TWI657122B - Anisotropic conductive film and a connection structure using thereof - Google Patents

Anisotropic conductive film and a connection structure using thereof Download PDF

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TWI657122B
TWI657122B TW106113371A TW106113371A TWI657122B TW I657122 B TWI657122 B TW I657122B TW 106113371 A TW106113371 A TW 106113371A TW 106113371 A TW106113371 A TW 106113371A TW I657122 B TWI657122 B TW I657122B
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anisotropic conductive
conductive film
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TW201738343A (en
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申潁株
權純榮
金荷娜
高連助
朴永祐
宋基態
韓在善
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南韓商三星Sdi股份有限公司
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J171/00Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/04Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives
    • CCHEMISTRY; METALLURGY
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    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/314Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive layer and/or the carrier being conductive
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/408Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer

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Abstract

本發明提供一種各向異性導電膜及使用其的連接結構。各向異性導電膜提供在連接的電路接線端之間提供可靠的連接特性,同時防止相鄰電極之間短路。各向異性導電膜具有75℃至90℃的差示掃描熱量計(DSC)起始溫度及0 Pa·s/℃至300 Pa·s/℃的由以下方程式1表示的熔融黏度變化: 方程式1 熔融黏度變化=|膜在75℃溫度下的熔融黏度-膜在55℃溫度下的熔融黏度|/ (75℃ - 55℃)。The present invention provides an anisotropic conductive film and a connection structure using the same. The anisotropic conductive film provides reliable connection characteristics between connected circuit terminals while preventing short circuits between adjacent electrodes. The anisotropic conductive film has a differential scanning calorimeter (DSC) starting temperature of 75 ° C to 90 ° C and a change in melt viscosity represented by the following Equation 1 from 0 Pa · s / ° C to 300 Pa · s / ° C: Equation 1 Melt viscosity change = | Melt viscosity of film at 75 ° C-Melt viscosity of film at 55 ° C | / (75 ° C-55 ° C).

Description

各向異性導電膜及使用其的連接結構Anisotropic conductive film and connection structure using the same [相關申請的交叉引用] [Cross-reference to related applications]

本申請要求2016年4月29日在韓國智慧財產權局提交的韓國專利申請第10-2016-0053116號的優先權和權益,所述專利申請的全部內容以引用的方式併入本文中。 This application claims priority and rights of Korean Patent Application No. 10-2016-0053116, filed in the Korean Intellectual Property Office on April 29, 2016, the entire contents of which are incorporated herein by reference.

實施例涉及各向異性導電膜及使用其的連接結構。 The embodiment relates to an anisotropic conductive film and a connection structure using the same.

各向異性導電膜(anisotropic conductive film,ACF)一般是指通過將導電粒子分散於如環氧樹脂等樹脂中所製備的膜狀黏著劑。各向異性導電膜可以包含具有電各向異性和黏著性的聚合物層,並且可以展現在膜厚度方向上的導電特性和在其表面方向上的絕緣特性。當在某些條件下對安置於待連接的電路板之間的各向異性導電膜進行加熱和壓縮時,電路板的電路接線端可以通過導電粒子電連接並且絕緣黏著樹脂填充相鄰電極之間的間隙以使導電粒子彼此分離,從而提供高絕緣性能。 Anisotropic conductive film (ACF) generally refers to a film-like adhesive prepared by dispersing conductive particles in a resin such as an epoxy resin. The anisotropic conductive film may include a polymer layer having electrical anisotropy and adhesion, and may exhibit conductive characteristics in a film thickness direction and insulation characteristics in a surface direction thereof. When the anisotropic conductive film placed between the circuit boards to be connected is heated and compressed under certain conditions, the circuit terminals of the circuit board can be electrically connected by conductive particles and the insulation and adhesive resin can fill the adjacent electrodes. Gap to separate conductive particles from each other, thereby providing high insulation performance.

當在加熱和壓縮製程期間連接電路板的電路接線端時,各向異性導電膜中包含導電粒子的導電組合物可以在熱或壓力下流動,並且電路接線端之間顯示連接特性的導電粒子的效率變低,由此增加連接電阻。此外,包含導電粒子的部分導電組合物可能流入相鄰空隙(例如,空隙部分)中,並且聚集在一個小區域中的導電粒子可能引起電短路。 When the circuit terminals of the circuit board are connected during the heating and compression process, the conductive composition containing the conductive particles in the anisotropic conductive film can flow under heat or pressure, and the conductive particles exhibiting connection characteristics between the circuit terminals The efficiency becomes low, thereby increasing the connection resistance. In addition, a partially conductive composition containing conductive particles may flow into an adjacent void (for example, a void portion), and the conductive particles gathered in a small area may cause an electrical short.

因此,需要開發在電路接線端之間顯示良好連接特性並且在相鄰電極之間充分填充絕緣黏著樹脂,同時不會引起短路的各向異性導電膜。 Therefore, it is necessary to develop an anisotropic conductive film that exhibits good connection characteristics between circuit terminals and is sufficiently filled with an insulating adhesive resin between adjacent electrodes without causing a short circuit.

實施例是針對在連接的電路接線端之間提供可靠的連接特性,同時防止相鄰電極之間短路的一種各向異性導電膜。 The embodiment is directed to an anisotropic conductive film that provides reliable connection characteristics between connected circuit terminals while preventing short circuits between adjacent electrodes.

這些實施例可以通過提供差示掃描熱量計(differential scanning calorimeter,DSC)起始溫度是75℃至90℃並且由以下方程式1表示的熔融黏度變化是0Pa.s/℃至300Pa.s/℃的各向異性導電膜實現:[方程式1]熔融黏度變化=|膜在75℃溫度下的熔融黏度-膜在55℃溫度下的熔融黏度|/(75℃-55℃)。 These embodiments can be provided by a differential scanning calorimeter (DSC) with a starting temperature of 75 ° C to 90 ° C and a change in melt viscosity represented by Equation 1 below is 0 Pa. s / ℃ to 300Pa. The s / ℃ anisotropic conductive film is realized: [Equation 1] Melt viscosity change = | melt viscosity of the film at 75 ° C-melt viscosity of the film at 55 ° C | / (75 ° -55 ° C).

所述實施例可以通過提供一種連接結構實現,所述連接結構包括:包含第一電極的第一連接部件;包含第二電極的第二 連接部件;及安置在所述第一連接部件與所述第二連接部件之間並將所述第一電極連接至所述第二電極的根據所述實施例的各向異性導電膜。 The embodiment can be implemented by providing a connection structure including: a first connection member including a first electrode; a second connection member including a second electrode A connection member; and an anisotropic conductive film according to the embodiment, which is disposed between the first connection member and the second connection member and connects the first electrode to the second electrode.

3‧‧‧導電粒子 3‧‧‧ conductive particles

10‧‧‧各向異性導電膜 10‧‧‧ Anisotropic conductive film

30‧‧‧連接結構 30‧‧‧ connection structure

50‧‧‧第一連接部件 50‧‧‧First connecting part

60‧‧‧第二連接部件 60‧‧‧Second connection part

70‧‧‧第一電極 70‧‧‧first electrode

80‧‧‧第二電極 80‧‧‧Second electrode

通過參照附圖詳細描述示例性實施例,本領域的技術人員將易於瞭解特徵,在附圖中:圖1說明根據一個實施例的連接結構的截面圖。 The features will be readily understood by those skilled in the art by describing exemplary embodiments in detail with reference to the accompanying drawings, in which: FIG. 1 illustrates a cross-sectional view of a connection structure according to an embodiment.

現將在下文中參照附圖更完整地描述示例實施例;然而,這些實施例可以通過不同形式體現並且不應解釋為局限于本文中闡述的實施例。更準確地說,提供這些實施例是為了使本發明透徹並且完整,並且這些實施例將把示例性實施方案完整地傳達給本領域的技術人員。 Example embodiments will now be described more fully hereinafter with reference to the accompanying drawings; however, these embodiments may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these examples are provided to make the present invention thorough and complete, and they will fully convey exemplary embodiments to those skilled in the art.

在各圖式中,為了清楚說明,層和區域的尺寸可以放大。還應理解,當一個層或元件被稱作“在另一層或基板上”時,其可以直接地在另一層或基板上,或也可以存在插入層。此外,還應理解,當一個層被稱作“在兩個層之間”時,其可以是兩個層之間的唯一層,或也可以存在一或多個插入層。相同元件符號通篇指代相同元件。 In the drawings, the dimensions of layers and regions may be enlarged for clarity. It should also be understood that when a layer or element is referred to as being "on another layer or substrate," it can be directly on the other layer or substrate, or intervening layers may also be present. In addition, it should also be understood that when a layer is referred to as being “between two layers”, it may be the only layer between the two layers, or one or more intervening layers may also be present. Identical component symbols refer to the same components throughout.

一個實施例涉及一種各向異性導電膜,所述各向異性導 電膜具有的差示掃描熱量計(DSC)起始溫度是75℃至90℃並且由以下方程式1表示的熔融黏度變化是0Pa.s/℃至300Pa.s/℃:[方程式1]熔融黏度變化=|膜在75℃溫度下的熔融黏度-膜在55℃溫度下的熔融黏度|/(75℃-55℃)。 One embodiment relates to an anisotropic conductive film, the anisotropic conductive film The electrical membrane has a differential scanning calorimeter (DSC) starting temperature of 75 ° C to 90 ° C and the change in melt viscosity represented by Equation 1 below is 0 Pa. s / ℃ to 300Pa. s / ° C: [Equation 1] Melt viscosity change = | melt viscosity of film at 75 ° C-melt viscosity of film at 55 ° C | / (75 ° C-55 ° C).

在一個實施方案中,各向異性導電膜的差示掃描熱量計(DSC)起始溫度可以是75℃至90℃。確切地說,各向異性導電膜的差示掃描熱量計起始溫度可以是75℃、76℃、77℃、78℃、79℃、80℃、81℃、82℃、83℃、84℃、85℃、86℃、87℃、88℃、89℃或90℃。各向異性導電膜也可以具有在以上數字中的至少任一個之間的任何範圍內的DSC起始溫度。如本文所使用,DSC起始溫度是指差示掃描熱量計圖的斜率由於差示掃描熱量計中的放熱反應而首次增加時的溫度。一般而言,在所述圖的斜率增加時,所述圖的外推線與基線相接處的溫度被視為DSC起始溫度。在此DSC起始溫度範圍內,各向異性導電膜可以在50MPa至90MPa壓力下,在120℃至160℃的相對較低溫度迅速固化,例如在5秒內固化。 In one embodiment, a differential scanning calorimeter (DSC) starting temperature of the anisotropic conductive film may be 75 ° C to 90 ° C. Specifically, the starting temperature of the differential scanning calorimeter of the anisotropic conductive film can be 75 ° C, 76 ° C, 77 ° C, 78 ° C, 79 ° C, 80 ° C, 81 ° C, 82 ° C, 83 ° C, 84 ° C, 85 ° C, 86 ° C, 87 ° C, 88 ° C, 89 ° C or 90 ° C. The anisotropic conductive film may also have a DSC onset temperature in any range between at least any of the above numbers. As used herein, the DSC onset temperature refers to the temperature at which the slope of the differential scanning calorimeter graph first increases due to an exothermic reaction in the differential scanning calorimeter. In general, as the slope of the graph increases, the temperature at which the extrapolation line of the graph meets the baseline is taken as the DSC starting temperature. Within this DSC starting temperature range, the anisotropic conductive film can be rapidly cured at a relatively low temperature of 120 ° C to 160 ° C under a pressure of 50 MPa to 90 MPa, for example, within 5 seconds.

在一個實施方案中,各向異性導電膜的差示掃描熱量計(DSC)峰值放熱溫度可以是90℃、91℃、92℃、93℃、94℃、95℃、96℃、97℃、98℃、99℃、100℃、101℃、102℃、103℃、104℃或105℃。各向異性導電膜也可以具有在以上數字中的至少任一個之間的任何範圍內的DSC峰值放熱溫度。舉例來說,各向 異性導電膜的DSC峰值放熱溫度可以是90℃至105℃。如本文所使用,峰值放熱溫度(peak exothermic temperature)是指在差示掃描熱量計圖表示最大數量時的溫度。在此DSC峰值放熱溫度範圍內,各向異性導電膜可以在160℃或低於160℃,確切地說,150℃或低於150℃,更確切地說140℃或低於140℃的相對較低溫度下固化。此外,各向異性導電膜還可以在DSC起始溫度與DSC峰值放熱溫度之間存在較小溫差情況下迅速固化。 In one embodiment, the differential scanning calorimeter (DSC) peak exothermic temperature of the anisotropic conductive film may be 90 ° C, 91 ° C, 92 ° C, 93 ° C, 94 ° C, 95 ° C, 96 ° C, 97 ° C, 98 ° C, 99 ° C, 100 ° C, 101 ° C, 102 ° C, 103 ° C, 104 ° C or 105 ° C. The anisotropic conductive film may also have a DSC peak exothermic temperature in any range between at least any of the above numbers. For example, The DSC peak exothermic temperature of the anisotropic conductive film may be 90 ° C to 105 ° C. As used herein, peak exothermic temperature refers to the temperature at which the differential scanning calorimeter graph represents the maximum number. Within this DSC peak exothermic temperature range, the anisotropic conductive film can be relatively low at 160 ° C or lower, specifically 150 ° C or lower, and more specifically 140 ° C or lower. Cured at low temperatures. In addition, the anisotropic conductive film can also be cured quickly with a small temperature difference between the DSC starting temperature and the DSC peak exothermic temperature.

