TWI642791B - Non-heat treated bolt wire, non-heat treated bolt steel wire and their manufacturing method and non-heat treated bolt - Google Patents

Non-heat treated bolt wire, non-heat treated bolt steel wire and their manufacturing method and non-heat treated bolt Download PDF

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TWI642791B
TWI642791B TW106110869A TW106110869A TWI642791B TW I642791 B TWI642791 B TW I642791B TW 106110869 A TW106110869 A TW 106110869A TW 106110869 A TW106110869 A TW 106110869A TW I642791 B TWI642791 B TW I642791B
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bolt
iron
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TW201805438A (en
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廣岡豊久
千葉政道
毛利啓己
下田政彦
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日商神戶製鋼所股份有限公司
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Abstract

一種非熱處理螺栓,其特徵係成分組成以質量%計,滿足C:0.05~0.30%、Si:1.10~2.5%、Mn:0.50~2.5%、P:超過0%,0.03%以下、S:超過0%,0.03%以下、Cr:0.03%~0.30%、Al:0.010~0.10%、及N:0.0020~0.0100%,其餘部分為鐵及不可避免之雜質所成、規定之碳當量Ceq為0.60以上0.80以下,肥粒鐵(Ferrite)於全組織中所佔之面積率為60%以上且波來鐵(Pearlite)於全組織中所佔之面積率為5%以上,此外,肥粒鐵之結晶粒度號為10號以上。 A non-heat treated bolt, characterized by a compositional composition in mass %, satisfying C: 0.05 to 0.30%, Si: 1.10 to 2.5%, Mn: 0.50 to 2.5%, P: more than 0%, 0.03% or less, S: exceeding 0%, 0.03% or less, Cr: 0.03% to 0.30%, Al: 0.010 to 0.10%, and N: 0.0020 to 0.0100%, and the rest is made of iron and unavoidable impurities, and the specified carbon equivalent Ceq is 0.60 or more. Below 0.80, Ferrite has an area ratio of more than 60% in the whole organization and the area ratio of Pearlite in the whole tissue is 5% or more. In addition, the crystal of ferrite iron The granularity number is 10 or more.

Description

非熱處理螺栓用線材、非熱處理螺栓用鋼線及彼等之製造方法以及非熱處理螺栓 Non-heat treated bolt wire, non-heat treated bolt steel wire and their manufacturing method and non-heat treated bolt

本發明係關於非熱處理螺栓用線材、非熱處理螺栓用鋼線及彼等之製造方法以及非熱處理螺栓。 The present invention relates to a wire for a non-heat treated bolt, a steel wire for a non-heat treated bolt, and a method of manufacturing the same, and a non-heat treated bolt.

一直以來,使用於各種緊固零件般之強度等級為70~90kgf/mm2之螺栓,係於冷壓造後藉由實施淬火以及回火之熱處理,而擔保其特定之強度。 Bolts of strength strengths of 70 to 90 kgf/mm 2 , which have been used for various fastening parts, have been subjected to heat treatment by quenching and tempering after cold pressing to secure their specific strength.

然而近年來,基於減少CO2排放及節省能源之觀點,省略上述熱處理,即進行非熱處理化。如此省略熱處理所獲得之非熱處理螺栓,由於可省略上述熱處理及該熱處理後之矯直等步驟,可實現降低成本。進而亦有助於對於螺栓.零件等製造之前置時間縮短及作業環境之改善。 However, in recent years, the above heat treatment, that is, non-heat treatment, has been omitted from the viewpoint of reducing CO 2 emissions and saving energy. By omitting the non-heat treated bolt obtained by the heat treatment as described above, since the above heat treatment and the straightening after the heat treatment can be omitted, the cost can be reduced. It also contributes to the bolts. The manufacturing time of parts and parts is shortened and the working environment is improved.

上述非熱處理螺栓,係使用具有配合螺栓強度之強度的鋼線成形為螺栓形狀,具體以冷壓造來製造。自鋼線成形為螺栓,一般係於軸方向施加壓縮力,而形成頭部之冷壓造。因此上述鋼線需可經良好之冷壓造,亦即,必須具有優良之冷壓造性。 The non-heat-treated bolt is formed into a bolt shape by using a steel wire having strength to match the strength of the bolt, and is specifically produced by cold pressing. Since the steel wire is formed into a bolt, a compressive force is generally applied in the axial direction to form a cold press of the head. Therefore, the above steel wire needs to be cold pressed, that is, it must have excellent cold workability.

此外獲得供於非熱處理螺栓之高強度鋼線(絲),有使用提高抽線減面率之方法。若於螺栓形成中使用提高抽線減面率而確保強度之鋼線,則由於因包辛格效應(Bauschinger effect)而使螺栓形成時之壓造荷重降低,故可延長螺栓形成時之工具壽命。然而,藉由上述抽線而高強度化之鋼線,亦因包辛格效應而使降伏點降低,使所獲得之螺栓難以達到所要求之高強度比,其結果為引起限制螺栓緊固時之軸力上限值以及無法滿足以鋼製緊固零件機械特性(JIS B1051)所決定之保證荷重試驗中之永久伸長度等問題。 In addition, a high-strength steel wire (wire) for non-heat-treated bolts is obtained, and there is a method of increasing the rate of reduction of the wire drawing. If a steel wire that increases the strength of the draw line and ensures the strength is used in the bolt formation, the load is reduced due to the Bauschinger effect, so that the tool life at the time of bolt formation can be extended. . However, the steel wire which is increased in strength by the above-mentioned drawing is also lowered by the Bauschinger effect, so that the obtained bolt is difficult to achieve the required high strength ratio, and as a result, the bolt is tightened. The upper limit of the axial force and the problem of the permanent elongation in the guaranteed load test determined by the mechanical properties of the steel fastening parts (JIS B1051).

一直以來為解決上述問題,於例如專利文獻1所示,於螺栓壓造後,藉由於約350℃加熱進行發藍(bluing)處理,而去除應力,同時提高降伏強度。此外作為螺栓形成後之防鏽表面處理,係於約300℃以上進行以鋅粉燒附塗裝之Geomet(註冊商標)處理。然而,上述發藍處理等,與前述淬火回火之熱處理同樣耗費成本,無法期望達到非熱處理化之成本優勢。 In order to solve the above problem, for example, as shown in Patent Document 1, after the bolt is pressed, bluing treatment is performed by heating at about 350 ° C to remove stress and increase the fall strength. Further, as a rust-preventing surface treatment after bolt formation, Geomet (registered trademark) treatment by zinc powder burn-coating is performed at about 300 ° C or higher. However, the above-described bluing treatment or the like is also costly as the heat treatment of the quenching and tempering described above, and it is not expected to achieve the cost advantage of non-heat treatment.

本發明人亦於專利文獻2中提案不進行熱處理而以直接形成螺栓之狀態,亦即謀求非熱處理螺栓之高強度及抗延遲破壞性提升之技術。然而,於非熱處理螺栓之與高強度一起確實達成更高強度比則需要進一步檢討。 The inventors of the present invention have proposed a technique in which a bolt is directly formed without heat treatment, that is, a technique for improving the high strength and the resistance to delayed fracture of the non-heat treated bolt. However, a higher strength ratio with non-heat treated bolts combined with high strength requires further review.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開平08-003640號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 08-003640

[專利文獻2]日本專利特開2003-113444號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2003-113444

本發明之實施形態係鑑於如上述情況而完成者,其目的在於提供即使不進行焠火回火、發藍處理等高溫之熱處理,抗拉強度亦為780MPa以上1200MPa以下,且強度比為0.80以上,進而具備抗延遲破壞性之非熱處理螺栓,及製造該非熱處理螺栓用之非熱處理螺栓用線材、鋼線、以及前述非熱處理螺栓與非熱處理螺栓用線材、鋼線之各製造方法。又以下,非熱處理螺栓、非熱處理螺栓用線材.鋼線,有時分別簡稱為「螺栓」、「螺栓用線材.鋼線」。 In view of the above-described circumstances, an object of the present invention is to provide a tensile strength of 780 MPa or more and 1200 MPa or less, and an intensity ratio of 0.80 or more, even if heat treatment at a high temperature such as quenching and tempering or bluing treatment is not performed. Further, it is provided with a non-heat-treated bolt which is resistant to delayed destructiveness, and a method for producing the non-heat-treated bolt wire and steel wire for the non-heat-treated bolt, and the wire and steel wire for the non-heat-treated bolt and the non-heat-treated bolt. And below, non-heat treated bolts, non-heat treated bolt wire. Steel wires are sometimes referred to as "bolts" and "wires for bolts. Steel wires".

