TWI647116B - Polarizer - Google Patents

Polarizer Download PDF

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TWI647116B
TWI647116B TW103139842A TW103139842A TWI647116B TW I647116 B TWI647116 B TW I647116B TW 103139842 A TW103139842 A TW 103139842A TW 103139842 A TW103139842 A TW 103139842A TW I647116 B TWI647116 B TW I647116B
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acrylate
meth
film
polarizing plate
polarizing element
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TW103139842A
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TW201527126A (en
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趙天熙
金孝東
崔允碩
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南韓商東友精細化工有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Nonlinear Science (AREA)
  • Organic Chemistry (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)
  • Laminated Bodies (AREA)

Abstract

本發明係關於一種偏光板。 The invention relates to a polarizing plate.

本發明係關於一種藉由將MD方向之收縮力為3.5N/2mm以下之偏光元件與保護膜經由介置於其間之熱膨脹係數為250ppm/K以下之接著層進行接著,而熱衝擊耐久性顯著優異,於暴露於高溫及低溫環境之情形時龜裂之產生機率亦顯著較低之偏光板。 The present invention relates to a polarizing element and a protective film having a shrinkage force in the MD direction of 3.5 N / 2 mm or less and a bonding layer having a thermal expansion coefficient of 250 ppm / K or less interposed therebetween, and the thermal shock durability is remarkable. Excellent polarizers with a significantly lower probability of cracking when exposed to high and low temperature environments.

Description

偏光板 Polarizer

本發明係關於一種偏光板。 The invention relates to a polarizing plate.

偏光板作為構成液晶顯示裝置之光學零件中之一種而有用。偏光板通常具有於偏光元件之兩面積層有保護膜之構造,安裝於液晶顯示裝置。已知僅於偏光元件之一面設置保護膜,但在多數情況下,於另一面上並非單純之保護膜,而是具有例如光學功能作為其他功能之層兼作保護膜而接合。又,作為偏光元件之製造方法,廣泛採用對藉由二色性色素染色之單軸延伸聚乙烯醇系樹脂膜進行硼酸處理,並進行水洗後,加以乾燥之方法。 A polarizing plate is useful as one of optical components constituting a liquid crystal display device. A polarizing plate generally has a structure having a protective film on two areas of a polarizing element, and is mounted on a liquid crystal display device. It is known that a protective film is provided only on one side of the polarizing element, but in many cases, it is not a simple protective film on the other side, but a layer that has, for example, an optical function and functions as a protective film and is bonded. In addition, as a method of manufacturing a polarizing element, a method of subjecting a uniaxially stretched polyvinyl alcohol-based resin film dyed with a dichroic dye to boric acid treatment, washing with water, and drying is widely used.

通常,對於偏光元件,於上述水洗及乾燥後,立即接合保護膜。其原因在於乾燥後之偏光元件有如下問題等,即物理強度較弱,若暫時將其捲取,則易於在加工方向發生破裂。因此,通常對於乾燥後之偏光元件,立即塗佈作為聚乙烯醇系樹脂水溶液之水系接著劑,介置該接著劑而於偏光元件之兩面同時接合保護膜。 Generally, in a polarizing element, a protective film is bonded immediately after the above-mentioned water washing and drying. The reason for this is that the polarizer after drying has problems such as physical strength is weak, and if it is temporarily wound up, it is liable to crack in the processing direction. Therefore, usually, the polarizer after drying is immediately coated with a water-based adhesive as an aqueous solution of a polyvinyl alcohol resin, and the protective film is simultaneously bonded to both sides of the polarizer through the adhesive.

由於此種偏光板可暴露於製造步驟、操作、運送、使用環境等多種溫度環境,故而必須顯示充分之耐久性,以使其於此種環境下亦不會產生龜裂等缺陷。 Since such a polarizing plate can be exposed to a variety of temperature environments such as manufacturing steps, operations, transportation, and use environments, it must show sufficient durability so that defects such as cracks do not occur in this environment.

因此,偏光板於製造後實施交替地暴露於低溫環境及高溫環境之熱衝擊耐久性試驗,此種熱衝擊耐久性試驗通常以將於低溫及高溫環境中交替地各暴露30分鐘之過程進行6小時作為1週期,實施約200週期左右。 Therefore, after manufacturing, the polarizing plate is subjected to a thermal shock endurance test that is alternately exposed to a low temperature environment and a high temperature environment. Such a thermal shock endurance test is usually performed by alternately exposing the low temperature and high temperature environments to each other for 30 minutes. As one cycle, it takes about 200 cycles.

為了通過於此種嚴酷之條件下長期實施之耐久性試驗,要求優異之熱衝擊耐久性,但於通常之偏光板之情形時,有因偏光元件與保護膜之熱膨脹係數之差而導致於試驗中偏光元件產生龜裂之問題。 In order to pass the long-term durability test under such severe conditions, excellent thermal shock durability is required, but in the case of a normal polarizing plate, the test may be caused by the difference in thermal expansion coefficient between the polarizing element and the protective film. The middle polarizing element has a problem of cracking.

因此,謀求具有可抑制此種龜裂之優異之熱衝擊耐久性之偏光板之開發,但實際狀況為尚未開發出此種偏光板。 Therefore, development of a polarizing plate having excellent thermal shock durability capable of suppressing such cracks has been sought, but the actual situation is that such a polarizing plate has not yet been developed.

於韓國公開第2010-0089793號中,記載有耐久性及耐熱性優異之偏光元件、偏光板及影像顯示裝置。 Korean Publication No. 2010-0089793 describes a polarizing element, a polarizing plate, and an image display device that are excellent in durability and heat resistance.

[專利文獻1]韓國公開第2010-0089793號公報 [Patent Document 1] Korean Publication No. 2010-0089793

本發明之目的在於提供一種熱衝擊耐久性得到顯著改善,可顯著降低偏光元件之龜裂之偏光板。 An object of the present invention is to provide a polarizing plate having significantly improved thermal shock durability and significantly reducing cracks in a polarizing element.

1.一種偏光板,其係MD方向之收縮力為3.5N/2mm以下之偏光元件與保護膜經由介置於其間之熱膨脹係數為250ppm/K以下之接著層而接著。 A polarizing plate comprising a polarizer and a protective film having a contraction force of 3.5 N / 2 mm or less in the MD direction and a protective film with a thermal expansion coefficient of 250 ppm / K or less interposed therebetween.

2.如上述項目1之偏光板,其中,該偏光元件之TD方向之收縮力為2.5N/2mm以下。 2. The polarizing plate according to item 1 above, wherein the contraction force in the TD direction of the polarizing element is 2.5 N / 2 mm or less.

3.如上述項目1之偏光板,其中,該偏光元件之MD方向之收縮力為TD方向之收縮力之2.5倍以下。 3. The polarizing plate according to the above item 1, wherein the shrinkage force in the MD direction of the polarizer is 2.5 times or less the shrinkage force in the TD direction.

