TWI623569B - An anisotropic conductive film thereof and a display device using the same - Google Patents
An anisotropic conductive film thereof and a display device using the same Download PDFInfo
- Publication number
- TWI623569B TWI623569B TW105131507A TW105131507A TWI623569B TW I623569 B TWI623569 B TW I623569B TW 105131507 A TW105131507 A TW 105131507A TW 105131507 A TW105131507 A TW 105131507A TW I623569 B TWI623569 B TW I623569B
- Authority
- TW
- Taiwan
- Prior art keywords
- conductive film
- anisotropic conductive
- alkyl
- group
- aryl
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5415—Silicon-containing compounds containing oxygen containing at least one Si—O bond
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J171/00—Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
- C09J171/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C09J171/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/16—Non-insulated conductors or conductive bodies characterised by their form comprising conductive material in insulating or poorly conductive material, e.g. conductive rubber
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Materials Engineering (AREA)
- Non-Insulated Conductors (AREA)
Abstract
本發明揭露一種各向異性導電膜及包含其的顯示裝置。所述各向異性導電膜由用於各向異性導電膜的組成物(包含就固體含量而言1重量%至14重量%的含氧雜環丁烷基團的倍半氧矽烷化合物)形成,且具有在膜固化之後在30℃下所量測的2.5 GPa至4 Gpa的儲存模數及在保留在25℃下5天之後藉由差示掃描熱量測定(DSC)所量測的20%或小於20%的熱量變化率。The invention discloses an anisotropic conductive film and a display device including the same. The anisotropic conductive film is formed of a composition for an anisotropic conductive film (containing 1 to 14% by weight of an oxetane-containing sesquioxane compound in terms of solid content), And has a storage modulus of 2.5 GPa to 4 Gpa measured at 30 ° C after the film is cured, and 20% measured by differential scanning calorimetry (DSC) after 5 days at 25 ° C or Less than 20% heat change rate.
Description
本發明是關於一種各向異性導電膜及使用其的顯示裝置。 The present invention relates to an anisotropic conductive film and a display device using the same.
一般而言,各向異性導電膜(anisotropic conductive film;ACF)指藉由將導電粒子分散於諸如環氧樹脂的樹脂中所製備的膜型黏著劑,且由各向異性黏著劑聚合物膜形成,所述聚合物膜在膜的厚度方向上展現導電性質且在其表面方向上展現絕緣性質。當安置於待連接的電路板之間的各向異性導電膜在特定條件下經受加熱/壓縮時,電路板的電路端子經由導電粒子彼此電連接,且絕緣黏著性樹脂填充鄰近電極之間的空間以將導電粒子彼此隔離,藉此提供高絕緣效能。 In general, an anisotropic conductive film (ACF) refers to a film-type adhesive prepared by dispersing conductive particles in a resin such as an epoxy resin, and is formed of an anisotropic adhesive polymer film The polymer film exhibits conductive properties in a thickness direction of the film and exhibits insulating properties in a surface direction thereof. When the anisotropic conductive film placed between the circuit boards to be connected is subjected to heating / compression under specific conditions, the circuit terminals of the circuit board are electrically connected to each other via conductive particles, and the insulating adhesive resin fills the space between adjacent electrodes. In order to isolate conductive particles from each other, thereby providing high insulation performance.
最近,歸因於顯示面板厚度減小,不斷需要更薄的玻璃基板。然而,當將驅動IC經由各向異性導電膜安裝於玻璃基板上時,玻璃基板在加熱和壓縮期間容易翹曲。玻璃基板的翹曲導致漏光,從而造成顯示裝置故障。玻璃基板越薄,翹曲越嚴重,並且使得故障率越高。 Recently, due to the reduction in the thickness of display panels, thinner glass substrates have been required. However, when the driver IC is mounted on a glass substrate via an anisotropic conductive film, the glass substrate is easily warped during heating and compression. The warpage of the glass substrate causes light leakage, which causes the display device to malfunction. The thinner the glass substrate, the more severe the warpage, and the higher the failure rate.
為了防止玻璃基板的翹曲,需要可以在5秒或小於5秒內,在150℃或小於150℃的低溫下快速固化的各向異性導電膜。儘管可以使用具有高反應性的可固化化合物和固化劑來實現此需要,但使用固化化合物和固化劑歸因於其高反應性而導致儲存穩定性下降並且需要過量穩定劑。日本專利公開案第2012-171980A號揭露使用脂環族環氧化合物及氧雜環丁烷化合物作為可固化化合物及具有特定結構的鋶類潛伏陽離子催化劑的各向異性導電膜。然而,此各向異性導電膜歸因於脂環族環氧化合物、氧雜環丁烷化合物以及鋶類陽離子催化劑之間的高反應性而具有低儲存穩定性的問題。 In order to prevent warping of the glass substrate, an anisotropic conductive film that can be rapidly cured at a low temperature of 150 ° C. or less at 5 seconds or less is required. Although curable compounds and curing agents having high reactivity can be used to achieve this need, the use of curing compounds and curing agents results in a decrease in storage stability due to their high reactivity and requires an excessive amount of stabilizer. Japanese Patent Publication No. 2012-171980A discloses an anisotropic conductive film using an alicyclic epoxy compound and an oxetane compound as a curable compound and a fluorene-type latent cationic catalyst having a specific structure. However, this anisotropic conductive film has a problem of low storage stability due to high reactivity among alicyclic epoxy compounds, oxetane compounds, and fluorene-based cationic catalysts.
另一方面,為了實現顯示裝置的高解析度,將具有以精細間距配置的端子的驅動IC晶片連接至玻璃基板。因此,需要各向異性導電膜捕獲足夠量的導電粒子以便在精細連接區域中確保足夠導電性,同時穩定地確保鄰近端子之間的絕緣。為了提高粒子捕獲率,已經研究藉由提高導電粒子的密度或使用過量無機粒子抑制流體流動。然而,在此狀況下,存在在低溫下實現快速固化的難題。因此,本發明是針對提供一種各向異性導電膜,其具有經改良粒子捕獲率;可在150℃或小於150℃的溫度下快速固化;且可准許在低溫下的連接同時確保儲存穩定性及可靠性。 On the other hand, in order to achieve high resolution of a display device, a driver IC chip having terminals arranged at a fine pitch is connected to a glass substrate. Therefore, the anisotropic conductive film is required to capture a sufficient amount of conductive particles in order to ensure sufficient conductivity in the fine connection region while stably ensuring insulation between adjacent terminals. In order to improve the particle capture rate, it has been studied to suppress fluid flow by increasing the density of conductive particles or using an excessive amount of inorganic particles. However, in this situation, there is a problem of achieving rapid curing at a low temperature. Therefore, the present invention is directed to provide an anisotropic conductive film which has an improved particle capture rate; can be rapidly cured at a temperature of 150 ° C or less; and allows connection at low temperatures while ensuring storage stability and reliability.
本發明的目標為提供允許在低溫下快速固化;具有良好 粒子捕獲率;以及展現經改良儲存穩定性及可靠性的各向異性導電膜。 The object of the present invention is to provide a method that allows rapid curing at low temperatures; Particle capture rate; and an anisotropic conductive film exhibiting improved storage stability and reliability.
本發明的另一目標為提供使用所述各向異性導電膜的顯示裝置。 Another object of the present invention is to provide a display device using the anisotropic conductive film.
本發明的一個態樣是關於各向異性導電膜。在一個實施例中,所述各向異性導電膜由用於各向異性導電膜的組成物(包含就固體含量而言1重量%(wt%)至14重量%的含氧雜環丁烷基團的倍半氧矽烷化合物)形成,且具有在膜固化之後在30℃下所量測的2.5GPa至4Gpa的儲存模數及在保留在25℃下5天之後藉由差示掃描熱量測定(differential scanning ealorimetry;DSC)所量測且藉由方程式1所計算的20%或小於20%的熱量變化率。 One aspect of the present invention relates to an anisotropic conductive film. In one embodiment, the anisotropic conductive film is composed of a composition for an anisotropic conductive film (including 1% by weight (wt%) to 14% by weight of oxetanyl group in terms of solid content) Group of silsesquioxane compounds), and has a storage modulus of 2.5 GPa to 4 Gpa measured at 30 ° C after the film is cured and determined by differential scanning calorimetry after 5 days of retention at 25 ° C ( differential scanning ealorimetry (DSC) and a thermal change rate of 20% or less as measured by Equation 1.
[方程式1]熱量變化率(%)=[|(H0-H1)|/H0]×100 [Equation 1] Heat change rate (%) = [| (H 0 -H 1 ) | / H 0 ] × 100
其中H0為如緊接在所述各向異性導電膜的製造之後所量測的所述各向異性導電膜的DSC熱量,且H1為如在保留在25℃下5天之後所量測的所述各向異性導電膜的DSC熱量。 Wherein H 0 is the DSC heat of the anisotropic conductive film as measured immediately after the production of the anisotropic conductive film, and H 1 is the same as measured after remaining at 25 ° C. for 5 days. DSC heat of the anisotropic conductive film.
在另一實施例中,所述各向異性導電膜包含含氧雜環丁烷基團的倍半氧矽烷化合物、黏合劑樹脂、環氧樹脂、導電粒子以及固化劑,且具有如藉由差示掃描熱量測定(DSC)所量測的放熱峰值溫度與放熱起始溫度之間的10℃或小於10℃的溫度差,及在80℃至100℃的溫度下的10,000Pa.scc至200,000Pa.sec的最小熔融黏度。 In another embodiment, the anisotropic conductive film includes a sesquioxane compound containing an oxetanyl group, a binder resin, an epoxy resin, conductive particles, and a curing agent, and The temperature difference between the peak exothermic temperature measured by scanning calorimetry (DSC) and the initial temperature of exotherm is 10 ℃ or less, and 10,000 Pa at a temperature of 80 ℃ to 100 ℃. scc to 200,000Pa. Minimum melt viscosity in sec.
本發明的另一態樣是關於顯示裝置,其包含:包含第一 電極的第一連接部件;包含第二電極的第二連接部件;以及安置於第一連接部件與第二連接部件之間且連接第一電極與第二電極的上述各向異性導電膜。 Another aspect of the present invention relates to a display device, including: A first connection member of an electrode; a second connection member including a second electrode; and the above-mentioned anisotropic conductive film disposed between the first connection member and the second connection member and connecting the first electrode and the second electrode.
本發明的實施例提供可經由調整流動性改良導電粒子的捕獲率;准許在低溫下的快速固化;以及展現良好儲存穩定性及可靠性的各向異性導電膜。 Embodiments of the present invention provide an anisotropic conductive film that can improve the capture rate of conductive particles by adjusting the fluidity; allow rapid curing at low temperatures; and exhibit good storage stability and reliability.
根據本發明的實施例,各向異性導電膜具有2.5GPa至4GPa的高儲存模數以提供高粒子捕獲率且具有低DSC熱量變化率以提供良好儲存穩定性。 According to an embodiment of the present invention, the anisotropic conductive film has a high storage modulus of 2.5 GPa to 4 GPa to provide a high particle capture rate and a low DSC heat change rate to provide good storage stability.
3‧‧‧導電粒子 3‧‧‧ conductive particles
10‧‧‧各向異性導電膜 10‧‧‧ Anisotropic conductive film
30‧‧‧顯示裝置 30‧‧‧ display device
50‧‧‧第一連接部件 50‧‧‧First connecting part
60‧‧‧第二連接部件 60‧‧‧Second connection part
70‧‧‧第一電極 70‧‧‧first electrode
80‧‧‧第二電極 80‧‧‧Second electrode
圖1為根據本發明的一個實施例的顯示裝置30的截面視圖。 FIG. 1 is a cross-sectional view of a display device 30 according to an embodiment of the present invention.
圖2為實例1至實例3的各向異性導電膜的差示掃描熱量測定(Differential Scanning Calorimetry;DSC)圖。 FIG. 2 is a differential scanning calorimetry (DSC) chart of the anisotropic conductive films of Examples 1 to 3. FIG.
在下文中,將詳細描述本發明的實施例。本文中將省略熟習此項技術者顯而易知的細節的描述。 Hereinafter, embodiments of the present invention will be described in detail. Detailed descriptions obvious to those skilled in the art will be omitted in this article.