可解決上述課題之本發明實施形態之非熱處理螺栓用線材,其特徵係成分組成,以質量%計,滿足C:0.05~0.30%、Si:1.10~2.5%、Mn:0.50~2.5%、P:超過0%,0.03%以下、S:超過0%,0.03%以下、Cr:0.03~0.30%、 Al:0.010~0.10%、及N:0.0020~0.0100%,其餘部分為鐵及不可避免之雜質所成,以下述式(1)表示之碳當量Ceq為0.60以上0.80以下,肥粒鐵(Ferrite)於全組織中所佔之面積率為60%以上,且波來鐵(Pearlite)於全組織中所佔之面積率為5%以上,此外,肥粒鐵之結晶粒度號為10號以上,Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9...(1) The non-heat-treated bolt wire material according to the embodiment of the present invention, which is characterized by the above-mentioned problem, is characterized by a composition of, in mass%, C: 0.05 to 0.30%, Si: 1.10 to 2.5%, and Mn: 0.50 to 2.5%, P. : more than 0%, 0.03% or less, S: more than 0%, 0.03% or less, Cr: 0.03 to 0.30%, Al: 0.010 to 0.10%, and N: 0.0020 to 0.0100%, and the remainder is made of iron and unavoidable impurities. The carbon equivalent Ceq expressed by the following formula (1) is 0.60 or more and 0.80 or less, and ferrite iron (Ferrite) The area ratio of the whole organization is more than 60%, and the area ratio of Pearlite in the whole organization is 5% or more. In addition, the crystal grain size of the ferrite iron is No. 10 or above, Ceq =[C]+[Si]/7+[Mn]/5+[Cr]/9...(1)

上述式(1)中,[元素]表示鋼中各元素以質量%計之含量。 In the above formula (1), [element] represents the content of each element in the steel in mass%.

且可解決上述課題之本發明實施形態之非熱處理螺栓用線材之製造方法,其特徵為使用滿足前述成分組成之鋼材,將壓延時之加熱溫度設為1000℃以上1200℃以下,且熱壓延後,自800℃至500℃之平均冷卻速度設為2.0~5.0℃/秒。 Further, in the method for producing a non-heat-treated bolt wire according to the embodiment of the present invention, the steel material satisfying the above composition is used, and the heating temperature of the rolling delay is set to 1000 ° C or more and 1200 ° C or less, and hot rolling is performed. Thereafter, the average cooling rate from 800 ° C to 500 ° C is set to 2.0 to 5.0 ° C / sec.

可解決上述課題之本發明實施形態之非熱處理螺栓用鋼線,其特徵係成分組成以質量%計,滿足C:0.05~0.30%、Si:1.10~2.5%、Mn:0.50~2.5%、P:超過0%,0.03%以下、S:超過0%,0.03%以下、Cr:0.03~0.30%、Al:0.010~0.10%、及 N:0.0020~0.0100%,其餘部分為鐵及不可避免之雜質所成,以下述式(1)表示之碳當量Ceq為0.60以上0.80以下,肥粒鐵於全組織中所佔之面積率為60%以上,且波來鐵於全組織中所佔之面積率為5%以上,此外,肥粒鐵之結晶粒度號為10號以上,Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9...(1) The steel wire for non-heat-treating bolts according to the embodiment of the present invention which solves the above-mentioned problems is characterized in that the component composition is C% 0.05% to 0.30%, Si: 1.10% to 2.5%, Mn: 0.50% to 2.5%, and P. : more than 0%, 0.03% or less, S: more than 0%, 0.03% or less, Cr: 0.03 to 0.30%, Al: 0.010 to 0.10%, and N: 0.0020 to 0.0100%, and the balance is iron and unavoidable impurities. The carbon equivalent Ceq expressed by the following formula (1) is 0.60 or more and 0.80 or less, and the area ratio of the ferrite iron to the whole organization is 60. More than %, and the area ratio of Boron iron in the whole organization is 5% or more. In addition, the grain size of the ferrite iron is No. 10 or higher, Ceq = [C] + [Si] / 7 + [Mn] /5+[Cr]/9...(1)

上述式(1)中,[元素]表示鋼中各元素以質量%計之含量。 In the above formula (1), [element] represents the content of each element in the steel in mass%.

又可解決上述課題之本發明實施形態之製造非熱處理螺栓用鋼線之方法,其特徵為使用前述非熱處理螺栓用線材,以抽線減面率20~40%進行抽線。 Further, in the method of manufacturing a non-heat-treated bolt steel wire according to the embodiment of the present invention, the wire for the non-heat-treated bolt is used, and the wire drawing is performed at a wire drawing reduction ratio of 20 to 40%.

此外,可解決上述課題之本發明實施形態之非熱處理螺栓,其特徵係成分組成,以質量%計,滿足C:0.05~0.30%、Si:1.10~2.5%、Mn:0.50~2.5%、P:超過0%,0.03%以下、S:超過0%,0.03%以下、Cr:0.03~0.30%、Al:0.010~0.10%、及N:0.0020~0.0100%,其餘部分為鐵及不可避免之雜質所成,以下述式(1)表示之碳當量Ceq為0.60以上0.80以下, 肥粒鐵於全組織中所佔之面積率為60%以上且波來鐵於全組織中所佔之面積率為5%以上,此外,肥粒鐵之結晶粒度號為10號以上,Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9...(1) Further, the non-heat-treated bolt according to the embodiment of the present invention which solves the above-described problems is characterized in that it has a composition of, in mass%, C: 0.05 to 0.30%, Si: 1.10 to 2.5%, and Mn: 0.50 to 2.5%, P. : more than 0%, 0.03% or less, S: more than 0%, 0.03% or less, Cr: 0.03 to 0.30%, Al: 0.010 to 0.10%, and N: 0.0020 to 0.0100%, and the rest is iron and inevitable impurities The carbon equivalent Ceq expressed by the following formula (1) is 0.60 or more and 0.80 or less. The area ratio of fertilized iron in the whole organization is more than 60%, and the area ratio of the Borne iron in the whole organization is 5% or more. In addition, the crystal grain size of the ferrite iron is above 10, Ceq= [C]+[Si]/7+[Mn]/5+[Cr]/9...(1)

上述式(1)中,[元素]表示鋼中各元素以質量%計之含量。 In the above formula (1), [element] represents the content of each element in the steel in mass%.

前述非熱處理螺栓,較佳於滿足抗拉強度為780MPa以上1200MPa以下,且強度比為0.80以上。 The non-heat treated bolt preferably has a tensile strength of 780 MPa or more and 1200 MPa or less, and the strength ratio is 0.80 or more.

根據本發明之實施形態,可提供即使不進行焠火回火、發藍處理等高溫之熱處理,抗拉強度亦為780MPa以上1200MPa以下,且強度比為0.80以上,進而具備抗延遲破壞性之非熱處理螺栓、及製造該非熱處理螺栓用之非熱處理螺栓用線材.鋼線,以及彼等製造方法。 According to the embodiment of the present invention, the heat treatment at a high temperature such as quenching and tempering or bluing treatment is not performed, and the tensile strength is 780 MPa or more and 1200 MPa or less, and the strength ratio is 0.80 or more, and further, non-heat treatment resistant to delayed fracture resistance is provided. Bolts, and wires for non-heat treated bolts used in the manufacture of non-heat treated bolts. Steel wires, and their manufacturing methods.

本發明人等為了解決前述課題而重複積極研究。其結果發現非熱處理螺栓之成分組成及組織只要為如下述即可,亦即只要具有所希望之成分組成,肥粒鐵之面積率為60%以上,且波來鐵之面積率為5%以上,肥粒鐵之結晶粒度號為10號以上即可。此外亦發現,對於該螺栓之組織,只要使供於螺栓製造之線材.鋼線之組織與下述螺栓之組織相同即可,亦即,只要對線材.鋼線進行加 工等而於組織無太大變化,可於線材的階段得到與下述螺栓組織相同之組織即可,因而完成本發明之實施形態。 The inventors of the present invention have repeatedly conducted active research in order to solve the aforementioned problems. As a result, it was found that the composition and structure of the non-heat-treated bolts may be as follows, that is, as long as the desired composition is required, the area ratio of the ferrite iron is 60% or more, and the area ratio of the ferrite is 5% or more. The crystal grain size of the ferrite iron is 10 or more. In addition, it has also been found that for the construction of the bolt, only the wire for the manufacture of the bolt is made. The structure of the steel wire is the same as the structure of the bolts described below, that is, as long as the wire is used. Steel wire It is only necessary to obtain a structure similar to the bolt structure described below at the stage of the wire, and thus the embodiment of the present invention is completed.

