TWI641896B - Flexible electronic device - Google Patents
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- TWI641896B TWI641896B TW106138848A TW106138848A TWI641896B TW I641896 B TWI641896 B TW I641896B TW 106138848 A TW106138848 A TW 106138848A TW 106138848 A TW106138848 A TW 106138848A TW I641896 B TWI641896 B TW I641896B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/124—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1248—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or shape of the interlayer dielectric specially adapted to the circuit arrangement
Abstract
一種可撓性電子裝置,包括一本體、一接墊防護結構以及一接墊層。本體具有一接合區。接墊防護結構位於接合區,其包含一基層、一第一絕緣層、一第二絕緣層以及一第一應力釋放層。第一絕緣層設置於基層上。第二絕緣層設置於第一絕緣層上。第一應力釋放層設置於基層、第一絕緣層或第二絕緣層上。此外,接墊層設置於接墊防護結構上,接墊層與第一應力釋放層不接觸。 A flexible electronic device includes a body, a pad protection structure and a pad layer. The body has a joint region. The pad protection structure is located in the bonding area, and includes a base layer, a first insulation layer, a second insulation layer, and a first stress relief layer. The first insulating layer is disposed on the base layer. The second insulating layer is disposed on the first insulating layer. The first stress relief layer is disposed on the base layer, the first insulation layer, or the second insulation layer. In addition, the pad layer is disposed on the pad protection structure, and the pad layer is not in contact with the first stress relief layer.
Description
本發明是有關於一種可撓性電子裝置,且特別是有關於一種具有接墊防護結構的可撓性電子裝置。 The invention relates to a flexible electronic device, and more particularly to a flexible electronic device with a pad protection structure.
近年來,隨著網路及通訊技術的快速發展,行動電子裝置的顯示面板朝向可撓式顯示技術發展。由於可撓式顯示面板具有可彎曲及可折疊的特性,體積更小,攜帶方便,已成為新一代顯示技術的發展重點。 In recent years, with the rapid development of network and communication technologies, the display panels of mobile electronic devices have developed toward flexible display technologies. Because the flexible display panel has the characteristics of being bendable and foldable, its volume is smaller, and it is convenient to carry, which has become the development focus of the new generation of display technology.
可撓式顯示面板的製作過程如下。首先,形成一可撓性基層於一硬質載板上,接著,在後續的物理/化學氣相沉積及熱處理過程中,製作顯示元件及驅動元件所需的薄膜電晶體、發光層、電路層及接墊層等膜層於可撓性基層上。當完成顯示面板製程之後,再以雷射剝離技術將可撓性基層與硬質載板分離。然而,取下後的可撓性基層與製作顯示元件以及驅動元件所需的膜層之間,因存在應力而造成接墊層的接墊間距發生改變,以致於在後續晶片與接墊接合的過程中發生對位不佳以及接合的良率不佳等問題,有待進一步改善。 The manufacturing process of the flexible display panel is as follows. First, a flexible base layer is formed on a hard carrier. Then, in subsequent physical / chemical vapor deposition and heat treatment processes, thin film transistors, light emitting layers, circuit layers, and A film layer such as a pad layer is on the flexible base layer. After the display panel manufacturing process is completed, the flexible base layer is separated from the hard substrate by laser lift-off technology. However, between the flexible base layer after being removed and the film layer required to make the display element and the driving element, the pad pitch of the pad layer changes due to the existence of stress, so that the subsequent wafer and pad bonding Problems such as poor alignment and poor yield of the joint occurred during the process, which need to be further improved.
本發明係有關於一種具有接墊防護結構的可撓性電子裝置,可減少可撓性基層與製造顯示元件及驅動元件所需的膜層間存在的應力,減少接墊間距改變,以提高晶片與接墊接合的良率及可靠度。 The invention relates to a flexible electronic device with a pad protection structure, which can reduce the stress existing between the flexible base layer and the film layer required for manufacturing the display element and the driving element, reduce the change in the pad pitch, and improve the chip and Yield and reliability of pad bonding.
根據本發明之一方面,提出一種可撓性電子裝置,包括一本體、一接墊防護結構以及一接墊層。本體具有一接合區。接墊防護結構位於接合區,包含一基層、一第一絕緣層、一第二絕緣層以及一第一應力釋放層。第一絕緣層設置於基層上。第二絕緣層設置於第一絕緣層上。第一應力釋放層設置於基層、第一絕緣層或第二絕緣層上。接墊層設置於接墊防護結構上,接墊層與第一應力釋放層不接觸。 According to an aspect of the present invention, a flexible electronic device is provided, which includes a body, a pad protection structure, and a pad layer. The body has a joint region. The pad protection structure is located in the bonding area and includes a base layer, a first insulation layer, a second insulation layer, and a first stress relief layer. The first insulating layer is disposed on the base layer. The second insulating layer is disposed on the first insulating layer. The first stress relief layer is disposed on the base layer, the first insulation layer, or the second insulation layer. The pad layer is disposed on the pad protection structure, and the pad layer is not in contact with the first stress relief layer.
