TWI626317B - Method for manufacturing magnesium vibration plate for sound and magnesium vibration plate for sound - Google Patents

Method for manufacturing magnesium vibration plate for sound and magnesium vibration plate for sound Download PDF

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TWI626317B
TWI626317B TW105135978A TW105135978A TWI626317B TW I626317 B TWI626317 B TW I626317B TW 105135978 A TW105135978 A TW 105135978A TW 105135978 A TW105135978 A TW 105135978A TW I626317 B TWI626317 B TW I626317B
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magnesium
acoustic
rust
treatment step
substrate
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TW105135978A
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TW201726938A (en
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Nanayo Suzuki
Tomoyuki Suzuki
Shinjiro Kato
Kazuo Harada
Tousaku Konishi
Kimie Suzuki
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Toda Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/60Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using alkaline aqueous solutions with pH greater than 8
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Multimedia (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • Laminated Bodies (AREA)

Abstract

本發明提供一種音響用鎂振動板的製造方法及音響用鎂振動板,該製造方法係可以效率佳地製造防鏽性能佳且具備有良好的音響特性的音響用鎂振動板。 The present invention provides a method for producing an acoustic vibrating plate for acoustic use and a magnesium vibrating plate for acoustic use, which are capable of efficiently producing an acoustic magnesium vibrating plate having excellent rust preventive performance and having excellent acoustic characteristics.

藉由在密閉容器中,在1.1氣壓以上且350氣壓以下左右的高壓條件下,在鎂基材(1)的表面形成氫氧化物層(2)的防鏽處理步驟就可以將形成於鎂基材(1)的表面的氫氧化物層(2)形成緻密且硬度較高者。因此,由於將鎂基材(1)形成較薄,且藉由取決於防鏽處理的硬度提高,就可以抑制重量的增加,所以可以製造一種藉由提高輕量化及表面硬度來提高音響特性的音響用鎂振動板。 The rust-preventing treatment step of forming the hydroxide layer (2) on the surface of the magnesium substrate (1) in a sealed container under a high pressure of about 1.1 atm and below 350 MPa can be formed on the magnesium group. The hydroxide layer (2) on the surface of the material (1) is dense and has a high hardness. Therefore, since the magnesium base material (1) is formed thin and the hardness is increased depending on the rust-preventing treatment, the increase in weight can be suppressed, so that it is possible to manufacture an acoustic characteristic by improving light weight and surface hardness. Magnesium vibrating plate for sound.

Description

音響用鎂振動板的製造方法及音響用鎂振動板 Method for manufacturing magnesium vibration plate for sound and magnesium vibration plate for sound

本發明係關於一種音響用鎂振動板(magnesium diaphragm)的製造方法及音響用鎂振動板,該製造方法係可以製造輕量並具有較高的表面硬度,且音響特性及耐防鏽性能優異的音響用鎂振動板。 The present invention relates to a method for producing a magnesium diaphragm for acoustic use and a magnesium diaphragm for acoustic use, which are capable of producing lightweight and high surface hardness, and excellent in acoustic characteristics and rust resistance. Magnesium vibrating plate for sound.

作為音響用振動板用的材料係可採用鋁(aluminum)、鈦(titanium)、鎂(magnesium)、紙、塑膠(plastic)等各種的材料。作為此等材料中的實用金屬材料,鎂係具有最輕且適度的硬度,且具有振動衰減性較高的優異特性。因此,由鎂或鎂基合金所構成的鎂基材,較佳是被用作為音響用振動板用的材料。當使用鎂基材所構成的材料時,就能獲得具備有顯示良好之音響特性至高音域的特徵的音響用振動板。藉由將材料形成較薄,因音響用振動板的質量就會變小並提高音響特性,故而被要求一種用以將鎂基材形成較薄的手段。 As a material for the acoustic diaphragm, various materials such as aluminum, titanium, magnesium, paper, and plastic can be used. As a practical metal material among these materials, magnesium has the lightest and moderate hardness and has excellent characteristics of high vibration damping property. Therefore, a magnesium base material composed of a magnesium or magnesium-based alloy is preferably used as a material for an acoustic diaphragm. When a material composed of a magnesium base material is used, an acoustic vibrating plate having characteristics of exhibiting excellent acoustic characteristics to a high sound range can be obtained. By forming the material thinner, the quality of the acoustic vibrating plate is reduced and the acoustic characteristics are improved, so that a means for forming a thinner magnesium substrate is required.

但是,在鎂基材上具有上述特徵的另一方面,卻有容 易生鏽的缺點。因此,在用作為音響用振動板的材料時,有必要對鎂基材表面施予防鏽處理。以往,作為防鏽處理,係進行陽極氧化、化成處理後的電沉積塗布(electrodeposition coating)、取決於塗料的塗布(coating)等,而此等能單獨使用,或將複數個組合在一起來使用。作為將複數個組合在一起的防鏽處理,例如亦能進行以下的作業:在陶瓷(ceramic)系溶媒中施加高電壓並進行電漿陽極氧化處理以形成陶瓷層,且從其上方塗布樹脂。 However, on the other hand, on the other side of the magnesium substrate, there is a tolerance. The disadvantage of easy rust. Therefore, when it is used as a material for an acoustic diaphragm, it is necessary to apply a rustproof treatment to the surface of the magnesium substrate. Conventionally, as the rust-preventing treatment, an anodic oxidation, an electrodeposition coating after a chemical conversion treatment, a coating depending on a coating, and the like can be used alone or in combination of a plurality of them. . As a rust-preventing treatment in which a plurality of combinations are combined, for example, a high voltage can be applied to a ceramic-based solvent, and plasma anodizing treatment can be performed to form a ceramic layer, and a resin can be applied from above.

作為防鏽處理的一例,在專利文獻1中,係已記載一種在鎂基材表面形成氫氧化物層(hydroxide layer)的方法。 As an example of the rustproofing treatment, Patent Document 1 describes a method of forming a hydroxide layer on the surface of a magnesium substrate.

又,在專利文獻2中,係已記載一種在鎂基材表面形成以丙烯酸(acrylic)系樹脂作為主成分的電沉積塗布膜的方法。 Further, Patent Document 2 describes a method of forming an electrodeposition coating film containing an acrylic resin as a main component on the surface of a magnesium substrate.

在專利文獻3中,係已記載一種藉由電漿陽極氧化來形成氫氧化物層的方法。 In Patent Document 3, a method of forming a hydroxide layer by plasma anodization has been described.

[先前技術文獻] [Previous Technical Literature]

[專利文獻] [Patent Literature]

專利文獻1:日本特許第4734035號。 Patent Document 1: Japanese Patent No. 4734035.

