TWI632845B - Composite material primary processing device and its initial processing - Google Patents
Composite material primary processing device and its initial processing Download PDFInfo
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Abstract
本發明提供了一種複合材料初加工裝置,屬於複合板生產技術領域,包括用於破裂複合材料的碎料裝置、用於切斷複合材料的切料裝置以及用於對複合材料進行分絲的分絲裝置,所述碎料裝置的輸出端對應所述切料裝置的輸入端,所述切料裝置的輸出端對應所述分絲裝置的輸入端。本複合材料初加工裝置及其初加工工序依次採用碎料裝置對複合材料進行自動破裂處理,採用切料裝置對複合材料進行自動切斷處理,採用分絲裝置對複合材料進行自動分絲處理,具有固定且合理的處理步驟,不但可以提高處理效率,節省人力成本,而且可以大大提高初加工後材料的品質,彌補習知技術的缺陷。 The invention provides a composite material primary processing device, belonging to the technical field of composite plate production, comprising a particle device for breaking a composite material, a cutting device for cutting the composite material, and a branching device for separating the composite material. a wire device, an output end of the particle device corresponding to an input end of the cutting device, and an output end of the cutting device corresponding to an input end of the wire dividing device. The composite material initial processing device and the initial processing step thereof adopt the scrap device to automatically rupture the composite material, and the composite material is automatically cut and cut by the cutting device, and the composite material is automatically separated by the wire dividing device. With fixed and reasonable processing steps, not only can the processing efficiency be improved, the labor cost can be saved, and the quality of the material after the initial processing can be greatly improved, and the defects of the prior art can be made up.
Description
本發明涉及複合板生產技術領域,具體而言,涉及複合材料初加工裝置及其初加工工序。 The invention relates to the technical field of composite board production, in particular to a composite material primary processing device and a preliminary processing step thereof.
習知的秸稈及農作物材料作為複合板的生產原料進行初步處理的時候,一般是直接人工碾壓或是晾曬放置,或者是鍘刀,沒有固定和清晰的處理流程和過程。 When the conventional straw and crop materials are initially processed as raw materials for the composite board, they are usually directly subjected to manual rolling or drying, or a sickle, and there is no fixed and clear processing flow and process.
因此,習知秸稈等複合材料的預處理不但無法很好地篩選和分離材料,而且在進行處理的時候也沒有既定和合理的操作步驟,不能實現自動化處理,加工效率低且效果差。 Therefore, the pretreatment of conventional materials such as straw cannot not only screen and separate materials well, but also has no established and reasonable operation steps when processing, and can not achieve automatic processing, and the processing efficiency is low and the effect is poor.
本發明的目的在於提供一種複合材料初加工裝置及其初加工工序,以改善上述問題。 It is an object of the present invention to provide a composite material primary processing apparatus and an initial processing step thereof to improve the above problems.
本發明是這樣實現的:本複合材料初加工裝置包括用於破裂複合材料的碎料裝置、用於切斷複合材料的切料裝置以及用於對複合材料進行分絲的分絲裝置,所述碎料 裝置的輸出端對應所述切料裝置的輸入端,所述切料裝置的輸出端對應所述分絲裝置的輸入端。 The present invention is achieved in that the composite material primary processing apparatus includes a particle device for breaking a composite material, a cutting device for cutting the composite material, and a yarn dividing device for separating the composite material, Crushed material An output end of the device corresponds to an input end of the cutting device, and an output end of the cutting device corresponds to an input end of the wire dividing device.
較佳地,所述碎料裝置包括碎料機架,所述碎料機架上設置有上壓料輥筒、下壓料輥筒以及用於驅動下壓料輥筒轉動的碎料電機,所述上壓料輥筒和下壓料輥筒共同形成用於破裂複合材料的碎料間隙。 Preferably, the scraping device comprises a scraping rack, and the scraping rack is provided with an upper nip roll, a lower nip roll, and a scrap motor for driving the lower nip roll. The upper nip roll and the lower nip roll together form a crevice gap for breaking the composite.
這樣設置碎料裝置的目的在於結構簡單,工作可靠,可以有效實現複合材料的破裂處理。 The purpose of setting the scraping device in this way is that the structure is simple, the work is reliable, and the cracking treatment of the composite material can be effectively realized.
較佳地,所述上壓料輥筒和下壓料輥筒的外壁上均設置有複數個環形凸起,複數個環形凸起沿所述上壓料輥筒和下壓料輥筒的軸線方向間隔設置,複數個環形凸起共同形成複數個環形凹槽,所述上壓料輥筒的複數個環形凹槽與下壓料輥筒的複數個環形凸起一一配合,所述上壓料輥筒的複數個環形凸起與下壓料輥筒的複數個環形凹槽一一配合。 Preferably, the outer wall of the upper nip roll and the lower nip roll are provided with a plurality of annular protrusions, and the plurality of annular protrusions are along the axis of the upper nip roll and the lower nip roll The plurality of annular grooves jointly form a plurality of annular grooves, and the plurality of annular grooves of the upper nip roll cooperate with the plurality of annular protrusions of the lower nip roll, the upper pressing The plurality of annular projections of the material roll cooperate with the plurality of annular grooves of the lower nip roll.