為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下: In order to have a better understanding of the above and other aspects of the present invention, the following specific examples are described in detail below in conjunction with the accompanying drawings:
10、10’、10”‧‧‧可撓性電子裝置 10, 10 ’, 10” ‧‧‧ Flexible electronic device
100‧‧‧本體 100‧‧‧ Ontology
100A‧‧‧顯示區 100A‧‧‧display area
100B‧‧‧接合區 100B‧‧‧Joint Zone
101、201‧‧‧基層 101, 201‧‧‧ Grassroots
102、106‧‧‧應力釋放層 102, 106‧‧‧stress release layer
103‧‧‧膜層 103‧‧‧ Film
107、207‧‧‧接墊層 107, 207‧‧‧ padding layer
108a~108e‧‧‧應力釋放塊 108a ~ 108e‧‧‧stress release block
108f‧‧‧應力釋放部 108f‧‧‧stress release unit
110‧‧‧顯示元件 110‧‧‧Display element
200、200’‧‧‧接墊防護結構 200, 200’‧‧‧ pad protection structure
202‧‧‧第一應力釋放層 202‧‧‧First Stress Relief Layer
203‧‧‧第一絕緣層 203‧‧‧first insulating layer
204‧‧‧第二絕緣層 204‧‧‧Second insulation layer
205‧‧‧第三絕緣層 205‧‧‧third insulating layer
206‧‧‧第二應力釋放層 206‧‧‧Second Stress Relief Layer
300‧‧‧接墊 300‧‧‧ pad
301‧‧‧第一導電層 301‧‧‧first conductive layer
302‧‧‧第二導電層 302‧‧‧Second conductive layer
303‧‧‧第三導電層 303‧‧‧third conductive layer
a‧‧‧間距 a‧‧‧ pitch
b‧‧‧邊長 b‧‧‧side length
第1圖繪示可撓性電子裝置的俯視圖。 FIG. 1 is a plan view of a flexible electronic device.
第2A至2C圖繪示依照本發明不同實施例之可撓性電子裝置沿著第1圖中之剖面線2-2的剖面示意圖。 Figures 2A to 2C are schematic cross-sectional views of a flexible electronic device according to different embodiments of the present invention along the section line 2-2 in Figure 1.
第3A至3E圖繪示依照本發明不同實施例之可撓性電子裝置的俯視圖。 3A to 3E are top views of a flexible electronic device according to various embodiments of the present invention.
第4A至4B圖繪示依照本發明不同實施例之可撓性電子裝置10’沿著第3E圖中之剖面線4-4的剖面示意圖。 4A to 4B are schematic cross-sectional views of a flexible electronic device 10 'according to different embodiments of the present invention along section line 4-4 in FIG. 3E.
第5A至5E圖繪示依照本發明不同實施例之可撓性電子裝置於接合區之層疊示意圖。 5A to 5E are schematic diagrams of laminating flexible electronic devices on a bonding area according to different embodiments of the present invention.
第6圖繪示依照本發明另一實施例之可撓性電子裝置的俯視圖。 FIG. 6 is a top view of a flexible electronic device according to another embodiment of the present invention.
第7A至7C圖繪示依照本發明不同實施例之可撓性電子裝置沿著第6圖中之剖面線7-7的剖面示意圖。 7A to 7C are schematic cross-sectional views of a flexible electronic device according to different embodiments of the present invention along section lines 7-7 in FIG. 6.
第8A至8E圖繪示依照本發明不同實施例之可撓性電子裝置於接合區中沿著第6圖之剖面線8-8之層疊示意圖。 8A to 8E are schematic diagrams of lamination of flexible electronic devices according to different embodiments of the present invention along the cross-section line 8-8 of FIG. 6 in the bonding area.
以下係提出實施例進行詳細說明,實施例僅用以作為範例說明,並非用以限縮本發明欲保護之範圍。以下是以相同/類似的符號表示相同/類似的元件做說明。 The following is a detailed description of an embodiment. The embodiments are only used as examples and are not intended to limit the scope of the present invention. The following uses the same / similar symbols to indicate the same / similar components for explanation.
請參照第1圖,可撓性電子裝置10例如為可撓式顯示面板,其包括具有一顯示區100A及一接合區100B之本體100、一接墊防護結構200以及多個接墊300。顯示區100A內具有顯示元件110以及驅動元件(圖未繪示)。接墊防護結構200設置於接合區100B,用以防護接墊300,避免因受力所產生之應力造成接墊間距發生改變。接墊300間隔排列於接合區100B內,用以接合一電子元件,例如一晶片(圖未繪示)。 Referring to FIG. 1, the flexible electronic device 10 is, for example, a flexible display panel, which includes a body 100 having a display area 100A and a bonding area 100B, a pad protection structure 200, and a plurality of pads 300. The display area 100A includes a display element 110 and a driving element (not shown). The pad protection structure 200 is disposed in the bonding area 100B to protect the pad 300 and prevent the pad pitch from changing due to the stress generated by the force. The pads 300 are arranged at intervals in the bonding area 100B for bonding an electronic component, such as a chip (not shown).