舉例來說,DSC起始溫度和DSC峰值放熱溫度可以在氮氣氛圍下,使用Q20型差示掃描熱量計(TA儀器公司(TA Instruments))在0℃至250℃的溫度範圍內以10℃/min的速率由可固化樹脂組合物測得。 For example, the DSC starting temperature and the DSC peak exothermic temperature can be under a nitrogen atmosphere using a Q20 type differential scanning calorimeter (TA Instruments) in a temperature range of 0 ° C to 250 ° C at 10 ° C / The rate of min is measured from the curable resin composition.

差示掃描熱量計上的熱量可以利用本技術領域中常用的方法測量。舉例來說,可以在氮氣氛圍下,用Q20型差示掃描熱量計(TA儀器公司),在0℃至250℃的溫度範圍內以10℃/min的速率測量各向異性導電膜隨著溫度變化的熱量。 The heat on the differential scanning calorimeter can be measured using methods commonly used in the art. For example, an anisotropic conductive film can be measured with a Q20 differential scanning calorimeter (TA Instruments) under a nitrogen atmosphere at a rate of 10 ° C / min over a temperature range of 0 ° C to 250 ° C. Changing calories.

在一個實施方案中,各向異性導電膜可以具有0Pa.s/℃、10Pa.s/℃、20Pa.s/℃、30Pa.s/℃、40Pa.s/℃、50Pa.s/℃、60Pa.s/℃、70Pa.s/℃、80Pa.s/℃、90Pa.s/℃、100Pa.s/℃、110Pa.s/℃、120Pa.s/℃、130Pa.s/℃、140Pa.s/℃、150Pa.s/℃、160Pa.s/℃、170Pa.s/℃、180Pa.s/℃、190Pa.s/℃、200Pa.s/℃、210Pa.s/℃、220Pa.s/℃、230Pa.s/℃、240Pa.s/℃、250Pa.s/℃、260Pa.s/℃、270Pa.s/℃、280Pa.s/℃、290Pa.s/℃或300Pa.s/℃的由 以上方程式1表示的熔融黏度變化。各向異性導電膜也可以具有在以上數字中的至少任一個之間的任何範圍內的熔融黏度變化。舉例來說,各向異性導電膜的熔融黏度變化可以是0Pa.s/℃至300Pa.s/℃,確切地說是0Pa.s/℃至200Pa.s/℃。在此熔融黏度變化範圍內,熔融黏度在一定溫度範圍內大體保持恒定,而且有可能在低溫快速固化製程期間控制膜中組合物的流動性以改善凹陷(indentation)特性。因此,可以改善電路接線端之間的連接可靠性並且可以防止相鄰電極之間短路。 In one embodiment, the anisotropic conductive film may have 0 Pa. s / ℃, 10Pa. s / ℃, 20Pa. s / ℃, 30Pa. s / ℃, 40Pa. s / ℃, 50Pa. s / ℃, 60Pa. s / ℃, 70Pa. s / ℃, 80Pa. s / ℃, 90Pa. s / ℃, 100Pa. s / ℃, 110Pa. s / ℃, 120Pa. s / ℃, 130Pa. s / ℃, 140Pa. s / ℃, 150Pa. s / ℃, 160Pa. s / ℃, 170Pa. s / ℃, 180Pa. s / ℃, 190Pa. s / ℃, 200Pa. s / ℃, 210Pa. s / ℃, 220Pa. s / ℃, 230Pa. s / ℃, 240Pa. s / ℃, 250Pa. s / ℃, 260Pa. s / ℃, 270Pa. s / ℃, 280Pa. s / ℃, 290Pa. s / ℃ or 300Pa. by s / ℃ The change in melt viscosity represented by Equation 1 above. The anisotropic conductive film may also have a melt viscosity change within any range between at least any of the above numbers. For example, the melt viscosity change of anisotropic conductive film can be 0Pa. s / ℃ to 300Pa. s / ℃, exactly 0Pa. s / ℃ to 200Pa. s / ℃. Within this range of melt viscosity variation, the melt viscosity remains substantially constant within a certain temperature range, and it is possible to control the fluidity of the composition in the film during the low temperature rapid curing process to improve the indentation characteristics. Therefore, connection reliability between circuit terminals can be improved and short circuits between adjacent electrodes can be prevented.

在一個實施方案中,各向異性導電膜在50℃至100℃的溫度下的最小熔融黏度可以是1,000Pa.s、2,000Pa.s、3,000Pa.s、4,000Pa.s、5,000Pa.s、6,000Pa.s、7,000Pa.s、8,000Pa.s、9,000Pa.s、10,000Pa.s、15,000Pa.s、20,000Pa.s、25,000Pa.s、30,000Pa.s、35,000Pa.s、40,000Pa.s、45,000Pa.s、50,000Pa.s、55,000Pa.s、60,000Pa.s、65,000Pa.s、70,000Pa.s、75,000Pa.s、80,000Pa.s、85,000Pa.s、90,000Pa.s、95,000Pa.s或100,000Pa.s。各向異性導電膜在50℃至100℃的溫度下的最小熔融黏度也可以在以上數字中的至少任一個之間的任何範圍內。舉例來說,各向異性導電膜在50℃至100℃的溫度下的最小熔融黏度可以是1,000Pa.s至100,000Pa.s,確切地說是10,000Pa.s至100,000Pa.s。在此最小熔融黏度範圍內,各向異性導電膜對於預壓縮(preliminary compression)和主壓縮的性能可以展現適合流動性,並且可以改善導電粒子捕獲率。 In one embodiment, the minimum melt viscosity of the anisotropic conductive film at a temperature of 50 ° C to 100 ° C may be 1,000 Pa. s, 2,000Pa. s, 3,000Pa. s, 4,000Pa. s, 5,000Pa. s, 6,000Pa. s, 7,000Pa. s, 8,000Pa. s, 9,000Pa. s, 10,000Pa. s, 15,000Pa. s, 20,000Pa. s, 25,000Pa. s, 30,000Pa. s, 35,000Pa. s, 40,000Pa. s, 45,000Pa. s, 50,000Pa. s, 55,000Pa. s, 60,000Pa. s, 65,000Pa. s, 70,000Pa. s, 75,000Pa. s, 80,000Pa. s, 85,000Pa. s, 90,000Pa. s, 95,000Pa. s or 100,000Pa. s. The minimum melt viscosity of the anisotropic conductive film at a temperature of 50 ° C to 100 ° C may also be in any range between at least any of the above numbers. For example, the minimum melt viscosity of the anisotropic conductive film at a temperature of 50 ° C to 100 ° C can be 1,000Pa. s to 100,000Pa. s, exactly 10,000Pa. s to 100,000Pa. s. Within this minimum melt viscosity range, the anisotropic conductive film can exhibit suitable fluidity for preliminary compression and main compression, and can improve the capture rate of conductive particles.

舉例來說,可以在0℃至250℃的溫度範圍內,在10℃/min的升溫速率、5%應力及1.0rad/sec頻率的條件下,使用ARES G2流變儀(TA儀器公司)測量150微米厚的樣品的最小熔融黏度。 For example, you can use the ARES G2 rheometer (TA Instruments) to measure temperature in the temperature range of 0 ° C to 250 ° C under the conditions of a temperature rise rate of 10 ° C / min, 5% stress, and a frequency of 1.0rad / sec. Minimum melt viscosity for 150 micron thick samples.

在一個實施方案中,當固化至90%或超過90%的固化率時,各向異性導電膜的儲存模數可以是2.5GPa、2.6GPa、2.7GPa、2.8GPa、2.9GPa、3.0GPa、3.1GPa、3.2GPa、3.3GPa、3.4GPa、3.5GPa、3.6GPa、3.7GPa、3.8GPa、3.9GPa、4.0GPa、4.1GPa、4.2GPa、4.3GPa、4.4GPa、4.5GPa、4.6GPa、4.7GPa、4.8GPa、4.9GPa或5.0GPa。當固化至90%或超過90%的固化率時,各向異性導電膜也可以具有在以上數字中的至少任一個之間的任何範圍內的儲存模數。舉例來說,當固化至90%或超過90%的固化率時,各向異性導電膜的儲存模數可以是2.5GPa至5GPa,確切地說是3GPa至5GPa,更確切地說是3.5GPa至4.5GPa。如本文所使用,術語“固化至90%或超過90%的固化率”一般是指各向異性導電膜完全固化。 In one embodiment, when cured to a curing rate of 90% or more, the storage modulus of the anisotropic conductive film may be 2.5GPa, 2.6GPa, 2.7GPa, 2.8GPa, 2.9GPa, 3.0GPa, 3.1 GPa, 3.2GPa, 3.3GPa, 3.4GPa, 3.5GPa, 3.6GPa, 3.7GPa, 3.8GPa, 3.9GPa, 4.0GPa, 4.1GPa, 4.2GPa, 4.3GPa, 4.4GPa, 4.5GPa, 4.6GPa, 4.7GPa, 4.8GPa, 4.9GPa or 5.0GPa. When cured to a curing rate of 90% or more, the anisotropic conductive film may also have a storage modulus in any range between at least any of the above numbers. For example, when cured to a curing rate of 90% or more, the storage modulus of the anisotropic conductive film can be 2.5GPa to 5GPa, specifically 3GPa to 5GPa, and more specifically 3.5GPa to 4.5GPa. As used herein, the term "curing rate of curing to 90% or more" generally means that the anisotropic conductive film is completely cured.

在此儲存模數範圍內,各向異性導電膜可以具有所希望的黏度,同時不會降低絕緣層的流動性。因此,各向異性導電膜的形狀穩定性可以改善並且可以防止電路接線端之間短路。 Within this storage modulus range, the anisotropic conductive film can have a desired viscosity without reducing the fluidity of the insulating layer. Therefore, the shape stability of the anisotropic conductive film can be improved and a short circuit between circuit terminals can be prevented.

儲存模數可以利用本技術領域中常用的方法測量。舉例來說,使各向異性導電膜在熱風循環烘箱(hot air-circulated oven)中在150℃下保持2小時,隨後使用動態機械分析儀(Dynamic Mechanical Analyzer)Q800(TA儀器公司)在30℃下測量儲存模 數。 The storage modulus can be measured using methods commonly used in the art. For example, the anisotropic conductive film was kept in a hot air-circulated oven at 150 ° C for 2 hours, and then a Dynamic Mechanical Analyzer Q800 (TA Instruments) was used at 30 ° C. Storage mode number.

在一個實施方案中,如在50℃至80℃下於1.0MPa至3.0MPa的載荷下預壓縮1秒至3秒及在120℃至160℃下於50MPa至90MPa的載荷下主壓縮5秒至6秒之後所測量,各向異性導電膜可以具有20%、21%、22%、23%、24%、25%、26%、27%、28%、29%、30%、31%、32%、33%、34%、35%、36%、37%、38%、39%、40%、41%、42%、43%、44%、45%、46%、47%、48%、49%或50%的由以下方程式2表示的粒子捕獲率。各向異性導電膜也可以具有在以上數字中的至少任一個之間的任何範圍內的粒子捕獲率。舉例來說,各向異性導電膜可以具有20%至50%,確切地說25%至45%,更確切地說30%至40%的由以下方程式2表示的粒子捕獲率:[方程式2]粒子捕獲率(%)=[在主壓縮之後每單位面積(mm2)連接部分的導電粒子數量/在預壓縮之前每單位面積(mm2)各向異性導電膜的導電粒子數量]×100%。 In one embodiment, such as pre-compressing at 50 ° C to 80 ° C under a load of 1.0MPa to 3.0MPa for 1 second to 3 seconds and at 120 ° C to 160 ° C under a load of 50MPa to 90MPa for 5 seconds to Measured after 6 seconds, the anisotropic conductive film can have 20%, 21%, 22%, 23%, 24%, 25%, 26%, 27%, 28%, 29%, 30%, 31%, 32 %, 33%, 34%, 35%, 36%, 37%, 38%, 39%, 40%, 41%, 42%, 43%, 44%, 45%, 46%, 47%, 48%, 49% or 50% of the particle capture rate represented by Equation 2 below. The anisotropic conductive film may also have a particle capture rate in any range between at least any of the above numbers. For example, the anisotropic conductive film may have 20% to 50%, specifically 25% to 45%, more specifically 30% to 40% of the particle capture rate represented by the following Equation 2: [Equation 2] Particle capture rate (%) = [Number of conductive particles per unit area (mm 2 ) connected portion after main compression / Number of conductive particles per unit area (mm 2 ) anisotropic conductive film before pre-compression]] 100% .