設置環形凸起和環形凹槽的目的在於增大複合材料與上壓料輥筒和下壓料輥筒的接觸面積,提高本碎料裝置對複合材料的破裂效果,保證後續加工的正常進行。 The purpose of providing the annular protrusion and the annular groove is to increase the contact area between the composite material and the upper nip roll and the lower nip roll, improve the cracking effect of the composite material device on the composite material, and ensure the normal processing of the subsequent processing.
較佳地,所述碎料機架上設置有隔斷條,所述隔斷條上設置有複數個用於清理下壓料輥筒上的環形凹槽內的碎屑的清理凸起,複數個清理凸起與下壓料輥筒上的複數個環形凹槽一一配合。 Preferably, the scrap rack is provided with a partition strip, and the partition strip is provided with a plurality of cleaning protrusions for cleaning debris in the annular groove on the lower nip roll, and a plurality of cleaning The projections are mated with the plurality of annular grooves on the lower nip roll.
設置隔斷條的目的在於清理下壓料輥筒的環形凹槽內的瑣屑和殘渣,下壓料輥筒對複合材料的壓裂效果,保證碎料裝置的正常工作。 The purpose of the partition strip is to clean the trivial and residue in the annular groove of the lower nip roll, and the fracturing effect of the lower nip roll on the composite material to ensure the normal operation of the scrap device.
較佳地,所述碎料機架沿複合材料運動方向的兩側分別垂直設置有螺紋孔和調節桿,所述調節桿頂端設置有手輪,外壁上設置有與螺紋孔匹配的外螺紋,底端設置有水平的轉孔,所述上壓料輥筒的兩端分別設置有與所述轉孔匹配的轉軸。 Preferably, the scraping rack is vertically disposed with a threaded hole and an adjusting rod on two sides of the moving direction of the composite material, the top end of the adjusting rod is provided with a hand wheel, and the outer wall is provided with an external thread matched with the threaded hole. The bottom end is provided with a horizontal rotating hole, and the two ends of the upper nip roll are respectively provided with a rotating shaft matched with the rotating hole.
設置調節桿的目的在於使得使用者可以根據實際需求,通過操作調節桿來調節上壓料裝置的高度位置,從而調節對複合材料的破裂程度和效率。 The purpose of the adjusting rod is to enable the user to adjust the height position of the upper pressing device by operating the adjusting rod according to actual needs, thereby adjusting the degree of rupture and efficiency of the composite material.
較佳地,所述碎料裝置還包括前置輸送機和後置輸送機,所述前置輸送機的輸出端對應碎料間隙的輸入端,所述碎料間隙的輸出端對應後置輸送機的輸入端,所述後置輸送機的輸出端為碎料裝置的輸出端。 Preferably, the scraping device further comprises a front conveyor and a rear conveyor, the output end of the front conveyor corresponds to the input end of the scrap gap, and the output end of the scrap gap corresponds to the rear transport At the input end of the machine, the output end of the rear conveyor is the output end of the particle device.
設置前置輸送機和後置輸送機的目的在於實現複合材料的自動化輸送,提高本碎料裝置的自動化程度和工作效率。 The purpose of the front conveyor and the rear conveyor is to realize the automatic conveying of the composite material, and improve the automation degree and work efficiency of the original material scraping device.
較佳地,所述切料裝置包括切料機殼,所述切料機殼的側壁上設置有進料口,底部設置有出料口,所述切料機殼內設置有旋切定刀和旋切動刀。 所述旋切定刀固定設置於切料機殼內對應進料口的位置,所述旋切動刀包括轉動連接於切料機殼內的旋轉板和設置於所述旋轉板上的旋切刀片,所述旋切刀片能轉動到對應旋切定刀的位置並與旋切定刀配合切斷複合材料。所述切料機殼的外部設置有用於驅動旋轉板轉動的切料電機。 Preferably, the cutting device comprises a cutting machine shell, a side of the cutting machine casing is provided with a feeding opening, a bottom is provided with a discharging opening, and the cutting machine casing is provided with a rotary cutting knife And rotary cutting knife. The rotary cutter is fixedly disposed at a position corresponding to the feed inlet in the cutter casing, and the rotary cutter comprises a rotary plate rotatably connected to the cutter casing and a rotary cutter disposed on the rotary plate The blade, the rotary cutting blade is rotatable to a position corresponding to the rotary cutting knife and cooperates with the rotary cutting knife to cut the composite material. The cutting machine casing is provided with a cutting motor for driving the rotation of the rotating plate.
這樣設置切料裝置的目的在於其結構簡單,工作穩定,可以有效實現對複合材料的切斷。 The purpose of the cutting device is to simplify the structure and stabilize the work, and the cutting of the composite material can be effectively realized.
較佳地,所述切料裝置還包括切料輸送機,所述切料輸送機的輸入端為切料裝置的輸入端,輸出端對應進料口,所述切料輸送機的輸出端和進料口之間設置有用於保證複合材料平直進入切料機殼的壓平裝置。所述壓平裝置包括兩個壓平輥筒,兩個壓平輥筒一上一下共同構成用於供複合材料通過的壓平間隙。 Preferably, the cutting device further comprises a cutting conveyor, the input end of the cutting conveyor is an input end of the cutting device, the output end corresponds to the feeding port, the output end of the cutting conveyor and A flattening device for ensuring that the composite material enters the cutting machine casing straight is provided between the feed ports. The flattening device comprises two flattening rolls, the two flattening rolls together forming a flattening gap for the passage of the composite material.