4.如上述項目1之偏光板,其中,該保護膜為丙烯酸系樹脂膜、聚酯系樹脂膜、纖維素系樹脂膜或聚烯烴系樹脂膜。 4. The polarizing plate according to the above item 1, wherein the protective film is an acrylic resin film, a polyester resin film, a cellulose resin film, or a polyolefin resin film.

5.如上述項目1之偏光板,其中,該接著層之熱膨脹係數為 200ppm/K以下。 5. The polarizing plate according to the above item 1, wherein the thermal expansion coefficient of the adhesive layer is 200ppm / K or less.

6.一種影像顯示裝置,其具備上述項目1至5中任一項之偏光板。 6. An image display device comprising the polarizing plate according to any one of items 1 to 5.

本發明之偏光板之熱衝擊耐久性顯著優異。因此,於暴露於高溫及低溫環境之情形時,龜裂之產生機率亦顯著較低。 The polarizing plate of the present invention is remarkably excellent in thermal shock durability. Therefore, when exposed to high and low temperature environments, the probability of cracks is also significantly lower.

本發明係關於一種偏光板,其藉由將MD方向之收縮力為3.5N/2mm以下之偏光元件與保護膜經由介置於其間之熱膨脹係數為250ppm/K以下之接著層進行接著,而熱衝擊耐久性顯著優異,於暴露於高溫及低溫環境之情形時,龜裂之產生機率亦顯著較低。 The present invention relates to a polarizing plate, which is bonded by a polarizing element with a shrinkage force in the MD direction of 3.5 N / 2 mm or less and a protective film through a bonding layer with a thermal expansion coefficient of 250 ppm / K or less interposed therebetween. The impact durability is remarkably excellent. When exposed to high and low temperature environments, the probability of cracking is also significantly lower.

以下,詳細說明本發明。 Hereinafter, the present invention will be described in detail.

用於液晶顯示裝置等之偏光板通常具有以聚乙烯醇系延伸膜製造之偏光元件,並且具有於其兩面附著有保護膜之構造。 A polarizing plate used for a liquid crystal display device or the like generally has a polarizing element made of a polyvinyl alcohol-based stretched film, and has a structure in which protective films are attached to both surfaces thereof.

由於此種偏光板可暴露於製造步驟、操作、運送、使用環境等多種溫度環境,故而必須顯示充分之耐久性,以使其於此種環境下亦不會產生缺陷。於此種耐久性較差之情形時,有於反覆暴露於高溫及低溫環境之情形等極限條件下偏光元件產生龜裂之問題。 Since such a polarizing plate can be exposed to various temperature environments such as manufacturing steps, operations, transportation, and use environments, it must show sufficient durability so that it will not cause defects in such an environment. In the case of such poor durability, there is a problem that cracks occur in the polarizing element under extreme conditions such as repeated exposure to high and low temperature environments.

然而,本發明之偏光板藉由將MD方向之收縮力為3.5N/2mm以下之偏光元件與保護膜經由介置於其間之熱膨脹係數(Coefficient of Thermal Expansion,CTE)為250ppm/K以下之接著層進行接著,而熱衝擊耐久性得到顯著改善。 However, in the polarizing plate of the present invention, the coefficient of thermal expansion (CTE) between the polarizing element and the protective film with a contraction force in the MD direction of 3.5 N / 2 mm or less is 250 ppm / K or less. The layers are bonded, and the thermal shock durability is significantly improved.

本說明書中,MD方向意指偏光元件製造步驟中之膜之行進方向,TD方向意指垂直於MD方向之方向。 In this specification, the MD direction means the direction of travel of the film in the step of manufacturing the polarizing element, and the TD direction means a direction perpendicular to the MD direction.

本發明之偏光元件係二色性色素吸附於經延伸之聚乙烯醇系樹脂膜並進行配向而成者。 The polarizing element-based dichroic dye of the present invention is obtained by adsorbing and aligning a stretched polyvinyl alcohol-based resin film.

構成偏光元件之聚乙烯醇系樹脂可藉由將聚乙酸乙烯酯系樹脂皂化而獲得。作為聚乙酸乙烯酯系樹脂,可列舉作為乙酸乙烯酯之均聚物之聚乙酸乙烯酯、以及乙酸乙烯酯與可與其共聚合之其他單體之共聚物等。作為可與乙酸乙烯酯共聚合之其他單體,可列舉不飽和羧酸系、不飽和磺酸系、烯烴系、乙烯醚系、具有銨基之丙烯醯胺系單體等。又,聚乙烯醇系樹脂可為經改質者,例如亦可使用改質為醛類之聚乙烯醇縮甲醛或聚乙烯醇縮乙醛等。聚乙烯醇系樹脂之皂化度通常為85~100莫耳%,較佳為98莫耳%以上。又,聚乙烯醇系樹脂之聚合度通常為1,000~10,000,較佳為1,500~5,000。 The polyvinyl alcohol-based resin constituting the polarizing element can be obtained by saponifying a polyvinyl acetate-based resin. Examples of the polyvinyl acetate-based resin include polyvinyl acetate, which is a homopolymer of vinyl acetate, and a copolymer of vinyl acetate and other monomers copolymerizable therewith. Examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acid based, unsaturated sulfonic acid based, olefin based, vinyl ether based, and acrylamide based monomers having an ammonium group. The polyvinyl alcohol-based resin may be modified, and for example, polyvinyl formal or polyvinyl acetal modified to aldehydes may be used. The saponification degree of the polyvinyl alcohol resin is usually 85 to 100 mol%, preferably 98 mol% or more. The polymerization degree of the polyvinyl alcohol resin is usually 1,000 to 10,000, and preferably 1,500 to 5,000.

將此種聚乙烯醇系樹脂以膜之形式形成者可用作偏光元件之圓盤膜。聚乙烯醇系樹脂之膜形成方法並無特別限制,可使用成為公知之方法。圓盤膜之膜厚並無特別限制,例如可為10~150μm。 Forming such a polyvinyl alcohol-based resin in the form of a film can be used as a disc film for a polarizing element. The method for forming a polyvinyl alcohol-based resin is not particularly limited, and a known method can be used. The film thickness of the disc film is not particularly limited, and may be, for example, 10 to 150 μm.

本發明之偏光元件係歷經如下步驟而製造:於水溶液上連續地使聚乙烯醇系膜進行單軸延伸之步驟、利用二色性色素進行染色並使其吸附之步驟、利用硼酸水溶液進行處理之步驟、以及進行水洗、乾燥之步驟。 The polarizing element of the present invention is manufactured through the following steps: a step of uniaxially stretching a polyvinyl alcohol-based film on an aqueous solution, a step of dyeing and adsorbing a dichroic dye, and a treatment using an aqueous boric acid solution. Steps, and steps of washing and drying.