請參照第2A至2C圖,其繪示依照本發明不同實施例之可撓性電子裝置10沿著第1圖中之剖面線2-2的剖面示意圖。本實施例之可撓性電子裝置10於接合區100B內至少設有應力釋放 層102及/或應力釋放層106,用以減少基層101、膜層103以及接墊層107任二者之間存在的應力,例如因熱膨脹係數不匹配而容易殘留的熱應力。基層101例如為高分子材料的可撓性基材,而接墊層107例如為單層或多層的金屬及/或透明導電物等導電材料。膜層103例如是製造顯示元件以及驅動元件所需之氧化矽、氮化矽或氮氧化矽等無機材料絕緣層或例如丙烯酸類聚合物等有機材料絕緣層。 Please refer to FIGS. 2A to 2C, which are schematic cross-sectional views of the flexible electronic device 10 according to different embodiments of the present invention along the section line 2-2 in the first figure. The flexible electronic device 10 of this embodiment is provided with at least stress relief in the bonding area 100B. The layer 102 and / or the stress release layer 106 are used to reduce the stress existing between any of the base layer 101, the film layer 103, and the pad layer 107, such as thermal stress that is easy to remain due to mismatched thermal expansion coefficients. The base layer 101 is, for example, a flexible base material of a polymer material, and the pad layer 107 is, for example, a single-layer or multi-layer metal and / or a conductive material such as a transparent conductive material. The film layer 103 is, for example, an insulating layer of an inorganic material such as silicon oxide, silicon nitride, or silicon oxynitride, or an insulating layer of an organic material, such as an acrylic polymer, which is required for manufacturing a display element and a driving element.
請參照第2A圖,應力釋放層106可設置於基層101與接墊層107之間,且應力釋放層106可為製造顯示元件以及驅動元件所需的膜層103中的一金屬層或一矽層。此外,請參照第2B圖,應力釋放層102可設置於基層101與接墊層107之間,且應力釋放層102可為直接形成於基層101上的一金屬層或一矽層。另外,請參照第2C圖,二應力釋放層102、106設置於基層101與接墊層107之間,且此二應力釋放層102、106可為製造顯示元件以及驅動元件所需的膜層103中的二金屬層、二矽層或一金屬層與一矽層的組合,或者此二應力釋放層102、106中的一應力釋放層106為製造顯示元件以及驅動元件所需的膜層103中的一金屬層或一矽層,而另一應力釋放層102為直接形成於基層101上的一金屬層或一矽層。應力釋放層102、106除了上述的組合之外,仍有其他可行的配置方式或變化例,本發明之實施例僅用以舉例,並非用以限制本發明。 Referring to FIG. 2A, the stress release layer 106 may be disposed between the base layer 101 and the pad layer 107, and the stress release layer 106 may be a metal layer or a silicon layer in the film layer 103 required for manufacturing display elements and driving elements. Floor. In addition, referring to FIG. 2B, the stress release layer 102 may be disposed between the base layer 101 and the pad layer 107, and the stress release layer 102 may be a metal layer or a silicon layer formed directly on the base layer 101. In addition, referring to FIG. 2C, two stress relief layers 102 and 106 are disposed between the base layer 101 and the pad layer 107. The two stress relief layers 102 and 106 can be film layers 103 required for manufacturing display elements and driving elements. The two metal layers, two silicon layers, or a combination of a metal layer and a silicon layer, or a stress release layer 106 of the two stress release layers 102 and 106 is a film layer 103 required for manufacturing display elements and driving elements. A metal layer or a silicon layer, and the other stress relief layer 102 is a metal layer or a silicon layer formed directly on the base layer 101. In addition to the above-mentioned combinations, the stress release layers 102 and 106 have other feasible configuration modes or variations. The embodiments of the present invention are only examples, and are not intended to limit the present invention.
上述實施例中,由於設置至少一應力釋放層102、106於基層101與接墊層107之間,用以減少基層101與膜層103中的絕緣層之間存在的應力,因此可減少殘留應力存在於接合區100B內。 In the above embodiments, since at least one stress release layer 102 and 106 is provided between the base layer 101 and the pad layer 107 to reduce the stress existing between the base layer 101 and the insulating layer in the film layer 103, the residual stress can be reduced. It exists in the land 100B.
請同時參照第3A至3E圖,第3A至3E圖繪示依照本發明不同實施例之可撓性電子裝置10’的俯視圖,其中接墊層107包含多個接墊300,應力釋放塊108a~108d設置於接墊300的下方;亦即,應力釋放塊108a~108d與接墊300不在同一層,而應力釋放塊108e可設置於接墊300的下方或與接墊300同一層。為了方便理解,應力釋放塊108a~108e以虛線表示。應力釋放塊108a~108e可依照不同實施例具有不同之形狀或排列方式,例如呈塊狀分布、條狀分布、斜紋分布或網格狀分布等等。在第3A圖中,應力釋放層為一長方形的應力釋放塊108a,其涵蓋所有接墊300所在的區域,並與接墊300於垂直投影方向上相互重疊。在第3B圖中,應力釋放層包括相互分離的多個應力釋放塊108b,例如以3個條狀物間隔排列在接墊300的長邊方向上,並與接墊300於垂直投影方向上相互重疊。在第3C圖中,應力釋放層包括相互分離的多個應力釋放塊108c,其例如以3X3陣列間隔排列在接墊300的長邊方向及短邊方向上,並與接墊300於垂直投影方向上相互重疊。在第3D圖中,應力釋放層包括相互分離的多個應力釋放塊108d,其例如以3X3陣列間隔排列,並與接墊300的長邊方向傾斜一角度且與接墊300於垂直投影方向上相互重疊。在第3E圖 中,應力釋放層包括相互分離的多個應力釋放塊108e,其例如以2X3陣列交錯排列於四個接墊300之間,且應力釋放塊108e與接墊300於垂直投影方向上不重疊。 