除非另外定義,否則本文中所使用的術語「被取代」意謂化合物中的氫原子被選自以下各者的取代基取代:鹵素原子(F、Br、Cl及I)、鹵化烷基(halogenated alkyl group)、羥基(hydroxyl group)、烷氧基(alkoxy group)、硝基(nitro group)、氰基(cyano group)、胺基(amino group)、疊氮基(azido group)、甲脒基(amidino group)、肼基(hydrazino group)、亞肼基(hydrazono group)、羰基(carbonyl group)、胺甲醯基(carbamyl group)、硫醇基(thiol group)、酯基(ester group)、羧基(carboxyl group)或其鹽、磺醯基(sulfonyl group)或其鹽、磷酸基(phosphate group)或其鹽、C1至C20烷基(C1 to C20 alkyl group)、C6至C30芳基(C6 to C30 aryl group)、C7至C30芳烷基(C7 to C30 arylalkyl group)、C1至C20烷氧基(C1 to C20 alkoxy group)、C1至C20雜烷基(C1 to C20 heteroalkyl group)、C3至C20雜芳基烷基(C3 to C20 heteroarylalkyl group)、C3至C20環烷基(C3 to C20 cycloalkyl group)、(甲基)丙烯酸酯基((meth)acrylate group)、C2至C20雜環烷基(C2 to C20 heterocycloalkyl group)及其組合。 Unless otherwise defined, the term "substituted" as used herein means that a hydrogen atom in a compound is substituted with a substituent selected from the group consisting of a halogen atom (F, Br, Cl, and I), a halogenated alkyl (halogenated alkyl group, hydroxyl group, alkoxy group, nitro group, cyano group, amino group, azido group, formamyl group (amidino group), hydrazino group, hydrazono group, carbonyl group, carbamyl group, thiol group, ester group, a carboxyl group (carboxyl group) or a salt thereof, a sulfo acyl (sulfonyl group) or a salt thereof, a phosphoric acid group (phosphate group) or a salt thereof, C 1 to C 20 alkyl (C 1 to C 20 alkyl group ), C 6 to C 30 aryl group (C 6 to C 30 aryl group ), C 7 to C 30 aralkyl group (C 7 to C 30 arylalkyl group ), C 1 to C 20 alkoxy (C 1 to C 20 alkoxy group ), C 1 to C 20 heteroalkyl (C 1 to C 20 heteroalkyl group ), C 3 to C 20 heteroarylalkyl group (C 3 to C 20 heteroarylalkyl group ), C 3 to C 20 cycloalkyl (C 3 to C 20 cycloalkyl group) , (Meth) acrylate group ((meth) acrylate group), C 2 to C 20 heterocycloalkyl (C 2 to C 20 heterocycloalkyl group ) , and combinations thereof.
如本文中所使用,烷基意謂完全飽和或部分不飽和C1至C20直鏈或分支鏈烴基,且環烷基意謂完全飽和或部分不飽和C3至C20環烴基。雜烷基意謂完全飽和或部分不飽和C1至C20烴基,在其主鏈中包括雜原子而非碳或氫原子;且雜環烷基意謂完全飽和或部分不飽和C2至C20環烴基,在其環中包括雜原子而非碳或氫原子。 As used herein, alkyl means a fully saturated or partially unsaturated C 1 to C 20 straight or branched chain hydrocarbon group, and cycloalkyl means a fully saturated or partially unsaturated C 3 to C 20 cycloalkyl group. Heteroalkyl means fully saturated or partially unsaturated C 1 to C 20 hydrocarbon groups, including heteroatoms instead of carbon or hydrogen atoms in its backbone; and heterocycloalkyl means fully saturated or partially unsaturated C 2 to C A 20- ring hydrocarbyl group including heteroatoms instead of carbon or hydrogen atoms in its ring.
根據本發明的一個實施例的各向異性導電膜由用於各向異性導電膜的組成物形成,所述組成物包含就固體含量而言1重量%至14重量%的含氧雜環丁烷基團的倍半氧矽烷化合物,且所述各向異性導電膜具有在膜固化之後在30℃下所量測的2.5GPa至4GPa的儲存模數及在保留在25℃下5天之後藉由差示掃描熱 量測定(DSC)所量測且藉由方程式1所計算的20%或小於20%的熱量變化率:[方程式1]熱量變化率(%)=[|(H0-H1)|/H0]×100 The anisotropic conductive film according to an embodiment of the present invention is formed of a composition for an anisotropic conductive film, the composition containing 1 to 14% by weight of oxetane in terms of solid content Group of silsesquioxane compounds, and the anisotropic conductive film has a storage modulus of 2.5 GPa to 4 GPa measured at 30 ° C after the film is cured, and after being left at 25 ° C for 5 days by 20% or less heat change rate measured by differential scanning calorimetry (DSC) and calculated by Equation 1: [Equation 1] Heat change rate (%) = [| (H 0 -H 1 ) | / H 0 ] × 100
其中H0為緊接在所述各向異性導電膜的製造之後所量測的所述各向異性導電膜的DSC熱量,且H1如在保留在25℃下5天之後所量測的所述各向異性導電膜的DSC熱量。 Where H 0 is the DSC heat of the anisotropic conductive film measured immediately after the production of the anisotropic conductive film, and H 1 is the same as that measured after remaining at 25 ° C. for 5 days. The DSC heat of the anisotropic conductive film is described.
根據本發明的實施例的各向異性導電膜可具有在30℃下所量測的2.5GPa至4GPa,確切而言3.0GPa至4.0GPa的儲存模數。 The anisotropic conductive film according to the embodiment of the present invention may have a storage modulus of 2.5 GPa to 4 GPa, specifically 3.0 GPa to 4.0 GPa, measured at 30 ° C.
儲存模數可藉由此項技術中已知的任何典型方法量測。舉例而言,藉由層壓多個各向異性導電膜以形成100μm厚的各向異性導電膜,隨後在熱壓機上固化90%或多於90%的經層壓各向異性導電膜來製備儲存模數的標本。接著,使用動態機械分析器(Dynamic Mechanical Analyzer,DMA)(TA儀器公司)當在10℃/min的加熱速率下將標本自-40℃加熱至200℃時量測儲存模數。 The storage modulus can be measured by any typical method known in the art. For example, by laminating multiple anisotropic conductive films to form a 100 μm thick anisotropic conductive film, and then curing 90% or more of the laminated anisotropic conductive film on a hot press, Prepare specimens with storage modulus. Next, the storage modulus was measured using a Dynamic Mechanical Analyzer (DMA) (TA Instruments Corporation) when the specimen was heated from -40 ° C to 200 ° C at a heating rate of 10 ° C / min.
在30℃下的儲存模數的上述範圍內,各向異性導電膜展現良好粒子捕獲率。 Within the above range of the storage modulus at 30 ° C, the anisotropic conductive film exhibits a good particle capture rate.
根據本發明的實施例的各向異性導電膜可具有在保留在25℃下5天之後藉由差示掃描熱量測定(DSC)所量測且藉由方程式1所計算的20%或小於20%,確切而言15%或小於15%,更確切而言10%或小於10%的熱量變化率。 An anisotropic conductive film according to an embodiment of the present invention may have 20% or less of 20% or less measured by differential scanning calorimetry (DSC) after remaining at 25 ° C for 5 days and calculated by Equation 1. , Exactly 15% or less than 15%, more precisely 10% or less than the rate of change in calories.
[方程式1]熱量變化率(%)=[|(H0-H1)|/H0]×100 [Equation 1] Heat change rate (%) = [| (H 0 -H 1 ) | / H 0 ] × 100
其中H0為緊接在所述各向異性導電膜的製造之後所量測的所述各向異性導電膜的DSC熱量,且H1為在保留在25℃下5天之後所量測的所述各向異性導電膜的DSC熱量。 Wherein H 0 is the DSC heat of the anisotropic conductive film measured immediately after the production of the anisotropic conductive film, and H 1 is the measured heat quantity after 5 days at 25 ° C. The DSC heat of the anisotropic conductive film is described.
可藉由在此項技術中所使用的任何典型方法量測各向異性導電膜的DSC(差示掃描熱量測定)熱量。舉例而言,可基於當在氮氣氛圍下使用DSC(差示掃描量熱計)(Q20,TA儀器公司)在10℃/min的加熱速率下在-50℃至250℃溫度範圍內加熱標本時,所量測的取決於溫度的各向異性導電膜的卡路里,來計算各向異性導電膜的DSC熱量。在DSC圖中,將熱量定義為參看基線藉由放熱曲線及基線環繞的區域。 The DSC (Differential Scanning Calorimetry) heat of the anisotropic conductive film can be measured by any typical method used in this technology. For example, it can be based on when a specimen is heated in a temperature range of -50 ° C to 250 ° C using a DSC (Differential Scanning Calorimeter) (Q20, TA Instruments) under a nitrogen atmosphere at a heating rate of 10 ° C / min , The measured calories of the anisotropic conductive film depend on the temperature to calculate the DSC heat of the anisotropic conductive film. In the DSC chart, heat is defined as the area surrounded by the reference curve by the exothermic curve and the baseline.
在熱量變化率的上述範圍內,各向異性導電膜具有良好儲存穩定性。 Within the above range of the heat change rate, the anisotropic conductive film has good storage stability.
含氧雜環丁烷基團的倍半氧矽烷化合物為由R-SiO3/2表示的倍半氧矽烷化合物的R被氧雜環丁烷基團部分取代的化合物。特定言之,含氧雜環丁烷基團的倍半氧矽烷化合物可包含由化學式2表示的結構。此外,含氧雜環丁烷基團的倍半氧矽烷化合物可包含由化學式2表示的結構的重複單位。 The silsesquioxane compound containing an oxetanyl group is a compound in which R of the silsesquioxane compound represented by R-SiO 3/2 is partially substituted with an oxetanyl group. Specifically, the sesquioxane compound containing an oxetanyl group may include a structure represented by Chemical Formula 2. In addition, the sesquioxane compound containing an oxetanyl group may include a repeating unit of a structure represented by Chemical Formula 2.
在化學式2中,R11為氧雜環丁烷基團且R12為氫或被取 代或未被取代的烷基、環烷基、芳基、芳烷基、烷芳基、雜烷基、雜環烷基或烯基,以及就莫耳比而言x及y可滿足0<x1.0,0y<1.0及x+y=1。在一個實施例中,x可在0.5x1.0範圍內。在x的此範圍內,倍半氧矽烷化合物含有足夠量的氧雜環丁烷基團且氧雜環丁烷基團的開環反應可充分執行,由此實現在低溫下的快速固化。 In Chemical Formula 2, R 11 is an oxetanyl group and R 12 is hydrogen or a substituted or unsubstituted alkyl, cycloalkyl, aryl, aralkyl, alkaryl, heteroalkyl, Heterocycloalkyl or alkenyl, and x and y can satisfy 0 <x in terms of mole ratio 1.0, 0 y <1.0 and x + y = 1. In one embodiment, x may be at 0.5 x Within 1.0 range. Within this range of x, the silsesquioxane compound contains a sufficient amount of oxetanyl group and the ring-opening reaction of the oxetanyl group can be sufficiently performed, thereby achieving rapid curing at a low temperature.
含氧雜環丁烷基團的倍半氧矽烷化合物可包含由化學式3至化學式6表示的多面體寡聚倍半氧矽烷(polyhedral oligomeric silsesquioxane;POS)結構、由化學式7表示的隨機結構、由化學式8表示的梯型結構或由化學式9表示的部分籠型結構。 The sesquioxane compound containing an oxetane group may include a polyhedral oligomeric silsesquioxane (POS) structure represented by Chemical Formula 3 to Chemical Formula 6, a random structure represented by Chemical Formula 7, A ladder structure represented by 8 or a partial cage structure represented by Chemical Formula 9.
在化學式3至化學式9中,R各自獨立地為氧雜環丁烷基團、氫或被取代或未被取代的烷基、環烷基、芳基、芳烷基、烷芳基、雜烷基、雜環烷基或烯基;以及R中的至少一者為氧雜環丁烷基團。 In Chemical Formulas 3 to 9, R is each independently an oxetanyl group, hydrogen, or a substituted or unsubstituted alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, an alkaryl group, and a heteroalkane And at least one of R is an oxetanyl group.
特定言之,含氧雜環丁烷基團的倍半氧矽烷化合物可包含由化學式3至化學式6表示的多面體寡聚倍半氧矽烷(POS)結構。 Specifically, the silsesquioxane compound containing an oxetane group may include a polyhedral oligomeric silsesquioxane (POS) structure represented by Chemical Formula 3 to Chemical Formula 6.
含氧雜環丁烷基團的倍半氧矽烷化合物就固體含量而言按組成物的總量計以1重量%至14重量%,確切而言5重量%至10重量%的量存在。在此範圍內,各向異性導電膜可具有合適的流動性以提供良好壓痕特性同時改良粒子捕獲率及連接可靠性。 The sesquioxane compound containing an oxetanyl group is present in an amount of 1 to 14% by weight, specifically, 5 to 10% by weight based on the total amount of the composition. Within this range, the anisotropic conductive film may have suitable fluidity to provide good indentation characteristics while improving particle capture rate and connection reliability.
在一個實施例中,用於各向異性導電膜的組成物可進一步包含除含氧雜環丁烷基團的倍半氧矽烷化合物之外的黏合劑樹脂、環氧樹脂、導電粒子以及固化劑。 In one embodiment, the composition for an anisotropic conductive film may further include a binder resin, an epoxy resin, conductive particles, and a curing agent other than a sesquioxane compound containing an oxetane group. .
