TW201627442A - Polarizing plate having protective layer and display device comprising the same - Google Patents

Polarizing plate having protective layer and display device comprising the same Download PDF

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TW201627442A
TW201627442A TW104143129A TW104143129A TW201627442A TW 201627442 A TW201627442 A TW 201627442A TW 104143129 A TW104143129 A TW 104143129A TW 104143129 A TW104143129 A TW 104143129A TW 201627442 A TW201627442 A TW 201627442A
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polarizing plate
liquid crystal
film
group
resin
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TW104143129A
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Chinese (zh)
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徐龍源
安泓俊
許智惠
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東友精細化工有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3016Polarising elements involving passive liquid crystal elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings

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  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Nonlinear Science (AREA)
  • Polarising Elements (AREA)
  • Mathematical Physics (AREA)
  • Liquid Crystal (AREA)

Abstract

A polarizing plate includes an adhesive layer, a protective layer made of an aqueous composition containing polyvinylalcohol, and a polarizer which are laminated in this order, and the polarizer includes a liquid crystal coating layer which is formed on one surface of a base film thereof. The polarizing plate having the above configuration may exhibit increased durability and maintain optical characteristics, and thereby implementing high image quality in the display device with increased durability.

Description

具保護層之偏光板及含此之顯示裝置Protective layer polarizing plate and display device therewith

本發明係關於一種耐久性優良,且光學性能變化少的偏光板及包含該偏光板的顯示裝置。The present invention relates to a polarizing plate which is excellent in durability and has little change in optical properties, and a display device including the polarizing plate.

近年來,隨著光學技術的發展,取代以往的映像管,提案電漿顯示器(PDP)、液晶顯示器(LCD)、有機/無機EL顯示器(ELD)等採用各種方式的顯示器的技術並市售。該等顯示裝置提案利用各種塑膠薄膜,其要求性能近年來日益高度化。例如就液晶顯示器而言,為了薄型化、輕量化及提升顯示特性,於偏光板、相位差膜、塑膠基板、導光板等,使用各種塑膠薄膜。 偏光板係為了使自然光或任意的偏光,成為特定方向的偏光的光學元件。從顯示裝置的光源射出的非偏光之光線,僅有經偏光板而受到線偏光的光線會射入液晶胞(cell),藉由射入光的偏光軸的旋轉程度,調節穿透的光線的強度,可表現黑與白之間的灰階(gray scale)。總言之,偏光板是使得在平板顯示裝置實現的圖像,可於視覺上確認的核心材料之一。 一般而言,偏光板具有於偏光器,以接著劑疊層作為保護膜之三醋酸纖維素薄膜(Triacetyl Cellulose Film,以下亦稱為TAC薄膜)的構造,而前述偏光器是藉由將以碘或二色性染料染著的聚乙烯醇薄膜,往一定方向延伸而架橋的方法來製造。然而,作為偏光器的聚乙烯醇薄膜、及作為偏光器用保護膜的TAC薄膜,具有薄膜本身不耐濕度的特性,並且由於延伸等製造步驟,導致耐熱性及耐濕性不足。因此,由該等薄膜組成的偏光板,若於高溫或高濕的氣氛下長時間使用,偏光度會降低,並且偏光器會從保護膜分離,亦或光特性會降低,因此用途受限。 又,TAC薄膜係依周邊的溫度/濕度的環境變化,既有的面內相位差(Rin )及厚度方向相位差(Rth )的變化劇烈,尤其對於來自斜方向的射入光,相位差的變化甚大。因此,若將包含TAC薄膜作為保護膜的偏光板,適用於液晶顯示裝置,依周邊的溫度/濕度的環境變化,視角特性變化,發生圖像品質降低的問題。此外,由於TAC薄膜的光彈性係數之值亦較大,因此耐熱、耐濕熱的環境下的耐久性評估後,局部性發生相位差特性的變化,圖像品質容易降低。 作為用以補全該TAC薄膜的缺點的材料,甲基丙烯酸(methacryl)系樹脂為人熟知。然而,據知甲基丙烯酸系樹脂易損壞或產生裂縫,因此於偏光板生產或搬運時易發生問題,生產性降低。又,由於使用丙烯酸酯樹脂作為薄膜的材料時,必須採用澆鑄方法,因此製造方法複雜,發生成本上升的問題點。 接著劑用以貼合偏光器與保護膜,具體而言,包括丙烯酸系UV型接著劑、混合有氨酯系樹脂溶液與聚異氰酸酯樹脂溶液之乾式疊層用接著劑、苯乙烯丁二烯橡膠系接著劑、環氧系接著劑、聚乙烯醇系接著劑、氨酯系接著劑、含有聚酯系離子聚合物(ionomer)型氨酯樹脂及具有氧化縮水甘油基之化合物之接著劑、熱硬化型接著劑等。 於該類接著劑,水系黏著劑的情況由於接著力受到保護膜材料的限制,進一步於保護膜的表面施以鹼處理或電暈處理等。又,保護膜的材料不同時,發生因乾燥步驟發生偏光板捲曲及初期光學物性降低等問題。因此,為了補全水系接著劑的缺點而開發了非水系接著劑。 然而,非水系接著劑若於使用熱或光硬化型的接著劑時,需要額外的硬化步驟,尤其是光硬化有時會對偏光板造成損傷。又,一般而言,由於非水系接著劑的黏度高,因此所形成的黏著劑層的厚度增加。因此於偏光板產生皺摺,或因脆性增加,發生偏光板折斷等問題。 韓國專利第10-1459126號公報(專利文獻1)揭示一種接著劑組成物,其因熱及濕度所造成的變化少,介於偏光器與保護膜之間,顯示優良的接著力。此時所用的接著劑組成物包含聚乙烯醇樹脂、鋯化合物及亞胺型架橋劑,使得偏光板的耐久性及耐水性提升。 日本特開第2004-334168號公報(專利文獻2)揭示一種偏光板,其於聚乙烯醇系偏光器,經由含有氨酯系接著劑及聚乙烯醇系樹脂的接著劑,疊層由環烯烴系樹脂所組成的保護膜。然而,由於環烯烴系樹脂容易因丙酮、甲苯、乙酸乙酯等有機溶劑腐蝕。由於該類有機溶劑使用於非水系接著劑的製造,因此有時會殘留於接著劑中。 於專利文獻1及2,可某種程度解決因接著劑或保護膜而發生的偏光板的耐久性降低的問題,但其效果並不充分。又,近年來,對顯示裝置要求的薄型化及輕量化方面,以往偏光板所用的材料及方法有其限度。 相對於此,於韓國特開第2013-0008466號公報(專利文獻3),確認若於基材薄膜塗佈可顯示偏光特性的液晶化合物,來製造偏光器,由於未使用聚乙烯醇,不經延伸步驟,因此可徹底解決前述問題點。然而,由於偏光層有時在製造階段或使用階段,因外部環境而變質,因此須於偏光層上形成保護層。 先行技術文獻 專利文獻 [專利文獻1]韓國專利第10-1459126號公報 [專利文獻2]日本特開第2004-334168號公報 [專利文獻3]韓國特開第2013-0008466號公報In recent years, with the development of optical technology, in place of the conventional image tube, a technology using various types of displays such as a plasma display (PDP), a liquid crystal display (LCD), and an organic/inorganic EL display (ELD) has been proposed and commercially available. These display devices propose to utilize various plastic films, and their required performance has become increasingly high in recent years. For example, in the case of a liquid crystal display, various plastic films are used for a polarizing plate, a retardation film, a plastic substrate, a light guide plate, and the like in order to reduce the thickness, weight, and display characteristics. The polarizing plate is an optical element that polarizes in a specific direction in order to make natural light or arbitrary polarized light. The non-polarized light emitted from the light source of the display device, only the light that is subjected to the linearly polarized light through the polarizing plate is incident on the liquid crystal cell, and the transmitted light is adjusted by the degree of rotation of the polarization axis of the incident light. Intensity, which can represent the gray scale between black and white. In summary, the polarizing plate is one of the core materials that can be visually confirmed by an image realized by the flat panel display device. In general, the polarizing plate has a configuration in which a polarizer is laminated with a triacetyl cellulose film (hereinafter also referred to as a TAC film) as a protective film, and the polarizer is made by iodine. Or a polyvinyl alcohol film dyed with a dichroic dye, which is stretched in a certain direction and bridged. However, the polyvinyl alcohol film as a polarizer and the TAC film as a protective film for a polarizer have characteristics in which the film itself is not resistant to humidity, and heat resistance and moisture resistance are insufficient due to manufacturing steps such as stretching. Therefore, if the polarizing plate composed of the films is used for a long period of time in a high-temperature or high-humidity atmosphere, the degree of polarization is lowered, and the polarizer is separated from the protective film, or the optical characteristics are lowered, so that the use is limited. Further, the TAC film changes depending on the surrounding temperature/humidity environment, and the in-plane phase difference (R in ) and the thickness direction phase difference (R th ) vary drastically, especially for incident light from an oblique direction, phase. The difference has changed a lot. Therefore, when a polarizing plate containing a TAC film as a protective film is applied to a liquid crystal display device, the viewing angle characteristics change depending on the ambient temperature/humidity environment, and the image quality is lowered. Further, since the value of the photoelastic coefficient of the TAC film is also large, the durability of the heat-resistant and moist-resistant environment is evaluated, and the phase difference characteristic changes locally, and the image quality is liable to lower. As a material for replenishing the disadvantages of the TAC film, methacryl-based resins are well known. However, it is known that the methacrylic resin is easily damaged or cracked, so that problems occur in the production or handling of the polarizing plate, and productivity is lowered. Further, since an acrylate resin is used as the material of the film, a casting method must be used, and thus the manufacturing method is complicated, and the cost rises. The adhesive is used to bond the polarizer and the protective film, and specifically includes an acrylic UV-type adhesive, a dry lamination adhesive mixed with a urethane resin solution and a polyisocyanate resin solution, and a styrene butadiene rubber. An adhesive, an epoxy-based adhesive, a polyvinyl alcohol-based adhesive, a urethane-based adhesive, an adhesive containing a polyester-based ionic polymer (ionomer) type urethane resin, and a compound having an oxidized glycidyl group, and heat Hardening type of adhesive, etc. In the case of such an adhesive, in the case of a water-based adhesive, since the adhesion force is restricted by the protective film material, alkali treatment, corona treatment, or the like is further applied to the surface of the protective film. Further, when the materials of the protective film are different, problems such as curling of the polarizing plate and deterioration of initial optical properties due to the drying step occur. Therefore, in order to complement the shortcomings of the water-based adhesive, a non-aqueous adhesive has been developed. However, if a non-aqueous adhesive is used as a heat or photocurable adhesive, an additional hardening step is required, and in particular, photohardening sometimes causes damage to the polarizing plate. Further, in general, since the viscosity of the non-aqueous adhesive is high, the thickness of the formed adhesive layer is increased. Therefore, wrinkles are generated in the polarizing plate, or problems such as breakage of the polarizing plate occur due to an increase in brittleness. Korean Patent No. 10-1459126 (Patent Document 1) discloses an adhesive composition which exhibits little change due to heat and humidity between the polarizer and the protective film and exhibits excellent adhesion. The adhesive composition used at this time contains a polyvinyl alcohol resin, a zirconium compound, and an imide type bridging agent, so that the durability and water resistance of the polarizing plate are improved. Japanese Laid-Open Patent Publication No. 2004-334168 (Patent Document 2) discloses a polarizing plate which is laminated with a cyclic olefin via a binder containing a urethane-based adhesive and a polyvinyl alcohol-based resin in a polyvinyl alcohol-based polarizer. A protective film composed of a resin. However, the cycloolefin resin is easily corroded by an organic solvent such as acetone, toluene or ethyl acetate. Since such an organic solvent is used for the production of a non-aqueous adhesive, it may remain in the adhesive. In Patent Documents 1 and 2, the problem of deterioration in durability of the polarizing plate caused by the adhesive or the protective film can be solved to some extent, but the effect is not sufficient. Further, in recent years, there have been limitations on materials and methods for polarizing plates that have been required for display devices to be thinner and lighter. On the other hand, it is confirmed that a polarizer is produced by applying a liquid crystal compound which exhibits polarizing characteristics to a base film, and the polyvinylidene is not used, and it is not used in the case of the above-mentioned Japanese Patent Publication No. 2013-0008466 (Patent Document 3). The extension step can completely solve the aforementioned problems. However, since the polarizing layer sometimes deteriorates in the manufacturing stage or the use stage due to the external environment, it is necessary to form a protective layer on the polarizing layer. Japanese Laid-Open Patent Publication No. 2004-334168 (Patent Document 3).