在此粒子捕獲率範圍內,在電路接線端上可以存在足夠數量的導電粒子,並且可以改善電導率,同時減少導電粒子的流出,由此防止電路接線端之間短路。 Within this particle capture rate range, there can be a sufficient number of conductive particles on the circuit terminals, and the conductivity can be improved, while the outflow of conductive particles can be reduced, thereby preventing short circuits between the circuit terminals.

舉例來說,粒子捕獲率可以如下測量:對於製備好的各向異性導電膜,在預壓縮之前,用自動粒子測量裝置測量每單位面積(mm2)各向異性導電膜的導電粒子數量。接著,將各向異性 導電膜安置於玻璃基板上,在所述玻璃基板上沉積有凸塊面積(bump area)是1,200平方微米並且厚度是2,000埃的氧化銦錫電路。在1MPa下,在70℃對各向異性導電膜進行預壓縮,保持1秒,並去除離型膜。將凸塊面積是1,200平方微米並且厚度是1.5T的IC晶片安置於各向異性導電膜上,並在70MPa下,在150℃對各向異性導電膜進行主壓縮,保持5秒。用自動粒子測量裝置測量每單位面積(mm2)連接部分的導電粒子數量,並根據以上方程式2計算粒子捕獲率。 For example, the particle capture rate can be measured as follows: For the prepared anisotropic conductive film, before the pre-compression, the number of conductive particles of the anisotropic conductive film per unit area (mm 2 ) is measured with an automatic particle measurement device. Next, an anisotropic conductive film was placed on a glass substrate, and an indium tin oxide circuit having a bump area of 1,200 square micrometers and a thickness of 2,000 angstroms was deposited on the glass substrate. The anisotropic conductive film was pre-compressed at 1 MPa at 70 ° C for 1 second, and the release film was removed. An IC wafer having a bump area of 1,200 square micrometers and a thickness of 1.5T was placed on the anisotropic conductive film, and the anisotropic conductive film was subjected to main compression at 70 MPa and 150 ° C for 5 seconds. The number of conductive particles per unit area (mm 2 ) of the connected portion was measured with an automatic particle measurement device, and the particle capture rate was calculated according to Equation 2 above.

在一個實施方案中,如在50℃至80℃下於1.0MPa至3.0MPa的載荷下預壓縮1秒至3秒及在120℃至160℃下於50MPa至90MPa的載荷下主壓縮5秒至6秒,隨後使各向異性導電膜在85℃及85%相對濕度下保持500小時之後所測量,各向異性導電膜可以具有0.5Ω或低於0.5Ω,確切地說0.3Ω或低於0.3Ω,更確切地說0.2Ω或低於0.2Ω的在可靠性測試之後的連接電阻。 In one embodiment, such as pre-compressing at 50 ° C to 80 ° C under a load of 1.0 MPa to 3.0 MPa for 1 second to 3 seconds and at 120 ° C to 160 ° C under a load of 50 MPa to 90 MPa for 5 seconds to Measured after holding the anisotropic conductive film for 500 seconds at 85 ° C. and 85% relative humidity for 6 seconds, the anisotropic conductive film may have 0.5 Ω or less, or 0.3 Ω or less, or 0.3 Ω, more specifically 0.2 Ω or less, the connection resistance after the reliability test.

在此可靠性測試之後的連接電阻範圍內,各向異性導電膜可以展現改善的連接可靠性並且可以在長期穩定下使用。 In the connection resistance range after this reliability test, the anisotropic conductive film can exhibit improved connection reliability and can be used under long-term stability.

在一個實施方案中,如在85℃及85%相對濕度下保持500小時之前以上述測量法所測量,各向異性導電膜可以具有0.2Ω或低於0.2Ω,確切地說0.1Ω或低於0.1Ω的初始連接電阻。 In one embodiment, the anisotropic conductive film may have 0.2 Ω or less, or 0.1 Ω or less, as measured by the above measurement method before being held at 85 ° C. and 85% relative humidity for 500 hours. 0.1Ω initial connection resistance.

舉例來說,初始連接電阻及在可靠性測試之後的連接電阻是如下測量:將各向異性導電膜安置於玻璃基板上,在所述玻璃基板上沉積有凸塊面積是1,200平方微米並且厚度是2,000埃的 氧化銦錫電路。在1MPa下,在70℃對各向異性導電膜進行預壓縮,保持1秒,並去除離型膜。將凸塊面積是1,200平方微米並且厚度是1.5T的IC晶片安置於各向異性導電膜上,並在70MPa下,在150℃對各向異性導電膜進行主壓縮,保持5秒,由此製備試樣。接著,可以通過4點探針法,使用例如電阻測量裝置2000萬用表(吉時利儀器(Keithley Instruments))測量每一試樣的連接電阻。此展現初始連接電阻。接著,將由主壓縮製備的試樣在85℃及85%相對濕度下保持500小時並以與上述相同的方式測量電阻。此展現在可靠性測試之後的連接電阻。在測量期間,對電阻測量裝置施加1mA,並由所述機器的電壓計算電阻,隨後對測量的值求平均值。 For example, the initial connection resistance and the connection resistance after the reliability test are measured as follows: An anisotropic conductive film is placed on a glass substrate, and the bump area deposited on the glass substrate is 1,200 square microns and the thickness is 2,000 angstroms Indium tin oxide circuit. The anisotropic conductive film was pre-compressed at 1 MPa at 70 ° C for 1 second, and the release film was removed. An IC wafer having a bump area of 1,200 square micrometers and a thickness of 1.5T was placed on the anisotropic conductive film, and the anisotropic conductive film was subjected to main compression at 70 MPa and 150 ° C for 5 seconds, thereby preparing Sample. Next, the connection resistance of each sample can be measured by a 4-point probe method using, for example, a resistance measuring device 20 multimeter (Keithley Instruments). This exhibits the initial connection resistance. Next, the sample prepared by the main compression was held at 85 ° C. and 85% relative humidity for 500 hours and the resistance was measured in the same manner as described above. This shows the connection resistance after the reliability test. During the measurement, 1 mA was applied to the resistance measuring device, and the resistance was calculated from the voltage of the machine, and then the measured values were averaged.

在一個實施方案中,如在50℃至80℃下於1.0MPa至3.0MPa的載荷下預壓縮1秒至3秒及在120℃至160℃下於50MPa至90MPa的載荷下主壓縮5秒至6秒之後所測量,所述各向異性導電膜的初始短路發生率可以是0%。 In one embodiment, such as pre-compressing at 50 ° C to 80 ° C under a load of 1.0 MPa to 3.0 MPa for 1 second to 3 seconds and at 120 ° C to 160 ° C under a load of 50 MPa to 90 MPa for 5 seconds to As measured after 6 seconds, the initial short-circuit occurrence rate of the anisotropic conductive film may be 0%.

在此初始短路發生率範圍內,各向異性導電膜可以降低電路的驅動電壓。 Within this initial short-circuit occurrence rate range, the anisotropic conductive film can reduce the driving voltage of the circuit.

舉例來說,初始短路發生率可以如下測量:將各向異性導電膜切割成2mm×25mm尺寸,並將每個切割的膜黏結至絕緣電阻評價材料。詳細地說,將各向異性導電膜安置於0.5mm厚的玻璃基板上,並在70℃、1MPa、1秒條件下進行加熱及壓縮,並且去除離型膜。接著,將晶片(晶片長度19.5mm,晶片寬度1.5 mm,凸塊間距8微米)安置於各向異性導電膜上,並在150℃、70MPa、5秒條件下對各向異性導電膜進行主壓縮,以製備電路裝置。接著,對電路裝置施加50V,並在38個點處使用兩端法檢查短路的發生,由此測量初始短路發生率。 For example, the initial short-circuit occurrence rate can be measured as follows: an anisotropic conductive film is cut into a size of 2 mm × 25 mm, and each cut film is bonded to an insulation resistance evaluation material. In detail, the anisotropic conductive film was placed on a 0.5 mm-thick glass substrate, heated and compressed at 70 ° C., 1 MPa, and 1 second, and the release film was removed. Next, the wafer (wafer length 19.5mm, wafer width 1.5 mm, bump spacing 8 microns) were placed on the anisotropic conductive film, and the anisotropic conductive film was subjected to main compression at 150 ° C., 70 MPa, and 5 seconds to prepare a circuit device. Next, 50 V was applied to the circuit device, and the occurrence of a short circuit was checked using a two-terminal method at 38 points, thereby measuring the initial short circuit occurrence rate.

在一個實施方案中,如在50℃至80℃下於1.0MPa至3.0MPa的載荷下預壓縮1秒至3秒及在120℃至160℃下於50MPa至90MPa的載荷下主壓縮5秒至6秒,隨後使各向異性導電膜在85℃及85%相對濕度下保持500小時之後所測量,所述各向異性導電膜在可靠性測試之後的短路發生率可以是0%。 In one embodiment, such as pre-compressing at 50 ° C to 80 ° C under a load of 1.0MPa to 3.0MPa for 1 second to 3 seconds and at 120 ° C to 160 ° C under a load of 50MPa to 90MPa for 5 seconds to It was measured after the anisotropic conductive film was kept at 85 ° C. and 85% relative humidity for 500 hours for 6 seconds. The short-circuit occurrence rate of the anisotropic conductive film after the reliability test may be 0%.

在此可靠性測試之後的短路發生率範圍內,各向異性導電膜可以維持較低的電路驅動電壓以確保長期穩定性。 Within the short-circuit occurrence rate range after this reliability test, the anisotropic conductive film can maintain a low circuit driving voltage to ensure long-term stability.

舉例來說,在可靠性測試之後的短路發生率可以如下測量:將用於測量初始短路發生率的電路裝置在85℃及85%相對濕度下保持500小時,並以與上述初始短路發生率相同的方式測量在可靠性測試之後的短路發生率。 For example, the short-circuit occurrence rate after the reliability test can be measured as follows: The circuit device used to measure the initial short-circuit occurrence rate is maintained at 85 ° C. and 85% relative humidity for 500 hours, and the same initial short-circuit occurrence rate as above Way to measure the incidence of short circuits after reliability testing.

在一個實施方案中,各向異性導電膜可以包含黏合劑樹脂、環氧樹脂、無機填充劑、固化劑及導電粒子。 In one embodiment, the anisotropic conductive film may include a binder resin, an epoxy resin, an inorganic filler, a curing agent, and conductive particles.

黏合劑樹脂的實例可以包含聚醯亞胺樹脂、聚醯胺樹脂、苯氧基樹脂、聚甲基丙烯酸酯樹脂、聚丙烯酸酯樹脂、聚氨基甲酸酯樹脂、聚酯樹脂、聚酯氨基甲酸酯樹脂、聚乙烯醇縮丁醛樹脂、苯乙烯-丁二烯-苯乙烯(styrene-butadiene-styrene,SBS)樹脂和其環氧化改性形式、苯乙烯-乙烯-丁烯-苯乙烯 (styrene-ethylene-butylene-styrene,SEBS)樹脂和其改性形式、丙烯腈丁二烯橡膠(acrylonitrile butadiene rubber,NBR)或其氫化的化合物,或其組合。確切地說,考慮到陽離子固化劑的化學活性(將於稍後解釋),可以使用苯氧基樹脂作為黏合劑樹脂。更確切地說,可以使用芴類苯氧基樹脂。任何芴類苯氧基樹脂都可以使用,沒有限制,只要其是包含芴結構的苯氧基樹脂。 Examples of the binder resin may include polyimide resin, polyimide resin, phenoxy resin, polymethacrylate resin, polyacrylate resin, polyurethane resin, polyester resin, polyester carbamate Acid ester resin, polyvinyl butyral resin, styrene-butadiene-styrene (SBS) resin and its epoxidized modified form, styrene-ethylene-butene-styrene (styrene-ethylene-butylene-styrene (SEBS) resin and its modified form, acrylonitrile butadiene rubber (NBR) or its hydrogenated compound, or a combination thereof). Specifically, considering the chemical activity of the cationic curing agent (to be explained later), a phenoxy resin can be used as the binder resin. More specifically, a fluorene-based phenoxy resin can be used. Any fluorene-based phenoxy resin can be used without limitation as long as it is a phenoxy resin containing a fluorene structure.