黏合劑樹脂的實例可包含聚醯亞胺樹脂、聚醯胺樹脂、苯氧基樹脂、聚甲基丙烯酸酯樹脂、聚丙烯樹脂、聚胺基甲酸酯樹脂、聚酯樹脂、聚酯胺基甲酸酯樹脂、聚乙烯醇縮丁醛樹脂、苯乙烯-丁二烯-苯乙烯(styrene-butadiene-styrene;SBS)樹脂及其環氧化化合物、苯乙烯-乙烯/丁烯-苯乙烯(styrene-ethylene/butylene-styrene;SEBS)樹脂及其經改質化合物、丙烯腈丁二烯橡膠(acrylonitrile butadiene rubber;NBR)及其氫化化合物以及其組合。特定言之,黏合劑樹脂可為苯氧基樹脂,更確切而言茀苯氧基樹脂。作為茀苯氧基樹脂,可以使用(但不限於)含有茀結構的任何苯氧基樹脂。 Examples of the binder resin may include polyimide resin, polyimide resin, phenoxy resin, polymethacrylate resin, polypropylene resin, polyurethane resin, polyester resin, polyesteramine Formate resin, polyvinyl butyral resin, styrene-butadiene-styrene (SBS) resin and its epoxy compound, styrene-ethylene / butene-styrene -ethylene / butylene-styrene (SEBS) resin and its modified compounds, acrylonitrile butadiene rubber (NBR) and its hydrogenated compounds, and combinations thereof. In particular, the binder resin may be a phenoxy resin, more specifically a phenoxy resin. As the fluorene phenoxy resin, any phenoxy resin containing a fluorene structure can be used (but not limited to).
就固體含量而言按組成物的總量計黏合劑樹脂可以15重量%至70重量%的量存在。特定言之,黏合劑樹脂可以18重量%至60重量%,更確切而言20重量%至50重量%的量存在。 The binder resin may be present in an amount of 15% to 70% by weight based on the total amount of the composition in terms of solid content. In particular, the binder resin may be present in an amount of 18 to 60% by weight, more specifically 20 to 50% by weight.
環氧樹脂的實例可包含雙酚類型環氧樹脂,諸如雙酚A類型環氧樹脂、雙酚A類型環氧丙烯酸酯樹脂、雙酚F類型環氧樹脂、雙酚AD類型環氧樹脂以及雙酚E類型環氧樹脂以及雙酚S類型環氧樹脂;芳族環氧樹脂,諸如聚縮水甘油醚環氧樹脂(polyglycidyl ether epoxy resin)、聚縮水甘油酯環氧樹脂(polyglycidyl ester epoxy resin)以及萘環氧樹脂(naphthalene epoxy resin);脂環族環氧樹脂;酚醛清漆類型環氧樹脂(novolac type epoxy resin),諸如甲酚酚醛清漆環氧樹脂及苯酚酚醛清漆類型環氧樹脂;縮水甘油胺環氧樹脂;縮水甘油酯環氧樹脂;聯苯二縮水甘油醚環氧樹脂;以及氫化環氧樹脂。這些環氧樹脂可單獨或以其組合形式使用。特定言之,可使用脂環族環氧樹脂。由 於脂環族環氧樹脂具有存在於脂族環附近的環氧樹脂,脂環族環氧樹脂允許快速開環反應,因此相較於其他環氧樹脂展現較好固化反應性。作為脂環族環氧樹脂,可使用(但不限於)包含直接耦接至脂族環或經由另一鍵聯位點耦接至其上的環氧樹脂結構的任何脂環族環氧樹脂。在一個實施例中,可使用由化學式10至化學式13表示的脂環族環氧樹脂。 Examples of the epoxy resin may include bisphenol type epoxy resins such as bisphenol A type epoxy resin, bisphenol A type epoxy acrylate resin, bisphenol F type epoxy resin, bisphenol AD type epoxy resin, and bisphenol A type epoxy resin. Phenol E type epoxy resin and bisphenol S type epoxy resin; aromatic epoxy resins such as polyglycidyl ether epoxy resin, polyglycidyl ester epoxy resin, and Naphthalene epoxy resin; cycloaliphatic epoxy resin; novolac type epoxy resin, such as cresol novolac epoxy resin and phenol novolac type epoxy resin; glycidylamine Epoxy resin; glycidyl ester epoxy resin; biphenyl diglycidyl ether epoxy resin; and hydrogenated epoxy resin. These epoxy resins can be used alone or in combination. In particular, an alicyclic epoxy resin can be used. by Since the alicyclic epoxy resin has an epoxy resin existing near the alicyclic ring, the alicyclic epoxy resin allows a rapid ring-opening reaction, and therefore exhibits better curing reactivity than other epoxy resins. As the alicyclic epoxy resin, any alicyclic epoxy resin including, but not limited to, an epoxy structure directly coupled to the alicyclic ring or coupled thereto via another bond site can be used. In one embodiment, an alicyclic epoxy resin represented by Chemical Formula 10 to Chemical Formula 13 may be used.
在化學式11至化學式13中,n、s、t、u、v、m以及f 可各自獨立地為1至50的整數,且R'可為烷基、乙醯基、烷氧基或羰基。更確切而言,n、s、t、u、v、m以及f可以各自獨立地為1至25的整數,並且R'可為烷基、乙醯基或烷氧基。 In Chemical Formula 11 to Chemical Formula 13, n, s, t, u, v, m, and f Each may be an integer from 1 to 50, and R ′ may be an alkyl group, an ethenyl group, an alkoxy group, or a carbonyl group. More specifically, n, s, t, u, v, m, and f may each independently be an integer of 1 to 25, and R ′ may be an alkyl group, an ethenyl group, or an alkoxy group.
就固體含量而言按組成物的總量計,環氧樹脂可以15重量%至50重量%,確切而言20重量%至40重量%的量存在。在此範圍內,各向異性導電膜可具有就黏著性、外部外觀以及其類似者而言的良好性質,且可在可靠性測試之後展現良好穩定性。 In terms of solid content, the epoxy resin may be present in an amount of 15 to 50% by weight, specifically 20 to 40% by weight, based on the total amount of the composition. Within this range, the anisotropic conductive film may have good properties in terms of adhesion, external appearance, and the like, and may exhibit good stability after a reliability test.
作為固化劑,可使用(但不限於)能夠固化環氧樹脂的任何固化劑。固化劑的實例可包含酸酐、胺、咪唑、異氰酸酯、醯胺、醯肼、酚以及陽離子固化劑。這些固化劑可單獨或以其組合形式使用。 As the curing agent, any curing agent capable of curing the epoxy resin can be used (but not limited to). Examples of the curing agent may include acid anhydride, amine, imidazole, isocyanate, amidine, hydrazine, phenol, and cationic curing agent. These curing agents may be used alone or in combination.
特定言之,固化劑可為陽離子固化劑或胺固化劑。就快速固化反應而言,陽離子固化劑有利;且就穩定性而言,胺固化劑有利且因此提供使用較少穩定劑的優點。在一個實施例中,固化劑可為鋶固化劑或胺固化劑,例如由化學式14、化學式15或化學式16表示的鋶固化劑或由化學式17表示的第四銨固化劑。 In particular, the curing agent may be a cationic curing agent or an amine curing agent. In terms of rapid curing reactions, cationic curing agents are advantageous; and in terms of stability, amine curing agents are advantageous and therefore provide the advantage of using less stabilizers. In one embodiment, the curing agent may be a rhenium curing agent or an amine curing agent, such as a rhenium curing agent represented by Chemical Formula 14, Chemical Formula 15, or Chemical Formula 16 or a fourth ammonium curing agent represented by Chemical Formula 17.
在化學式14中,R13為選自由以下各者組成的群的一者:氫、C1至C6烷基、C6至C14芳基、-C1至C6烷基-C6至C14芳基、-C(=O)R31、-C(=O)OR32、以及-C(=O)NHR33(R31、R32以及R33各自獨立地為選自C1至C6烷基及C6至C14芳基當中的一者); R14至R17各自獨立地為氫或C1至C6烷基;R18及R19各自獨立地為選自由以下各者組成的群的一者:C1至C6烷基、硝基苯甲基、二硝基苯甲基、三硝基苯甲基、被C1至C6烷基取代或未被取代的苯甲基以及萘基甲基;以及Y1 -為AsF6、SbF6、SbCl6、(C6F5)4B、SbF5(OH)、PF6或BF4。 In Chemical Formula 14, R 13 is one selected from the group consisting of hydrogen, C 1 to C 6 alkyl, C 6 to C 14 aryl, -C 1 to C 6 alkyl-C 6 to C 14 aryl, -C (= O) R 31 , -C (= O) OR 32 , and -C (= O) NHR 33 (R 31 , R 32 and R 33 are each independently selected from C 1 to One of C 6 alkyl and C 6 to C 14 aryl); R 14 to R 17 are each independently hydrogen or C 1 to C 6 alkyl; R 18 and R 19 are each independently selected from One of the group consisting of: C 1 to C 6 alkyl, nitrobenzyl, dinitrobenzyl, trinitrobenzyl, substituted or unsubstituted by C 1 to C 6 alkyl Benzyl and naphthylmethyl; and Y 1 - are AsF 6 , SbF 6 , SbCl 6 , (C 6 F 5 ) 4 B, SbF 5 (OH), PF 6 or BF 4 .
在化學式15中,R20為氫;R21為C1至C6烷基;R22為-OH、-OC(=O)R34或-OC(=O)OR35(R34及R35中的每一者為C1至C6烷基);以及Y2 -為AsF6、SbF6、SbCl6、(C6F5)4B、SbF5(OH)、PF6或BF4。 In Chemical Formula 15, R 20 is hydrogen; R 21 is C 1 to C 6 alkyl; R 22 is -OH, -OC (= O) R 34 or -OC (= O) OR 35 (R 34 and R 35 Each is C 1 to C 6 alkyl); and Y 2 - is AsF 6 , SbF 6 , SbCl 6 , (C 6 F 5 ) 4 B, SbF 5 (OH), PF 6 or BF 4 .
在化學式16中,R23及R24各自獨立地為選自由以下各者組成的群的一者:C1至C20烷基、C3至C12烯基、C6至C20芳基、C7至C20烷芳基、C7至C20烷芳基、C1至C20烷醇基及C5至C20環烷基;Ar1為被取代或未被取代的C6至C20芳基;Ar2為被取代或未被取代的C6至C20伸芳基;以及Y3 -為選自由以下各者組成的群的單價陰離子:BF4、PF6、AsF6、SbF6、SbCl6、(C6F5)4B、SbF5(OH)、HSO4、p-CH3C6H4SO3、HCO3、H2PO4、CH3COO以及鹵素陰離子。此處,鹵素陰離子意謂鹵素原子的單價單原子陰離子。 In Chemical Formula 16, R 23 and R 24 are each independently one selected from the group consisting of C 1 to C 20 alkyl, C 3 to C 12 alkenyl, C 6 to C 20 aryl, C 7 to C 20 alkaryl, C 7 to C 20 alkaryl, C 1 to C 20 alkanol and C 5 to C 20 cycloalkyl; Ar 1 is substituted or unsubstituted C 6 to C 20 aryl; Ar 2 is substituted or unsubstituted C 6 to C 20 arylene; and Y 3 - is a monovalent anion selected from the group consisting of BF 4 , PF 6 , AsF 6 , SbF 6 , SbCl 6 , (C 6 F 5 ) 4 B, SbF 5 (OH), HSO 4 , p-CH 3 C 6 H 4 SO 3 , HCO 3 , H 2 PO 4 , CH 3 COO, and halogen anions. Here, the halogen anion means a monovalent monoatomic anion of a halogen atom.
在化學式17中,R26、R27、R28以及R29各自獨立地為以下各者中的一者:被取代或未被取代的C1至C6烷基或C6至C20芳基;以及M-為以下各者中的一者:Cl-、BF4 -、PF6 -、N(CF3SO2)2 -、CH3CO2 -、CF3CO2 -、CF3SO3 -、HSO4 -、SO4 2-、SbF6 -以及B(C6F5)4 -。 In Chemical Formula 17, R 26 , R 27 , R 28, and R 29 are each independently one of the following: a substituted or unsubstituted C 1 to C 6 alkyl group or a C 6 to C 20 aryl group ; and M - is the following person in one of: Cl -, BF 4 -, PF 6 -, N (CF 3 SO 2) 2 -, CH 3 CO 2 -, CF 3 CO 2 -, CF 3 SO 3 -, HSO 4 -, SO 4 2-, SbF 6 - and B (C 6 F 5) 4 -.
特定言之,在化學式17中,R26、R27、R28以及R29各自獨立地為以下各者中的一者:甲基、乙基、丙基、異丙基、丁基、異丁基、s-丁基、第三丁基、戊基、正戊基、第三戊基、異戊基、己基、環己基、苯基、蒽基以及菲基。 Specifically, in Chemical Formula 17, R 26 , R 27 , R 28, and R 29 are each independently one of the following: methyl, ethyl, propyl, isopropyl, butyl, isobutyl Group, s-butyl, third butyl, pentyl, n-pentyl, third pentyl, isopentyl, hexyl, cyclohexyl, phenyl, anthracenyl, and phenanthryl.