使聚乙烯醇系膜進行單軸延伸之步驟可於染色前實施,可與染色同時實施,或者亦可於染色後實施。於染色後實施單軸延伸時,可於硼酸處理前實施,亦可於硼酸處理中實施。當然,亦可使該等歷經複數個階段而實施單軸延伸。單軸延伸可使用周速不同之輥或列輥。又,單軸延伸可為於大氣中進行延伸之乾式延伸,可為於利用溶劑使其膨潤之狀態下 進行延伸之濕式延伸。延伸比通常為4~8倍。 The step of uniaxially stretching the polyvinyl alcohol-based film may be performed before dyeing, may be performed simultaneously with dyeing, or may be performed after dyeing. When uniaxial stretching is performed after dyeing, it may be performed before or in a boric acid treatment. Of course, it is also possible to make these uniaxial extensions through multiple stages. Uniaxial extension can use rollers or rows of rollers with different peripheral speeds. In addition, the uniaxial stretching may be a dry stretching in the atmosphere, and may be in a state where it is swollen with a solvent. Wet extension is performed. The stretch ratio is usually 4 to 8 times.

利用二色性色素對經延伸之聚乙烯醇系膜進行染色之步驟例如可使用將聚乙烯醇系膜浸漬於含有二色性色素之水溶液之方法。作為二色性色素,可使用碘或二色性染料。又,聚乙烯醇系膜較佳為於染色前預先浸漬於水中而得以膨潤。 For the step of dyeing the stretched polyvinyl alcohol-based film with a dichroic dye, for example, a method of dipping the polyvinyl alcohol-based film in an aqueous solution containing a dichroic dye can be used. As the dichroic dye, iodine or a dichroic dye can be used. The polyvinyl alcohol-based film is preferably swelled by being immersed in water before dyeing.

於使用碘作為二色性色素之情形時,通常可使用將聚乙烯醇系膜浸漬於含有碘及碘化鉀之染色用水溶液中進行染色之方法。通常,染色用水溶液中之碘之含量相對於水(蒸餾水)100重量份為0.01~1重量份,碘化鉀之含量相對於水100重量份為0.5~20重量份。染色用水溶液之溫度通常為20~40℃,浸漬時間(染色時間)通常為20~1,800秒。 When using iodine as a dichroic dye, a method of dyeing a polyvinyl alcohol-based film by immersing it in an aqueous solution for dyeing containing iodine and potassium iodide can be generally used. Generally, the content of iodine in the dyeing aqueous solution is 0.01 to 1 part by weight with respect to 100 parts by weight of water (distilled water), and the content of potassium iodide is 0.5 to 20 parts by weight with respect to 100 parts by weight of water. The temperature of the aqueous solution for dyeing is usually 20 to 40 ° C, and the immersion time (dyeing time) is usually 20 to 1,800 seconds.

於使用二色性染料作為二色性色素之情形時,通常採用將聚乙烯醇系樹脂膜浸漬於含有水溶性二色性染料之水溶液中進行染色之方法。關於該水溶液中之二色性染料之含量,每100重量份之水中通常為1×10-4~10重量份,較佳為1×10-3~1重量份。該水溶液亦可含有硫酸鈉等無機鹽作為染色助劑。用於染色之染料水溶液之溫度通常為20~80℃,又,於該水溶液中之浸漬時間通常為10~1,800秒。 When a dichroic dye is used as the dichroic dye, a method in which a polyvinyl alcohol-based resin film is immersed in an aqueous solution containing a water-soluble dichroic dye is usually used for dyeing. Regarding the content of the dichroic dye in the aqueous solution, it is usually 1 × 10 -4 to 10 parts by weight, preferably 1 × 10 -3 to 1 part by weight per 100 parts by weight of water. This aqueous solution may contain an inorganic salt such as sodium sulfate as a dyeing aid. The temperature of the aqueous dye solution used for dyeing is usually 20 ~ 80 ° C, and the immersion time in the aqueous solution is usually 10 ~ 1,800 seconds.

對經染色之聚乙烯醇系膜進行硼酸處理之步驟可藉由浸漬於含硼酸之水溶液中而實施。通常,含硼酸之水溶液中之硼酸之含量相對於水100重量份可為2~15重量份,較佳為5~12重量份。於利用碘作為二色性色素之情形時,含硼酸之水溶液較佳為含有碘化鉀,其含量通常相對於水100重量份為0.1~15重量份,較佳為5~12重量份。含硼酸之水溶液之溫度通常為50℃以上,較佳為50~85℃,更佳為60~80℃,浸漬時間通常為60~1,200秒,較佳為150~600秒,更佳為200~400秒。 The step of subjecting the dyed polyvinyl alcohol-based film to a boric acid treatment can be performed by immersing it in an aqueous solution containing boric acid. Generally, the content of boric acid in the boric acid-containing aqueous solution may be 2 to 15 parts by weight, and preferably 5 to 12 parts by weight relative to 100 parts by weight of water. When using iodine as a dichroic pigment, the boric acid-containing aqueous solution preferably contains potassium iodide, and its content is usually 0.1 to 15 parts by weight, and preferably 5 to 12 parts by weight relative to 100 parts by weight of water. The temperature of the aqueous solution containing boric acid is usually 50 ° C or higher, preferably 50 to 85 ° C, more preferably 60 to 80 ° C, and the immersion time is usually 60 to 1,200 seconds, preferably 150 to 600 seconds, and more preferably 200 to 400 seconds.

硼酸處理後之聚乙烯醇系膜通常進行水洗及乾燥。水洗處理可藉由將經硼酸處理之聚乙烯醇系膜浸漬於水中而實施。水洗處理之水溫 通常為5~40℃,浸漬時間通常為1~120秒。水洗後進行乾燥,藉此可獲得偏光元件。乾燥處理通常可使用熱風乾燥器或遠紅外線加熱器而實施。乾燥處理溫度通常為30~100℃,較佳為50~80℃,乾燥時間通常為60~600秒,較佳為120~600秒。 Polyvinyl alcohol film after boric acid treatment is usually washed and dried. The water washing treatment can be performed by immersing a boric acid-treated polyvinyl alcohol-based film in water. Water temperature for washing treatment It is usually 5 to 40 ° C, and the immersion time is usually 1 to 120 seconds. After washing with water and drying, a polarizing element can be obtained. The drying process can usually be performed using a hot-air dryer or a far-infrared heater. The drying treatment temperature is usually 30 to 100 ° C, preferably 50 to 80 ° C, and the drying time is usually 60 to 600 seconds, preferably 120 to 600 seconds.

本發明之偏光元件之厚度並無特別限定,例如可為5~40μm。 The thickness of the polarizing element of the present invention is not particularly limited, and may be, for example, 5 to 40 μm.

本發明之偏光元件之MD方向之收縮力為3.5N/2mm以下。於MD方向之收縮力為上述範圍內之情形時,應用於偏光板時熱衝擊耐久性優異。就該方面而言,較佳可為3.2N/2mm以下。 The shrinkage force in the MD direction of the polarizing element of the present invention is 3.5 N / 2 mm or less. When the shrinkage force in the MD direction is within the above range, the thermal shock durability is excellent when applied to a polarizing plate. In this respect, it may be preferably 3.2 N / 2 mm or less.