發明所欲解決之問題 本發明人為了製造具有高耐水性及耐熱性,且備有可安定維持光學性能的保護膜的偏光板,銳意累積研究,結果發現藉由以含聚乙烯醇的水系組成物,來形成偏光板的保護層,即便無接著劑或別的保護膜,仍可藉由簡單的步驟,有效保護光學性能。又,若於基材薄膜塗佈可顯示偏光特性的液晶化合物,來製造偏光器,由於不經延伸步驟,不會引起耐久性降低,因此確認可解決前述問題點,終至完成本發明。 因此,本發明的目的在於提供一種偏光板,其光學特性的變化少,且可確保優良的耐久性。 本發明的其他目的在於提供一種包含前述偏光板的顯示裝置。 解決問題之技術手段 為了達成前述目的,本發明提供一種偏光板,其特徵為:依序疊層有黏著劑層、保護層及偏光器;前述保護層係由含聚乙烯醇的水系組成物形成。 此時,其特徵為:前述聚乙烯醇係相對於水系組成物全體100重量%,含1~10重量%。 其特徵為:前述保護層係塗佈水系組成物後予以乾燥而形成。 又,其特徵為:前述乾燥層之乾燥後的厚度為0.5~3.0m m。 進而言之,其特徵為:前述偏光器係於基材薄膜的一面,形成藉由非延伸的方法被賦予配向性之液晶塗層。 其特徵為:前述偏光板係於高溫或多濕之條件下,放置前後之穿透度變化量為1.0%以下。 又,其特徵為:前述偏光板係於高溫或多濕之條件下,放置前後之偏光度變化量為1.0%以下 進而言之,本發明為一種顯示裝置,其特徵為包含前述偏光板。 發明之效果 本發明之偏光板藉由一種保護層,可解決光學性能降低的問題,而前述保護層是由含聚乙烯醇的水系組成物所形成。 又,前述偏光板可解決因製造步驟而發生的耐久性降低的問題。 進而言之,前述偏光板可適用於各種顯示裝置,實現高水準的畫質。DISCLOSURE OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION In order to produce a polarizing plate having high water resistance and heat resistance and having a protective film capable of maintaining optical properties stably, the present inventors have earnestly accumulated research and found that it is composed of a water system containing polyvinyl alcohol. To form a protective layer of the polarizing plate, the optical performance can be effectively protected by a simple step even without an adhesive or another protective film. Further, when a polarizing film is produced by applying a liquid crystal compound which exhibits polarizing characteristics to a base film, since the elongation is not caused without extending the step, it is confirmed that the above problems can be solved, and the present invention has been completed. Accordingly, an object of the present invention is to provide a polarizing plate which has little change in optical characteristics and which can ensure excellent durability. Another object of the present invention is to provide a display device including the foregoing polarizing plate. Means for Solving the Problems In order to achieve the above object, the present invention provides a polarizing plate characterized by sequentially laminating an adhesive layer, a protective layer and a polarizer; the protective layer is formed of a water-based composition containing polyvinyl alcohol. . In this case, the polyvinyl alcohol is contained in an amount of 1 to 10% by weight based on 100% by weight of the total of the aqueous composition. It is characterized in that the protective layer is formed by applying a water-based composition and drying it. Further, the dried layer has a thickness of 0.5 to 3.0 m after drying. Further, the polarizer is attached to one surface of the base film to form a liquid crystal coating layer which is imparted with an orientation by a non-extension method. The method is characterized in that the polarizing plate is subjected to high temperature or high humidity, and the change in the transmittance before and after the placement is 1.0% or less. Further, the polarizing plate is characterized in that the polarizing plate is subjected to high temperature or high humidity, and the amount of change in the degree of polarization before and after the placement is 1.0% or less. The present invention is a display device comprising the polarizing plate. EFFECT OF THE INVENTION The polarizing plate of the present invention can solve the problem of deterioration in optical performance by a protective layer which is formed of a water-based composition containing polyvinyl alcohol. Further, the polarizing plate can solve the problem of reduced durability due to the manufacturing steps. Further, the polarizing plate described above can be applied to various display devices to achieve a high level of image quality.

