TWI648806B - Substrate processing device, gas nozzle and manufacturing method of semiconductor device - Google Patents
Substrate processing device, gas nozzle and manufacturing method of semiconductor device Download PDFInfo
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- TWI648806B TWI648806B TW106119665A TW106119665A TWI648806B TW I648806 B TWI648806 B TW I648806B TW 106119665 A TW106119665 A TW 106119665A TW 106119665 A TW106119665 A TW 106119665A TW I648806 B TWI648806 B TW I648806B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02225—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
- H01L21/0226—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
- H01L21/02263—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
- H01L21/02271—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
- H01L21/0228—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition deposition by cyclic CVD, e.g. ALD, ALE, pulsed CVD
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02612—Formation types
- H01L21/02617—Deposition types
- H01L21/0262—Reduction or decomposition of gaseous compounds, e.g. CVD
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
Abstract
本發明的課題是可使基板的面間均一性提升。 The subject of the present invention is to improve the uniformity between the surfaces of the substrate.
其解決手段是具備:處理複數片的基板的處理室,及對處理室內供給氣體的噴嘴,噴嘴是具有開口於縱方向的縫隙,縫隙是被形成至噴嘴的前端部的頂點。 The solution is to include a processing chamber for processing a plurality of substrates and a nozzle for supplying gas to the processing chamber. The nozzle has a slit opening in the longitudinal direction, and the slit is formed at the vertex of the tip of the nozzle.
Description
本發明是有關基板處理裝置,氣體噴嘴及半導體裝置的製造方法。 The invention relates to a substrate processing device, a gas nozzle and a method of manufacturing a semiconductor device.
半導體裝置(device)的製造工程的基板處理是例如使用一次處理複數片的基板之縱型基板處理裝置。縱型基板處理裝置是有使用多孔噴嘴來對基板供給氣體的情形(例如專利文獻1)。 The substrate processing in the manufacturing process of a semiconductor device is, for example, a vertical substrate processing device that processes a plurality of substrates at a time. The vertical substrate processing apparatus may use a multi-hole nozzle to supply gas to the substrate (for example, Patent Document 1).
專利文獻1:日本特開2004-6551號公報 Patent Document 1: Japanese Patent Laid-Open No. 2004-6551
然而,依多孔噴嘴的形狀及氣體的種類,在多孔噴嘴內,氣體會過度地分解,有對基板的面間均一性造成不良影響的情形。本發明是有鑑於如此的情事而研發者,其目的是在於提供一種可使基板的面間均一性提升的 技術。 However, depending on the shape of the porous nozzle and the type of gas, the gas will be excessively decomposed in the porous nozzle, which may adversely affect the uniformity between the surfaces of the substrate. The present invention was developed in view of such circumstances, and its purpose is to provide a method for improving the uniformity between the surfaces of the substrate technology.
若根據本發明的一形態,則可提供一種具備:處理複數片的基板的處理室;及對前述處理室內供給氣體的噴嘴,前述噴嘴是具有開口於縱方向的縫隙,前述縫隙是被形成至前述氣體噴嘴的前端部的頂點之技術。 According to an aspect of the present invention, there can be provided a processing chamber for processing a plurality of substrates; and a nozzle for supplying gas to the processing chamber, the nozzle having a slit opening in a longitudinal direction, the slit being formed to The technique of the apex of the front end of the aforementioned gas nozzle.
若根據本發明,則可使基板的面間均一性提升。 According to the present invention, the uniformity between the surfaces of the substrate can be improved.
14‧‧‧處理室 14‧‧‧ processing room
44a‧‧‧噴嘴 44a‧‧‧Nozzle
45a‧‧‧縫隙 45a‧‧‧Gap
圖1是概略性表示在本發明的實施形態所被適用的基板處理裝置之一例的縱剖面圖。 FIG. 1 is a longitudinal cross-sectional view schematically showing an example of a substrate processing apparatus to which an embodiment of the present invention is applied.
圖2是概略性表示在本發明的實施形態所被適用的處理爐之一例的平面圖。 Fig. 2 is a plan view schematically showing an example of a processing furnace to which the embodiment of the present invention is applied.
圖3是概略性表示在本發明的實施形態所被適用的噴嘴之一例的斜視圖。 3 is a perspective view schematically showing an example of a nozzle to which the embodiment of the present invention is applied.
圖4是表示各噴嘴形狀的氣體流量及噴嘴內壓的模擬 結果的圖。 4 is a simulation showing the gas flow rate and nozzle internal pressure of each nozzle shape Graph of results.
圖5是表示各噴嘴形狀的晶圓中央的氣體流速的模擬結果的圖。 FIG. 5 is a diagram showing a simulation result of the gas flow rate in the center of the wafer in each nozzle shape.
圖6是表示各噴嘴形狀的晶圓中央的氣體流速的模擬結果的圖。 FIG. 6 is a diagram showing a simulation result of the gas flow rate in the center of the wafer in each nozzle shape.
圖7(A)是表示本發明之一實施形態的噴嘴的變形例,(B)是表示本發明之一實施形態的其他的噴嘴的變形例,(C)是表示本發明之一實施形態的噴嘴的另外其他的變形例,(D)是表示本發明之一實施形態的噴嘴的另外其他的變形例的圖。 7 (A) shows a modification of the nozzle according to one embodiment of the present invention, (B) shows another modification of the nozzle according to one embodiment of the present invention, and (C) shows an embodiment of the present invention. In another modification of the nozzle, (D) is a diagram showing still another modification of the nozzle in one embodiment of the present invention.
圖8是概略性表示在第2實施形態所被適用的噴嘴之一例的斜視圖。 Fig. 8 is a perspective view schematically showing an example of a nozzle to which the second embodiment is applied.
圖9是概略性表示在第2實施形態所被適用的處理爐之一例的平面圖。 FIG. 9 is a plan view schematically showing an example of a processing furnace applied in the second embodiment.
圖10是表示在第2實施形態所被適用的噴嘴的Si自由基濃度分布的模擬結果的圖。 FIG. 10 is a diagram showing a simulation result of the Si radical concentration distribution of the nozzle to which the second embodiment is applied.
圖11是表示在第2實施形態所被適用的噴嘴的Si自由基濃度分布的模擬結果的圖。 FIG. 11 is a diagram showing a simulation result of the Si radical concentration distribution of the nozzle to which the second embodiment is applied.
圖12(A)是表示本發明的第2實施形態的噴嘴的變形例,(B)是表示本發明的第2實施形態的其他的噴嘴的變形例的圖。 12 (A) is a diagram showing a modification of the nozzle according to the second embodiment of the present invention, and (B) is a diagram showing another modification of the nozzle according to the second embodiment of the present invention.
以下,一邊參照圖面,一邊說明有關本發明 之非限定性例示的實施形態。全圖面中,有關同一或對應的構成是附上同一或對應的參照符號,省略重複的說明。 Hereinafter, referring to the drawings, the present invention will be described. Non-limiting exemplary embodiment. Throughout the drawings, the same or corresponding structures are affixed with the same or corresponding reference symbols, and redundant descriptions are omitted.