專利文獻2:日本特許第4307172號。 Patent Document 2: Japanese Patent No. 4307172.

專利文獻3:日本特許第5345155號。 Patent Document 3: Japanese Patent No. 5345155.

在專利文獻1所記載的防鏽處理中,係存在有以下的課題:將形成於鎂基材表面的氫氧化鎂作為主成分的表面處理層(氫氧化物層),因較薄且非為緻密,故而防鏽性並非充分。又,亦有因形成於鎂基材表面的氫氧化物層的硬度較低,故而聲音的傳播速度並非充分的課題。 In the rust-preventing treatment described in Patent Document 1, there is a problem in that the surface treatment layer (hydroxide layer) containing magnesium hydroxide formed on the surface of the magnesium substrate as a main component is thin and non- Dense, so rust prevention is not sufficient. Further, since the hardness of the hydroxide layer formed on the surface of the magnesium substrate is low, the speed of sound propagation is not sufficient.

因專利文獻2所記載的方法係以樹脂來覆蓋鎂基材表面,故而表面硬度會變低。因此,會留下音響用鎂振動板之表面中的聲音的傳播速度變慢的課題。 Since the method described in Patent Document 2 covers the surface of the magnesium substrate with a resin, the surface hardness is lowered. Therefore, there is a problem that the speed of sound propagation in the surface of the acoustic vibrating plate is slow.

專利文獻2及專利文獻3所記載的方法則需要使音響用鎂振動板電氣導通的接點。因此,在將表面進行防鏽處理之後一定有必要進行切邊(trimming)步驟。在進行該切邊步驟時,鎂基材的切斷面會露出,而形成有並未完成防鏽處理的部分。當將鎂基材所露出的部分保持原來狀態時,此後恐有發生鏽的點(生鏽點)之虞,因此,為了防止進行切邊步驟時所露出的鎂基材成為生鏽點,而存在由於在切邊步驟之後需要進行防鏽處理所以會使製造效率降低的課題。 The methods described in Patent Document 2 and Patent Document 3 require a contact for electrically conducting the acoustic vibrating plate. Therefore, it is necessary to perform a trimming step after the surface is subjected to rustproof treatment. When the trimming step is performed, the cut surface of the magnesium substrate is exposed, and a portion where the rustproof treatment is not completed is formed. When the exposed portion of the magnesium substrate is kept in the original state, there is a fear that a point of rust (rusting point) will occur thereafter, and therefore, in order to prevent the magnesium substrate exposed during the trimming step from becoming a rust point, There is a problem that the rust-preventing treatment is required after the trimming step, which causes a decrease in manufacturing efficiency.

本發明係用以消除上面所述的課題,其目的在於提供一種可以效率佳地製造具備有良好的音響特性的音響用鎂振動板的製造方法、及輕量並具有較高的表面硬度的音響用鎂振動板。 The present invention has been made to solve the above problems, and an object of the invention is to provide a method for producing an acoustic magnesium vibration plate having excellent acoustic characteristics and an acoustic system which is lightweight and has a high surface hardness. Use a magnesium diaphragm.

為了解決上述的課題而所提供的本發明係如同以下所述。 The present invention provided to solve the above problems is as follows.

(1)一種音響用鎂振動板的製造方法,具備:防鏽處理步驟,其在比常壓(one atmosphere)更高的高壓條件下,在已浸漬於鹼性水溶液中的鎂基材的表面形成氫氧化物。 (1) A method for producing an acoustic vibrating plate for acoustic use, comprising: a rust-preventing treatment step of immersing a surface of a magnesium substrate in an alkaline aqueous solution under a high pressure condition higher than a one atmosphere A hydroxide is formed.

(2)如上述(1)所記載之音響用鎂振動板的製造方法,其中前述防鏽處理步驟係在密閉容器中進行。 (2) The method for producing an acoustic magnesium vibration plate according to the above (1), wherein the rust-preventing treatment step is performed in a sealed container.

(3)如上述(1)所記載之音響用鎂振動板的製造方法,其中前述防鏽處理步驟中的反應溫度為50℃以上且300℃以下的範圍內,壓力為1.1氣壓以上且350氣壓以下的範圍內。 (3) The method for producing an acoustic magnesium vibration plate according to the above aspect, wherein the reaction temperature in the rustproof treatment step is in a range of 50 ° C or more and 300 ° C or less, and the pressure is 1.1 or more and 350 ° C. Within the scope below.

(4)如上述(1)至(3)中任一項所記載之音響用鎂振動板的製造方法,其中在前述防鏽處理步驟中所處理前的前述鎂基材的板厚為1mm以下。 The method for producing an acoustic magnesium vibration plate according to any one of the above aspects, wherein the magnesium substrate before the treatment in the rust-preventing treatment step has a thickness of 1 mm or less. .

(5)如上述(1)至(4)中任一項所記載之音響用鎂振動板的製造方法,其中前述防鏽處理步驟係在前述鎂基材表面形成厚度0.01μm以上且20μm以下的範圍內的前述氫氧化物層。 The method for producing an acoustic magnesium vibration plate according to any one of the above aspects, wherein the rust-preventing treatment step has a thickness of 0.01 μm or more and 20 μm or less on the surface of the magnesium base material. The aforementioned hydroxide layer within the range.

(6)如上述(1)至(5)中任一項所記載之音響用鎂振動板的製造方法,其中在前述防鏽處理步驟之前,具備有從由鎂或鎂基合金所構成的鎂基材的成形薄片中切離鎂基材的切邊步驟。 The method for producing an acoustic magnesium vibration plate according to any one of the above aspects of the present invention, characterized in that, before the rust-preventing treatment step, magnesium is formed from a magnesium or magnesium-based alloy. The step of cutting the magnesium substrate from the formed sheet of the substrate.

(7)如上述(1)至(5)中任一項所記載之音響用鎂振動板的製造方法,其中在前述防鏽處理步驟之後,具備有從由鎂或鎂基合金所構成的鎂基材的成形薄片中切離鎂基材的切邊步驟。 (7) The method for producing an acoustic magnesium vibration plate according to any one of the above aspects, wherein the rust-preventing treatment step is provided with magnesium composed of a magnesium or magnesium-based alloy. The step of cutting the magnesium substrate from the formed sheet of the substrate.

(8)如上述(1)至(7)中任一項所記載之音響用鎂振動板的製造方法,其中前述防鏽處理步驟係在前述鎂基材的表面形成前述氫氧化物層,並且在前述鎂基材的內部形成氫氧化物層。 (8) The method for producing an acoustic magnesium vibration plate according to any one of the above aspects, wherein the rust-preventing treatment step forms the hydroxide layer on a surface of the magnesium substrate, and A hydroxide layer is formed inside the magnesium substrate.