在一個實施方案中,以各向異性導電膜組合物的總重量計,各向異性導電膜組合物中存在的黏合劑樹脂的量可以是10wt%至40wt%。確切地說,以各向異性導電膜組合物的總重量計,各向異性導電膜組合物中存在的黏合劑樹脂的量可以是20wt%至35wt%。 In one embodiment, the amount of the binder resin present in the anisotropic conductive film composition may be 10 wt% to 40 wt% based on the total weight of the anisotropic conductive film composition. Specifically, the amount of the binder resin present in the anisotropic conductive film composition may be 20 wt% to 35 wt% based on the total weight of the anisotropic conductive film composition.

環氧樹脂的實例可以包含雙酚型環氧樹脂,如雙酚A型環氧樹脂、雙酚A型環氧丙烯酸酯樹脂、雙酚F型環氧樹脂、雙酚AD型環氧樹脂、雙酚E型環氧樹脂及雙酚S型環氧樹脂;芳香族環氧樹脂,如聚縮水甘油醚環氧樹脂、聚縮水甘油酯環氧樹脂及萘環氧樹脂;脂肪族環氧樹脂;酚醛清漆型環氧樹脂(novolak type epoxy resin),如甲酚酚醛清漆型環氧樹脂及苯酚酚醛清漆型環氧樹脂;縮水甘油胺型環氧樹脂;縮水甘油酯型環氧樹脂;及聯苯二縮水甘油醚環氧樹脂。這些環氧樹脂可以單獨使用或以其組合形式使用。在一個實施方案中,可以使用脂肪族環氧樹脂。在脂肪族環氧樹脂中,環氧結構鄰近脂肪族環。因此,迅速發生開環反應並且固化反應的反應性良好。任何脂肪族環氧樹脂都可 以使用,沒有限制,只要環氧結構直接連接至脂肪族環或經由另一連接基團間接連接至脂肪族環。 Examples of the epoxy resin may include a bisphenol type epoxy resin, such as a bisphenol A type epoxy resin, a bisphenol A type epoxy acrylate resin, a bisphenol F type epoxy resin, a bisphenol AD type epoxy resin, Phenol E-type epoxy resin and bisphenol S-type epoxy resin; aromatic epoxy resins, such as polyglycidyl ether epoxy resin, polyglycidyl ester epoxy resin, and naphthalene epoxy resin; aliphatic epoxy resin; phenolic Novolak type epoxy resin, such as cresol novolac epoxy resin and phenol novolac epoxy resin; glycidylamine epoxy resin; glycidyl ester epoxy resin; and biphenyl Glycidyl ether epoxy resin. These epoxy resins can be used alone or in combination. In one embodiment, an aliphatic epoxy resin may be used. In aliphatic epoxy resins, the epoxy structure is adjacent to the aliphatic ring. Therefore, the ring-opening reaction occurs rapidly and the reactivity of the curing reaction is good. Any aliphatic epoxy is acceptable For use, there is no limitation as long as the epoxy structure is directly connected to the aliphatic ring or indirectly connected to the aliphatic ring via another linking group.

在一個實施方案中,以各向異性導電膜組合物的總重量計,各向異性導電膜組合物中存在的環氧樹脂的量可以是10wt%至40wt%,確切地說是10wt%至35wt%,更確切地說是15wt%至30wt%。 In one embodiment, based on the total weight of the anisotropic conductive film composition, the amount of epoxy resin present in the anisotropic conductive film composition may be 10 wt% to 40 wt%, specifically 10 wt% to 35 wt. %, More precisely 15 wt% to 30 wt%.

在一個實施方案中,黏合劑樹脂與環氧樹脂的重量比可以在4:6至6:4的範圍內。在此範圍內,形成的各向異性導電膜在熱壓縮之後可以展現穩定連線性能。確切地說,黏合劑樹脂與環氧樹脂的重量比可以在4:6至5:5的範圍內。 In one embodiment, the weight ratio of the binder resin to the epoxy resin may be in a range of 4: 6 to 6: 4. Within this range, the formed anisotropic conductive film can exhibit stable connection performance after thermal compression. Specifically, the weight ratio of the binder resin to the epoxy resin may be in a range of 4: 6 to 5: 5.

無機填充劑的實例未特別限制並且可以使用本技術領域中已知的任何無機填充劑。無機填充劑的實例可以包含氧化鋁、二氧化矽、二氧化鈦、氧化鋯、氧化鎂、氧化鈰、氧化鋅、氧化鐵、氮化矽、氮化鈦、氮化硼、碳酸鈣、硫酸鋁、氫氧化鋁、鈦酸鈣、滑石、矽酸鈣、矽酸鎂等。確切地說,可以使用氧化鋁、二氧化矽、碳酸鈣或氫氧化鋁。在一個實施方案中,可以使用氧化鋁或二氧化矽。 Examples of the inorganic filler are not particularly limited and any inorganic filler known in the art can be used. Examples of the inorganic filler may include aluminum oxide, silicon dioxide, titanium dioxide, zirconia, magnesium oxide, cerium oxide, zinc oxide, iron oxide, silicon nitride, titanium nitride, boron nitride, calcium carbonate, aluminum sulfate, hydrogen Alumina, calcium titanate, talc, calcium silicate, magnesium silicate, etc. Specifically, alumina, silicon dioxide, calcium carbonate or aluminum hydroxide can be used. In one embodiment, alumina or silica can be used.

在一個實施方案中,無機填充劑的表面可以用化學基團,如苯基氨基、苯基、甲基丙烯酸基、乙烯基、環氧基等處理,以改善各向異性導電膜的分散度特性。 In one embodiment, the surface of the inorganic filler may be treated with chemical groups such as phenylamino, phenyl, methacryl, vinyl, epoxy, etc. to improve the dispersion characteristics of the anisotropic conductive film .

舉例來說,可以在Hensxhel混合器中,將無機填充劑的表面直接與表面處理材料混合。在一些情況下,使用熱處理的乾 燥方法可以使用。此外,表面處理材料可以用適合溶劑稀釋。 For example, the surface of the inorganic filler can be directly mixed with the surface treatment material in a Hensxhel mixer. In some cases, heat-treated dry Dry method can be used. In addition, the surface treatment material may be diluted with a suitable solvent.

在一個實施方案中,以各向異性導電膜組合物的總重量計,各向異性導電膜中存在的無機填充劑的量可以是15wt%至40wt%,確切地說是20wt%至40wt%。在此範圍內,無機填充劑可以將導電粒子有效地分散於各向異性導電膜中並調整各向異性導電膜的適合流動性。 In one embodiment, the amount of the inorganic filler present in the anisotropic conductive film may be 15 wt% to 40 wt%, specifically 20 wt% to 40 wt% based on the total weight of the anisotropic conductive film composition. Within this range, the inorganic filler can effectively disperse the conductive particles in the anisotropic conductive film and adjust the suitable fluidity of the anisotropic conductive film.

在一個實施方案中,無機填充劑的平均粒徑可以是10nm、20nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm、100nm、200nm、300nm、400nm或500nm。無機填充劑的平均粒徑也可以在以上數字中的至少任一個之間的任何範圍內。舉例來說,無機填充劑的平均粒徑可以是10nm至500nm。 In one embodiment, the average particle diameter of the inorganic filler may be 10 nm, 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm, 90 nm, 100 nm, 200 nm, 300 nm, 400 nm, or 500 nm. The average particle diameter of the inorganic filler may also be in any range between at least any of the above numbers. For example, the average particle diameter of the inorganic filler may be 10 nm to 500 nm.

在此平均粒徑範圍內,位於導電粒子之間的無機填充劑可以改善導電粒子的分散度、儲存模數及粒子捕獲率,並且可以降低短路發生率。 Within this average particle size range, the inorganic filler located between the conductive particles can improve the dispersion, storage modulus, and particle capture rate of the conductive particles, and can reduce the incidence of short circuits.

在一個實施方案中,固化劑可以是陽離子固化劑。確切地說,固化劑可以是由下式1表示的鋶類固化劑或由下式2表示的季銨類固化劑: In one embodiment, the curing agent may be a cationic curing agent. Specifically, the curing agent may be a fluorene-based curing agent represented by the following formula 1 or a quaternary ammonium-based curing agent represented by the following formula 2:

其中,在式1中,R1至R5各自獨立地是氫、C1至C6烷基、乙醯基、烷氧羰基、苯甲醯基或苯甲氧羰基,以及R6及R7各自獨立地是烷基、苯甲基、鄰甲基苯甲基、間甲基苯甲基、對甲基苯甲基或萘甲基, Wherein, in Formula 1, R 1 to R 5 are each independently hydrogen, C 1 to C 6 alkyl, ethenyl, alkoxycarbonyl, benzyl or benzooxycarbonyl, and R 6 and R 7 Each is independently alkyl, benzyl, o-methylbenzyl, m-methylbenzyl, p-methylbenzyl or naphthylmethyl,

其中,在式2中,R8、R9、R10及R11各自獨立地是被取代或未被取代的C1至C6烷基或C6至C20芳基,以及M-各自獨立地是Cl-、BF4 -、PF6 -、N(CF3SO2)2-、CH3CO2 -、CF3CO2 -、CF3SO3 -、HSO4 -、SO4 2-、SbF6 -或B(C6F5)4 -Wherein, in Formula 2, R 8 , R 9 , R 10, and R 11 are each independently a substituted or unsubstituted C 1 to C 6 alkyl group or C 6 to C 20 aryl group, and M - each independently be a Cl -, BF 4 -, PF 6 -, N (CF 3 SO 2) 2-, CH 3 CO 2 -, CF 3 CO 2 -, CF 3 SO 3 -, HSO 4 -, SO 4 2-, SbF 6 - or B (C 6 F 5) 4 -.

確切地說,在式2的季銨化合物中,R8、R9、R10及R11可以各自獨立地是甲基、乙基、丙基、異丙基、丁基、異丁基、仲丁基、叔丁基、戊基、正戊基、叔戊基、異戊基、己基、環己基、苯基、蒽基或菲基。如本文所使用,術語“被取代的”可以指一個基團被例如烷基、烷氧基、氨基、鹵素基團或硝基取代。 Specifically, in the quaternary ammonium compound of Formula 2, R 8 , R 9 , R 10 and R 11 may each independently be methyl, ethyl, propyl, isopropyl, butyl, isobutyl, secondary Butyl, tert-butyl, pentyl, n-pentyl, tert-pentyl, isopentyl, hexyl, cyclohexyl, phenyl, anthracenyl or phenanthryl. As used herein, the term "substituted" may refer to the replacement of a group by, for example, an alkyl, alkoxy, amino, halogen group, or nitro group.

季銨化合物可以在一定溫度下使環氧化合物的開環反應加速,由此使環氧化合物在160℃或低於160℃,確切地說150℃或低於150℃,更確切地說140℃或低於140℃的溫度下固化。此外,季銨化合物可以在低於固化溫度下,例如在室溫下延遲環氧化合物的開環反應,由此提供優良的儲存穩定性。 The quaternary ammonium compound can accelerate the ring-opening reaction of the epoxy compound at a certain temperature, thereby making the epoxy compound at 160 ° C or lower, specifically 150 ° C or lower, and more specifically 140 ° C. Or curing at temperatures below 140 ° C. In addition, the quaternary ammonium compound can delay the ring-opening reaction of the epoxy compound at a temperature lower than the curing temperature, for example, at room temperature, thereby providing excellent storage stability.

確切地說,在式2中,M-可以是SbF6 -或B(C6F5)4 -。更確切地說,M-可以是B(C6F5)4 -,這對於不引起環境問題有益。 Specifically, in Formula 2, M - can be SbF 6 - or B (C 6 F 5) 4 -. More specifically, M - may be B (C 6 F 5) 4 -, which is not beneficial to cause environmental problems.

在一個實施方案中,就固體含量而言,以各向異性導電膜組合物的總重量計,各向異性導電膜中存在的固化劑的量可以是1wt%、2wt%、3wt%、4wt%、5wt%、6wt%、7wt%、8wt%、9wt%或10wt%。各向異性導電膜中存在的固化劑的量可以在以上數字中的至少任一個之間的任何範圍內。舉例來說,就固體含量而言,以各向異性導電膜組合物的總重量計,各向異性導電膜中存在的固化劑的量可以是1wt%至10wt%,確切地說是1wt%至5wt%。在此範圍內,充分發生固化所需的反應並且形成適合分子量以在黏結之後展現優良特性,如黏著性、可靠性等。 In one embodiment, in terms of solid content, based on the total weight of the anisotropic conductive film composition, the amount of the curing agent present in the anisotropic conductive film may be 1 wt%, 2 wt%, 3 wt%, 4 wt% , 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, or 10wt%. The amount of the curing agent present in the anisotropic conductive film may be in any range between at least any one of the above numbers. For example, in terms of solid content, based on the total weight of the anisotropic conductive film composition, the amount of the curing agent present in the anisotropic conductive film may be 1 wt% to 10 wt%, specifically 1 wt% to 5wt%. Within this range, the reaction required for curing occurs sufficiently and a suitable molecular weight is formed to exhibit excellent characteristics such as adhesion, reliability, etc. after bonding.