在本實施形態中,基板處理裝置是構成為縱型基板處理裝置(以下稱為處理裝置)2,其係實施熱處理等的基板處理工程,作為半導體裝置(device)的製造方法的製造工程之一工程。如圖1所示般,處理裝置2是具備圓筒形狀的反應管10,及設於反應管10的外周之作為加熱手段(加熱機構)的加熱器12。反應管是例如藉由石英或SiC所形成。在反應管10的內部是形成有處理作為基板的晶圓W之處理室14。 In the present embodiment, the substrate processing apparatus is configured as a vertical substrate processing apparatus (hereinafter referred to as a processing apparatus) 2, which performs a substrate processing process such as heat treatment, and is one of the manufacturing processes as a method of manufacturing a semiconductor device engineering. As shown in FIG. 1, the processing device 2 includes a cylindrical reaction tube 10 and a heater 12 as a heating means (heating mechanism) provided on the outer periphery of the reaction tube 10. The reaction tube is formed of, for example, quartz or SiC. Inside the reaction tube 10 is a processing chamber 14 in which a wafer W as a substrate is processed.
如圖2所示般,在反應管10中,以突出至外方的方式,作為氣體供給室的供給緩衝室10A與排氣緩衝室10B會對向形成。供給緩衝室10A內及排氣緩衝室10B內是藉由隔壁10C來區劃成複數的空間。在供給緩衝室10A內的各區劃是分別設置有後述的噴嘴44a、44b。在供給緩衝室10A及排氣緩衝室10B的內壁側(處理室14側)是分別形成有複數的橫長形狀的縫隙10D。在反應管10是設有作為溫度檢測器的溫度檢測部16。溫度檢測部16是沿著反應管10的外壁來立設。 As shown in FIG. 2, in the reaction tube 10, the supply buffer chamber 10A and the exhaust buffer chamber 10B are formed to face each other so as to protrude outward. The supply buffer chamber 10A and the exhaust buffer chamber 10B are partitioned into a plurality of spaces by the partition wall 10C. In each division in the supply buffer chamber 10A, nozzles 44a and 44b described later are provided. A plurality of horizontally long slits 10D are formed on the inner wall side (processing chamber 14 side) of the supply buffer chamber 10A and the exhaust buffer chamber 10B, respectively. The reaction tube 10 is provided with a temperature detector 16 as a temperature detector. The temperature detection unit 16 is erected along the outer wall of the reaction tube 10.
如圖1所示般,在反應管10的下端開口部是圓筒形的岐管(Manifold)18會經由O型環等的密封構件20來連結,支撐反應管10的下端。岐管18是例如藉由不鏽鋼等的金屬所形成。岐管18的下端開口部是藉由圓盤狀的蓋部22來開閉。蓋部22是例如藉由金屬所形成。在蓋 部22的上面是設置有O型環等的密封構件20,藉此氣密地密封反應管10內與外氣。在蓋部22上,於中央載置有上下形成有孔的隔熱部24。隔熱部24是例如藉由石英所形成。 As shown in FIG. 1, a manifold 18 having a cylindrical shape at the lower end opening of the reaction tube 10 is connected via a sealing member 20 such as an O-ring to support the lower end of the reaction tube 10. The manifold 18 is formed of metal such as stainless steel. The lower end opening of the manifold 18 is opened and closed by a disc-shaped cover 22. The cover portion 22 is formed of metal, for example. In cover The upper surface of the portion 22 is a sealing member 20 provided with an O-ring or the like, whereby the inside of the reaction tube 10 and the outside air are hermetically sealed. On the lid portion 22, a heat insulating portion 24 with holes vertically formed is placed in the center. The heat insulating portion 24 is formed of, for example, quartz.
處理室14是在內部收納作為基板保持具的晶舟26,該基板保持具是垂直棚架狀地支撐複數片例如25~150片的晶圓W。晶舟26是例如藉由石英或SiC所形成。晶舟26是藉由貫通蓋部22及隔熱部24的轉軸28來被支撐於隔熱部24的上方。在蓋部22的轉軸28所貫通的部分是例如設有磁性流體密封構件,轉軸28是被連接至被設置於蓋部22的下方的旋轉機構30。藉此,轉軸28是在氣密地密封反應管10的內部的狀態下構成可旋轉。蓋部22是藉由作為昇降機構的晶舟昇降機32來驅動於上下方向。藉此,晶舟26及蓋部22會一體地昇降,對於反應管10搬出入晶舟26。 The processing chamber 14 houses a wafer boat 26 as a substrate holder that supports a plurality of wafers W, for example, 25 to 150 pieces, in a vertical shelf shape. The crystal boat 26 is formed of, for example, quartz or SiC. The crystal boat 26 is supported above the heat insulating portion 24 by a rotating shaft 28 penetrating the cover portion 22 and the heat insulating portion 24. The portion through which the rotating shaft 28 of the cover 22 penetrates is provided with, for example, a magnetic fluid sealing member, and the rotating shaft 28 is connected to the rotating mechanism 30 provided below the cover 22. Thereby, the rotary shaft 28 is configured to be rotatable in a state where the inside of the reaction tube 10 is hermetically sealed. The lid portion 22 is driven in the up-down direction by the boat elevator 32 as a lifting mechanism. As a result, the crystal boat 26 and the lid portion 22 rise and fall integrally, and the crystal boat 26 is carried in and out of the reaction tube 10.
處理裝置10是具備將被使用於基板處理的氣體供給至處理室14內的氣體供給機構34。氣體供給機構34所供給的氣體是按照所被成膜的膜的種類來更換。在此,氣體供給機構34是包含原料氣體供給部、反應氣體供給部及惰性氣體供給部。 The processing apparatus 10 is provided with a gas supply mechanism 34 that supplies gas used for substrate processing into the processing chamber 14. The gas supplied by the gas supply mechanism 34 is replaced according to the type of film to be formed. Here, the gas supply mechanism 34 includes a source gas supply unit, a reaction gas supply unit, and an inert gas supply unit.
原料氣體供給部是具備氣體供給管36a,在氣體供給管36a中,從上游方向依序設有流量控制器(流量控制部)的質量流控制器(MFC)38a及開閉閥的閥40a。氣體供給管36a是被連接至貫通岐管18的側壁的噴嘴44a。 噴嘴44a是在供給緩衝室10A內沿著上下方向而立設,形成有朝被保持於晶舟26的晶圓W開口之作為氣體供給口的縱長形狀的縫隙45a。原料氣體會通過噴嘴44a的縫隙45a來擴散至供給緩衝室10A內,經由供給緩衝室10A的縫隙10D來對晶圓W供給原料氣體。有關噴嘴44a的詳細後述。 The raw material gas supply unit is provided with a gas supply pipe 36a in which a mass flow controller (MFC) 38a of a flow controller (flow control unit) and an on-off valve 40a are sequentially provided from the upstream direction. The gas supply pipe 36 a is a nozzle 44 a connected to the side wall of the manifold 18. The nozzle 44a is provided upright in the supply buffer chamber 10A in the up-down direction, and a vertically-shaped slit 45a serving as a gas supply port opening to the wafer W held by the wafer boat 26 is formed. The raw material gas diffuses into the supply buffer chamber 10A through the slit 45a of the nozzle 44a, and the raw material gas is supplied to the wafer W through the slit 10D of the supply buffer chamber 10A. The nozzle 44a will be described in detail later.
