人力監測難免產生疏漏,使得離心泵常因產生氣蝕而無法繼續抽水,不僅會對離心泵造成損傷,還會拖延排水的作業。並且,離心泵因氣蝕停止運轉時,壓艙水仍尚剩一定液位高度的水量,此時,則需再指派船員將離心泵關閉然後改以其他類型的泵,如齒輪泵或螺旋泵來繼續抽取剩下的壓艙水。但,齒輪泵與螺旋泵的設備成本較高,且流量遠不如離心泵,導致抽水的進度大幅落後。In order to avoid cavitation, the crew needs to monitor the centrifugal pump at any time during the pumping process. However, manpower monitoring is inevitably causing omissions, which makes the centrifugal pump often unable to continue pumping due to cavitation, which not only causes damage to the centrifugal pump, but also delays the drainage operation. Moreover, when the centrifugal pump stops running due to cavitation, the ballast water still has a certain amount of water at a liquid level. At this time, the crew is required to close the centrifugal pump and then change to another type of pump, such as a gear pump or a screw pump. Continue to pump the remaining ballast water. However, the equipment cost of the gear pump and the screw pump is relatively high, and the flow rate is far less than that of the centrifugal pump, resulting in a drastic decline in the progress of pumping.
由前述可知,目前船艦上在排放壓艙水的作業是非常耗費人力、設備與時間成本的一項作業。It can be seen from the foregoing that the current operation of discharging ballast water on a ship is an operation that is very labor intensive, equipment and time cost.
緣是,創作人有鑑於此,秉持多年於相關行業之實際經驗,針對現有的缺失予以研究改良,提出一種泵送系統與其控制方法,以期能達到節省人力、設備與時間成本,實現更佳實用價值性之目的者。The reason is that the creators, in view of this, adhere to the practical experience of relevant industries for many years, research and improve the existing defects, and propose a pumping system and its control method, in order to save manpower, equipment and time costs, and achieve better and practical. The purpose of value.
本發明之主要目的在於提供一種泵送系統與其控制方法,尤指一種離心泵的泵送系統與其控制方法。The main object of the present invention is to provide a pumping system and a control method thereof, and more particularly to a pumping system of a centrifugal pump and a control method thereof.
本發明提出一種泵送系統,其主要包含有一離心泵、一吸口壓力計、一出口閥以及一控制器。離心泵用以抽取一儲液槽之液體。吸口壓力計連接於該離心泵之一吸水口,用以測量該吸水口的吸口壓力值。出口閥連通於該離心泵之一出水口,用以控制該離心泵之出水量。控制器電性連接該吸口壓力計以及用以控制該出口閥。該控制器用以依據該吸口壓力值與一預設壓力值的關係來調整該出口閥的開度,進而連帶改變該離心泵的負載曲線。The invention provides a pumping system which mainly comprises a centrifugal pump, a suction pressure gauge, an outlet valve and a controller. The centrifugal pump is used to extract the liquid of a liquid storage tank. The suction pressure gauge is connected to one of the suction ports of the centrifugal pump for measuring the suction pressure value of the suction port. The outlet valve is connected to one of the outlets of the centrifugal pump for controlling the amount of water discharged from the centrifugal pump. The controller is electrically connected to the suction pressure gauge and used to control the outlet valve. The controller is configured to adjust the opening degree of the outlet valve according to the relationship between the suction port pressure value and a preset pressure value, and further change the load curve of the centrifugal pump.
本發明還提出一種泵送系統的控制方法,包含以下步驟:透過一控制器令一吸口壓力計量測該泵送系統之一離心泵的一吸水口的一吸口壓力值;以及透過該控制器依據該吸口壓力值與一預設壓力值的關係判斷是否調整連接該離心泵之一出水口的一出口閥的開度,以連帶調整該離心泵的負載曲線。The present invention also provides a control method for a pumping system, comprising the steps of: measuring, by a controller, a suction port pressure to measure a suction port pressure value of a suction port of a centrifugal pump of the pumping system; and transmitting the controller through the controller And determining whether to adjust an opening degree of an outlet valve connected to one of the water outlets of the centrifugal pump according to the relationship between the suction port pressure value and a preset pressure value, so as to adjust the load curve of the centrifugal pump.