特定言之,在化學式17中,M-可為SbF6 -及B(C6F5)4 -中的至少一者。更確切而言,M-可為B(C6F5)4 -,其並不引起環境問題。 Certain words, in Chemical Formula 17, M - can be SbF 6 - and B (C 6 F 5) 4 - at least one. More precisely, M − may be B (C 6 F 5 ) 4 − , which does not cause environmental problems.
就固體含量而言按各向異性導電膜的總重量計,固化劑可以1重量%至10重量%,確切而言1重量%至5重量%的量存在。在此範圍內,固化劑可經由合適的分子量確保用於固化的足夠反應,且可確保就在接合之後的接合強度、可靠性以及其類似者而言的良好性質。 In terms of solid content, the curing agent may be present in an amount of 1 to 10% by weight, specifically 1 to 5% by weight, based on the total weight of the anisotropic conductive film. Within this range, the curing agent can ensure a sufficient reaction for curing via an appropriate molecular weight, and can ensure good properties in terms of bonding strength, reliability, and the like after bonding.
導電粒子不受特定限制且可選自此項技術中所用的典型導電粒子。導電粒子的實例可包含:金屬粒子,包含Au、Ag、Ni、Cu以及焊料;碳粒子;藉由用金屬(包含Au、Ag、Ni以及其類似物)塗佈聚合物樹脂粒子(諸如聚乙烯、聚丙烯、聚酯、聚苯 乙烯、聚乙烯醇以及其經改質的樹脂)所得的粒子;以及經由對金屬塗佈聚合物樹脂粒子所得的粒子的表面進行絕緣處理所得的絕緣粒子。取決於電路間距,導電粒子可具有例如1μm至20μm、確切而言1μm至10μm的粒徑。 The conductive particles are not particularly limited and may be selected from typical conductive particles used in the technology. Examples of the conductive particles may include: metal particles including Au, Ag, Ni, Cu, and solder; carbon particles; by coating polymer resin particles such as polyethylene with a metal (including Au, Ag, Ni, and the like) , Polypropylene, polyester, polystyrene Particles obtained by ethylene, polyvinyl alcohol, and modified resins thereof; and insulating particles obtained by subjecting the surface of the particles obtained by coating a polymer resin particle with a metal to an insulating treatment. Depending on the circuit pitch, the conductive particles may have a particle size of, for example, 1 μm to 20 μm, specifically 1 μm to 10 μm.
就固體含量而言按組成物的總量計,導電粒子可以1重量%至30重量%,確切而言10重量%至25重量%,更確切而言15重量%至20重量%的量存在。在此範圍內,導電粒子可容易地在端子之間壓縮以確保穩定的連接可靠性,同時經由改良導電性來減小連接電阻。 In terms of solid content, the conductive particles may be present in an amount of 1% to 30% by weight, specifically 10% to 25% by weight, and more specifically 15% to 20% by weight based on the total amount of the composition. Within this range, the conductive particles can be easily compressed between the terminals to ensure stable connection reliability, while reducing the connection resistance through improved conductivity.
在一個實施例中,各向異性導電膜可進一步包含由化學式1表示的化合物以及固化劑。 In one embodiment, the anisotropic conductive film may further include a compound represented by Chemical Formula 1 and a curing agent.
在化學式1中,R1為選自由以下各者組成的群的一者:氫、C1至C6烷基、C6至C14芳基、-C1至C6烷基-C6至C14芳基、-C(=O)R8、-C(=O)OR9以及-C(=O)NHR10(R8、R9以及R10各自獨立地為選自C1至C6烷基及C6至C14芳基的一者);R2至R5各自獨立地為氫或C1至C6烷基;R6及R7各自獨立地為C1至C6烷基、硝基苯甲基、二硝基苯甲基、三硝基苯甲基、被C1至C6烷基取代或未被取代的苯甲基以及萘基甲基;以及X1 -為烷基硫酸。 In Chemical Formula 1, R 1 is one selected from the group consisting of hydrogen, C 1 to C 6 alkyl, C 6 to C 14 aryl, -C 1 to C 6 alkyl-C 6 to C 14 aryl, -C (= O) R 8 , -C (= O) OR 9 and -C (= O) NHR 10 (R 8 , R 9 and R 10 are each independently selected from C 1 to C 6 alkyl and one of C 6 to C 14 aryl); R 2 to R 5 are each independently hydrogen or C 1 to C 6 alkyl; R 6 and R 7 are each independently C 1 to C 6 alkyl Group, nitrobenzyl, dinitrobenzyl, trinitrobenzyl, benzyl substituted or unsubstituted with C 1 to C 6 alkyl, and naphthylmethyl; and X 1 - is Alkyl sulfate.
特定言之,在化學式1中,R1可為氫或C1至C4烷基或乙醯基;R2至R5可各自獨立地為氫或C1至C4烷基;以及R6及 R7可為甲基或苯甲基。更確切而言,R1至R5各自獨立地為氫且R6及R7可為甲基。X1 -可為甲基硫酸。 Specifically, in Chemical Formula 1, R 1 may be hydrogen or C 1 to C 4 alkyl or ethenyl; R 2 to R 5 may each independently be hydrogen or C 1 to C 4 alkyl; and R 6 And R 7 may be methyl or benzyl. More precisely, R 1 to R 5 are each independently hydrogen and R 6 and R 7 may be methyl. X 1 - may be methyl sulfuric acid.
化學式1的化合物用以改良用於各向異性導電膜的組成物的儲存穩定性,其包含含氧雜環丁烷基團的倍半氧矽烷化合物。特定言之,化學式1的化合物藉由捕獲由固化劑產生的陽離子抑制在室溫下的固化,由此改良用於各向異性導電膜的組成物的儲存穩定性。另外,包含化學式1的化合物的各向異性導電膜可歸因於其DSC放熱峰值溫度與DSC放熱起始溫度之間的小差異而實現在低溫下的快速固化,由此改良各向異性導電膜的可靠性。 The compound of Chemical Formula 1 is used to improve the storage stability of a composition for an anisotropic conductive film, and includes a silsesquioxane compound containing an oxetanyl group. Specifically, the compound of Chemical Formula 1 suppresses curing at room temperature by capturing cations generated by the curing agent, thereby improving the storage stability of the composition for an anisotropic conductive film. In addition, the anisotropic conductive film containing the compound of Chemical Formula 1 can be attributed to the small difference between its DSC exothermic peak temperature and the DSC exothermic onset temperature to achieve rapid curing at low temperatures, thereby improving the anisotropic conductive film. Reliability.
就固體含量而言按組成物的總量計,化學式1的化合物可以0.001重量%至10重量%的量存在。特定言之,化學式1的化合物可以0.01重量%至5重量%,更確切而言0.01重量%至1重量%的量存在。在此範圍內,化學式1的化合物可在不中斷各向異性導電膜在低溫下的快速固化的情況下,改良各向異性導電膜的儲存穩定性。 The compound of Chemical Formula 1 may be present in an amount of 0.001 to 10% by weight based on the total amount of the composition in terms of solid content. In particular, the compound of Chemical Formula 1 may be present in an amount of 0.01 to 5% by weight, more specifically 0.01 to 1% by weight. Within this range, the compound of Chemical Formula 1 can improve the storage stability of the anisotropic conductive film without interrupting the rapid curing of the anisotropic conductive film at a low temperature.
用於各向異性導電膜的組成物可進一步包含苯酚酚醛清漆氧雜環丁烷化合物。苯酚酚醛清漆氧雜環丁烷化合物可由化學式18表示。 The composition for an anisotropic conductive film may further include a phenol novolak oxetane compound. The phenol novolak oxetane compound can be represented by Chemical Formula 18.
其中R30為氫原子、C1至C6烷基(諸如甲基、乙基、丙基以及丁基)、C1至C6氟烷基或芳基,且k為0至10的整數。 Wherein R 30 is a hydrogen atom, C 1 to C 6 alkyl (such as methyl, ethyl, propyl, and butyl), C 1 to C 6 fluoroalkyl, or aryl, and k is an integer from 0 to 10.
苯酚酚醛清漆氧雜環丁烷化合物具有反應延遲效應以中斷在低溫下的反應,而不會顯著降低在固化溫度下的反應性。因而,苯酚酚醛清漆氧雜環丁烷化合物與含氧雜環丁烷基團的倍半氧矽烷化合物一起用作可固化化合物,從而各向異性導電膜可藉由倍半氧矽烷化合物而具有經改良粒子捕獲率及經改良儲存穩定性,同時允許在低溫下的快速固化。此外,包含這些化合物的各向異性導電膜在固化之後在高溫/高濕度條件下具有高玻璃轉移溫度,且因此具有低連接電阻提高速率。 Phenolic novolak oxetane compounds have a reaction delay effect to interrupt the reaction at low temperatures without significantly reducing the reactivity at the curing temperature. Therefore, the phenol novolak oxetane compound is used as the curable compound together with the oxetane group-containing silsesquioxane compound, so that the anisotropic conductive film can have the effect through the silsesquioxane compound. Improved particle capture and improved storage stability, while allowing rapid curing at low temperatures. In addition, the anisotropic conductive film containing these compounds has a high glass transition temperature under high temperature / high humidity conditions after curing, and thus has a low connection resistance increase rate.
就固體含量而言按各向異性導電膜的總重量計,苯酚酚醛清漆氧雜環丁烷化合物可以5重量%至40重量%,確切而言10重量%至35重量%的量存在。 In terms of solids content, the phenol novolak oxetane compound may be present in an amount of 5 to 40% by weight, specifically 10 to 35% by weight, based on the total weight of the anisotropic conductive film.
在一個實施例中,用於各向異性導電膜的組成物可進一步包含矽烷偶合劑。 In one embodiment, the composition for an anisotropic conductive film may further include a silane coupling agent.
矽烷偶合劑可包含選自由以下各者組成的群的至少一者:例如可聚合的含氟基的矽化合物,諸如乙烯基三甲氧基矽烷(vinyltrimethoxysilane)、乙烯基三乙氧基矽烷(vinyltriethoxysilane)以及(甲基)丙烯醯氧基丙基三甲氧基矽烷((meth)acryloxypropyltrimethoxysilane);含環氧基的矽化合物,諸如3-縮水甘油氧基丙基三甲氧基矽烷(3-glycidoxypropyltrimethoxysilane)、3-縮水甘油氧基丙基甲基二甲氧基矽烷(3-glycidoxypropylmethyldimethoxysilane)以及2-(3,4-環氧環己基)-乙基三甲氧基矽烷(2-(3,4-epoxycyclohexyl)- ethyltrimethoxysilane);含胺基的矽化合物,諸如3-胺基丙基三甲氧基矽烷(3-aminopropyltrimethoxysilane)、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷(N-(2-aminoethyl)-3-aminopropyltrimethoxysilane)以及N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷(N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane);以及3-氯丙基三甲氧基矽烷(3-chloropropyltrimethoxysilane),但不限於此。 The silane coupling agent may include at least one selected from the group consisting of, for example, a polymerizable fluorine-containing silicon compound such as vinyltrimethoxysilane, vinyltriethoxysilane And (meth) acryloxypropyltrimethoxysilane; (meth) acryloxypropyltrimethoxysilane; epoxy-containing silicon compounds such as 3-glycidoxypropyltrimethoxysilane, 3 -3-glycidoxypropylmethyldimethoxysilane and 2- (3,4-epoxycyclohexyl) -ethyltrimethoxysilane (2- (3,4-epoxycyclohexyl)- ethyltrimethoxysilane); silicon compounds containing amine groups, such as 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane (N -(2-aminoethyl) -3-aminopropyltrimethoxysilane) and N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane (N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane); And 3-chloropropyltrimethoxysilane, but not limited thereto.
就固體含量而言按組成物的總量計,矽烷偶合劑可以0.5重量%至10重量%的量存在。 In terms of solids content, the silane coupling agent may be present in an amount of 0.5% to 10% by weight based on the total amount of the composition.
各向異性導電膜可進一步包含無機填充劑。 The anisotropic conductive film may further include an inorganic filler.
無機填充劑可藉由改良導電粒子的分散性防止電短路且改良連接性質,且可改良膜可成形性。 The inorganic filler can prevent electric short circuit and improve connection properties by improving the dispersibility of the conductive particles, and can improve the film formability.
無機填充劑可非限制性地包含此項技術中已知的任何適合的無機填充劑。無機填充劑的實例可包含氧化鋁、二氧化矽、二氧化鈦、氧化鋯、氧化鎂、二氧化鈰、氧化鋅、氧化鐵、氮化矽、氮化鈦、三氧化二硼、碳酸鈣、硫酸鋁、氫氧化鋁、鈦酸鈣、滑石、矽酸鈣以及矽酸鎂,但不限於此。特定言之,無機填充劑可為氧化鋁、二氧化矽、碳酸鈣或氫氧化鋁。在一個實施例中,無機填充劑可為氧化鋁或二氧化矽。 The inorganic filler may include, without limitation, any suitable inorganic filler known in the art. Examples of the inorganic filler may include aluminum oxide, silicon dioxide, titanium dioxide, zirconia, magnesium oxide, cerium oxide, zinc oxide, iron oxide, silicon nitride, titanium nitride, boron trioxide, calcium carbonate, aluminum sulfate , Aluminum hydroxide, calcium titanate, talc, calcium silicate, and magnesium silicate, but not limited thereto. In particular, the inorganic filler may be alumina, silicon dioxide, calcium carbonate, or aluminum hydroxide. In one embodiment, the inorganic filler may be alumina or silicon dioxide.