設置切料輸送機的目的在於實現複合材料的自動化輸送,提高本切料裝置和工作效率;設置壓平裝置的目的在於提高複合材料進入切料機殼後的平整度,保證旋切動刀和旋切定刀的切斷效果。 The purpose of setting the cutting conveyor is to realize the automatic conveying of the composite material, improve the cutting device and work efficiency; the purpose of setting the flattening device is to improve the flatness of the composite material after entering the cutting machine casing, and to ensure the rotary cutting knife and Rotate the cutting effect of the fixed knife.
較佳地,所述切料電機和所述旋轉板之間採用帶式傳動。 Preferably, a belt drive is used between the cutting motor and the rotating plate.
選用帶式傳動的目的在於其具有結構簡單、傳動平穩、能緩衝吸振、造價低廉以及維護容易等特點。 The purpose of the belt drive is that it has the characteristics of simple structure, stable transmission, buffer damping, low cost and easy maintenance.
本基於上述複合材料初加工裝置的複合材料初加工其初加工工序包括以下步驟:SP1:將複合材料送入碎料裝置進行破裂處理;SP2:將破裂後的複合材料送入切料裝置進行切斷處理;SP3:將切斷後的複合材料送入分絲裝置進行分絲處理。 The initial processing of the composite material based on the composite material primary processing device includes the following steps: SP1: feeding the composite material into the particle device for rupture treatment; SP2: feeding the ruptured composite material into the cutting device for cutting Broken treatment; SP3: The cut composite material is sent to a yarn dividing device for wire separation treatment.
本發明的有益效果是:本複合材料初加工裝置及其初加工工序依次採用碎料裝置對複合材料進行自動破裂處理,採用切料裝置對複合材料進行自動切斷處理,採用分絲裝置對複合材料進行自動分絲處理,具有固定且合理的處理步驟,不但可以提高處理效率,節省人力成本,而且可以大大提高初加工後材料的品質,彌補習知技術的缺陷。 The beneficial effects of the invention are as follows: the composite material primary processing device and the initial processing step thereof adopt the scraping device to automatically rupture the composite material in turn, and the cutting material device automatically cuts off the composite material, and adopts the separating device to composite The material is automatically separated and has a fixed and reasonable processing step, which not only can improve the processing efficiency, save labor cost, but also can greatly improve the quality of the material after the initial processing and make up for the defects of the prior art.
100‧‧‧碎料機架 100‧‧‧Scrap rack
110‧‧‧上壓料輥筒 110‧‧‧Upper press roll
120‧‧‧下壓料輥筒 120‧‧‧Unloading roller
130‧‧‧調節桿 130‧‧‧Adjustment rod
200‧‧‧前置輸送機 200‧‧‧front conveyor
300‧‧‧後置輸送機 300‧‧‧ Rear conveyor
400‧‧‧切料機殼 400‧‧‧ cutting machine casing
410‧‧‧旋轉板 410‧‧‧Rotating plate
420‧‧‧旋切刀片 420‧‧‧Rotary cutting blade
500‧‧‧切料電機 500‧‧‧ cutting motor
600‧‧‧切料輸送機 600‧‧‧cut conveyor
為了更清楚地說明本發明實施例的技術方案,下面將對實施例中所需要使用的附圖作簡單地介紹,應當理解,以下附圖僅示出了本發明的某些實施例,因此不應被看作是對範圍的限定,對於所屬技術領域具有通常知識者來講,在不付出進步性勞動的前提下,還可以根據這些附圖獲得其他相關的附圖。 In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments will be briefly described below. It should be understood that the following drawings show only certain embodiments of the present invention, and therefore It should be seen as a limitation on the scope, and those having ordinary knowledge in the art can obtain other related drawings based on these drawings without paying progressive labor.
圖1為本發明實施例提供的碎料裝置的結構示意圖;圖2為本發明實施例提供的切料裝置的結構示意圖;圖3為本發明實施例提供的旋切動刀的結構示意圖。 1 is a schematic structural view of a material cutting device according to an embodiment of the present invention; FIG. 2 is a schematic structural view of a material cutting device according to an embodiment of the present invention; and FIG. 3 is a schematic structural view of a rotary cutting knife according to an embodiment of the present invention.
為使本發明實施例的目的、技術方案和優點更加清楚,下面將結合本發明實施例中的附圖,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例是本發明一部分實施例,而不是全部的實施例。通常在此處附圖中描述和示出的本發明實施例的元件可以以各種不同的配置來佈置和設計。因此,以下對在附圖中提供的本發明的實施例的詳細描述並非旨在限制要求保護的本發明的範圍,而是僅僅表示本發明的選定實施例。基於本發明中的實施例,所屬技術領域具有通常知識者在沒有作出進步性勞動前提下所獲得的所有其他實施例,都屬於本發明保護的範圍。 The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. It is a partial embodiment of the invention, and not all of the embodiments. The elements of the embodiments of the invention, which are generally described and illustrated in the figures herein, may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the invention in the claims All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without departing from the scope of the present invention are within the scope of the invention.