以下,以同樣的構成,從反應氣體供給部經由供給管36b、MFC38b、閥40b、噴嘴44b及縫隙10D來對晶圓W供給反應氣體。在噴嘴44b是形成有朝被保持於晶舟26的晶圓W開口之複數的氣體供給孔45b。從惰性氣體供給部經由供給管36c、36d、MFC38c、38d、閥40c、40d、噴嘴44a、44b及縫隙10D來對晶圓W供給惰性氣體。 Hereinafter, with the same configuration, the reaction gas is supplied from the reaction gas supply unit to the wafer W via the supply tube 36b, the MFC 38b, the valve 40b, the nozzle 44b, and the slit 10D. The nozzle 44b is formed with a plurality of gas supply holes 45b opening toward the wafer W held by the wafer boat 26. The inert gas is supplied to the wafer W from the inert gas supply unit via the supply pipes 36c, 36d, MFCs 38c, 38d, valves 40c, 40d, nozzles 44a, 44b, and the slit 10D.
在反應管10中,以連通至排氣緩衝室10B的方式,安裝有排氣管46。排氣管46是經由作為檢測出處理室14內的壓力的壓力檢測器(壓力檢測部)之壓力感測器48及作為壓力調整器(壓力調整部)的APC(Auto Pressure Controller)閥50來連接作為真空排氣裝置的真空泵52。藉由如此的構成,可將處理室14內的壓力設為對應於處理的處理壓力。 In the reaction tube 10, an exhaust pipe 46 is attached so as to communicate with the exhaust buffer chamber 10B. The exhaust pipe 46 comes via a pressure sensor 48 as a pressure detector (pressure detection unit) that detects the pressure in the processing chamber 14 and an APC (Auto Pressure Controller) valve 50 as a pressure regulator (pressure adjustment unit) A vacuum pump 52 as a vacuum exhaust device is connected. With such a configuration, the pressure in the processing chamber 14 can be set to the processing pressure corresponding to the processing.
旋轉機構30、晶舟昇降機32、氣體供給機構34的MFC38a~d及閥40a~d、APC閥50是電性連接控制該等的控制器100。控制器100是例如由具備CPU的微處理器(電腦)所成,構成可控制處理裝置2的動作。控制 器100是連接例如構成為觸控面板等的輸出入裝置102。 The rotating mechanism 30, the boat lift 32, the MFC 38a to d of the gas supply mechanism 34, the valves 40a to d, and the APC valve 50 are electrically connected to the controller 100 to control these. The controller 100 is made of, for example, a microprocessor (computer) equipped with a CPU, and is configured to control the operation of the processing device 2. control The device 100 is connected to an input / output device 102 configured as, for example, a touch panel.
控制器100是連接作為記憶媒體的記憶部104。在記憶部104中,可讀出地儲存有控制處理裝置10的動作的控制程式或用以按照處理條件來使處理實行於處理裝置2的各構成部的程式(亦稱為處方)。 The controller 100 is connected to a storage unit 104 as a storage medium. In the memory unit 104, a control program for controlling the operation of the processing device 10 or a program (also referred to as a prescription) for executing processing on each component of the processing device 2 according to processing conditions are readable and stored.
記憶部104是亦可為被內藏於控制器100的記憶裝置(硬碟或快閃記憶體),或可搬性的外部記錄裝置(磁帶、軟碟或硬碟等的磁碟、CD或DVD等的光碟、MO等的光磁碟、USB記憶體或記憶卡等的半導體記憶體)。並且,朝電腦之程式的提供是亦可利用網際網路或專線等的通訊手段來進行。程式是因應所需,以來自輸出入裝置102的指示等,從記憶部104讀出,控制器100實行按照所被讀出的處方之處理,藉此,處理裝置2是根據控制器100的控制,實行所望的處理。 The memory section 104 may also be a memory device (hard disk or flash memory) built into the controller 100, or a portable external recording device (magnetic tape, floppy disk, or hard disk, CD, or DVD) Optical disks such as optical disks, optical disks such as MO, USB memory or semiconductor memory such as memory cards). In addition, the provision of programs to computers can also be performed by means of communication such as the Internet or dedicated lines. The program is read from the memory unit 104 with instructions from the input / output device 102, etc. as required, and the controller 100 executes the processing according to the read prescription, whereby the processing device 2 is controlled by the controller 100 , Implement the desired treatment.
其次,說明有關使用上述的處理裝置2,在基板上形成膜的處理(成膜處理)。在此,說明有關對於晶圓W供給作為原料氣體的HCDS(Si2Cl6:六氯矽烷)氣體,及作為反應氣體的NH3(氨)氣體,藉此在晶圓W上形成矽氮化(SiN)膜的例子。另外,在以下的說明中,構成處理裝置2的各部的動作是藉由控制器100來控制。 Next, a description will be given of a process of forming a film on a substrate using the above-described processing apparatus 2 (film forming process). Here, a description will be given regarding the supply of HCDS (Si 2 Cl 6 : hexachlorosilane) gas as a raw material gas and NH 3 (ammonia) gas as a reaction gas to the wafer W, thereby forming silicon nitride on the wafer W Examples of (SiN) films. In addition, in the following description, the operation of each part constituting the processing device 2 is controlled by the controller 100.
一旦複數片的晶圓W被裝填(晶圓裝入)至晶舟26,則晶舟26藉由晶舟昇降機32來搬入(晶舟載入)至處理室 14內,反應管10的下部開口是藉由蓋部22來成為被氣密地閉塞(密封)的狀態。 Once a plurality of wafers W are loaded (wafer loading) to the wafer boat 26, the wafer boat 26 is carried (wafer loading) to the processing chamber by the wafer boat lift 32 Inside 14, the lower opening of the reaction tube 10 is in a state of being hermetically closed (sealed) by the lid portion 22.
以處理室14內能夠成為預定的壓力(真空度)之方式,藉由真空泵52來真空排氣(減壓排氣)。處理室14內的壓力是以壓力感測器48來測定,根據此被測定的壓力資訊來反餽控制APC閥50。並且,以處理室14內的晶圓W能夠成為預定的溫度之方式,藉由加熱器12來加熱。 此時,以處理室14能夠成為預定的溫度分布之方式,根據溫度檢測部16所檢測出的溫度資訊來反餽控制往加熱器12的通電情況。並且,開始旋轉機構30之晶舟26及晶圓W的旋轉。 The vacuum pump 52 is used to evacuate (depressurize and evacuate) the vacuum in the processing chamber 14 so that a predetermined pressure (vacuum degree) can be achieved. The pressure in the processing chamber 14 is measured by the pressure sensor 48, and the APC valve 50 is feedback-controlled based on the measured pressure information. In addition, the heater 12 heats the wafer W so that the wafer W in the processing chamber 14 can reach a predetermined temperature. At this time, based on the temperature information detected by the temperature detection unit 16, the power supply to the heater 12 is fed back and controlled so that the processing chamber 14 can have a predetermined temperature distribution. Then, the rotation of the wafer boat 26 and the wafer W of the rotation mechanism 30 is started.