偏光元件於MD方向上延伸,於MD方向上大部分收縮,故而理解為偏光元件之龜裂主要與MD方向之收縮力有關。然而,可知本發明中,TD方向之收縮力為2.5N/2mm以下時,熱衝擊耐久性進一步得到改善。因此,更佳為TD方向之收縮力為2.5N/2mm以下,但並不限制於此。 The polarizing element extends in the MD direction and most of it shrinks in the MD direction. Therefore, it is understood that the crack of the polarizing element is mainly related to the shrinking force in the MD direction. However, it is found that in the present invention, when the shrinkage force in the TD direction is 2.5 N / 2 mm or less, the thermal shock durability is further improved. Therefore, the shrinkage force in the TD direction is more preferably 2.5N / 2mm or less, but it is not limited thereto.

又,較佳為本發明之偏光元件之MD方向之收縮力可為TD方向之收縮力之2.5倍以下。此時,MD方向之收縮力及TD方向之收縮力間之平衡性優異,內部應力均勻地被消除,熱衝擊耐久性受到顯著改善。較佳可為1~2.3倍。 The shrinkage force in the MD direction of the polarizing element of the present invention may be 2.5 times or less the shrinkage force in the TD direction. At this time, the balance between the shrinkage force in the MD direction and the shrinkage force in the TD direction is excellent, the internal stress is uniformly eliminated, and the thermal shock durability is significantly improved. It is preferably 1 to 2.3 times.

關於保護膜之種類,只要為透明性、機械強度、熱穩定性、防水性、等向性等優異者,則並無特別限制,例如可使用包含選自由丙烯酸系樹脂膜、纖維素系樹脂膜、聚烯烴系樹脂膜、及聚酯系樹脂膜所組成之群中至少1種的各種透明樹脂膜。 The type of the protective film is not particularly limited as long as it is excellent in transparency, mechanical strength, thermal stability, water resistance, and isotropic properties. For example, it may be selected from the group consisting of acrylic resin films and cellulose resin films. Various transparent resin films of at least one of the group consisting of a polyolefin resin film and a polyester resin film.

作為上述保護膜之具體例,可列舉:聚(甲基)丙烯酸甲酯、聚(甲基)丙烯酸乙酯等丙烯酸系樹脂膜;聚對苯二甲酸乙二酯、聚間苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚對苯二甲酸丁二酯等聚酯系樹脂膜;二乙醯纖維素、三乙醯纖維素等纖維素系樹脂膜;聚乙烯、聚丙烯、環系或 具有降莰烯結構之聚烯烴系、乙烯-丙烯共聚物等聚烯烴系樹脂膜等,就改善熱衝擊耐久性之方面而言,較佳可為丙烯酸系樹脂膜,但並不限定於此。 Specific examples of the protective film include acrylic resin films such as poly (meth) acrylate and poly (meth) acrylate; polyethylene terephthalate and polyethylene isophthalate. Polyester resin films such as polyester, polyethylene naphthalate, polybutylene terephthalate; cellulose resin films such as diethyl cellulose and triethyl cellulose; polyethylene, polypropylene, Department or In terms of improving thermal shock durability, a polyolefin resin film such as a polyolefin resin having a norbornene structure and an ethylene-propylene copolymer is preferably an acrylic resin film, but it is not limited thereto.

又,就可藉由上述接著劑層於接著時進一步改善熱衝擊耐久性之方面而言,較佳為本發明之保護膜之MD方向及TD方向之熱膨脹係數分別可為15~70ppm/K。 In addition, from the viewpoint of further improving the thermal shock durability of the above-mentioned adhesive layer at the time of adhering, the thermal expansion coefficients of the MD direction and the TD direction of the protective film of the present invention are preferably 15 to 70 ppm / K, respectively.

上述保護膜之厚度並無特別限定,可為10~200μm,較佳為10~150μm。在保護膜之厚度為10~200μm之情況下,於偏光元件之兩面積層偏光元件保護膜時,各保護膜可具有相互相同或不同之厚度。 The thickness of the protective film is not particularly limited, and may be 10 to 200 μm, and preferably 10 to 150 μm. In the case where the thickness of the protective film is 10 to 200 μm, when the two-layer layer polarizing element protective film of the polarizing element is used, each protective film may have the same thickness or different thickness from each other.

為了提高接著性,偏光元件及/或保護膜可對相互接合之面實施底塗處理、電漿處理、電暈處理等乾式處理、皂化(鹼)處理等化學處理之表面處理。作為皂化(鹼)處理,可列舉浸漬於氫氧化鈉、氫氧化鉀等鹼之水溶液中之方法。 In order to improve the adhesion, the polarizing element and / or the protective film may be subjected to surface treatments such as primer coating treatment, plasma treatment, corona treatment, and other dry treatments, and chemical treatments such as saponification (alkali) treatment. Examples of the saponification (alkali) treatment include a method of immersion in an aqueous solution of an alkali such as sodium hydroxide or potassium hydroxide.

接著層係介置於偏光元件與保護膜之間而使該等相互接著。 Then, the layer is interposed between the polarizing element and the protective film so that these are adhered to each other.

本發明之接著層之熱膨脹係數為250ppm/K以下。於此種情形時,使MD方向之收縮力為3.5N/2mm以下之偏光元件與保護膜接著,可顯著改善熱衝擊耐久性。 The thermal expansion coefficient of the adhesive layer of the present invention is 250 ppm / K or less. In this case, a polarizing element with a shrinkage force in the MD direction of 3.5 N / 2 mm or less and a protective film can significantly improve the thermal shock durability.

接著層之厚度並無特別限定,例如可為0.01~10μm,較佳為0.1~5μm。於接著層之厚度為0.5μm以下之情形時,有於接著時混入氣泡可能性較高之問題,於接著層之厚度為5μm以上之情形時,有價格上升之問題。 The thickness of the adhesion layer is not particularly limited, and may be, for example, 0.01 to 10 μm, and preferably 0.1 to 5 μm. When the thickness of the adhesive layer is 0.5 μm or less, there is a problem that bubbles are likely to be mixed during the adhesion, and when the thickness of the adhesive layer is 5 μm or more, there is a problem that the price rises.

接著層可於偏光元件及保護膜之相互接著之面中至少一面上塗佈光硬化性接著劑組成物而使該等相互附著,並使經塗佈之接著劑組成物曝光而形成。 The adhesive layer may be formed by applying a photocurable adhesive composition to at least one of the mutually adhering surfaces of the polarizing element and the protective film, adhering these, and exposing the applied adhesive composition to light.

光硬化性接著劑組成物含有光聚合性化合物及光聚合起始劑。 The photocurable adhesive composition contains a photopolymerizable compound and a photopolymerization initiator.

光聚合性化合物可為光自由基聚合性化合物及光陽離子聚合性化合物中之至少一種。 The photopolymerizable compound may be at least one of a photoradical polymerizable compound and a photocationic polymerizable compound.

於僅含有光自由基聚合性化合物之情形時,耐水性會降低,於僅含有光陽離子聚合性化合物之情形時,組成物之黏度會變高,因此較佳為含有光自由基聚合性化合物及光陽離子聚合性化合物兩者。 When only a photoradically polymerizable compound is contained, water resistance is reduced, and when only a photocationically polymerizable compound is contained, the viscosity of the composition is increased. Therefore, it is preferable to contain a photoradically polymerizable compound and Both photocationically polymerizable compounds.