在本發明的描述中,需要說明的是,術語“中心”、“上”、“下”、“左”、“右”、“垂直”、“水平”、“內”、“外”等指示的方位或位置關係為基於附圖所示的方位或位置關係,或者是該發明產品使用時慣常擺放的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。此外,術語“第一”、“第二”、“第三”等僅用於區分描述,而不能理解為指示或暗示相對重要性。 In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are indicated. Orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is conventionally placed when the invention product is used, for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or component referred to must have a particular orientation, is constructed and operated in a particular orientation, and thus is not to be construed as limiting the invention. Moreover, the terms "first", "second", "third", and the like are used merely to distinguish a description, and are not to be construed as indicating or implying a relative importance.
在本發明的描述中,還需要說明的是,除非另有明確的規定和限定,術語“設置”、“安裝”、“相連”、“連接”應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或一體地連接;可以是機械連接,也可以是電連接;可以是直接相連,也可以通過中間媒介間接相連,可以是兩個元件內部的連通。對於所屬技術領域具有通常知識者而言,可以具體情況理解上述術語在本發明中的具體含義。 In the description of the present invention, it should be noted that the terms "set", "install", "connected", and "connected" are to be understood broadly, and may be fixed connections, for example, unless otherwise specifically defined and defined. It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be internal communication between the two elements. The specific meaning of the above terms in the present invention can be understood in a specific case for those having ordinary skill in the art.
參照圖1-3,本複合材料初加工裝置包括用於破裂複合材料的碎料裝置、用於切斷複合材料的切料裝置以及用於對複合材料進行分絲的分絲裝置,所述碎料裝置的輸出端對應所述切料裝置的輸入端,所述切料裝置的輸出端對應所述分絲裝置的輸入端。 Referring to Figures 1-3, the composite material primary processing apparatus includes a particle device for breaking a composite material, a cutting device for cutting the composite material, and a yarn dividing device for separating the composite material, the crushing device The output end of the material device corresponds to the input end of the cutting device, and the output end of the cutting device corresponds to the input end of the wire dividing device.
其中,所述複合材料指的是用於製造複合板的秸稈以及其它農產品等原材料;所述碎料裝置、切料裝置、分絲裝置均為自動化設備,既可以直接選用習知設備,也可以自主設計。 Wherein, the composite material refers to a straw for manufacturing a composite board and other raw materials such as agricultural products; the scraping device, the cutting device, and the separating device are all automatic devices, and can directly select a conventional device or Independent design.
習知的處理秸稈等複合板原材料的方式大多比較原始,操作麻煩,費時費力。同時,整個處理過程沒有合理和固定的操作步驟,導致處理效果差且效率低。針對上述情況,本技術方案提供了一種複合材料初加工裝置,本複合材料初加工裝置的工作過程是這樣的:首先將複合材料(比如秸稈)從碎料裝置的輸入端送入,進行破裂處理,然後破裂後的複合材料從碎料裝置的輸出端送出,並從切料裝置的輸入端進入,進行切斷處理,之後從切料裝置的輸出端送出,並從分絲裝置的輸入端進入,進行分絲處理,從而完成整個初加工工序。 Conventional methods for processing raw materials such as straw and straw are mostly primitive, and the operation is troublesome, which is time consuming and laborious. At the same time, there is no reasonable and fixed operational steps throughout the process, resulting in poor processing and low efficiency. In view of the above situation, the technical solution provides a composite material primary processing device, and the working process of the composite material primary processing device is as follows: first, a composite material (such as straw) is fed from the input end of the particle breaking device for cracking treatment. Then, the ruptured composite material is sent out from the output end of the scraping device and enters from the input end of the cutting device for cutting treatment, and then sent out from the output end of the cutting device and enters from the input end of the separating device. , the wire processing is performed to complete the entire preliminary processing process.
相應地,複合材料的變化過程這樣的,本實施例中以秸稈為例說明:首先,秸稈是中空的類圓柱結構,經過碎料裝置進行破裂後,變為扁平的長條狀結構,需要說明的是,此時秸稈只是被壓扁且破裂,但是沒有斷開,仍是長條狀;之後再經過切料裝置進行切斷後,變為一截截較短的短條狀結構;最後在經過分絲裝置進行分絲處理,變為細長的纖維狀結構。 Correspondingly, the process of changing the composite material is as follows: in the present embodiment, the straw is taken as an example: first, the straw is a hollow cylindrical structure, and after being broken by the scraping device, it becomes a flat long strip structure, and needs to be explained. At this time, the straw is only crushed and ruptured, but it is not broken, and it is still long; after that, it is cut by a cutting device to become a short strip-like structure; The yarn dividing device performs a yarn dividing process to become an elongated fibrous structure.
上述整個初加工過程不但有明確且合理的處理步驟,方便實現自動化處理,且處理效果好且效率高,可以大大節省人力成本。 The above-mentioned entire initial processing process not only has clear and reasonable processing steps, but also facilitates automatic processing, and the processing effect is good and the efficiency is high, which can greatly save labor cost.
