TWI629180B - Water-vapor barrier laminates - Google Patents

Water-vapor barrier laminates Download PDF

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TWI629180B
TWI629180B TW106128526A TW106128526A TWI629180B TW I629180 B TWI629180 B TW I629180B TW 106128526 A TW106128526 A TW 106128526A TW 106128526 A TW106128526 A TW 106128526A TW I629180 B TWI629180 B TW I629180B
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organic
layer
aluminum oxide
water vapor
vapor barrier
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TW201912409A (en
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楊重光
陳雙慧
黃聲東
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國立臺北科技大學
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells

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Abstract

一種水氣阻障層合體,包含一個基材以及至少一個水氣阻障膜。水氣阻障膜包括一個有機-無機層單元及一個氧化鋁層單元。有機-無機層單元是由有機矽烷進行水解縮合及金屬源改質所製得,含有一層設置在該基材的表面的第一有機-無機層。氧化鋁層單元設置在該第一有機-無機層上,含有堆疊地設置的一層第一反應性濺鍍氧化鋁層、一層第二反應性濺鍍氧化鋁層、一層第一非反應性濺鍍氧化鋁層,以及一層第二非反應性濺鍍氧化鋁層。該水氣阻障層合體具有優異的水氣阻隔效果,以及高的光穿透率。 A water vapor barrier laminate comprising a substrate and at least one water vapor barrier film. The water vapor barrier film includes an organic-inorganic layer unit and an aluminum oxide layer unit. The organic-inorganic layer unit is obtained by hydrolytic condensation of an organic decane and metal source modification, and comprises a first organic-inorganic layer disposed on the surface of the substrate. An aluminum oxide layer unit is disposed on the first organic-inorganic layer, comprising a layer of a first reactive sputtered aluminum oxide layer, a second reactive sputtered aluminum oxide layer, and a first non-reactive sputtering layer An aluminum oxide layer and a second non-reactive, sputtered aluminum oxide layer. The moisture barrier layer has an excellent water vapor barrier effect and a high light transmittance.

Description

水氣阻障層合體 Water vapor barrier laminate

本發明是有關於一種水氣阻障層合體,特別是指一種包含至少一層有機-無機層、二層反應性濺鍍氧化鋁層,以及二層非反應性濺鍍氧化鋁層的水氣阻障層合體。 The invention relates to a water gas barrier laminate, in particular to a water vapor barrier comprising at least one organic-inorganic layer, two layers of reactive sputtered alumina layer, and two layers of non-reactive sputtered alumina layer. Barrier layer.

水氣阻障封裝的技術廣泛應用於食品、藥物保存及電子產品等,根據世界封裝組織(World Packaging Organization,WPO)近年來統計,全世界封裝費用已高達5.6兆美金。隨著電子產品日新月異,厚重的玻璃基板逐漸被輕、薄、可撓曲且可塑性高的軟性塑膠基板取代,軟性電子裝置如電子紙、染料敏化太陽能電池(DSSCs)、有機太陽能電池(OPV)及有機發光二極體(OLED)等相關發展勢在必行。然而,此類產品卻存在可靠性疑慮,有機太陽能電池或是有機發光二極體的元件內部中有高敏感的有機材料以及易氧化的陰極金屬,空氣中的水氣若透過軟性塑膠基板滲透至元件內部將導致上述材料的劣化及老化。因此,為延長產品使用壽命,需使用水氣阻障膜阻擋水氣穿透至元件內部,藉此防止元件內 部的有機材料劣化及陰極金屬老化。此外,水氣阻障膜在商業化應用上還需具備高透光等性質。 Water-blocking packaging technology is widely used in food, drug storage and electronic products. According to recent statistics from the World Packaging Organization (WPO), packaging costs worldwide have reached 5.6 trillion US dollars. As electronic products change with each passing day, heavy glass substrates are gradually replaced by soft, thin, flexible and highly flexible soft plastic substrates, such as electronic paper, dye-sensitized solar cells (DSSCs), and organic solar cells (OPV). And related developments such as organic light-emitting diodes (OLEDs) are imperative. However, such products have doubts about reliability. The components of organic solar cells or organic light-emitting diodes have highly sensitive organic materials and easily oxidized cathode metals. The moisture in the air penetrates through the flexible plastic substrate. The inside of the component will cause deterioration and aging of the above materials. Therefore, in order to prolong the service life of the product, it is necessary to use a water vapor barrier film to block the penetration of moisture into the interior of the component, thereby preventing the component from being inside. Degradation of organic materials and aging of cathode metals. In addition, the water vapor barrier film needs to have high light transmission properties in commercial applications.

因此,本發明之目的,即在提供一種水氣阻障層合體。 Accordingly, it is an object of the present invention to provide a water vapor barrier laminate.

於是,本發明水氣阻障層合體,包含:一個基材;以及至少一個水氣阻障膜,包括:一個有機-無機層單元,是由有機矽烷進行水解縮合及金屬源改質所製得,含有一層設置在該基材的表面的第一有機-無機層,及一個氧化鋁層單元,設置在該第一有機-無機層上,含有堆疊地設置的一層第一反應性濺鍍氧化鋁層、一層第二反應性濺鍍氧化鋁層、一層第一非反應性濺鍍氧化鋁層,以及一層第二非反應性濺鍍氧化鋁層。 Thus, the water vapor barrier laminate of the present invention comprises: a substrate; and at least one water vapor barrier film comprising: an organic-inorganic layer unit, which is obtained by hydrolysis and condensation of an organic germane and upgrading of a metal source. a first organic-inorganic layer disposed on a surface of the substrate, and an aluminum oxide layer unit disposed on the first organic-inorganic layer, comprising a layer of first reactive sputtered alumina disposed in a stack a layer, a second reactive sputtered aluminum oxide layer, a first non-reactive sputtered aluminum oxide layer, and a second non-reactive sputtered aluminum oxide layer.

本發明之功效在於:該水氣阻障層合體透過該第一有機-無機層、第一反應性濺鍍氧化鋁層、第二反應性濺鍍氧化鋁層、第一非反應性濺鍍氧化鋁層,以及第二非反應性濺鍍氧化鋁層的相互配合,使得該水氣阻障層合體具有優異的水氣阻障效果以及高的光穿透率。 The effect of the invention is that the moisture barrier layer penetrates the first organic-inorganic layer, the first reactive sputtered aluminum oxide layer, the second reactive sputtered aluminum oxide layer, and the first non-reactive sputtering oxidation The interaction of the aluminum layer and the second non-reactive sputtered aluminum oxide layer provides the water vapor barrier laminate with excellent water vapor barrier effect and high light transmittance.

以下就本發明內容進行詳細說明: 較佳地,該水氣阻障層合體的其中一實施態樣,是於該第一有機-無機層之相反於該基材的表面上依序形成該第一非反應性濺鍍氧化鋁層、第一反應性濺鍍氧化鋁層、第二非反應性濺鍍氧化鋁層及第二反應性濺鍍氧化鋁層。 The details of the present invention are described below: Preferably, in one embodiment of the moisture barrier layer, the first non-reactive sputtered aluminum oxide layer is sequentially formed on the surface of the first organic-inorganic layer opposite to the substrate. a first reactive sputtered aluminum oxide layer, a second non-reactive sputtered aluminum oxide layer, and a second reactive sputtered aluminum oxide layer.