一旦處理室14內的溫度安定成預先被設定的處理溫度,則對處理室14內的晶圓W供給HCDS氣體。HCDS氣體是以MFC38a來控制成所望的流量,經由氣體供給管36a、噴嘴44a及縫隙10D來供給至處理室14內。 Once the temperature in the processing chamber 14 is stabilized at a predetermined processing temperature, HCDS gas is supplied to the wafer W in the processing chamber 14. The HCDS gas is controlled to a desired flow rate by the MFC 38a, and is supplied into the processing chamber 14 through the gas supply pipe 36a, the nozzle 44a, and the slit 10D.
其次,停止HCDS氣體的供給,藉由真空泵52來將處理室14內真空排氣。此時,亦可從惰性氣體供給部供 給N2氣體作為惰性氣體至處理室14內(惰性氣體淨化)。 Next, the supply of HCDS gas is stopped, and the inside of the processing chamber 14 is evacuated by the vacuum pump 52. At this time, N 2 gas may be supplied from the inert gas supply unit as an inert gas into the processing chamber 14 (inert gas purification).
其次,對處理室14內的晶圓W供給NH3氣體。NH3氣體是以MFC38b來控制成所望的流量,經由氣體供給管36b、噴嘴44b及縫隙10D來供給至處理室14內。 Next, NH 3 gas is supplied to the wafer W in the processing chamber 14. The NH 3 gas is controlled to the desired flow rate by the MFC 38b, and is supplied into the processing chamber 14 through the gas supply pipe 36b, the nozzle 44b, and the slit 10D.
其次,停止NH3氣體的供給,藉由真空泵52來將處理室14內真空排氣。此時,亦可從惰性氣體供給部供給N2氣體至處理室14內(惰性氣體淨化)。 Next, the supply of NH 3 gas is stopped, and the inside of the processing chamber 14 is evacuated by the vacuum pump 52. At this time, N 2 gas may be supplied from the inert gas supply unit into the processing chamber 14 (inert gas purification).
藉由將進行上述4個工程的循環進行預定次數(1次以上),可在晶圓W上形成預定組成及預定膜厚的SiN膜。 By performing a predetermined number of cycles (one or more times) in which the above four processes are performed, a SiN film with a predetermined composition and a predetermined film thickness can be formed on the wafer W.
形成預定膜厚的膜之後,從惰性氣體供給部供給N2氣體,處理室14內的環境會被置換成N2氣體,且處理室14的壓力會恢復成常壓。然後,蓋部22會藉由晶舟昇降機32來降下而晶舟26從反應管10搬出(晶舟卸載)。然後,處理完了晶圓W從晶舟26取出(晶圓卸裝)。 After a film with a predetermined film thickness is formed, N 2 gas is supplied from the inert gas supply part, the environment in the processing chamber 14 is replaced with N 2 gas, and the pressure of the processing chamber 14 returns to normal pressure. Then, the lid 22 is lowered by the boat lift 32 and the boat 26 is carried out of the reaction tube 10 (the boat is unloaded). Then, the processed wafer W is taken out from the wafer boat 26 (wafer unloading).
作為在晶圓W形成SiN膜時的處理條件,例如下記所例示。 The processing conditions when forming the SiN film on the wafer W are exemplified as follows, for example.
處理溫度(晶圓溫度):300℃~700℃、 處理壓力(處理室內壓力):1Pa~4000Pa、 HCDS氣體:100sccm~10000sccm、 NH3氣體:100sccm~10000sccm、 N2氣體:100sccm~10000sccm、 藉由將各個的處理條件設定成各個的範圍內的值,可使成膜處理適當地進行。另外,原料氣體是在噴嘴44a內或供給緩衝室10A內,被形成與處理溫度大致相同的溫度。HCDS氣體是以350℃程度來如下述般開始熱分解:2Si2Cl6 → Si+3SiCl4。 Process temperature (wafer temperature): 300 ℃ ~ 700 ℃, process pressure (chamber pressure process): 1Pa ~ 4000Pa, HCDS gas: 100sccm ~ 10000sccm, NH 3 gas: 100sccm ~ 10000sccm, N 2 gas: 100sccm ~ 10000sccm, by By setting each processing condition to a value within each range, the film forming process can be appropriately performed. In addition, the raw material gas is formed in the nozzle 44a or the supply buffer chamber 10A, and is formed at a temperature substantially the same as the processing temperature. The HCDS gas begins to thermally decompose at 350 ° C as follows: 2Si 2 Cl 6 → Si + 3SiCl 4 .
一般,單分子反應的速度是與其濃度成比例(亦即1次反應),但只將HCDS氣體供給至噴嘴時,可想像藉由HCDS分子彼此間的衝突而產生熱分解,因此分解速度是與壓力的2次方成比例。而且,若往處理室的供給量為一定,則噴嘴內的平均滯留時間是與氣體壓力成比例。因此,在噴嘴內的分解量或分解率是最大形成與壓力的3次方成比例,可理解壓力的抑制為重要。其次,說明有關第1實施形態的噴嘴44a的形狀。 Generally, the rate of single-molecule reaction is proportional to its concentration (that is, one reaction), but when only HCDS gas is supplied to the nozzle, it is conceivable that thermal decomposition occurs due to the collision of HCDS molecules, so the decomposition rate is The pressure is proportional to the second power. Furthermore, if the supply volume to the processing chamber is constant, the average residence time in the nozzle is proportional to the gas pressure. Therefore, the maximum amount of decomposition or decomposition rate in the nozzle is proportional to the third power of pressure, and it is understood that suppression of pressure is important. Next, the shape of the nozzle 44a according to the first embodiment will be described.
如圖3所示般,噴嘴44a是前端為形成圓頂狀的長噴嘴,在噴嘴44a的側面(晶圓W側)是沿著晶圓配列方向來形成有細長形狀的縫隙45a作為氣體供給口。縫隙45a的長度是最好比晶圓W的配列長更長為佳。例如,在晶圓W的配列長上下加上晶圓W間(間距間)部分的長度之長度為理想。亦即,以縫隙45a的上端的位置能夠比被保持於晶舟26的最上段的晶圓W的高度位置高, 且縫隙45a的下端的位置能夠比被保持於晶舟26的最下段的晶圓W的高度位置低之方式形成為理想。藉由如此的構成,在晶圓W的配列方向,可以均等的量來供給氣體。 As shown in FIG. 3, the nozzle 44a is a long nozzle with a dome-shaped tip, and an elongated slit 45a is formed in the side of the nozzle 44a (wafer W side) along the wafer arrangement direction as a gas supply port . The length of the slit 45a is preferably longer than the arrangement length of the wafer W. For example, it is desirable to add the length of the portion between the wafers W (between pitches) above and below the arrangement length of the wafer W. That is, the position of the upper end of the slit 45a can be higher than the height position of the wafer W held on the uppermost stage of the wafer boat 26, In addition, the position of the lower end of the slit 45a can be formed so as to be lower than the height position of the wafer W held at the lowermost stage of the wafer boat 26. With such a configuration, the gas can be supplied in an equal amount in the arrangement direction of the wafer W.