在本複合材料初加工裝置的實際設計和製造過程中,所述碎料裝置可以採用各種結構和形式,只要能實現複合材料的破裂即可。本實施例中, 所述碎料裝置包括碎料機架100,所述碎料機架100上設置有上壓料輥筒110、下壓料輥筒120以及用於驅動下壓料輥筒120轉動的碎料電機,所述上壓料輥筒110和下壓料輥筒120共同形成用於破裂複合材料的碎料間隙。 In the actual design and manufacturing process of the composite material primary processing device, the particle device can adopt various structures and forms as long as the composite material can be broken. In this embodiment, The scrap device includes a scrap rack 100, and the scrap rack 100 is provided with an upper nip roll 110, a lower nip roll 120, and a scrap motor for driving the lower nip roll 120 to rotate. The upper nip roll 110 and the lower nip roll 120 together form a scrap gap for breaking the composite.
其中,所述上壓料輥筒110和下壓料輥筒120均有複數個且沿複合材料的運動方向均勻間隔設置;所述上壓料輥筒110和下壓料輥筒120的數量相同,且位置一一對應;所述上壓料輥筒110和下壓料輥筒120的兩端均通過軸承支撐且轉動連接於碎料機架100的兩側;所述下壓料輥筒120和碎料電機之間採用鏈傳動,具體設置時,所述下壓料輥筒120的一端穿過碎料機架100且安裝有從動鏈輪,所述碎料電機的輸出軸上設置有主動鏈輪,所述主動鏈輪和從動鏈輪之間套設有鏈條,鏈傳動具有無彈性滑動和打滑現象,傳動準確,工作可靠,能適應惡劣的工作環境的特點。當然,根據實際情況和需求,所述下壓料輥筒120和碎料電機之間也可以採用齒輪傳動,具體設置時,碎料電機的輸出軸上設置有主動齒輪,複數個下壓料輥筒120上分別設置相互嚙合的從動齒輪,主動齒輪和複數個從動齒輪依次傳動。 Wherein, the upper nip roll 110 and the lower nip roll 120 are plural and evenly spaced along the moving direction of the composite material; the upper nip roll 110 and the lower nip roll 120 are the same number And a position one-to-one correspondence; both ends of the upper nip roll 110 and the lower nip roll 120 are supported by bearings and rotatably connected to both sides of the scrap rack 100; the lower nip roll 120 A chain drive is used between the scraper motor and the scraper roller 120. One end of the lower press roll 120 passes through the scrap rack 100 and is mounted with a driven sprocket. The output shaft of the scrap motor is provided with The driving sprocket is provided with a chain between the driving sprocket and the driven sprocket, and the chain transmission has the phenomenon of inelastic sliding and slipping, the transmission is accurate, the work is reliable, and the utility model can adapt to the harsh working environment. Of course, according to the actual situation and needs, the gear press can also be used between the lower nip roller 120 and the scrap motor. In the specific setting, the output shaft of the scrap motor is provided with a driving gear, and a plurality of lower nip rollers are provided. The cylinders 120 are respectively provided with driven gears that mesh with each other, and the driving gears and the plurality of driven gears are sequentially driven.
這樣設置碎料裝置的目的在於結構簡單,工作可靠,可以有效實現複合材料的破裂處理。 The purpose of setting the scraping device in this way is that the structure is simple, the work is reliable, and the cracking treatment of the composite material can be effectively realized.
本實施例中,所述上壓料輥筒110和下壓料輥筒120的外壁上均設置有複數個環形凸起,複數個環形凸起沿所述上壓料輥筒110和下壓料輥筒120的軸線方向間隔設置,複數個環形凸起共同形成複數個環形凹槽,所述上壓料輥筒110的複數個環形凹槽與下壓料輥筒120的複數個環形凸起一一配合,所述上壓料輥筒110的複數個環形凸起與下壓料輥筒120的複數個環形凹槽一一配合。 In this embodiment, the outer wall of the upper nip roll 110 and the lower nip roll 120 are provided with a plurality of annular protrusions, and the plurality of annular protrusions are along the upper nip roll 110 and the lower pressing material. The rollers 120 are spaced apart in the axial direction, and the plurality of annular protrusions collectively form a plurality of annular grooves, and the plurality of annular grooves of the upper nip roll 110 and the plurality of annular protrusions of the lower nip roll 120 In one fit, the plurality of annular projections of the upper nip roll 110 are mated with the plurality of annular grooves of the lower nip roll 120.
其中,所述環形凸起和環形凹槽的橫截面均呈三角形,所述橫截面為垂直於環形凸起和環形凹槽軸向的平面;所述“一一配合”的含義是環形 凸起和環形凹槽形狀尺寸相同,環形凸起嵌入環形凹槽內但是兩者沒有完全貼合,因為需要留出碎料間隙,以便複合材料通過。 Wherein, the annular protrusion and the annular groove have a triangular cross section, and the cross section is a plane perpendicular to the axial direction of the annular protrusion and the annular groove; the meaning of the “one-to-one fit” is a ring shape. The projections and annular grooves are of the same size and the annular projections are embedded in the annular grooves but the two are not completely conformed because of the need to leave a gap of material for the composite to pass.