Please refer to FIGS. 3A to 3E at the same time. FIGS. 3A to 3E show top views of a flexible electronic device 10 ′ according to different embodiments of the present invention. The pad layer 107 includes a plurality of pads 300 and a stress relief block 108 a. 108d is disposed below the pad 300; that is, the stress relief blocks 108a to 108d are not on the same layer as the pad 300, and the stress relief block 108e may be disposed below the pad 300 or on the same layer as the pad 300. For ease of understanding, the stress relief blocks 108a to 108e are indicated by dashed lines. The stress relief blocks 108a to 108e may have different shapes or arrangements according to different embodiments, such as a block-like distribution, a bar-like distribution, a diagonal distribution, or a grid-like distribution. In FIG. 3A, the stress relief layer is a rectangular stress relief block 108a, which covers all areas where the pads 300 are located, and overlaps with the pads 300 in a vertical projection direction. In FIG. 3B, the stress relief layer includes a plurality of stress relief blocks 108b separated from each other. For example, the stress relief layer is arranged at three strips in the longitudinal direction of the pad 300, and is mutually perpendicular to the pad 300 in a vertical projection direction. overlapping. In FIG. 3C, the stress relief layer includes a plurality of stress relief blocks 108c separated from each other. For example, the stress relief layers are arranged at 3 × 3 array intervals in the long side direction and the short side direction of the pad 300, and are perpendicular to the pad 300 in a projection direction. On each other. In FIG. 3D, the stress relief layer includes a plurality of stress relief blocks 108d separated from each other, which are arranged at 3 × 3 array intervals, for example, and are inclined at an angle from the long side direction of the pad 300 and in a vertical projection direction with the pad 300. Overlap each other. In Figure 3E In the stress release layer, a plurality of stress release blocks 108e separated from each other are arranged in a 2 × 3 array in a staggered manner between four pads 300, and the stress release blocks 108e and the pads 300 do not overlap in a vertical projection direction.
在第3A至3D圖中,至少一應力釋放塊108a~108d可與至少二接墊300於垂直投影方向上相互重疊,且當應力釋放塊108a~108d與接墊300交錯成網格狀時,由實驗得知,網格的密度越高,接墊間距改變的幅度越小,具有較佳的應力釋放的效果。此外,在第3E圖中,當應力釋放塊108e與接墊300於垂直投影方向上不重疊時,還可減少應力釋放塊108e與接墊300之間的電容耦合。上述實施例中,應力釋放塊除了以上述的直線/斜線/陣列排列之外,仍有其他可行的配置方式或變化例,本發明之實施例僅用以舉例,並非用以限制本發明。 In FIGS. 3A to 3D, at least one stress relief block 108a-108d may overlap with at least two pads 300 in a vertical projection direction, and when the stress relief blocks 108a-108d and the pad 300 are staggered into a grid shape, It is known from experiments that the higher the density of the grid, the smaller the amplitude of the change in pad pitch, and the better the effect of stress release. In addition, in FIG. 3E, when the stress relief block 108e and the pad 300 do not overlap in the vertical projection direction, the capacitive coupling between the stress relief block 108e and the pad 300 can also be reduced. In the above embodiments, in addition to the above-mentioned linear / slant / array arrangement of the stress relief block, there are still other feasible configuration modes or variations. The embodiments of the present invention are merely examples, and are not intended to limit the present invention.
請參照第4A至4B圖,其繪示依照本發明不同實施例之可撓性電子裝置10’沿著第3E圖中之剖面線4-4的剖面示意圖。本發明的實施例中接墊可為雙層或三層以上之結構。第4A至4B圖中繪示接墊層為三層結構的實施例,可包括第一導電層301、第二導電層302以及第三導電層303。第一導電層與第二導電層例如為金屬,第三導電層例如為氧化銦錫(ITO)等透明導電物,但本發明不以此為限,在其他實施例中也可為不同組合與順序。此外,應力釋放塊108e可與接墊不同層且不接觸。 Please refer to FIGS. 4A to 4B, which are schematic cross-sectional views of the flexible electronic device 10 'according to different embodiments of the present invention along the section line 4-4 in FIG. 3E. In the embodiment of the present invention, the pad may have a double-layer structure or a structure with more than three layers. 4A to 4B illustrate embodiments in which the pad layer has a three-layer structure, and may include a first conductive layer 301, a second conductive layer 302, and a third conductive layer 303. The first conductive layer and the second conductive layer are, for example, a metal, and the third conductive layer is, for example, a transparent conductive material such as indium tin oxide (ITO), but the present invention is not limited thereto. In other embodiments, different combinations and order. In addition, the stress relief block 108e may be in a different layer from the pad and not in contact.