藉由本發明前述所提出的泵送系統與其之控制方法,由於控制器可依據離心泵之吸口壓力值與預設壓力值的關係來調整其出口閥的開度,藉此,可於抽取作業進行時動態地調整吸口壓力值進而連帶改變泵送系統的負載曲線,以讓離心泵得以持續運轉而不會發生氣蝕現象。因此,可避免傳統上離心泵容易產生氣蝕現象而損壞,以及需要改以其他成本較高且流量小的泵繼續抽水所產生的問題。也就是說,本發明的泵送系統與其之控制方法,可同時節省人力、設備與作業時間等成本。According to the pumping system and the control method thereof provided by the foregoing invention, the controller can adjust the opening degree of the outlet valve according to the relationship between the suction port pressure value of the centrifugal pump and the preset pressure value, thereby being capable of performing the extraction operation. The suction port pressure value is dynamically adjusted to change the load curve of the pumping system to allow the centrifugal pump to continue to operate without cavitation. Therefore, it is possible to avoid the conventional centrifugal pump which is prone to cavitation damage and the problem that needs to be changed by other pumps which are higher in cost and have a smaller flow rate to continue pumping. That is to say, the pumping system of the present invention and the control method thereof can simultaneously save labor, equipment and working time and the like.
以上之關於本揭露內容之說明及以下之實施方式之說明,係用以示範與解釋本發明之精神與原理,並且提供本發明之專利申請範圍更進一步之解釋。The above description of the disclosure and the following embodiments are intended to illustrate and explain the spirit and principles of the invention, and to provide further explanation of the scope of the invention.
以下在實施方式中詳細敘述本發明之詳細特徵以及優點,其內容足以使任何熟習相關技藝者,瞭解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易地理解本發明相關之目的及優點。以下之實施例係進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。The detailed features and advantages of the present invention are described in detail in the embodiments of the present invention. The related objects and advantages of the present invention will be readily understood by those skilled in the art. The following examples are intended to describe the present invention in further detail, but are not intended to limit the scope of the invention.
為令本發明所運用之技術內容、創作目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號。如請參閱圖1,圖1係為本發明之泵送系統1的示意圖,其主要包含有一離心泵10、一進口閥20、一出口閥30、一開度偵測器40、一吸口壓力計50、一出口壓力計60與一控制器70。For a more complete and clear disclosure of the technical content, the purpose of the invention and the effect thereof, the present invention will be described in detail below, and the drawings and drawings are also referred to. 1 is a schematic view of a pumping system 1 of the present invention, which mainly includes a centrifugal pump 10, an inlet valve 20, an outlet valve 30, an opening detector 40, and a suction pressure gauge. 50. An outlet pressure gauge 60 and a controller 70.
離心泵10(Centrifugal pump),具有一吸水口11與一出水口12,吸水口11可經由一管路連接到一儲液槽2內所儲存的液體(如油、壓艙水等),但提醒的是,本發明並非以泵送系統1可連接之儲液槽的數量為限,實際上可依據需求經由管路連接至多個儲液槽,以同時對多個儲液槽進行抽液的作業。Centrifugal pump 10 has a water suction port 11 and a water outlet 12, and the water suction port 11 can be connected to a liquid (such as oil, ballast water, etc.) stored in a liquid storage tank 2 through a pipeline, but It is to be noted that the present invention is not limited to the number of the liquid storage tanks to which the pumping system 1 can be connected, and may actually be connected to a plurality of liquid storage tanks via pipelines according to requirements, so as to simultaneously pump a plurality of liquid storage tanks. operation.
離心泵10,其內部設置有葉輪(未繪示)可做高速轉動,以產生離心力,將儲液槽2的液體經由管路、吸水口11吸入葉輪之中央部位,葉輪的旋轉使得液體在流動過程中獲得動能而壓力上升且速度增加,最後高速的液體會由葉輪之外緣甩出進入逐漸向外擴展的蝸形外殼,最後經由出水口12排出,以達到輸送液體之目的。The centrifugal pump 10 is internally provided with an impeller (not shown) for high-speed rotation to generate centrifugal force, and the liquid of the liquid storage tank 2 is sucked into the central portion of the impeller via the pipeline and the suction port 11, and the rotation of the impeller causes the liquid to flow. During the process, kinetic energy is obtained and the pressure rises and the speed increases. Finally, the high-speed liquid is thrown out from the outer edge of the impeller into the volute casing which gradually expands outward, and finally discharged through the water outlet 12 to achieve the purpose of conveying the liquid.