[肥粒鐵之面積率:60%以上,且波來鐵之面積率:5%以上] [Area area ratio of fertilized iron: 60% or more, and the area ratio of Bora iron: 5% or more]

本發明實施形態之螺栓及螺栓用線材.鋼線係組織為肥粒鐵及波來鐵之2相組織,可均衡良好地提高抗拉強度及強度比,進而較佳地為提高永久伸長度者。基於該等觀點,首先肥粒鐵於全組織中所佔之面積率需為60%以上。該肥粒鐵之面積率,較佳為62%以上,更佳為65%以上。又,肥粒鐵之面積率之上限,若考慮下述波來鐵之面積率則為95%以下,較佳為94%以下,更佳為93%以下。 The wire rod for bolts and bolts according to the embodiment of the present invention. The steel wire structure is a two-phase structure of ferrite iron and wave iron, which can improve the tensile strength and strength ratio in a balanced manner, and is preferably a one that improves the permanent elongation. Based on these points of view, firstly, the area ratio of ferrite iron in the whole organization needs to be more than 60%. The area ratio of the ferrite iron is preferably 62% or more, more preferably 65% or more. Further, the upper limit of the area ratio of the ferrite iron is 95% or less, preferably 94% or less, and more preferably 93% or less, in consideration of the area ratio of the following ferrite.

此外,為特別提高強度比,波來鐵於全組織中所佔之面積率為5%以上。該波來鐵之面積率,較佳為6%以上,更佳為7%以上。此波來鐵之面積率之上限,若考慮上述肥粒鐵之面積率則為40%以下,較佳為38%以下,更佳為35%以下。 In addition, in order to particularly increase the strength ratio, the area ratio of Borneol in the whole organization is 5% or more. The area ratio of the Boron iron is preferably 6% or more, more preferably 7% or more. The upper limit of the area ratio of the ferrite is 40% or less, preferably 38% or less, and more preferably 35% or less, in consideration of the area ratio of the ferrite iron.

本發明實施形態之螺栓及螺栓用線材.鋼線,除了組織係由肥粒鐵及波來鐵所成以外,於上述肥粒鐵及波來鐵中,亦有於全組織中佔面積率5%以下含有製造步驟中不可避免形成之變韌鐵(Bainite)及麻田散鐵(Martensite)等組織之情況。此外,在含有變韌鐵等組織之情況下,於可判別該組織之面積率及肥粒鐵之面積率時,波來鐵之面積率係自100%減去變韌鐵等之組織之面積率及肥粒鐵之面積率而求得。 The wire rod for bolts and bolts according to the embodiment of the present invention. Steel wire, in addition to the structure is made of ferrite iron and Borne iron, in the above-mentioned fertiliser iron and Borne iron, it also has an area ratio of 5% or less in the whole organization, which is inevitable in the manufacturing process. The situation of organizations such as Bainite and Martensite. In addition, when a structure such as toughened iron is contained, when the area ratio of the structure and the area ratio of the ferrite iron are discriminated, the area ratio of the Borne iron is subtracted from the area of the toughened iron or the like from 100%. The rate and the area ratio of the ferrite iron are obtained.

[肥粒鐵結晶粒度號:10號以上] [Ferrous iron crystal size: No. 10 or above]

為了改善強度比,肥粒鐵結晶粒度號設為10號以上。肥粒鐵結晶粒度號,較佳為10.3號以上,更佳為10.5號以上。由於肥粒鐵結晶粒度越微細越可改善機械特性,因此並未特別限定肥粒鐵之結晶粒度號上限。然而,若考慮本發明實施形態之成分組成及製造方法,則肥粒鐵結晶粒度號之上限較佳約為12號左右。 In order to improve the strength ratio, the ferrite iron crystal grain size number is set to be No. 10. The ferrite iron crystal grain size number is preferably 10.3 or more, more preferably 10.5 or more. Since the finer grain size of the ferrite iron crystal can improve the mechanical properties, the upper limit of the crystal grain size of the ferrite iron is not particularly limited. However, in consideration of the component composition and the production method of the embodiment of the present invention, the upper limit of the grain size of the ferrite iron crystal is preferably about 12 or so.

接著,針對規定本發明實施形態之非熱處理螺栓及非熱處理螺栓用線材.鋼線之成分組成範圍之理由敘述如下。 Next, the wire for non-heat treated bolts and non-heat treated bolts according to the embodiment of the present invention is specified. The reasons for the composition of the steel wire are described below.

[C:0.05~0.30%] [C: 0.05~0.30%]

C為確保鋼強度之必要元素。為了達成目標之螺栓之抗拉強度:780MPa以上,C量下限設為0.05%。C量較佳為0.10%以上,更佳為0.15%以上。另一方面,若C含量過剩,則熱壓延前之加熱時未固溶碳化物殘留較多,其結果為無法確保充分之肥粒鐵,而無法獲得期望之強度比。此外,亦有螺栓之抗拉強度超過上限1200MPa之虞。因此,C量之上限設為0.30%。C量較佳為0.25%以下,更佳為0.20%以下。 C is an essential element to ensure steel strength. In order to achieve the target bolt tensile strength: 780 MPa or more, the lower limit of the C amount is set to 0.05%. The amount of C is preferably 0.10% or more, more preferably 0.15% or more. On the other hand, when the C content is excessive, there is a large amount of solid solution carbide remaining during heating before hot rolling, and as a result, sufficient ferrite iron cannot be secured, and a desired strength ratio cannot be obtained. In addition, there is also a tensile strength of the bolt exceeding the upper limit of 1200 MPa. Therefore, the upper limit of the amount of C is set to 0.30%. The amount of C is preferably 0.25% or less, more preferably 0.20% or less.

[Si:1.10~2.5%] [Si: 1.10~2.5%]

Si作為脫氧劑發揮作用,同時亦是確保鋼強度之必要 元素。又,Si亦係抑制粗大雪明碳鐵(Cementite)析出,並提升抗延遲破壞性之元素。此外,Si於一定添加量下,亦可減低永久伸長度。為了獲得此等效果,Si量之下限設為1.10%。Si量較佳為1.20%以上,更佳為1.30%以上,又更佳為1.50%以上。本發明之實施形態,基於確保鋼強度同時降低永久伸長度之觀點,相較過往之非熱處理螺栓,更增加Si添加量。另一方面,若Si含量過剩,由於有螺栓之抗拉強度超過上限1200MPa之虞,故Si量之上限設為2.5%。Si量較佳為2.20%以下,更佳為2.00%以下。 Si acts as a deoxidizer and is also necessary to ensure steel strength element. In addition, Si also suppresses the precipitation of coarse snow carbon (Cementite) and enhances the resistance to delayed destructive elements. In addition, Si can also reduce the permanent elongation at a certain addition amount. In order to obtain such effects, the lower limit of the amount of Si is set to 1.10%. The amount of Si is preferably 1.20% or more, more preferably 1.30% or more, still more preferably 1.50% or more. According to the embodiment of the present invention, the amount of Si added is further increased from the viewpoint of ensuring the strength of the steel while reducing the permanent elongation, compared to the conventional non-heat treated bolt. On the other hand, if the Si content is excessive, since the tensile strength of the bolt exceeds the upper limit of 1200 MPa, the upper limit of the amount of Si is 2.5%. The amount of Si is preferably 2.20% or less, more preferably 2.00% or less.

[Mn:0.50~2.5%] [Mn: 0.50~2.5%]

Mn為確保鋼強度,同時具有作為脫氧劑之效果。為了獲得該等效果,Mn量之下限設為0.50%。Mn量較佳為0.75%以上,更佳為1.00%以上。另一方面,若Mn含量過剩,則產生Mn偏析,而生成麻田散鐵之過冷組織使抽線加工性劣化。因此,Mn量之上限設為2.5%。Mn量較佳為2.20%以下,更佳為2.00%以下。 Mn is used to ensure the strength of steel and has the effect of being a deoxidizer. In order to obtain these effects, the lower limit of the amount of Mn is set to 0.50%. The amount of Mn is preferably 0.75% or more, more preferably 1.00% or more. On the other hand, when the Mn content is excessive, Mn segregation occurs, and the supercooled structure of the granulated iron is deteriorated to deteriorate the wire drawability. Therefore, the upper limit of the amount of Mn is set to 2.5%. The amount of Mn is preferably 2.20% or less, more preferably 2.00% or less.

[P:超過0%,0.03%以下] [P: more than 0%, 0.03% or less]

P係使晶界偏析並造成可冷鍛性惡化之元素。此外亦為導致抗延遲破壞性降低之元素。因此將P量抑制於0.03%以下。P量較佳為0.015%以下,更佳為0.010%以下。雖P量越少越佳,但製造上難以達到0%,通常至少含有0.003%左右。 The P system segregates the grain boundaries and causes an element which can deteriorate the cold forgeability. It is also an element that causes a decrease in resistance to delayed damage. Therefore, the amount of P is suppressed to 0.03% or less. The amount of P is preferably 0.015% or less, more preferably 0.010% or less. Although the amount of P is preferably as small as possible, it is difficult to achieve 0% in production, and usually it is at least about 0.003%.