作為光自由基聚合性化合物,可列舉單官能性及二官能性至六官能性單體,具體而言,可列舉:(甲基)丙烯酸甲酯、甲基丙烯酸烯丙酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸異癸酯、甲基丙烯酸2-十二烷硫基乙酯、丙烯酸辛酯、丙烯酸2-甲氧基乙酯、(甲基)丙烯酸羥基乙酯、(甲基)丙烯酸羥基丙酯、(甲基)丙烯酸羥基丁酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸硬脂酯、甲基丙烯酸環氧丙酯、(甲基)丙烯酸四糠酯、(甲基)丙烯酸苯氧基乙酯、丙烯酸胺酯(urethane acrylate)、(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸二甲基胺基乙酯等單官能性單體;1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、雙酚A-乙二醇二丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、二環芬太尼二(甲基)丙烯酸酯(dicyclofentanyl di(meth)acrylate)、己內酯改質二(甲基)丙烯酸二環戊烯酯、環氧乙烷改質磷酸二(甲基)丙烯酸酯、異氰尿酸雙(2-羥基乙基)酯二(甲基)丙烯酸酯、異氰尿酸二(丙烯醯氧基乙基)酯、烯丙基化二(甲基)丙烯酸環己酯、二羥甲基二環戊烷二丙烯酸酯、環氧乙烷改質六氫鄰苯二甲酸二丙烯酸酯、三環癸烷二甲醇丙烯酸酯、新戊二醇改質三羥甲基丙烷二丙烯酸酯、金剛烷二丙烯酸酯等二官能性單體;三羥甲基丙烷三(甲基)丙烯酸酯、二新戊四醇三(甲基)丙烯酸酯、丙酸改質二新戊四醇三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、環氧丙烷改質三 羥甲基丙烷三(甲基)丙烯酸酯、異氰尿酸三(2-羥基乙基)酯三(甲基)丙烯酸酯、異氰尿酸三(丙烯醯氧基乙基)酯、甘油三(甲基)丙烯酸酯等三官能性單體;雙甘油四(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二(三羥甲基丙烷)四(甲基)丙烯酸酯等四官能性單體;丙酸改質二新戊四醇五(甲基)丙烯酸酯等五官能性單體;及己內酯改質二新戊四醇六(甲基)丙烯酸酯等六官能性單體等,該等中較佳為單官能性至三官能性單體。該等可單獨使用或混合2種以上而使用。 Examples of the photoradically polymerizable compound include monofunctional and difunctional to hexafunctional monomers, and specifically, methyl (meth) acrylate, allyl methacrylate, and (meth) 2-ethoxyethyl acrylate, isodecyl (meth) acrylate, 2-dodecylthioethyl methacrylate, octyl acrylate, 2-methoxyethyl acrylate, hydroxyl (meth) acrylate Ethyl ester, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, isooctyl (meth) acrylate, isodecyl (meth) acrylate, stearyl (meth) acrylate, methyl Glycidyl acrylate, tetrafurfuryl (meth) acrylate, phenoxyethyl (meth) acrylate, urethane acrylate, aminoethyl (meth) acrylate, dimethacrylate Monofunctional monomers such as methylaminoethyl ester; 1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol Di (meth) acrylate, ethylene glycol di (meth) acrylate, bisphenol A-ethylene glycol diacrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (methyl) )acrylic acid , Polyethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, dicyclofentanyl di (Meth) acrylate (dicyclofentanyl di (meth) acrylate), caprolactone modified dicyclomethenyl di (meth) acrylate, ethylene oxide modified phosphate di (meth) acrylate, isocyanuric acid Bis (2-hydroxyethyl) ester di (meth) acrylate, bis (acryloxyethyl) isocyanurate, cyclohexyl bis (meth) acrylate, dimethylol bis Cyclopentane diacrylate, ethylene oxide modified hexahydrophthalic acid diacrylate, tricyclodecane dimethanol acrylate, neopentyl glycol modified trimethylolpropane diacrylate, adamantane di Difunctional monomers such as acrylates; trimethylolpropane tri (meth) acrylate, dipentaerythritol tri (meth) acrylate, propionic acid modified dipentaerythritol tri (meth) acrylic acid Ester, neopentaerythritol tri (meth) acrylate, propylene oxide modified three Methylolpropane tri (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tris (meth) acrylate, tris (acryloxyethyl) isocyanurate, tris (glycerol) Trifunctional monomers such as acrylate; bisglycerol tetra (meth) acrylate, neopentyl tetraol (meth) acrylate, bis (trimethylolpropane) tetra (meth) acrylate, etc. Functional monomers; pentafunctional monomers such as propionic acid modified dipentaerythritol penta (meth) acrylate; and caprolactones modified hexafunctional such as dipentaerythritol hexa (meth) acrylate Monomers and the like are preferably monofunctional to trifunctional monomers. These can be used individually or in mixture of 2 or more types.

作為較佳之具體例示,可列舉:(甲基)丙烯酸羥基乙酯、(甲基)丙烯酸羥基丙酯、(甲基)丙烯酸羥基丁酯等單官能丙烯酸酯;異氰尿酸二(丙烯醯氧基乙基)酯、烯丙基化二(甲基)丙烯酸環己酯、二羥甲基二環戊烷二丙烯酸酯、環氧乙烷改質六氫鄰苯二甲酸二丙烯酸酯、三環癸烷二甲醇丙烯酸酯等二官能丙烯酸酯;新戊四醇三(甲基)丙烯酸酯、環氧丙烷改質三羥甲基丙烷三(甲基)丙烯酸酯、異氰尿酸三(2-羥基乙基)酯三(甲基)丙烯酸酯等三官能丙烯酸酯;雙甘油四(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯之四官能丙烯酸酯等。 Preferred specific examples include monofunctional acrylates such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, and hydroxybutyl (meth) acrylate; and bis (acryloxy) isocyanurate Ethyl) esters, allyl cyclohexyl di (meth) acrylate, dimethylol dicyclopentane diacrylate, ethylene oxide modified hexahydrophthalate diacrylate, tricyclodecane Difunctional acrylates such as alkanedimethanol acrylate; neopentyl tetraol tri (meth) acrylate, propylene oxide modified trimethylolpropane tri (meth) acrylate, isocyanuric tris (2-hydroxyethyl) Trifunctional acrylates such as tris (meth) acrylates; bisglycerol tetra (meth) acrylates, tetrafunctional acrylates of neopentaerythritol tetra (meth) acrylates, and the like.