導電粒子的實例未特別限制並且可以使用本技術領域中已知的任何導電粒子。導電粒子的實例可以包含金屬粒子,如Au、Ag、Ni、Cu以及焊料粒子;碳粒子;通過塗布聚合物樹脂獲得的聚合物粒子,如聚乙烯、聚丙烯、聚酯、聚苯乙烯及聚乙烯醇,或其含如Au、Ag及Ni等金屬的改性形式;通過使用絕緣粒子對聚合物粒子的表面絕緣處理獲得的粒子等。取決於待使用的電路的間距,導電粒子的大小可以是例如1微米至20微米,確切地說是1微米至10微米。 Examples of the conductive particles are not particularly limited and any conductive particles known in the art can be used. Examples of the conductive particles may include metal particles such as Au, Ag, Ni, Cu, and solder particles; carbon particles; polymer particles obtained by coating a polymer resin, such as polyethylene, polypropylene, polyester, polystyrene, and poly Vinyl alcohol, or a modified form thereof containing metals such as Au, Ag, and Ni; particles obtained by insulating the surface of polymer particles with insulating particles, and the like. Depending on the pitch of the circuit to be used, the size of the conductive particles can be, for example, 1 micrometer to 20 micrometers, specifically 1 micrometer to 10 micrometers.

以各向異性導電膜組合物的總重量計,各向異性導電膜中存在的導電粒子的量可以是1wt%至50wt%,確切地說是10wt%至35wt%。在此範圍內,可以容易地在電路接線端之間壓縮 導電粒子。因此,確保穩定連接可靠性並且改善電導率以減小連接電阻。 The amount of the conductive particles present in the anisotropic conductive film may be 1 wt% to 50 wt%, specifically 10 wt% to 35 wt% based on the total weight of the anisotropic conductive film composition. Within this range, it is easy to compress between circuit terminals Conductive particles. Therefore, stable connection reliability is ensured and electrical conductivity is improved to reduce connection resistance.

在一個實施方案中,各向異性導電膜可以另外包含矽烷偶合劑。 In one embodiment, the anisotropic conductive film may further include a silane coupling agent.

矽烷偶合劑的實例可以包含選自由以下組成的群組的至少一者:含氟基的可聚合矽化合物,如乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷及(甲基)丙烯醯氧基丙基三甲氧基矽烷;環氧化矽化合物,如3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷及2-(3,4-環氧環己基)乙基三甲氧基矽烷;含氨基的矽化合物,如3-氨基丙基三甲氧基矽烷、N-(2-氨基乙基)-3-氨基丙基三甲氧基矽烷及N-(2-氨基乙基)-3-氨基丙基甲基二甲氧基矽烷;以及3-氯丙基三甲氧基矽烷。 Examples of the silane coupling agent may include at least one selected from the group consisting of a fluorine-containing polymerizable silicon compound such as vinyltrimethoxysilane, vinyltriethoxysilane, and (meth) acrylic acid Oxypropyltrimethoxysilane; epoxidized silicon compounds, such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, and 2- (3,4 -Epoxycyclohexyl) ethyltrimethoxysilane; silicon compounds containing amino groups, such as 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, and N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane; and 3-chloropropyltrimethoxysilane.

在一個實施方案中,以各向異性導電膜組合物的總重量計,各向異性導電膜中存在的矽烷偶合劑的量可以是1wt%至10wt%。 In one embodiment, the amount of the silane coupling agent present in the anisotropic conductive film may be 1 wt% to 10 wt% based on the total weight of the anisotropic conductive film composition.

在一個實施方案中,各向異性導電膜可以另外包含添加劑,例如聚合抑制劑、抗氧化劑和/或熱穩定劑,以在不使其重要特性降級情況下,展現另外的特性。就固體含量而言,以各向異性導電膜組合物的總重量計,各向異性導電膜組合物中添加劑的存在量可以是例如0.01wt%至10wt%。 In one embodiment, the anisotropic conductive film may further include additives, such as a polymerization inhibitor, an antioxidant, and / or a thermal stabilizer, to exhibit additional characteristics without degrading its important characteristics. In terms of solid content, the additive may be present in the anisotropic conductive film composition in an amount of, for example, 0.01 wt% to 10 wt% based on the total weight of the anisotropic conductive film composition.

聚合抑制劑的實例可以包含氫醌、氫醌單甲醚、對苯醌、吩噻嗪(phenothiazine)以及其混合物。抗氧化劑可以包含例如酚 化合物、羥基肉桂酸酯化合物等。抗氧化劑的實例可以包含四-(亞甲基-(3,5-二叔丁基-4-羥基肉桂酸酯)甲烷、3,5-雙(1,1-二甲基乙基)-4-羥基苯丙酸硫醇二-2,1-乙二酯等。 Examples of the polymerization inhibitor may include hydroquinone, hydroquinone monomethyl ether, p-benzoquinone, phenothiazine, and mixtures thereof. Antioxidants may contain, for example, phenol Compounds, hydroxycinnamate compounds, and the like. Examples of the antioxidant may include tetra- (methylene- (3,5-di-tert-butyl-4-hydroxycinnamate) methane, 3,5-bis (1,1-dimethylethyl) -4 -Hydroxyphenylpropionate thiol di-2,1-ethylene diester and the like.

在一個實施方案中,各向異性導電膜可以具有含單一導電層的單層結構。在另一實施方案中,各向異性導電膜可以具有含導電層和絕緣層的多層結構。舉例來說,各向異性導電膜可以具有含堆疊於導電層上的絕緣層的多層結構。 In one embodiment, the anisotropic conductive film may have a single-layer structure including a single conductive layer. In another embodiment, the anisotropic conductive film may have a multilayer structure including a conductive layer and an insulating layer. For example, the anisotropic conductive film may have a multilayer structure including an insulating layer stacked on a conductive layer.

如本文所使用,術語“堆疊”意思指一層形成於任意層的一個表面上,並且可以與術語“塗布”或“層壓”互換。在包含導電層和絕緣層的多層各向異性導電膜中,每一層是獨立層。因此,有可能在不干擾導電粒子的壓縮的情況下,製備具有適合流動性的各向異性導電膜。 As used herein, the term "stacked" means that one layer is formed on one surface of any layer and is interchangeable with the terms "coated" or "laminated." In a multilayer anisotropic conductive film including a conductive layer and an insulating layer, each layer is an independent layer. Therefore, it is possible to prepare an anisotropic conductive film having suitable fluidity without disturbing the compression of the conductive particles.

同時,如果各向異性導電膜具有含導電層和絕緣層的多層結構,則絕緣層可以包含導電層中除導電粒子外的所有組分。導電層的每一組分先前已作解釋。各向異性導電膜各組分的含量經過控制以使得以導電層和絕緣層的總重量計,所述組分的最終重量比在以上解釋的範圍內。 Meanwhile, if the anisotropic conductive film has a multilayer structure including a conductive layer and an insulating layer, the insulating layer may include all components in the conductive layer except for the conductive particles. Each component of the conductive layer has been explained previously. The content of each component of the anisotropic conductive film is controlled so that the final weight ratio of the components is within the range explained above based on the total weight of the conductive layer and the insulating layer.

在一個實施方案中,各向異性導電膜可以用於晶粒玻璃接合(chip on glass,COG)安裝方法。 In one embodiment, the anisotropic conductive film may be used in a chip on glass (COG) mounting method.

另一實施例涉及一種製造根據以上實施例的各向異性導電膜的方法。 Another embodiment relates to a method of manufacturing an anisotropic conductive film according to the above embodiments.

製造各向異性導電膜不需要專用裝置或設備。舉例來 說,各向異性導電膜可以通過以下方式獲得:將根據以上實施例的各向異性導電組合物溶解於有機溶劑(如甲苯)中;以一定速率攪拌溶解的組合物預定時間段以免導電粒子粉化;將組合物施加至離型膜上達到一定厚度,例如5微米到50微米;及乾燥組合物足夠時間以使有機溶劑揮發。 No special equipment or equipment is required to manufacture the anisotropic conductive film. For example Said that the anisotropic conductive film can be obtained by dissolving the anisotropic conductive composition according to the above embodiment in an organic solvent such as toluene; stirring the dissolved composition at a certain rate for a predetermined period of time to avoid conductive particle powder Applying the composition to a release film to a certain thickness, for example, 5 to 50 microns; and drying the composition for a sufficient time to allow the organic solvent to evaporate.

另一實施例涉及一種連接結構。在一個實施方案中,所述連接結構可以包括:包含第一電極的第一連接部件、包含第二電極的第二連接部件,及安置在第一連接部件與第二連接部件之間並將第一電極連接至第二電極的根據以上實施例的各向異性導電膜。 Another embodiment relates to a connection structure. In one embodiment, the connection structure may include a first connection member including a first electrode, a second connection member including a second electrode, and a first connection member and a second connection member disposed between the first connection member and the second connection member and connecting the first The anisotropic conductive film according to the above embodiment with one electrode connected to the second electrode.

第一連接部件及第二連接部件各自可以包含用於電連接的電極。舉例來說,第一連接部件及第二連接部件各自可以包含玻璃基板、塑膠基板、印刷電路板、陶瓷電路板、柔性電路板、半導體矽片、IC晶片、驅動器IC晶片等,在其上形成電極,如氧化銦錫(indium tin oxide,ITO)電極或氧化銦鋅(indium zinc oxide,IZO)電極。在一個實施方案中,第一連接部件和第二連接部件之一可以是IC晶片或驅動器IC晶片,並且另一個可以是玻璃基板。 Each of the first connection member and the second connection member may include an electrode for electrical connection. For example, each of the first connection member and the second connection member may include a glass substrate, a plastic substrate, a printed circuit board, a ceramic circuit board, a flexible circuit board, a semiconductor silicon chip, an IC chip, a driver IC chip, and the like, and formed thereon. An electrode, such as an indium tin oxide (ITO) electrode or an indium zinc oxide (IZO) electrode. In one embodiment, one of the first connection member and the second connection member may be an IC wafer or a driver IC wafer, and the other may be a glass substrate.

參看圖1,連接結構30包括:包含第一電極70的第一連接部件50、包含第二電極80的第二連接部件60,及安置在第一連接部件50與第二連接部件60之間並經由導電粒子3將第一電極70連接至第二電極80的各向異性導電膜10。在連接結構30 中,包含第一電極70的第一連接部件50及包含第二電極80的第二連接部件60可以經由根據所述實施例的包含導電粒子3的各向異性導電膜10彼此黏結。各向異性導電膜10安置在第一連接部件50與第二連接部件60之間並將第一電極70連接至第二電極80。 Referring to FIG. 1, the connection structure 30 includes: a first connection member 50 including a first electrode 70, a second connection member 60 including a second electrode 80, and disposed between the first connection member 50 and the second connection member 60 and The first electrode 70 is connected to the anisotropic conductive film 10 of the second electrode 80 via the conductive particles 3. 30 in the connection structure Among them, the first connection member 50 including the first electrode 70 and the second connection member 60 including the second electrode 80 may be bonded to each other via the anisotropic conductive film 10 including the conductive particles 3 according to the embodiment. The anisotropic conductive film 10 is disposed between the first connection member 50 and the second connection member 60 and connects the first electrode 70 to the second electrode 80.

接下來,將參照一些實例更詳細地描述本發明。但是,應理解提供這些實例僅出於說明目的,並且這些實例不應以任何方式解釋為限制本發明。提供以下實例和比較例是為了突出一或多個實施例的特徵,但應理解,這些實例和比較例不應解釋為限制實施例的範圍,比較例也不應理解為在所述實施例的範圍之外。另外,應理解,所述實施例不限於實例和比較例中所述的特定細節。 Next, the present invention will be described in more detail with reference to some examples. It should be understood, however, that these examples are provided for illustrative purposes only and that these examples should not be construed as limiting the invention in any way. The following examples and comparative examples are provided to highlight the features of one or more embodiments, but it should be understood that these examples and comparative examples should not be construed as limiting the scope of the examples, nor should the comparative examples be interpreted as Out of range. In addition, it should be understood that the examples are not limited to the specific details described in the examples and comparative examples.