(9)一種音響用鎂振動板,係在鎂基材的表面形成有氫氧化物層,且前述氫氧化物層形成至前述鎂基材的內部為止。 (9) A magnesium diaphragm for acoustics in which a hydroxide layer is formed on a surface of a magnesium substrate, and the hydroxide layer is formed inside the magnesium substrate.

依據本發明,則藉由在比常壓更高的高壓條件下進行防鏽處理步驟,就可以在鎂基材的表面形成緻密且安定的氫氧化物層。藉由在鎂基材的表面形成陶瓷化(ceramics)後之硬度較高的氫氧化物層的膜,就能獲得防鏽性優異且音響特性良好的音響用鎂振動板。 According to the present invention, a dense and stable hydroxide layer can be formed on the surface of the magnesium substrate by performing the rust-preventing treatment step under a higher pressure than normal pressure. By forming a film of a hydroxide layer having a high hardness after ceramics on the surface of the magnesium substrate, an acoustic magnesium vibration plate excellent in rust resistance and excellent in acoustic characteristics can be obtained.

在形成為在切邊步驟之後進行防鏽處理步驟的構成的情況下,由於可以在切邊步驟中所切斷後的鎂基材之包含端面在內的表面的整體形成氫氧化物層,所以不需要防鏽處理步驟後的端面處理。從而,比在切邊步驟之前進行防鏽處理步驟的方法,更能大幅地提高音響用鎂振動板的製造效率。 In the case where the rust-preventing treatment step is performed after the trimming step, since the hydroxide layer can be formed on the entire surface including the end surface of the magnesium substrate cut in the trimming step, End face treatment after the anti-rust treatment step is required. Therefore, the manufacturing efficiency of the acoustic magnesium diaphragm can be greatly improved more than the method of performing the rust-preventing treatment step before the trimming step.

在形成為在切邊步驟之前進行防鏽處理步驟的構成的 情況下,藉由進行防鏽處理步驟,就能提升鎂箔材的硬度,且可以防止變形等。從而,即便使用較薄的鎂箔材作為鎂基材,仍可以精度佳地進行切邊步驟。因此,可以製造由非常薄之鎂箔材所構成的輕量化之音響特性良好的音響用鎂振動板。 In the formation of the rust-preventing treatment step before the trimming step In this case, by performing the rust-preventing treatment step, the hardness of the magnesium foil can be improved, and deformation or the like can be prevented. Therefore, even if a thin magnesium foil is used as the magnesium substrate, the trimming step can be performed with high precision. Therefore, it is possible to manufacture an acoustic magnesium vibration plate which is made of a very thin magnesium foil and which is lightweight and has excellent acoustic characteristics.

1‧‧‧鎂基材 1‧‧‧Magnesium substrate

2、2A、2B‧‧‧氫氧化物層 2, 2A, 2B‧‧‧ hydroxide layer

10‧‧‧成形品 10‧‧‧Formed products

20‧‧‧按壓構件 20‧‧‧ Pressing members

30‧‧‧載台 30‧‧‧stage

圖1係示意性地顯示藉由本發明之音響用鎂振動板的製造方法所製造的音響用鎂振動板的表面構造的剖視圖。 Fig. 1 is a cross-sectional view schematically showing a surface structure of an acoustic magnesium vibration plate manufactured by the method for producing an acoustic magnesium vibration plate of the present invention.

圖2係說明本發明之實施例及比較例的壓縮試驗的方法的圖面代用照片。 Fig. 2 is a drawing substitute photograph showing a method of compression test of Examples and Comparative Examples of the present invention.

圖3係顯示鹽水噴霧試驗後的實施例1及比較例1至3的各試料之鹽水噴霧試驗前後的各試料之狀態的圖面代用照片。 Fig. 3 is a photograph showing a substitute of the state of each sample before and after the salt spray test of each of the samples of Example 1 and Comparative Examples 1 to 3 after the salt spray test.

圖4係顯示取決於壓入量的硬度試驗之結果的壓縮試驗結果的圖表。 Fig. 4 is a graph showing the results of the compression test as a result of the hardness test depending on the amount of pressing.

以下係一邊參照圖式一邊針對本發明的實施形態加以說明。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

圖1係示意性地顯示藉由本實施形態之音響用鎂振動板的製造方法(以下,適當地稱為「振動板的製造方法」)所製造的音響用鎂振動板(以下,適當地稱為「鎂振動板」)的構造的剖視圖。 Fig. 1 is a view schematically showing an acoustic magnesium vibration plate manufactured by the method for producing an acoustic magnesium vibration plate of the present embodiment (hereinafter, referred to as a "method for manufacturing a vibration plate" as appropriate) (hereinafter, appropriately referred to as A cross-sectional view of the structure of the "magnesium vibrating plate".

如圖1所示,藉由在比常壓更高的高壓條件下進行防鏽處理步驟,就可以在鎂基材1的表面形成氫氧化物層2A,並且使反應進行至鎂基材1的內部為止以形成氫氧化物層2B。藉由使防鏽處理步驟的反應在高壓條件下進行,則比使反應在常壓條件下進行的情況,更能形成緻密且硬度較高之安定的氫氧化物層2(2A、2B)。在本實施形態的說明中,在未區別氫氧化物層2A和2B的情況下係記載為氫氧化物層2。 As shown in FIG. 1, the hydroxide layer 2A can be formed on the surface of the magnesium substrate 1 by performing the rust-preventing treatment step under a higher pressure than the normal pressure, and the reaction proceeds to the magnesium substrate 1. The hydroxide layer 2B is formed inside. By carrying out the reaction of the rust-preventing treatment step under high pressure conditions, it is possible to form a dense and stable hydroxide layer 2 (2A, 2B) which is dense and harder than when the reaction is carried out under normal pressure conditions. In the description of the present embodiment, when the hydroxide layers 2A and 2B are not distinguished, the hydroxide layer 2 is described.

氫氧化物層2,係指以形成於鎂基材1表面的氫氧化鎂作為主成分的氫氧化物的表面處理層,且具備非常高的硬度。當在高壓條件下以充分的時間進行防鏽處理步驟時,鎂基材1就全部成為槳狀(slurry)的氫氧化物。根據此可明白:在藉由防鏽處理步驟,而形成有鎂基材1之表面的氫氧化物層2A的同時,反應會進行至鎂基材1的內部為止並形成有氫氧化物層2B。 The hydroxide layer 2 is a surface treatment layer of a hydroxide containing magnesium hydroxide as a main component formed on the surface of the magnesium substrate 1, and has a very high hardness. When the rust-preventing treatment step is carried out under a high pressure condition for a sufficient period of time, the magnesium substrate 1 is entirely a slurry of hydroxide. According to this, it is understood that the hydroxide layer 2A on the surface of the magnesium substrate 1 is formed by the rust-preventing treatment step, and the reaction proceeds to the inside of the magnesium substrate 1 to form the hydroxide layer 2B. .