[S:超過0%,0.03%以下] [S: more than 0%, 0.03% or less]

S會於晶界上變濃而形成MnS,使該處成為應力集中部位而產生裂縫導致抗延遲破壞性降低。因此,將S量抑制於0.03%以下。S量較佳為0.015%以下,更佳為0.010%以下。雖S量越少越佳,但製造上難以達到0%,通常至少含有0.003%左右。 S becomes thick at the grain boundary to form MnS, and this becomes a stress concentration portion, and cracks are generated to cause deterioration in resistance to delayed fracture. Therefore, the amount of S is suppressed to 0.03% or less. The amount of S is preferably 0.015% or less, more preferably 0.010% or less. Although the amount of S is preferably as small as possible, it is difficult to achieve 0% in production, and usually it is at least about 0.003%.

[Cr:0.03~0.30%] [Cr: 0.03~0.30%]

Cr係為確保強度之元素,於經鍍敷處理時進行之烘烤處理時再析出,亦具有抑制強度降低之效果。為了獲得該等效果,將Cr量之下限設為0.03%。Cr量較佳為0.05%以上,更佳為0.07%以上,又更佳為0.10%以上。另一方面,若Cr含量過剩,由於效果趨於飽和,同時亦導致成本增加,故Cr量之上限設為0.30%。Cr量較佳為0.25%以下,更佳為0.20%以下。 The Cr system is an element which ensures strength, and is precipitated again during the baking treatment by the plating treatment, and has an effect of suppressing the decrease in strength. In order to obtain these effects, the lower limit of the amount of Cr is set to 0.03%. The amount of Cr is preferably 0.05% or more, more preferably 0.07% or more, still more preferably 0.10% or more. On the other hand, if the Cr content is excessive, since the effect tends to be saturated and the cost is also increased, the upper limit of the amount of Cr is set to 0.30%. The amount of Cr is preferably 0.25% or less, more preferably 0.20% or less.

[Al:0.010~0.10%] [Al: 0.010~0.10%]

Al係作為脫氧劑使用之元素。此外,亦可形成氮化物並藉由釘扎效應(Pinning Effect)而防止舊沃斯田鐵(Austenite)晶粒粗大化,同時藉由晶粒微細化而確保強度之有效元素。為了獲得該等效果,Al量之下限設為0.010%。Al量較佳為0.015%以上,更佳為0.020%以上。另一方面,若Al過量含有,由於會形成粗大的氮化物而 使疲勞特性惡化,因此Al量之上限設為0.10%。Al量較佳為0.08%以下,更佳於0.06%以下。 Al is an element used as a deoxidizer. Further, it is also possible to form a nitride and prevent the coarsening of the old Austenite crystal grains by the pinning effect, and at the same time, the effective element of the strength is ensured by the grain refinement. In order to obtain these effects, the lower limit of the amount of Al is set to 0.010%. The amount of Al is preferably 0.015% or more, more preferably 0.020% or more. On the other hand, if Al is contained in excess, it will form a coarse nitride. Since the fatigue characteristics were deteriorated, the upper limit of the amount of Al was set to 0.10%. The amount of Al is preferably 0.08% or less, more preferably 0.06% or less.

[N:0.0020~0.0100%] [N: 0.0020~0.0100%]

N係肥粒鐵中析出之碳氮化物之構成元素,並藉由釘扎效應防止舊沃斯田鐵晶粒粗大化。為了獲得該等效果,N量之下限設為0.0020%。N量較佳為0.0030%以上,更佳為0.0035%以上。另一方面,若N過量含有則會生成粗大的氮化物,使疲勞特性惡化。因此N量之上限設為0.0100%。N量較佳為0.0080%以下,更佳為0.0060%以下。 The constituent elements of the carbonitride precipitated in the N-based ferrite iron, and the coarsening of the old Worthite iron crystal grains is prevented by the pinning effect. In order to obtain these effects, the lower limit of the amount of N is set to 0.0020%. The amount of N is preferably 0.0030% or more, more preferably 0.0035% or more. On the other hand, if N is excessively contained, a coarse nitride is formed and the fatigue characteristics are deteriorated. Therefore, the upper limit of the amount of N is set to 0.0100%. The amount of N is preferably 0.0080% or less, more preferably 0.0060% or less.

本發明實施形態之螺栓及螺栓用線材.鋼線之成分如上述,其餘部分為鐵及不可避免之雜質。前述不可避免之雜質,可能為原料及製造過程中混入者,亦可以對於構成螺栓及螺栓用線材.鋼線之鋼之諸特性無害之程度含有。例如作為前述不可避免之雜質,可含有Ni於0.03%以下,較佳於0.02%以下,Cu於0.03%以下,較佳於0.02%以下。此外,亦可含有V於0.02%以下,Nb於0.02%以下,Ti於0.02%以下作為不可避免之雜質。若積極採用該等V、Nb及Ti,由於製造階段中,必使析出物形態變得難以控制,因此於本發明之實施形態中,抑制為如上述之不可避免雜質程度。如此本發明之實施形態,於不積極地添加V等而謀求析出強化之方面與專利文獻2不同。 The wire rod for bolts and bolts according to the embodiment of the present invention. The composition of the steel wire is as described above, and the rest is iron and unavoidable impurities. The aforementioned unavoidable impurities may be mixed in the raw materials and manufacturing process, and may also be used as wires for bolts and bolts. The characteristics of the steel of the steel wire are not harmful. For example, Ni may be contained in an amount of 0.03% or less, preferably 0.02% or less, and Cu is 0.03% or less, preferably 0.02% or less. Further, V may be 0.02% or less, Nb may be 0.02% or less, and Ti may be 0.02% or less as an unavoidable impurity. When these V, Nb, and Ti are actively used, the form of the precipitate must be difficult to control in the production stage. Therefore, in the embodiment of the present invention, the degree of unavoidable impurities as described above is suppressed. In the embodiment of the present invention, it is different from Patent Document 2 in that it is not actively added with V or the like and is required to be precipitated and strengthened.

[下述式(1)表示之碳當量Ceq為0.60以上0.80以下] [The carbon equivalent Ceq represented by the following formula (1) is 0.60 or more and 0.80 or less]

Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9...(1) Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9...(1)

上述式(1)中,[元素]表示鋼中各元素以質量%計之含量。 In the above formula (1), [element] represents the content of each element in the steel in mass%.

為使螺栓強度設為以JIS B1051(2012年)或JIS B1051(2015年)定義之強度區分8.8~10.9級,且強度比為0.80以上,故本發明實施形態之螺栓及螺栓用線材.鋼線之以上述式(1)表示之碳當量Ceq設為0.60以上0.80以下。上述碳當量Ceq較佳為0.65以上,更佳為0.70以上,較佳為0.78以下。 In order to make the bolt strength set to 8.8~10.9 grade according to the strength defined by JIS B1051 (2012) or JIS B1051 (2015), and the strength ratio is 0.80 or more, the bolt and bolt wire according to the embodiment of the present invention. The carbon equivalent Ceq expressed by the above formula (1) is set to be 0.60 or more and 0.80 or less. The carbon equivalent Ceq is preferably 0.65 or more, more preferably 0.70 or more, and is preferably 0.78 or less.

[非熱處理螺栓特性] [non-heat treated bolt characteristics] (螺栓之抗拉強度:780~1200MPa) (Bolt tensile strength: 780~1200MPa)

作為JIS B1051(2012年)或JIS B1051(2015年)中定義之強度區分8.8~10.9級之螺栓,螺栓之抗拉強度係設為780MPa以上1200MPa以下。螺栓之抗拉強度較佳為800MPa以上,更佳為850MPa以上,又更佳為900MPa以上;較佳為1100MPa以下,更佳為1000MPa以下。 As a bolt of 8.8 to 10.9 in the strength defined in JIS B1051 (2012) or JIS B1051 (2015), the tensile strength of the bolt is 780 MPa or more and 1200 MPa or less. The tensile strength of the bolt is preferably 800 MPa or more, more preferably 850 MPa or more, still more preferably 900 MPa or more; preferably 1100 MPa or less, more preferably 1000 MPa or less.

(螺栓之0.2%強度:870MPa以上,螺栓之0.01%強度:660MPa以上) (0.2% strength of bolt: 870MPa or more, 0.01% strength of bolt: 660MPa or more)

為了確保緊固部分之高螺栓軸向力、降低螺栓使用根數及可使螺栓緊固零件輕量化,其雖取決於抗拉強度,但 螺栓之0.2%強度較佳為870MPa以上,更佳為880MPa以上,螺栓之0.01%強度較佳為660MPa以上,更佳為670MPa以上。強度係越高越佳,但若考慮本發明實施形態之成分組成及製造方式,螺栓之0.2%強度上限為900MPa左右,螺栓之0.01%強度上限為690MPa左右。 In order to ensure the high bolt axial force of the fastening part, reduce the number of bolts used, and lighten the bolt fastening parts, it depends on the tensile strength, but The 0.2% strength of the bolt is preferably 870 MPa or more, more preferably 880 MPa or more, and the 0.01% strength of the bolt is preferably 660 MPa or more, more preferably 670 MPa or more. The higher the strength, the better. However, considering the composition and manufacturing method of the embodiment of the present invention, the upper limit of the 0.2% strength of the bolt is about 900 MPa, and the upper limit of the 0.01% strength of the bolt is about 690 MPa.