縫隙的寬最好是0.5mm以上3mm以下(0.5mm~3mm),更佳是1~2mm。換言之,縫隙的寬最好是噴嘴44a的內徑的0.02倍以上0.2倍以下(0.02~0.2倍),更佳是0.04~0.13倍。縫隙是作為孔(orifice)作用,在此流動氣體時,產生比專利文獻1的針孔噴嘴少的壓力差(損失)。此壓力差為有效從縫隙均等地噴射氣體。當縫隙寬為比0.5mm還窄時(未滿噴嘴44a的內徑的0.02倍時),噴嘴內壓會上昇。又,當縫隙寬為比3mm還寬時(比噴嘴44a的內徑的0.2倍大時),晶圓W的成膜均一性會惡化。因此,藉由將縫隙的寬設為0.5mm~3mm(噴嘴44a的內徑的0.02~0.2倍),可抑制噴嘴內壓的過度的上昇,可使成膜均一性提升。又,藉由將縫隙的寬設為1~2mm(噴嘴44a的內徑的0.04~0.13倍),可更使成膜均一性提升。 The width of the slit is preferably 0.5 mm or more and 3 mm or less (0.5 mm to 3 mm), more preferably 1 to 2 mm. In other words, the width of the slit is preferably 0.02 times or more and 0.2 times or less (0.02 to 0.2 times) the inner diameter of the nozzle 44a, more preferably 0.04 to 0.13 times. The gap functions as an orifice, and when gas flows here, a smaller pressure difference (loss) than the pinhole nozzle of Patent Document 1 occurs. This pressure difference is effective to inject gas equally from the gap. When the slit width is narrower than 0.5 mm (less than 0.02 times the inner diameter of the nozzle 44a), the nozzle internal pressure increases. In addition, when the slit width is wider than 3 mm (when it is larger than 0.2 times the inner diameter of the nozzle 44a), the uniformity of film formation of the wafer W deteriorates. Therefore, by setting the width of the slit to 0.5 mm to 3 mm (0.02 to 0.2 times the inner diameter of the nozzle 44a), an excessive increase in the internal pressure of the nozzle can be suppressed, and the uniformity of film formation can be improved. In addition, by setting the width of the slit to 1 to 2 mm (0.04 to 0.13 times the inner diameter of the nozzle 44a), the uniformity of film formation can be further improved.
噴嘴44a的縫隙45a是被形成至前端部(圓頂狀的頂部)的頂點。藉由如此的構成,可抑制噴嘴44a內前端部的氣體滯留。並且,在原料氣體排氣工程中可有效率地淨化噴嘴44a內的殘留氣體,可使生產性(循環率)提升。並且,藉由朝供給緩衝室10A內的上部供給氣體,可抑制供給緩衝室10A的上部之氣體的滯留。而且,在供給 緩衝室10A內,可在上下方向使氣體擴散均一化。 The slit 45a of the nozzle 44a is formed to the apex of the front end portion (top of the dome shape). With such a configuration, the gas stagnation at the front end portion of the nozzle 44a can be suppressed. Moreover, in the raw gas exhaust process, the residual gas in the nozzle 44a can be efficiently purified, and the productivity (cycle rate) can be improved. In addition, by supplying gas to the upper portion of the supply buffer chamber 10A, the stagnation of the gas supplied to the upper portion of the buffer chamber 10A can be suppressed. Moreover, in the supply In the buffer chamber 10A, gas diffusion can be made uniform in the vertical direction.
其次,說明有關多孔噴嘴及前端開放噴嘴與第1實施形態的噴嘴(縫隙噴嘴)的比較結果。在此,將處理室溫度設為650℃,將處理室壓力設為5Pa,藉由各噴嘴來流動HCDS氣體,進行模擬。 Next, the comparison results between the multi-hole nozzle and the open-end nozzle and the nozzle (slot nozzle) of the first embodiment will be described. Here, the process chamber temperature was set to 650 ° C., the process chamber pressure was set to 5 Pa, and HCDS gas was flowed through each nozzle to perform simulation.
首先,利用圖4來說明有關噴嘴內壓的模擬結果。如圖4所示般,縫隙噴嘴是比多孔噴嘴更可大幅度降低噴嘴內壓。並且,多孔噴嘴是若將氣體流量形成2倍,則噴嘴內壓也成為約2倍。相對於此,縫隙噴嘴是即使將氣體流量形成2倍,噴嘴內壓也維持低。亦即,可知即使在縫隙噴嘴中令氣體流量增加,還是可將噴嘴的內壓維持於比氣體在噴嘴內分解的預定的壓力更低的壓力。並且,縫隙噴嘴的縫隙寬越寬,越可使噴嘴內壓降低。對對應於半導體裝置的標準的成膜速度之氣體供給量,可藉由1mm的寬的縫隙來將噴嘴的內壓形成200Pa以下。 First, the simulation result of the nozzle internal pressure will be described using FIG. 4. As shown in Fig. 4, slit nozzles can reduce nozzle internal pressure more than porous nozzles. In addition, if the gas flow rate of the multi-hole nozzle is doubled, the internal pressure of the nozzle will also be doubled. On the other hand, even if the slit nozzle doubles the gas flow rate, the nozzle internal pressure is kept low. That is, it can be seen that even if the gas flow rate is increased in the slit nozzle, the internal pressure of the nozzle can be maintained at a pressure lower than the predetermined pressure at which the gas decomposes in the nozzle. In addition, the wider the slit width of the slit nozzle, the lower the nozzle internal pressure. For the gas supply amount corresponding to the standard film forming speed of the semiconductor device, the internal pressure of the nozzle can be made 200 Pa or less with a gap of 1 mm wide.
其次,利用圖5及圖6來說明有關在晶圓中央部的氣體流速的模擬結果。如圖5所示般,在多孔噴嘴與縫隙噴嘴之間,流速的面間均一性無大的差異。亦即,在縫隙噴嘴中,可一面確保流速的面間均一性,一面使噴嘴內壓減低。 Next, the simulation results of the gas flow rate at the center of the wafer will be described using FIGS. 5 and 6. As shown in FIG. 5, there is no big difference in the uniformity of the flow velocity between the porous nozzle and the slit nozzle. That is, in the slit nozzle, the internal pressure of the nozzle can be reduced while ensuring the uniformity of the flow velocity between the surfaces.
如圖6所示般,前端開放噴嘴是若將氣體流量設為2倍,則面間的流速分布會大幅度變化。亦即,一旦增加氣體流量,則下部的晶圓的流速是幾乎不變化,另一方面,上部的晶圓的流速會變快。前端開放噴嘴是藉由 增加氣體流量,氣體的噴起的高度會變高,因此上部的晶圓是氣體會大量地流入,氣體流速會變快。另一方面,下部的晶圓是氣體的流入量無變化,因此氣體的流速是幾乎不變。相對於此,縫隙噴嘴是面間的流速分布的形狀幾乎不變化,全體流速變快。亦即,藉由設為縫隙噴嘴,可維持確保面間的流速分布,使氣體流量變化。 As shown in FIG. 6, if the gas flow rate at the tip opening nozzle is doubled, the flow velocity distribution between the surfaces greatly changes. That is, once the gas flow rate is increased, the flow rate of the lower wafer hardly changes, and on the other hand, the flow rate of the upper wafer becomes faster. The front opening nozzle is Increasing the gas flow rate will increase the height of the gas jet. Therefore, a large amount of gas will flow into the upper wafer, and the gas flow rate will become faster. On the other hand, there is no change in the amount of gas flowing into the lower wafer, so the gas flow rate is almost unchanged. On the other hand, the shape of the flow velocity distribution between the surfaces of the slit nozzle hardly changes, and the overall flow velocity becomes faster. In other words, by using a slit nozzle, the flow velocity distribution between the surfaces can be maintained and the gas flow rate can be changed.