作為光陽離子聚合性化合物,可列舉:雙酚A型環氧樹脂、雙酚F型環氧樹脂等雙酚型環氧樹脂;苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂等酚醛清漆型環氧樹脂;脂肪族環氧樹脂、脂環式環氧樹脂、萘型環氧樹脂、多官能性環氧樹脂、聯苯型環氧樹脂、環氧丙醚型環氧樹脂、環氧丙酯型環氧樹脂、環氧丙胺型環氧樹脂;經氫化之雙酚A型環氧樹脂等醇型環氧樹脂;溴化環氧樹脂等鹵化環氧樹脂;橡膠改質胺基甲酸酯樹脂、胺酯改質環氧樹脂、環氧化聚丁二烯、環氧化苯乙烯-丁二烯-苯乙烯嵌段共聚物、含環氧基之聚酯樹脂、含環氧基之聚胺酯樹脂、含環氧基之丙烯酸樹脂等含環氧基之化合物;苯氧基甲基氧雜環丁烷、3,3-雙(甲氧基甲基)氧雜環丁烷、3,3-雙(苯氧基甲基)氧雜環丁烷、3-乙基-3-(苯氧 基甲基)氧雜環丁烷、3-乙基-3-(2-乙基己氧基甲基)氧雜環丁烷、3-乙基-3-{[3-(三乙氧基矽基)丙氧基]甲基}氧雜環丁烷、苯酚酚醛清漆氧雜環丁烷、1,4-雙{[(3-乙基3-氧雜環丁基)甲氧基]甲基}苯等含氧雜環丁基化合物等。該等可單獨使用或混合2種以上而使用。 Examples of the photocationically polymerizable compound include bisphenol epoxy resins such as bisphenol A epoxy resin and bisphenol F epoxy resin; phenol novolac epoxy resin, cresol novolac epoxy resin, etc. Novolac epoxy resins; aliphatic epoxy resins, alicyclic epoxy resins, naphthalene epoxy resins, polyfunctional epoxy resins, biphenyl epoxy resins, propylene oxide epoxy resins, ring Oxypropyl ester epoxy resin, epoxy amine epoxy resin; hydrogenated bisphenol A epoxy resin and other alcohol epoxy resin; brominated epoxy resin and other halogenated epoxy resin; rubber modified amino methyl Ester resin, amine ester modified epoxy resin, epoxidized polybutadiene, epoxidized styrene-butadiene-styrene block copolymer, epoxy resin containing polyester resin, epoxy resin containing polyurethane Resins, epoxy-containing acrylic resins and other epoxy-containing compounds; phenoxymethyloxetane, 3,3-bis (methoxymethyl) oxetane, 3,3- Bis (phenoxymethyl) oxetane, 3-ethyl-3- (phenoxy Methylmethyl) oxetane, 3-ethyl-3- (2-ethylhexyloxymethyl) oxetane, 3-ethyl-3-{[3- (triethoxy Silyl) propoxy] methyl} oxetane, phenol novolac oxetane, 1,4-bis {[(3-ethyl3-oxetanyl) methoxy] methyl An oxetanyl compound such as benzene and the like. These can be used individually or in mixture of 2 or more types.

作為較佳之具體例,可列舉雙酚A型環氧樹脂、脂環式環氧樹脂、多官能性環氧樹脂、氧雜環丁烷樹脂(oxetane resin)等。 Preferred specific examples include bisphenol A epoxy resin, alicyclic epoxy resin, polyfunctional epoxy resin, and oxetane resin.

於光聚合性化合物含有光自由基聚合性化合物及光陽離子聚合性化合物兩者之情形時,該等之混合比並無特別限定,例如全部聚合性化合物之總重量中,光陽離子聚合性化合物可含有50重量%以上。於此種情形時,接著層之熱膨脹係數變低,因此熱衝擊耐久性優異。 When the photopolymerizable compound contains both a photoradical polymerizable compound and a photocationic polymerizable compound, the mixing ratio of these is not particularly limited. For example, the photocationic polymerizable compound may be included in the total weight of all polymerizable compounds. Contains 50% by weight or more. In this case, since the thermal expansion coefficient of the adhesive layer becomes low, the thermal shock durability is excellent.

光聚合起始劑係用以提高硬化反應之效率者,可列舉:苯乙酮系、二苯甲酮系、9-氧硫(thioxanthone)系、安息香系、安息香烷基醚系等之光自由基聚合起始劑;芳香族重氮鎓鹽、芳香族鋶鹽、芳香族碘鋁鹽、安息香磺酸酯等光陽離子聚合起始劑等。 Photopolymerization initiators are used to improve the efficiency of the curing reaction, and examples include acetophenone-based, benzophenone-based, and 9-oxysulfur. (thioxanthone) -based, benzoin-based, benzoin alkyl ether-based photoradical polymerization initiators; aromatic diazonium salts, aromatic sulfonium salts, aromatic aluminum iodonium salts, and benzoin sulfonate photopolymerize Starting agent and so on.

作為可使用之市售之光自由基聚合起始劑,可列舉Ciba公司之darocur 1173、darocur 4265、darocur BP、darocur TPO、darocur MBF、irgacure 184、irgacure 500、irgacure 2959、irgacure 754、irgacure 651、irgacure 369、irgacure 907、irgacure 1300、irgacure 819、irgacure 2022、irgacure 819DW、irgacure 2100、irgacure 784、irgacure 250等,但並不限制於該等。該等可單獨使用或混合2種以上而使用。 Examples of commercially available photo-radical polymerization initiators include darocur 1173, darocur 4265, darocur BP, darocur TPO, darocur MBF, irgacure 184, irgacure 500, irgacure 2959, irgacure 754, irgacure 651, Ciba Irgacure 369, irgacure 907, irgacure 1300, irgacure 819, irgacure 2022, irgacure 819DW, irgacure 2100, irgacure 784, irgacure 250, etc. are not limited thereto. These can be used individually or in mixture of 2 or more types.

又,作為光陽離子聚合起始劑,可列舉:Optomer-SP-151、Optomer-SP-170、Optomer-SP-171(ADEKA公司)、Irgacure-261(Ciba公司)、San-Aid SI-60L、UVI-6990(Union Carbide公司)、BBI-1C3、MPI-103、TPS-103、DTS-103、NAT-103、NDS-103(綠化學公司)、CPI-110A(San-Apro公司)等,但並不限制於該等。該等可單獨使用或混合2種以上而使用。 Examples of the photocationic polymerization initiator include Optomer-SP-151, Optomer-SP-170, Optomer-SP-171 (ADEKA), Irgacure-261 (Ciba), San-Aid SI-60L, UVI-6990 (Union Carbide), BBI-1C3, MPI-103, TPS-103, DTS-103, NAT-103, NDS-103 (Green Chemical), CPI-110A (San-Apro), etc., but Not limited to these. These can be used individually or in mixture of 2 or more types.

光聚合起始劑之含量並無特別限定,例如相對於光聚合性化合物100重量份,可含有0.5~10重量份。於含量為上述範圍內之情形時,具有適當之硬化速度,並具有優異之耐久性。 The content of the photopolymerization initiator is not particularly limited. For example, it may contain 0.5 to 10 parts by weight based on 100 parts by weight of the photopolymerizable compound. When the content is within the above range, it has an appropriate hardening speed and excellent durability.