請參照第5A至5E圖,其繪示依照本發明不同實施例之可撓性電子裝置10’於接合區100B的層疊示意圖。在第5A圖 中,根據上述實施例,接墊層207如同上述具有接墊300的接墊層107,其位於具有應力釋放層的接墊防護結構200上,接墊防護結構200包括一基層201、一第一應力釋放層202、一第一絕緣層203以及一第二絕緣層204。基層201例如為軟性基材,第一應力釋放層202設置於基層201,第一絕緣層203設置於第一應力釋放層202上,第二絕緣層204設置於第一絕緣層203上。第一應力釋放層202如同上述的應力釋放層102且其排列方式如同上述的應力釋放塊108a~108e,第一應力釋放層202與接墊層207不接觸且電性絕緣。在一實施例中,第一絕緣層202與第二絕緣層203分別例如為製造顯示元件以及驅動元件所需的膜層103中的氧化矽、氮化矽或氮氧化矽等無機材料層或例如丙烯酸類聚合物等有機材料絕緣層,本發明對此不加以限制。根據上述實施例,第一應力釋放層202可減少應力造成的接墊間距改變,進而提高晶片與接墊層207接合的良率及可靠度。 Please refer to FIGS. 5A to 5E, which are schematic diagrams of laminating a flexible electronic device 10 'on a bonding area 100B according to different embodiments of the present invention. In Figure 5A In the above embodiment, the pad layer 207 is the same as the pad layer 107 with the pad 300 described above, which is located on the pad protection structure 200 having a stress relief layer. The pad protection structure 200 includes a base layer 201 and a first layer. The stress relief layer 202, a first insulating layer 203, and a second insulating layer 204. The base layer 201 is, for example, a flexible substrate. The first stress release layer 202 is disposed on the base layer 201, the first insulation layer 203 is disposed on the first stress release layer 202, and the second insulation layer 204 is disposed on the first insulation layer 203. The first stress relief layer 202 is the same as the stress relief layer 102 described above and is arranged in the same manner as the stress relief blocks 108 a to 108 e described above. The first stress relief layer 202 is not in contact with the pad layer 207 and is electrically insulated. In an embodiment, the first insulating layer 202 and the second insulating layer 203 are, for example, silicon oxide, silicon nitride, or silicon oxynitride, or other inorganic material layers in the film layer 103 required for manufacturing display elements and driving elements, or for example The insulating layer of an organic material such as an acrylic polymer is not limited in the present invention. According to the above embodiment, the first stress relief layer 202 can reduce the change in the pad pitch caused by the stress, thereby improving the yield and reliability of the bonding between the wafer and the pad layer 207.
請參照第5B圖,根據上述實施例,接墊防護結構200可包括一基層201、一第一絕緣層203、一第一應力釋放層202以及一第二絕緣層204。本實施例與第5A圖不同之處在於,第一絕緣層203設置於基層201上,第一應力釋放層202設置於第一絕緣層203上,且位於第一絕緣層203與第二絕緣層204之間。第一應力釋放層202如同上述的應力釋放層106且其排列方式如同上述的應力釋放塊108a~108e。根據上述實施例,第一應力釋放層202 同樣能達到減少應力造成的接墊間距改變,進而提高晶片與接墊層207接合的良率及可靠度。 Referring to FIG. 5B, according to the above embodiment, the pad protection structure 200 may include a base layer 201, a first insulating layer 203, a first stress relief layer 202, and a second insulating layer 204. This embodiment is different from FIG. 5A in that the first insulating layer 203 is disposed on the base layer 201, the first stress relief layer 202 is disposed on the first insulating layer 203, and is located on the first insulating layer 203 and the second insulating layer. Between 204. The first stress relief layer 202 is the same as the stress relief layer 106 described above and is arranged in the same manner as the stress relief blocks 108 a to 108 e described above. According to the above embodiment, the first stress relief layer 202 Similarly, the change in the pad pitch caused by the stress can be reduced, thereby improving the yield and reliability of the bonding between the chip and the pad layer 207.
請參照第5C圖,根據上述實施例,接墊防護結構200可包括一基層201、一第一絕緣層203、一第二絕緣層204、一第一應力釋放層202以及一第三絕緣層205。本實施例與第5A圖不同之處在於,第一應力釋放層202設置於第二絕緣層204上,且位於第二絕緣層204與第三絕緣層205之間。第三絕緣層205例如為製造顯示元件以及驅動元件所需的膜層103中的氧化矽、氮化矽或氮氧化矽等無機材料層。第一應力釋放層202如同上述的應力釋放層106且其排列方式如同上述的應力釋放塊108a~108e。根據上述實施例,第一應力釋放層202同樣能達到減少應力造成的接墊間距改變,進而提高晶片與接墊層207接合的良率及可靠度。 Please refer to FIG. 5C. According to the above embodiment, the pad protection structure 200 may include a base layer 201, a first insulating layer 203, a second insulating layer 204, a first stress relief layer 202, and a third insulating layer 205. . This embodiment is different from FIG. 5A in that the first stress relief layer 202 is disposed on the second insulation layer 204 and is located between the second insulation layer 204 and the third insulation layer 205. The third insulating layer 205 is, for example, an inorganic material layer such as silicon oxide, silicon nitride, or silicon oxynitride in the film layer 103 required for manufacturing a display element and a driving element. The first stress relief layer 202 is the same as the stress relief layer 106 described above and is arranged in the same manner as the stress relief blocks 108 a to 108 e described above. According to the above embodiment, the first stress relief layer 202 can also reduce the change in the pad spacing caused by the stress, thereby improving the yield and reliability of the bonding between the wafer and the pad layer 207.