通常,內部的氫氧化物層2B的厚度係比表面的氫氧化物層2A的厚度還十分的小。因此,可以將防鏽處理步驟前的鎂基材1的厚度和防鏽處理步驟後之包含氫氧化物層2在內的鎂基材1的厚度的差以評估作為氫氧化物層2的厚度。 Generally, the thickness of the inner hydroxide layer 2B is still much smaller than the thickness of the surface hydroxide layer 2A. Therefore, the difference between the thickness of the magnesium substrate 1 before the rust-preventing treatment step and the thickness of the magnesium substrate 1 including the hydroxide layer 2 after the rust-preventing treatment step can be evaluated as the thickness of the hydroxide layer 2. .

防鏽處理步驟係將鎂基材1浸漬於容器內之後面所述的處理溶液中,且控制在比常壓更高的適當壓力條件(高壓條件),並且將容器內溫度保持在後述的適當溫度來進行。為了能容易實施高壓條件下的防鏽處理步驟,較佳是在密閉容器中進行防鏽處理步驟。只要在後面所述的處理溶液中,浸漬鎂基材1,並將密閉容器保持在高壓條件下或適當的溫度就能在鎂基材1的表面進行反應,且形成氫氧化物層2。 The rust-preventing treatment step is to immerse the magnesium substrate 1 in the treatment solution described later in the container, and to control an appropriate pressure condition (high-pressure condition) higher than the normal pressure, and to maintain the temperature inside the container appropriately as described later. The temperature is carried out. In order to easily carry out the rust-preventing treatment step under high pressure conditions, it is preferred to carry out the rust-preventing treatment step in a closed container. The magnesium substrate 1 is impregnated in the treatment solution described later, and the sealed container is subjected to a reaction under high pressure or at a suitable temperature to carry out a reaction on the surface of the magnesium substrate 1, and a hydroxide layer 2 is formed.

防鏽處理步驟的時間,只要是設為足以一邊確認形成於鎂基材1表面的氫氧化物2的狀態,一邊形成具備有所期望之厚度的氫氧化物層2的時間即可。足夠的時間,雖然會隨著製作的氫氧化物2的厚度、以及溫度、壓力、溶液濃度、溶液容量等的反應條件而變化,但是通常來到0.5小時至20小時左右。 The time of the rust-preventing treatment step may be set to a time sufficient to confirm the hydroxide layer 2 having a desired thickness while confirming the state of the hydroxide 2 formed on the surface of the magnesium substrate 1. Although sufficient time varies depending on the thickness of the produced hydroxide 2 and the reaction conditions such as temperature, pressure, solution concentration, and solution capacity, it usually takes about 0.5 to 20 hours.

從形成緻密且安定之硬度較高的氫氧化物層2的觀點來看,防鏽處理步驟中的反應溫度,較佳是50℃以上且500℃以下的範圍,更佳是100℃以上且400℃以下的範圍,再佳是150℃以上且300℃以下。 The reaction temperature in the rust-preventing treatment step is preferably in the range of 50 ° C or more and 500 ° C or less, more preferably 100 ° C or more and 400 from the viewpoint of forming the dense and stable hardness of the hydroxide layer 2 . The range below °C is preferably 150 ° C or more and 300 ° C or less.

與反應溫度同樣,從形成緻密且安定之硬度較高的氫氧化物層2的觀點來看,防鏽處理步驟中的壓力,較佳是1.1氣壓以上且350氣壓以下,更佳是1.5氣壓以上且200 氣壓以下,再佳是5氣壓以上且100氣壓以下。 Similarly to the reaction temperature, the pressure in the rust-preventing treatment step is preferably 1.1 or more and 350 or less, more preferably 1.5 or more, from the viewpoint of forming a dense and stable hydroxide layer 2 having a high hardness. And 200 Below the air pressure, it is preferably 5 or more and 100 or less.

在防鏽處理步驟中所處理之前的鎂基材1的板厚,從對於使用該鎂基材所製作的音響用鎂振動板賦予良好的振動特性的觀點來看,較佳是1mm以下,更佳是0.1mm(1000μm)以下,再佳是0.01mm(100μm)以下。由於藉由在切邊步驟之前進行防鏽處理步驟,鎂基材1的硬度會變高,所以能提高切邊步驟的精度。從而,即便是使用非常薄的鎂基材1,仍可以精度佳地製作音響用鎂振動板。例如,可以使用厚度為60μm以下、50μm以下、30μm以下的鎂箔材作為鎂基材1。 The thickness of the magnesium base material 1 before the treatment in the rust-preventing treatment step is preferably 1 mm or less from the viewpoint of imparting good vibration characteristics to the acoustic magnesium vibration plate produced using the magnesium substrate. It is preferably 0.1 mm (1000 μm) or less, and more preferably 0.01 mm (100 μm) or less. Since the hardness of the magnesium base material 1 is increased by performing the rustproof treatment step before the trimming step, the precision of the trimming step can be improved. Therefore, even if a very thin magnesium substrate 1 is used, the acoustic vibrating plate for sound can be produced with high precision. For example, a magnesium foil material having a thickness of 60 μm or less, 50 μm or less, and 30 μm or less can be used as the magnesium base material 1.

藉由進行防鏽處理步驟,就可以提高鎂基材的表面硬度。因此,可以使用板厚比以往更薄的材料來製作具備有充分強度的音響用鎂振動板。因此,能夠使音響用鎂振動板更輕量化,且可以提高音響特性。 By performing the rust-preventing treatment step, the surface hardness of the magnesium substrate can be improved. Therefore, it is possible to produce an acoustic magnesium vibration plate having sufficient strength by using a material having a thinner thickness than conventional ones. Therefore, the acoustic vibrating plate for acoustics can be made lighter and the acoustic characteristics can be improved.