可用化合物(諸如苯基胺基、苯基、甲基丙烯酸基、乙烯基以及環氧基)對無機填充劑進行表面處理,以便改良各向異性導電膜中的分散性。 The inorganic filler may be surface-treated with a compound such as phenylamino, phenyl, methacryl, vinyl, and epoxy to improve dispersibility in the anisotropic conductive film.
對無機填充劑進行表面處理的方法不受特定限制。舉例而言,可執行乾式表面處理,其中使用亨舍爾(Henschel)混合器 將表面處理劑直接與無機填充劑混合,隨後按需要進行熱處理。另外,可使用用適合的溶劑稀釋的表面處理劑。 The method of surface-treating an inorganic filler is not specifically limited. By way of example, a dry surface treatment can be performed using a Henschel mixer The surface treatment agent is directly mixed with the inorganic filler, followed by heat treatment as necessary. In addition, a surface treatment agent diluted with a suitable solvent can be used.
按各向異性導電膜的總重量計,無機填充劑可以5重量%至40重量%,確切而言5重量%至30重量%,更確切而言15重量%至30重量%的量存在。在此範圍內,無機填充劑可以有效地分散導電粒子並且可以適當地調整各向異性導電膜的流動性。另外,無機填充劑可提高在30℃下所量測的各向異性導電膜的後固化儲存模數,由此改良粒子捕獲率。 The inorganic filler may be present in an amount of 5 to 40% by weight, specifically 5 to 30% by weight, and more specifically 15 to 30% by weight based on the total weight of the anisotropic conductive film. Within this range, the inorganic filler can effectively disperse the conductive particles and can appropriately adjust the fluidity of the anisotropic conductive film. In addition, the inorganic filler can increase the post-cure storage modulus of the anisotropic conductive film measured at 30 ° C, thereby improving the particle capture rate.
在一個實施例中,無機填充劑可具有1nm至1,000nm的粒徑,且可使用具有不同粒徑的兩種或多於兩種無機粒子。兩個無機填充劑可包含具有約1nm至約40nm的粒徑的第一無機填充劑及具有約50nm至約1,000nm的粒徑的第二無機填充劑。 In one embodiment, the inorganic filler may have a particle diameter of 1 nm to 1,000 nm, and two or more inorganic particles having different particle diameters may be used. The two inorganic fillers may include a first inorganic filler having a particle diameter of about 1 nm to about 40 nm and a second inorganic filler having a particle diameter of about 50 nm to about 1,000 nm.
在另一實施例中,用於各向異性導電膜的組成物可進一步包含添加劑,諸如聚合抑制劑、抗氧化劑以及熱穩定劑以提供額外性質而不會影響其基本性質。就固體含量而言按用於各向異性導電膜的組成物的總重量計,添加劑可以約0.01重量%至約10重量%的量存在,但不限於此。 In another embodiment, the composition for an anisotropic conductive film may further include additives such as a polymerization inhibitor, an antioxidant, and a heat stabilizer to provide additional properties without affecting its basic properties. The additive may be present in an amount of about 0.01% by weight to about 10% by weight based on the total weight of the composition for the anisotropic conductive film in terms of solid content, but is not limited thereto.
聚合抑制劑的實例可包含氫醌、氫醌單甲醚、對苯醌、啡噻嗪以及其混合物。抗氧化劑可為酚或羥基肉桂酸鹽抗氧化劑。舉例而言,抗氧化劑可包含肆[亞甲基(3,5-二-第三丁基-4-羥基肉桂酸鹽)]甲烷(tetrakis[methylene(3,5-di-t-butyl-4-hydroxycinnamate)]methane)、3,5-雙(1,1-二甲基乙基)-4-羥基苯丙酸酸硫代二-2,1-乙烷二基酯(3,5-bis(1,1-dimethylethyl)-4-hydroxybenzenepropanoic acid thiodi-2,1-ethanediyl ester),以及類 似者。 Examples of the polymerization inhibitor may include hydroquinone, hydroquinone monomethyl ether, p-benzoquinone, phenothiazine, and mixtures thereof. The antioxidant may be a phenol or hydroxycinnamate antioxidant. For example, the antioxidant may include tetrakis [methylene (3,5-di-t-butyl-4) methane (3,5-di-third-butyl-4-hydroxycinnamate)] methane -hydroxycinnamate)) methane), 3,5-bis (1,1-dimethylethyl) -4-hydroxyphenylpropanoic acid thiodi-2,1-ethanediyl ester (3,5-bis (1,1-dimethylethyl) -4-hydroxybenzenepropanoic acid thiodi-2,1-ethanediyl ester), and similar Like it.
可在不使用特殊設備或設施的情況下製造根據此實施例的各向異性導電膜。舉例而言,將包含如上文所闡述的組份的用於各向異性導電膜的組成物溶解於諸如甲苯的有機溶劑中,隨後按並不引起導電粒子的破碎的攪拌速度攪拌某一時間段,且將所得材料塗佈至離型膜上直至(例如)10μm至50μm的厚度,隨後乾燥某一時間段以使甲苯及類似者揮發,藉此獲得各向異性導電膜。 The anisotropic conductive film according to this embodiment can be manufactured without using special equipment or facilities. For example, the composition for an anisotropic conductive film containing the components as explained above is dissolved in an organic solvent such as toluene, and then stirred at a stirring time that does not cause the conductive particles to be broken for a certain period of time An anisotropic conductive film is obtained by applying the obtained material to a release film to a thickness of, for example, 10 μm to 50 μm, followed by drying for a period of time to volatilize toluene and the like.
各向異性導電膜可具有150℃至250℃,確切而言160℃至200℃的後固化玻璃轉移溫度(Tg)。在玻璃轉移溫度的此範圍內,各向異性導電膜可具有經改良粒子捕獲率及壓痕特性。玻璃轉移溫度可藉由典型方法量測。舉例而言,當在熱壓機上固化各向異性導電膜且確定各向異性導電膜充分固化之後,使用動態機械分析器(Dynamic Mechanical Analyzer;DMA)(TA儀器公司)在10℃/min的加熱速率下將各向異性導電膜自-40℃加熱至200℃時量測玻璃轉移溫度。 The anisotropic conductive film may have a post-cured glass transition temperature (Tg) of 150 ° C to 250 ° C, specifically 160 ° C to 200 ° C. Within this range of the glass transition temperature, the anisotropic conductive film may have improved particle capture rate and indentation characteristics. The glass transition temperature can be measured by a typical method. For example, after the anisotropic conductive film is cured on a hot press and it is determined that the anisotropic conductive film is sufficiently cured, a Dynamic Mechanical Analyzer (DMA) (TA Instruments Corporation) at 10 ° C / min is used. The glass transition temperature was measured when the anisotropic conductive film was heated from -40 ° C to 200 ° C at a heating rate.
在另一實施例中,各向異性導電膜包含含氧雜環丁烷基團的倍半氧矽烷化合物、黏合劑樹脂、環氧樹脂、導電粒子以及固化劑,且具有DSC放熱峰值溫度與DSC放熱起始溫度之間的10℃或小於10℃的差值及10,000Pa.sec至200,000Pa.sec的在80℃至100℃下的最小熔融黏度。 In another embodiment, the anisotropic conductive film includes a sesquioxane compound containing an oxetanyl group, a binder resin, an epoxy resin, conductive particles, and a curing agent, and has a DSC exothermic peak temperature and a DSC. The difference between 10 ℃ or less between the exothermic onset temperature and 10,000Pa. sec to 200,000Pa. Minimum melt viscosity at 80 ° C to 100 ° C in sec.
在此實施例中,含氧雜環丁烷基團的倍半氧矽烷化合物、黏合劑樹脂、環氧樹脂、導電粒子以及固化劑可與以上實施例所述的相同。 In this embodiment, the sesquioxane compound containing an oxetane group, a binder resin, an epoxy resin, conductive particles, and a curing agent may be the same as those described in the above embodiments.
對於根據此實施例的各向異性導電膜,DSC放熱峰值溫度與DSC放熱起始溫度之間的差可為10℃或小於10℃,確切而言9℃或小於9℃。在此範圍內,各向異性導電膜可實現在低溫下的快速固化且具有經改良可靠性。 For the anisotropic conductive film according to this embodiment, the difference between the DSC exothermic peak temperature and the DSC exothermic onset temperature may be 10 ° C or less, or more specifically 9 ° C or less. Within this range, the anisotropic conductive film can achieve rapid curing at low temperatures and has improved reliability.
DSC放熱峰值溫度及DSC放熱起始溫度可藉由以下例示性方法量測,但不限於此。在此方法中,在氮氣氛圍下以10℃/min的速率在-50℃至250℃的溫度範圍內加熱各向異性導電膜,隨後使用差示掃描量熱計(DSC)(Q20,TA儀器公司)量測放熱峰值溫度及放熱起始溫度以獲得DSC圖。在DSC圖上,將DSC放熱起始溫度定義為產熱起始點與產熱結束點之間的延伸線與自最高峰值至DSC圖的斜率開始增大的點的切線相交的點處的溫度,且將DSC放熱峰值溫度定義為在熱量的最高峰值處的溫度。 The DSC exothermic peak temperature and DSC exothermic onset temperature can be measured by the following exemplary methods, but are not limited thereto. In this method, an anisotropic conductive film is heated at a rate of 10 ° C / min in a temperature range of -50 ° C to 250 ° C under a nitrogen atmosphere, followed by using a differential scanning calorimeter (DSC) (Q20, TA instrument The company) measured the peak exothermic temperature and the initial exothermic temperature to obtain a DSC chart. On the DSC chart, the DSC exothermic start temperature is defined as the temperature at the point where the extension line between the heat generation start point and the heat generation end point intersects with the tangent line from the peak to the point where the slope of the DSC chart begins to increase , And the DSC exothermic peak temperature is defined as the temperature at the highest peak of heat.
各向異性導電膜可具有如使用ARES在80℃至100℃的溫度下所量測的10,000Pa.s至200,000Pa.s,確切而言90,000Pa.s至150,000Pa.s的最小熔融黏度。在此範圍內,各向異性導電膜可展現合適的流動性,由此改良導電粒子的捕獲率。 The anisotropic conductive film may have 10,000 Pa as measured using ARES at a temperature of 80 ° C to 100 ° C. s to 200,000Pa. s, exactly 90,000Pa. s to 150,000Pa. The minimum melt viscosity of s. Within this range, the anisotropic conductive film can exhibit suitable fluidity, thereby improving the capture rate of conductive particles.
各向異性導電膜的最小熔融黏度可藉由以下例示性方法量測,但不限於此。在此方法中,在150μm的樣本厚度、10℃/min的加熱速率、5%的應力、10弧度/秒的頻率以及80℃至100℃的溫度範圍條件下使用ARES G2流變計(TA儀器公司)量測各向異性導電膜的最小熔融黏度。 The minimum melt viscosity of the anisotropic conductive film can be measured by the following exemplary methods, but is not limited thereto. In this method, an ARES G2 rheometer (TA instrument) is used under conditions of a sample thickness of 150 μm, a heating rate of 10 ° C / min, a stress of 5%, a frequency of 10 radians per second, and a temperature range of 80 ° C to 100 ° C. The company) measured the minimum melt viscosity of an anisotropic conductive film.
各向異性導電膜可進一步包含由化學式1表示的化合物。化學式1的化合物與上述實施例中相同。 The anisotropic conductive film may further include a compound represented by Chemical Formula 1. The compound of Chemical Formula 1 is the same as in the above examples.
在化學式1中,R1為選自由以下各者組成的群的一者:氫、C1至C6烷基、C6至C14芳基、-C1至C6烷基-C6至C14芳基、-C(=O)R8、-C(=O)OR9以及-C(=O)NHR10(R8、R9以及R10各自獨立地為選自C1至C6烷基及C6至C14芳基的一者);R2至R5各自獨立地為氫或C1至C6烷基;R6及R7各自獨立地為C1至C6烷基、硝基苯甲基、二硝基苯甲基、三硝基苯甲基、被C1至C6烷基取代或未被取代的苯甲基以及萘基甲基;以及X1 -為烷基硫酸。 In Chemical Formula 1, R 1 is one selected from the group consisting of hydrogen, C 1 to C 6 alkyl, C 6 to C 14 aryl, -C 1 to C 6 alkyl-C 6 to C 14 aryl, -C (= O) R 8 , -C (= O) OR 9 and -C (= O) NHR 10 (R 8 , R 9 and R 10 are each independently selected from C 1 to C 6 alkyl and one of C 6 to C 14 aryl); R 2 to R 5 are each independently hydrogen or C 1 to C 6 alkyl; R 6 and R 7 are each independently C 1 to C 6 alkyl Group, nitrobenzyl, dinitrobenzyl, trinitrobenzyl, benzyl substituted or unsubstituted with C 1 to C 6 alkyl, and naphthylmethyl; and X 1 - is Alkyl sulfate.