用以實施發明之形態 本發明提供一種使濕熱耐久性提升,光學特性變化少的偏光板。 偏光器是由聚乙烯醇等親水性的樹脂製造,一般而言顯示對水分不耐受的特性。又,於製造時為了賦予偏光性能而施加延伸步驟,但該延伸是於高溫或加溼的條件下進行,因此容易引起收縮或破損等變形,造成偏光板的耐久性及光學特性降低。藉由於偏光器疊層保護膜,可於某種程度維持偏光板的物性,但保護膜的黏著,需要對於偏光器及保護膜雙方具有優良的接著性的接著劑。據此使用各式各樣的接著劑,但因疊層數增加及接著力的物性變化等,發生偏光板的厚度增加、外觀不良及性能降低的問題。 相對於此,本發明是由水與聚乙烯醇的混合物,形成保護層,使得偏光器在基材薄膜的一面塗佈有液晶塗層,藉此可解決前述問題。 以下參考圖式,詳細說明本發明。但附在本說明書的圖式只是用以說明本發明的例示,不得限定本發明。再者,於圖式為了說明,有時著重表現、縮小或省略一部分的構成要素。 第1圖係表示本發明之一例的偏光板的剖面圖。 參考第1圖,本發明之偏光板100具有依序疊層黏著劑層10、保護層20及偏光器30的構造。 此時,保護層20係於偏光器30上,由含聚乙烯醇的水系組成物所形成,維持光學性能,並且將藉由塗層步驟所形成的偏光器,與外部環境阻隔,以發揮保護的功能。具體而言,前述保護層20防止偏光器的穿透率、偏光度等光學性能降低。又,前述保護層20取代以往的偏光板所用之保護膜及接著劑,因此可實現偏光板的薄型化。 前述水系組成物包含聚乙烯醇及水。 聚乙烯醇為乙烯系高分子,接著性優良,高分子的重複單位具有羥基,顯示親水性,化學上非常安定,容易藉由架橋鍵結形成網絡,因此容易對表面塗層。因此,可使用的聚乙烯醇,只要可充分塗佈於偏光器,光學透視圖優良,無經時性黃變等變化之物均可,並未特別限定。可舉出例如:將聚醋酸乙烯予以鹼化所得之聚乙烯醇;其衍生物;進而可舉出與醋酸乙烯具有共聚性的單體之共聚物的鹼化物;及將聚乙烯醇予以縮醛化、氨酯化、醚化、接枝化、磷酸酯化等之改質聚乙烯醇。前述單體可舉出:順丁烯二酸(酐)、反丁烯二酸(酐)、巴豆酸、衣康酸、(甲基)丙烯酸等不飽和羧酸及其酯類;苯乙烯、丙烯等a-烯烴;(甲基)烯丙基磺酸(鈉鹼)、磺酸鈉鹼(蘋果酸單烷酯)、二磺酸鈉鹼蘋果酸烷酯、N-羥甲基丙烯酸醯胺、丙烯酸醯胺烷基磺酸鹼鹽、N-乙烯基砒喀烷酮、N-乙烯基砒喀烷酮衍生物等。該等聚乙烯醇可單獨使用1種,或併用2種以上使用。 前述聚乙烯醇相對於水系組成物全體100重量%,可使用1~10重量%,更宜使用2~5重量%。若小於前述範圍,偏光器的保護效果有時不充分,若超過前述範圍,發生塗佈性或安定性降低的問題。 形成本發明的保護層20的水系組成物,藉由使用水作為溶劑,可形成均一的層,且就塗佈性及安定性的觀點來看,亦非常適宜。此外,就層的形成而言,藉由乾燥可簡單去除溶劑的水,因此步驟上非常具有經濟效益。 前述水系組成物亦可因應需要,於不妨礙本發明視為目標的效果的範圍內,進一步包含該領域一般會使用的可塑劑、矽烷偶合劑、抗靜電劑、均染劑、鹼性物質等添加劑。 前述保護層20係藉由於塗佈前述水系組成物後,予以乾燥的方法來形成。塗佈方法亦可為該領域一般會採用的方法,可舉出例如押出塗佈法、直接凹版塗佈法、反轉凹版塗佈法、CAP塗佈法、壓模塗佈法、浸漬塗佈法、棒式塗佈法及旋轉塗佈法。乾燥是藉由例如熱乾燥來進行,乾燥溫度是於50~200℃,更宜於80~150℃的範圍內適當選擇。乾燥時間以1~5分鐘程度較佳。若超出前述溫度及時間的範圍,會發生塗佈品質降低的問題。 前述保護層20之乾燥層的厚度為0.5~3.0m m,更宜為0.7~1.5m m。前述保護層20的厚度若小於0.5m m,無法獲得作為保護層的效果,若超過3.0m m,容易引起偏光板外觀不良的問題。 本發明之偏光板所使用的偏光器30,係於基材薄膜30b的一面,塗佈藉由非延伸的方法被賦予配向性之液晶塗層30a,由於未經以往偏光板被施加的延伸步驟,因此可改善耐久性降低,及伴隨於此之穿透率、偏光度等光學特性的降低。 基材薄膜30b可無限制地使用一般會使用於光學用透明薄膜的薄膜,其中尤宜使用透明性、機械性強度、熱安定性、水分遮蔽性、相位差均一性、各向等性等優良的薄膜。 基材薄膜30b的材質可使用透明高分子薄膜。具體而言,可使用從聚烯烴系樹脂、聚酯系樹脂、纖維素系樹脂、聚碳酸酯系樹脂、丙烯酸系樹脂、苯乙烯系樹脂、氯乙烯系樹脂、醯胺系樹脂、醯亞胺系樹脂、聚醚碸系樹脂、碸系樹脂、聚醚碸系樹脂、聚醚醚酮系樹脂、聚苯硫醚系樹脂、乙烯醇系樹脂、聚二氯亞乙烯系樹脂、乙烯醇縮丁醛系樹脂、聚芳酯系樹脂、聚甲醛系樹脂及環氧系樹脂所組成的群組中選擇之物。更宜使用從三醋酸纖維素(TAC)、聚丙烯酸酯(PAC)、聚對苯二甲酸乙二酯(PET)、聚碳酸酯(PC)、聚乙烯(PE)、原菠烷衍生物、及該等樹脂之組合所組成的群組中選擇的一種。 藉由使用基材薄膜30b,可防止偏光板的製造、搬運及保管時損傷,容易處理。 該類基材薄膜30b的厚度亦不限定於特定範圍,一般使用例如5~100m m,更宜使用15~60m m的基材薄膜。基材薄膜50a的厚度若小於5m m,薄膜的機械性強度有時會降低,若超過100m m,會妨礙薄型化,故不適宜。 液晶塗層30a係藉由於前述基材薄膜306的一面,塗佈液晶塗層用組成物而製造。 前述液晶塗層用組成物包含聚合性液晶化合物及二色性色素。 聚合性化合物係指藉由包含可與可顯現液晶性的液晶元(mesogen)聚合的端基,以具有液晶相的化合物。若聚合該化合物,可獲得維持液晶經排列的液晶相且已架橋的高分子膜。排列於一定方向的液晶相,發揮將從外部射入的自然光,轉換為所需的單一狀態的作用。又,由可如此聚合的端基架橋所形成的膜,會維持形成的液晶相,同時具有固體狀的膜形態,因此呈機械性安定或熱安定。 前述聚合性液晶化合物係顯示層列相之聚合性液晶化合物。層列相可舉出層列A相、層列B相、層列D相、層列E相、層列F相、層列G相、層列H相、層列I相、層列J相及層列K相。其中尤以層列B相、層列F相及層列I相較適宜,層列B相更適宜。顯示聚合性液晶化合物之液晶相若為該等液晶相,則可獲得配向秩序度高的光學薄膜。 前述聚合性液晶化合物可舉出下述式(1)所示化合物。 [化1] U1 -V1 -W1 -X1 -Y1 -X2 -Y2 -X3 -W2 -V2 -U2 (1) [式(1)中,X1 、X2 及X3 表示亦可具有取代基之對伸苯基,或亦可具有取代基之環己烷-1,4-二基。其中,X1 、X2 及X3 中之至少一者表示亦可具有取代基之對伸苯基。 Y1 及Y2 各自表示-CH2 CH2 -、-CH2 O-、-COO-、-OCOO-、單鍵、-N=N-、-CRa =CRb -、-C≡C-或-CRa =N-。 Ra 及Rb 各自表示氫原子或碳數1~4之烷基。 U1 表示氫原子或聚合性基。 U2 表示聚合性基。 W1 及W2 各自表示單鍵、-O-、-S-、-COO-或-OCOO-。 V1 及V2 各自表示亦可具有取代基之碳數1~20之烷二基,該烷二基所含的-CH2 -亦可被-O-、-S-或-NH-取代。] X1 、X2 及X3 各自為亦可具有取代基之對伸苯基,或亦可具有取代基之環己烷-1,4-二基。其中,X1 、X2 及X3 中之至少一者亦可為具有取代基之1,4-伸苯基。更宜X1 、X2 及X3 中之至少兩者為具有取代基之對伸苯基。 對伸苯基更宜為無取代。前述環己烷-1,4-二基更宜為反環己烷-1,4-二基,該等更宜為無取代。 對伸苯基亦可具有之取代基,可舉出甲基、乙基、丁基等碳數1~4之烷基、氰基及鹵素基(鹵素原子)。 環己烷-1,4-二基亦可具有之取代基,可舉出甲基、乙基、丁基等碳數1~4之烷基、氰基及鹵素基(鹵素原子)。環己烷-1,4-二基之-CH2 -亦可被-O-、-S-或-NR-取代。此時,R為碳數1~6之烷基或苯基。 Y1 及Y2 各自為-CH2 CH2 -、-CH2 O-、-COO-、-OCOO-、單鍵、-N=N-、-CRa =CRb -、-C≡C-或-CRa =N-。該等基之鍵位置可為任何方向。Y1 更宜為-CH2 CH2 -、-COO-或單鍵,Y2 更宜為-CH2 CH2 -或-CH2 O-。 Ra 及Rb 各自表示氫原子或碳數1~4之烷基。碳數1~4之烷基可舉出甲基、乙基、丁基等。 U1 表示氫原子或聚合性基,更宜為聚合性基。U2 表示聚合性基。聚合性基可舉出乙烯基、乙烯氧基、1-氯乙烯基、異丙烯基、4-乙烯苯基、丙烯醯氧基、甲基丙烯醯氧基、環氧乙烷基、氧雜環丁基等。其中尤以丙烯醯氧基、甲基丙烯醯氧基、環氧乙烷基及氧雜環丁基較適宜,丙烯醯氧基更適宜。此時,U1 及U2 更宜為相同種類的聚合性基。 W1 及W2 各自為單鍵、-O-、-S-、-COO-或-OCOO-,更宜為單鍵或-O-。 V1 及V2 各自為亦可具有取代基之碳數1~20之烷二基,該烷二基所含的-CH2 -亦可被-O-、-S-或-NH-取代。碳數1~20之烷二基可舉出亞甲基、乙烯基、丙烷-1,3-二基、丁烷-1,3-二基、丁烷-1,4-二基、戊烷-1,5-二基、己烷-1,6-二基、庚烷-1,7-二基、辛烷-1,8-二基、癸烷-1,10-二基、十四烷-1,14-二基及二十烷-1,20-二基等。較宜為碳數2~12之烷二基,更宜為碳數6~12之烷二基。該烷二基亦可具有之取代基,可舉出氰基及鹵素基(鹵素原子)。 前述式(1)所示具體的化合物如下。 [化2]本發明所用之聚合性液晶化合物不限定於前述範例,若符合前述條件,且是該領域習知之聚合性液晶化合物均可使用。 二色性色素是包含於本發明之液晶塗層用組成物,使其具有偏光特性,具有分子之長軸方向之吸光度、與短軸方向之吸光度不同的性質的色素。 二色性色素為染料或顏料均可,本發明並未特別限定。二色性色素若是習知作為於300~700nm具有極大吸收波長之二色性色素,可使用任一者。 二色性色素可使用從吖啶色素、噁嗪色素、花青色素、萘色素、偶氮色素、蒽醌色素及該等之組合所組成的群組中選擇之1種。較宜為偶氮色素,具體而言可舉出單偶氮色素、雙偶氮色素、三偶氮色素、四偶氮色素及二苯乙烯偶氮色素。 該二色性色素的含量相對於聚合性液晶化合物100重量部,宜為50重量部以下,更宜為0.1~20重量部,進而宜為0.1~10重量部。若在上述範圍內,可不使聚合性液晶化合物之配向紊亂而聚合。二色性色素的含量若超過50重量部,有使聚合性液晶化合物之配向紊亂之虞。 前述液晶塗層用組成物為了確保塗佈步驟的效率性及塗層的均一性,亦可進一步包含均染劑、聚合起始劑及溶劑。 均染劑發揮調整液晶塗層用組成物的流動性,使形成膜平坦的作用。 均染劑可使用從以聚丙烯酸酯化合物為主成分的均染劑、以含氟原子化合物為主成分的均染劑、及該等之組合所組成的群組中選擇之1種均染劑。具體而言,以聚丙烯酸酯化合物為主成分的均染劑可舉出BYK-350、BYK-352、BYK-353、BYK-354、BYK-355、BYK-358N、BYK-361N、BYK-380、BYK-381、BYK-392(以上為BYK Chemie製)等。以含氟原子化合物為主成分的均染劑可舉出MEGAFACE R-08、MEGAFACE R-30、MEGAFACE R-90、MEGAFACE F-410、MEGAFACE F-411、MEGAFACE F-443、MEGAFACE F-445、MEGAFACE F-470、MEGAFACE F-471、MEGAFACE F-477、MEGAFACE F-479、MEGAFACE F-482、MEGAFACE F-483(以上、DIC(株)製)、SURFLON S-381、SURFLON S-382、SURFLON S-383、SURFLON S-393、SURFLON SC-101、SURFLON SC-105、KH-40、SA-100(以上為(以上為AGC SEIMI CHEMICAL股份有限公司製)、E1830、E5844(以上為DAIKIN Fine Chemicals股份有限公司製)、EFTOP EF301、EFTOP EF303、EFTOP EF351、EFTOP EF352(以上為Mitsubishi Materials Electronic Chemicals股份有限公司製)等。 均染劑的含量相對於聚合性液晶化合物100重量部為0.3~5重量部,更宜為0.5~3重量部。均染劑的含量若在前述範圍內,可容易使液晶塗層用組成物所含的成分呈水平配向,且所獲得的液晶塗層傾向平滑。均染劑的含量若超過5重量部,於液晶塗層容易產生不均。 聚合起始劑係使聚合性液晶化合物的聚合反應開始的化合物,藉由光及/或熱產生活性自由基。其中尤以藉由光產生活性自由基或酸的聚合起始劑,亦即光聚合起始劑較適宜。 光聚合起始劑並未特別限定,可無限制地使用一般的光自由基起始劑。可舉出例如苯乙酮系化合物、安息香系化合物、二苯甲酮系化合物、三嗪系化合物、蒽醌系化合物、噻吨酮系化合物、蒽系化合物等。 苯乙酮系化合物可舉出二乙氧基苯乙酮、2-羥基-2-甲基-1-苯基丙烷-1-酮、苄基二甲基縮酮、2-羥基-1-[4-(2-羥基乙氧)苯基]-2-甲基丙烷-1-酮、1-羥基環己基苯酮、2-甲基-1-(4-甲基硫苯基)-2-嗎啉丙烷-1-酮、2-苄基-2-二甲胺-1-(4-嗎啉苯基)丁烷-1-酮、2-羥基-2-甲基-1-[4-(1-甲基乙烯基)苯基]丙烷-1-酮之低聚物。 安息香系化合物可舉出安息香甲醚、安息香乙醚、安息香異丙醚、安息香異丁醚等。 二苯甲酮系化合物可舉出二苯甲酮、鄰苯安息香酸甲基、4-苯基二苯甲酮、4-苯醯-4’-甲基二苯基硫化物、3,3’,4,4’-四(三級丁基過氧化羧基)二苯甲酮、2,4,6-三甲基二苯甲酮、4,4’-二(N,N’-二甲胺)-二苯甲酮等。 三嗪系化合物可舉出2,4-雙(三氯甲基)-6-(4-甲氧苯基)-1,3,5-三嗪、2,4-雙(三氯甲基)-6-(4-甲氧萘基)-1,3,5-三嗪、2,4-雙(三氯甲基)-6-胡椒基-1,3,5-三嗪、2,4-雙(三氯甲基)-6-(4-甲氧苯乙烯基)-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(5-甲基呋喃-2-基)乙烯基]-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-呋喃-2-基)乙烯基]-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(4-二乙胺-2-甲基苯基)乙烯基]-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(3,4-二甲氧苯基)乙烯基]-1,3,5-三嗪等。 蒽醌系化合物可舉出2-乙基蒽醌、八甲基蒽醌、1,2-苯并蒽醌、2,3-二苯基蒽醌等。 噻吨酮系化合物可舉出2-異丙基噻噸酮、2,4-二乙基噻噸酮、2,4-二氯噻噸酮、1-氯-4-丙氧噻噸酮等。 蒽系化合物可舉出9,10-二甲氧蒽、2-乙基-9,10-二甲氧蒽、9,10-二乙氧蒽、2-乙基-9,10-二乙氧蒽等。 熱自由基起始劑作為代表可舉出過氧化物(peroxide)系化合物或偶氮(azo)系化合物等,但不限定於該等化合物。 偶氮系化合物可使用2,2’-偶氮雙(2-甲基丁腈)、2,2’-偶氮雙(異丁腈)、2,2’-偶氮雙(2,4-二甲基戊腈)及2,2’-偶氮雙(4-甲氧-2,4-二甲基戊腈)等。 過氧化物系化合物的範例可舉出過氧化新癸酸四甲基丁酯、雙(4-丁基環己基)過氧化二碳酸酯、二(2-乙基己基)過氧化碳酸酯、過氧化新癸酸丁酯、過氧化二碳酸二丙酯、過氧化二碳酸二異丙酯、過氧化二碳酸二乙氧乙酯、過氧化二碳酸二乙氧己酯、過氧化二碳酸己酯、過氧化二碳酸二甲氧丁酯、雙(3-甲氧-3-甲氧丁基)過氧化二碳酸酯、過氧化二碳酸二丁酯、過氧化二碳酸二十六酯、過氧化二碳酸二十四酯、1,1,3,3-過氧化特戊酸四甲基丁酯、過氧化特戊酸己酯、過氧化特戊酸丁酯、過氧化三甲基己醯、過氧化新癸酸二甲基羥基丁酯、過氧化新癸酸胺酯、過氧化新癸酸丁酯、過氧化新庚酸三級丁酯、過氧化特戊酸胺酯、過氧化特戊酸三級丁酯、三級過氧化胺基-2-己醯乙酯、過氧化月桂醯、過氧化二月桂醯、過氧化二癸醯、過氧化苯甲醯或過氧化二苯甲醯等,但不限定於該等化合物。 該類聚合起始劑的含量相對於聚合性液晶化合物100重量部,宜為0.1~30重量部,更宜為0.5~10重量部,進而宜為0.5~8重量部。若在前述範圍內,可不妨礙聚合性液晶化合物的配向而促進聚合反應。 溶劑係用以溶解前述液晶塗層用組成物的各成分,宜對聚合性液晶組成物的聚合反應為惰性的溶劑。 溶劑可舉出:甲醇、乙醇、乙二醇、異丙醇、丙二醇、乙二醇甲醚、乙二醇丁醚、丙二醇單甲醚等醇溶劑;醋酸乙酯、醋酸丁酯、乙二醇甲醚乙酸酯、g -丁內酯、丙二醇甲醚乙酸酯、乳酸乙酯等酯溶劑;丙酮、甲基乙基酮、環戊酮、2-庚酮、甲基異丁基酮等酮溶劑;戊烷、己烷、庚烷等脂肪族碳氫溶劑;甲苯、二甲苯等芳族碳氫溶劑;乙腈等腈溶劑;四氫呋喃、二甲氧乙烷等醚溶劑;氯仿、氯苯等含氯溶劑。該等溶劑可單獨使用,或組合2種以上使用。 該類溶劑係相對於聚合性液晶化合物100重量部,作為殘部而使用,其含量是考慮形成膜的厚度及狀態來決定。 前述液晶塗層用組成物的塗佈方法,可舉出押出塗佈法、直接凹版塗佈法、反轉凹版塗佈法、CAP塗佈法、壓模塗佈法、浸漬塗佈法、棒式塗佈法及旋轉塗佈法。 為了對本發明之液晶塗層用組成物賦予配向性能,採用刷磨、退火或偏光UV照射等非延伸的方法。藉由該等方法,可使前述組成物所含的聚合性液晶化合物,往所需方向均一配向,形成層會具有偏光特性。刷磨係捲繞刷磨布,將旋轉的刷磨輥載置於台面,使其與搬運的膜接觸的方法。退火係藉由加施熱,以使配向固定力顯現的方法。偏光UV照射係藉由於膜,照射具有任意偏光狀態的光,以顯現配向特性的方法。由於刷磨或退火有發生品質問題之虞,因此宜採偏光UV照射。 接著,藉由使已形成液晶相的膜所含的聚合性液晶化合物聚合,可獲得液晶塗層30a。聚合方法若因應聚合性液晶化合物所具有的聚合性基的種類來選擇即可。該聚合性基若為光聚合性基,可藉由光聚合法來聚合,若為熱聚合性基,可藉由熱聚合法來聚合。 如前述,本發明宜採光聚合法。若採光聚合法,未必須加熱至高溫,因此可使用耐熱性低的基板。光聚合法藉由於已形成液晶相的膜,照射可見光、紫外光或雷射光來進行。就處理容易的觀點來考量,宜使用紫外光。光照射係於膜已形成液晶相的狀態下進行。如前述,以顯示液晶相的溫度進行光照射亦可。此時,可藉由遮罩或進行顯影等來形成圖案。 於本發明,液晶塗層30a的厚度宜為0.3~20m m,更宜為0.5~10m m,進而宜為0.5~5m m。若在該範圍內,聚合性液晶化合物的配向性優良,並且亦容易形成圖案。 於本發明之偏光器,亦可於基材薄膜30b,形成配向膜(未圖示)。屆時,本發明之液晶塗層用組成物塗佈於配向膜上。 配向膜宜具有不會因本發明之聚合性液晶化合物的塗佈等而溶解的溶解耐受性。又,宜具有溶劑去除或液晶配向用之加熱處理的耐熱性。進而言之,宜為一種配向膜,其不發生因藉由刷磨進行摩擦等而造成剝離等。 前述配向膜宜含有配向性聚合物、或含有配向性聚合物的組成物。 前述配向性聚合物可舉出於分子內具有醯胺鍵之聚醯胺或明膠類、於分子內具有醯亞胺鍵之聚醯亞胺及其水解物之聚醯胺酸、聚乙烯醇、烷基改質聚乙烯醇、聚丙烯酸醯胺、聚唑、聚乙烯亞胺、聚苯乙烯、聚乙烯砒喀烷酮、聚丙烯酸或聚丙烯酸酯類等聚合物。其中尤以聚乙烯醇較適宜。該等聚合物可單獨使用、混合2種以上使用、亦或予以共聚。又,該等聚合物可藉由利用脫水、脫胺等之聚縮合、或自由基聚合、陰離子聚合、陽離子聚合等連鎖聚合、配位聚合或開環聚合等而容易獲得。 此時,配向性聚合物可溶解於溶劑而塗佈。可使用的溶劑可舉出:水;甲醇、乙醇、乙二醇、異丙醇、丙二醇、甲基賽路蘇、丁基賽路蘇及丙二醇單甲醚等醇溶劑;醋酸乙酯、醋酸丁酯、乙二醇甲醚乙酸酯、g -丁內酯、丙二醇甲醚乙酸酯、乳酸乙酯等酯溶劑;丙酮、甲基乙基酮、環戊酮、環己酮、甲胺基酮及甲基異丁基酮等酮溶劑;戊烷、己烷、庚烷等脂肪族碳氫溶劑;甲苯及二甲苯等芳族碳氫溶劑;乙腈等腈溶劑;四氫呋喃、二甲氧乙烷等醚溶劑;氯仿及氯苯等氯取代碳氫溶劑。該等有機溶劑可單獨使用,或組合2種以上使用。 又,為了形成配向膜,亦可直接使用市售的配向膜材料。市售的配向膜材料可舉出SUNEVER(日產化學工業股份有限公司製)及OPTMER(JSR股份有限公司製)等。若利用該等配向膜,由於可減低不均,因此可提供環境耐受性或機械耐受性更提升的偏光器。 形成上述配向膜的方法與前述液晶塗層之配向性能的賦予方法相同。例如藉由於前述基材薄膜上,塗佈前述配向性聚合物之溶液或市售的配向膜材料,其後予以退火,可於前述支撐基材上形成配向膜。如此所得之配向膜的厚度為例如10~10000nm,更宜為10~1000nm。 接著,黏著劑層10係於將本發明所製造的偏光板,使用於面板等時用以貼合,設於前述保護層20之一面。 該黏著劑層10若顯示光學透明性優良、適度的潤濕性、寧極性、接著性等黏著特性即可,尤其宜使用耐久性等優良之物。 適宜形成該類黏著劑層10的黏著劑,可使用丙烯酸系、矽氧系樹脂、橡膠系、氨酯系、聚酯系或環氧系共聚物等,宜使用丙烯酸系共聚物,進而宜使用減壓性丙烯酸系黏著劑。 丙烯酸系黏著劑宜使用如(甲基)丙烯酸丁酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸2-乙辛酯等,以(甲基)丙烯酸酯作為主要構成單位的樹脂,或使用2種以上的該等(甲基)丙烯酸酯的共聚樹脂。又,於該等樹脂聚合有極性單體。極性單體可使用例如(甲基)丙烯酸、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸醯胺、2-N,N-二甲胺基乙基(甲基)丙烯酸酯、(甲基)丙烯酸縮水甘油酯等,具有羧基、羥基、醯胺基、胺基、環氧基等極性官能基之聚合性化合物。進而言之,於黏著劑,一般會將架橋劑與丙烯酸系樹脂一同調配。 此時,黏著劑組成物亦可包含離子化合物、傳導性高分子、金屬氧化物、CNT等習知的抗靜電劑。 抗靜電劑對減低或防止靜電產生有效。抗靜電劑並未特別限定,若為習知之物均可使用。 前述抗靜電劑宜為離子化合物,若是能以陰離子及陽離子構成之離子性鹽類,來賦予離子傳導性之物均可,不特別限定其種類。具體而言,宜為一種離子性鹽類,其包含:由鹼金屬鹽、銨鹽、鋶鹽、鏻鹽所組成群組中選擇的陽離子;及由含氟無機鹽、含氟有機鹽及碘離子所組成的群組中選擇的陰離子。 除此之外,於黏著劑亦可調配各種添加劑。適宜的添加劑包括矽烷偶合劑。矽烷偶合劑對提高與剝離的接著力有效。 將前述黏著劑層10疊層於偏光板的方法,若是該領域一般會採用的方法均可,亦不特別限制。 例如可於保護層20的表面,塗佈黏著劑層形成用的塗液後,予以乾燥而疊層。又,於經矽氧塗層之脫模膜上,藉由與前述相同的塗佈方法,形成黏著劑層,製造黏著劑片材後,使用輥加壓裝置,將其疊層亦可。此時,於黏著劑組成物,包含紫外線硬化型化合物作為架橋劑時,宜於塗佈黏著劑組成物後,或者於使用輥加壓裝置疊層後,照射紫外線。 前述黏著劑層10的厚度可藉由其黏著力來調節,一般宜為3~100m m,更宜為10~100m m。 本發明之偏光板100亦可因應需要,進一步疊層硬塗層、防反射層、抗眩層、抗靜電層等表面處理層。又,亦可藉由接著劑或黏著劑,進一步備有光學功能性膜。可舉出例如光學補償膜、反射型偏光分離膜、相位差膜、附抗眩功能膜、反射膜、半穿透反射膜、擴散控制膜、亮度提升膜等。 特言之,本發明之偏光板藉由以含聚乙烯醇之水系組成物,形成保護層,可防止以往由於使用偏光板之保護膜及接著劑,發生偏光板的性能降低。具體而言,使用保護膜時,發生保護膜本身的變形,又因追加層,就厚度或重量增加的觀點來看較為不利。除此之外,接著劑亦未充分符合要求的特性,依偏光板之使用環境而發生變化,有時使偏光板受損。相對於此,本發明藉由以聚乙烯醇及水的混合物組成之水系組成物,形成不妨礙偏光板之光學物性及耐久性之保護層,有效維持偏光器的性能,又從藉由塗佈後乾燥的簡單步驟形成的觀點來看,非常具有經濟效益。 又,由於本發明的偏光板構造所包含的偏光器,於基材薄膜塗佈有液晶塗層,因此可徹底防止因以往偏光板製造步驟之延伸步驟而發生的偏光器之耐久性降低,以及伴隨於此之尺寸變形問題。如前述,藉由於液晶塗層,利用退火、刷磨或光照射等賦予配向性,以使其具有偏光器的偏光特性,因此偏光器的耐久可靠性優良,並且光學特性的變化亦少。 本發明的偏光板分別於85℃的乾燥環境及60℃、90%RH的環境下,放置100小時前後之穿透率及偏光度的變化量,分別測定為1.0%以下,由此得以確認。 本發明提供一種顯示裝置,其包含前述偏光板。顯示裝置是具有顯示元件的裝置,發光源包含發光元件或發光裝置。顯示裝置可舉出液晶顯示裝置、有機電致發光(EL)顯示裝置、無機電致發光(EL)顯示裝置、電子發射顯示裝置(例如場發射顯示裝置(FED)、表面場發射顯示裝置(SED))、電子紙(使用電子墨水或電泳元件之顯示裝置、電漿顯示裝置、投射型顯示裝置(例如柵狀光閥(GLV)顯示裝置、具有數位數位微鏡裝置(DMD)之顯示裝置)及壓電陶瓷顯示器。液晶顯示裝置可舉出穿透型液晶顯示裝置、半穿透型液晶顯示裝置、反射型液晶顯示裝置、直視型液晶顯示裝置及投射型液晶顯示裝置。該等顯示裝置為顯示二維圖像之顯示裝置,或顯示三維圖像之立體顯示裝置均可。 以下為了有助於理解本發明,提示較佳實施例,但下述實施例僅止於例示本發明,對同業者而言,顯然可於本發明的範疇及技術思想的範圍內,進行各種變更及修正,該變形及修正當然屬於所附申請專利範圍。 實施例1~5及比較例1、2:偏光板製作 [實施例1] 於40m m之三醋酸纖維素(TAC)基材上,藉由棒式塗佈法塗佈,以60℃乾燥1分鐘,獲得厚度100nm之配向膜。此時,配向塗層用組成物係使用以濃度5重量%,將具有光反應基之下述聚合物(1-1或1-2),溶解於環戊酮所得之溶液。於所得之膜,使用UV照射裝置(SPOT CURE SP-7,USHIO電機股份有限公司製),照射使以波長365nm測定的強度為100mJ的光,通過線柵(UIS-27132##,USHIO電機股份有限公司製)的偏光,藉此賦予配向性能。其後,藉由棒式塗佈法,塗佈液晶塗層用組成物,以120℃加熱乾燥1分鐘,冷卻至室溫,獲得乾燥的膜。於所得之膜,利用UV照射裝置(SPOT CURE SP-7),照射曝光量1200mJ(365nm基準)的光,獲得偏光器。此時,液晶塗層用組成物係藉由將下述(2-1)之聚合性液晶化合物100重量部、作為二色性染料之偶氮色素(NKX2029,林原生物化學研究所製)2重量部、作為聚合起始劑之2-甲胺基-2-苄基-1-(4–嗎啉苯基)丁烷-1-酮(Irgacure 369;BASF JAPAN製)6重量部、作為聚合起始劑之異丙基噻吨酮(DKSH JAPAN股份有限公司製)2重量部、及作為均染劑之聚丙烯酸酯化合物(BYK-361N,BYK-Chemie製)1.2重量部,混合於溶劑之環戊酮,以80℃攪拌所得之混合物1小時而調製。 [化3]於前述所得之偏光器之液晶塗層上,塗佈聚乙烯醇(Z-200,日本合成化學工業社製)與水的混合物(3.5:100)後,以120℃乾燥2小時,獲得0.5m m之保護層。 於如此形成之保護層上,使用軋輥,使黏著劑(LS192NP,LINTEC股份有限公司製)附著。 [實施例2] 除了於實施例1,使保護層之乾燥後的厚度成為0.7m m以外,均藉由與實施例1同樣的方法製作。 [實施例3] 除了於實施例1,使保護層之乾燥後的厚度成為1.5m m以外,均藉由與實施例1同樣的方法製作。 [實施例4] 除了於實施例1之保護層的組成,作為聚乙烯醇使用KL318(Kuraray製)取代Z-200以外,均藉由與實施例1同樣的方法製作。 [實施例5] 除了於實施例1之保護層的組成,將聚乙烯醇:水的比率設為5:100以外,均藉由與實施例1同樣的方法製作。 [比較例1] 除了於實施例1,不形成保護層以外,均藉由與實施例1同樣的方法製作。 [比較例2] 藉由將二季戊四醇六丙烯酸酯(ARONIX M-403,東亞合成股份有限公司製)50重量部、丙烯酸樹脂(EBECRYL4858,Daicel-UCB股份有限公司製)50重量部、及2-甲基-1[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮(IRGACURE 907,千葉特化股份有限公司製)3重量部,溶解於異丙醇250重量部而調製溶液(保護層形成用組成物),利用棒式塗佈法塗佈,以50℃之乾燥烤箱,加熱乾燥1分鐘後,於所得之乾燥皮膜,使用UV照射裝置(SPOT CURE SP-7,USHIO電機股份有限公司製),以400mJ/cm2 (365nm基準)的曝光量照射紫外線,藉此於前述偏光層上形成保護層,除此以外均與實施例1同樣地製作。實驗例:測定 針對實施例及比較例所得之偏光板,進行下述物性的評估,於表1及表2表示其結果。 (1)穿透率變化量 將實施例及比較例所得之偏光板,以吸收軸方向成為40mm、與吸收軸呈正交的方向成為40mm的方式切出,經由黏著劑接著於玻璃板而製作樣本。使用分光光度計(V7100,日本分光製),於可見光線區,測定該樣本的穿透率。其後,分別於85℃之高溫乾燥環境下,以及於60℃、90%RH之加溫加濕環境下,將該樣本放置100小時,同樣地測定穿透率。 (2)偏光度變化量 將實施例及比較例所得之偏光板,以吸收軸方向成為40mm、與吸收軸呈正交的方向成為40mm的方式切出,經由黏著劑接著於玻璃板而製作樣本。使用分光光度計(V7100,日本分光製),測定該樣本的偏光度。其後,分別於85℃之高溫乾燥環境下,以及於60℃、90%RH之加溫加濕環境下,將該樣本放置100小時,同樣地測定偏光度。 [表1][表2]從表1及表2,可確認包含本發明之偏光器的偏光板,於高溫及/或多濕的條件下,放置前後之穿透率及偏光度之變化率具有1.0%以下之值,與比較例1相比,有效地保護偏光板之光學性能。又,由於比較例2之保護層非水系組成物之保護層,因此於偏光板完成時點,已經確認性能降低。 產業上之可利用性 本發明之偏光板不僅具有由水系組成物所組成的保護層,而且由於製造中未經延伸步驟,因此可實現耐久可靠性優良,並且光學特性變化少的偏光板。又,可適用於各種顯示裝置,實現高水準的畫質。MODE FOR CARRYING OUT THE INVENTION The present invention provides a polarizing plate which has improved wet heat durability and a small change in optical characteristics. The polarizer is made of a hydrophilic resin such as polyvinyl alcohol, and generally exhibits characteristics that are not tolerant to moisture. Further, in the production, an extension step is applied to impart polarizing performance. However, the stretching is performed under conditions of high temperature or humidification, and thus deformation such as shrinkage or breakage is likely to occur, resulting in deterioration of durability and optical characteristics of the polarizing plate. Since the polarizer laminates the protective film, the physical properties of the polarizing plate can be maintained to some extent. However, the adhesion of the protective film requires an adhesive having excellent adhesion to both the polarizer and the protective film. Although various types of adhesives are used as described above, the thickness of the polarizing plate increases, the appearance is poor, and the performance is lowered due to an increase in the number of laminations and a change in the physical properties of the adhesive force. On the other hand, the present invention solves the aforementioned problems by forming a protective layer from a mixture of water and polyvinyl alcohol so that the polarizer is coated with a liquid crystal coating on one side of the base film. The invention will be described in detail below with reference to the drawings. However, the drawings attached to the present specification are merely illustrative of the invention and are not intended to limit the invention. Furthermore, in the drawings, for the sake of explanation, some of the constituent elements may be emphasized, reduced, or omitted. Fig. 1 is a cross-sectional view showing a polarizing plate of an example of the present invention. Referring to Fig. 1, a polarizing plate 100 of the present invention has a structure in which an adhesive layer 10, a protective layer 20, and a polarizer 30 are laminated in this order. At this time, the protective layer 20 is formed on the polarizer 30, and is formed of a water-based composition containing polyvinyl alcohol to maintain optical properties, and the polarizer formed by the coating step is blocked from the external environment to protect it. The function. Specifically, the protective layer 20 prevents the optical performance such as the transmittance and the degree of polarization of the polarizer from being lowered. Further, since the protective layer 20 replaces the protective film and the adhesive used in the conventional polarizing plate, the thickness of the polarizing plate can be reduced. The aforementioned water-based composition contains polyvinyl alcohol and water. Polyvinyl alcohol is an ethylene-based polymer, and has excellent adhesion. The repeating unit of the polymer has a hydroxyl group, exhibits hydrophilicity, is chemically very stable, and is easily bridged to form a network, so that the surface coating is easy. Therefore, the polyvinyl alcohol which can be used is not particularly limited as long as it can be sufficiently applied to the polarizer, and the optical perspective is excellent, and there is no change such as yellowing or the like. For example, a polyvinyl alcohol obtained by alkalizing polyvinyl acetate; a derivative thereof; and an alkali compound of a copolymer of a monomer copolymerizable with vinyl acetate; and an acetal of polyvinyl alcohol Modified polyvinyl alcohol, such as ureification, urethane, etherification, grafting, and phosphation. Examples of the monomer include unsaturated carboxylic acids such as maleic acid (anhydride), fumaric acid (anhydride), crotonic acid, itaconic acid, and (meth)acrylic acid, and esters thereof; styrene; A-olefin such as propylene; (meth)allylsulfonic acid (sodium base), sodium sulfonate base (monoalkyl malate), sodium disulfonate base malate, N-hydroxymethyl decylamine And a decylamine sulfonate base salt, an N-vinyl fluorenone, an N-vinyl quinone ketal derivative, and the like. These polyvinyl alcohols may be used alone or in combination of two or more. The polyvinyl alcohol may be used in an amount of 1 to 10% by weight, and more preferably 2 to 5% by weight based on 100% by weight of the total of the aqueous composition. If it is less than the above range, the protective effect of the polarizer may be insufficient, and if it exceeds the above range, the problem of lowering coatability or stability may occur. The water-based composition forming the protective layer 20 of the present invention can form a uniform layer by using water as a solvent, and is also very suitable from the viewpoint of coatability and stability. Further, in terms of the formation of the layer, the water of the solvent can be easily removed by drying, so that the step is very economical. The water-based composition may further include a plasticizer, a decane coupling agent, an antistatic agent, a leveling agent, an alkaline substance, etc. which are generally used in the field, as long as the effect of the present invention is not impaired as needed. additive. The protective layer 20 is formed by a method in which the water-based composition is applied and dried. The coating method may be a method generally employed in the field, and examples thereof include an extrusion coating method, a direct gravure coating method, a reverse gravure coating method, a CAP coating method, a compression molding method, and a dip coating method. Method, bar coating method and spin coating method. The drying is carried out by, for example, thermal drying, and the drying temperature is suitably selected in the range of 50 to 200 ° C, more preferably 80 to 150 ° C. The drying time is preferably from 1 to 5 minutes. If the temperature and time range are exceeded, the problem of a decrease in coating quality may occur. The thickness of the dried layer of the protective layer 20 is 0.5 to 3.0. m m, more preferably 0.7 to 1.5 m m. The thickness of the foregoing protective layer 20 is less than 0.5 m m, can not get the effect as a protective layer, if it exceeds 3.0 m m, which easily causes a problem of poor appearance of the polarizing plate. The polarizer 30 used in the polarizing plate of the present invention is applied to one surface of the base film 30b, and is coated with an alignment liquid crystal coating layer 30a by a non-extension method, since the stretching step is not applied by the conventional polarizing plate. Therefore, it is possible to improve the reduction in durability and the deterioration of optical characteristics such as the transmittance and the degree of polarization accompanying this. The base film 30b can be used without limitation, and generally used for a transparent film for optics. Among them, transparency, mechanical strength, thermal stability, moisture shielding, phase difference uniformity, and equivalence are preferably used. Film. A transparent polymer film can be used as the material of the base film 30b. Specifically, a polyolefin resin, a polyester resin, a cellulose resin, a polycarbonate resin, an acrylic resin, a styrene resin, a vinyl chloride resin, a guanamine resin, or a quinone may be used. Resin, polyether oxime resin, oxime resin, polyether oxime resin, polyether ether ketone resin, polyphenylene sulfide resin, vinyl alcohol resin, polydivinylidene resin, vinyl condensate A selected from the group consisting of an aldehyde resin, a polyarylate resin, a polyoxymethylene resin, and an epoxy resin. More preferably used from cellulose triacetate (TAC), polyacrylate (PAC), polyethylene terephthalate (PET), polycarbonate (PC), polyethylene (PE), raw spinel derivatives, And one selected from the group consisting of the combinations of the resins. By using the base film 30b, it is possible to prevent damage during manufacturing, transportation, and storage of the polarizing plate, and it is easy to handle. The thickness of the base film 30b is not limited to a specific range, and is generally used, for example, from 5 to 100. m m, it is better to use 15~60 m A substrate film of m. The thickness of the base film 50a is less than 5 m m, the mechanical strength of the film sometimes decreases, if it exceeds 100 m m, it will hinder the thinning, so it is not suitable. The liquid crystal coating layer 30a is produced by coating a composition for a liquid crystal coating layer on one surface of the base film 306. The composition for a liquid crystal coating layer contains a polymerizable liquid crystal compound and a dichroic dye. The polymerizable compound refers to a compound having a liquid crystal phase by including a terminal group polymerizable with a mesogen capable of exhibiting liquid crystallinity. When the compound is polymerized, a polymer film which maintains the liquid crystal phase in which the liquid crystals are aligned and which has been bridged can be obtained. The liquid crystal phase arranged in a certain direction functions to convert the natural light incident from the outside into a desired single state. Further, the film formed by the end rib bridge which can be so polymerized maintains the formed liquid crystal phase and has a solid film form, and thus is mechanically stable or thermally stable. The polymerizable liquid crystal compound is a polymerizable liquid crystal compound which exhibits a smectic phase. The smectic phase includes a smectic A phase, a smectic B phase, a smectic D phase, a smectic E phase, a smectic F phase, a smectic G phase, a smectic H phase, a smectic phase I phase, and a smectic phase J phase And the layer K phase. Among them, the layer B phase, the layer F phase and the layer I are particularly suitable, and the layer B phase is more suitable. When the liquid crystal phase of the polymerizable liquid crystal compound is such a liquid crystal phase, an optical film having a high degree of alignment can be obtained. The polymerizable liquid crystal compound may, for example, be a compound