(螺栓之強度比:0.80以上) (Bolt strength ratio: 0.80 or more)

本發明之實施形態中,藉由將強度比設為0.80以上,可抑制前述之保證荷重試驗中之永久伸長度。強度比較佳為0.85以上,更佳為0.90以上。 In the embodiment of the present invention, by setting the intensity ratio to 0.80 or more, the permanent elongation in the above-described guaranteed load test can be suppressed. The strength is preferably 0.85 or more, more preferably 0.90 or more.

[非熱處理螺栓用線材.鋼線及非熱處理螺栓之製造方式] [Wires for non-heat treated bolts. Manufacturing methods for steel wire and non-heat treated bolts]

本發明實施形態之非熱處理螺栓用線材.鋼線及非熱處理螺栓,可藉由以下步驟製造。 The wire for non-heat treated bolts of the embodiment of the present invention. Steel wire and non-heat treated bolts can be manufactured by the following steps.

(熱壓延時之加熱溫度:1000℃~1200℃) (heating delay heating temperature: 1000 ° C ~ 1200 ° C)

為使存在於鋼中之碳化物固溶,生成均一之沃斯田鐵組織,熱壓延時之加熱溫度設為1000℃以上。該加熱溫度較佳為1010℃以上,更佳為1015℃以上。另一方面,由於加熱溫度過高時使晶粒粗大化,使螺栓之機械特性惡化,故其上限為1200℃。上述加熱溫度較佳為1190℃以下,更佳為1185℃以下。 In order to solidify the carbides present in the steel, a uniform Worthite iron structure is formed, and the heating temperature of the hot press delay is set to 1000 ° C or higher. The heating temperature is preferably 1010 ° C or higher, more preferably 10 15 ° C or higher. On the other hand, when the heating temperature is too high, the crystal grains are coarsened, and the mechanical properties of the bolt are deteriorated. Therefore, the upper limit is 1200 °C. The heating temperature is preferably 1190 ° C or lower, more preferably 1185 ° C or lower.

於上述加熱溫度加熱後進行熱壓延。熱壓延之壓延條件並無特別限定,可採用一般條件。熱壓延後如 下述冷卻。 After heating at the above heating temperature, hot rolling is performed. The rolling conditions of the hot rolling are not particularly limited, and general conditions can be employed. After hot rolling Cool down as follows.

(熱壓延後自800℃至500℃之平均冷卻速度:2.0~5.0℃/秒) (Average cooling rate from 800 ° C to 500 ° C after hot rolling: 2.0 ~ 5.0 ° C / sec)

若熱壓延後之冷卻速度過快,則生成變韌鐵、麻田散鐵等硬質組織,使冷壓造性降低。本發明之實施形態中,為獲得滿足肥粒鐵之面積率為60%以上且波來鐵之面積率為5%以上之肥粒鐵及波來鐵之2相組織,將上述溫度範圍中之平均冷卻速度設為5.0℃/秒以下。該平均冷卻速度較佳為4.8℃/秒以下,更佳為4.5℃/秒以下,又更佳為4.2℃/秒以下。另一方面,上述平均冷卻速度之下限,基於確保強度之觀點,設為2.0℃/秒以上。該平均冷卻速度較佳為2.3℃/秒以上,更佳為2.5℃/秒以上,又更佳為2.7℃/秒以上。又,上述自500℃至室溫之冷卻並無特別限定,例如可進行放冷。 If the cooling rate after hot rolling is too fast, a hard structure such as toughened iron or granulated iron is formed, and the cold workability is lowered. In the embodiment of the present invention, in order to obtain a two-phase structure of the ferrite-grained iron and the ferritic iron which satisfy the area ratio of the ferrite-grained iron of 60% or more and the area ratio of the ferritic iron of 5% or more, in the above temperature range The average cooling rate was set to 5.0 ° C / sec or less. The average cooling rate is preferably 4.8 ° C / sec or less, more preferably 4.5 ° C / sec or less, still more preferably 4.2 ° C / sec or less. On the other hand, the lower limit of the above average cooling rate is set to 2.0 ° C /sec or more from the viewpoint of ensuring strength. The average cooling rate is preferably 2.3 ° C / sec or more, more preferably 2.5 ° C / sec or more, still more preferably 2.7 ° C / sec or more. Further, the above cooling from 500 ° C to room temperature is not particularly limited, and for example, cooling can be performed.

本發明實施形態之非熱處理螺栓用鋼線,可使用以上述條件製造之線材,以下述條件進行抽線而獲得。 The steel wire for non-heat-treated bolts according to the embodiment of the present invention can be obtained by wire drawing under the following conditions using a wire manufactured under the above conditions.

(抽線減面率:20~40%) (Drawing line reduction rate: 20~40%)

為了確保強度同時提高抗延遲破壞性,抽線減面率之下限設為20%。抽線減面率較佳為20.5%以上,更佳為21.0%以上。另一方面,若抽線減面率變得過高,則鋼線之強度過度升高而使冷鍛造性惡化。因此,抽線減面率之上限設為40%。抽線減面率較佳為39.0%以下,更佳為 38.0%以下。此外,抽線減面率係藉由下述式(2)算得之值。 In order to ensure strength and increase resistance to delayed destructiveness, the lower limit of the drawdown rate is set to 20%. The drawdown rate of the draw line is preferably 20.5% or more, more preferably 21.0% or more. On the other hand, if the drawdown rate becomes too high, the strength of the steel wire is excessively increased to deteriorate the cold forgeability. Therefore, the upper limit of the drawdown rate is set to 40%. The reduction rate of the draw line is preferably 39.0% or less, more preferably 38.0% or less. Further, the drawdown rate is a value calculated by the following formula (2).

抽線減面率=100×[(線材直徑)2-(鋼線直徑)2]/(線材直徑)2...(2) Draw line reduction rate = 100 × [(wire diameter) 2 - (steel wire diameter) 2 ] / (wire diameter) 2 ... (2)

進行上述抽線而獲得之鋼線之抗拉強度約為750~990MPa。使用該鋼線製造螺栓之方法並無特別限定,只要如通常進行般,藉由冷壓造形成螺栓形狀後,轉造螺紋部而製造螺栓即可。然而本發明之實施形態,如前述,不包含如淬火回火、藍化處理等之於約300℃以上之高溫的熱處理。 The tensile strength of the steel wire obtained by the above-mentioned drawing is about 750 to 990 MPa. The method of manufacturing the bolt using the steel wire is not particularly limited, and the bolt may be formed by cold pressing to form a bolt, and then the screw portion may be converted to manufacture a bolt. However, as described above, the embodiment of the present invention does not include a heat treatment at a high temperature of about 300 ° C or higher, such as quenching and tempering or bluening treatment.

於使用於需要高耐腐蝕性之用途時,較好施以鋅系之表面處理,例如實施鋅鍍敷處理。實施鋅鍍敷處理時,由於電解時氫被吸留,故於鋅鍍敷後為了脫氫,較好於加熱溫度:100℃及未達300℃,更佳於200℃以下進行加熱時間120~300分鐘之加熱。若加熱溫度過高,則無法期望非熱處理所致之成本優勢,亦會將鋅溶融。 When it is used for applications requiring high corrosion resistance, it is preferred to apply a zinc-based surface treatment, for example, a zinc plating treatment. When zinc plating is applied, hydrogen is absorbed during electrolysis. Therefore, in order to dehydrogenate after zinc plating, the heating temperature is preferably 100 ° C and less than 300 ° C, and more preferably 200 ° C or less. Heating for 300 minutes. If the heating temperature is too high, the cost advantage of non-heat treatment cannot be expected, and zinc is also melted.

若為熟知以上說明之本發明實施形態之非熱處理螺栓用鋼線之製造方法之該技術人員,則有可藉由嘗試錯誤法,藉由與上述製造方法不同之製造方法獲得本發明中之非熱處理螺栓用鋼線之可能性。 If the person skilled in the art of manufacturing the steel wire for non-heat-treated bolts according to the embodiment of the present invention described above is known, it is possible to obtain the non-invention of the present invention by a manufacturing method different from the above-described manufacturing method by attempting an erroneous method. The possibility of heat treating steel wire for bolts.

本發明實施形態之非熱處理螺栓,可較好地用於汽車、各種產業機械等。若使用本發明實施形態之非熱處理螺栓用鋼,如同上述,無需進行淬火回火、發藍處理等熱處理,亦可便宜且容易地製造顯示特別高抗拉強度 及高強度比之非熱處理螺栓。 The non-heat treated bolt according to the embodiment of the present invention can be preferably used for automobiles, various industrial machines, and the like. When the steel for non-heat-treating bolts according to the embodiment of the present invention is used, as described above, it is not necessary to perform heat treatment such as quenching and tempering or bluing treatment, and it is also inexpensive and easy to manufacture to exhibit particularly high tensile strength. And high strength ratio non-heat treated bolts.