進口閥20設置於離心泵10之吸水口11,可例如透過一閥門調整器調整其開度,管路經由進口閥20連通吸水口11,進口閥20可用以控制通過吸水口11的液體流量。但提醒的是,本發明並非以進口閥20的種類為限,只要是開度可被調整而得以控制通過離心泵10之吸水口11的流量的閥門均屬於本發明之範疇。The inlet valve 20 is disposed at the suction port 11 of the centrifugal pump 10, and can be adjusted, for example, by a valve regulator that communicates with the suction port 11 via the inlet valve 20, and the inlet valve 20 can be used to control the flow of liquid through the suction port 11. It is to be noted, however, that the present invention is not limited to the type of the inlet valve 20, and any valve that can be adjusted to control the flow rate through the suction port 11 of the centrifugal pump 10 is within the scope of the present invention.
出口閥30設置於離心泵10之出水口12,可例如透過一閥門調整器(未繪示)調整其開度,進而控制通過出水口12的液體流量。但提醒的是,本發明並非以出口閥30的種類為限,只要是開度可被調整而得以控制通過離心泵10之出水口12的流量的閥門均屬於本發明之範疇。The outlet valve 30 is disposed at the water outlet 12 of the centrifugal pump 10, and can be adjusted, for example, by a valve regulator (not shown) to control the flow of liquid through the water outlet 12. It is to be noted, however, that the present invention is not limited to the type of the outlet valve 30, and any valve that can be adjusted to control the flow rate through the water outlet 12 of the centrifugal pump 10 is within the scope of the present invention.
開度偵測器40設置於出口閥30,可用以偵測該出口閥30的開度。但提醒的是,本發明並非以開度偵測器40的設計為限,只要是可量測出口閥30的開度的偵測器,均屬於本發明之範疇。The opening detector 40 is disposed at the outlet valve 30 and can be used to detect the opening of the outlet valve 30. It should be noted, however, that the present invention is not limited to the design of the opening detector 40, and any detector that can measure the opening of the outlet valve 30 is within the scope of the present invention.
吸口壓力計50連接於離心泵10之吸水口11,用以測量該吸水口11處的吸口壓力值。但提醒的是,本發明並非以吸口壓力計50的設計為限,只要是可量測離心泵10之吸水口11的壓力計,均屬於本發明之範疇。The suction port pressure gauge 50 is connected to the suction port 11 of the centrifugal pump 10 for measuring the suction port pressure value at the suction port 11. It is to be noted, however, that the present invention is not limited to the design of the mouthpiece pressure gauge 50, and any pressure gauge that can measure the water suction port 11 of the centrifugal pump 10 is within the scope of the present invention.
出口壓力計60連接於離心泵10之出水口12,用以測量該出水口12處的出口壓力值。但提醒的是,本發明並非以出口壓力計60的設計為限,只要是可量測離心泵10之出水口12的壓力計,均屬於本發明之範疇。An outlet pressure gauge 60 is coupled to the water outlet 12 of the centrifugal pump 10 for measuring the outlet pressure value at the water outlet 12. It is to be noted, however, that the present invention is not limited to the design of the outlet pressure gauge 60, and any pressure gauge that can measure the water outlet 12 of the centrifugal pump 10 is within the scope of the present invention.
控制器70,電性連接前述的開度偵測器40、吸口壓力計50與出口壓力計60,以及電性連接前述出口閥30上的閥門調整器。控制器70內包含微處理器、軟體程式等,其可執行演繹,控制該閥門調整器,以及完成與該開度偵測器40、吸口壓力計50與出口壓力計60以及與泵送系統1相關之計算,且可用以控制、確認以及傳達這些參數。The controller 70 is electrically connected to the opening detector 40, the suction pressure gauge 50 and the outlet pressure gauge 60, and is electrically connected to the valve regulator on the outlet valve 30. The controller 70 includes a microprocessor, a software program, etc., which can perform the deduction, control the valve regulator, and complete and the opening detector 40, the suction pressure gauge 50 and the outlet pressure gauge 60, and the pumping system 1 Related calculations, and can be used to control, confirm, and communicate these parameters.
控制器70可用以依據吸口壓力計50所量測吸水口11的吸口壓力值與離心泵10之一預設壓力值之間的關係來調整出口閥30的開度,進而連帶改變離心泵10的負載曲線,避免離心泵10產生氣蝕現象。The controller 70 can be used to adjust the opening degree of the outlet valve 30 according to the relationship between the suction port pressure value of the suction port 11 and the preset pressure value of the centrifugal pump 10 according to the suction port pressure gauge 50, thereby changing the centrifugal pump 10 The load curve prevents cavitation from occurring in the centrifugal pump 10.