較佳地,該水氣阻障層合體的又一實施態樣,是該[0007]段所述的水氣阻障層合體的該有機-無機層單元還含有一層第二有機-無機層,設置在該第二反應性濺鍍氧化鋁層的表面。 Preferably, in another embodiment of the water vapor barrier laminate, the organic-inorganic layer unit of the water gas barrier laminate according to the paragraph [0007] further comprises a second organic-inorganic layer. The surface of the second reactive sputtered aluminum oxide layer is disposed.

較佳地,該水氣阻障層合體的又一實施態樣,是該[0007]段所述的水氣阻障層合體的該有機-無機層單元還含有一層第二有機-無機層,設置在該第一反應性濺鍍氧化鋁層與第二非反應性濺鍍氧化鋁層之間。 Preferably, in another embodiment of the water vapor barrier laminate, the organic-inorganic layer unit of the water gas barrier laminate according to the paragraph [0007] further comprises a second organic-inorganic layer. And disposed between the first reactive sputtered aluminum oxide layer and the second non-reactive sputtered aluminum oxide layer.

較佳地,該水氣阻障層合體的又一實施態樣,是該[0009]段所述的水氣阻障層合體的該有機-無機層單元更含有一層第三有機-無機層,設置在該第二反應性濺鍍氧化鋁層的表面。 Preferably, in another embodiment of the water vapor barrier laminate, the organic-inorganic layer unit of the water gas barrier laminate according to [0009] further comprises a third organic-inorganic layer. The surface of the second reactive sputtered aluminum oxide layer is disposed.

較佳地,該水氣阻障層合體的另一實施態樣,是於該第一有機-無機層之相反於該基材的表面上依序形成第一反應性濺鍍氧化鋁層、第一非反應性濺鍍氧化鋁層、第二反應性濺鍍氧化鋁層及第二非反應性濺鍍氧化鋁層。 Preferably, another embodiment of the moisture barrier layer is formed by sequentially forming a first reactive sputtered aluminum oxide layer on the surface of the first organic-inorganic layer opposite to the substrate. A non-reactive sputtered aluminum oxide layer, a second reactive sputtered aluminum oxide layer, and a second non-reactive sputtered aluminum oxide layer.

較佳地,該水氣阻障層合體的又一實施態樣,是該[0011]段所述的水氣阻障層合體的該有機-無機層單元還含有一層 第二有機-無機層,設置在該第二非反應性濺鍍氧化鋁層的表面。 Preferably, in another embodiment of the water gas barrier laminate, the organic-inorganic layer unit of the water gas barrier laminate according to [0011] further comprises a layer A second organic-inorganic layer is disposed on a surface of the second non-reactive sputtered aluminum oxide layer.

較佳地,該水氣阻障層合體的又一實施態樣,是該[0011]段所述的水氣阻障層合體的該有機-無機層單元還含有一層第二有機-無機層,設置在該第一非反應性濺鍍氧化鋁層與第二反應性濺鍍氧化鋁層之間。 Preferably, in another embodiment of the water vapor barrier laminate, the organic-inorganic layer unit of the water gas barrier laminate according to [0011] further comprises a second organic-inorganic layer. And disposed between the first non-reactive sputtered aluminum oxide layer and the second reactive sputtered aluminum oxide layer.

較佳地,該水氣阻障層合體的又一實施態樣,是該[0013]段所述的水氣阻障層合體的該有機-無機層單元更含有一層第三有機-無機層,設置在該第二非反應性濺鍍氧化鋁層的表面。 Preferably, in another embodiment of the water vapor barrier laminate, the organic-inorganic layer unit of the water gas barrier laminate according to [0013] further comprises a third organic-inorganic layer. The surface of the second non-reactive sputtered aluminum oxide layer is disposed.

較佳地,在上述水氣阻障層合體的各實施態樣中,包含二個水氣阻障膜,且該等水氣阻障膜的該等第一有機-無機層分別設置在該基材的兩相反側上。 Preferably, in each of the embodiments of the water vapor barrier laminate, two water vapor barrier films are included, and the first organic-inorganic layers of the water vapor barrier films are respectively disposed on the base On the opposite side of the material.

該基材的材質沒有特別限制,例如但不限於:聚酯樹脂(polyester resin)、聚丙烯酸酯樹脂(polyacrylate resin)、聚烯烴樹脂(polyolefin resin)、聚碳酸酯樹脂(polycarbonate resin)、聚氯乙烯、聚醯亞胺樹脂(polyimide resin)或聚乳酸(polylactic acid)等。聚酯樹脂例如但不限於:聚對苯二甲酸乙二酯(polyethylene terephthalate,PET),或聚萘二甲酸乙二酯(polyethylene naphthalate,PEN)等。聚丙烯酸酯樹脂例如但不限於:聚甲基丙烯酸甲酯(polymethyl methacrylate,PMMA)等。該聚烯烴樹脂例如但不限於:聚乙烯或聚丙烯等。更進一步地 說,該基材為一可撓性基材。可選擇性地對該基材的表面進行改質處理,改質處理的具體方式例如但不限於以氧氣電漿對該基材的表面進行改質。該基材的厚度沒有特別限制,例如但不限於25至250μm。 The material of the substrate is not particularly limited, and is not limited to, for example, a polyester resin, a polyacrylate resin, a polyolefin resin, a polycarbonate resin, or a polychlorinated resin. Ethylene, polyimide resin or polylactic acid. The polyester resin is, for example but not limited to, polyethylene terephthalate (PET), or polyethylene naphthalate (PEN). The polyacrylate resin is, for example but not limited to, polymethyl methacrylate (PMMA) or the like. The polyolefin resin is, for example but not limited to, polyethylene or polypropylene. go a step further The substrate is said to be a flexible substrate. The surface of the substrate may be selectively modified, and the modification is specifically performed by, for example, but not limited to, modifying the surface of the substrate with oxygen plasma. The thickness of the substrate is not particularly limited, such as, but not limited to, 25 to 250 μm.

該有機-無機層單元是由有機矽烷進行水解縮合,也就是溶膠凝膠法(sol-gel),所製得的產物以金屬源改質而形成。該有機矽烷例如但不限於:3-縮水甘油醚氧基丙基三甲氧矽烷、四乙氧基矽烷(tetraethyl orthosilicate)、3-氨丙基三乙氧基矽烷、3-巰丙基三甲氧基矽烷(3-mercaptopropyltrimethoxysilane)或乙烯基三乙氧基矽烷(vinyltriethoxysilane),上述的有機矽烷能單獨一種或混合多種使用。該金屬源例如但不限於鋁源、鋯源或鈦源,上述的金屬源能單獨一種或混合多種使用。金屬源改質的具體方式,例如但不限於將氧化鋁粉末、氧化鋯粉末、氧化鈦粉末或上述的一組合與該有機矽烷經水解縮合製得的產物混合;或者將含鋁螯合物、含鋯螯合物、含鈦螯合物或上述的一組合與該有機矽烷經水解縮合形成的產物進行錯合反應,其中,該含鋁螯合物例如但不限於乙醯丙酮鋁[aluminum acetylacetonate,Al(acac)3],該含鋯螯合物例如但不限於乙醯丙酮鋯[tetrakis(2,4-pentanedionato)zirconium(IV),Zr(acac)4],該含鈦螯合物,例如但不限於二(乙醯丙酮基)鈦酸二異丙酯 [titanium diisopropoxide bis(acetylacetonate)]。 The organic-inorganic layer unit is hydrolyzed and condensed by an organic decane, that is, a sol-gel method, and the obtained product is formed by upgrading a metal source. The organodecane is, for example but not limited to, 3-glycidoxypropyltrimethoxydecane, tetraethyl orthosilicate, 3-aminopropyltriethoxydecane, 3-mercaptopropyltrimethoxy 3-mercaptopropyltrimethoxysilane or vinyltriethoxysilane, and the above organodecane can be used singly or in combination of two or more. The metal source may be, for example but not limited to, an aluminum source, a zirconium source or a titanium source, and the above metal sources may be used singly or in combination. Specific means for modifying the metal source, such as but not limited to, mixing alumina powder, zirconia powder, titanium oxide powder or a combination of the above with a product obtained by hydrolytic condensation of the organodecane; or containing an aluminum chelate, The zirconium-containing chelate compound, the titanium-containing chelate compound or a combination of the above is subjected to a miscible reaction with a product formed by hydrolysis condensation of the organodecane, wherein the aluminum-containing chelate compound is, for example but not limited to, aluminum acetylacetonate [aluminum acetylacetonate] , Al(acac) 3 ], the zirconium-containing chelate compound such as, but not limited to, zirconium acetoacetate [tetrakis (2,4-pentanedionato) zirconium (IV), Zr(acac) 4 ], the titanium-containing chelate compound, For example, but not limited to, titanium diisopropoxide bis (acetylacetonate).