[實施例] [Examples]

以下,雖列舉實施例以具體說明本發明之實施形態,但本發明並不限制於下述實施例,於可適於上下文主旨之範圍內,亦可加上變更並實施,此等皆包含於本發明之技術範圍中。 The embodiments of the present invention are specifically described below, but the present invention is not limited to the following embodiments, and may be modified and implemented within the scope of the scope of the present invention. The technical scope of the present invention.

溶製滿足下述表1所示之成分組成(其餘部分為鐵及不可避免之雜質,空白欄表示未添加)之鋼材。然後使用該鋼材,於加熱溫度:1030~1050℃下加熱後進行熱壓延,熱壓延後以自800℃至500℃之平均冷卻速度:3.0~4.0℃/秒之條件進行冷卻而獲得壓延材。又,自前述500℃放冷至室溫。其後,於下述所示之條件下酸洗,然後進行鉛浸漬而獲得線材。進而對於此線材,以下述所示條件進行酸洗及潤滑覆膜處理後,進行表2所示之抽線減面率之抽線,獲得No.1~12之直徑9.06mm之鋼線。且獲得No.13~16之直徑7.04mm之鋼線。 The steel which satisfies the composition of the components shown in Table 1 below (the rest is iron and unavoidable impurities, and the blank column indicates that it is not added) is dissolved. Then, the steel material is heated at a heating temperature of 1030 to 1050 ° C, and then hot rolled, and then calendered by cooling at an average cooling rate of 800 ° C to 500 ° C: 3.0 to 4.0 ° C / sec. material. Further, it was allowed to cool to room temperature from the aforementioned 500 °C. Thereafter, it was pickled under the conditions shown below, and then subjected to lead impregnation to obtain a wire. Further, after the pickling and the lubricating film treatment were carried out under the conditions shown below, the wire was subjected to the drawing of the wire drawing reduction rate shown in Table 2, and the steel wire of No. 1 to 12 having a diameter of 9.06 mm was obtained. A steel wire having a diameter of 7.04 mm of No. 13 to 16 was obtained.

(酸洗條件) (pickling conditions)

溶液:鹽酸 Solution: hydrochloric acid

濃度:20% Concentration: 20%

液溫:50℃ Liquid temperature: 50 ° C

浸漬時間:4~8分鐘 Dipping time: 4~8 minutes

(潤滑覆膜處理條件) (Lubricating film processing conditions)

覆膜種類:磷酸鹽覆膜 Film type: phosphate film

金屬皂(磷酸鹽處理劑(Bonderite)、潤滑劑(Bonder-Lube)處理)對覆膜層之浸漬時間:3~15分鐘 Metal soap (Bonderite, lubricant (Bonder-Lube) treatment) immersion time of the coating layer: 3 to 15 minutes

(1)線材及鋼線之組織觀察 (1) Organization observation of wire and steel wire

前述線材及鋼線之組織,係以可觀察與鉛浸漬後線材之壓延方向垂直之圓型斷面之方式切斷後,與後述螺栓之組織評價方法同樣地測定。其結果於任一例中,線材及鋼線之組織皆係滿足規定之面積率之肥粒鐵與波來鐵之2相組織。且,例如表2之No.3之線材及鋼線均係肥粒鐵面積率為64.7%,波來鐵面積率為35.2%,肥粒結晶粒度號為12.1號,且與使用該線材.鋼線所得之螺栓組織幾乎相同。其他任一例中,與上述No.3同樣,前述線材.鋼線之組織,經確認與螺栓之組織幾乎相同。另外,於表2及後述表3中,F表示肥粒鐵,P表示波來鐵,且F粒度表示肥粒鐵結晶粒度號。 The structure of the wire and the steel wire is cut in such a manner that the circular cross section perpendicular to the rolling direction of the lead wire after the lead is immersed is cut, and then measured in the same manner as the structure evaluation method of the bolt described later. As a result, in either case, the structure of the wire and the steel wire is a two-phase structure of the ferrite iron and the wave iron satisfying the predetermined area ratio. Moreover, for example, the wire rod and the steel wire of No. 3 in Table 2 are the ferrite grain area ratio of 64.7%, the brite iron area ratio is 35.2%, and the fertilizer grain crystal size number is 12.1, and the wire is used. The bolt structure obtained from the steel wire is almost the same. In any other example, the wire is the same as the above No. 3. The organization of the steel wire has been confirmed to be almost identical to the structure of the bolt. Further, in Table 2 and Table 3 to be described later, F represents ferrite iron, P represents bunde iron, and F particle size indicates ferrite iron crystal grain size number.

(2)鋼線之抗拉強度 (2) Tensile strength of steel wire

使用上述鋼線,以夾持治具間隔:100mm,及十字頭速度:5mm/min為條件實施抗拉試驗,測定抗拉強度。其結果顯示於表2。 Using the above steel wire, a tensile test was carried out under the conditions of a clamp jig interval: 100 mm, and a crosshead speed: 5 mm/min, and the tensile strength was measured. The results are shown in Table 2.

(3)鋼線之冷壓造性 (3) Cold pressability of steel wire

對於上述鋼線,以下述條件進行冷壓造,於No.1~12,獲得M10及螺栓軸徑9.06mm之螺栓。且,於No.13~16,獲得M8及螺栓軸徑7.04mm之螺栓。而且,以肉眼觀察所得之螺栓輪緣部,確認有無裂縫。因此,無裂縫時評價為「冷壓造性優異」,有裂縫發生時評價為「冷壓造性差」。其結果顯示於表2。 The steel wire was cold-pressed under the following conditions, and No. 1 to 12 were obtained, and M10 and bolts having a bolt diameter of 9.06 mm were obtained. Further, in No. 13 to 16, a bolt of M8 and a bolt diameter of 7.04 mm was obtained. Further, the obtained bolt rim portion was visually observed to confirm the presence or absence of cracks. Therefore, when there is no crack, it is evaluated as "excellent cold workability", and when cracks occur, it is evaluated as "poor press workability". The results are shown in Table 2.

(螺栓壓造條件) (Bolt pressing conditions)

壓造裝置:阪村機械製作所製NBP550 Pressing device: NBP550 manufactured by Sakamura Machinery Manufacturing Co., Ltd.

壓造段數:第1段為頭部1次成型,第2段為頭部2次成型,第3段為頭部3次成型,合計3段 Number of sections: The first section is the first molding of the head, the second section is the second molding of the head, and the third section is the molding of the head three times, totaling 3 segments.

壓造速度:1個/秒 Pressing speed: 1 / sec

對於所得之螺栓,於No.2、4、6及8,係如表3所示,進行鋅鍍敷處理作為表面處理,隨後以下述所示條件進行烘烤處理;於No.10、No.14及No.16,不進行鋅鍍敷處理而進行烘烤處理。No.1和No.2、No.3和No.4、No.5和No.6、No.7和No.8、No.9和No.10、No.13和No.14、及No.15和No.16之各組,係於製造步驟中,分別使用鋼材A、B、C、D、E、G及H,螺栓壓造之前以同一條件製造,螺栓壓造後之鍍敷-烘烤處理之有無不同之例。 For the obtained bolts, No. 2, 4, 6, and 8, as shown in Table 3, were subjected to zinc plating treatment as a surface treatment, followed by baking treatment under the conditions shown below; No. 10, No. 14 and No. 16, and baking treatment was performed without performing zinc plating treatment. No. 1 and No. 2, No. 3 and No. 4, No. 5 and No. 6, No. 7 and No. 8, No. 9 and No. 10, No. 13 and No. 14, and No. The groups of .15 and No.16 are used in the manufacturing steps, respectively, using steels A, B, C, D, E, G and H, which are manufactured under the same conditions before bolting, and after plating with bolts - There are different examples of baking treatment.

(烘烤條件) (baking conditions)

處理溫度:195℃ Processing temperature: 195 ° C

處理時間:4小時 Processing time: 4 hours

次數:1次 Number of times: 1 time

No.1、3、5、7、9、11、12、13及15係使用僅經冷壓造之螺栓,No.2、4、6、8、10、14及16係使用上述鍍敷處理及/或烘烤處理後之螺栓,以下述方法進行組織觀察,同時評價其機械特性及抗延遲破壞性。 No. 1, 3, 5, 7, 9, 11, 12, 13 and 15 are bolts which are only cold pressed, and No. 2, 4, 6, 8, 10, 14 and 16 are subjected to the above plating treatment. And/or the bolt after the baking treatment, the structure was observed by the following method, and the mechanical characteristics and the delayed destructive property were evaluated.