將接著層之熱膨脹係數調節為250ppm/K以下之方法並無特別限定,可使用該領域中成為公知之方法,例如可使用如下方法:使用玻璃轉移溫度(Tg)較高之光聚合性化合物,或提高累積光量而提高彈性模數,藉此降低熱膨脹係數等。 The method for adjusting the thermal expansion coefficient of the adhesive layer to 250 ppm / K or less is not particularly limited, and a method known in the art can be used. For example, a method such as using a photopolymerizable compound having a high glass transition temperature (Tg) or increasing the temperature can be used. The amount of light is accumulated to increase the elastic modulus, thereby reducing the thermal expansion coefficient and the like.

於本發明之偏光板中,保護膜接著於偏光元件之至少一面,並可接著於偏光元件之一面或兩面。 In the polarizing plate of the present invention, the protective film is attached to at least one side of the polarizing element, and may be attached to one or both sides of the polarizing element.

於保護膜僅接著於偏光元件之一面之情形時,偏光元件之剩餘面亦可視需要適當實施硬塗處理、抗反射處理、抗黏連處理、以擴散或防眩為目的之處理等表面處理。 When the protective film is only attached to one side of the polarizing element, the remaining surface of the polarizing element may be appropriately subjected to surface treatments such as hard coating treatment, anti-reflective treatment, anti-blocking treatment, and treatment for the purpose of diffusion or anti-glare.

又,於一面接合有保護膜之偏光元件之另一面除上述表面處理以外,亦可視需要進而積層硬塗層、抗反射層、防眩層、抗靜電層等表面處理層,並可藉由黏著劑層進而積層光學功能性膜。 Furthermore, in addition to the surface treatment described above, the other side of the polarizing element with a protective film bonded to one side may be further laminated with a surface treatment layer such as a hard coat layer, an anti-reflection layer, an anti-glare layer, or an anti-static layer, if necessary. The agent layer is further laminated with an optically functional film.

上述光學功能性膜之種類並無特別限定,例如可列舉:液晶性化合物或其高分子化合物等於基材表面配向之光學補償膜、使某種偏光之光穿透並使與其為相反性質之偏光之光反射之反射型偏光分離膜、含有聚碳酸酯樹脂之相位差膜、含有環狀聚烯烴系樹脂之相位差膜、於表面具有凹凸形狀之防眩功能附加膜、經表面抗反射處理之附加膜、於表面具有反射功能之反射膜、同時具有反射功能及穿透功能之半穿透反射膜等。 The type of the optically functional film is not particularly limited, and examples thereof include an optical compensation film having a liquid crystal compound or a polymer compound equal to the surface alignment of the substrate, a type of polarized light that penetrates, and a polarized light of the opposite property. Reflection type polarizing separation film with light reflection, retardation film containing polycarbonate resin, retardation film containing cyclic polyolefin resin, anti-glare function additional film with uneven shape on the surface, surface anti-reflection treatment Additional films, reflective films with reflective functions on the surface, and semi-transparent reflective films with both reflective and penetrating functions.

又,本發明提供一種具備上述偏光板之影像顯示裝置。 The present invention also provides an image display device including the polarizing plate.

本發明之偏光板不僅可應用於通常之液晶顯示裝置,亦可應用於電場發光顯示裝置、電漿顯示裝置、場發射顯示裝置等各種影像顯示裝置。 The polarizing plate of the present invention can be applied not only to ordinary liquid crystal display devices, but also to various image display devices such as electric field light emitting display devices, plasma display devices, and field emission display devices.

以下,為了有助於本發明之理解而表示較佳實施形態,但業者明瞭,該等實施形態僅為例示本發明,並不限制隨附之申請專利範圍,可於本發明之範疇及技術思想之範圍內對實施形態進行多種變更及修正,且亦當然此種變更及修正屬於隨附之申請專利範圍。 In the following, preferred embodiments are shown in order to help the understanding of the present invention, but the industry understands that these embodiments are merely examples of the present invention and do not limit the scope of the accompanying patent application. Various changes and amendments are made to the implementation within the scope, and of course such changes and amendments belong to the scope of the accompanying patent application.

[製造例、偏光元件之製造] [Manufacture example, manufacture of polarizing element]

將平均聚合度為2,400、皂化度為99.9%以上之厚度75μm之聚乙烯醇膜(PS 7500,Kuraray公司)於30℃之水(去離子水)中浸漬2分鐘而使其膨潤後,於含有碘3.5mmol/L及碘化鉀2重量%之30℃之染色用水溶液中浸漬4分鐘而使其染色。其後,於添加有碘化鉀2重量%及硼酸3.7重量%之53℃之交聯用水溶液中浸漬2分鐘而使其交聯。 A 75 μm-thick polyvinyl alcohol film (PS 7500, Kuraray) having an average degree of polymerization of 2,400 and a degree of saponification of 99.9% or more was immersed in water (deionized water) at 30 ° C. for 2 minutes to swell it. The dyeing solution was immersed in a 30 ° C. dyeing aqueous solution for 3.5 minutes with 3.5 mmol / L of iodine and 2% by weight of potassium iodide to dye. Thereafter, it was immersed in a 53 ° C. aqueous solution for crosslinking to which 2% by weight of potassium iodide and 3.7% by weight of boric acid were added for 2 minutes to crosslink.

之後,利用25℃之蒸餾水清洗20秒。 After that, it was washed with distilled water at 25 ° C for 20 seconds.

使至各膨潤/染色/交聯/水洗階段之累積延伸比成為5.5倍,其次以70℃進行5分鐘熱處理而製造偏光元件(製造例1)。 The cumulative elongation ratio at each swelling / dyeing / crosslinking / washing stage was 5.5 times, followed by heat treatment at 70 ° C for 5 minutes to manufacture a polarizing element (Production Example 1).

關於製造例2~8之偏光元件,除下述表1所記載之條件以外,以與製造例1相同之條件及步驟製造。 The polarizing elements of Manufacturing Examples 2 to 8 were manufactured under the same conditions and steps as those of Manufacturing Example 1 except for the conditions described in Table 1 below.

並且,將所製造之偏光元件以3.0cm(MD)×2mm(TD)、3.0cm(TD)×2mm(MD)之大小切斷後,利用DMA Q800(Dynamic mechanical analyzer,TA公司)測定MD、TD收縮力(測定條件係自常溫起以每分鐘10℃升溫至80℃後,於80℃測定1小時之收縮力)。此時,為了於測定前維持使偏光元件展平之狀態,使用最小限度之Pre-load進行測定。 Then, the manufactured polarizing elements were cut at a size of 3.0 cm (MD) x 2 mm (TD) and 3.0 cm (TD) x 2 mm (MD), and then MD and TD were measured using a DMA Q800 (Dynamic mechanical analyzer, TA). Shrinking force (measurement conditions are measured at room temperature from 10 ° C to 80 ° C per minute, and then the shrinking force is measured at 80 ° C for one hour). At this time, in order to maintain the state where the polarizing element is flattened before the measurement, the measurement is performed using a minimum pre-load.