各向異性導電膜可具有在50MPa至90MPa的壓力下在100℃至150℃的溫度下主壓縮4秒至7秒之後所量測且藉由方程式2所計算的30%至70%的粒子捕獲率。 The anisotropic conductive film may have particle capture of 30% to 70% measured after 4 seconds to 7 seconds of main compression at a temperature of 100 ° C to 150 ° C at a pressure of 50 MPa to 90 MPa and calculated by Equation 2. rate.
[方程式2]粒子捕獲率(%)=(在主壓縮之後的連接區域中每單位面積(mm2)的導電粒子數/在壓縮之前的各向異性導電膜的每單位面積(mm2)的導電粒子數)×100 [Equation 2] the particle capture rate (%) = (the number of conductive particles per unit area (mm 2) in the connection region after the main compression anisotropic conductive film / before compression per unit area (mm 2) of Number of conductive particles) × 100
特定言之,各向異性導電膜可具有35%至60%的粒子捕獲率。在粒子捕獲率的此範圍內,可有效地抑制導電層的流動性,使得可將導電粒子充分地置放於端子上,以改良載流性質且可減小導電粒子的流出,藉此減少端子之間的短路。 In particular, the anisotropic conductive film may have a particle capture rate of 35% to 60%. Within this range of particle capture rate, the fluidity of the conductive layer can be effectively suppressed, so that the conductive particles can be sufficiently placed on the terminal to improve the current-carrying properties and reduce the outflow of the conductive particles, thereby reducing the terminal Short circuit.
粒子捕獲率可藉由以下例示性方法量測,但不限於此。在此方法中,首先,使用自動粒子計數器計算在壓縮之前各向異 性導電膜的每單位面積(mm2)的導電粒子數。接著,將各向異性導電膜置於包含具有1,200μm2的凸塊面積及2,000Å的厚度的ITO電路的玻璃基板上,且使其在1MPa下經受在70℃下的初步壓縮1秒。接著,在移除離型膜之後,將凸塊面積為1,200μm2並且厚度為1.5T的IC晶片置放在各向異性導電膜上,隨後在130℃下在70MPa下主壓縮5秒。接著,使用自動粒子計數器計算連接區域中的導電粒子數,隨後根據方程式2計算粒子捕獲率。 The particle capture rate can be measured by the following exemplary methods, but is not limited thereto. In this method, first, the number of conductive particles per unit area (mm 2 ) of the anisotropic conductive film before compression is calculated using an automatic particle counter. Next, an anisotropic conductive film was placed on a glass substrate including an ITO circuit having a bump area of 1,200 μm 2 and a thickness of 2,000 Å, and subjected to preliminary compression at 70 ° C. for 1 second at 1 MPa. Next, after the release film was removed, an IC wafer having a bump area of 1,200 μm 2 and a thickness of 1.5T was placed on the anisotropic conductive film, followed by main compression at 130 ° C. for 5 seconds at 70 MPa. Next, the number of conductive particles in the connection area is calculated using an automatic particle counter, and then the particle capture rate is calculated according to Equation 2.
另外,各向異性導電膜可具有如在50MPa至90MPa的壓力下在100℃至150℃的溫度下主壓縮4至7秒,隨後使各向異性導電膜處於85℃及85%相對溼度下250小時之後所量測的0.5Ω或小於0.5Ω,確切而言0.3Ω或小於0.3Ω的後可靠性連接電阻。 In addition, the anisotropic conductive film may have a main compression such as under a pressure of 50 MPa to 90 MPa at a temperature of 100 ° C to 150 ° C for 4 to 7 seconds, and then the anisotropic conductive film is placed at 85 ° C and 85% relative humidity to 250 A post-reliability connection resistance of 0.5 Ω or less measured at 0.5 hours, or 0.3 Ω or less, measured after an hour.
在可靠性測試後連接電阻的此範圍內,各向異性導電膜可以在連接可靠性及長期儲存穩定性方面展現經改良性質。 Within this range of connection resistance after the reliability test, the anisotropic conductive film can exhibit improved properties in connection reliability and long-term storage stability.
可靠性測試之後的連接電阻可以藉由以下例示性方法量測,但不限於此。在此方法中,首先,將各向異性導電膜置放於包含ITO電路的玻璃基板上,ITO電路具有1,200μm2的凸塊面積及2,000Å的厚度,隨後在70℃下在1MPa下初步壓縮1秒;及在移除離型膜之後,將具有1,200μm2的凸塊面積及1.5T的厚度的IC晶片置放於各向異性導電膜上,隨後在130℃下在70MPa下主壓縮5秒,藉此製備標本。接著,藉由4點探針方法使用電阻計(2000萬用錶,吉時利(Keithley)儀器公司)量測所製備標本的4點之間的電阻值,藉此發現初始連接電阻。接著,使標本在85℃及85%相對溼度下靜置250小時,隨後以相同方式量測電阻,藉此發現在可靠性測試之後的連接電阻。此處,基於在藉由 電阻計施加1毫安電流後所量測的電壓計算電阻值,並且取平均值。 The connection resistance after the reliability test can be measured by the following exemplary method, but is not limited thereto. In this method, first, an anisotropic conductive film is placed on a glass substrate containing an ITO circuit. The ITO circuit has a bump area of 1,200 μm 2 and a thickness of 2,000 Å, and then is initially compressed at 70 ° C. at 1 MPa. 1 second; and after removing the release film, an IC wafer having a bump area of 1,200 μm 2 and a thickness of 1.5 T was placed on the anisotropic conductive film, followed by main compression at 130 ° C. and 70 MPa 5 In this way, a specimen is prepared. Next, a 4-point probe method was used to measure the resistance value between the 4 points of the prepared specimen using a resistance meter (20 million multimeter, Keithley Instruments) to find the initial connection resistance. Next, the specimen was allowed to stand at 85 ° C. and 85% relative humidity for 250 hours, and then the resistance was measured in the same manner, thereby discovering the connection resistance after the reliability test. Here, the resistance value is calculated based on the voltage measured after a 1 mA current is applied by a resistance meter, and an average value is taken.
在一個實施例中,各向異性導電膜可用於玻璃上晶片(chip on glass;COG)或膜上晶片(chip on film;COF)安裝方法中。 In one embodiment, the anisotropic conductive film may be used in a chip on glass (COG) or chip on film (COF) mounting method.
根據本發明的實施例的各向異性導電膜可具有單層結構,但不限於此。或者,各向異性導電膜可具有多層結構,諸如雙層結構或三層結構。 The anisotropic conductive film according to the embodiment of the present invention may have a single-layer structure, but is not limited thereto. Alternatively, the anisotropic conductive film may have a multilayer structure such as a double-layer structure or a triple-layer structure.
特定言之,各向異性導電膜可具有介電層堆疊於導電層的一個或兩個表面上的結構。即,各向異性導電膜可具有導電層與介電層的雙層結構、導電層堆疊於介電層上且另一介電層堆疊於導電層上的三層結構,或包含導電層及介電層的四個或多於四個層的多層結構。 In particular, the anisotropic conductive film may have a structure in which a dielectric layer is stacked on one or both surfaces of the conductive layer. That is, the anisotropic conductive film may have a two-layer structure of a conductive layer and a dielectric layer, a three-layer structure in which a conductive layer is stacked on the dielectric layer and another dielectric layer is stacked on the conductive layer, or includes a conductive layer and a dielectric A multilayer structure of four or more electrical layers.
如本文中所使用,術語「堆疊」意謂層形成於另一層的表面上,且可與「塗佈」或「層壓」互換。對於具有導電層及介電層的雙層結構的各向異性導電膜,由於導電層與介電層分開且因此導電粒子的壓縮並不受高含量的無機粒子(諸如,二氧化矽)干擾,可由此影響用於各向異性導電膜的組成物的流動性,而不會影響各向異性導電膜的導電性,由此使得能夠製造各向異性導電膜,同時控制各向異性導電膜的流動性。 As used herein, the term "stack" means that a layer is formed on the surface of another layer and is interchangeable with "coated" or "laminated." For an anisotropic conductive film having a two-layer structure with a conductive layer and a dielectric layer, since the conductive layer is separated from the dielectric layer and therefore the compression of the conductive particles is not affected by the high content of inorganic particles such as silicon dioxide, This can affect the fluidity of the composition for the anisotropic conductive film without affecting the conductivity of the anisotropic conductive film, thereby enabling the production of the anisotropic conductive film while controlling the flow of the anisotropic conductive film Sex.
舉例而言,可藉由以下方法以單層結構形成根據本發明的各向異性導電膜。首先,在製備包含上述組份的用於各向異性導電膜的組成物之後,將所述組成物溶解於諸如甲苯的有機溶劑中,隨後以並不引起導電粒子的破碎的攪拌速度攪拌某一時間 段。接著,將所得材料塗佈至離型膜上直至例如3μm至50μm的厚度,且乾燥某一時間段以揮發甲苯以及其類似者,由此獲得具有單層結構的各向異性導電膜。 For example, the anisotropic conductive film according to the present invention can be formed in a single layer structure by the following method. First, after preparing a composition for an anisotropic conductive film containing the above-mentioned components, the composition is dissolved in an organic solvent such as toluene, and then stirred at a stirring speed that does not cause the conductive particles to break. time segment. Next, the obtained material is coated on a release film to a thickness of, for example, 3 μm to 50 μm, and dried for a certain period of time to volatilize toluene and the like, thereby obtaining an anisotropic conductive film having a single-layer structure.
或者,在單獨地製備含有導電粒子的組成物及不含有導電粒子的組成物之後,可將含有導電粒子的組成物塗佈至一個離型膜上以形成導電膜,且可將不含有導電粒子的組成物塗佈至另一離型膜上以形成非導電膜,隨後將導電膜層壓於非導電膜上,由此形成具有雙層結構的各向異性導電膜。 Alternatively, after the composition containing conductive particles and the composition containing no conductive particles are separately prepared, the composition containing conductive particles may be coated on a release film to form a conductive film, and the conductive particles may not be contained The composition of is coated on another release film to form a non-conductive film, and then the conductive film is laminated on the non-conductive film, thereby forming an anisotropic conductive film having a double-layered structure.
接著,將描述根據本發明的一個實施例的顯示裝置。 Next, a display device according to an embodiment of the present invention will be described.
根據本發明的實施例的顯示裝置可包含:包含第一電極的第一連接部件;包含第二電極的第二連接部件;以及安置於第一連接部件與第二連接部件之間以將第一電極連接至第二電極的各向異性導電膜,其中所述各向異性導電膜可為根據本發明的實施例的各向異性導電膜。 A display device according to an embodiment of the present invention may include: a first connection member including a first electrode; a second connection member including a second electrode; and a first connection member disposed between the first connection member and the second connection member to place the first connection member The electrode is connected to an anisotropic conductive film of the second electrode, wherein the anisotropic conductive film may be an anisotropic conductive film according to an embodiment of the present invention.
第一連接部件或第二連接部件包含用於電連接的電極。特定言之,第一連接部件或第二連接部件可為玻璃或塑膠基板、印刷線路板、陶瓷佈線板、可撓性佈線板、半導體矽晶片、IC晶片或驅動器IC晶片,其形成有用於LCD的氧化銦錫(indium tin oxide;ITO)或氧化銦鋅(indium zinc oxide;IZO)電極。更特定言之,第一連接部件及第二連接部件中的一者可為IC晶片或驅動器IC晶片,且另一者可為玻璃基板。 The first connection member or the second connection member includes an electrode for electrical connection. Specifically, the first connection member or the second connection member may be a glass or plastic substrate, a printed wiring board, a ceramic wiring board, a flexible wiring board, a semiconductor silicon wafer, an IC chip, or a driver IC chip, which is formed for an LCD Indium tin oxide (ITO) or indium zinc oxide (IZO) electrode. More specifically, one of the first connection member and the second connection member may be an IC chip or a driver IC chip, and the other may be a glass substrate.
參看圖1,根據本發明的一個實施例的顯示裝置30可包含可經由各向異性導電膜10彼此連接的包含第一電極70的第一連接部件50與包含第二電極80的第二連接部件60,所述各向異 性導電膜10安置於第一連接部件與第二連接部件之間且包含將第一電極連接至第二電極的導電粒子3,其中所述各向異性導電膜可為上述各向異性導電膜。 1, a display device 30 according to an embodiment of the present invention may include a first connection member 50 including a first electrode 70 and a second connection member including a second electrode 80 that may be connected to each other via an anisotropic conductive film 10. 60, the anisotropy The anisotropic conductive film 10 is disposed between the first connection member and the second connection member and includes the conductive particles 3 connecting the first electrode to the second electrode, wherein the anisotropic conductive film may be the aforementioned anisotropic conductive film.
接著,將詳細地描述本發明的實例以及比較實例。然而,應理解,本發明不限於以下實例。 Next, examples of the present invention and comparative examples will be described in detail. However, it should be understood that the present invention is not limited to the following examples.