(1)螺栓之組織觀察 (1) Organization observation of bolts

作為螺栓之組織,如以下所述測定肥粒鐵之面積率、波來鐵之面積率及肥粒鐵結晶粒度號。其結果顯示於表3。 As the structure of the bolt, the area ratio of the ferrite iron, the area ratio of the Boron iron, and the grain size of the ferrite iron crystal were measured as described below. The results are shown in Table 3.

(肥粒鐵之面積率、肥粒鐵結晶粒度號) (area ratio of fertilized iron, grain size of ferrite grain)

於螺栓之螺紋部,於垂直螺栓軸部之軸方向斷面切斷後,以硝酸醇溶液腐蝕後,以光學顯微鏡於倍率400倍下4視野觀察D/4位置(視野面積:0.08mm2),進行圖像解析而測定肥粒鐵之面積率。前述圖像解析,係使用解析軟體粒子解析III(住友金屬科技股份公司製)。此外,肥粒鐵結晶粒度號,係依照比較法與標準樣品比較求得。 After being cut in the axial direction of the vertical bolt shaft portion, the screw portion of the bolt was etched with a nital alcohol solution, and the D/4 position (field of view: 0.08 mm 2 ) was observed by an optical microscope at a magnification of 400 times. The area ratio of the ferrite iron was measured by image analysis. In the image analysis described above, Analytical Software Particle Analysis III (manufactured by Sumitomo Metal Technology Co., Ltd.) was used. In addition, the ferrite iron crystal grain size number is obtained by comparison with a standard sample according to a comparison method.

(波來鐵之面積率) (the area ratio of the Bora)

波來鐵之面積率,係自100%減去肥粒鐵面積率求得。 The area ratio of the Bora iron is obtained by subtracting the area ratio of the ferrite iron from 100%.

本發明實施形態之製造方法,由於鉛浸漬後 不再加熱至沃斯田鐵區域,故其肥粒鐵之面積率、肥粒鐵結晶粒度號、及波來鐵之面積率,於鉛浸漬後線材、鋼線及螺栓中幾乎相等。此外,表3中No.1、13、15及10之螺栓之組織結果,以及No.9之肥粒鐵結晶粒度號雖皆為「-」,該等結果認為分別與對No.1、No.13及No.15之各螺栓實施鍍敷及/或烘烤處理而得之No.2、No.14及No.16,對No.10之螺栓實施烘烤處理前之No.9,以及對No.9之螺栓實施烘烤處理而得之No.10幾乎相同。 The manufacturing method of the embodiment of the present invention, after lead immersion No longer heated to the Worthfield iron area, so the area ratio of the ferrite iron, the grain size of the ferrite grain, and the area ratio of the Borne iron are almost equal in the wire, steel wire and bolt after lead impregnation. In addition, the results of the construction of the bolts No. 1, 13, 15, and 10 in Table 3, and the grain size of the ferrite iron crystal of No. 9 are all "-", and the results are considered to be respectively No. 1, No. No.2, No.14 and No.16 obtained by plating and/or baking treatment of each of the bolts of .13 and No.15, No.9 before the baking treatment of the bolt of No.10, and The No. 10 obtained by baking the No. 9 bolt was almost the same.

(2)螺栓之機械特性 (2) Mechanical properties of bolts

螺栓之抗拉試驗係以遊隙螺紋長度:1.5×螺栓軸徑d及十字頭速度:5mm/min之條件實施,測定抗拉強度及強度,並求得強度比。其結果顯示於表3。 The tensile test of the bolt was carried out under the conditions of the clearance thread length: 1.5 × bolt shaft diameter d and crosshead speed: 5 mm/min, and the tensile strength and strength were measured, and the strength ratio was determined. The results are shown in Table 3.

(3)永久伸長度之測定 (3) Determination of permanent elongation

又,實施鍍敷-烘烤處理之發明例,即No.2、4、6及8中,螺栓之永久拉伸如下述測定。亦即,使上述各處理後之螺栓負荷保證荷重(9.8級M8螺栓:35500N,8.8級M10螺栓:21200N)15秒,測定移除荷重後之伸長度。進而,實施烘烤之以往例,及實施烘烤之發明例,即No.10、14及16,亦同樣測定永久伸長度。 Further, in the invention examples of the plating-baking treatment, that is, in Nos. 2, 4, 6, and 8, the permanent stretching of the bolt was measured as follows. That is, the bolt load after the above treatments was guaranteed to be loaded (9.8 grade M8 bolt: 35500 N, grade 8.8 M10 bolt: 21200 N) for 15 seconds, and the elongation after the load was removed was measured. Further, the conventional examples of baking and the inventive examples of baking, namely Nos. 10, 14, and 16, were also measured for permanent elongation.

其結果,No.2為10.7μm、No.4為6.7μm、No.6為3.5μm、No.8為3.2μm、No.14為6.5μm、No.16為3.3μm,以往例的No.10為8.7μm。滿足JIS B1051(2014年)中規定之保證荷重時,較佳於該保證荷重試驗時之永久伸長度為12.5μm以下,但上述例係滿足此範圍。永久伸長度較佳為7μm以下,更佳為5μm以下。此外自該等例可知,No.4、6、8、14及16,雖於較發藍處理更低之溫度實施烘烤處理,但永久伸長度經充分抑制。 As a result, No. 2 was 10.7 μm, No. 4 was 6.7 μm, No. 6 was 3.5 μm, No. 8 was 3.2 μm, No. 14 was 6.5 μm, No. 16 was 3.3 μm, and No. 16 was 3.3 μm. 10 is 8.7 μm. Meet JIS In the case of the guaranteed load specified in B1051 (2014), it is preferable that the permanent elongation at the time of the guaranteed load test is 12.5 μm or less, but the above examples satisfy this range. The permanent elongation is preferably 7 μm or less, more preferably 5 μm or less. Further, from these examples, No. 4, 6, 8, 14, and 16 were subjected to baking treatment at a lower temperature than the blue treatment, but the permanent elongation was sufficiently suppressed.

(4)螺栓之抗延遲破壞性 (4) Bolt resistance to delayed damage

對於一部分之螺栓評價抗延遲破壞性。其細節為,使用該螺栓,於36%鹽酸水溶液中浸漬30分鐘進行滲氫(hydrogen charging)後,以下述條件進行微速抗拉試驗,求出破裂伸長比,即[滲氫後螺栓之破裂伸長度]/[未經滲氫之破裂伸長度]。然後,螺栓軸徑為9.06mm之No.1~12,於上述破裂伸長比為0.80以上時評價為「螺栓具備必要之抗延遲破壞性」,上述破裂伸長比未達0.80時評價為「螺栓不具備必要之抗延遲破壞性」。另一方面,螺栓軸徑為7.04mm之No.13~16,於上述破裂伸長比為0.70以上時評價為「螺栓具備必要之抗延遲破壞性」,上述破裂伸長比未達0.70時評價為「螺栓不具備必要之抗延遲破壞性」。其結果,No.2為0.95,No.4為0.98,No.6為1.00,No.8為0.94,No.14為0.72,No.15為0.87,No.16為0.89,各螺栓皆具備必要之抗延遲破壞性。 For some of the bolts, the evaluation was resistant to delayed damage. The details were as follows: after immersing in a 36% hydrochloric acid aqueous solution for 30 minutes for hydrogen charging, the micro-speed tensile test was carried out under the following conditions to determine the elongation at break ratio, that is, the crack elongation of the bolt after hydrogen permeation. Degree] / [rupture elongation without hydrogen permeation]. Then, No. 1 to 12 having a bolt diameter of 9.06 mm was evaluated as "the bolt has the necessary resistance to delayed fracture" when the elongation at break ratio is 0.80 or more, and the bolt elongation is less than 0.80. Have the necessary resistance to delay damage." On the other hand, No. 13 to 16 having a bolt diameter of 7.04 mm was evaluated as "the bolt has the necessary anti-delay resistance" when the elongation at break ratio is 0.70 or more, and the elongation at break ratio is less than 0.70. Bolts do not have the necessary resistance to delay damage." As a result, No. 2 was 0.95, No. 4 was 0.98, No. 6 was 1.00, No. 8 was 0.94, No. 14 was 0.72, No. 15 was 0.87, No. 16 was 0.89, and each bolt was necessary. It is resistant to delayed damage.

(微速抗拉試驗條件) (Micro speed tensile test conditions)

十字頭速度:0.01mm/min Crosshead speed: 0.01mm/min

遊隙螺紋長度:1.5d Thread length: 1.5d

由該等結果可探討如下。No.1~8及No.13~16係滿足本發明實施形態中規定要件之發明例,本發明之實施形態之鋼線顯示優異之冷壓造性,且由所得之螺栓可知,即使不進行發藍處理等之高溫熱處理,亦顯示與必須經過發藍處理之以往例的No.10相近等級之高強度及強度比,且亦兼備抗延遲破壞性。尤其,No.14及No.16係兼具期望強度與減低永久伸長度之優異非熱處理螺栓。 These results can be explored as follows. No. 1 to 8 and No. 13 to 16 are examples of the invention which satisfy the requirements of the embodiment of the present invention, and the steel wire according to the embodiment of the present invention exhibits excellent cold pressability, and it is known from the obtained bolt that even if it is not performed The high-temperature heat treatment such as bluing treatment also shows a high strength and strength ratio similar to No. 10 of the conventional example which has to undergo blue treatment, and also has anti-delay resistance. In particular, No. 14 and No. 16 are excellent non-heat-treated bolts having both desired strength and reduced permanent elongation.