若根據本實施形態,則可取得以下所示的1個或複數的效果。 According to this embodiment, one or a plurality of effects shown below can be obtained.
(1)藉由將縫隙形成至頂部的頂上,可抑制噴嘴內的氣體滯留。一旦有氣體的滯留部,則於該部分氣體的分解會進展,因此會有氣體的濃度在面間形成不均一的情形。並且,藉由抑制氣體滯留,可縮短藉由惰性氣體來淨化留在噴嘴內的原料氣體的時間,可使生產性提升。 (1) By forming the gap to the top of the top, gas stagnation in the nozzle can be suppressed. Once there is a gas stagnation part, the decomposition of the gas will progress in this part, so that the concentration of the gas may become uneven between the surfaces. In addition, by suppressing the gas stagnation, the time for purifying the raw material gas remaining in the nozzle by the inert gas can be shortened, and the productivity can be improved.
(2)藉由將氣體供給口設為縫隙形狀,即使令氣體流量增加,還是可抑制噴嘴內壓的上昇,且可使氣體流量增加,因此可擴大操作範圍(processwindow),可使成膜的品質提升。又,一旦噴嘴內壓上昇,則在噴嘴內氣體會成膜,會有成為微粒的發生源的情形。若根據本發明的噴嘴,則可抑制噴嘴內壓的上昇,可抑制微粒的發生。 (2) By making the gas supply port into a slit shape, even if the gas flow rate is increased, the increase in the internal pressure of the nozzle can be suppressed, and the gas flow rate can be increased. Therefore, the process window can be expanded and the film formation Quality improvement. In addition, if the internal pressure of the nozzle rises, the gas in the nozzle will form a film, which may become a source of generation of fine particles. According to the nozzle of the present invention, an increase in the internal pressure of the nozzle can be suppressed, and generation of fine particles can be suppressed.
(3)藉由使氣體以2階段整流,可使面間的均一性提升。從噴嘴供給的氣體是以噴嘴縫隙來整流而均一地流動,且以供給緩衝室的縫隙來再一階段整流,藉此可在上 下方向以均一的濃度供給至晶圓。 (3) By rectifying the gas in two stages, the uniformity between the surfaces can be improved. The gas supplied from the nozzle is rectified by the nozzle gap to flow uniformly, and the gap supplied to the buffer chamber is rectified in another stage, whereby the The lower direction is supplied to the wafer at a uniform concentration.
本實施形態的噴嘴是不限於上述的形態,可變更成以下所示的變形例般的形態。 The nozzle of the present embodiment is not limited to the above-mentioned form, and can be changed to a form like the modification shown below.
如圖7(A)所示般,縫隙45a是亦可不是形成至前端部的頂點,而是超過頂點來形成至後側(相反側)。藉由如此的構成,往氣體容易滯留的緩衝室10A的上部的角部也可直接供給氣體,因此可抑制角部的氣體的滯留,可使膜的品質提升。 As shown in FIG. 7 (A), the slit 45a may not be formed to the vertex of the front end portion, but may be formed to the rear side (opposite side) beyond the vertex. With such a configuration, the gas can be directly supplied to the corner of the upper portion of the buffer chamber 10A where the gas is likely to accumulate. Therefore, the accumulation of gas at the corner can be suppressed, and the quality of the film can be improved.
如圖7(B)所示般,亦可將縫隙45a的上方(例如,縫隙45a上部的1/3程度)的寬形成比下方的寬更大。藉由如此的構成,可使上部的氣體流量增加,可使面間均一性提升。 As shown in FIG. 7 (B), the width above the slit 45a (for example, about 1/3 of the upper part of the slit 45a) may be larger than the width below. With such a configuration, the gas flow rate at the upper part can be increased, and the uniformity between the surfaces can be improved.
如圖7(C)所示般,縫隙45a的上端是亦可被開放。此時,縫隙45a是亦可未被形成至上端。藉由如此的構成,可使上部的氣體流量增加,可使面間均一性提升。並且,可抑制噴嘴內的氣體滯留,可使膜的特性提升。 As shown in FIG. 7 (C), the upper end of the slit 45a may be opened. At this time, the slit 45a may not be formed to the upper end. With such a configuration, the gas flow rate at the upper part can be increased, and the uniformity between the surfaces can be improved. In addition, gas stagnation in the nozzle can be suppressed, and the characteristics of the film can be improved.
如圖7(D)所示般,縫隙是亦可分割成複數。藉由如此的構成,可使噴嘴的強度提升。 As shown in FIG. 7 (D), the slit can also be divided into plural numbers. With such a configuration, the strength of the nozzle can be improved.
其次,說明有關第2實施形態的噴嘴44a。在此,縫隙45a的形狀是與第1實施形態同樣構成。 Next, the nozzle 44a according to the second embodiment will be described. Here, the shape of the slit 45a is the same as that of the first embodiment.
如圖8所示般,噴嘴44a是形成上升至上方,在折返部70折返至下方的倒U字形狀。在比折返部70還下游側的下游部72是形成有作為氣體供給口的縫隙45a。藉由如此的構成,可在比折返部70還上游側的上游部74,使氣體藉由加熱器12來加熱。由於可在上游部74有效率地加熱氣體,因此可在所望的分解狀態下將氣體供給至晶圓W。例如,氣體的分解狀態是可在上下間設為莫耳分率10%以下。當氣體的分解狀態在上下間比莫耳分率10%更大時,對面間均一性造成不良影響。 As shown in FIG. 8, the nozzle 44 a is formed in an inverted U shape that rises upward and folds back downward at the turn-back portion 70. The downstream portion 72 downstream of the turn-back portion 70 is formed with a slit 45a as a gas supply port. With such a configuration, the gas can be heated by the heater 12 in the upstream portion 74 on the upstream side of the turn-back portion 70. Since the gas can be efficiently heated in the upstream portion 74, the gas can be supplied to the wafer W in a desired decomposition state. For example, the decomposition state of the gas can be set to a molar fraction of 10% or less between upper and lower. When the decomposition state of the gas is greater than the Mohr fraction of 10% between the upper and lower sides, it will adversely affect the uniformity between the surfaces.