藉由防鏽處理步驟,而在鎂基材1之表面及內部所形成的氫氧化物層2的厚度,按照實現良好的防鏽性的觀點以及鎂基材1的板厚,較佳是0.01μm以上且20μm以下。另外,氧化物層2的厚度係利用防鏽處理步驟前後之包含鎂基材1在內的板的厚度的差來評估。 The thickness of the hydroxide layer 2 formed on the surface and inside of the magnesium substrate 1 by the rust-preventing treatment step is preferably 0.01 in terms of achieving good rust resistance and the thickness of the magnesium substrate 1. Μm or more and 20 μm or less. Further, the thickness of the oxide layer 2 was evaluated by the difference in thickness of the plate including the magnesium substrate 1 before and after the rust-preventing treatment step.

[鎂基材] [Magnesium substrate]

作為鎂基材,係可採用純度為99%的純鎂或鎂基合金。作為鎂基合金,例如有Mg(鎂)-Al(鋁)-Zn(鋅)系合金、Mg-Zn-Zr(鋯)系合金、Mg-Al系合金、Mg-稀土類元素系合金等。 As the magnesium substrate, a pure magnesium or magnesium-based alloy having a purity of 99% can be used. Examples of the magnesium-based alloy include a Mg (magnesium)-Al (aluminum)-Zn (zinc)-based alloy, a Mg-Zn-Zr (zirconium)-based alloy, a Mg-Al-based alloy, and a Mg-rare earth element-based alloy.

作為Mg-Al-Zn系合金,具體而言有AZ31A、AZ31B、AZ31C、AZ61A、AZ80A、AZ91等。作為Mg-Zn-Zr系合金,具體而言有ZK51A、ZK61A、ZK60、M6、M5、M4等。作為Mg-Al系合金,具體而言有AM100A等。 Specific examples of the Mg-Al-Zn-based alloy include AZ31A, AZ31B, AZ31C, AZ61A, AZ80A, and AZ91. Specific examples of the Mg-Zn-Zr-based alloy include ZK51A, ZK61A, ZK60, M6, M5, and M4. Specific examples of the Mg-Al alloy include AM100A and the like.

作為Mg-稀土類元素系合金,具體而有EZ33A、ZE41A、QE22A等,藉由添加稀土類元素(RE:Ce(鈰)或/及Nd(鐠)主要是作為密鈰合金(misch metal)或釹鐠混合物(didymium)),就能在結晶粒界中使MgRE結晶出純鎂基材狀,並特別提高抗潛變(creep)性。又,藉由Ag(銀)或是Y(釔)的添加,降伏強度(yield strength)就能顯著提高。 As the Mg-rare earth element-based alloy, specifically, EZ33A, ZE41A, QE22A, etc., by adding a rare earth element (RE: Ce (铈) or / and Nd (鐠) is mainly used as a misch metal or In the case of a didymium, MgRE can be crystallized into a pure magnesium substrate in the grain boundary, and the creep resistance is particularly improved. Moreover, by the addition of Ag (silver) or Y (钇), the yield strength can be remarkably improved.

[處理溶液] [treatment solution]

為了在鎂基材的全表面形成氫氧化物層而所用的處理溶液,從提早反應時間的觀點來看,較佳是鹼性(alkaline)的水溶液。作為鹼性的成分,係可列舉氫氧化鈉(sodium hydroxide)、氫氧化鉀(potassium hydroxide)等。水溶液中所含的鹼性成分的濃度,較佳是1質量%至50質量%,更佳是5質量%至30質量%,再佳是8質量%至20質量%。 The treatment solution used for forming the hydroxide layer on the entire surface of the magnesium substrate is preferably an alkaline aqueous solution from the viewpoint of early reaction time. Examples of the alkaline component include sodium hydroxide, potassium hydroxide, and the like. The concentration of the alkaline component contained in the aqueous solution is preferably from 1% by mass to 50% by mass, more preferably from 5% by mass to 30% by mass, even more preferably from 8% by mass to 20% by mass.

即便使用不含鹼性成分的純水作為處理溶液,仍可以在鎂基材的表面形成氫氧化物。但是,在該情況下,比起鹼性的水溶液更需要長時間來形成氫氧化物。 Even if pure water containing no alkaline component is used as the treatment solution, hydroxide can be formed on the surface of the magnesium substrate. However, in this case, it takes a long time to form a hydroxide more than an alkaline aqueous solution.

在使用鹼性水溶液作為上述處理溶液的情況下,係從上述處理溶液中取出鎂基材,且在防鏽處理步驟之後水洗表面,以清除表面的鹼性水溶液。 In the case where an alkaline aqueous solution is used as the above treatment solution, the magnesium substrate is taken out from the above treatment solution, and the surface is washed with water after the rustproof treatment step to remove the alkaline aqueous solution on the surface.

本實施形態之音響用鎂振動板的製造方法,係在上面所述的防鏽處理步驟之前或之後,實施:從由鎂或鎂基合金所構成的鎂基材的成形薄片中切離音響用鎂振動板用的鎂基材的切邊步驟。在此,所謂成形薄片係意指被施予壓製成形(press forming)等,且形成圓頂(dome)形狀等指定形狀的狀態的鎂基材。 The method for producing an acoustic magnesium vibration plate according to the present embodiment is performed before or after the rust-preventing treatment step described above, and is performed by cutting off the acoustic sheet from a molded sheet of a magnesium base material composed of magnesium or a magnesium-based alloy. A trimming step of a magnesium substrate for a magnesium vibrating plate. Here, the term "molded sheet" means a magnesium substrate which is subjected to press forming or the like and which is in a state of forming a predetermined shape such as a dome shape.

在切邊步驟之後進行防鏽處理步驟的情況下,可以在修正步驟之後所切斷的鎂基材之包含端面在內的鎂基材表面整體形成氫氧化物層。由於藉由在切邊步驟之後進行防鏽處理步驟,就不需要用以防止鏽從端面發生的端面處理步驟,所以能大幅地提高製造效率。 When the rust-preventing treatment step is performed after the trimming step, the hydroxide layer may be entirely formed on the entire surface of the magnesium substrate including the end surface of the magnesium substrate cut after the correction step. Since the rust-preventing treatment step is performed after the trimming step, the end surface treatment step for preventing rust from occurring from the end surface is not required, so that the manufacturing efficiency can be greatly improved.