為了清晰起見,將省略熟習此項技術者顯而易知的細節的描述。 For the sake of clarity, detailed descriptions obvious to those skilled in the art will be omitted.
藉由混合35重量%的聯苯茀類型黏合劑樹脂(FX-293,Nippon Steel公司)、35.95重量%的具有130g/eq的環氧當量的脂環族環氧樹脂(在下文中為「環氧樹脂1」,Celloxide 2021P,DAICEL)、5重量%的含氧雜環丁烷基團的倍半氧矽烷化合物(TX-100,東亞合成株式會社)、0.05重量%的化學式1-1的化合物(SI-S,三信化工(Sanshin Chemical Industry)有限公司,日本)、4重量%的陽離子固化劑(SI-B3A,三信化工有限公司,日本)以及20重量%的經受絕緣處理的導電粒子(AUL-704F,平均粒子直徑:4μm,Sekisui有限公司,日本)來製備用於各向異性導電膜的組成物。 By mixing 35% by weight of a biphenylfluorene-type adhesive resin (FX-293, Nippon Steel), 35.95% by weight of an alicyclic epoxy resin having an epoxy equivalent of 130 g / eq (hereinafter referred to as "epoxy Resin 1 ", Celloxide 2021P, DAICEL), 5% by weight oxetane group-containing sesquioxane compound (TX-100, Toa Synthetic Corporation), 0.05% by weight of the compound of Chemical Formula 1-1 ( SI-S, Sanshin Chemical Industry Co., Ltd., Japan), 4% by weight of cationic curing agent (SI-B3A, Sanshin Chemical Industry Co., Ltd., Japan), and 20% by weight of insulating particles (AUL- 704F, average particle diameter: 4 μm, Sekisui Co., Ltd.) to prepare a composition for an anisotropic conductive film.
將用於各向異性導電膜的組成物塗佈至離型膜上且在乾燥機器中在60℃下乾燥5分鐘以揮發溶劑,由此製備16μm厚的 各向異性導電膜(Tg:195℃)。 The composition for an anisotropic conductive film was coated on a release film and dried at 60 ° C. for 5 minutes in a drying machine to volatilize the solvent, thereby preparing a 16 μm thick Anisotropic conductive film (Tg: 195 ° C).
以與實例1中相同的方式製備各向異性導電膜(Tg:198℃),但是如表1中所列改變環氧樹脂、含氧雜環丁烷基團的倍半氧矽烷化合物以及化學式1-1化合物的量。 An anisotropic conductive film (Tg: 198 ° C) was prepared in the same manner as in Example 1, but the epoxy resin, the sesquioxane compound containing an oxetane group, and the chemical formula 1 were changed as listed in Table 1. -1 amount of compound.
以與實例1中相同的方式製備各向異性導電膜(Tg:195℃),但是將YX4000(在下文中「環氧樹脂2」,Mitsubishi Chemical,日本)用作環氧樹脂。 An anisotropic conductive film (Tg: 195 ° C) was prepared in the same manner as in Example 1, but YX4000 (hereinafter "epoxy resin 2", Mitsubishi Chemical, Japan) was used as the epoxy resin.
藉由混合40重量%的聯苯茀類型黏合劑樹脂(FX-293,Nippon Steel公司)、35重量%的苯酚酚醛清漆氧雜環丁烷化合物(PNOX-1009,東亞合成株式會社)、5重量%的含氧雜環丁烷基團的倍半氧矽烷化合物(SSQ-TX100,東亞合成株式會社)、5重量%的作為陽離子固化劑的第四銨化合物(CXC-1821,King Industry有限公司)以及15重量%的導電粒子(AUL-704F,平均粒子直徑:4μm,Sekisui有限公司,日本)來製備用於各向異性導電膜的組成物。 By mixing 40% by weight of a biphenylstilbene type adhesive resin (FX-293, Nippon Steel), 35% by weight of a phenol novolac oxetane compound (PNOX-1009, Toa Synthetic Corporation), 5 weights % Sesquioxane compound containing oxetanyl group (SSQ-TX100, Toa Synthesis Co., Ltd.), and 5% by weight of a fourth ammonium compound as a cationic curing agent (CXC-1821, King Industry Co., Ltd.) And 15% by weight of conductive particles (AUL-704F, average particle diameter: 4 μm, Sekisui Co., Ltd., Japan) to prepare a composition for an anisotropic conductive film.
將用於各向異性導電膜的組成物塗佈至離型膜上且在乾燥機器中在60℃下乾燥5分鐘以揮發溶劑,由此製備18μm厚的各向異性導電膜(Tg:195℃)。 The composition for an anisotropic conductive film was coated on a release film and dried at 60 ° C. for 5 minutes in a drying machine to volatilize the solvent, thereby preparing an 18 μm thick anisotropic conductive film (Tg: 195 ° C. ).
以與實例4中相同的方式製備各向異性導電膜(Tg:195℃),但是就固體含量而言將含氧雜環丁烷基團的倍半氧矽烷化合物 (TX-100,東亞合成株式會社)的量改變至10重量%及將苯酚酚醛清漆氧雜環丁烷化合物(PNOX-1009,東亞合成株式會社)的量改變至30重量%。 An anisotropic conductive film (Tg: 195 ° C) was prepared in the same manner as in Example 4, but an oxetane group-containing silsesquioxane compound was used in terms of solid content (TX-100, Toa Synthetic Corporation) was changed to 10% by weight and the amount of phenol novolak oxetane compound (PNOX-1009, Toa Synthetic Corporation) was changed to 30% by weight.
以與實例1中相同的方式製備各向異性導電膜(Tg:196℃),但是不使用化學式1-1化合物且就固體含量而言將環氧樹脂的量改變至36重量%。 An anisotropic conductive film (Tg: 196 ° C) was prepared in the same manner as in Example 1, but the compound of Chemical Formula 1-1 was not used and the amount of the epoxy resin was changed to 36% by weight in terms of solid content.
以與實例1中相同的方式製備各向異性導電膜(Tg:205℃),但是如表1中所列改變環氧樹脂、含氧雜環丁烷基團的倍半氧矽烷化合物以及化學式1-1化合物的量。 An anisotropic conductive film (Tg: 205 ° C) was prepared in the same manner as in Example 1, but the epoxy resin, the sesquioxane compound containing an oxetane group, and the chemical formula 1 were changed as listed in Table 1. -1 amount of compound.
以與實例1中相同的方式製備各向異性導電膜(Tg:168℃),但是在製備用於各向異性導電膜的組成物時不使用含氧雜環丁烷基團的倍半氧矽烷化合物及化學式1-1化合物且使用5.05重量%的二氧化矽奈米粒子(R812,粒子直徑:7nm,Tokuyama公司)。 An anisotropic conductive film (Tg: 168 ° C) was prepared in the same manner as in Example 1, but an oxetane group-containing silsesquioxane was not used in the preparation of the composition for the anisotropic conductive film. Compounds and compounds of Chemical Formula 1-1 and 5.05 wt% silica nanoparticles (R812, particle diameter: 7 nm, Tokuyama Corporation) were used.
在實例及比較實例中所使用的組份中的每一者的細節展示於表1中。組份的量以重量%來進行量測。 Details of each of the components used in the examples and comparative examples are shown in Table 1. The amount of the component is measured in% by weight.
根據以下方法評估實例1至實例5及比較實例1至比較實例3中所製備的各向異性導電膜中的每一者的DSC放熱起始溫度、DSC放熱峰值溫度、最小熔融黏度、粒子捕獲率、連接電阻及後接合壓痕均一性、儲存模數以及熱量變化率。結果展示於表2及表3中。 Each of the anisotropic conductive films prepared in Examples 1 to 5 and Comparative Examples 1 to 3 was evaluated for the DSC exothermic onset temperature, DSC exothermic peak temperature, minimum melt viscosity, and particle capture rate according to the following methods. , Uniformity of connection resistance and back bonding indentation, storage modulus and rate of change of heat. The results are shown in Tables 2 and 3.
當在熱壓機上固化各向異性導電膜且確定各向異性導電膜經充分固化之後,使用動態機械分析器(Dynamic Mechanical Analyzer;DMA)(TA儀器公司)在10℃/min的加熱速率下將各向異性導電膜自-40℃加熱至200℃時量測實例及比較實例中所製備的各向異性導電膜中的每一者的玻璃轉移溫度。 After the anisotropic conductive film is cured on a hot press and it is determined that the anisotropic conductive film is sufficiently cured, a Dynamic Mechanical Analyzer (DMA) (TA Instruments) is used at a heating rate of 10 ° C / min. The glass transition temperature of each of the anisotropic conductive films prepared in the examples and comparative examples was measured when the anisotropic conductive film was heated from -40 ° C to 200 ° C.
當在氮氣氛圍下以10℃/min的速率在-50℃至250℃的溫度範圍內加熱各向異性導電膜時,使用差示掃描量熱計Q20(TA儀器公司)量測實例及比較實例中所製備的各向異性導電膜中的每一者的熱量。圖2為描繪實例1至實例3中所製備的各向異性導電膜的熱量的圖(實例1藉由線a指示,實例2藉由線b指示,以及實例3藉由線c指示)。在DSC圖上,將DSC放熱起始溫度定義為在產熱起始點與產熱結束點之間的延伸線與自最高峰值至 DSC圖的斜率開始增大的點的切線相交的點處的溫度。另外,將DSC放熱峰值溫度定義為DSC圖上熱量的最高峰值處的溫度。 When the anisotropic conductive film is heated at a rate of 10 ° C / min in a temperature range of -50 ° C to 250 ° C under a nitrogen atmosphere, a differential scanning calorimeter Q20 (TA Instruments Corporation) is used to measure and compare examples The heat of each of the anisotropic conductive films prepared in. FIG. 2 is a diagram depicting the heat of the anisotropic conductive films prepared in Examples 1 to 3 (Example 1 is indicated by line a, Example 2 is indicated by line b, and Example 3 is indicated by line c). On the DSC chart, the DSC exothermic onset temperature is defined as the extension line between the heat generation start point and the heat generation end point and from the highest peak to The temperature at the point where the tangent of the point where the slope of the DSC graph begins to increase. In addition, the DSC exothermic peak temperature is defined as the temperature at the highest peak of heat on the DSC chart.
在150μm的樣本厚度、10℃/min的加熱速率、1%的應變、10弧度/秒的角度頻率以及30℃至220℃的溫度範圍條件下使用ARES G2流變計(TA儀器公司)量測實例及比較實例中所製備的各向異性導電膜中的每一者的最小熔融黏度。 Measured with ARES G2 rheometer (TA Instruments) under 150 μm sample thickness, 10 ° C / min heating rate, 1% strain, 10 radians / second angular frequency, and 30 ° C to 220 ° C temperature range The minimum melt viscosity of each of the anisotropic conductive films prepared in the examples and comparative examples.
對於實例及比較實例中所製備的各向異性導電膜中的每一者,使用自動粒子計數器(ZOOTUS)計算在壓縮之前各向異性導電膜的每單位面積(mm2)的導電粒子數。 For each of the anisotropic conductive films prepared in the examples and comparative examples, the number of conductive particles per unit area (mm 2 ) of the anisotropic conductive film before compression was calculated using an automatic particle counter (ZOOTUS).
接著,將各向異性導電膜置於包含具有1,200μm2的凸塊面積及2,000Å的厚度的ITO電路的玻璃基板上,且使其在1MPa下經受在70℃下的初步壓縮1秒。接著,在移除離型膜之後,將凸塊面積為1,200μm2並且厚度為1.5T的IC晶片置放在各向異性導電膜上,隨後在130℃下在70MPa下主壓縮5秒。接著,使用自動粒子計數器計算連接區域中的導電粒子數,隨後根據方程式2計算粒子捕獲率。 Next, an anisotropic conductive film was placed on a glass substrate including an ITO circuit having a bump area of 1,200 μm 2 and a thickness of 2,000 Å, and subjected to preliminary compression at 70 ° C. for 1 second at 1 MPa. Next, after the release film was removed, an IC wafer having a bump area of 1,200 μm 2 and a thickness of 1.5T was placed on the anisotropic conductive film, followed by main compression at 130 ° C. for 5 seconds at 70 MPa. Next, the number of conductive particles in the connection area is calculated using an automatic particle counter, and then the particle capture rate is calculated according to Equation 2.