在上游部74的下方是形成有與氣體供給管連接的基部78。並且,以能夠連接基部78與上游部74的方式形成有傾斜部76。上游部74、下游部72及基部78是彼此平行形成。噴嘴44a是構成正面視,基部78的中心線C1會位於上游部74的中心線C2與下游部72的中心線C3之間。在此,例如構成基部78的中心線C1會位於上游部74的內側的外壁,上游部74的中心線C2會位於基部78的外側的外壁。亦可構成基部78的中心線C1會位於上游部74的中心線C2與下游部72的中心線C3之中 間。藉由如此的構成,可安定支撐噴嘴44a,可使噴嘴44a內的氣體流動形成順暢。 Below the upstream portion 74 is a base portion 78 connected to the gas supply pipe. In addition, an inclined portion 76 is formed so as to be able to connect the base portion 78 and the upstream portion 74. The upstream portion 74, the downstream portion 72, and the base portion 78 are formed parallel to each other. 44a is a front view of the nozzle configuration, the center line C of the base 78. 1 C 3 will be positioned between the center line C of the center line of the upstream portion 74 and downstream portion 72 2. Here, for example, the center line C 1 constituting the base portion 78 will be located on the outer wall inside the upstream portion 74, and the center line C 2 of the upstream portion 74 will be located on the outer wall outside the base portion 78. May constitute the center line C of the base 78. 1 will be the center line C of the upstream portion 74 of the downstream portion 2 and the center line 72 of the intermediate C 3. With such a configuration, the nozzle 44a can be stably supported, and the gas flow in the nozzle 44a can be formed smoothly.
正面視,第2實施形態的噴嘴44a的縫隙45a的形成位置是比第1實施形態的噴嘴的縫隙的形成位置更偏離於水平方向。亦即,第1實施形態是在第2實施形態的基部78的中心線C1上形成有縫隙。相對的,在第2實施形態中,縫隙45a是被形成於下游部72的中心線C3上。下游部72是於下方延伸而形成至可覆蓋晶圓領域的位置為止。例如,下游部72的前端部是被形成為與晶舟26的下板同高度位置以下。並且,折返部70是被形成為與晶舟26的上板同高度位置以上。藉由如此的構成,可將縫隙45a形成比晶圓W的配列長更長。 From the front, the position of forming the slit 45a of the nozzle 44a of the second embodiment is more deviated from the horizontal direction than that of the nozzle of the first embodiment. That is, the first embodiment is formed with a slit on a base of the second embodiment of the centerline C 78 1. In contrast, in the second embodiment, the slit 45a is formed on the center line C 3 of the downstream portion 72. The downstream portion 72 extends downward and is formed to a position that can cover the wafer area. For example, the front end portion of the downstream portion 72 is formed at the same height position as the lower plate of the wafer boat 26 or less. Furthermore, the turn-back portion 70 is formed at a position equal to or higher than the upper plate of the wafer boat 26. With such a configuration, the slit 45a can be formed longer than the arrangement length of the wafer W.
如圖9所示般,以縫隙45a能夠朝向晶圓W的中心之方式,噴嘴44a在供給緩衝室10A內斜斜地設置。亦即,噴嘴44a是被配置成上游部74的中心與下游部72的中心會位於以連結鄰接的噴嘴44b的中心與晶圓W的中心之線作為半徑r的假想圓R上。最好是平面視配置成連結上游部74的中心與下游部72的中心之線L1和連結基部78的中心與晶圓W的中心之線L2所成的角(逆時針從L1往L2的角)會成為0度~90度。當線L1與線L2所成的角比0度更小時或比90度更大時,對於供給緩衝室10A的壁面供給的氣體會變多,會有氣體的流速或流量被抑制的情形。因此,最好噴嘴44a是被配置成線L1與線L2所成的角會成為0度~90度。換言之,亦可被設置 成上游部74會比下游部72更接近加熱器12,下游部72會比上游部74更接近晶圓W。更佳是被配置成線L1與線L2所成的角會成為直角。藉由如此的構成,可將氣體朝晶圓W中央供給。並且,可將晶圓W與各噴嘴的氣體供給孔的距離設為相同。 As shown in FIG. 9, the nozzle 44 a is provided obliquely in the supply buffer chamber 10A so that the slit 45 a can face the center of the wafer W. That is, the nozzle 44a is arranged such that the center of the upstream portion 74 and the center of the downstream portion 72 will be located on an imaginary circle R whose radius r is a line connecting the center of the adjacent nozzle 44b and the center of the wafer W. Is a plan view preferably arranged L 2 connecting angle formed by the center line between the center and the downstream portion of the upstream portion 74 of the base portion 72 of the connecting line L between the center and the center of the wafer W 1 and 78 (counterclockwise from L to 1 The angle of L 2 ) will become 0 degrees to 90 degrees. When the angle formed by the line L 1 and the line L 2 is smaller than 0 degrees or larger than 90 degrees, more gas is supplied to the wall surface of the buffer chamber 10A, and the flow velocity or flow rate of the gas may be suppressed . Therefore, it is preferable that the nozzle 44a is arranged so that the angle formed by the line L 1 and the line L 2 becomes 0 degrees to 90 degrees. In other words, the upstream portion 74 may be closer to the heater 12 than the downstream portion 72, and the downstream portion 72 may be closer to the wafer W than the upstream portion 74. More preferably, the angle formed by the line L 1 and the line L 2 becomes a right angle. With such a configuration, gas can be supplied toward the center of the wafer W. In addition, the distance between the wafer W and the gas supply holes of each nozzle can be made the same.
縫隙45a最好是平面視被形成於比線L1更晶圓W側的領域。換言之,縫隙45a最好是平面視以線L1作為基準,形成於逆時針0度~180度的範圍(半圓上)。亦即,亦可正面視不是下游部72的中心線C3上,而是形成比中心線C3更偏向上游部74側(內側)或外側。藉由如此的構成,如上述般,即使將噴嘴44a設置成線L1與線L2所成的角為0度~90度時,還是可朝晶圓W中央供給氣體。 Slit 45a is preferably L 1 is more than the wafer W side of the field lines is formed in plan view. In other words, the slit 45a is preferably formed in the range of 0 degrees to 180 degrees counterclockwise (on a semicircle) with the line L 1 as a reference in plan view. That is, the front view may not be on the center line C 3 of the downstream portion 72, but may be formed more toward the upstream portion 74 side (inner side) or outer side than the center line C 3 . With this configuration, as aforesaid, even when the nozzle 44a arranged in a line and the line L 2 L 1 formed by angle of 0 degrees to 90 degrees, or the gas may be supplied to the wafer W toward the center.
其次,說明有關第1實施形態的噴嘴(縫隙噴嘴)及第2實施形態的噴嘴(U形縫隙噴嘴)的模擬結果。在此,使用HCDS氣體來進行模擬。 Next, the simulation results of the nozzle (slit nozzle) of the first embodiment and the nozzle (U-shaped slit nozzle) of the second embodiment will be described. Here, HCDS gas is used for simulation.
如圖10所示般,藉由使用U形縫隙噴嘴,可使Si自由基濃度的面間均一性更提升。特別是在晶圓的中心部分,可使上下間的HCDS氣體的分解狀態更一致。 As shown in FIG. 10, by using a U-shaped slit nozzle, the uniformity of the Si radical concentration between surfaces can be further improved. Especially in the central part of the wafer, the decomposition state of the HCDS gas between the upper and lower sides can be made more consistent.
並且,在U形縫隙噴嘴的前端部,多少可見原料氣體的分解,但由於原料氣體的分解處位於晶圓下部,因此可減少對於面間的均一性的影響。亦即,如圖11所示般,可使面間的Si自由基濃度的分壓的偏差更平穩。 Furthermore, the decomposition of the source gas is somewhat visible at the tip of the U-shaped slit nozzle, but since the decomposition point of the source gas is located in the lower part of the wafer, the influence on the uniformity between the surfaces can be reduced. That is, as shown in FIG. 11, the deviation of the partial pressure of the Si radical concentration between the surfaces can be stabilized.