請參照第5D圖,根據上述實施例,接墊防護結構200可包括一基層201、一第一應力釋放層202、一第一絕緣層203、一第二應力釋放層206以及一第二絕緣層204。本實施例與第5A圖不同之處在於,第二應力釋放層206設置於第一絕緣層203上且位於第一絕緣層203與第二絕緣層204之間。第一應力釋放層202、第二應力釋放層206與接墊層207任二者彼此不接觸。第一應力釋放層202如同上述的應力釋放層102且其排列方式如同上述的應力釋放塊108a~108e,而第二應力釋放層206如同上述的應力釋放層106且其排列方式如同上述的應力釋放塊108a~108e。根據上述實施例,第一應力釋放層202及第二應力釋放層206均能達 到減少應力造成的接墊間距改變,進而提高晶片與接墊層207接合的良率及可靠度。 Please refer to FIG. 5D. According to the above embodiment, the pad protection structure 200 may include a base layer 201, a first stress release layer 202, a first insulation layer 203, a second stress release layer 206, and a second insulation layer. 204. This embodiment is different from FIG. 5A in that the second stress relief layer 206 is disposed on the first insulation layer 203 and is located between the first insulation layer 203 and the second insulation layer 204. Any of the first stress relief layer 202, the second stress relief layer 206, and the pad layer 207 is not in contact with each other. The first stress relief layer 202 is the same as the stress relief layer 102 described above and its arrangement is the same as the stress relief blocks 108a to 108e described above, and the second stress relief layer 206 is the same as the stress relief layer 106 described above and its arrangement is the same as the above stress relief Blocks 108a ~ 108e. According to the above embodiment, both the first stress relief layer 202 and the second stress relief layer 206 can reach In order to reduce the change in the pad pitch caused by the stress, the yield and reliability of the bonding between the chip and the pad layer 207 are improved.
請參照第5E圖,根據上述實施例,接墊防護結構200可包括一基層201、一第一絕緣層203、一第一應力釋放層202、一第二絕緣層204、一第二應力釋放層206以及一第三絕緣層205。本實施例與第5A圖不同之處在於,第一應力釋放層202設置於第一絕緣層203上,第二應力釋放層206設置於第二絕緣層204上且位於第二絕緣層204與第三絕緣層205之間。第一應力釋放層202、第二應力釋放層206與接墊層207任二者彼此不接觸。第一應力釋放層202如同上述的應力釋放層102且其排列方式如同上述的應力釋放塊108a~108e,而第二應力釋放層206如同上述的應力釋放層106且其排列方式如同上述的應力釋放塊108a~108e。根據上述實施例,第一應力釋放層202及第二應力釋放層206均能達到減少應力造成的接墊間距改變,進而提高晶片與接墊層207接合的良率及可靠度。 Please refer to FIG. 5E. According to the above embodiment, the pad protection structure 200 may include a base layer 201, a first insulation layer 203, a first stress release layer 202, a second insulation layer 204, and a second stress release layer. 206 and a third insulating layer 205. This embodiment is different from FIG. 5A in that the first stress relief layer 202 is disposed on the first insulation layer 203, and the second stress relief layer 206 is disposed on the second insulation layer 204 and is located between the second insulation layer 204 and the first insulation layer 204. Between three insulating layers 205. Any of the first stress relief layer 202, the second stress relief layer 206, and the pad layer 207 is not in contact with each other. The first stress relief layer 202 is the same as the stress relief layer 102 described above and its arrangement is the same as the stress relief blocks 108a to 108e described above, and the second stress relief layer 206 is the same as the stress relief layer 106 described above and its arrangement is the same as the above stress relief Blocks 108a ~ 108e. According to the above embodiment, both the first stress release layer 202 and the second stress release layer 206 can reduce the change in the pad pitch caused by the stress, thereby improving the yield and reliability of the bonding between the wafer and the pad layer 207.
請參照第6圖,其繪示依照本發明另一實施例之可撓性電子裝置10”的俯視圖。在本實施例中,除了如第2A至2C圖所示設置至少一應力釋放層102、106於接墊層107與基層101之間外,可撓性電子裝置10”更可包括多個與接墊300設置在同一層的應力釋放部108f。如第6圖所示,多個應力釋放部108f例如以2X4陣列間隔排列在五個接墊300之間。應力釋放部108f的邊長b小於相鄰二接墊300之間的間距a,其中邊長b與間距a的比值例如大於 0.1,以使接墊300與應力釋放部108f間隔排列且不接觸。應力釋放部108f之材質可為金屬或矽。應力釋放部108f亦能達到減少應力造成的接墊間距改變,進而提高晶片與接墊300接合的良率及可靠度。在本實施例中,應力釋放部108f除了以塊狀陣列排列之外,仍有其他可行的配置方式或變化例,本發明之實施例僅用以舉例,並非用以限制本發明。 Please refer to FIG. 6, which illustrates a top view of a flexible electronic device 10 ″ according to another embodiment of the present invention. In this embodiment, in addition to providing at least one stress relief layer 102 as shown in FIGS. 2A to 2C, 106. Between the pad layer 107 and the base layer 101, the flexible electronic device 10 "may further include a plurality of stress relief portions 108f disposed on the same layer as the pad 300. As shown in FIG. 6, the plurality of stress relief portions 108 f are arranged between the five pads 300 at a 2 × 4 array interval, for example. The side length b of the stress relief portion 108f is smaller than the distance a between the two adjacent pads 300, where the ratio of the side length b to the distance a is, for example, greater than 0.1 so that the contact pads 300 are spaced apart from the stress relief portion 108f and are not in contact. The material of the stress relief portion 108f may be metal or silicon. The stress relief portion 108f can also reduce the change in the pad pitch caused by the stress, thereby improving the yield and reliability of the bonding between the wafer and the pad 300. In this embodiment, in addition to the stress relief portions 108f arranged in a block array, there are still other feasible configurations or variations. The embodiments of the present invention are merely examples, and are not intended to limit the present invention.