較佳地,該有機-無機層單元的第一有機-無機層的厚度範圍為500至3000nm。較佳地,該有機-無機層單元的第二有機-無機層的厚度範圍為500至3000nm。較佳地,該有機-無機層單元的第三有機-無機層的厚度範圍為500至3000nm。 Preferably, the first organic-inorganic layer of the organic-inorganic layer unit has a thickness ranging from 500 to 3000 nm. Preferably, the thickness of the second organic-inorganic layer of the organic-inorganic layer unit ranges from 500 to 3000 nm. Preferably, the third organic-inorganic layer of the organic-inorganic layer unit has a thickness ranging from 500 to 3000 nm.

該第一有機-無機層、第二有機-無機層與第三有機-無機層彼此可為相同或不同。 The first organic-inorganic layer, the second organic-inorganic layer, and the third organic-inorganic layer may be the same or different from each other.

該第一非反應性濺鍍氧化鋁層及第二非反應性濺鍍氧化鋁層的製備方式例如但不限於使用氧化鋁靶材直接濺鍍沉積。製備該第一及第二非反應性濺鍍氧化鋁層的濺鍍方式例如但不限於射頻磁控濺鍍法,該射頻磁控濺鍍法所使用的功率範圍例如但不限於80至150瓦。較佳地,該第一非反應性濺鍍氧化鋁層的厚度範圍為50至300nm。較佳地,該第二非反應性濺鍍氧化鋁層的厚度範圍為50至300nm。且該第一非反應性濺鍍氧化鋁層與該第二非反應性濺鍍氧化鋁層可為相同或不同。 The first non-reactive sputtered aluminum oxide layer and the second non-reactive sputtered aluminum oxide layer are prepared, for example, but not limited to, by direct sputter deposition using an alumina target. The sputtering method for preparing the first and second non-reactive sputtered aluminum oxide layers is, for example but not limited to, radio frequency magnetron sputtering, and the power range used by the radio frequency magnetron sputtering method is, for example but not limited to, 80 to 150 watts. . Preferably, the first non-reactive sputtered aluminum oxide layer has a thickness ranging from 50 to 300 nm. Preferably, the second non-reactive sputtered aluminum oxide layer has a thickness ranging from 50 to 300 nm. And the first non-reactive sputtered aluminum oxide layer and the second non-reactive sputtered aluminum oxide layer may be the same or different.

該第一反應性氧化鋁層及第二反應性濺鍍氧化鋁層的製備方式例如但不限於使用鋁靶及通入氧氣,使氧氣與鋁靶反應濺鍍沉積氧化鋁。製備該第一及第二反應性濺鍍氧化鋁層的濺鍍方式例如但不限於脈衝直流磁控濺鍍法,該脈衝直流磁控濺鍍法所使用的功率範圍例如但不限於50至80瓦。較佳地,該第一反應性濺鍍 氧化鋁層的厚度範圍為50至300nm。較佳地,該第二反應性濺鍍氧化鋁層的厚度範圍為50至300nm。且該第一反應性濺鍍氧化鋁層與該第二反應性濺鍍氧化鋁層可為相同或不同。 The first reactive alumina layer and the second reactive sputtered alumina layer are prepared by, for example but not limited to, using an aluminum target and introducing oxygen to cause oxygen to react with the aluminum target to deposit alumina. The sputtering method for preparing the first and second reactive sputtered aluminum oxide layers is, for example but not limited to, pulsed DC magnetron sputtering, and the power range used by the pulsed DC magnetron sputtering method is, for example but not limited to, 50 to 80. watt. Preferably, the first reactive sputtering The thickness of the aluminum oxide layer ranges from 50 to 300 nm. Preferably, the second reactive sputtered aluminum oxide layer has a thickness ranging from 50 to 300 nm. And the first reactive sputtered aluminum oxide layer and the second reactive sputtered aluminum oxide layer may be the same or different.

1‧‧‧基材 1‧‧‧Substrate

2‧‧‧水氣阻障膜 2‧‧‧Water and Gas Barrier Film

3‧‧‧有機-無機層單元 3‧‧‧Organic-inorganic layer unit

31‧‧‧第一有機-無機層 31‧‧‧First organic-inorganic layer

32‧‧‧第二有機-無機層 32‧‧‧Second organic-inorganic layer

33‧‧‧第三有機-無機層 33‧‧‧ Third organic-inorganic layer

4‧‧‧氧化鋁層單元 4‧‧‧ Alumina layer unit

41‧‧‧第一非反應性濺鍍氧化鋁層 41‧‧‧First non-reactive sputtered alumina layer

42‧‧‧第二非反應性濺鍍氧化鋁層 42‧‧‧Second non-reactive sputtered aluminum oxide layer

43‧‧‧第一反應性濺鍍氧化鋁層 43‧‧‧First reactive sputtered alumina layer

44‧‧‧第二反應性濺鍍氧化鋁層 44‧‧‧Second reactive sputtered alumina layer

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是本發明水氣阻障層合體的第一實施例的示意圖;圖2是本發明水氣阻障層合體的第二實施例的示意圖;圖3是本發明水氣阻障層合體的第三實施例的示意圖;圖4是本發明水氣阻障層合體的第四實施例的示意圖;圖5是本發明水氣阻障層合體的第五實施例的示意圖;圖6是本發明水氣阻障層合體的第六實施例的示意圖;圖7是本發明水氣阻障層合體的第七實施例的示意圖;圖8是本發明水氣阻障層合體的第八實施例的示意圖;圖9是本發明水氣阻障層合體的第九實施例的示意圖;圖10是本發明水氣阻障層合體的第十實施例的示意圖;圖11是本發明水氣阻障層合體的第十一實施例的示意圖;圖12是本發明水氣阻障層合體的第十二實施例的示意圖;圖13是本發明水氣阻障層合體的第十三實施例的示意圖;圖14是本發明水氣阻障層合體的第十四實施例的示意圖; 圖15是本發明水氣阻障層合體的第十五實施例的示意圖;及圖16是本發明水氣阻障層合體的第十六實施例的示意圖。 Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: Figure 1 is a schematic view of a first embodiment of a water vapor barrier laminate of the present invention; 3 is a schematic view of a second embodiment of a water vapor barrier laminate of the present invention; and FIG. 4 is a schematic view of a fourth embodiment of the water vapor barrier laminate of the present invention; Figure 5 is a schematic view showing a fifth embodiment of the water vapor barrier laminate of the present invention; Figure 6 is a schematic view showing a sixth embodiment of the water vapor barrier laminate of the present invention; and Figure 7 is a schematic diagram of the water vapor barrier laminate of the present invention. 7 is a schematic view of an eighth embodiment of a water vapor barrier laminate of the present invention; FIG. 9 is a schematic view of a ninth embodiment of the water vapor barrier laminate of the present invention; FIG. 11 is a schematic view showing an eleventh embodiment of the water gas barrier laminate of the present invention; and FIG. 12 is a twelfth embodiment of the water vapor barrier laminate of the present invention. Schematic diagram of an example; FIG. 13 is a tenth embodiment of the water vapor barrier laminate of the present invention Schematic of an embodiment; FIG. 14 is a schematic view of a fourteenth embodiment of the present invention, water vapor barrier layer assembly; Figure 15 is a schematic view showing a fifteenth embodiment of the water vapor barrier laminate of the present invention; and Figure 16 is a schematic view showing a sixteenth embodiment of the water vapor barrier laminate of the present invention.