詳細來說,如圖2,為泵送系統1之性能曲線圖。當離心泵10安裝於泵送系統1時,泵送系統1的負載曲線與離心泵的揚程曲線的交點為離心泵的工作點,如圖2中的點A。然而,隨著儲液槽2的液體逐漸被抽取而使其水位逐漸下降,離心泵10的吸上高度L逐漸增加,這會使得泵送系統1的有效淨正吸水頭(Net Positive Suction Head Available,NPSHa)逐漸下降,若NPSHa下降至低於離心泵10之所需淨正吸水頭(Net Positive Suction Head Required,HPSHr)(即離心泵10本身設計時規定在當下輸送溫度下的飽和蒸汽揚程的最小允許值),則會產生氣蝕現象。也就是說,當離心泵10之吸水口11的吸口壓力值下降至離心泵10的NPSHr(定義為一預設門檻值)時會產生氣蝕現象。In detail, as shown in FIG. 2, it is a performance graph of the pumping system 1. When the centrifugal pump 10 is installed in the pumping system 1, the intersection of the load curve of the pumping system 1 and the head curve of the centrifugal pump is the operating point of the centrifugal pump, as shown by point A in FIG. However, as the liquid in the reservoir 2 is gradually drawn to gradually decrease its water level, the suction height L of the centrifugal pump 10 is gradually increased, which causes the Net Positive Suction Head Available of the pumping system 1 (Net Positive Suction Head Available, NPSHa) gradually decreases if the NPSHa falls below the Net Positive Suction Head Required (HPSHr) of the centrifugal pump 10 (ie, the centrifugal pump 10 itself is designed to specify the minimum saturated steam head at the current delivery temperature) Cavitation is caused by the allowable value). That is, when the suction port pressure value of the suction port 11 of the centrifugal pump 10 drops to the NPSHr (defined as a predetermined threshold value) of the centrifugal pump 10, cavitation occurs.
因此,當吸口壓力計50所量測之吸水口11的吸口壓力值下降時,控制器70則會令閥門調整器來調整出口閥30的開度,例如將出口閥30的開度調小,使得離心泵10的出口流量下降,由圖2可知,當出口流量下降時,排出壓力則上升,使得吸口壓力值再度上升,工作點會從前述點A轉為點B,以讓離心泵10仍可維持於穩定運轉而不會產生氣蝕現象。但提醒的是,為了避免控制器70於吸口壓力值下降時即調整出口閥30的開度,於此定義一預設壓力值,該預設壓力值大於前述的預設門檻值(即NPSHr),且約為預設門檻值的1.25倍。舉例來說,當預設門檻值約為-0.5kg/cm 2時,預設壓力值則相應設定約為-0.6kg/cm 2。因此,當吸口壓力計50所量測之吸水口11的吸口壓力值達該預設壓力值時,控制器70才會開始令閥門調整器來調整出口閥30的開度。 Therefore, when the suction port pressure value of the suction port 11 measured by the mouthpiece pressure gauge 50 decreases, the controller 70 causes the valve adjuster to adjust the opening degree of the outlet valve 30, for example, to reduce the opening degree of the outlet valve 30, The outlet flow rate of the centrifugal pump 10 is decreased. As can be seen from Fig. 2, when the outlet flow rate decreases, the discharge pressure rises, so that the suction port pressure value rises again, and the operating point changes from the aforementioned point A to point B, so that the centrifugal pump 10 remains It can be maintained in stable operation without cavitation. However, it is reminded that in order to prevent the controller 70 from adjusting the opening degree of the outlet valve 30 when the suction port pressure value decreases, a preset pressure value is defined, and the preset pressure value is greater than the preset threshold value (ie, NPSHr). And about 1.25 times the preset threshold. For example, when the preset threshold value is about -0.5 kg/cm 2 , the preset pressure value is set to about -0.6 kg/cm 2 . Therefore, when the suction pressure value of the suction port 11 measured by the mouthpiece pressure gauge 50 reaches the preset pressure value, the controller 70 starts to cause the valve regulator to adjust the opening degree of the outlet valve 30.