represented by the following formula (1). [Chemical 1] U 1 -V 1 -W 1 -X 1 -Y 1 -X 2 -Y 2 -X 3 -W 2 -V 2 -U 2 (1) [in formula (1), X 1 , X 2 And X 3 It means a para-phenyl group which may have a substituent, or a cyclohexane-1,4-diyl group which may have a substituent. Where X 1 , X 2 And X 3 At least one of them represents a para-phenyl group which may also have a substituent. Y 1 And Y 2 Respectively -CH 2 CH 2 -, -CH 2 O-, -COO-, -OCOO-, single bond, -N=N-, -CR a =CR b -, -C≡C- or -CR a =N-. R a And R b Each represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. U 1 It represents a hydrogen atom or a polymerizable group. U 2 Indicates a polymerizable group. W 1 And W 2 Each represents a single bond, -O-, -S-, -COO- or -OCOO-. V 1 And V 2 Each represents an alkanediyl group having 1 to 20 carbon atoms which may have a substituent, and -CH contained in the alkanediyl group 2 - may also be substituted by -O-, -S- or -NH-. ] X 1 , X 2 And X 3 Each is a para-phenyl group which may also have a substituent, or a cyclohexane-1,4-diyl group which may have a substituent. Where X 1 , X 2 And X 3 At least one of them may also be a 1,4-phenylene group having a substituent. More suitable X 1 , X 2 And X 3 At least two of them are a pendant phenyl group having a substituent. It is more suitable for the phenylene group to be unsubstituted. The aforementioned cyclohexane-1,4-diyl group is more preferably a cyclohexane-1,4-diyl group, and these are preferably unsubstituted. Examples of the substituent which the phenylene group may have include an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group or a butyl group, a cyano group and a halogen group (halogen atom). The cyclohexane-1,4-diyl group may have a substituent, and examples thereof include an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, and a butyl group, a cyano group, and a halogen group (a halogen atom). Cyclohexane-1,4-diyl-CH 2 - may also be substituted by -O-, -S- or -NR-. In this case, R is an alkyl group having 1 to 6 carbon atoms or a phenyl group. Y 1 And Y 2 Each is -CH 2 CH 2 -, -CH 2 O-, -COO-, -OCOO-, single bond, -N=N-, -CR a =CR b -, -C≡C- or -CR a =N-. The key positions of the bases can be in any direction. Y 1 More preferably -CH 2 CH 2 -, -COO- or single button, Y 2 More preferably -CH 2 CH 2 -or-CH 2 O-. R a And R b Each represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. Examples of the alkyl group having 1 to 4 carbon atoms include a methyl group, an ethyl group, and a butyl group. U 1 It represents a hydrogen atom or a polymerizable group, and is more preferably a polymerizable group. U 2 Indicates a polymerizable group. Examples of the polymerizable group include a vinyl group, a vinyloxy group, a 1-chlorovinyl group, an isopropenyl group, a 4-vinylphenyl group, an acryloxy group, a methacryloxy group, an oxirane group, and an oxirane group. Butyl and the like. Among them, an acryloxy group, a methacryloxy group, an oxiranyl group and an oxetanyl group are preferable, and a propylene fluorenyl group is more preferable. At this time, U 1 And U 2 More preferably, they are the same kind of polymerizable group. W 1 And W 2 Each is a single bond, -O-, -S-, -COO- or -OCOO-, more preferably a single bond or -O-. V 1 And V 2 Each is an alkanediyl group having 1 to 20 carbon atoms which may have a substituent, and -CH contained in the alkanediyl group 2 - may also be substituted by -O-, -S- or -NH-. Examples of the alkylene group having 1 to 20 carbon atoms include a methylene group, a vinyl group, a propane-1,3-diyl group, a butane-1,3-diyl group, a butane-1,4-diyl group, and a pentane. -1,5-diyl, hexane-1,6-diyl, heptane-1,7-diyl, octane-1,8-diyl, decane-1,10-diyl, fourteen Alkyl-1,14-diyl and eicosane-1,20-diyl and the like. More preferably, it is an alkanediyl group having 2 to 12 carbon atoms, more preferably an alkanediyl group having 6 to 12 carbon atoms. The alkanediyl group may have a substituent, and examples thereof include a cyano group and a halogen group (halogen atom). The specific compound represented by the above formula (1) is as follows. [Chemical 2] The polymerizable liquid crystal compound used in the present invention is not limited to the above examples, and any of the polymerizable liquid crystal compounds known in the art can be used if the above conditions are satisfied. The dichroic dye is a dye which is contained in the liquid crystal coating composition of the present invention and which has polarizing characteristics and has a property of absorbance in the long-axis direction of the molecule and absorbance in the short-axis direction. The dichroic dye may be a dye or a pigment, and the present invention is not particularly limited. The dichroic dye is conventionally used as a dichroic dye having a maximum absorption wavelength at 300 to 700 nm, and any of them can be used. As the dichroic dye, one selected from the group consisting of acridine dye, oxazine dye, cyanine dye, naphthalene dye, azo dye, anthraquinone dye, and the like can be used. The azo dye is more preferably a monoazo dye, a disazo dye, a trisazo dye, a tetrazolium dye or a stilbene azo dye. The content of the dichroic dye is preferably 50 parts by weight or less, more preferably 0.1 to 20 parts by weight, even more preferably 0.1 to 10 parts by weight, based on 100 parts by weight of the polymerizable liquid crystal compound. When it is in the above range, it is possible to polymerize without distorting the alignment of the polymerizable liquid crystal compound. When the content of the dichroic dye exceeds 50 parts by weight, the alignment of the polymerizable liquid crystal compound may be disturbed. The liquid crystal coating composition may further contain a leveling agent, a polymerization initiator, and a solvent in order to ensure the efficiency of the coating step and the uniformity of the coating layer. The leveling agent serves to adjust the fluidity of the composition for liquid crystal coating to make the film flat. As the leveling agent, a leveling agent selected from the group consisting of a leveling agent containing a polyacrylate compound as a main component, a leveling agent containing a fluorine atom-containing compound as a main component, and a combination of the above may be used. . Specific examples of the leveling agent containing a polyacrylate compound as a main component include BYK-350, BYK-352, BYK-353, BYK-354, BYK-355, BYK-358N, BYK-361N, and BYK-380. , BYK-381, BYK-392 (the above is BYK Chemie) and so on. The leveling agent containing a fluorine atom-containing compound as a main component may, for example, be MEGAFACE R-08, MEGAFACE R-30, MEGAFACE R-90, MEGAFACE F-410, MEGAFACE F-411, MEGAFACE F-443, MEGAFACE F-445, MEGAFACE F-470, MEGAFACE F-471, MEGAFACE F-477, MEGAFACE F-479, MEGAFACE F-482, MEGAFACE F-483 (above, DIC Corporation), SURFLON S-381, SURFLON S-382, SURFLON S-383, SURFLON S-393, SURFLON SC-101, SURFLON SC-105, KH-40, SA-100 (above (the above is manufactured by AGC SEIMI CHEMICAL Co., Ltd.), E1830, E5844 (above is DAIKIN Fine Chemicals Co., Ltd.), EFTOP EF301, EFTOP EF303, EFTOP EF351, EFTOP EF352 (above, manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.), etc. The content of the leveling agent is 0.3 to 5 by weight based on 100 parts by weight of the polymerizable liquid crystal compound. More preferably, it is 0.5 to 3 parts by weight. When the content of the leveling agent is within the above range, the components contained in the composition for liquid crystal coating can be easily aligned horizontally, and the obtained liquid crystal coating layer tends to be smooth. If the content of the dye exceeds 5 parts by weight, the liquid crystal coating capacity The polymerization initiator is a compound which starts polymerization of a polymerizable liquid crystal compound, and generates active radicals by light and/or heat, and particularly a polymerization initiator which generates an active radical or an acid by light. The photopolymerization initiator is not particularly limited, and a general photoradical initiator can be used without limitation, and examples thereof include an acetophenone-based compound, a benzoin-based compound, and An benzophenone-based compound, a triazine-based compound, an anthraquinone-based compound, a thioxanthone-based compound, an anthraquinone-based compound, etc. Examples of the acetophenone-based compound include diethoxyacetophenone and 2-hydroxy-2-methyl. 1-phenylpropan-1-one, benzyldimethylketal, 2-hydroxy-1-[4-(2-hydroxyethoxy)phenyl]-2-methylpropan-1-one, 1-hydroxycyclohexyl benzophenone, 2-methyl-1-(4-methylthiophenyl)-2-morpholinepropan-1-one, 2-benzyl-2-dimethylamine-1-(4 Oligomer of morpholine phenyl)butan-1-one, 2-hydroxy-2-methyl-1-[4-(1-methylvinyl)phenyl]propan-1-one. The compound may be benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, ampere Hong isobutyl ether and the like. Examples of the benzophenone-based compound include benzophenone, o-benzoic acid methyl, 4-phenylbenzophenone, 4-benzoquinone-4'-methyldiphenyl sulfide, and 3,3'. , 4,4'-tetrakis (tertiary butyl peroxycarboxyl) benzophenone, 2,4,6-trimethylbenzophenone, 4,4'-di(N,N'-dimethylamine ) - benzophenone and the like. The triazine-based compound may, for example, be 2,4-bis(trichloromethyl)-6-(4-methoxyphenyl)-1,3,5-triazine or 2,4-bis(trichloromethyl). -6-(4-methoxynaphthyl)-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-piperidin-1,3,5-triazine, 2,4 - bis(trichloromethyl)-6-(4-methoxystyryl)-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-[2-(5- Methylfuran-2-yl)vinyl]-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-[2-furan-2-yl)vinyl]-1, 3,5-triazine, 2,4-bis(trichloromethyl)-6-[2-(4-diethylamine-2-methylphenyl)vinyl]-1,3,5-triazine 2,4-bis(trichloromethyl)-6-[2-(3,4-dimethoxyphenyl)vinyl]-1,3,5-triazine, and the like. Examples of the oxime compound include 2-ethyl hydrazine, octamethyl hydrazine, 1,2-benzopyrene, and 2,3-diphenyl hydrazine. Examples of the thioxanthone-based compound include 2-isopropylthioxanthone, 2,4-diethylthioxanthone, 2,4-dichlorothioxanthone, 1-chloro-4-propoxythioxanthone, and the like. . The lanthanoid compound may be exemplified by 9,10-dimethoxy oxime, 2-ethyl-9,10-dimethoxy oxime, 9,10-diethoxy oxime, 2-ethyl-9,10-diethoxy Hey. The thermal radical initiator is, for example, a peroxide compound or an azo compound, but is not limited thereto. As the azo compound, 2,2'-azobis(2-methylbutyronitrile), 2,2'-azobis(isobutyronitrile), 2,2'-azobis (2,4-) can be used. Dimethylvaleronitrile) and 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile) and the like. Examples of the peroxide-based compound include tetramethylbutyl peroxy neodecanoate, bis(4-butylcyclohexyl)peroxydicarbonate, and di(2-ethylhexyl)peroxycarbonate. Oxidized neobutyl phthalate, dipropyl peroxydicarbonate, diisopropyl peroxydicarbonate, diethoxyethyl peroxydicarbonate, diethoxyhexyl peroxydicarbonate, hexyl peroxydicarbonate , dimethoxybutyl peroxydicarbonate, bis(3-methoxy-3-methoxybutyl)peroxydicarbonate, dibutyl peroxydicarbonate, dihexadecyl peroxydicarbonate, peroxidation Tetrafluorocarbonate, 1,1,3,3-tetramethylbutyl peroxypivalate, hexyl peroxypivalate, butyl peroxypivalate, trimethylhexyl peroxide, Peroxidic neomethyl hydroxybutyl phthalate, peroxy neodecanoate, butyl peroxy neodecanoate, tertiary butyl peroxy neoheptanoate, ammonium peroxypivalate, transoxidation Tertiary