本發明將就以下實施例來作進一步說明,但應瞭解的是,該實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。 The present invention will be further illustrated by the following examples, but it should be understood that this embodiment is intended to be illustrative only and not to be construed as limiting.

在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖1,本發明水氣阻障層合體的一第一實施例,包含一個基材1,以及一個水氣阻障膜2。該水氣阻障膜2包括一個有機-無機層單元3及一個氧化鋁層單元4。該有機-無機層單元3含有一層設置在該基材1的表面的第一有機-無機層31。該氧化鋁層單元4設置在該第一有機-無機層31上,該氧化鋁層單元4含有於該第一有機-無機層31之相反於該基材1的表面上依序形成的一層第一非反應性濺鍍氧化鋁層41、一層第一反應性濺鍍氧化鋁層43、一層第二非反應性濺鍍氧化鋁層42,及一層第二反應性濺鍍氧化鋁層44。該第一有機-無機層31能夠修飾該基材1的表面,從而降低該氧化鋁層單元4的外延缺陷(extrinsic defects),並避免水氣遲滯的現象,且能使得該水氣阻障膜2具有較佳的機械撓性。 Referring to Figure 1, a first embodiment of a water vapor barrier laminate of the present invention comprises a substrate 1 and a moisture barrier film 2. The water vapor barrier film 2 includes an organic-inorganic layer unit 3 and an aluminum oxide layer unit 4. The organic-inorganic layer unit 3 contains a first organic-inorganic layer 31 disposed on the surface of the substrate 1. The aluminum oxide layer unit 4 is disposed on the first organic-inorganic layer 31, and the aluminum oxide layer unit 4 is formed on the surface of the first organic-inorganic layer 31 opposite to the surface of the substrate 1 A non-reactive sputtered aluminum oxide layer 41, a first reactive sputtered aluminum oxide layer 43, a second non-reactive sputtered aluminum oxide layer 42, and a second reactive sputtered aluminum oxide layer 44. The first organic-inorganic layer 31 is capable of modifying the surface of the substrate 1, thereby reducing the extrinsic defects of the aluminum oxide layer unit 4, and avoiding the phenomenon of moisture hysteresis, and enabling the water vapor barrier film 2 has better mechanical flexibility.

以下詳細說明實施例1中的第一有機-無機層31、第一 非反應性濺鍍氧化鋁層41、第二非反應性濺鍍氧化鋁層42、第一反應性濺鍍氧化鋁層43,以及第二反應性濺鍍氧化鋁層44的製備方式: The first organic-inorganic layer 31 in the first embodiment will be described in detail below, first. The non-reactive sputtered alumina layer 41, the second non-reactive sputtered alumina layer 42, the first reactive sputtered alumina layer 43, and the second reactive sputtered alumina layer 44 are prepared in the following manner:

(步驟1)第一有機-無機層31的製備:將1.805克的甲醇(廠商為AENCORE,純度為99.9%)與2.559克的去離子水混合後,再用鹽酸(廠商為ACROS,濃度為37%)調整pH值至1.2,得到一第一組份。將8.000克的3-縮水甘油醚氧基丙基三甲氧矽烷(廠商為ALDRICH,純度為98%)、7.051克的四乙氧基矽烷(廠商為ACROS,純度為98%),以及欲加總量的65wt%的正丁醇(廠商為ACROS,純度為99%,正丁醇的欲加總量為使最終產物的固含量為25wt%)混合,並以磁石攪拌20分鐘,得到一第二組份。將第一組份滴加至第二組份中後得到一第三組份,將該第三組份於常溫(25℃)持續攪拌20分鐘,接著在80℃迴流攪拌90分鐘,然後於常溫(25℃)冷卻,得到一產物。在該產物中加入0.220克的乙醯丙酮鋁(廠商為ACROS,純度為97%)、0.165克的乙醯丙酮鋯(廠商為TCI,純度為97%),攪拌使乙醯丙酮鋁及乙醯丙酮鋯溶解後,加入剩餘的35wt%的正丁醇並於常溫(25℃)持續攪拌20分鐘,接著用由鹽酸與正丁醇組成的混合液(鹽酸:正丁醇的比例為1:1)調整pH值至2.0,得到一水白色的溶液。再將該水白色的溶液於常溫(25 ℃)攪拌2日,得到澄清透明的溶液,即為第一有機-無機層用材料。 (Step 1) Preparation of the first organic-inorganic layer 31: 1.805 g of methanol (manufactured by ANCCORE, purity 99.9%) was mixed with 2.559 g of deionized water, followed by hydrochloric acid (manufactured by ACROS, concentration 37) %) Adjust the pH to 1.2 to obtain a first component. 8.000 g of 3-glycidoxypropyl trimethoxy decane (manufactured by ALDRICH, purity 98%), 7.051 g of tetraethoxy decane (manufactured by ACROS, purity 98%), and The amount of 65 wt% of n-butanol (manufactured by ACROS, the purity is 99%, the total amount of n-butanol to be added is such that the final product has a solid content of 25 wt%), and the magnet is stirred for 20 minutes to obtain a second. Component. The third component is added dropwise to the second component to obtain a third component, and the third component is continuously stirred at room temperature (25 ° C) for 20 minutes, followed by refluxing at 80 ° C for 90 minutes, and then at room temperature. Cooling (25 ° C) gave a product. To the product was added 0.220 g of aluminum acetoacetate (manufactured by ACROS, purity: 97%), 0.165 g of zirconium acetonide (manufacturer TCI, purity: 97%), and stirred to make acetam aluminum acetate and acetamidine. After dissolving the acetone zirconium, the remaining 35 wt% of n-butanol was added and stirring was continued at normal temperature (25 ° C) for 20 minutes, followed by a mixture of hydrochloric acid and n-butanol (hydrochloric acid: n-butanol ratio of 1:1). Adjust the pH to 2.0 to obtain a white water solution. Then the water white solution is at room temperature (25 °C) Stirring for 2 days gave a clear and transparent solution, which is the material for the first organic-inorganic layer.