在切邊步驟之前進行防鏽處理步驟的情況下,可以在鎂基材的表面形成較硬的氫氧化物層2。藉由在切邊步驟前的防鏽處理步驟中事先對鎂基材1賦予充分的硬度就可 以防止鎂基材1在切邊步驟中變形。亦即,從變形防止的觀點來看,可謂具有在切邊步驟之前事先實施防鏽處理步驟的優點。藉由在切邊步驟之前進行防鏽處理步驟就能夠使用非常薄的箔材作為鎂基材1,且可以將藉由鎂基材1的薄膜化所製作出的音響用鎂振動板形成較輕。 In the case where the rust-preventing treatment step is performed before the trimming step, the harder hydroxide layer 2 can be formed on the surface of the magnesium substrate. By imparting sufficient hardness to the magnesium substrate 1 in advance in the rust-preventing treatment step before the trimming step To prevent the magnesium substrate 1 from being deformed in the trimming step. That is, from the viewpoint of deformation prevention, there is an advantage that the rustproof treatment step is performed before the trimming step. A very thin foil material can be used as the magnesium substrate 1 by performing the rust-preventing treatment step before the trimming step, and the acoustic magnesium vibration plate produced by thinning the magnesium substrate 1 can be formed lightly. .

本實施形態之音響用鎂振動板的製造方法,在上面所述的防鏽處理步驟之後,從意匠性提高的觀點來看亦可在形成有氫氧化物層的鎂基材之表面使用電沉積塗布或噴塗等來著色。 In the method for producing an acoustic magnesium vibration plate according to the present embodiment, after the rust-preventing treatment step described above, electrodeposition may be used on the surface of the magnesium substrate on which the hydroxide layer is formed from the viewpoint of improving the artistic properties. Coloring by coating or spraying.

[實施例] [Examples]

以下,雖然是依實施例更具體地說明本發明,但是本發明並非被限定於此等。 Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited thereto.

[實施例1] [Example 1]

使用厚度為45μm(0.045mm)的板材來製作出成形為直徑25mm之圓頂型的振動板形狀的鎂基材的樣品(sample)。 A sample of a magnesium substrate having a dome-shaped diaphragm shape formed into a diameter of 25 mm was produced using a plate having a thickness of 45 μm (0.045 mm).

將上述樣品利用下述的條件在密閉容器中進行防鏽處理步驟,而在鎂基材的表面形成氫氧化物層。在本實施例1中,係能獲得在其兩側的表面形成有各3μm之厚度的氫氧化物層的鎂基材。 The sample was subjected to a rust-preventing treatment step in a sealed container under the following conditions, and a hydroxide layer was formed on the surface of the magnesium substrate. In the first embodiment, a magnesium substrate in which a hydroxide layer having a thickness of 3 μm was formed on both surfaces thereof was obtained.

(反應條件) (Reaction conditions)

反應要件:10質量%的氫氧化鈉水溶液。 Reaction element: 10% by mass aqueous sodium hydroxide solution.

反應溫度:150℃。 Reaction temperature: 150 °C.

反應壓力:10氣壓(高壓條件)。 Reaction pressure: 10 atmospheres (high pressure conditions).

反應時間:5小時。 Reaction time: 5 hours.

反應裝置:不鏽鋼製密閉容器。 Reaction device: a closed container made of stainless steel.

防鏽處理步驟前的鎂基材的板厚為45μm(0.045mm),防鏽處理步驟後的鎂基材的板厚為51μm。根據防鏽處理步驟前後的板厚的差以評估出依防鏽處理步驟而形成於鎂基材之雙面的氫氧化物層的厚度的合計為6μm(單面3μm)。由於已獲得在其表面牢牢地附著有氫氧化物層的鎂基材,所以可明白就連其內部亦形成有氫氧化物層。 The thickness of the magnesium base material before the rust preventive treatment step was 45 μm (0.045 mm), and the thickness of the magnesium base material after the rust preventive treatment step was 51 μm. The total thickness of the hydroxide layer formed on both sides of the magnesium substrate by the rust-preventing treatment step was evaluated to be 6 μm (single-sided 3 μm) based on the difference in thickness between the rust-preventing treatment step. Since a magnesium substrate having a hydroxide layer firmly adhered to its surface has been obtained, it is understood that a hydroxide layer is also formed inside.

[比較例1] [Comparative Example 1]

使用與實施例1相同的樣品,並利用以下的條件,製作出將其表面陽極氧化並形成有陽極氧化膜的鎂基材。 Using the same sample as in Example 1, and using the following conditions, a magnesium substrate obtained by anodizing the surface thereof and forming an anodized film was produced.

[比較例2] [Comparative Example 2]

使用與實施例1相同的樣品,並在不鏽鋼製開放容器中常壓條件下使其反應來取代在不鏽鋼製密閉容器中高壓條件下使其反應,除此以外,其餘以與實施例1相同的條件製作出在其表面形成有氫氧化物層的鎂基材。 The same sample as in Example 1 was used, and the reaction was carried out under normal pressure in a stainless steel open vessel instead of the reaction under high pressure in a sealed container made of stainless steel, except that the same procedure as in Example 1 was carried out. Conditions A magnesium substrate having a hydroxide layer formed on its surface was produced.

[比較例3] [Comparative Example 3]

使用實施例1的防鏽處理步驟前之表面並未進行防鏽處理的鎂基材的樣品。 A sample of the magnesium substrate on which the surface before the rust-preventing treatment step of Example 1 was not subjected to rust-preventing treatment was used.

[評估方法] [evaluation method]

為了評估上述實施例1及比較例1至3的耐防鏽性及硬度,而使用了以下的試驗方法。 In order to evaluate the rust resistance and hardness of the above Example 1 and Comparative Examples 1 to 3, the following test methods were used.

1.鹽水噴霧試驗(連續噴霧試驗) 1. Salt spray test (continuous spray test)

(1)試驗方法:以JIS Z 2371鹽水噴霧試驗方法為標準。 (1) Test method: The JIS Z 2371 salt spray test method was used as a standard.

(2)試驗條件:中性鹽水噴霧(pH6.5~7.2)、噴霧室溫度35±2℃、空氣飽和容器內的水的溫度47±2℃、鹽水噴霧時間48小時。 (2) Test conditions: neutral salt spray (pH 6.5~7.2), spray chamber temperature 35±2°C, water temperature in air-saturated container 47±2°C, salt spray time 48 hours.

(3)試驗裝置:SUGA試驗機(股)製造、鹽水噴霧試驗機STP-90V2。 (3) Test apparatus: manufactured by SUGA test machine (share), salt spray test machine STP-90V2.

2.硬度試驗(取決於壓入的硬度測定、維氏硬度(Vickers hardness)) 2. Hardness test (depending on the hardness of the press-in, Vickers hardness)

(1)試驗方法:測定取決於壓入的硬度。 (1) Test method: The measurement depends on the hardness of the press-in.

(2)試驗條件:試驗力10mN、試驗力增加20秒、潛變5秒、試驗力減少20秒。 (2) Test conditions: test force 10 mN, test force increased by 20 seconds, creeping force of 5 seconds, and test force reduced by 20 seconds.