請參閱下表,為發明人針對排量約為250m 3的離心泵且搭配出口閥為蝶閥(Butterfly valve)的情況所做的實際量測數據。如表一,若在抽水的過程中都不調整出口閥30的開度,離心泵10會將儲液槽2之液體抽至液位高度約為0.29公尺(約為29公分)時產生氣蝕現象而停止運轉或空轉。相較於表二,本案的控制器70會根據吸口壓力值的下降而透過閥門調整器調整出口閥30的開度,或者說,控制器70會配合液位高度L的變化來調整出口閥30的開度,可將吸口壓力值提升而讓離心泵10持續維持於工作點而得以持續運轉,藉此,可進一步將液體抽至僅剩約9公分之液位高度。 Please refer to the table below for the actual measurement data made by the inventor for a centrifugal pump with a displacement of about 250 m 3 and with the outlet valve being a butterfly valve. As shown in Table 1, if the opening degree of the outlet valve 30 is not adjusted during the pumping process, the centrifugal pump 10 will pump the liquid in the liquid storage tank 2 to a liquid level of about 0.29 meters (about 29 cm) to generate gas. Stopping or idling due to eclipse. Compared with Table 2, the controller 70 of the present case adjusts the opening degree of the outlet valve 30 through the valve adjuster according to the decrease of the suction port pressure value, or the controller 70 adjusts the outlet valve 30 according to the change of the liquid level height L. The opening degree can increase the suction port pressure value to allow the centrifugal pump 10 to continue to be maintained at the operating point for continuous operation, whereby the liquid can be further pumped to a liquid level of only about 9 cm.
表一 出口閥開度(%) 吸口壓力(kg/cm2) 出口壓力(kg/cm2) 排出量(m3) 液位高度(m) 100 -0.4 0.5 286 5.7 100 -0.6 0.5 268 1.2 100 -0.6 0.02 0 0.29 Table 1 Outlet valve opening (%) Suction pressure (kg/cm2) Outlet pressure (kg/cm2) Discharge (m3) Level height (m) 100 -0.4 0.5 286 5.7 100 -0.6 0.5 268 1.2 100 -0.6 0.02 0 0.29
表二 出口閥的開度(%) 吸口壓力(kg/cm2) 出口壓力(kg/cm2) 排出量(m3) 液位高度(m) 100 -0.3 0.5 288 5.26 100 -0.4 0.5 281 4.00 100 -0.5 0.48 274 2.49 50 -0.5 0.64 270 1.81 50 -0.6 0.64 261 1.01 30 -0.6 1.57 260 0.91 30 -0.6 1.55 259 0.39 15 -0.4 6.0 45 0.30 15 -0.6 0.02 0 0.09 Table 2 Opening degree of outlet valve (%) Suction pressure (kg/cm2) Outlet pressure (kg/cm2) Discharge (m3) Level height (m) 100 -0.3 0.5 288 5.26 100 -0.4 0.5 281 4.00 100 -0.5 0.48 274 2.49 50 -0.5 0.64 270 1.81 50 -0.6 0.64 261 1.01 30 -0.6 1.57 260 0.91 30 -0.6 1.55 259 0.39 15 -0.4 6.0 45 0.30 15 -0.6 0.02 0 0.09
由此可知,藉由本案前述的泵送系統,能避免離心泵常因發生氣蝕現象而停擺而造成設備損傷以及延長排水時間等的問題,還能省去人力持續監視離心泵是否產生氣蝕現象的不必要成本,以及避免人力操作所導致工作時間延長的問題發生。It can be seen that, by the pumping system described above, the problem that the centrifugal pump often stops due to cavitation and causes equipment damage and prolonged drainage time can be avoided, and the manpower can be continuously monitored to see if the centrifugal pump generates cavitation. The unnecessary cost of the phenomenon and the problem of avoiding the extension of working hours caused by manual operations.
此外,請復參圖1,本發明之泵送系統1還包含一使用者介面80,可用以與控制器70連線,以供使用者可於遠端隨時監控泵送系統1的情況。In addition, referring back to FIG. 1, the pumping system 1 of the present invention further includes a user interface 80 that can be used to connect to the controller 70 for the user to monitor the pumping system 1 at any time.