acid butyl ester, tertiary alkylamino-2-hexanyl ethyl ester, laurel laurel, dilaurin peroxide, cerium peroxide, benzammonium peroxide or benzoic acid peroxide , But is not limited to such compounds. The content of the polymerization initiator is preferably 0.1 to 30 parts by weight, more preferably 0.5 to 10 parts by weight, even more preferably 0.5 to 8 parts by weight, based on 100 parts by weight of the polymerizable liquid crystal compound. Within the above range, the polymerization reaction can be promoted without hindering the alignment of the polymerizable liquid crystal compound. The solvent is a solvent which is suitable for dissolving the components of the liquid crystal coating composition, and is preferably inert to the polymerization reaction of the polymerizable liquid crystal composition. Examples of the solvent include alcohol solvents such as methanol, ethanol, ethylene glycol, isopropanol, propylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, and propylene glycol monomethyl ether; ethyl acetate, butyl acetate, and ethylene glycol; Methyl ether acetate, g - ester solvent such as butyrolactone, propylene glycol methyl ether acetate, ethyl lactate; ketone solvent such as acetone, methyl ethyl ketone, cyclopentanone, 2-heptanone, methyl isobutyl ketone; pentane, An aliphatic hydrocarbon solvent such as an alkane or a heptane; an aromatic hydrocarbon solvent such as toluene or xylene; a nitrile solvent such as acetonitrile; an ether solvent such as tetrahydrofuran or dimethoxyethane; or a chlorine-containing solvent such as chloroform or chlorobenzene. These solvents may be used singly or in combination of two or more. This solvent is used as a residual portion with respect to 100 parts by weight of the polymerizable liquid crystal compound, and the content thereof is determined in consideration of the thickness and state of the formed film. Examples of the method for applying the liquid crystal coating composition include an extrusion coating method, a direct gravure coating method, a reverse gravure coating method, a CAP coating method, a die coating method, a dip coating method, and a rod. Coating method and spin coating method. In order to impart alignment properties to the composition for liquid crystal coating of the present invention, a non-extension method such as brushing, annealing or polarized UV irradiation is employed. According to these methods, the polymerizable liquid crystal compound contained in the composition can be uniformly aligned in a desired direction, and the layer can have polarizing characteristics. The brushing method is a method of winding a brushing cloth and placing a rotating brushing roller on a table surface to make it contact with the conveyed film. Annealing is a method in which heat is applied to cause alignment fixing force to appear. Polarized UV irradiation is a method in which light having an arbitrary polarization state is irradiated by a film to exhibit alignment characteristics. Polarized UV irradiation is preferred because of the quality problems associated with brushing or annealing. Next, the liquid crystal coating layer 30a can be obtained by polymerizing the polymerizable liquid crystal compound contained in the film in which the liquid crystal phase has been formed. The polymerization method may be selected depending on the type of the polymerizable group which the polymerizable liquid crystal compound has. When the polymerizable group is a photopolymerizable group, it can be polymerized by a photopolymerization method, and if it is a thermally polymerizable group, it can be polymerized by a thermal polymerization method. As described above, the present invention is preferably a photopolymerization method. In the case of the photopolymerization method, it is not necessary to heat to a high temperature, and therefore a substrate having low heat resistance can be used. The photopolymerization method is carried out by irradiating visible light, ultraviolet light or laser light due to a film in which a liquid crystal phase has been formed. In view of the ease of handling, it is preferable to use ultraviolet light. The light irradiation is performed in a state where the film has formed a liquid crystal phase. As described above, light irradiation may be performed at a temperature at which the liquid crystal phase is displayed. At this time, the pattern can be formed by masking or development or the like. In the present invention, the thickness of the liquid crystal coating layer 30a is preferably 0.3 to 20 m m, more preferably 0.5 to 10 m m, and further preferably 0.5 to 5 m m. Within this range, the polymerizable liquid crystal compound is excellent in the alignment property, and is also easy to form a pattern. In the polarizer of the present invention, an alignment film (not shown) may be formed on the base film 30b. At this time, the composition for liquid crystal coating of the present invention is applied onto the alignment film. The alignment film preferably has a dissolution resistance which is not dissolved by the application of the polymerizable liquid crystal compound of the present invention or the like. Further, it is preferred to have heat resistance for solvent removal or heat treatment for liquid crystal alignment. Further, it is preferably an alignment film which does not cause peeling or the like due to rubbing or the like by brushing. The alignment film preferably contains an alignment polymer or a composition containing an alignment polymer. The above-mentioned alignment polymer may be exemplified by a polyamine or a gelatin having a guanamine bond in the molecule, a polyamidimide having a quinone bond in the molecule, and a polyglycolic acid or polyvinyl alcohol having a hydrolyzate thereof. Alkyl modified polyvinyl alcohol, polyacrylamide, poly A polymer such as azole, polyethyleneimine, polystyrene, polyvinylpyrrolidone, polyacrylic acid or polyacrylate. Among them, polyvinyl alcohol is preferred. These polymers may be used singly or in combination of two or more kinds, or may be copolymerized. Further, these polymers can be easily obtained by polycondensation using dehydration, deamination or the like, or chain polymerization such as radical polymerization, anionic polymerization or cationic polymerization, coordination polymerization or ring-opening polymerization. At this time, the alignment polymer can be applied by dissolving in a solvent. The solvent to be used may, for example, be water; an alcohol solvent such as methanol, ethanol, ethylene glycol, isopropanol, propylene glycol, methyl stilbene, butyl sarbuta or propylene glycol monomethyl ether; ethyl acetate or butyl acetate; Ester, ethylene glycol methyl ether acetate, g An ester solvent such as butyrolactone, propylene glycol methyl ether acetate or ethyl lactate; a ketone solvent such as acetone, methyl ethyl ketone, cyclopentanone, cyclohexanone, methylamino ketone or methyl isobutyl ketone; An aliphatic hydrocarbon solvent such as pentane, hexane or heptane; an aromatic hydrocarbon solvent such as toluene or xylene; a nitrile solvent such as acetonitrile; an ether solvent such as tetrahydrofuran or dimethoxyethane; and a chlorine-substituted carbon such as chloroform or chlorobenzene. Hydrogen solvent. These organic solvents may be used singly or in combination of two or more. Further, in order to form an alignment film, a commercially available alignment film material may be used as it is. Commercially available alignment film materials include SUNEVER (manufactured by Nissan Chemical Industries, Ltd.) and OPTMER (manufactured by JSR Co., Ltd.). When such an alignment film is used, since the unevenness can be reduced, a polarizer having improved environmental resistance or mechanical resistance can be provided. The method of forming the above alignment film is the same as the method of imparting the alignment property of the liquid crystal coating described above. For example, by applying a solution of the above-mentioned alignment polymer or a commercially available alignment film material to the base film, an annealing film can be formed thereon to form an alignment film on the support substrate. The thickness of the alignment film thus obtained is, for example, 10 to 10,000 nm, more preferably 10 to 1,000 nm. Next, the pressure-sensitive adhesive layer 10 is attached to one surface of the protective layer 20 when the polarizing plate produced by the present invention is used for bonding to a panel or the like. When the pressure-sensitive adhesive layer 10 exhibits excellent optical transparency, appropriate wettability, adhesion, adhesion, and the like, it is particularly preferable to use an excellent product such as durability. As the adhesive suitable for forming the pressure-sensitive adhesive layer 10, an acrylic resin, a silicone resin, a rubber resin, a urethane resin, a polyester resin or an epoxy copolymer may be used, and an acrylic copolymer is preferably used. A reduced pressure acrylic adhesive. As the acrylic adhesive, for example, butyl (meth)acrylate, ethyl (meth)acrylate, isooctyl (meth)acrylate, 2-ethyloctyl (meth)acrylate, or the like, (meth)acrylic acid is preferably used. The ester is a resin which is a main constituent unit, or a copolymer resin of two or more kinds of such (meth)acrylates is used. Further, a polar monomer is polymerized in the resins. As the polar monomer, for example, (meth)acrylic acid, 2-hydroxypropyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, decyl (meth)acrylate, 2-N,N-dimethyl A polymerizable compound having a polar functional group such as a carboxyl group, a hydroxyl group, a decylamino group, an amine group or an epoxy group, such as an aminoethyl (meth) acrylate or a glycidyl (meth) acrylate. In other words, in the adhesive, the bridging agent is generally formulated together with the acrylic resin. In this case, the adhesive composition may contain a conventional antistatic agent such as an ionic compound, a conductive polymer, a metal oxide, or a CNT. Antistatic agents are effective in reducing or preventing static electricity generation. The antistatic agent is not particularly limited, and any of the conventional materials can be used. The antistatic agent is preferably an ionic compound, and is an ionic salt which can be composed of an anion or a cation to impart ion conductivity, and is not particularly limited. Specifically, it is preferably an ionic salt comprising: a cation selected from the group consisting of an alkali metal salt, an ammonium salt, a cerium salt, and a cerium salt; and a fluorine-containing inorganic salt, a fluorine-containing organic salt, and iodine An anion selected from the group consisting of ions. In addition, various additives can be formulated in the adhesive. Suitable additives include decane coupling agents. The decane coupling agent is effective for increasing the adhesion to peeling. The method of laminating the above-mentioned adhesive layer 10 on a polarizing plate is not particularly limited as long as it is generally employed in the field. For example, a coating liquid for forming an adhesive layer may be applied to the surface of the protective layer 20, and then dried and laminated. Further, an adhesive layer is formed on the release film of the oxygen-coated coating layer by the same coating method as described above, and the adhesive sheet is produced, and then laminated by a