(3)試驗裝置:Fischer Instruments製造薄膜硬度計HM500。 (3) Test apparatus: A film hardness tester HM500 was manufactured by Fischer Instruments.

3.取決於壓入量的硬度試驗(壓縮試驗) 3. Hardness test (compression test) depending on the amount of press-in

(1)試驗方法:使用平面的定模板(platen)來壓縮試驗品。 (1) Test method: The test piece was compressed using a flat platen.

圖2係顯示壓縮試驗之樣態的圖面代用照片。如同圖所示,將實施例1及比較例1至3的鎂基材的成形品10以圓頂向上的方式載置於載台30的上方,並使按壓構件20朝向鉛直下方向移動,將試驗力已變成0.1N的點作為位移0mm的位置,且讀取位移1.2mm的位置的試驗力、亦即從 成形品10施加於按壓構件20的鉛直上方向之力的大小。使按壓構件20朝向鉛直下方向移動的試驗速度係設為1mm/分。 Figure 2 is a photograph of a substitute of the figure showing the state of the compression test. As shown in the figure, the molded article 10 of the magnesium base material of Example 1 and Comparative Examples 1 to 3 is placed above the stage 30 in a dome shape, and the pressing member 20 is moved in the vertical downward direction. The test force has become a point of 0.1 N as the position of the displacement of 0 mm, and the test force at the position where the displacement is 1.2 mm is read, that is, from The magnitude of the force applied to the pressing member 20 in the vertical direction of the molded article 10 is obtained. The test speed at which the pressing member 20 was moved in the vertical downward direction was set to 1 mm/min.

將使用上述1至3的試驗方法而評估出實施例1及比較例1至比較例3的鎂基材的防鏽性及硬度的結果顯示於表1。 The results of evaluation of the rust preventive properties and hardness of the magnesium base materials of Example 1 and Comparative Examples 1 to 3 using the test methods of the above 1 to 3 are shown in Table 1.

※※位移1.2mm的位置的試驗力(N)。 ※※ The test force (N) at a position of 1.2 mm.

1.鹽水噴霧 Salt spray

圖3係顯示鹽水噴霧試驗之前和之後的實施例1及比較例1至3的各試料之鹽水噴霧試驗後的狀態的圖面代用照片。實施例1及比較例3係針對三個鎂基材進行鹽水噴霧試驗,比較例1及2係針對四個鎂基材進行鹽水噴霧試驗。 Fig. 3 is a photograph showing a substitute of the state after the salt spray test of each of the samples of Example 1 and Comparative Examples 1 to 3 before and after the salt spray test. In Example 1 and Comparative Example 3, a salt spray test was performed on three magnesium substrates, and Comparative Examples 1 and 2 were subjected to a salt spray test on four magnesium substrates.

如圖3所示,比較例1及比較例2的鎂基材係與並未施予表面處理的比較例3的鎂基材同樣,全面有生鏽。相對於此等,實施例1的鎂基材,即便是在鹽水噴霧試驗後仍未生銹,且鹽水噴霧試驗前後的外觀幾乎沒有變化。根據此結果可明白:藉由在高壓條件下進行防鏽處理步驟,表面的氫氧化物層的防鏽性變得良好,且提高鎂基材的耐蝕性(防鏽性)。 As shown in FIG. 3, the magnesium base materials of Comparative Example 1 and Comparative Example 2 were all rust-like in the same manner as the magnesium base material of Comparative Example 3 to which no surface treatment was applied. On the other hand, the magnesium base material of Example 1 did not rust even after the salt spray test, and the appearance before and after the salt spray test hardly changed. From this result, it is understood that the rust-preventing property of the hydroxide layer on the surface is improved by performing the rust-preventing treatment step under high pressure conditions, and the corrosion resistance (rust resistance) of the magnesium substrate is improved.

2.硬度試驗(取決於壓入的硬度測定試驗) 2. Hardness test (depending on the hardness test of the press-in)

有關使用上述方法來針對實施例1及比較例1至3測定硬度後的結果,係表示於表1。表1的值係測定各3個試料之結果的平均值。 The results of measuring the hardness of Example 1 and Comparative Examples 1 to 3 by the above method are shown in Table 1. The values in Table 1 are the average values of the results of each of the three samples.

根據表1所示的結果,在高壓條件下在鎂基材的表面形成有氫氧化物層的實施例1,與在表面未進行防鏽處理的比較例3(未處理的鎂基材)相較,硬度大約增大近三倍。 According to the results shown in Table 1, Example 1 in which a hydroxide layer was formed on the surface of a magnesium substrate under high pressure conditions, and Comparative Example 3 (untreated magnesium substrate) on which the surface was not subjected to rust prevention treatment In comparison, the hardness is increased by nearly three times.

相對於此,利用陽極氧化處理鎂基材的表面的比較例 1,其硬度比比較例3更降低。又,並非是在高壓條件下而是在常壓條件下在鎂基材的表面形成有氫氧化物層的比較例2,其硬度係與比較例3(未處理的鎂基材)相同程度。 In contrast, a comparative example of the surface of the magnesium substrate treated by anodizing 1. The hardness is lower than that of Comparative Example 3. Further, Comparative Example 2 in which a hydroxide layer was formed on the surface of a magnesium substrate under normal pressure under normal pressure conditions was not used, and the hardness was the same as that of Comparative Example 3 (untreated magnesium substrate).

3.取決於壓入量的硬度試驗(壓縮試驗) 3. Hardness test (compression test) depending on the amount of press-in

圖4係顯示壓縮試驗結果的圖表,其中橫軸顯示壓下量,縱軸顯示在該時間點的試驗力。將在圖4的壓下量1.2mm(位移1.2mm)的位置中所讀取到的試驗力顯示於表1。 Fig. 4 is a graph showing the results of the compression test, in which the horizontal axis shows the amount of depression and the vertical axis shows the test force at that point in time. The test force read in the position of 1.2 mm (displacement 1.2 mm) of Fig. 4 is shown in Table 1.

根據壓縮試驗的結果可明白:在防鏽處理步驟中在鎂基材的表面形成有氫氧化物層的實施例1最硬。雖然並非是在高壓條件下而是在常壓條件下進行表面處理的比較例1及2,其硬度都比並未進行表面處理的比較例3還增大,但是當與實施例1相較時,其試驗力的增大量是較小的。具體而言,在實施例1中,相較於比較例3,試驗力增大了1.1N,相對於此,在比較例1及2中則僅增大了0.3N及0.4N。 From the results of the compression test, it is understood that Example 1 in which the hydroxide layer is formed on the surface of the magnesium substrate in the rust-preventing treatment step is the hardest. Although Comparative Examples 1 and 2, which were not subjected to surface treatment under high pressure conditions but under normal pressure conditions, were harder than Comparative Example 3 which was not subjected to surface treatment, but when compared with Example 1, The increase in the test force is small. Specifically, in Example 1, the test force was increased by 1.1 N as compared with Comparative Example 3, whereas in Comparative Examples 1 and 2, only 0.3 N and 0.4 N were increased.