[實施例及比較例] [Examples and Comparative Examples]

將下述表2所記載之組成及含量之接著劑組成物以厚度成為2μm之方式塗佈於上述偏光元件之兩面後,使用夾輥使經電暈處理之丙烯酸系膜(未延伸PMMA膜,MD方向熱膨脹係數59.4ppm/K,TD方向熱膨脹係數53.6ppm/K)接合於兩者後,利用高壓水銀燈進行UV硬化而製造偏光板。 The adhesive composition having the composition and content described in Table 2 below was applied to both sides of the polarizing element so that the thickness became 2 μm, and then the corona-treated acrylic film (unextended PMMA film, The thermal expansion coefficient in the MD direction is 59.4 ppm / K, and the thermal expansion coefficient in the TD direction is 53.6 ppm / K). The polarizing plate is manufactured by UV curing using a high-pressure mercury lamp.

於實施例9之情形時,於偏光元件之一面接合上述丙烯酸系膜,於另一面接合三乙醯纖維素膜(MD方向熱膨脹係數20.7ppm/K,TD方向熱膨脹係數22.1ppm/K)。 In the case of Example 9, the above-mentioned acrylic film was bonded to one surface of the polarizing element, and a triethylfluorene cellulose film was bonded to the other surface (MD direction thermal expansion coefficient 20.7 ppm / K, TD direction thermal expansion coefficient 22.1 ppm / K).

上述丙烯酸系膜及三乙醯纖維素膜之熱膨脹係數係以8.0mm×4.0mm之大小切斷後,利用TMA(TA公司)進行測定(測定條件係自30℃起以每分鐘10℃升溫至70℃後,以至70℃為止之梯度確認熱膨脹係數)。 The thermal expansion coefficients of the acrylic film and triacetam cellulose film were cut at a size of 8.0 mm × 4.0 mm, and then measured by TMA (TA company) (the measurement conditions were that the temperature was raised from 70 ° C. to 70 ° C. per minute from 30 ° C.). After the temperature, the thermal expansion coefficient was confirmed with a gradient up to 70 ° C).

[實驗例] [Experimental example]

(1)接著層之熱膨脹係數(CTE) (1) Thermal expansion coefficient (CTE) of the bonding layer

將上述表2之接著劑組成物分別以30μm之厚度藉由硬塗塗佈於未經電暈處理之環烯烴聚合物(COP)膜(ZEON公司)1片後,利用高壓水銀燈(UVA累積光量為500mJ/cm2×4次)進行UV硬化。 After applying the adhesive composition of Table 2 to a thickness of 30 μm by hard coating on one piece of cyclic olefin polymer (COP) film (ZEON) without corona treatment, a high-pressure mercury lamp (UVA cumulative light amount) was used. 500 mJ / cm 2 × 4 times) for UV curing.

其次,將30μm之接著劑層自COP膜剝離,以8.0mm×4.0mm之大小切斷後,利用TMA(TA公司)測定熱膨脹係數(測定條件係自30℃起以每分鐘10℃升溫至70℃後,以至70℃為止之梯度確認熱膨脹係數)。 Next, the 30 μm adhesive layer was peeled from the COP film and cut to a size of 8.0 mm × 4.0 mm, and then the thermal expansion coefficient was measured by TMA (TA) (the measurement conditions are that the temperature is raised from 10 ° C to 70 ° C per minute from 30 ° C) Then, the thermal expansion coefficient was confirmed with a gradient to 70 ° C).

(2)熱衝擊耐久性實驗 (2) Thermal shock durability test

將實施例及比較例中製造之偏光板以15.0cm(MD)×11cm(TD)之大小切斷後,利用丙烯酸系接著劑組成物接合於玻璃,進行高壓釜處理(50 ℃、20分鐘、5個大氣壓)。 The polarizing plates manufactured in the examples and comparative examples were cut at a size of 15.0 cm (MD) x 11 cm (TD), and then bonded to glass with an acrylic adhesive composition, and then subjected to an autoclave treatment (50 ° C, 20 minutes, 5 atmospheres).

其次,於常溫放置24小時,將偏光板投入熱衝擊烘箱(溫度每30分鐘交替地自-40℃變更為85℃,6小時為1週期),確認偏光元件是否隨時間而產生龜裂。 Next, it was left at room temperature for 24 hours, and the polarizing plate was put into a thermal shock oven (the temperature was changed from -40 ° C to 85 ° C alternately every 30 minutes, and 6 hours was a cycle), and it was confirmed whether the polarizing element cracked with time.

各實施例及比較例分別以各5個樣品進行實驗,龜裂數係將自5個樣品產生之龜裂數合計而算出。 In each of the examples and comparative examples, experiments were performed on 5 samples each, and the number of cracks was calculated by totalizing the number of cracks generated from the 5 samples.

參照上述表3,確認實施例1~12之偏光板完全未產生龜裂,或僅產生非常少數之龜裂,熱衝擊耐久性顯著優異。 With reference to Table 3 above, it was confirmed that the polarizing plates of Examples 1 to 12 did not generate cracks at all, or generated only a very small number of cracks, and were extremely excellent in thermal shock durability.

然而,比較例1~3之偏光板產生大量龜裂,熱衝擊耐久性較差。 However, the polarizing plates of Comparative Examples 1 to 3 generated a large number of cracks, and the thermal shock durability was poor.

Claims (5)

一種偏光板,其係MD方向之收縮力為3.5N/2mm以下且厚度為5~40μm之聚乙烯醇系偏光元件與保護膜藉由介置於其間之熱膨脹係數為250ppm/K以下之光硬化性接著層而接著;該保護膜之厚度為10~200μm,且為丙烯酸系樹脂膜、聚酯系樹脂膜、纖維素系樹脂膜或聚烯烴系樹脂膜;該接著層之厚度為0.01~10μm。A polarizing plate having a light-curing property of a polyvinyl alcohol-based polarizing element and a protective film having a shrinkage force of 3.5 N / 2 mm or less and a thickness of 5 to 40 μm in the MD direction, with a thermal expansion coefficient of 250 ppm / K or less interposed therebetween The layer is followed by a layer; the thickness of the protective film is 10 to 200 μm, and is an acrylic resin film, a polyester resin film, a cellulose resin film, or a polyolefin resin film; the thickness of the adhesive layer is 0.01 to 10 μm. 如申請專利範圍第1項之偏光板,其中,該偏光元件之TD方向之收縮力為2.5N/2mm以下。For example, the polarizing plate of the first patent application range, wherein the contraction force of the polarizing element in the TD direction is 2.5N / 2mm or less. 如申請專利範圍第1項之偏光板,其中,該偏光元件之MD方向之收縮力為TD方向之收縮力之2.5倍以下。For example, the polarizing plate of the first scope of the patent application, wherein the shrinkage force in the MD direction of the polarizer is less than 2.5 times the shrinkage force in the TD direction. 如申請專利範圍第1項之偏光板,其中,該接著層之熱膨脹係數為200ppm/K以下。For example, the polarizing plate of the first scope of the patent application, wherein the thermal expansion coefficient of the adhesive layer is 200 ppm / K or less. 一種影像顯示裝置,其具備申請專利範圍第1至4項中任一項之偏光板。An image display device includes a polarizing plate according to any one of claims 1 to 4.
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