roll press device. In this case, when the adhesive composition contains an ultraviolet curable compound as a bridging agent, it is preferred to apply the adhesive composition or to laminate the ultraviolet rays after lamination using a roll press. The thickness of the adhesive layer 10 can be adjusted by its adhesive force, and generally should be 3 to 100. m m, more preferably 10 to 100 m m. The polarizing plate 100 of the present invention may further laminate a surface treatment layer such as a hard coat layer, an antireflection layer, an antiglare layer, or an antistatic layer as needed. Further, an optical functional film may be further provided by an adhesive or an adhesive. For example, an optical compensation film, a reflective polarization separation film, a retardation film, an anti-glare functional film, a reflection film, a semi-transmissive reflection film, a diffusion control film, a brightness enhancement film, and the like can be given. In particular, the polarizing plate of the present invention forms a protective layer by using a water-based composition containing polyvinyl alcohol, thereby preventing the performance of the polarizing plate from deteriorating due to the conventional use of the protective film and the adhesive of the polarizing plate. Specifically, when a protective film is used, deformation of the protective film itself occurs, and it is disadvantageous in terms of thickness or weight increase due to the additional layer. In addition, the adhesive does not sufficiently satisfy the required characteristics, and changes depending on the use environment of the polarizing plate, and sometimes the polarizing plate is damaged. On the other hand, in the present invention, a water-based composition composed of a mixture of polyvinyl alcohol and water forms a protective layer that does not hinder the optical properties and durability of the polarizing plate, effectively maintains the performance of the polarizer, and is coated by coating. From the standpoint of the simple steps of post-drying, it is very economical. Moreover, since the polarizer included in the polarizing plate structure of the present invention has a liquid crystal coating applied to the base film, it is possible to completely prevent the deterioration of the durability of the polarizer which occurs due to the extension step of the conventional polarizing plate manufacturing step, and The size deformation problem accompanying this. As described above, by the liquid crystal coating layer, the alignment property is imparted by annealing, brushing, light irradiation or the like to have the polarizing characteristics of the polarizer. Therefore, the durability reliability of the polarizer is excellent, and the change in optical characteristics is also small. The polarizing plate of the present invention was confirmed to have a transmittance of 1.0% or less and a change in the degree of polarization before and after being placed in a dry environment at 85 ° C and an environment of 60 ° C and 90% RH for 100 hours, respectively. The present invention provides a display device comprising the aforementioned polarizing plate. The display device is a device having a display element, and the illumination source comprises a light-emitting element or a light-emitting device. The display device may be a liquid crystal display device, an organic electroluminescence (EL) display device, an inorganic electroluminescence (EL) display device, an electron emission display device (for example, a field emission display device (FED), or a surface field emission display device (SED). )), electronic paper (display device using electronic ink or electrophoretic element, plasma display device, projection display device (such as grating light valve (GLV) display device, display device with digital micro-mirror device (DMD)) And a piezoelectric ceramic display device. The liquid crystal display device includes a transmissive liquid crystal display device, a transflective liquid crystal display device, a reflective liquid crystal display device, a direct-view liquid crystal display device, and a projection type liquid crystal display device. A display device for displaying a two-dimensional image, or a stereoscopic display device for displaying a three-dimensional image. In the following, in order to facilitate the understanding of the present invention, a preferred embodiment is presented, but the following embodiments are merely illustrative of the present invention. It is apparent to those skilled in the art that various changes and modifications can be made within the scope of the invention and the scope of the invention. Examples 1 to 5 and Comparative Examples 1 and 2: Production polarizing plate [Example 1] 40 m The m-triacetate (TAC) substrate was coated by a bar coating method and dried at 60 ° C for 1 minute to obtain an alignment film having a thickness of 100 nm. At this time, the composition for the alignment coating layer was a solution obtained by dissolving the following polymer (1-1 or 1-2) having a photoreactive group in cyclopentanone at a concentration of 5% by weight. Using a UV irradiation apparatus (SPOT CURE SP-7, manufactured by USHIO Electric Co., Ltd.), the obtained film was irradiated with light having a intensity of 100 mJ measured at a wavelength of 365 nm, and passed through a wire grid (UIS-27132##, USHIO Motor Co., Ltd.). The polarizing light produced by the company, which gives the alignment performance. Thereafter, the composition for liquid crystal coating was applied by a bar coating method, and dried by heating at 120 ° C for 1 minute, and cooled to room temperature to obtain a dried film. To the obtained film, light having an exposure amount of 1200 mJ (365 nm reference) was irradiated with a UV irradiation device (SPOT CURE SP-7) to obtain a polarizer. In this case, the composition for the liquid crystal coating layer is a weight of 100 parts of the polymerizable liquid crystal compound of the following (2-1), and an azo dye (NKX2029, manufactured by Hayashibara Biochemical Research Institute) as a dichroic dye. 6 parts by weight of 2-methylamino-2-benzyl-1-(4-morpholinylphenyl)butan-1-one (Irgacure 369; manufactured by BASF JAPAN) as a polymerization initiator 2 parts by weight of isopropyl thioxanthone (manufactured by DKSH JAPAN Co., Ltd.) and 1.2 parts by weight of a polyacrylate compound (BYK-361N, manufactured by BYK-Chemie) as a leveling agent, mixed in a solvent ring The pentanone was prepared by stirring the resulting mixture at 80 ° C for 1 hour. [Chemical 3] On the liquid crystal coating layer of the polarizer obtained above, a mixture of polyvinyl alcohol (Z-200, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.) and water (3.5:100) was applied, and then dried at 120 ° C for 2 hours to obtain 0.5. m The protective layer of m. Adhesive (LS192NP, manufactured by LINTEC Co., Ltd.) was attached to the protective layer thus formed by using a roll. [Example 2] In addition to Example 1, the thickness of the protective layer after drying was 0.7. m All of m were produced in the same manner as in Example 1. [Example 3] In addition to Example 1, the thickness of the protective layer after drying was 1.5. m All of m were produced in the same manner as in Example 1. [Example 4] A composition of the protective layer of Example 1 was produced in the same manner as in Example 1 except that KL318 (manufactured by Kuraray) was used instead of Z-200 as the polyvinyl alcohol. [Example 5] The same procedure as in Example 1 was carried out except that the composition of the protective layer of Example 1 was changed to a ratio of polyvinyl alcohol:water of 5:100. [Comparative Example 1] The same procedure as in Example 1 was carried out except that the protective layer was not formed in Example 1. [Comparative Example 2] 50 parts by weight of dipentaerythritol hexaacrylate (ARONIX M-403, manufactured by Toagosei Co., Ltd.), 50 parts by weight of acrylic resin (EBECRYL 4858, manufactured by Daicel-UCB Co., Ltd.), and 2- 3 parts by weight of methyl-1[4-(methylthio)phenyl]-2-morpholinylpropan-1-one (IRGACURE 907, manufactured by Chiba Special Chemical Co., Ltd.), dissolved in 250 parts of isopropyl alcohol The preparation solution (the composition for forming a protective layer) was applied by a bar coating method, and dried by heating in a drying oven at 50 ° C for 1 minute, and then the resulting dried film was subjected to a UV irradiation apparatus (SPOT CURE SP-7). , manufactured by USHIO Motor Co., Ltd., at 400mJ/cm 2 The exposure amount of the (365 nm standard) was irradiated with ultraviolet rays to form a protective layer on the polarizing layer, and the same procedure as in Example 1 was carried out. Experimental example: Determination The following physical properties were evaluated for the polarizing plates obtained in the examples and the comparative examples, and the results are shown in Tables 1 and 2. (1) The amount of change in the transmittance was obtained by cutting the polarizing plate obtained in the examples and the comparative examples so that the absorption axis direction was 40 mm and the direction orthogonal to the absorption axis was 40 mm, and the adhesive was applied to the glass plate. sample. The transmittance of the sample was measured in a visible light region using a spectrophotometer (V7100, manufactured by JASCO Corporation). Thereafter, the sample was allowed to stand for 100 hours in a high-temperature drying environment at 85 ° C and in a heating and humidifying environment at 60 ° C and 90% RH, and the transmittance was measured in the same manner. (2) The amount of change in the degree of polarization was obtained by cutting the polarizing plate obtained in the examples and the comparative examples so that the absorption axis direction was 40 mm and the direction orthogonal to the absorption axis was 40 mm, and the sample was prepared by adhering to the glass plate via an adhesive. . The degree of polarization of the sample was measured using a spectrophotometer (V7100, manufactured by JASCO Corporation). Thereafter, the sample was allowed to stand for 100 hours in a high-temperature drying environment at 85 ° C and in a heating and humidifying environment at 60 ° C and 90% RH, and the degree of polarization was measured in the same manner. [Table 1] [Table 2] From Tables 1 and 2, it can be confirmed that the polarizing plate including the polarizer of the present invention has a rate of change of the transmittance and the degree of polarization before and after the placement under conditions of high temperature and/or high humidity of 1.0% or less, and In comparison with Comparative Example 1, the optical properties of the polarizing plate were effectively protected. Moreover, since the protective layer of the non-aqueous composition of the protective layer of Comparative Example 2 was used, it was confirmed that the performance was lowered at the time of completion of the polarizing plate. INDUSTRIAL APPLICABILITY The polarizing plate of the present invention not only has a protective layer composed of a water-based composition, but also has a step of not extending in the production, so that a polarizing plate excellent in durability reliability and having little change in optical characteristics can be realized. Moreover, it can be applied to various display devices to achieve a high level of image quality.