另外,由於出口閥30的開度不能調節至完全關閉,這會造成排水堵塞的問題。因此,於本發明中,泵送系統1還包含一警報器90,電性連接控制器70。當開度偵測器40偵測出口閥30的開度達一開度底限值時,如出口閥30全開時的10%~15%時,控制器70則不再令閥門調整器調整出口閥30。此時,控制器70會令警報器90發出警示訊號,所述警示訊號可以為聲音或光,並可經由使用者介面80通知使用者。於另一種情況,當出口壓力計60偵測到出水口12的出口壓力值達一出口壓力底限值時(例如趨近於零)時,則代表儲液槽2內的液體近乎被抽空,此時控制器70則會令警報器90發出抽取完成訊號,所述抽取完成訊號可以為聲音或光,也可經由使用者介面80通知使用者。此時,使用者則可透過使用者介面80令控制器70來停止離心泵10的運轉。In addition, since the opening degree of the outlet valve 30 cannot be adjusted to be completely closed, this causes a problem of clogging of the drain. Therefore, in the present invention, the pumping system 1 further includes an alarm 90 electrically connected to the controller 70. When the opening degree detector 40 detects the opening degree of the outlet valve 30 to a lower limit of the opening degree, for example, when the outlet valve 30 is fully open, 10% to 15%, the controller 70 no longer causes the valve regulator to adjust the outlet. Valve 30. At this time, the controller 70 causes the alarm 90 to issue an alert signal, which may be sound or light, and may notify the user via the user interface 80. In another case, when the outlet pressure gauge 60 detects that the outlet pressure value of the water outlet 12 reaches an outlet pressure bottom limit (for example, approaches zero), the liquid in the liquid storage tank 2 is almost evacuated. At this time, the controller 70 causes the alarm 90 to issue an extraction completion signal, which may be sound or light, or may be notified to the user via the user interface 80. At this time, the user can stop the operation of the centrifugal pump 10 through the user interface 80 to cause the controller 70.
以上為泵送系統1的介紹,接著,請接續參閱圖3,係為圖1之泵送系統的控制方法的示意圖,藉此將可更理解如何控制前述的泵送系統1。The above is an introduction to the pumping system 1. Next, please refer to FIG. 3, which is a schematic diagram of the control method of the pumping system of FIG. 1, whereby the above-described pumping system 1 can be more understood.
首先,先提供如前述的泵送系統1,並開啟離心泵10以開始抽取儲液槽2的液體。在通常情況下,在開始抽取作業時,泵送系統的進口閥與出口閥的開度會調成全開,即泵送系統1的進口閥20與出口閥30的開度會於開始抽取作業時調成全開。First, the pumping system 1 as described above is first supplied, and the centrifugal pump 10 is turned on to start drawing the liquid of the liquid storage tank 2. Under normal circumstances, when the extraction operation is started, the opening degree of the inlet valve and the outlet valve of the pumping system are adjusted to be fully open, that is, the opening degree of the inlet valve 20 and the outlet valve 30 of the pumping system 1 will start when the extraction operation is started. Tune into full open.
接著,執行步驟S100,透過控制器70令吸口壓力計50量測泵送系統1中離心泵10的吸水口11的吸口壓力值。Next, in step S100, the suction port pressure gauge 50 measures the suction pressure value of the suction port 11 of the centrifugal pump 10 in the pumping system 1 through the controller 70.
接著,將透過控制器70依據該吸口壓力值與預設壓力值的關係判斷是否調整連接該離心泵10的出水口12的出口閥30的開度,以連帶調整該離心泵10的負載曲線。詳細來說,於前述量測吸口壓力值的步驟(S100)後會接著執行步驟S200,透過控制器70判斷吸口壓力值是否小於等於預設壓力值,如前所述,預設壓力值設定上約為預設門檻值(即離心泵10之NPSHr)的1.25倍的數值。因此,若控制器70判斷吸口壓力值未達預設壓力值,代表吸口壓力值仍大於預設壓力值,即吸口壓力值尚未接近離心泵10之NPSHr且仍在可接受的程度。在此情況下,吸口壓力值尚不需要被調升,離心泵10仍可保持正常運轉,因此會透過控制器70繼續執行前述的步驟S100以持續量測吸口壓力值。Next, the transmission controller 70 determines whether to adjust the opening degree of the outlet valve 30 connected to the water outlet 12 of the centrifugal pump 10 according to the relationship between the suction port pressure value and the preset pressure value, so as to adjust the load curve of the centrifugal pump 10 in conjunction. In detail, after the step (S100) of measuring the suction port pressure value, the step S200 is performed, and the controller 70 determines whether the suction port pressure value is less than or equal to the preset pressure value. As described above, the preset pressure value is set. It is about 1.25 times the preset threshold value (ie, NPSHr of the centrifugal pump 10). Therefore, if the controller 70 determines that the suction port pressure value does not reach the preset pressure value, the representative suction port pressure value is still greater than the preset pressure value, that is, the suction port pressure value is not close to the NPSHr of the centrifugal pump 10 and is still acceptable. In this case, the suction port pressure value does not need to be adjusted, and the centrifugal pump 10 can still maintain normal operation, so the above-described step S100 is continued through the controller 70 to continuously measure the suction port pressure value.