使用高壓空氣清潔該基材1(材質為聚對苯二甲酸乙二酯,廠商型號為南亞塑膠股份有限公司的CH2A6,厚度為100μm)的表面。使用一注射筒[其注射頭裝有一針筒過濾器(Syring 0.22μm filter)]將該第一有機-無機層用材料擠於該基材1的表面,接著以一塗佈棒(廠商型號為RDS No.4)將該第一有機-無機層用材料平整地塗佈在該基材1的表面。將已塗佈第一有機-無機層用材料的基材1置於一鋁盤中並以鋁箔紙覆蓋鋁盤,將鋁盤置入烘箱中並以多段升溫的方式烘烤:先以60℃烘烤15分鐘,再以80℃烘烤30分鐘,最後以105℃烘烤90分鐘。烘烤結束後即在該基材1上形成該第一有機-無機層31,得到一第一層合體。 The surface of the substrate 1 (material is polyethylene terephthalate, the manufacturer's model is CH2A6 of Nanya Plastic Co., Ltd., thickness 100 μm) was cleaned using high-pressure air. The first organic-inorganic layer material was extruded on the surface of the substrate 1 using a syringe [the injection head was equipped with a syringe filter (Syring 0.22 μm filter)], followed by a coating bar (manufacturer model number was RDS No. 4) The material for the first organic-inorganic layer was applied flat on the surface of the substrate 1. The substrate 1 to which the material for the first organic-inorganic layer has been coated is placed in an aluminum pan and the aluminum pan is covered with aluminum foil, and the aluminum pan is placed in an oven and baked in a plurality of stages: 60 ° C first Bake for 15 minutes, bake at 80 ° C for 30 minutes, and finally bake at 105 ° C for 90 minutes. After the baking is completed, the first organic-inorganic layer 31 is formed on the substrate 1, and a first laminate is obtained.

(步驟2)第一非反應性濺鍍氧化鋁層41的製備 (Step 2) Preparation of First Non-Reactive Sputtered Alumina Layer 41

濺鍍靶材選用氧化鋁(廠商為凱達森實業有限公司,純度為99.9%,尺寸為直徑2吋,厚度3mm)。電源器為射頻電源器(RF power)。先以高壓空氣清潔該第一層合體的該第一有機-無機層31的表面,並將該第一層合體固定於一玻璃片上,並置入磁控濺鍍設備(廠商為高敦股份有限公司,型號為R-24K08-SPUTTERING)的腔體。先將腔體的背景壓力抽至3×10-6torr,再通入氬氣以控制腔體的工作壓力為1mtorr。設定濺鍍 條件為:轉台轉速為20rpm,功率150W。接著先清潔靶材的表面10至15分鐘至各參數穩定後,開始進行濺鍍,濺鍍時間為48分鐘,即在該第一層合體的該第一有機-無機層31上形成第一非反應性濺鍍氧化鋁層41(厚度為100nm),得到一第二層合體。 The sputtering target is made of alumina (the manufacturer is Kaidasen Industrial Co., Ltd., the purity is 99.9%, the size is 2吋 in diameter, and the thickness is 3mm). The power supply is an RF power supply. First, the surface of the first organic-inorganic layer 31 of the first laminate is cleaned with high-pressure air, and the first laminate is fixed on a glass sheet and placed in a magnetron sputtering device (the manufacturer is Gao Dun Co., Ltd.) Company, model R-24K08-SPUTTERING) cavity. First, the background pressure of the chamber is pumped to 3×10 -6 torr, and then argon gas is introduced to control the working pressure of the chamber to be 1 mtorr. The sputtering conditions were set as follows: the rotation speed of the turntable was 20 rpm, and the power was 150 W. Then, the surface of the target is cleaned for 10 to 15 minutes until the parameters are stabilized, and sputtering is started. The sputtering time is 48 minutes, that is, the first non-form is formed on the first organic-inorganic layer 31 of the first laminate. The reactive aluminum oxide layer 41 (thickness: 100 nm) was sputtered to obtain a second laminate.

(步驟3)第一反應性濺鍍氧化鋁層43的製備:濺鍍靶材為鋁靶(廠商為台灣格雷蒙股份有限公司,純度為99.999%,尺寸為直徑2吋,厚度6mm)。電源器為脈衝直流電源器(DC pulse)。先以高壓空氣清潔該第二層合體的第一非反應性濺鍍氧化鋁層41的表面,並將該第二層合體固定於一玻璃片上,並置入一磁控濺鍍設備(廠商為高敦股份有限公司,型號為R-24K08-SPUTTERING)的腔體。先將腔體的背景壓力抽至3×10-6torr,再通入氬氣以控制腔體的工作壓力為3mtorr。設定濺鍍條件為:功率50W、轉台轉速20rpm、脈衝頻率50KHz及脈衝暫停時間5μs。接著先清潔靶材的表面10至15分鐘直至電壓不再浮動,再通入氧氣[氧氣純度為99.999%,氧氣比例為O2/(Ar+O2)=2%],並待腔體內的壓力穩定後平衡10至15分鐘直至電壓不再浮動,開始進行濺鍍,濺鍍時間為19分鐘,即在該第二層合體的第一非反應性濺鍍氧化鋁層41上形成第一反應性濺鍍氧化鋁層43(厚度為100nm),得到一第三層合體。 (Step 3) Preparation of the first reactive sputtered alumina layer 43: The sputter target was an aluminum target (manufactured by Taiwan Graymont Co., Ltd., having a purity of 99.999%, a size of 2 Å, and a thickness of 6 mm). The power supply is a pulsed DC power supply (DC pulse). First cleaning the surface of the first non-reactive sputtered alumina layer 41 of the second laminate with high pressure air, and fixing the second laminate to a glass sheet, and placing a magnetron sputtering device (manufacturer The chamber of Gao Dun Co., Ltd., model R-24K08-SPUTTERING). First, the background pressure of the chamber is pumped to 3×10 -6 torr, and then argon gas is introduced to control the working pressure of the chamber to be 3 mtorr. The sputtering conditions were set as follows: power 50 W, turret rotation speed 20 rpm, pulse frequency 50 kHz, and pulse pause time 5 μs. Then clean the surface of the target for 10 to 15 minutes until the voltage is no longer floating, then pass oxygen [oxygen purity 99.999%, oxygen ratio O 2 / (Ar + O 2 ) = 2%], and wait in the cavity After the pressure is stabilized, it is equilibrated for 10 to 15 minutes until the voltage is no longer floating, and sputtering is started, and the sputtering time is 19 minutes, that is, the first reaction is formed on the first non-reactive sputtered alumina layer 41 of the second laminate. The aluminum oxide layer 43 (thickness: 100 nm) was sputtered to obtain a third laminate.

(步驟4)第二非反應性濺鍍氧化鋁層42的製備 (Step 4) Preparation of Second Non-Reactive Sputtered Alumina Layer 42

用與製備第一非反應性濺鍍氧化鋁層41相同的方式在該第三層合體的第一反應性濺鍍氧化鋁層43上形成第二非反應性濺鍍氧化鋁層42,得到一第四層合體。 Forming a second non-reactive sputtered alumina layer 42 on the first reactive sputtered alumina layer 43 of the third laminate in the same manner as the first non-reactive sputtered alumina layer 41 is obtained. The fourth layer is combined.

(步驟5)第二反應性濺鍍氧化鋁層44的製備 (Step 5) Preparation of Second Reactive Sputtered Alumina Layer 44

用與製備第一反應性濺鍍氧化鋁層43相同的方式在該第四層合體的第二非反應性濺鍍氧化鋁層42上形成第二反應性濺鍍氧化鋁層44,得到實施例1水氣阻障層合體。 A second reactive sputtered alumina layer 44 is formed on the second non-reactive sputtered alumina layer 42 of the fourth laminate in the same manner as the first reactive sputtered alumina layer 43 is obtained. 1 water gas barrier laminate.