設置環形凸起和環形凹槽的目的在於增大複合材料與上壓料輥筒110和下壓料輥筒120的接觸面積,提高本碎料裝置對複合材料的破裂效果,保證後續加工的正常進行。 The purpose of providing the annular protrusion and the annular groove is to increase the contact area between the composite material and the upper nip roll 110 and the lower nip roll 120, improve the cracking effect of the composite material device on the composite material, and ensure the normal processing of the subsequent processing. get on.
本實施例中,所述碎料機架100上設置有隔斷條,所述隔斷條上設置有複數個用於清理下壓料輥筒120上的環形凹槽內的碎屑的清理凸起,複數個清理凸起與下壓料輥筒120上的複數個環形凹槽一一配合。 In this embodiment, the scrap rack 100 is provided with a partition strip, and the partition strip is provided with a plurality of cleaning protrusions for cleaning debris in the annular groove on the lower press roll 120. A plurality of cleaning projections are mated with the plurality of annular grooves on the lower nip roll 120.
其中,所述隔斷條為整體呈長方形的金屬長條,複數個清理凸起設置於上述金屬長條的其中一條長邊上;所述隔斷條的兩端分別固定所述“一一配合”的含義是所述清理凸起呈三角形,與下壓料輥筒120上的環形凹槽的形狀尺寸匹配,且所述清理凸起嵌入環形凹槽內且基本與環形凹槽的內壁貼合。 The partition strip is a rectangular strip of metal as a whole, and a plurality of cleaning protrusions are disposed on one of the long sides of the metal strip; the two ends of the partition strip respectively fix the “one-to-one fit” The meaning is that the cleaning projection is triangular in shape, matching the shape of the annular groove on the lower nip roll 120, and the cleaning projection is embedded in the annular groove and substantially conforms to the inner wall of the annular groove.
設置隔斷條的目的在於清理下壓料輥筒120的環形凹槽內的瑣屑和殘渣,下壓料輥筒120對複合材料的壓裂效果,保證碎料裝置的正常工作。複合材料(比如秸稈)在經過碎料間隙時會被壓扁且破裂,會產生許多無用的瑣屑和殘渣,這些碎屑和殘渣有些會從複數個下壓料輥筒120之間落下,有些則會卡在下壓料輥筒120的環形凹槽內,導致上述環形凹槽被填平,嚴重影響對複合材料的擠壓和破裂,而隔斷條的設置則有效解決了上述問題,複數個清理凸起嵌入複數個環形凹槽中,隨著下壓料輥筒120的轉動,清理凸起可以輕鬆地將黏附於環形凹槽內的碎屑和殘渣刮下,保證下壓料輥筒120的清潔。同時,由於下壓料輥筒120和上壓料輥筒110是相互嵌入配合的,因此當下壓料輥筒120上的碎屑被清理後,上壓料輥筒110上的碎屑也會逐漸掉落到下壓料輥筒120並被隔斷條清理掉,這樣隔斷條實際上實現了同時清理下壓料輥筒120和上壓料輥筒110的功能。 The purpose of the partition strip is to clean the trivial and residue in the annular groove of the lower nip roll 120, and the fracturing effect of the lower nip roll 120 on the composite material ensures the normal operation of the scraping device. Composite materials (such as straw) can be crushed and ruptured as they pass through the gaps in the material, creating a lot of useless trivial and debris that can fall from between a plurality of lower nip rolls 120, and some Will be stuck in the annular groove of the lower nip roller 120, causing the annular groove to be filled flat, seriously affecting the extrusion and cracking of the composite material, and the arrangement of the partition strip effectively solves the above problem, and multiple cleaning convexities The plurality of annular grooves are embedded. With the rotation of the lower nip roller 120, the cleaning protrusion can easily scrape off the debris and debris adhering to the annular groove to ensure the cleaning of the lower nip roller 120. . At the same time, since the lower nip roll 120 and the upper nip roll 110 are fitted into each other, when the debris on the lower nip roll 120 is cleaned, the debris on the upper nip roll 110 is gradually removed. It is dropped to the lower nip roll 120 and cleaned by the partition strip, so that the partition strip actually realizes the function of simultaneously cleaning the lower nip roll 120 and the upper nip roll 110.
本實施例中,所述碎料機架100沿複合材料運動方向的兩側分別垂直設置有螺紋孔和調節桿130,所述調節桿130頂端設置有手輪,外壁上設置有與螺紋孔匹配的外螺紋,底端設置有水平的轉孔,所述上壓料輥筒110的兩端分別設置有與所述轉孔匹配的轉軸。 In this embodiment, the scraping rack 100 is vertically disposed with a threaded hole and an adjusting rod 130 respectively on two sides of the moving direction of the composite material. The adjusting rod 130 is provided with a hand wheel at the top end, and the outer wall is provided with a threaded hole. The outer thread is provided with a horizontal rotating hole at the bottom end, and the two ends of the upper nip roll 110 are respectively provided with a rotating shaft matched with the rotating hole.