但隨著抽水的進行,液位高度L的下降會逐漸讓吸口壓力值下降,因此,另一方面,若控制器70判斷吸口壓力值小於或等於預設壓力值,代表吸口壓力值達到接近離心泵10之NPSHr的程度而有必要被調升。However, as the pumping progresses, the drop of the liquid level height L gradually decreases the suction port pressure value. Therefore, if the controller 70 determines that the suction port pressure value is less than or equal to the preset pressure value, the representative suction port pressure value approaches the centrifugation. The degree of NPSHr of pump 10 needs to be increased.
在此情況下,會緊接著執行步驟S300,透過控制器70判斷連接於該出口閥30之開度偵測器40所偵測的出口閥30的開度是否小於等於開度底限值(如前述為出口閥30全開時的10%~15%),這個步驟是為了確保在調小出口閥30的開度之前確認出口閥30是否仍有被調小的空間,以避免出口閥30的開度過小而對排水造成過大阻力而導致閥門壞損甚或爆裂的意外。In this case, step S300 is performed immediately, and the controller 70 determines whether the opening degree of the outlet valve 30 detected by the opening detector 40 connected to the outlet valve 30 is less than or equal to the opening limit (eg, The foregoing is 10%~15% when the outlet valve 30 is fully opened. This step is to ensure whether the outlet valve 30 still has a small space before the opening of the outlet valve 30 is adjusted to avoid the opening of the outlet valve 30. An accident that is too small and causes excessive resistance to drainage, causing damage or even bursting of the valve.
因此,若控制器70判斷開度偵測器40所偵測的出口閥30的開度尚未達開度底限值,代表出口閥30的開度具有可被調小的空間,此時則可進一步執行步驟S400,透過控制器70令閥門調整器來調小出口閥30的開度,其中,每次調整出口閥30的程度可依據實際需求而定,本發明並非以此為限。Therefore, if the controller 70 determines that the opening degree of the outlet valve 30 detected by the opening degree detector 40 has not reached the opening degree limit value, the opening degree of the outlet valve 30 has a space that can be reduced, and at this time, Further, in step S400, the valve adjuster is used to adjust the opening degree of the outlet valve 30 through the controller 70. The degree of the outlet valve 30 is adjusted each time according to actual needs, and the invention is not limited thereto.
另一方面,若控制器70判斷開度偵測器40所偵測的出口閥30的開度已達開度底限值,這時,控制器70則不會再令閥門調整器來調小出口閥30且會令警報器90發出警示訊號來通知使用者。在此情況下,將接著執行步驟S500,透過控制器70判斷連接於出口閥30之出口壓力計60所偵測的出口閥30的出口壓力值是否小於等於出口壓力底限值。若是,則代表儲液槽2的液體近乎被抽空,則執行步驟S600,透過控制器70來停止離心泵10,或令警報器90發出抽取完成訊號來通知使用者抽取作業已完成,至於執行控制器70在此步驟中執行停止離心泵10或令警報器90發出抽取完成訊號則可依據使用者需求調整,可同時執行也可僅僅執行其中一者。若否,則代表離心泵10仍在排水且儲液槽2的液體尚未被抽完,在此情況下,離心泵10可繼續運轉以抽水,且會透過控制器70再次執行步驟S100以繼續量測吸口壓力值,直到後續當控制器70判斷出口壓力值小於或等於出口壓力底限值。On the other hand, if the controller 70 determines that the opening degree of the outlet valve 30 detected by the opening degree detector 40 has reached the opening limit, the controller 70 will not cause the valve regulator to reduce the outlet. The valve 30 will cause the alarm 90 to send a warning signal to notify the user. In this case, step S500 is next performed, and the controller 70 determines whether the outlet pressure value of the outlet valve 30 detected by the outlet pressure gauge 60 connected to the outlet valve 30 is less than or equal to the outlet pressure lower limit value. If yes, the liquid representing the liquid storage tank 2 is almost evacuated, then step S600 is executed, the centrifugal pump 10 is stopped by the controller 70, or the alarm 90 is sent to notify the user that the extraction operation has been completed, and the control is executed. In this step, the device 70 stops the centrifugal pump 10 or causes the alarm 90 to issue an extraction completion signal, which can be adjusted according to user requirements, and can be performed simultaneously or only one of them can be performed. If not, it means that the centrifugal pump 10 is still draining and the liquid of the liquid storage tank 2 has not been pumped out. In this case, the centrifugal pump 10 can continue to operate to pump water, and the step S100 is again executed by the controller 70 to continue the amount. The suction port pressure value is measured until subsequently when the controller 70 determines that the outlet pressure value is less than or equal to the outlet pressure bottom limit.