相對於此,No.9、11及12為未滿足本發明之實施形態中規定之任一要件之例,其特性皆劣化。即,No.9由於C量過剩,熱壓延前之加熱時未固溶碳化物大量殘留,無法確保充分之肥粒鐵,強度比變小。No.11係添加本發明之實施形態中不積極使用之V及Nb之例。如 此於添加V及Nb時,雖可確保特性,但於製造階段中析出物形態之控制等變得不容易。且No.12係剛材之成分組成及組織於規定範圍之外,於經藍化處理等熱處理,亦無法獲得期望強度比之比較例。 On the other hand, Nos. 9, 11, and 12 are examples in which any of the requirements specified in the embodiment of the present invention is not satisfied, and the characteristics are deteriorated. In other words, in No. 9, since the amount of C is excessive, a large amount of solid solution-free carbide remains during heating before hot rolling, and sufficient ferrite is not secured, and the strength ratio is small. No. 11 is an example in which V and Nb which are not actively used in the embodiment of the present invention are added. Such as When V and Nb are added, although the characteristics can be ensured, it is not easy to control the form of precipitates in the production stage. Further, the composition and organization of the No. 12-based rigid material were outside the predetermined range, and a comparative example in which the desired strength ratio could not be obtained by heat treatment such as bluening treatment.

本申請同時主張以申請日為2016年3月31日之日本專利申請案特願第2016-071429號,及申請日為2017年2月24日之日本專利申請案特願第2017-033373號為基本申請之優先權。日本特願第2016-071429號及日本特願第2017-033373號藉由參照而併入本說明書。 This application also claims Japanese Patent Application No. 2016-071429, which is filed on March 31, 2016, and Japanese Patent Application No. 2017-033373, which is filed on February 24, 2017. Priority of the basic application. Japanese Patent Application No. 2016-071429 and Japanese Patent Application No. 2017-033373 are hereby incorporated by reference.

Claims (6)

一種非熱處理螺栓用線材,其特徵係成分組成以質量%計,滿足C:0.05~0.30%、Si:1.10~2.5%、Mn:0.50~2.5%、P:超過0%,0.03%以下、S:超過0%,0.03%以下、Cr:0.03%~0.30%、Al:0.010~0.10%、及N:0.0020~0.0100%,其餘部分為鐵及不可避免之雜質所成,以下述式(1)表示之碳當量Ceq為0.60以上0.80以下,肥粒鐵(ferrite)於全組織中所佔之面積率為60%以上且波來鐵(pearlite)於全組織中所佔之面積率為5%以上,此外,肥粒鐵之結晶粒度號為10號以上,Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9...(1)上述式(1)中,[元素]表示鋼中各元素以質量%計之含量。 A wire for non-heat-treated bolts, characterized by a component composition in mass %, satisfying C: 0.05 to 0.30%, Si: 1.10 to 2.5%, Mn: 0.50 to 2.5%, P: more than 0%, 0.03% or less, S : more than 0%, 0.03% or less, Cr: 0.03% to 0.30%, Al: 0.010 to 0.10%, and N: 0.0020 to 0.0100%, and the rest is formed by iron and unavoidable impurities, by the following formula (1) The carbon equivalent Ceq is 0.60 or more and 0.80 or less, the area ratio of ferrite iron in the whole structure is 60% or more, and the area ratio of pearlite in the whole organization is 5% or more. In addition, the grain size number of the ferrite iron is 10 or more, Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9 (1) in the above formula (1) [Element] represents the content of each element in the steel in mass%. 一種如請求項1之非熱處理螺栓用線材之製造方法,其特徵為將壓延時之加熱溫度設為1000℃以上1200℃以下,且熱壓延後,自800℃至500℃之平均冷卻速度設為 2.0~5.0℃/秒。 A method for manufacturing a non-heat-treated bolt wire according to claim 1, characterized in that the heating temperature of the press delay is set to 1000 ° C or more and 1200 ° C or less, and after the hot rolling, the average cooling rate from 800 ° C to 500 ° C is set. for 2.0~5.0°C/sec. 一種非熱處理螺栓用鋼線,其特徵係成分組成以質量%計,滿足C:0.05~0.30%、Si:1.10~2.5%、Mn:0.50~2.5%、P:超過0%,0.03%以下、S:超過0%,0.03%以下、Cr:0.03%~0.30%、Al:0.010~0.10%、及N:0.0020~0.0100%,其餘部分為鐵及不可避免之雜質所成,以下述式(1)表示之碳當量Ceq為0.60以上0.80以下,肥粒鐵於全組織中所佔之面積率為60%以上,且波來鐵於全組織中所佔之面積率為5%以上,此外,肥粒鐵之結晶粒度號為10號以上,Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9...(1)上述式(1)中,[元素]表示鋼中各元素以質量%計之含量。 A steel wire for non-heat-treated bolts, characterized in that the composition of the components is in mass%, satisfying C: 0.05 to 0.30%, Si: 1.10 to 2.5%, Mn: 0.50 to 2.5%, P: more than 0%, and 0.03% or less, S: more than 0%, 0.03% or less, Cr: 0.03% to 0.30%, Al: 0.010 to 0.10%, and N: 0.0020 to 0.0100%, and the rest is formed by iron and unavoidable impurities, by the following formula (1) The carbon equivalent Ceq is 0.60 or more and 0.80 or less, and the area ratio of ferrite iron in the whole tissue is 60% or more, and the area ratio of the Borne iron in the whole tissue is 5% or more. The grain size of the granular iron is No. 10 or higher, Ceq = [C] + [Si] / 7 + [Mn] / 5 + [Cr] / 9 (1) In the above formula (1), [element] Indicates the content of each element in the steel in mass %. 一種非熱處理螺栓用鋼線之製造方法,其係如請求項3之非熱處理螺栓用鋼線之製造方法,其特徵為使用如請求項1之非熱處理螺栓用線材,以抽線減面率20~40%進 行抽線。 The invention relates to a method for manufacturing a steel wire for non-heat-treated bolts, which is a method for manufacturing a steel wire for non-heat-treated bolts according to claim 3, which is characterized in that the wire for non-heat-treated bolts according to claim 1 is used, and the surface reduction rate is 20 ~40% Line drawing. 一種非熱處理螺栓,其特徵係成分組成以質量%計,滿足C:0.05~0.30%、Si:1.10~2.5%、Mn:0.50~2.5%、P:超過0%,0.03%以下、S:超過0%,0.03%以下、Cr:0.03%~0.30%、Al:0.010~0.10%、及N:0.0020~0.0100%,其餘部分為鐵及不可避免之雜質所成,以下述式(1)表示之碳當量Ceq為0.60以上0.80以下,肥粒鐵於全組織中所佔之面積率為60%以上且波來鐵於全組織中所佔之面積率為5%以上,此外,肥粒鐵之結晶粒度號為10號以上,Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9...(1)上述式(1)中,[元素]表示鋼中各元素以質量%計之含量。 A non-heat treated bolt, characterized by a compositional composition in mass %, satisfying C: 0.05 to 0.30%, Si: 1.10 to 2.5%, Mn: 0.50 to 2.5%, P: more than 0%, 0.03% or less, S: exceeding 0%, 0.03% or less, Cr: 0.03% to 0.30%, Al: 0.010 to 0.10%, and N: 0.0020 to 0.0100%, and the rest is formed by iron and unavoidable impurities, and is represented by the following formula (1). The carbon equivalent Ceq is 0.60 or more and 0.80 or less, and the area ratio of the ferrite iron in the whole structure is 60% or more, and the area ratio of the ferrite to the whole structure is 5% or more. The particle size number is 10 or more, Ceq=[C]+[Si]/7+[Mn]/5+[Cr]/9 (1) In the above formula (1), [element] represents each of the steels. The content of the element in mass%. 如請求項5之非熱處理螺栓,其中抗拉強度為780MPa以上1200MPa以下,且強度比為0.80以上。 The non-heat treated bolt of claim 5, wherein the tensile strength is 780 MPa or more and 1200 MPa or less, and the strength ratio is 0.80 or more.
TW106110869A 2016-03-31 2017-03-30 Non-heat treated bolt wire, non-heat treated bolt steel wire and their manufacturing method and non-heat treated bolt TWI642791B (en)

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CN103233169B (en) * 2013-05-02 2015-09-16 武汉钢铁(集团)公司 The high strength thin specification steel plate that plate shape is excellent and production method thereof
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