請參照第7A至7C圖,其繪示依照本發明不同實施例之可撓性電子裝置10”沿著第6圖中之剖面線7-7的剖面示意圖。本發明實施例中接墊可為雙層或三層以上之結構。在第7A至7C圖中繪示接墊為三層結構的實施例。在第7A圖中,應力釋放部108f可與第三導電層303同一層但不接觸,在第7B圖中,應力釋放部108f可與第二導電層302同一層但不接觸,在第7C圖中,應力釋放部108f可與第一導電層301同一層但不接觸。應力釋放部108f之材質可與同一層的第一、第二或第三導電層301~303之材質相同且與同一層的第一、第二或第三導電層301~303在同一道製程中完成;或者,應力釋放部108f之材質可與同一層的第一、第二或第三導電層301~303之材質不相同。 Please refer to FIGS. 7A to 7C, which are schematic cross-sectional views of a flexible electronic device 10 "according to different embodiments of the present invention along section lines 7-7 in FIG. 6. In the embodiment of the present invention, the pads may be A structure with two or more layers. In Figs. 7A to 7C, an embodiment in which the pad is a three-layer structure is shown. In Fig. 7A, the stress relief portion 108f may be the same layer as the third conductive layer 303 but not in contact. In FIG. 7B, the stress relief portion 108f may be on the same layer as the second conductive layer 302 but not in contact, and in FIG. 7C, the stress relief portion 108f may be on the same layer as the first conductive layer 301 but not in contact. The stress relief portion The material of 108f can be the same as that of the first, second, or third conductive layers 301 to 303 in the same layer and can be completed in the same process as the first, second, or third conductive layers 301 to 303 in the same layer; or The material of the stress relief portion 108f may be different from that of the first, second, or third conductive layers 301 to 303 in the same layer.
請參照第6及8A至8E圖,其中第8A至8E圖繪示依照本發明不同實施例之可撓性電子裝置10”於接合區100B中沿著第6圖之剖面線8-8的層疊示意圖。在第8A圖中,接墊防護結構200’包括一基層201、一第一應力釋放層202、一第一絕緣層203、一第二絕緣層204以及至少一應力釋放部108f。第一應力釋放層202 設置於基層201,如第5A圖所示,相同的元件請參照如上,在此不再贅述。此外,應力釋放部108f設置於第二絕緣層204上,且與接墊300同一層,如第7A至7C圖所示。根據上述實施例,第一應力釋放層202及應力釋放部108f均可減少應力造成的接墊間距改變,進而提高晶片與接墊300接合的良率及可靠度。 Please refer to FIGS. 6 and 8A to 8E, where FIGS. 8A to 8E show the stacking of the flexible electronic device 10 ”according to different embodiments of the present invention along the section line 8-8 of FIG. 6 in the bonding area 100B. 8A, the pad protection structure 200 'includes a base layer 201, a first stress release layer 202, a first insulation layer 203, a second insulation layer 204, and at least one stress release portion 108f. Stress relief layer 202 It is disposed on the base layer 201, as shown in FIG. 5A. For the same components, please refer to the above, and will not be described again here. In addition, the stress relief portion 108f is disposed on the second insulating layer 204 and is the same layer as the pad 300, as shown in FIGS. 7A to 7C. According to the above embodiment, both the first stress release layer 202 and the stress release portion 108f can reduce the change in the pad pitch caused by the stress, thereby improving the yield and reliability of the bonding between the wafer and the pad 300.
請參照第8B圖,接墊防護結構200’可包括一基層201、一第一絕緣層203、一第一應力釋放層202、一第二絕緣層204以及至少一應力釋放部108f。本實施例與第8A圖不同之處在於,第一應力釋放層202設置於第一絕緣層203上,且位於第一絕緣層203與第二絕緣層204之間,如第5B圖所示,相同的元件請參照如上,在此不再贅述。此外,應力釋放部108f設置於第二絕緣層204上。根據上述實施例,第一應力釋放層202及應力釋放部108f同樣能達到減少應力造成的接墊間距改變,進而提高晶片與接墊300接合的良率及可靠度。 Referring to FIG. 8B, the pad protection structure 200 'may include a base layer 201, a first insulation layer 203, a first stress relief layer 202, a second insulation layer 204, and at least one stress relief portion 108f. This embodiment is different from FIG. 8A in that the first stress relief layer 202 is disposed on the first insulation layer 203 and is located between the first insulation layer 203 and the second insulation layer 204, as shown in FIG. 5B. Please refer to the above for the same components, and will not repeat them here. In addition, a stress relief portion 108f is provided on the second insulating layer 204. According to the above embodiment, the first stress release layer 202 and the stress release portion 108f can also reduce the change in the pad pitch caused by the stress, thereby improving the yield and reliability of the bonding between the wafer and the pad 300.