參閱圖2,本發明水氣阻障層合體的一第二實施例,與該第一實施例不同之處在於,該第二實施例的水氣阻障層合體包含二個水氣阻障膜2,且該等水氣阻障膜2的該等第一有機-無機層31分別設置在該基材1的兩相反面上。 Referring to FIG. 2, a second embodiment of the water vapor barrier laminate of the present invention is different from the first embodiment in that the water vapor barrier laminate of the second embodiment comprises two water vapor barrier films. 2, and the first organic-inorganic layers 31 of the water vapor barrier films 2 are respectively disposed on opposite surfaces of the substrate 1.

參閱圖3,本發明水氣阻障層合體的一第三實施例,與該第一實施例不同之處在於,該第三實施例的該水氣阻障膜2的有機-無機層單元3還含有一層設置在該第二反應性濺鍍氧化鋁層44之相反於該第二非反應性濺鍍氧化鋁層42的表面的第二有機-無機層32。該第二有機-無機層32具有保護該氧化鋁層單元4的功用。並以製備第一有機-無機層31相同的方式製備第二有機-無機層32,於此不再贅述。 Referring to FIG. 3, a third embodiment of the water vapor barrier laminate of the present invention is different from the first embodiment in that the organic-inorganic layer unit 3 of the water vapor barrier film 2 of the third embodiment A second organic-inorganic layer 32 disposed on the surface of the second reactive sputtered alumina layer 44 opposite the second non-reactive sputtered alumina layer 42 is also included. The second organic-inorganic layer 32 has a function of protecting the aluminum oxide layer unit 4. The second organic-inorganic layer 32 is prepared in the same manner as the first organic-inorganic layer 31, and will not be described again.

參閱圖4,本發明水氣阻障層合體的一第四實施例,與該第三實施例不同之處在於,該第四實施例的水氣阻障層合體包含 二個水氣阻障膜2,且該等水氣阻障膜2的該等第一有機-無機層31分別設置在該基材1的兩相反面上。 Referring to FIG. 4, a fourth embodiment of the water vapor barrier laminate of the present invention is different from the third embodiment in that the water vapor barrier laminate of the fourth embodiment comprises Two water vapor barrier films 2, and the first organic-inorganic layers 31 of the water vapor barrier films 2 are respectively disposed on opposite surfaces of the substrate 1.

參閱圖5,本發明水氣阻障層合體的一第五實施例,與該第一實施例不同之處在於,該第五實施例的該水氣阻障膜2的有機-無機層單元3還含有一層設置在該第一反應性濺鍍氧化鋁層43與該第二非反應性濺鍍氧化鋁層42之間的第二有機-無機層32。該第二有機-無機層32具有保護該第一反應性濺鍍氧化鋁層43,以及使得該水氣阻障膜2具有更佳的機械撓性的功用。並以製備第一有機-無機層31相同的方式製備第二有機-無機層32,於此不再贅述。 Referring to FIG. 5, a fifth embodiment of the water vapor barrier laminate of the present invention is different from the first embodiment in that the organic-inorganic layer unit 3 of the water vapor barrier film 2 of the fifth embodiment is A second organic-inorganic layer 32 disposed between the first reactive sputtered alumina layer 43 and the second non-reactive sputtered alumina layer 42 is also included. The second organic-inorganic layer 32 has the function of protecting the first reactive sputtered aluminum oxide layer 43 and providing the water vapor barrier film 2 with better mechanical flexibility. The second organic-inorganic layer 32 is prepared in the same manner as the first organic-inorganic layer 31, and will not be described again.

參閱圖6,本發明水氣阻障層合體的一第六實施例,與該第五實施例不同之處在於,該第六實施例的水氣阻障層合體包含二個水氣阻障膜2,且該等水氣阻障膜2的該等第一有機-無機層31分別設置在該基材1的兩相反面上。 Referring to FIG. 6, a sixth embodiment of the water vapor barrier laminate of the present invention is different from the fifth embodiment in that the water vapor barrier laminate of the sixth embodiment comprises two water vapor barrier films. 2, and the first organic-inorganic layers 31 of the water vapor barrier films 2 are respectively disposed on opposite surfaces of the substrate 1.

參閱圖7,本發明水氣阻障層合體的一第七實施例,與該第五實施例不同之處在於,該第七實施例的該水氣阻障膜2的有機-無機層單元3更含有一層設置在該第二反應性濺鍍氧化鋁層44之相反於該第二非反應性濺鍍氧化鋁層42的表面的第三有機-無機層33。並以製備第一有機-無機層31相同的方式製備第三有機-無機層33,於此不再贅述。 Referring to FIG. 7, a seventh embodiment of the water vapor barrier laminate of the present invention is different from the fifth embodiment in that the organic-inorganic layer unit 3 of the water vapor barrier film 2 of the seventh embodiment Further, a third organic-inorganic layer 33 disposed on the surface of the second reactive sputtered alumina layer 44 opposite to the surface of the second non-reactive sputtered alumina layer 42 is further included. The third organic-inorganic layer 33 is prepared in the same manner as the first organic-inorganic layer 31, and will not be described again.

參閱圖8,本發明水氣阻障層合體的一第八實施例,與 該第七實施例不同之處在於,該第八實施例的水氣阻障層合體包含二個水氣阻障膜2,且該等水氣阻障膜2的該等第一有機-無機層31分別設置在該基材1的兩相反面上。 Referring to FIG. 8, an eighth embodiment of the water vapor barrier laminate of the present invention, The seventh embodiment is different in that the water gas barrier laminate of the eighth embodiment comprises two water vapor barrier films 2, and the first organic-inorganic layers of the water vapor barrier films 2 31 are respectively disposed on opposite faces of the substrate 1.

參閱圖9,本發明水氣阻障層合體的一第九實施例,與該第一實施例不同之處在於,該第九實施例的水氣阻障層合體是於該第一有機-無機層31之相反於該基材1的表面上依序形成該第一反應性濺鍍氧化鋁層43、該第一非反應性濺鍍氧化鋁層41、該第二反應性濺鍍氧化鋁層44,及該第二非反應性濺鍍氧化鋁層42。 Referring to FIG. 9, a ninth embodiment of the water vapor barrier laminate of the present invention is different from the first embodiment in that the water vapor barrier laminate of the ninth embodiment is the first organic-inorganic The first reactive sputtered aluminum oxide layer 43, the first non-reactive sputtered aluminum oxide layer 41, and the second reactive sputtered aluminum oxide layer are sequentially formed on the surface of the substrate 31 opposite to the substrate 1. 44, and the second non-reactive sputtered aluminum oxide layer 42.

參閱圖10,本發明水氣阻障層合體的一第十實施例,與該第九實施例不同之處在於,該第十實施例的水氣阻障層合體包含二個水氣阻障膜2,且該等水氣阻障膜2的該等第一有機-無機層31分別設置在該基材1的兩相反面上。 Referring to FIG. 10, a tenth embodiment of the water vapor barrier laminate of the present invention is different from the ninth embodiment in that the water vapor barrier laminate of the tenth embodiment comprises two water vapor barrier films. 2, and the first organic-inorganic layers 31 of the water vapor barrier films 2 are respectively disposed on opposite surfaces of the substrate 1.