根據實施例1及比較例1至3的結果可明白:使用本發明的製造方法,可以從在表面形成有氫氧化物層的鎂基材(實施例1),製作具備以下性質的音響用鎂振動板。 According to the results of Example 1 and Comparative Examples 1 to 3, it is understood that the magnesium substrate having the hydroxide layer formed on the surface (Example 1) can be used to produce an acoustic magnesium having the following properties by using the production method of the present invention. Vibrating plate.

(1)進行了指定的鹽水噴霧試驗的結果,由於在表面形成有氫氧化物層的鎂基材(實施例1)在經過48小時的時間點並未發現生鏽點,所以具備較高的防鏽性(耐蝕性)。 (1) As a result of the specified salt spray test, since the magnesium substrate having the hydroxide layer formed on the surface (Example 1) did not show rust at the time of 48 hours, it was high. Rust resistance (corrosion resistance).

(2)由於在表面形成有氫氧化物層的鎂基材(實施例1)的表面硬度係比未處理的鎂基材(比較例3)的表面硬度更高,所以能提高作為振動體所要求的特性。 (2) Since the surface hardness of the magnesium substrate (Example 1) having the hydroxide layer formed on the surface is higher than that of the untreated magnesium substrate (Comparative Example 3), it can be improved as a vibrating body. Required characteristics.

(3)藉由硬度較高,就可以將鎂基材薄膜化並將音響用鎂振動板形成較輕。藉此能期待音響特性的提高。 (3) By having a high hardness, the magnesium base material can be thinned and the acoustic vibrating plate can be formed lightly. Thereby, improvement in acoustic characteristics can be expected.

(產業上之可利用性) (industrial availability)

依據本發明之音響用鎂振動板的製造方法,則可以提高防鏽性,並且可以藉由鎂基材的強度增大來將被用於音響用鎂振動板的鎂基材本身形成較薄而輕量化。 According to the method for producing an acoustic magnesium vibration plate of the present invention, the rust prevention property can be improved, and the magnesium base material itself used for the acoustic magnesium vibration plate can be formed thin by the strength of the magnesium base material. Lightweight.

又,藉由在切邊步驟後進行防鏽處理,就可以節省端面處理步驟,且可以大幅地提高音響用鎂振動板製造的生產性。 Further, by performing the rustproof treatment after the trimming step, the end surface treatment step can be saved, and the productivity of the production of the acoustic magnesium diaphragm can be greatly improved.

Claims (9)

一種音響用鎂振動板的製造方法,具備:防鏽處理步驟,其在比常壓更高的高壓條件下,在已浸漬於鹼性水溶液中的鎂基材的表面形成氫氧化物。 A method for producing an acoustic vibrating plate for acoustic use includes a rust-preventing treatment step of forming a hydroxide on a surface of a magnesium substrate immersed in an alkaline aqueous solution under a high pressure condition higher than a normal pressure. 如請求項1所記載之音響用鎂振動板的製造方法,其中前述防鏽處理步驟係在密閉容器中進行。 The method for producing an acoustic magnesium vibration plate according to claim 1, wherein the rust-preventing treatment step is performed in a sealed container. 如請求項2所記載之音響用鎂振動板的製造方法,其中前述防鏽處理步驟中的反應溫度為50℃以上且300℃以下的範圍內,壓力為1.1氣壓以上且350氣壓以下的範圍內。 The method for producing an acoustic magnesium vibration plate according to claim 2, wherein the reaction temperature in the rust-preventing treatment step is in a range of from 50 ° C to 300 ° C, and the pressure is in a range of from 1.1 to 350 . 如請求項1至3中任一項所記載之音響用鎂振動板的製造方法,其中在前述防鏽處理步驟中所處理前的前述鎂基材的板厚為1mm以下。 The method for producing an acoustic magnesium vibration plate according to any one of claims 1 to 3, wherein the magnesium substrate before the treatment in the rust-preventing treatment step has a thickness of 1 mm or less. 如請求項1至3中任一項所記載之音響用鎂振動板的製造方法,其中前述防鏽處理步驟係在前述鎂基材表面形成厚度0.01μm以上且20μm以下的範圍內的前述氫氧化物層。 The method for producing an acoustic magnesium vibration plate according to any one of claims 1 to 3, wherein the rust-preventing treatment step is to form the oxidized hydroxide in a range of 0.01 μm or more and 20 μm or less in thickness on the surface of the magnesium base material. Layer of matter. 如請求項1至3中任一項所記載之音響用鎂振動板的製造方法,其中在前述防鏽處理步驟之前,具備有從由鎂或鎂基合金所構成的鎂基材的成形薄片中切離鎂基材的切邊步驟。 The method for producing an acoustic magnesium vibration plate according to any one of claims 1 to 3, wherein the rust-preventing treatment step is provided with a molded sheet of a magnesium base material composed of a magnesium or magnesium-based alloy. The step of cutting the edge of the magnesium substrate. 如請求項1至3中任一項所記載之音響用鎂振動板的製造方法,其中在前述防鏽處理步驟之後,具備有從由鎂 或鎂基合金所構成的鎂基材的成形薄片中切離鎂基材的切邊步驟。 The method for producing an acoustic magnesium vibration plate according to any one of claims 1 to 3, wherein after the rust-preventing treatment step, there is provided Or a step of cutting the magnesium substrate from the formed sheet of the magnesium substrate composed of the magnesium-based alloy. 如請求項1至3中任一項所記載之音響用鎂振動板的製造方法,其中前述防鏽處理步驟係在前述鎂基材的表面形成前述氫氧化物層,並且在前述鎂基材的內部形成氫氧化物層。 The method for producing an acoustic magnesium vibration plate according to any one of claims 1 to 3, wherein the rust-preventing treatment step forms the hydroxide layer on a surface of the magnesium substrate, and the magnesium substrate is A hydroxide layer is formed inside. 一種音響用鎂振動板,係在鎂基材的表面形成有氫氧化物層,且前述氫氧化物層形成至前述鎂基材的內部為止。 A sound magnesium plate for acoustic use has a hydroxide layer formed on a surface of a magnesium base material, and the hydroxide layer is formed inside the magnesium base material.
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