以下實例及比較實例中的各向異性導電膜各自是用於將普通玻璃板連接至IC的各向異性導電膜,並且具有包括含導電粒子的導電層及不含導電粒子的絕緣層的雙層結構。然而,這些各向異性導電膜不是提供作為優選實施例,並且本發明的實施例的範圍不限於此。 The anisotropic conductive films in the following examples and comparative examples are each an anisotropic conductive film for connecting an ordinary glass plate to an IC, and have a double layer including a conductive layer containing conductive particles and an insulating layer containing no conductive particles. structure. However, these anisotropic conductive films are not provided as preferred embodiments, and the scope of the embodiments of the present invention is not limited thereto.

實例 Examples

實例1 Example 1

1.製備導電層1. Preparation of a conductive layer

將21.5wt%的聯苯芴類黏合劑樹脂(FX-293,新日鐵化學品(Nippon Steel Chemical),Tg:165℃,分子量:45,000)、21.5 wt%的環氧樹脂(Celloxide 2021P,大賽璐公司(Daicel Corporation))及作為無機填充劑的14wt%直徑是50nm並且表面經苯基氨基處理的二氧化矽(YA050C,艾達技術(Admatech))、3wt%的陽離子固化劑(SI-B3A,三信化學品有限公司(Sanshin Chemical Co.,Ltd.))及40wt%的導電粒子(KSFD,平均直徑3.0微米,NCI)混合以製備導電層組合物。將導電層組合物施加至離型膜上,隨後在乾燥器中在60℃下乾燥5分鐘以使溶劑揮發,由此獲得厚度是6微米的乾燥導電膜。 21.5 wt% of biphenylfluorene-based adhesive resin (FX-293, Nippon Steel Chemical, Tg: 165 ° C, molecular weight: 45,000), 21.5 wt% epoxy resin (Celloxide 2021P, Daicel Corporation) and 14wt% silicon dioxide as an inorganic filler with a diameter of 50nm and a surface treated with phenylamino groups (YA050C, Admatech) 3% by weight of a cationic curing agent (SI-B3A, Sanshin Chemical Co., Ltd.) and 40% by weight of conductive particles (KSFD, average diameter 3.0 micron, NCI) are mixed to prepare a conductive layer composition . The conductive layer composition was applied to a release film, followed by drying in a dryer at 60 ° C. for 5 minutes to volatilize the solvent, thereby obtaining a dry conductive film having a thickness of 6 μm.

2.製備絕緣層2. Preparation of insulation layer

以與導電層相同的方式,不過不使用導電粒子,製備厚度是12微米的乾燥絕緣層。 In the same manner as the conductive layer, but without using conductive particles, a dry insulating layer having a thickness of 12 μm was prepared.

3.製備各向異性導電膜3. Preparation of anisotropic conductive film

製備的導電層和絕緣層在40℃下,在1MPa載荷下經由層壓製程黏附在一起以獲得各向異性導電膜(厚度18微米)。所得各向異性導電膜具有雙層結構,其中絕緣層堆疊於導電層上。各向異性導電膜中各組分的最終含量是31wt%的聯苯芴類黏合劑樹脂(FX-293,新日鐵化學品公司,Tg:165℃,分子量:45,000)、31wt%的環氧樹脂(Celloxide 2021P,大賽璐公司)、作為無機填充劑的20wt%直徑是50nm並且表面經苯基氨基處理的二氧化矽(YA050C,艾達技術)、4wt%的陽離子固化劑(SI-B3A,三信化學品有限公司)及13wt%的導電粒子(KSFD,平均直徑3.0微米,NCI)。 The prepared conductive layer and insulating layer were adhered together at 40 ° C. under a load of 1 MPa through a lamination process to obtain an anisotropic conductive film (thickness: 18 μm). The obtained anisotropic conductive film has a double-layer structure, in which an insulating layer is stacked on the conductive layer. The final content of each component in the anisotropic conductive film is 31 wt% of biphenylfluorene-based adhesive resin (FX-293, Nippon Steel Chemical Co., Tg: 165 ° C, molecular weight: 45,000), 31 wt% epoxy Resin (Celloxide 2021P, Daicel Corporation), 20% by weight of inorganic filler as 50nm in diameter and phenylamino-treated silicon dioxide (YA050C, Ada Technology), 4% by weight of cationic curing agent (SI-B3A, Sanxin Chemical Co., Ltd.) and 13wt% conductive particles (KSFD, average diameter 3.0 micron, NCI).

在以下實例2和實例3以及比較例1和比較例2中的每一個中,包含堆疊於導電層上的絕緣層的雙層各向異性導電膜(厚度:18微米)是以與實例1相同的方式製備。在實例2和實例3以及比較例1和比較例2中的每一個中,由與導電層相同的組成,不過不使用導電粒子來製備絕緣層。為避免重複解釋,在實例2和實例3以及比較例1和比較例2中的每一個中,將僅描述包含導電粒子的導電層的組成以及最終製備的各向異性導電膜中各組分的含量並且將省去重複的解釋。 In each of the following Examples 2 and 3, and Comparative Examples 1 and 2, the two-layer anisotropic conductive film (thickness: 18 micrometers) including the insulating layer stacked on the conductive layer was the same as in Example 1. Way of preparation. In each of Examples 2 and 3 and Comparative Examples 1 and 2, the composition was the same as that of the conductive layer, but the insulating layer was prepared without using conductive particles. To avoid repetitive explanations, in each of Examples 2 and 3 and Comparative Examples 1 and 2, only the composition of the conductive layer containing the conductive particles and the composition of each component in the anisotropic conductive film finally prepared will be described. Content and repeated explanations will be omitted.

實例2 Example 2

實例2的各向異性導電膜是以與實例1相同的方式製備,不過使用16wt%的聯苯芴類黏合劑樹脂(FX-293,新日鐵化學品公司,Tg:165℃,分子量:45,000)、16wt%的環氧樹脂(Celloxide 2021P,大賽璐公司)及作為無機填充劑的25wt%直徑是50nm並且表面經苯基氨基處理的二氧化矽(YA050C,艾達技術)。 The anisotropic conductive film of Example 2 was prepared in the same manner as in Example 1, except that a 16% by weight biphenylfluorene-based adhesive resin (FX-293, Nippon Steel & Chemical Corporation, Tg: 165 ° C, molecular weight: 45,000 ), 16wt% epoxy resin (Celloxide 2021P, Daicel), and 25wt% silicon dioxide (YA050C, Ada Technology) with a diameter of 50nm as an inorganic filler and a surface treated with phenylamino.

各向異性導電膜中各組分的最終含量是23wt%的聯苯芴類黏合劑樹脂(FX-293,新日鐵化學品公司,Tg:165℃,分子量:45,000)、23wt%的環氧樹脂(Celloxide 2021P,大賽璐公司)、作為無機填充劑的36wt%直徑是50nm並且表面經苯基氨基處理的二氧化矽(YA050C,艾達技術)、4wt%的陽離子固化劑(SI-B3A,三信化學品有限公司)及13wt%的導電粒子(KSFD,平均直徑3.0微米,NCI)。 The final content of each component in the anisotropic conductive film is 23 wt% of biphenylfluorene-based adhesive resin (FX-293, Nippon Steel Chemical Co., Tg: 165 ° C, molecular weight: 45,000), 23 wt% epoxy Resin (Celloxide 2021P, Daicel Corporation), 36% by weight of inorganic filler as 50nm in diameter and phenylamino-treated silicon dioxide (YA050C, Ada Technology), 4% by weight of cationic curing agent (SI-B3A, Sanxin Chemical Co., Ltd.) and 13wt% conductive particles (KSFD, average diameter 3.0 micron, NCI).

實例3 Example 3

實例3的各向異性導電膜是以與實例1相同的方式製備,不過使用14.5wt%的聯苯芴類黏合劑樹脂(FX-293,新日鐵化學品公司,Tg:165℃,分子量:45,000)、14.5wt%的環氧樹脂(Celloxide 2021P,大賽璐公司)及作為無機填充劑的28wt%直徑是50nm並且表面經苯基氨基處理的二氧化矽(YA050C,艾達技術)。 The anisotropic conductive film of Example 3 was prepared in the same manner as in Example 1, except that a 14.5% by weight biphenylfluorene-based adhesive resin (FX-293, Nippon Steel Chemical Co., Ltd., Tg: 165 ° C, molecular weight: 45,000), 14.5% by weight of epoxy resin (Celloxide 2021P, Daicel Corporation), and 28% by weight of inorganic filler as silica with a diameter of 50 nm and a surface treated with phenylamino groups (YA050C, Ada Technology).

各向異性導電膜中各組分的最終含量是21wt%的聯苯芴類黏合劑樹脂(FX-293,新日鐵化學品公司,Tg:165℃,分子量:45,000)、21wt%的環氧樹脂(Celloxide 2021P,大賽璐公司)、作為無機填充劑的40wt%直徑是50nm且表面經苯基氨基處理的二氧化矽(YA050C,艾達技術)、4wt%的陽離子固化劑(SI-B3A,三信化學品有限公司)及13wt%的導電粒子(KSFD,平均直徑3.0微米,NCI)。 The final content of each component in the anisotropic conductive film is 21 wt% biphenylfluorene-based adhesive resin (FX-293, Nippon Steel Chemical Co., Tg: 165 ° C, molecular weight: 45,000), 21 wt% epoxy Resin (Celloxide 2021P, Daicel Corporation), 40% by weight of inorganic filler, 50nm in diameter and phenylamino-treated silicon dioxide (YA050C, Ada Technology), 4% by weight of cationic curing agent (SI-B3A, Sanxin Chemical Co., Ltd.) and 13wt% conductive particles (KSFD, average diameter 3.0 micron, NCI).

比較例1 Comparative Example 1

比較例1的各向異性導電膜是以與實例1相同的方式製備,不過使用27wt%的聯苯芴類黏合劑樹脂(FX-293,新日鐵化學品公司,Tg:165℃,分子量:45,000)、27wt%的環氧樹脂(Celloxide 2021P,大賽璐公司)及作為無機填充劑的3wt%直徑是50nm並且表面經苯基氨基處理的二氧化矽(YA050C,艾達技術)。 The anisotropic conductive film of Comparative Example 1 was prepared in the same manner as Example 1, except that a 27% by weight biphenylfluorene-based adhesive resin (FX-293, Nippon Steel Chemical Co., Ltd., Tg: 165 ° C, molecular weight: 45,000), 27% by weight of epoxy resin (Celloxide 2021P, Daicel) and 3% by weight of inorganic filler as silica with a diameter of 50nm and a surface treated with phenylamino groups (YA050C, Ada Technology).

各向異性導電膜中各組分的最終含量是39wt%的聯苯芴 類黏合劑樹脂(FX-293,新日鐵化學品公司,Tg:165℃,分子量:45,000)、39wt%的環氧樹脂(Celloxide 2021P,大賽璐公司)、4wt%的無機填充劑、4wt%的陽離子固化劑(SI-B3A,三信化學品有限公司)及13wt%的導電粒子(KSFD,平均直徑3.0微米,NCI)。 The final content of each component in the anisotropic conductive film is 39% by weight of biphenylhydrazone Binder-like resin (FX-293, Nippon Steel Chemical Corporation, Tg: 165 ° C, molecular weight: 45,000), 39 wt% epoxy resin (Celloxide 2021P, Daicel Corporation), 4 wt% inorganic filler, 4 wt% Cationic curing agent (SI-B3A, Sanxin Chemical Co., Ltd.) and 13wt% conductive particles (KSFD, average diameter 3.0 micron, NCI).

比較例2 Comparative Example 2

比較例2的各向異性導電膜是以與實例1相同的方式製備,不過使用11wt%的聯苯芴類黏合劑樹脂(FX-293,新日鐵化學品公司,Tg:165℃,分子量:45,000)、11wt%的環氧樹脂(Celloxide 2021P,大賽璐公司)及作為無機填充劑的35wt%直徑是50nm並且表面經苯基氨基處理的二氧化矽(YA050C,艾達技術)。 The anisotropic conductive film of Comparative Example 2 was prepared in the same manner as in Example 1, except that a biphenylfluorene-based adhesive resin (FX-293, Nippon Steel Chemical Co., Ltd., Tg: 165 ° C, molecular weight: 45,000), 11 wt% epoxy resin (Celloxide 2021P, Daicel), and 35 wt% as an inorganic filler is 50 nm in diameter and the surface is phenylamino-treated silicon dioxide (YA050C, Ada Technology).