其中,所述調節桿130垂直向下旋入螺紋孔且底端穿過螺紋孔並與上壓料輥筒110的端部轉動連接;所述螺紋孔和調節桿130共同構成上壓料輥筒110的高度調節裝置,旋轉手輪,調節桿130即可上下運動,從而帶動上壓料輥筒110升降,從而調節上壓料輥筒110與相應的下壓料輥筒120的距離,即碎料間隙的尺寸。 Wherein, the adjusting rod 130 is screwed vertically downward into the threaded hole and the bottom end passes through the threaded hole and is rotatably connected with the end of the upper nip roller 110; the threaded hole and the adjusting rod 130 together constitute an upper nip roll The height adjusting device of 110 rotates the hand wheel, and the adjusting rod 130 can move up and down, thereby driving the upper nip roller 110 to move up and down, thereby adjusting the distance between the upper nip roll 110 and the corresponding lower nip roll 120, that is, the broken The size of the material gap.
設置調節桿130的目的在於使得使用者可以根據實際需求,通過操作調節桿130來調節上壓料裝置的高度位置,從而調節對複合材料的破裂程度和效率。 The purpose of providing the adjusting rod 130 is to enable the user to adjust the height position of the upper pressing device by operating the adjusting rod 130 according to actual needs, thereby adjusting the degree of rupture and efficiency of the composite material.
本實施例中,所述碎料裝置還包括前置輸送機200和後置輸送機300,所述前置輸送機200的輸出端對應碎料間隙的輸入端,所述碎料間隙的輸出端對應後置輸送機300的輸入端,所述後置輸送機300的輸出端為碎料裝置的輸出端。 In this embodiment, the scraping device further includes a front conveyor 200 and a rear conveyor 300. The output end of the front conveyor 200 corresponds to the input end of the scrap gap, and the output end of the scrap gap Corresponding to the input end of the rear conveyor 300, the output end of the rear conveyor 300 is the output end of the particle device.
其中,所述前置輸送機200和後置輸送機300均為帶式輸送機;前置輸送機200上設置有前置壓料輥筒,複合材料(比如秸稈)到達上壓料輥筒110或者下壓料輥筒120之前會先經過前置壓料輥筒,前置壓料輥筒的主要作用在於使得複合材料緊貼前置輸送機200的皮帶往前輸送,從而有效防止複合材料上翹,保證其平整地進入碎料間隙,從而使其破裂效果最佳化。 Wherein, the front conveyor 200 and the rear conveyor 300 are belt conveyors; the front conveyor 200 is provided with a front nip roller, and the composite material (such as straw) reaches the upper nip roller 110. Or, before pressing the roller 120, the pre-pressing roller is first passed, and the main function of the pre-pressing roller is to make the composite material adhere to the belt of the front conveyor 200, thereby effectively preventing the composite material from being applied. The warp ensures that it enters the gap of the material evenly, so that the cracking effect is optimized.
設置前置輸送機200和後置輸送機300的目的在於實現複合材料的自動化輸送,提高本碎料裝置的自動化程度和工作效率。 The purpose of providing the front conveyor 200 and the rear conveyor 300 is to realize automatic transportation of the composite material, and improve the automation degree and work efficiency of the original material handling device.
在本複合材料的實際設計和製造過程中,所述切料裝置可以採用各種形狀和形式,只要其能實現對複合材料的切斷即可。本實施例中,所述切料裝置包括切料機殼400,所述切料機殼400的側壁上設置有進料口,底部設置有出料口,所述切料機殼400內設置有旋切定刀和旋切動刀。所述旋切定刀固定設置於切料機殼400內對應進料口的位置,所述旋切動刀包括轉動連接於切料機殼400內的旋轉板410和設置於所述旋轉板410上的旋切刀片420,所述旋切刀片420能轉動到對應旋切定刀的位置並與旋切定刀配合切斷複合材料,所述切料機殼400的外部設置有用於驅動旋轉板410轉動的切料電機500。 In the actual design and manufacture of the composite material, the cutting device can take a variety of shapes and forms as long as it can achieve the cutting of the composite material. In the embodiment, the cutting device includes a cutting machine casing 400. The cutting machine casing 400 is provided with a feeding port on the side wall, and a discharging port is arranged at the bottom. The cutting machine casing 400 is provided with Rotary cutting knife and rotary cutting knife. The rotary cutter is fixedly disposed at a position corresponding to the feed opening in the cutter casing 400. The rotary cutter includes a rotary plate 410 rotatably coupled to the cutter housing 400 and disposed on the rotary plate 410. The upper rotary cutting blade 420 is rotatable to a position corresponding to the rotary cutting knife and is matched with the rotary cutting knife to cut the composite material, and the outside of the cutting machine housing 400 is provided for driving the rotating plate 410 rotating cutting motor 500.