一般,多孔噴嘴等的通常的噴嘴,亦即以不具備折返部及下游部之上游部所構成的噴嘴(直接噴嘴)內是越進至噴嘴前端,噴嘴內的氣體的滯留時間越長,因此氣體的分解會被促進。所以,在通常的噴嘴中,被分解的成分是在上部變多。相對的,U形縫隙噴嘴是可使分解成分氣體濃度與通常的縫隙噴嘴上下反轉,可使分解成分氣體濃度在U形縫隙噴嘴的下部形成多。亦即,越接近U形縫隙噴嘴的下游部的下端(噴嘴的前端),在噴嘴內的氣體滯留時間越長,因此可多提供分解狀態的氣體。換言之,U形縫隙噴嘴與直接噴嘴作比較,可拉長在噴嘴內的氣體滯留時間。藉此,在晶圓W中心部,可使分解成分氣體濃度在面間一致,可使面間均一性提升。 In general, a common nozzle such as a multi-hole nozzle, that is, a nozzle (direct nozzle) composed of an upstream portion that does not have a turn-back portion and a downstream portion advances to the tip of the nozzle, the longer the residence time of gas in the nozzle, The decomposition of the gas will be promoted. Therefore, in a normal nozzle, the decomposed components increase in the upper part. In contrast, the U-shaped slit nozzle can reverse the concentration of the decomposed component gas and the normal slit nozzle up and down, so that the concentration of the decomposed component gas can be formed more in the lower part of the U-shaped slit nozzle. That is, the closer to the lower end of the downstream portion of the U-shaped slit nozzle (the front end of the nozzle), the longer the gas residence time in the nozzle, so that more gas in a decomposed state can be supplied. In other words, compared with the direct nozzle, the U-shaped slot nozzle can lengthen the residence time of the gas in the nozzle. As a result, in the central portion of the wafer W, the concentration of the decomposed component gas can be made uniform between the surfaces, and the uniformity between the surfaces can be improved.
第2實施形態的噴嘴是不限於上述的形態,可變更成以下所示的變形例般的形態。 The nozzle of the second embodiment is not limited to the above-mentioned form, and can be changed to a form like the modification shown below.
如圖12(A)所示般,亦可在上游部74也形成縫隙。例如,亦可將上游部74的縫隙的寬形成比下游部72的縫隙的寬更窄。又,例如,亦可在上游部74形成多孔,而不是縫隙。藉由如此的構成,可在所望的分解狀態下將氣體供給至晶圓W。 As shown in FIG. 12 (A), a slit may also be formed in the upstream portion 74. For example, the width of the slit in the upstream portion 74 may be narrower than the width of the slit in the downstream portion 72. In addition, for example, a hole may be formed in the upstream portion 74 instead of a slit. With such a configuration, the gas can be supplied to the wafer W in the desired decomposition state.
如圖12(B)所示般,亦可以比晶圓W的配列長更短的 長度來形成縫隙45a的長度。例如,亦可以縫隙45a的上端的位置能夠形成被保持於晶舟26的最上段~中段的晶圓W的高度位置,且縫隙45a的下端的位置能夠比被保持於晶舟26的最下段的晶圓W的高度位置低之方式形成。換言之,縫隙45a的長度是亦可為覆蓋被保持於下段~中段的晶圓W的配列長之長度。藉由如此的構成,可抑制朝被保持於上段的晶圓W之氣體的過量供給,可使面間均一性提升。 As shown in FIG. 12 (B), it may be shorter than the arrangement length of the wafer W Length to form the length of the slit 45a. For example, the position of the upper end of the slit 45a may form the height position of the wafer W held at the uppermost stage to the middle stage of the wafer boat 26, and the position of the lower end of the slit 45a may be lower than the position held at the lowermost stage of the wafer boat 26. The wafer W is formed so that the height position is low. In other words, the length of the slit 45a may be a length that covers the arrangement length of the wafer W held in the lower to middle stages. With such a configuration, the excessive supply of gas to the wafer W held on the upper stage can be suppressed, and the uniformity between the surfaces can be improved.
以上,具體說明本發明的實施形態。但,本發明並非限於上述的實施形態,可在不脫離其主旨的範圍實施各種變更。 The embodiment of the present invention has been described specifically above. However, the present invention is not limited to the above-mentioned embodiments, and various modifications can be made without departing from the gist thereof.
例如,在上述的實施形態中是說明有關使用HCDS氣體作為原料氣體的例子,但本發明並非限於如此的形態。例如,最好將本噴嘴使用在原料氣體的分解會對晶圓面間的均一性造成影響的氣體。又,例如,在原料氣體的分解溫度與製程溫度接近時也適用。 For example, in the above-mentioned embodiment, an example of using HCDS gas as a raw material gas is described, but the present invention is not limited to such an embodiment. For example, it is preferable to use this nozzle as a gas that decomposes the raw material gas and affects the uniformity between wafer surfaces. In addition, for example, it is also applicable when the decomposition temperature of the raw material gas is close to the process temperature.
又,例如,原料氣體是除了HCDS氣體以外,可使用DCS(SiH2Cl2:二氯矽烷)氣體,MCS(SiH3Cl:一氯甲矽烷)氣體,TCS(SiHCl3:三氯氫烷)氣體等的無機系鹵矽烷原料氣體或,3DMAS(Si[N(CH3)2]3H:三(二甲胺基)矽烷)氣體,BTBAS(SiH2[NH(C4H9)]2:雙(叔丁基氨基)矽烷)氣體等的不含鹵基的胺基酸系(胺系)矽烷原料氣體或,MS(SiH4:單矽烷)氣體,DS(Si2H6:乙矽烷)氣體等的不含鹵基的無機系矽烷原料氣體。 In addition, for example, in addition to the HCDS gas, the raw material gas may be DCS (SiH 2 Cl 2 : dichlorosilane) gas, MCS (SiH 3 Cl: monochlorosilane) gas, TCS (SiHCl 3 : trichlorohydrogen) Inorganic halogenated silane raw material gas such as gas or 3DMAS (Si [N (CH3) 2 ] 3 H: tris (dimethylamino) silane) gas, BTBAS (SiH 2 [NH (C 4 H 9 )] 2 : Non-halogenated amino acid (amine-based) silane raw material gas such as bis (tert-butylamino) silane) gas or MS (SiH 4 : monosilane) gas, DS (Si 2 H 6 : ethyl silane) Inorganic silane raw material gas containing no halogen group such as gas.
又,例如,本發明是在晶圓W上形成含鈦(Ti)、鋯(Zr)、鉿(Hf)、鉭(Ta)、鈮(Nb)、鋁(Al)、鉬(Mo)、鎢(W)等的金屬元素之膜,亦即金屬系膜時也可適用。 Also, for example, the present invention forms titanium (Ti), zirconium (Zr), hafnium (Hf), tantalum (Ta), niobium (Nb), aluminum (Al), molybdenum (Mo), and tungsten on the wafer W (W) and other metal element films, that is, metal-based films are also applicable.
又,上述的實施形態或變形例是可適當組合使用。 In addition, the above-mentioned embodiments or modifications can be used in appropriate combination.
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