參閱圖11,本發明水氣阻障層合體的一第十一實施例,與該第九實施例不同之處在於,該第十一實施例的該水氣阻障膜2的有機-無機層單元3還含有一層設置在該第二非反應性濺鍍氧化鋁層42之相反於該第二反應性濺鍍氧化鋁層44的表面第二有機-無機層32。並以製備第一有機-無機層31相同的方式製備第二有機-無機層32,於此不再贅述。 Referring to Fig. 11, an eleventh embodiment of the water vapor barrier laminate of the present invention is different from the ninth embodiment in the organic-inorganic layer of the water vapor barrier film 2 of the eleventh embodiment. Unit 3 also includes a second organic-inorganic layer 32 disposed on the surface of the second non-reactive sputtered alumina layer 42 opposite the second reactive sputtered alumina layer 44. The second organic-inorganic layer 32 is prepared in the same manner as the first organic-inorganic layer 31, and will not be described again.

參閱圖12,本發明水氣阻障層合體的一第十二實施例,與該第十一實施例不同之處在於,該第十二實施例的水氣阻障 層合體包含二個水氣阻障膜2,且該等水氣阻障膜2的該等第一有機-無機層31分別設置在該基材1的兩相反面上。 Referring to FIG. 12, a twelfth embodiment of the water vapor barrier laminate of the present invention is different from the eleventh embodiment in the water vapor barrier of the twelfth embodiment. The laminate includes two water vapor barrier films 2, and the first organic-inorganic layers 31 of the water vapor barrier films 2 are respectively disposed on opposite sides of the substrate 1.

參閱圖13,本發明水氣阻障層合體的一第十三實施例,與該第九實施例不同之處在於,該第十三實施例的該水氣阻障膜2的有機-無機層單元3還含有一層設置在該第一非反應性濺鍍氧化鋁層41與第二反應性濺鍍氧化鋁層44之間的第二有機-無機層32。並以製備第一有機-無機層31相同的方式製備第二有機-無機層32,於此不再贅述。 Referring to FIG. 13, a thirteenth embodiment of the water vapor barrier laminate of the present invention is different from the ninth embodiment in the organic-inorganic layer of the water vapor barrier film 2 of the thirteenth embodiment. Unit 3 also includes a second organic-inorganic layer 32 disposed between the first non-reactive sputtered alumina layer 41 and the second reactive sputtered alumina layer 44. The second organic-inorganic layer 32 is prepared in the same manner as the first organic-inorganic layer 31, and will not be described again.

參閱圖14,本發明水氣阻障層合體的一第十四實施例,與該第十三實施例不同之處在於,該第十四實施例的水氣阻障層合體包含二個水氣阻障膜2,且該等水氣阻障膜2的該等第一有機-無機層31分別設置在該基材1的兩相反面上。 Referring to FIG. 14, a fourteenth embodiment of the water vapor barrier laminate of the present invention is different from the thirteenth embodiment in that the water vapor barrier laminate of the fourteenth embodiment comprises two water vapors. The barrier film 2 is provided, and the first organic-inorganic layers 31 of the water vapor barrier films 2 are respectively disposed on opposite surfaces of the substrate 1.

參閱圖15,本發明水氣阻障層合體的一第十五實施例,與該第十三實施例不同之處在於,該第十五實施例的該有機-無機層單元3更含有一層設置在該第二非反應性濺鍍氧化鋁層42之相反於該第二反應性濺鍍氧化鋁層44的表面的第三有機-無機層33。並以製備第一有機-無機層31相同的方式製備第三有機-無機層33,於此不再贅述。 Referring to FIG. 15, a fifteenth embodiment of the water vapor barrier laminate of the present invention is different from the thirteenth embodiment in that the organic-inorganic layer unit 3 of the fifteenth embodiment further comprises a layer setting. The third organic-inorganic layer 33 on the surface of the second non-reactive sputtered aluminum oxide layer 42 opposite to the second reactive sputtered aluminum oxide layer 44. The third organic-inorganic layer 33 is prepared in the same manner as the first organic-inorganic layer 31, and will not be described again.

參閱圖16,本發明水氣阻障層合體的一第十六實施例,與該第十五實施例不同之處在於,該第十六實施例的水氣阻障 層合體包含二個水氣阻障膜2,且該等水氣阻障膜2的該等第一有機-無機層31分別設置在該基材1的兩相反面上。 Referring to FIG. 16, a sixteenth embodiment of the water vapor barrier laminate of the present invention is different from the fifteenth embodiment in the water vapor barrier of the sixteenth embodiment. The laminate includes two water vapor barrier films 2, and the first organic-inorganic layers 31 of the water vapor barrier films 2 are respectively disposed on opposite sides of the substrate 1.

另提供比較例1及2水氣阻障層合體,比較例1及2與該等實施例的差異在於層結構的不同,比較例1及2中各層的製備方式是與該等實施例相同,故於此不再贅述。 Further, Comparative Examples 1 and 2 water vapor barrier laminates were provided. Comparative Examples 1 and 2 differed from the above examples in the difference in layer structure, and the preparation methods of the layers in Comparative Examples 1 and 2 were the same as those in the examples. Therefore, it will not be repeated here.

並依據以下所述的性質評價方式量測上述各實施例及比較例的水氣阻隔效果以及穿透率,結果整理如表1及表2。 The water vapor barrier effect and the transmittance of the above respective examples and comparative examples were measured in accordance with the property evaluation methods described below, and the results are summarized in Tables 1 and 2.

1.水氣透過率(Water Vapor Transmission Rate,WVTR) 1. Water Vapor Transmission Rate (WVTR)

將待測的水氣阻障層合體置於水氣滲透量測儀(廠商型號為AQUATRAN® Model 2 G)的樣品槽中。測量時在樣品槽的一側利用溼度計(為該水氣滲透量測儀內建)控制濕度並且通入氮氣,當氮氣攜帶水氣滲透過待測的水氣阻障層合體到達另一側時,會進入庫侖電量五氧化二磷傳感器以偵測滲透水氣的含量,藉此分析待測的水氣阻障層合體的水氣透過率。其中,量測的條件為:溫度為37.8℃,相對溼度為90%,樣品槽流量設定為20sccm。 The water vapor barrier laminate to be tested is placed in a sample tank of a moisture gas permeability meter (manufacturer model AQUATRAN ® Model 2 G). When measuring, use a hygrometer (built in the water gas permeability meter) on one side of the sample tank to control the humidity and pass nitrogen gas. When the nitrogen gas carries water and gas permeates through the water gas barrier laminate to be tested, it reaches the other side. At the time, the Coulomb pentoxide pentoxide sensor is detected to detect the osmotic water content, thereby analyzing the water vapor transmission rate of the water vapor barrier laminate to be tested. Among them, the measurement conditions were as follows: the temperature was 37.8 ° C, the relative humidity was 90%, and the sample tank flow rate was set to 20 sccm.

2.可見光穿透率(transmittance,T%) 2. Visible light transmittance (transmittance, T%)

以UV-VIS光譜儀(廠商型號為Agilent Cary 5000)測量待測的水氣阻障層合體的可見光穿透度。測量方式詳述如下:先將UV-VIS光譜儀進行全光校正,再將待測的水氣阻障層合體置 於載具後放入UV-VIS光譜儀的測量腔體。其中,量測的條件為:波長450~750nm。 The visible light transmittance of the water vapor barrier laminate to be tested was measured with a UV-VIS spectrometer (manufacturer model Agilent Cary 5000). The measurement method is detailed as follows: firstly, the UV-VIS spectrometer is subjected to all-light correction, and then the water-vapor barrier layer to be tested is placed. Place the measuring chamber of the UV-VIS spectrometer after the carrier. Among them, the measurement conditions are: wavelength 450~750nm.