且可理解的是,前述將出口閥30調小的步驟S400執行後,亦會接著執行步驟S500,以便判斷儲液槽2的液體是否被抽完。It can be understood that, after the step S400 of reducing the outlet valve 30 is performed, the step S500 is further performed to determine whether the liquid of the liquid storage tank 2 is exhausted.
簡言之,當開始抽取作業之後,泵送系統1會藉由離心泵10的吸口壓力值與其預設壓力值的關係作為依據來調小出口閥30的開度,但出口閥30的開度會於達到開度底限值時不再調整。且藉此調整,將連帶改變泵送系統1的負載曲線以達維持離心泵10運轉的目的,直到出口壓力值達出口壓力底限值時停止,而不會讓離心泵10於途中因發生氣蝕現象而停止抽取作業。In short, after the start of the extraction operation, the pumping system 1 adjusts the opening degree of the outlet valve 30 by the relationship between the suction port pressure value of the centrifugal pump 10 and its preset pressure value, but the opening degree of the outlet valve 30. It will not be adjusted when the opening limit is reached. And by this adjustment, the load curve of the pumping system 1 is changed to maintain the operation of the centrifugal pump 10 until the outlet pressure value reaches the outlet pressure limit value, and the centrifugal pump 10 is not caused to be generated on the way. The eccentricity stops the extraction operation.
綜上所述之泵送系統與其之控制方法,由於控制器可依據離心泵之吸口壓力值與預設壓力值的關係來調整其出口閥的開度,藉此,可於抽取作業進行時動態地調整吸口壓力值進而連帶改變泵送系統的負載曲線,以讓離心泵得以持續運轉而不會發生氣蝕現象。因此,可避免傳統上離心泵容易產生氣蝕現象而損壞,以及需要改以其他流量小且耗時的泵繼續抽水所產生的問題。也就是說,本發明的泵送系統與其之控制方法,可同時節省人力、設備與作業時間等成本。In summary, the pumping system and the control method thereof can adjust the opening degree of the outlet valve according to the relationship between the suction port pressure value of the centrifugal pump and the preset pressure value, thereby being dynamic when the extraction operation is performed. Adjusting the suction port pressure and then changing the load curve of the pumping system allows the centrifugal pump to continue to operate without cavitation. Therefore, it is possible to avoid the conventional centrifugal pump which is prone to cavitation damage and the problem that needs to be changed by other pumps with small flow and time-consuming pumping. That is to say, the pumping system of the present invention and the control method thereof can simultaneously save labor, equipment and working time and the like.
雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明。在不脫離本發明之精神和範圍內,所為之更動與潤飾,均屬本發明之專利保護範圍。關於本發明所界定之保護範圍請參考所附之申請專利範圍。Although the present invention has been disclosed above in the foregoing embodiments, it is not intended to limit the invention. It is within the scope of the invention to be modified and modified without departing from the spirit and scope of the invention. Please refer to the attached patent application for the scope of protection defined by the present invention.
1‧‧‧泵送系統1‧‧‧ pumping system
2‧‧‧儲液槽2‧‧‧ liquid storage tank
10‧‧‧離心泵10‧‧‧ centrifugal pump
11‧‧‧吸水口11‧‧‧Water suction port
12‧‧‧出水口12‧‧‧Water outlet
20‧‧‧進口閥20‧‧‧Imported valves
30‧‧‧出口閥30‧‧‧Export valve
40‧‧‧開度偵測器40‧‧‧Openness detector
50‧‧‧吸口壓力計50‧‧‧ suction pressure gauge
60‧‧‧出口壓力計60‧‧‧Export pressure gauge
70‧‧‧控制器70‧‧‧ Controller
80‧‧‧使用者介面80‧‧‧User interface
90‧‧‧警報器90‧‧‧Alarm
L‧‧‧吸上高度L‧‧‧Stop height
S100~S600‧‧‧步驟S100~S600‧‧‧Steps
圖1係為本發明之泵送系統的示意圖。 圖2係為圖1之泵送系統的性能曲線圖。 圖3係為圖1之泵送系統的控制方法的示意圖。Figure 1 is a schematic illustration of the pumping system of the present invention. Figure 2 is a graph showing the performance of the pumping system of Figure 1. 3 is a schematic diagram of a control method of the pumping system of FIG. 1.
Claims (12)
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TW200307787A (en) * | 1999-03-24 | 2003-12-16 | Itt Mfg Enterprises Inc | Method for controlling a pump system |
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