10‧‧‧黏著劑層
20‧‧‧保護層
30a‧‧‧液晶塗層
30b‧‧‧基材薄膜
30‧‧‧偏光器
100‧‧‧偏光板
10‧‧‧Adhesive layer
20‧‧‧Protective layer
30a‧‧‧Liquid coating
30b‧‧‧Substrate film
30‧‧‧Polarizer
100‧‧‧Polar plate

第1圖係表示本發明之一例的偏光板的剖面圖。Fig. 1 is a cross-sectional view showing a polarizing plate of an example of the present invention.

10‧‧‧黏著劑層 10‧‧‧Adhesive layer

20‧‧‧保護層 20‧‧‧Protective layer

30‧‧‧偏光器 30‧‧‧Polarizer

30a‧‧‧液晶塗層 30a‧‧‧Liquid coating

30b‧‧‧基材薄膜 30b‧‧‧Substrate film

100‧‧‧偏光板 100‧‧‧Polar plate

Claims (10)

一種偏光板,依序疊層有黏著劑層、保護層及偏光器;其特徵為: 前述保護層係由含聚乙烯醇的水系組成物形成; 前述偏光器係於基材薄膜的一面,形成藉由非延伸的方法被賦予配向性之液晶塗層。A polarizing plate is sequentially laminated with an adhesive layer, a protective layer and a polarizer; wherein the protective layer is formed of a water-based composition containing polyvinyl alcohol; and the polarizer is formed on one side of the base film. An alignment liquid crystal coating is imparted by a non-extended method. 如申請專利範圍第1項之偏光板,其中前述聚乙烯醇係相對於水系組成物全體100重量%,含1~10重量%。The polarizing plate of the first aspect of the invention, wherein the polyvinyl alcohol is contained in an amount of from 1 to 10% by weight based on 100% by weight of the total of the aqueous composition. 如申請專利範圍第1項之偏光板,其中前述保護層係塗佈水系組成物後乾燥而形成。The polarizing plate of claim 1, wherein the protective layer is formed by applying a water-based composition and drying. 如申請專利範圍第1項之偏光板,其中前述保護層之乾燥後厚度為0.5~3.0m m。The scope of the patent polarizer, Paragraph 1, wherein after drying of the protective layer having a thickness of 0.5 ~ 3.0 m m. 如申請專利範圍第1項之偏光板,其中前述基材薄膜為透明高分子薄膜。The polarizing plate of claim 1, wherein the substrate film is a transparent polymer film. 如申請專利範圍第1項之偏光板,其中前述液晶塗層包含聚合性液晶化合物及二色性色素。The polarizing plate of claim 1, wherein the liquid crystal coating layer comprises a polymerizable liquid crystal compound and a dichroic dye. 如申請專利範圍第1項之偏光板,其中前述黏著劑層包含從丙烯酸系共聚物、環氧系樹脂、氨酯系樹脂、矽氧系樹脂、聚醚系樹脂、聚酯系樹脂、聚醯胺系樹脂、聚乙烯醇系樹脂及該等樹脂之組合所組成的群組中選擇的一種。The polarizing plate of claim 1, wherein the adhesive layer comprises an acrylic copolymer, an epoxy resin, a urethane resin, a decyloxy resin, a polyether resin, a polyester resin, and a polyfluorene. One selected from the group consisting of an amine resin, a polyvinyl alcohol resin, and a combination of these resins. 如申請專利範圍第1項之偏光板,其中前述偏光板係於高溫或多濕之條件下,放置前後之穿透度變化量為1.0%以下。The polarizing plate of claim 1, wherein the polarizing plate is subjected to high temperature or high humidity, and the amount of change in penetration before and after the placement is 1.0% or less. 如申請專利範圍第1項之偏光板,其中前述偏光板係於高溫或多濕之條件下,放置前後之偏光度變化量為1.0%以下。The polarizing plate of claim 1, wherein the polarizing plate is under conditions of high temperature or high humidity, and the amount of change in polarization before and after the placement is 1.0% or less. 一種顯示裝置,包含如申請專利範圍第1項至第9項中任一項之偏光板。A display device comprising the polarizing plate according to any one of claims 1 to 9.
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