註:「P」代表基材;「O1」代表第一有機-無機層31;「O2」代表第二有機-無機層32;「O3」代表第三有機-無機層33;「A1」代表第一非反應性濺鍍氧化鋁層41;「A2」代表第二非反應性濺鍍氧化鋁層42;「B1」代表第一反應性濺鍍氧化鋁層43;「B2」代表第二反應性濺鍍氧化鋁層44。 Note: "P" represents a substrate; "O 1 " represents a first organic-inorganic layer 31; "O 2 " represents a second organic-inorganic layer 32; "O 3 " represents a third organic-inorganic layer 33; "A 1 " represents a first non-reactive sputtered alumina layer 41; "A 2 " represents a second non-reactive sputtered alumina layer 42; "B 1 " represents a first reactive sputtered alumina layer 43; "B 2 ” represents a second reactive sputtered aluminum oxide layer 44.

由表1及表2的結果證明,實施例1至16水氣阻障層合體 具有較低的水氣透過率,以及可見光穿透率為大於89%,代表實施例1至16水氣阻障層合體具有較佳的水氣阻隔效果,同時兼具有高的可見光穿透率。 The results of Tables 1 and 2 demonstrate that the water vapor barrier laminates of Examples 1 to 16 It has a low water vapor transmission rate and a visible light transmittance of more than 89%, which represents that the water vapor barrier laminates of Examples 1 to 16 have a better water vapor barrier effect and a high visible light transmittance. .

綜上所述,本發明水氣阻障層合體透過該第一有機-無機層、第一反應性濺鍍氧化鋁層、第二反應性濺鍍氧化鋁層、第一非反應性濺鍍氧化鋁層,以及第二非反應性濺鍍氧化鋁層的相互配合,該水氣阻障層合體具有優異的水氣阻隔效果,以及高的光穿透率,故確實能達成本發明之目的。 In summary, the water vapor barrier laminate of the present invention passes through the first organic-inorganic layer, the first reactive sputtered aluminum oxide layer, the second reactive sputtered aluminum oxide layer, and the first non-reactive sputtering oxidation. The aluminum layer and the second non-reactive sputtered aluminum oxide layer cooperate with each other, and the moisture barrier layer has an excellent water vapor barrier effect and a high light transmittance, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.

Claims (8)

一種水氣阻障層合體,包含:一個基材;以及至少一個水氣阻障膜,包括:一個有機-無機層單元,是由有機矽烷進行水解縮合及金屬源改質所製得,含有一層設置在該基材的表面的第一有機-無機層,及一個氧化鋁層單元,設置在該第一有機-無機層上,含有堆疊地設置的一層第一反應性濺鍍氧化鋁層、一層第二反應性濺鍍氧化鋁層、一層第一非反應性濺鍍氧化鋁層,以及一層第二非反應性濺鍍氧化鋁層,其中,該有機-無機層單元還含有一層第二有機-無機層,且該第二有機-無機層設置在該氧化鋁層單元內。 A water vapor barrier laminate comprising: a substrate; and at least one water vapor barrier film comprising: an organic-inorganic layer unit, which is obtained by hydrolysis and condensation of an organic germane and metal source modification, and comprises a layer a first organic-inorganic layer disposed on a surface of the substrate, and an aluminum oxide layer unit disposed on the first organic-inorganic layer, comprising a layer of a first reactive sputtered aluminum oxide layer and a layer disposed in a stack a second reactive sputtered aluminum oxide layer, a first non-reactive sputtered aluminum oxide layer, and a second non-reactive sputtered aluminum oxide layer, wherein the organic-inorganic layer unit further comprises a second organic layer An inorganic layer, and the second organic-inorganic layer is disposed in the aluminum oxide layer unit. 如請求項1所述的水氣阻障層合體,其中,於該第一有機-無機層之相反於該基材的表面上依序形成該第一非反應性濺鍍氧化鋁層、第一反應性濺鍍氧化鋁層、第二非反應性濺鍍氧化鋁層及第二反應性濺鍍氧化鋁層。 The water gas barrier laminate according to claim 1, wherein the first non-reactive sputtered alumina layer is sequentially formed on a surface of the first organic-inorganic layer opposite to the substrate, first A reactive sputtered aluminum oxide layer, a second non-reactive sputtered aluminum oxide layer, and a second reactive sputtered aluminum oxide layer. 如請求項2所述的水氣阻障層合體,其中,該有機-無機層單元的該第二有機-無機層設置在該第一反應性濺鍍氧化鋁層與第二非反應性濺鍍氧化鋁層之間。 The moisture barrier laminate of claim 2, wherein the second organic-inorganic layer of the organic-inorganic layer unit is disposed on the first reactive sputtered aluminum oxide layer and the second non-reactive sputtering layer Between the layers of alumina. 如請求項3所述的水氣阻障層合體,其中,該有機-無機層單元更含有一層第三有機-無機層,設置在該第二反應性 濺鍍氧化鋁層的表面。 The water gas barrier laminate according to claim 3, wherein the organic-inorganic layer unit further comprises a third organic-inorganic layer disposed in the second reactivity The surface of the aluminum oxide layer is sputtered. 如請求項1所述的水氣阻障層合體,其中,於該第一有機-無機層之相反於該基材的表面上依序形成第一反應性濺鍍氧化鋁層、第一非反應性濺鍍氧化鋁層、第二反應性濺鍍氧化鋁層及第二非反應性濺鍍氧化鋁層。 The water vapor barrier laminate according to claim 1, wherein the first reactive sputtered alumina layer is formed on the surface of the first organic-inorganic layer opposite to the substrate, and the first non-reactive A sputtered aluminum oxide layer, a second reactive sputtered aluminum oxide layer, and a second non-reactive sputtered aluminum oxide layer. 如請求項5所述的水氣阻障層合體,其中,該有機-無機層單元的該第二有機-無機層設置在該第一非反應性濺鍍氧化鋁層與第二反應性濺鍍氧化鋁層之間。 The moisture barrier laminate of claim 5, wherein the second organic-inorganic layer of the organic-inorganic layer unit is disposed on the first non-reactive sputtered alumina layer and the second reactive sputter Between the layers of alumina. 如請求項6所述的水氣阻障層合體,其中,該有機-無機層單元更含有一層第三有機-無機層,設置在該第二非反應性濺鍍氧化鋁層的表面。 The moisture barrier laminate according to claim 6, wherein the organic-inorganic layer unit further comprises a third organic-inorganic layer disposed on a surface of the second non-reactive sputtered alumina layer. 如請求項1至7中任一項所述的水氣阻障層合體,包含二個水氣阻障膜,且該等水氣阻障膜的該等第一有機-無機層分別設置在該基材的兩相反側上。 The water gas barrier laminate according to any one of claims 1 to 7, comprising two water vapor barrier films, and the first organic-inorganic layers of the water vapor barrier films are respectively disposed on the water vapor barrier layer On opposite sides of the substrate.
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TW201334969A (en) * 2012-02-08 2013-09-01 Nippon Soda Co Thin-film laminate

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Publication number Priority date Publication date Assignee Title
TW201334969A (en) * 2012-02-08 2013-09-01 Nippon Soda Co Thin-film laminate

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Title
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"Homogeneous Al2O3 multilayer structures with reinforced mechanical stability for high-performance and high-throughput thin-film encapsulation", Volume 62, Issue 7, April 2010, Pages 447-450。

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