各向異性導電膜中各組分的最終含量是16wt%的聯苯芴類黏合劑樹脂(FX-293,新日鐵化學品公司,Tg:165℃,分子量:45,000)、16wt%的環氧樹脂(Celloxide 2021P,大賽璐公司)、作為無機填充劑的51wt%直徑是50nm並且表面經苯基氨基處理的二氧化矽(YA050C,艾達技術)、4wt%的陽離子固化劑(SI-B3A,三信化學品有限公司)及13wt%的導電粒子(KSFD,平均直徑3.0微米,NCI)。 The final content of each component in the anisotropic conductive film is 16wt% of biphenylfluorene-based adhesive resin (FX-293, Nippon Steel Chemical Co., Tg: 165 ° C, molecular weight: 45,000), 16wt% epoxy Resin (Celloxide 2021P, Daicel Corporation), 51% by weight of inorganic filler as 50nm in diameter and phenylamino-treated silicon dioxide (YA050C, Ada Technology), 4% by weight of cationic curing agent (SI-B3A, Sanxin Chemical Co., Ltd.) and 13wt% conductive particles (KSFD, average diameter 3.0 micron, NCI).

對於實例1至實例3及比較例1至比較例2中製備的每一各向異性導電膜,導電層中及各向異性導電膜中各組分各自的含量分別顯示於表1和表2中。所有含量均以wt%表示。 For each anisotropic conductive film prepared in Examples 1 to 3 and Comparative Examples 1 to 2, the respective contents of the components in the conductive layer and the anisotropic conductive film are shown in Tables 1 and 2, respectively. . All contents are expressed in wt%.

導電層Conductive layer

各向異性導電膜Anisotropic conductive film

實驗實例 Experimental example

測量或計算實例1至實例3及比較例1至比較例2中製備的各向異性導電膜各自的差示掃描熱量計(DSC)起始溫度、差示掃描熱量計(DSC)峰值放熱溫度、最小熔融黏度、熔融黏度、熔融黏度變化、儲存模數、粒子捕獲率、初始連接電阻、在可靠性測試之後的連接電阻、初始短路發生率及在可靠性測試之後的短路發生率等並且結果顯示於表3中。 Measure or calculate the differential scanning calorimeter (DSC) starting temperature, differential scanning calorimeter (DSC) peak exothermic temperature of the anisotropic conductive films prepared in Examples 1 to 3 and Comparative Examples 1 to 2, Minimum melt viscosity, melt viscosity, melt viscosity change, storage modulus, particle capture rate, initial connection resistance, connection resistance after reliability test, initial short circuit occurrence rate and short circuit occurrence rate after reliability test, etc. and the results are displayed In Table 3.

實驗實例1:計算各向異性導電膜的DSC起始溫度及DSC峰值放熱溫度Experimental Example 1: Calculate DSC starting temperature and DSC peak exothermic temperature of anisotropic conductive film

在氮氣氛圍下,使用Q20型差示掃描熱量計(TA儀器公 司),在0℃至250℃的溫度範圍內以10℃/min速率測量實例1至實例3及比較例1至比較例2中製備的各向異性導電膜各自的熱量以計算DSC起始溫度及DSC峰值放熱溫度。 Under a nitrogen atmosphere, use a Q20 differential scanning calorimeter (TA Instrument Corporation). Division), measuring the respective heat of the anisotropic conductive films prepared in Examples 1 to 3 and Comparative Examples 1 to 2 at a rate of 10 ° C / min in a temperature range of 0 ° C to 250 ° C to calculate a DSC starting temperature And DSC peak exothermic temperature.

實驗實例2:測量熔融黏度Experimental Example 2: Measurement of melt viscosity

對於實例1至實例3及比較例1至比較例2中製備的每一各向異性導電膜,在0℃至250℃的溫度範圍內,在10℃/min的升溫速率、5%應力及1.0rad/sec頻率的條件下,使用ARES G2流變儀(TA儀器公司)針對150微米厚的樣品測量所述各向異性導電膜的熔融黏度。 For each anisotropic conductive film prepared in Examples 1 to 3 and Comparative Examples 1 to 2, in a temperature range of 0 ° C to 250 ° C, a heating rate of 10 ° C / min, 5% stress, and 1.0 The melt viscosity of the anisotropic conductive film was measured at a frequency of rad / sec using a ARES G2 rheometer (TA Instruments) for a 150-micron-thick sample.

實驗實例3:計算熔融黏度變化Experimental Example 3: Calculating Melt Viscosity Changes

根據以下方程式1,由ARES G2流變儀(TA儀器公司)計算實例1至實例3及比較例1至比較例2中製備的各向異性導電膜各自的熔融黏度變化:[方程式1]熔融黏度變化=|膜在75℃溫度下的熔融黏度-膜在55℃溫度下的熔融黏度|/(75℃-55℃)。 The melt viscosity changes of the anisotropic conductive films prepared in Examples 1 to 3 and Comparative Examples 1 to 2 were calculated by the ARES G2 rheometer (TA Instruments Corporation) according to the following Equation 1: [Equation 1] Melt viscosity Change = | melt viscosity of film at 75 ° C-melt viscosity of film at 55 ° C | / (75 ° C-55 ° C).

實驗實例4:測量儲存模數Experimental Example 4: Measurement of storage modulus

使實例1至實例3及比較例1至比較例2中製備的各向異性導電膜各自在熱風循環烘箱中在150℃下保持2小時,隨後在0℃至100℃溫度範圍內及5℃/min的升溫速率條件下,使用動態機械分析儀Q800(TA儀器公司)在30℃下測量儲存模數。 The anisotropic conductive films prepared in Examples 1 to 3 and Comparative Examples 1 to 2 were each kept in a hot air circulation oven at 150 ° C for 2 hours, and then within a temperature range of 0 ° C to 100 ° C and 5 ° C / The storage modulus was measured using a dynamic mechanical analyzer Q800 (TA Instruments) at a temperature rise rate of min at 30 ° C.

實驗實例5:測量粒子捕獲率Experimental Example 5: Measuring Particle Capture Rate

對於實例1至實例3及比較例1至比較例2中製備的每一各向異性導電膜,在預壓縮之前,由自動粒子測量裝置(ZOOTUS)測量每單位面積(mm2)各向異性導電膜的導電粒子數量。 For each anisotropic conductive film prepared in Examples 1 to 3 and Comparative Examples 1 to 2, before the pre-compression, the anisotropic conductivity per unit area (mm 2 ) was measured by an automatic particle measurement device (ZOOTUS). The number of conductive particles in the film.

接著,將各向異性導電膜安置於玻璃基板(紐維科隆有限公司(NeoView Kolon Co.,Ltd.))上,在所述玻璃基板上沉積有凸塊面積是1,200平方微米並且厚度是2,000埃的氧化銦錫電路。在1MPa下,在70℃對各向異性導電膜進行預壓縮,保持1秒,並去除離型膜。將凸塊面積是1,200平方微米並且厚度是1.5T的IC晶片(三星電子有限公司(Samsung Electronics Co.,Ltd.),系統LSI分公司(System LSI Division))安置於各向異性導電膜上,並在70MPa下,在150℃對各向異性導電膜進行主壓縮,保持5秒。用自動粒子測量裝置測量每單位面積(mm2)連接部分的導電粒子數量,並根據以下方程式2計算粒子捕獲率:[方程式2]粒子捕獲率(%)=[在主壓縮之後每單位面積(mm2)連接部分的導電粒子數量/在預壓縮之前每單位面積(mm2)各向異性導電膜的導電粒子數量]×100% Next, an anisotropic conductive film was placed on a glass substrate (NeoView Kolon Co., Ltd.) on which a bump area of 1,200 square micrometers and a thickness of 2,000 Angstroms was deposited. Indium tin oxide circuit. The anisotropic conductive film was pre-compressed at 1 MPa at 70 ° C for 1 second, and the release film was removed. An IC wafer (Samsung Electronics Co., Ltd., System LSI Division) with a bump area of 1,200 square micrometers and a thickness of 1.5T was placed on the anisotropic conductive film, The anisotropic conductive film was subjected to main compression at 70 MPa and 150 ° C for 5 seconds. Use an automatic particle measurement device to measure the number of conductive particles per unit area (mm 2 ) of the connecting part, and calculate the particle capture rate according to the following Equation 2: [Equation 2] Particle capture rate (%) = [per unit area mm 2 ) the number of conductive particles in the connection part / the number of conductive particles per unit area (mm 2 ) of anisotropic conductive film before pre-compression] × 100%

實驗實例6:測量初始連接電阻和在可靠性測試後的連接電阻Experimental Example 6: Measure initial connection resistance and connection resistance after reliability test

將實例1至實例3及比較例1至比較例2中製備的各向異性導電膜分別安置於玻璃基板上,在所述玻璃基板上沉積有凸 塊面積是1,200平方微米並且厚度是2,000埃的氧化銦錫電路。在1MPa下,在70℃對各向異性導電膜進行預壓縮,保持1秒,並去除離型膜。將凸塊面積是1,200平方微米並且厚度是1.5T的IC晶片(三星電子有限公司,系統LSI分公司)安置於各向異性導電膜上,並且在70MPa下,在150℃對各向異性導電膜進行主壓縮,保持5秒,由此製備試樣。接著,通過4點探針法,使用電阻測量裝置2000萬用表(吉時利儀器)測量每一試樣的連接電阻。此展現初始連接電阻。接著,使由主壓縮製備的試樣在85℃及85%相對濕度下保持500小時並以與上述相同的方式測量電阻。此展現在可靠性測試之後的連接電阻。 The anisotropic conductive films prepared in Examples 1 to 3 and Comparative Examples 1 to 2 were respectively placed on a glass substrate, and projections were deposited on the glass substrate. The indium tin oxide circuit has a block area of 1,200 square microns and a thickness of 2,000 Angstroms. The anisotropic conductive film was pre-compressed at 1 MPa at 70 ° C for 1 second, and the release film was removed. An IC wafer (Samsung Electronics Co., Ltd., System LSI Branch) having a bump area of 1,200 square micrometers and a thickness of 1.5 T was placed on the anisotropic conductive film, and the anisotropic conductive film was subjected to 150 ℃ at 70 MPa at 70 MPa. A main compression was performed and held for 5 seconds, thereby preparing a sample. Next, the connection resistance of each sample was measured by a 4-point probe method using a resistance measuring device 20 multimeter (Keithley instrument). This exhibits the initial connection resistance. Next, the sample prepared by the main compression was held at 85 ° C. and 85% relative humidity for 500 hours and the resistance was measured in the same manner as described above. This shows the connection resistance after the reliability test.

在測量期間,對電阻測量裝置施加1mA,並由所述裝置的電壓計算電阻,隨後對測量的值求平均值。 During the measurement, 1 mA was applied to the resistance measuring device, and the resistance was calculated from the voltage of the device, and then the measured values were averaged.

實驗實例7:測量初始短路發生率及在可靠性測試之後的短路發生率Experimental Example 7: Measuring the initial short-circuit occurrence rate and the short-circuit occurrence rate after the reliability test

將實例1至實例3及比較例1至比較例2中製備的各向異性導電膜分別切割成2mm×25mm尺寸,並且將每一切割的膜黏結至絕緣電阻評價材料。詳細地說,將各向異性導電膜安置於0.5mm厚的玻璃基板上,並在70℃、1MPa、1秒條件下進行加熱及壓縮,並且去除離型膜。並且將晶片(晶片長度19.5mm,晶片寬度1.5mm,凸塊間距8微米)安置於各向異性導電膜上,並且在150℃、70MPa、5秒條件下對各向異性導電膜進行主壓縮以製備電路裝置。接著,對電路裝置施加50V,並在38個點處使用兩 端法檢查短路的發生,由此測量初始短路發生率。之後,使電路裝置在85℃及85%相對濕度下保持500小時以測量在可靠性測試之後的短路發生率。 The anisotropic conductive films prepared in Examples 1 to 3 and Comparative Examples 1 to 2 were cut into 2 mm × 25 mm sizes, respectively, and each of the cut films was bonded to an insulation resistance evaluation material. In detail, the anisotropic conductive film was placed on a 0.5 mm-thick glass substrate, heated and compressed at 70 ° C., 1 MPa, and 1 second, and the release film was removed. And the wafer (wafer length 19.5mm, wafer width 1.5mm, bump pitch 8 microns) was placed on the anisotropic conductive film, and the anisotropic conductive film was subjected to main compression at 150 ° C, 70MPa, 5 seconds to Preparation of circuit devices. Next, apply 50V to the circuit device and use two at 38 points. The end method checks the occurrence of a short circuit, thereby measuring the initial short circuit occurrence rate. Thereafter, the circuit device was kept at 85 ° C. and 85% relative humidity for 500 hours to measure a short circuit occurrence rate after the reliability test.

實驗實例8:測量初始外觀及在可靠性測試之後的外觀Experimental Example 8: Measurement of initial appearance and appearance after reliability test

實例1至實例3及比較例1至比較例2中製備的各向異性導電膜的初始外觀由範圍5(佳)至0(差)的感官評價(sensory test)測量。然後,將各向異性導電膜在85℃及85%相對濕度下保持500小時以由範圍5(佳)至0(差)的感官評價測量可靠性測試之後的外觀。 The initial appearance of the anisotropic conductive films prepared in Examples 1 to 3 and Comparative Examples 1 to 2 was measured from a sensory test ranging from 5 (good) to 0 (poor). Then, the anisotropic conductive film was held at 85 ° C. and 85% relative humidity for 500 hours to measure the appearance after the reliability test by sensory evaluation ranging from 5 (good) to 0 (poor).