[方程式2]粒子捕獲率(%)=(在主壓縮之後連接區域中每單位面積(mm2)的導電粒子數/在壓縮之前各向異性導電膜每單位面積(mm2)的導電粒子數)×100 [Equation 2] the particle capture rate (%) = (per unit area (mm 2) of the number of conductive particles in the connection area / number of conductive particles prior to compression after main compression anisotropic conductive film per unit area (mm 2) of ) × 100
將實例及比較實例中所製備的各向異性導電膜中的每一 者置放在包含凸塊面積為1,200μm2並且厚度為2,000Å的ITO電路的玻璃基板(Neoview Kolon有限公司)上並且在70℃下在1MPa下進行初步壓縮1秒。接著,在移除離型膜之後,將具有1,200μm2的凸塊面積及1.5T的厚度的IC晶片(三星LSI)置於各向異性導電膜上,隨後在130℃下在70MPa下主壓縮5秒,由此製備標本。接著,藉由4點探針方法使用電阻計(2000萬用錶,吉時利(Keithley)儀器公司)量測所製備標本的4點之間的電阻值,藉此發現初始連接電阻。接著,使標本在85℃及85%相對溼度下靜置250小時,隨後以相同方式量測電阻,藉此發現在可靠性測試之後的連接電阻。 Each of the anisotropic conductive films prepared in the examples and comparative examples was placed on a glass substrate (Neoview Kolon Co., Ltd.) including an ITO circuit having a bump area of 1,200 μm 2 and a thickness of 2,000 Å and was Initial compression was performed at 70 ° C for 1 second at 1 MPa. Next, after the release film was removed, an IC wafer (Samsung LSI) having a bump area of 1,200 μm 2 and a thickness of 1.5 T was placed on the anisotropic conductive film, followed by main compression at 130 ° C. and 70 MPa. 5 seconds, thereby preparing a specimen. Next, a 4-point probe method was used to measure the resistance value between the 4 points of the prepared specimen using a resistance meter (20 million multimeter, Keithley Instruments) to find the initial connection resistance. Next, the specimen was allowed to stand at 85 ° C. and 85% relative humidity for 250 hours, and then the resistance was measured in the same manner, thereby discovering the connection resistance after the reliability test.
此處,基於在藉由電阻計施加1毫安電流後所量測的電壓計算電阻值,並且取平均值。 Here, the resistance value is calculated based on the voltage measured after a 1 mA current is applied by a resistance meter, and an average value is taken.
將實例及比較實例中所製備的各向異性導電膜中的每一者置放在包含凸塊面積為1,200μm2並且厚度為2,000Å的ITO電路的玻璃基板(Neoview Kolon有限公司)上並且在70℃下在1MPa下進行初步壓縮1秒。接著,在移除離型膜之後,將凸塊面積為1,200μm2並且厚度為1.5T的IC晶片(三星(Samsung)LSI)置放在各向異性導電膜上,隨後在130℃下在70MPa下主壓縮5秒。接著,藉由肉眼觀測壓痕的均一性。特定言之,當在IC晶片的兩側處的壓痕與在其中心區中的壓痕一樣清晰時,將此結果評定為良好(○);及當在IC晶片的兩側處的壓痕與在其中心區中的壓痕相比不清晰時,將此結果評定為不均勻(×)。 Each of the anisotropic conductive films prepared in the examples and comparative examples was placed on a glass substrate (Neoview Kolon Co., Ltd.) including an ITO circuit having a bump area of 1,200 μm 2 and a thickness of 2,000 Å and was Initial compression was performed at 70 ° C for 1 second at 1 MPa. Next, after the release film was removed, an IC wafer (Samsung LSI) having a bump area of 1,200 μm 2 and a thickness of 1.5T was placed on the anisotropic conductive film, and then was 70 MPa at 130 ° C. Lower main compression for 5 seconds. Next, the uniformity of the indentation was observed with the naked eye. In particular, when the indentation at both sides of the IC wafer is as clear as the indentation in its center region, this result is rated as good (○); and when the indentation at both sides of the IC wafer is clear When it is not clear as compared with the indentation in its center region, this result is evaluated as uneven (×).
對於儲存模數的量測,藉由層壓多個對應各向異性導電膜以形成100μm厚的各向異性導電膜,隨後在熱壓機上固化90%或多於90%的經層壓各向異性導電膜而製備實例及比較實例中所製備的各向異性導電膜中的每一者的標本。接著,使用動態機械分析器(Dynamic Mechanical Analyzer,DMA)(TA儀器公司)當在10℃/min的加熱速率下將標本自-40℃加熱至200℃時量測儲存模數。 For the storage modulus measurement, a plurality of corresponding anisotropic conductive films were laminated to form a 100 μm-thick anisotropic conductive film, and then cured by a hot press at 90% or more of each of the laminated anisotropic conductive films. The anisotropic conductive film is a specimen of each of the anisotropic conductive films prepared in the preparation examples and the comparative examples. Next, the storage modulus was measured using a Dynamic Mechanical Analyzer (DMA) (TA Instruments Corporation) when the specimen was heated from -40 ° C to 200 ° C at a heating rate of 10 ° C / min.
在各種儲存模數當中,確認在30℃下的儲存模數。 Among the various storage modules, the storage module at 30 ° C was confirmed.
在將1mg的實例及比較實例中所製備的各向異性導電膜中的每一者等分為標本之後,當在氮氣氛圍下使用差示掃描量熱計(differential scanning calorimeter;DSC)(Q20,TA儀器公司)以10℃/min的加熱速率在-50℃至250℃的溫度範圍內加熱標本時量測標本的初始熱量(H0)。接著,在將標本在25℃下靜置5天之後,以相同方式量測標本的熱量(H1)。藉由以下方程式1計算熱量變化率。 After each of the anisotropic conductive films prepared in the 1 mg example and the comparative example was equally divided into specimens, a differential scanning calorimeter (DSC) (Q20, TA Instrument Co., Ltd.) The specimen was heated at a heating rate of 10 ° C / min in a temperature range of -50 ° C to 250 ° C to measure the initial heat (H 0 ) of the specimen. Next, after the specimen was left to stand at 25 ° C. for 5 days, the amount of heat (H 1 ) of the specimen was measured in the same manner. The heat change rate is calculated by the following Equation 1.
[方程式1]熱量變化率(%)=[|(H0-H1)|/H0]×100 [Equation 1] Heat change rate (%) = [| (H 0 -H 1 ) | / H 0 ] × 100
在表2中,可看到實例1至實例5的各向異性導電膜具有在2.5GPa至4GPa範圍內的高儲存模數,展現熱量的較少變化以提供良好儲存穩定性,以及具有高粒子捕獲率。另外,實例1至實例5的各向異性導電膜中的每一者具有低DSC放熱起始溫度及低DSC放熱峰值溫度,且提供DSC放熱起始溫度與DSC放熱峰值溫度之間的相對較小差值,由此實現在低溫下的快速固化。 In Table 2, it can be seen that the anisotropic conductive films of Examples 1 to 5 have a high storage modulus in the range of 2.5 GPa to 4 GPa, exhibit less change in heat to provide good storage stability, and have high particles. Capture rate. In addition, each of the anisotropic conductive films of Examples 1 to 5 has a low DSC exothermic starting temperature and a low DSC exothermic peak temperature, and provides a relatively small difference between the DSC exothermic starting temperature and the DSC exothermic peak temperature. The difference, thereby achieving rapid curing at low temperatures.
相反地,在表3中,可看到具有小於2.5GPa的在30℃下的後固化儲存模數及如藉由方程式1所計算的高於20%的DSC熱量變化率的比較實例1的各向異性導電膜、含有過量含氧雜環丁烷基團的倍半氧矽烷化合物的比較實例2的各向異性導電膜以及不含有含氧雜環丁烷基團的倍半氧矽烷化合物的比較實例3的各向異性導電膜在IC晶片的兩側處的壓痕與在其中心區中的壓痕相比不清晰,由此提供不均勻壓痕。 In contrast, in Table 3, each of Comparative Example 1 having a post-cure storage modulus at 30 ° C. of less than 2.5 GPa and a DSC heat change rate higher than 20% as calculated by Equation 1 can be seen. Comparison of anisotropic conductive film, silsesquioxane compound containing excessive oxetanyl group, and anisotropic conductive film of Example 2 and comparison of silsesquioxane compound without oxetanyl group The indentation of the anisotropic conductive film of Example 3 at both sides of the IC wafer is not clear as compared with the indentation in the center region thereof, thereby providing an uneven indentation.
儘管以上已經描述了本發明的一些實施例及特徵,但應理解,這些實施例及特徵僅出於說明目的而給出且不欲以任何方式解釋為限制本發明。因此,本發明的範疇及精神應僅由所附申請專利範圍及其等效物定義。 Although some embodiments and features of the invention have been described above, it should be understood that these embodiments and features are given for illustrative purposes only and are not intended to be construed as limiting the invention in any way. Therefore, the scope and spirit of the present invention should be defined only by the scope of the appended patent applications and their equivalents.
Claims (22)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150137912A KR101900542B1 (en) | 2015-09-30 | 2015-09-30 | Composition for use of an anisotropic conductive film, an anisotropic conductive film thereof and a display device using the same |
??10-2015-0137912 | 2015-09-30 | ||
??10-2016-0021494 | 2016-02-23 | ||
KR1020160021494A KR101908177B1 (en) | 2016-02-23 | 2016-02-23 | Anisotropic conductive film and electronic device using the same |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201716478A TW201716478A (en) | 2017-05-16 |
TWI623569B true TWI623569B (en) | 2018-05-11 |
Family
ID=58427778
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW105131507A TWI623569B (en) | 2015-09-30 | 2016-09-30 | An anisotropic conductive film thereof and a display device using the same |
Country Status (3)
Country | Link |
---|---|
CN (1) | CN108140452B (en) |
TW (1) | TWI623569B (en) |
WO (1) | WO2017057920A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200927868A (en) * | 2007-09-19 | 2009-07-01 | Toray Industries | Adhesive composition for electronic member and adhesive sheet for electronic member by using it |
KR20110016538A (en) * | 2009-08-12 | 2011-02-18 | 주식회사 이그잭스 | An anisotropic conductive adhesive comprising polyhedral oligomeric silsesquixane (poss) |
WO2015133395A1 (en) * | 2014-03-07 | 2015-09-11 | 日東電工株式会社 | Resin film |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101138798B1 (en) * | 2008-12-29 | 2012-04-24 | 제일모직주식회사 | Anisotropic conductive film composition for improvement of adhesion and anisotropic conductive film using it |
JP5736568B2 (en) * | 2009-07-01 | 2015-06-17 | 協立化学産業株式会社 | Energy ray curable epoxy resin composition excellent in rapid curing |
JP5768454B2 (en) * | 2011-04-14 | 2015-08-26 | デクセリアルズ株式会社 | Anisotropic conductive film |
KR101344872B1 (en) * | 2011-10-17 | 2013-12-26 | 이근수 | polymer compositions, film obtained therefrom and manufacturing method thereof |
KR101597726B1 (en) * | 2013-04-29 | 2016-02-25 | 제일모직주식회사 | Anisotropic conductive film and display device using the same |
-
2016
- 2016-09-29 WO PCT/KR2016/010911 patent/WO2017057920A1/en active Application Filing
- 2016-09-29 CN CN201680056962.6A patent/CN108140452B/en not_active Expired - Fee Related
- 2016-09-30 TW TW105131507A patent/TWI623569B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200927868A (en) * | 2007-09-19 | 2009-07-01 | Toray Industries | Adhesive composition for electronic member and adhesive sheet for electronic member by using it |
KR20110016538A (en) * | 2009-08-12 | 2011-02-18 | 주식회사 이그잭스 | An anisotropic conductive adhesive comprising polyhedral oligomeric silsesquixane (poss) |
WO2015133395A1 (en) * | 2014-03-07 | 2015-09-11 | 日東電工株式会社 | Resin film |
Also Published As
Publication number | Publication date |
---|---|
WO2017057920A1 (en) | 2017-04-06 |
TW201716478A (en) | 2017-05-16 |
CN108140452A (en) | 2018-06-08 |
CN108140452B (en) | 2020-02-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI658114B (en) | Composition for anisotropic conductive film, anisotropic conductive film, and connection structure using the same | |
TWI593774B (en) | Anisotropic conductive film and semiconductor device bonded by the same | |
TWI482793B (en) | Anisotropic conductive film and semiconductor device | |
TW201918525A (en) | Packaging material and thin film | |
KR20130057151A (en) | Anisotropic conductive composition and film | |
CN106189891B (en) | Anisotropic conductive film and semiconductor device connected by the same | |
TWI622635B (en) | Anisotropic conductive film and connecting structure using the same | |
TWI623569B (en) | An anisotropic conductive film thereof and a display device using the same | |
TWI649399B (en) | Composition for anisotropic conductive film, anisotropic conductive film and display device using the same | |
KR100934553B1 (en) | Method for producing an anisotropic conductive film and an anisotropic conductive film produced thereby | |
CN107614572B (en) | Polymer resin of formula 1, preparation method thereof, adhesive film and display device | |
KR101731677B1 (en) | A composition for use of anisotropic conductive film, anisotropic conductive film, and semiconductor device | |
TWI602876B (en) | Epoxy resin composition, composition for anisotropic conductive film, and electronic device | |
CN107338008B (en) | Anisotropic conductive film and connection structure using the same | |
KR101908177B1 (en) | Anisotropic conductive film and electronic device using the same | |
KR101665171B1 (en) | An anisotropic conductive film and a semi-conductive device connected by the film | |
KR20170038483A (en) | Composition for use of an anisotropic conductive film, an anisotropic conductive film thereof and a display device using the same | |
KR20160024520A (en) | Anisotropic conductive film and semiconductor devices using the same |