其中,所述切料機殼400上部為中空的長方體形殼,下部為倒立的四棱錐形殼,且所述長方體形殼和四棱錐形殼一體成型;所述進料口呈直線型且水平設置,所述出料口呈圓形孔;所述旋切定刀的刀刃朝上設置,所述複合材料(比如秸稈)穿過進料口後,正好位於旋切定刀上方;所述旋切刀片420有兩組,分別設置於所述旋轉板410相對的兩側;各組旋切刀片420均包括複數把旋切刀片420,複數把旋切刀片420轉動到對應旋切定刀的位置時,其刀刃朝下從而與旋切定刀配合切斷複合材料;所述旋切刀片420通過螺栓連接於旋轉板410上,且所在平面與旋轉板410垂直。 Wherein, the upper part of the cutting machine casing 400 is a hollow rectangular parallelepiped shell, the lower part is an inverted quadrangular pyramidal shell, and the rectangular parallelepiped shell and the quadrangular pyramid shell are integrally formed; the feeding port is linear and horizontal Arranging that the discharge opening has a circular hole; the cutting edge of the rotary cutting knife is disposed upward, and the composite material (such as straw) passes through the feeding opening, just above the rotary cutting knife; The cutting blade 420 has two sets, which are respectively disposed on opposite sides of the rotating plate 410. Each set of the rotary cutting blades 420 includes a plurality of rotary cutting blades 420, and the plurality of rotary cutting blades 420 are rotated to the positions corresponding to the rotary cutting blades. When the blade is facing downward to cooperate with the rotary cutter to cut the composite material; the rotary cutter 420 is bolted to the rotary plate 410, and the plane is perpendicular to the rotary plate 410.
這樣設置切料裝置的目的在於其結構簡單,工作穩定,可以有效實現對複合材料的切斷。 The purpose of the cutting device is to simplify the structure and stabilize the work, and the cutting of the composite material can be effectively realized.
本實施例中,所述切料裝置還包括切料輸送機600,所述切料輸送機600的輸入端為切料裝置的輸入端,輸出端對應進料口,所述切料輸送機600的輸出端和進料口之間設置有用於保證複合材料平直進入切料機殼400的壓平裝置,所述壓平裝置包括兩個壓平輥筒,兩個壓平輥筒一上一下共同構成用於供複合材料通過的壓平間隙。 In this embodiment, the cutting device further includes a cutting conveyor 600, the input end of the cutting conveyor 600 is an input end of the cutting device, the output end corresponds to a feeding port, and the cutting conveyor 600 Between the output end and the feed port is provided a flattening device for ensuring that the composite material enters the cutting machine casing 400 straightly, the flattening device comprises two flattening rollers, and the two flattening rollers are placed one above the other. Together form a flattening gap for the passage of the composite material.
其中,所述切料輸送機600為帶式輸送機;兩個壓平輥筒分別轉動連接於切料機殼400上;所述壓平間隙與進料口正對,以便複合材料順利進入切料機殼400內。 Wherein, the cutting conveyor 600 is a belt conveyor; the two flattening rollers are respectively rotatably connected to the cutting machine casing 400; the flattening gap is opposite to the feeding inlet, so that the composite material smoothly enters the cutting Inside the casing 400.
設置切料輸送機600的目的在於實現複合材料的自動化輸送,提高本切料裝置和工作效率;設置壓平裝置的目的在於提高複合材料進入切料機殼400後的平整度,保證本旋切動刀和旋切定刀的切斷效果。 The purpose of setting the cutting conveyor 600 is to realize automatic conveying of the composite material, improve the cutting device and work efficiency; the purpose of setting the flattening device is to improve the flatness of the composite material after entering the cutting machine casing 400, and to ensure the rotation of the composite material. The cutting effect of the moving knife and the rotary cutting knife.
本實施例中,所述切料電機500和所述旋轉板410之間採用帶式傳動。 In this embodiment, a belt drive is used between the cutting motor 500 and the rotating plate 410.
其中,所述切料電機500的輸出軸上設置有主動帶輪,所述旋轉板410的兩側分別設置有轉動軸且其中一側轉動軸伸出切料機殼400且設置有從動帶輪,所述主動帶輪和從動帶輪之間設置有傳動帶。 Wherein, the output shaft of the cutting motor 500 is provided with a driving pulley, and two sides of the rotating plate 410 are respectively provided with a rotating shaft and one of the rotating shafts protrudes from the cutting machine shell 400 and is provided with a driven belt A wheel is disposed between the driving pulley and the driven pulley.
選用帶式傳動的目的在於其具有結構簡單、傳動平穩、能緩衝吸振、造價低廉以及維護容易等特點。 The purpose of the belt drive is that it has the characteristics of simple structure, stable transmission, buffer damping, low cost and easy maintenance.
本複合材料初加工裝置及其初加工工序依次採用碎料裝置對複合材料進行自動破裂處理,採用切料裝置對複合材料進行自動切斷處理,採用分絲裝置對複合材料進行自動分絲處理,具有固定且合理的處理步驟,不但可以提高處理效率,節省人力成本,而且可以大大提高初加工後材料的品質,彌補習知技術的缺陷。 The composite material initial processing device and the initial processing step thereof adopt the scrap device to automatically rupture the composite material, and the composite material is automatically cut and cut by the cutting device, and the composite material is automatically separated by the wire dividing device. With fixed and reasonable processing steps, not only can the processing efficiency be improved, the labor cost can be saved, and the quality of the material after the initial processing can be greatly improved, and the defects of the prior art can be made up.
以上所述僅為本發明的較優實施例而已,並不用於限制本發明,對於所屬技術領域具有通常知識者來說,本發明可以有各種更改和變化。凡在本發明的精神和原則之內,所作的任何修改、等同替換、改進等,均應包含在本發明的保護範圍之內。 The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes can be made to the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.
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TW559634B (en) * | 1998-06-17 | 2003-11-01 | Univ Washington | Arundo donax pulp, paper products, and particle board |
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