如表3中所示,通過控制無機填充劑的含量,同時使用陽離子固化劑,可以調整DSC起始溫度及DSC峰值放熱溫度。此外,通過在各向異性導電膜中包含至少20wt%的無機填充劑,可 以減小熔融黏度變化並且可以控制各向異性導電膜的流動性。 As shown in Table 3, the DSC starting temperature and the DSC peak exothermic temperature can be adjusted by controlling the content of the inorganic filler while using a cationic curing agent. In addition, by including at least 20 wt% of an inorganic filler in the anisotropic conductive film, In order to reduce the melt viscosity change and control the fluidity of the anisotropic conductive film.

另外,通過將各向異性導電膜中無機填充劑的含量控制在40wt%或低於40wt%,可以降低初始連接電阻及在可靠性測試之後的連接電阻。在實例1至實例3中,儲存模數各自在2.5GPa至5GPa範圍內,並且粒子捕獲率各自展現良好結果。另外,初始短路發生率及在可靠性測試之後的短路發生率都得到改善,並且初始外觀及在可靠性測試之後的外觀也良好。 In addition, by controlling the content of the inorganic filler in the anisotropic conductive film to 40% by weight or less, the initial connection resistance and the connection resistance after the reliability test can be reduced. In Examples 1 to 3, the storage modulus was each in the range of 2.5 GPa to 5 GPa, and the particle capture rates each exhibited good results. In addition, both the initial short-circuit occurrence rate and the short-circuit occurrence rate after the reliability test are improved, and the initial appearance and the appearance after the reliability test are also good.

已在本文中公開示例實施例,並且儘管採用特定術語,但這些術語只是在一般性和描述性意義上使用並解釋,而非出於限制的目的。在一些情況下,截至本申請提交時,本領域的普通技術人員將顯而易見的是,除非另外具體說明,否則結合特定實施例描述的特徵、特性和/或要素可以單獨使用或與結合其它實施例描述的特徵、特性和/或要素組合使用。因此,本領域的技術人員應理解,在不脫離如所附權利要求書闡述的本發明的精神和範圍的情況下,可以對形式和細節作出各種改變。 Example embodiments have been disclosed herein and, although specific terms are employed, these terms are used and explained in a general and descriptive sense only and not for purposes of limitation. In some cases, as of the filing of this application, it will be apparent to those of ordinary skill in the art that, unless specifically stated otherwise, the features, characteristics, and / or elements described in connection with a particular embodiment may be used alone or in combination with other embodiments. The described features, characteristics, and / or elements are used in combination. Accordingly, it will be understood by those skilled in the art that various changes in form and detail may be made without departing from the spirit and scope of the invention as set forth in the appended claims.

Claims (12)

一種各向異性導電膜,包括:黏合劑樹脂,包括芴類苯氧基樹脂;環氧樹脂;15wt%至40.44wt%的無機填充劑,其係基於所述各向異性導電膜的組合物的總重量計;導電粒子;以及1wt%至10wt%的固化劑,其係基於所述各向異性導電膜的組合物的總重量計,所述固化劑包括由下式1表示的鋶類固化劑或由下式2表示的季銨類固化劑:
Figure TWI657122B_C0001
其中,在式1中,R1至R5各自獨立地是氫、C1至C6烷基、乙醯基、烷氧羰基、苯甲醯基或苯甲氧羰基,以及R6及R7各自獨立地是烷基、苯甲基、鄰甲基苯甲基、間甲基苯甲基、對甲基苯甲基或萘甲基,
Figure TWI657122B_C0002
其中,在式2中,R8、R9、R10及R11各自獨立地是被取代或未被取代的C1至C6烷基或C6至C20芳基,以及M-各自獨立地是Cl-、BF4 -、PF6 -、N(CF3SO2)2 -、CH3CO2 -、CF3CO2 -、CF3SO3 -、HSO4 -、SO4 2-、SbF6 -或B(C6F5)4 -;其中所述各向異性導電膜具有75℃至90℃的差示掃描熱量計起始溫度及0Pa.s/℃至300Pa.s/℃的由以下方程式1表示的熔融黏度變化:方程式1熔融黏度變化=|膜在75℃溫度下的熔融黏度-膜在55℃溫度下的熔融黏度|/(75℃-55℃)。
An anisotropic conductive film includes: an adhesive resin, including a fluorene-based phenoxy resin; an epoxy resin; and an inorganic filler of 15 wt% to 40.44 wt%, which is based on the composition of the anisotropic conductive film Based on the total weight; conductive particles; and a curing agent of 1% to 10% by weight based on the total weight of the composition of the anisotropic conductive film, the curing agent including a fluorene-based curing agent represented by the following formula 1 Or a quaternary ammonium curing agent represented by the following formula 2:
Figure TWI657122B_C0001
Wherein, in Formula 1, R 1 to R 5 are each independently hydrogen, C 1 to C 6 alkyl, ethenyl, alkoxycarbonyl, benzyl or benzooxycarbonyl, and R 6 and R 7 Each is independently alkyl, benzyl, o-methylbenzyl, m-methylbenzyl, p-methylbenzyl or naphthylmethyl,
Figure TWI657122B_C0002
Wherein, in Formula 2, R 8 , R 9 , R 10, and R 11 are each independently a substituted or unsubstituted C 1 to C 6 alkyl group or C 6 to C 20 aryl group, and M - each independently be a Cl -, BF 4 -, PF 6 -, N (CF 3 SO 2) 2 -, CH 3 CO 2 -, CF 3 CO 2 -, CF 3 SO 3 -, HSO 4 -, SO 4 2-, SbF 6 - or B (C 6 F 5) 4 -; wherein the anisotropic conductive film having a difference of 75 deg.] C to 90 deg.] C starting temperature scanning calorimeter and 0Pa. s / ℃ to 300Pa. The melt viscosity change at s / ° C expressed by the following equation 1: Equation 1 melt viscosity change = | melt viscosity of the film at 75 ° C-melt viscosity of the film at 55 ° C | / (75 ° C-55 ° C).
如申請專利範圍第1項所述的各向異性導電膜,其中所述各向異性導電膜的最小熔融黏度是10,000Pa.s至100,000Pa.s。The anisotropic conductive film according to item 1 of the patent application range, wherein the minimum melt viscosity of the anisotropic conductive film is 10,000Pa. s to 100,000Pa. s. 如申請專利範圍第1項所述的各向異性導電膜,其中所述各向異性導電膜的差示掃描熱量計峰值放熱溫度是90℃至105℃。The anisotropic conductive film according to item 1 of the scope of application for a patent, wherein a differential scanning calorimeter peak exothermic temperature of the anisotropic conductive film is 90 ° C to 105 ° C. 如申請專利範圍第1項所述的各向異性導電膜,其中當固化至90%或超過90%的固化率時,所述各向異性導電膜的儲存模數是2.5GPa至5GPa。The anisotropic conductive film according to item 1 of the scope of patent application, wherein the storage modulus of the anisotropic conductive film is 2.5 GPa to 5 GPa when cured to a curing rate of 90% or more. 如申請專利範圍第1項所述的各向異性導電膜,其中在50℃至80℃下於1.0MPa至3.0MPa的載荷下預壓縮1秒至3秒以及在120℃至160℃下於50MPa至90MPa的載荷下主壓縮5秒至6秒之後測量,所述各向異性導電膜具有20%至50%的由以下方程式2表示的粒子捕獲率:方程式2粒子捕獲率=[在主壓縮之後每單位面積連接部分的導電粒子數量/在預壓縮之前每單位面積各向異性導電膜的導電粒子數量]×100%。The anisotropic conductive film according to item 1 of the scope of patent application, wherein the anisotropic conductive film is pre-compressed at a load of 1.0 MPa to 3.0 MPa at 50 ° C to 80 ° C for 1 second to 3 seconds and at 50MPa at 120 ° C to 160 ° C. Measured after 5 to 6 seconds of main compression under a load of 90 MPa, the anisotropic conductive film has a particle capture rate of 20% to 50% represented by the following equation 2: Equation 2 particle capture rate = [after the main compression Number of conductive particles per unit area connected portion / Number of conductive particles per unit area of anisotropic conductive film before pre-compression] × 100%. 如申請專利範圍第1項所述的各向異性導電膜,其中在50℃至80℃下於1.0MPa至3.0MPa的載荷下預壓縮1秒至3秒及在120℃至160℃下於50MPa至90MPa的載荷下主壓縮5秒至6秒,隨後使所述各向異性導電膜在85℃及85%相對濕度下保持500小時之後測量,所述各向異性導電膜在可靠性測試之後的連接電阻是0.5Ω或低於0.5Ω。The anisotropic conductive film according to item 1 of the scope of patent application, wherein the anisotropic conductive film is pre-compressed at a load of 1.0 MPa to 3.0 MPa at 50 ° C. to 80 ° C. for 1 second to 3 seconds and at 50 MPa at 120 ° C. to 160 ° C. The main compression is performed for 5 seconds to 6 seconds under a load of 90 MPa, and then the anisotropic conductive film is measured after being held at 85 ° C. and 85% relative humidity for 500 hours. The connection resistance is 0.5Ω or less. 如申請專利範圍第1項所述的各向異性導電膜,其中在50℃至80℃下於1.0MPa至3.0MPa的載荷下預壓縮1秒至3秒及在120℃至160℃下於50MPa至90MPa的載荷下主壓縮5秒至6秒之後測量,所述各向異性導電膜的初始短路發生率是0%。The anisotropic conductive film according to item 1 of the scope of patent application, wherein the anisotropic conductive film is precompressed at a load of 1.0 MPa to 3.0 MPa at 50 ° C. to 80 ° C. for 1 second to 3 seconds and at 50 MPa at 120 ° C. to 160 ° C. Measured after 5 to 6 seconds of main compression under a load of 90 MPa, the initial short-circuit occurrence rate of the anisotropic conductive film was 0%. 如申請專利範圍第1項所述的各向異性導電膜,其中在50℃至80℃下於1.0MPa至3.0MPa的載荷下預壓縮1秒至3秒及在120℃至160℃下於50MPa至90MPa的載荷下主壓縮5秒至6秒,隨後使所述各向異性導電膜在85℃及85%相對濕度下保持500小時之後測量,所述各向異性電膜在可靠性測試之後的短路發生率是0%。The anisotropic conductive film according to item 1 of the scope of patent application, wherein the anisotropic conductive film is precompressed at a load of 1.0 MPa to 3.0 MPa at 50 ° C. to 80 ° C. for 1 second to 3 seconds and at 50 MPa at 120 ° C. to 160 ° C. The main compression is performed for 5 seconds to 6 seconds under a load of 90 MPa, and then the anisotropic conductive film is measured after being held at 85 ° C. and 85% relative humidity for 500 hours. The short-circuit occurrence rate is 0%. 如申請專利範圍第1項所述的各向異性導電膜,其中所述無機填充劑包括平均粒徑是10nm至500nm的二氧化矽。The anisotropic conductive film according to item 1 of the patent application range, wherein the inorganic filler includes silicon dioxide having an average particle diameter of 10 nm to 500 nm. 如申請專利範圍第9項所述的各向異性導電膜,其中所述無機填充劑的表面以選自由以下組成的群組中的至少一個化學基團進行處理:苯基氨基、乙烯基、苯基、環氧基及甲基丙烯酸基。The anisotropic conductive film according to item 9 of the scope of patent application, wherein the surface of the inorganic filler is treated with at least one chemical group selected from the group consisting of: phenylamino, vinyl, benzene Group, epoxy group and methacrylic group. 如申請專利範圍第1項所述的各向異性導電膜,其中所述各向異性導電膜被用於晶粒玻璃接合安裝方法。The anisotropic conductive film according to item 1 of the scope of application for a patent, wherein the anisotropic conductive film is used in a method for bonding and mounting a crystal glass. 一種連接結構,包括:包括第一電極的第一連接部件;包括第二電極的第二連接部件;以及如申請專利範圍第1項至第11項中任一項所述的各向異性導電膜,其中所述各向異性導電膜被安置在所述第一連接部件與所述第二連接部件之間以及將所述第一電極連接至所述第二電極。A connection structure includes: a first connection member including a first electrode; a second connection member including a second electrode; and the anisotropic conductive film according to any one of claims 1 to 11 of a patent application range. Wherein the anisotropic conductive film is disposed between the first connection member and the second connection member and connects the first electrode to the second electrode.
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