請參照第8C圖,接墊防護結構200’可包括一基層201、一第一絕緣層203、一第二絕緣層204、一第一應力釋放層202、一第三絕緣層205以及至少一應力釋放部108f。本實施例與第6A圖不同之處在於,第一應力釋放層202設置於第二絕緣層204上,且位於第二絕緣層204與第三絕緣層205之間,如第5C圖所示,相同的元件請參照如上,在此不再贅述。此外,應力釋放部108f設置於第三絕緣層205上。根據上述實施例,第一應力釋放 層202及應力釋放部108f同樣能達到減少應力造成的接墊間距改變,進而提高晶片與接墊300接合的良率及可靠度。 Referring to FIG. 8C, the pad protection structure 200 'may include a base layer 201, a first insulating layer 203, a second insulating layer 204, a first stress release layer 202, a third insulating layer 205, and at least one stress. Release section 108f. This embodiment is different from FIG. 6A in that the first stress relief layer 202 is disposed on the second insulation layer 204 and is located between the second insulation layer 204 and the third insulation layer 205, as shown in FIG. 5C. Please refer to the above for the same components, and will not repeat them here. In addition, a stress relief portion 108f is provided on the third insulating layer 205. According to the above embodiment, the first stress is released The layer 202 and the stress relief portion 108f can also reduce the change in the pad pitch caused by the stress, thereby improving the yield and reliability of the bonding between the wafer and the pad 300.
請參照第8D圖,根據上述實施例,接墊防護結構200’可包括一基層201、一第一應力釋放層202、一第一絕緣層203、一第二應力釋放層206、一第二絕緣層204以及至少一應力釋放部108f。本實施例與第6A圖不同之處在於,第二應力釋放層206設置於第一絕緣層203上且位於第一絕緣層203與第二絕緣層204之間,如第5D圖所示,相同的元件請參照如上,在此不再贅述。此外,應力釋放部108f設置於第二絕緣層204上。根據上述實施例,第一應力釋放層202、第二應力釋放層206及應力釋放部108f均能達到減少應力造成的接墊間距改變,進而提高晶片與接墊300接合的良率及可靠度。 Referring to FIG. 8D, according to the above embodiment, the pad protection structure 200 'may include a base layer 201, a first stress release layer 202, a first insulation layer 203, a second stress release layer 206, and a second insulation. The layer 204 and at least one stress relief portion 108f. This embodiment is different from FIG. 6A in that the second stress relief layer 206 is disposed on the first insulation layer 203 and is located between the first insulation layer 203 and the second insulation layer 204. As shown in FIG. 5D, the same Please refer to the above components, and will not repeat them here. In addition, a stress relief portion 108f is provided on the second insulating layer 204. According to the above embodiment, the first stress relief layer 202, the second stress relief layer 206, and the stress relief portion 108f can all reduce the change in the pad pitch caused by the stress, thereby improving the yield and reliability of the bonding between the wafer and the pad 300.
請參照第8E圖,根據上述實施例,接墊防護結構200’可包括一基層201、一第一絕緣層203、一第一應力釋放層202、一第二絕緣層204、一第二應力釋放層206、一第三絕緣層205以及至少一應力釋放部108f。本實施例與第8A圖不同之處在於,第一應力釋放層202設置於第一絕緣層203上,第二應力釋放層206設置於第二絕緣層204上且位於第二絕緣層204與第三絕緣層205之間,如第5E圖所示,相同的元件請參照如上,在此不再贅述。此外,應力釋放部108f設置於第三絕緣層205上。根據上述實施例,第一應力釋放層202、第二應力釋放層206及應力釋放 部108f均能達到減少應力造成的接墊間距改變,進而提高晶片與接墊300接合的良率及可靠度。 Referring to FIG. 8E, according to the above embodiment, the pad protection structure 200 'may include a base layer 201, a first insulating layer 203, a first stress release layer 202, a second insulation layer 204, and a second stress release The layer 206, a third insulating layer 205, and at least one stress relief portion 108f. This embodiment is different from FIG. 8A in that the first stress relief layer 202 is disposed on the first insulation layer 203, and the second stress relief layer 206 is disposed on the second insulation layer 204 and is located between the second insulation layer 204 and the first Between the three insulating layers 205, as shown in FIG. 5E, please refer to the same components as above, and will not be repeated here. In addition, a stress relief portion 108f is provided on the third insulating layer 205. According to the above embodiment, the first stress relief layer 202, the second stress relief layer 206, and the stress relief The portion 108f can reduce the change in the pad pitch caused by the stress, thereby improving the yield and reliability of the bonding between the wafer and the pad 300.
本發明上述實施例所揭露之可撓性電子裝置,於接合區內設有至少一應力釋放層,以減少應力造成的接墊間距改變,且本實施例之可撓性電子裝置更可設置與接墊在同一層的應力釋放部,以進一步減少應力造成的接墊間距改變。上述的應力釋放層可為製造顯示元件以及驅動元件所需的膜層中的一金屬層或一矽層,且金屬層或矽層在微影製程中保留於接合區內不需移除,用以減少高分子材料的基層與無機材料層之間存在的應力,因此可減少殘留應力存在於接合區內,減少接墊間距改變,以提高晶片與接墊接合的良率及可靠度。 In the flexible electronic device disclosed in the above embodiments of the present invention, at least one stress relief layer is provided in the bonding area to reduce the change in the pad pitch caused by the stress, and the flexible electronic device in this embodiment can be further provided with The pads are in the stress relief portion of the same layer to further reduce the change in pad pitch caused by the stress. The above stress relief layer may be a metal layer or a silicon layer in a film layer required for manufacturing a display element and a driving element, and the metal layer or the silicon layer is retained in the bonding area during the lithography process and does not need to be removed. In order to reduce the stress existing between the base layer of the polymer material and the inorganic material layer, the residual stress can be reduced in the bonding area, and the change in the pad pitch can be reduced, so as to improve the yield and reliability of the bonding between the wafer and the pad.
綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 In summary, although the present invention has been disclosed as above with the embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the scope of the attached patent application.
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