TWI626012B - Tea molding mechanism - Google Patents

Abstract

The present invention provides a tea molding mechanism. In the present invention, each of the independent mechanism units is transported by a conveyor belt between a separate tea-leaching unit, a tea-removing unit, a roasting unit, a roasting unit, and a twisting unit. It can be easily replaced, and it is conveyed by the conveyor belt in contact with the air. It improves the conventional integrated operation, which is easy to cause deterioration due to stagnation of the tea. Therefore, the tea is matched with the tea-leaching unit, the tea dialing unit, the tea frying unit, the baking unit and the twisting unit. The unit's molding process is to form a series of multiple drains, uniform material transfer, fried tea to enhance the flavor, regular baking control to 50% relative humidity, twist kneading, tea molding and other automatic processing controllers.

Description

Tea molding mechanism

The invention relates to a tea forming mechanism, in particular to a person who provides the effect of a series of automatic control operations such as draining, uniformly agitating, frying tea, baking, twisting and forming.

According to the current industry, the tea processing and production, that is, the baking, twisting, and shaping operations, uses a special baking machine to remove most of the water from the tea, and then the tea is not completely dehydrated on the machine. Take it all out, transfer it to a kneading machine and start twisting and kneading into a bract-like shape for a period of time; because the bract-shaped tea leaves after the kneading will still have a scattered relationship, you must put the whole tea in a certain type of machine and In the killing machine, let it accept complete dehydration and styling. Since the above iterative process is operated by several machines and equipment, it is also necessary to manually move the tea to another dedicated machine for continuous operation, which not only consumes a lot of manpower and time, but also each transportation distance is not within reach. The hardship is in fact making the average young person unwilling to work. The most important thing is that the tea cannot be implemented in a consistent and continuous manner, so that in the process of connecting, it is impossible to obtain high quality. The change in the production of tea-made tea tubes will affect the taste difference of the batch of tea; it is the brain of the industry.

Therefore, in view of the problems existing in the above-mentioned conventional structure, how to develop an innovative structure that is more ideal and practical and actually uses consumers' long-awaited expectations is also the goal and direction of relevant industry's efforts to develop breakthroughs. Therefore, there is a Republic of China Patent No. 099225326 "Tea Processing and Forming Machine", which is mainly a front extruded disc with a concave arc surface at both ends of a rotating drum that rotates in a base, and its rear end A screw mandrel is connected, and the main power motor drives the screw mandrel to rotate to cause the front extrusion disc to move horizontally. The front extrusion disc is pivoted on a circular cylinder, and then the disc is recessed. A mixing shaft is protruded on the arc surface, and the peripheral edges of the rear extrusion disc and the circular drum are provided with grooves and raised tracks, respectively, and ring teeth are arranged at the outer end. , Thought that the entire rotating drum was rotated by the transmission motor, and the two disks were squeezed in the rotating drum A plurality of twisted balls are placed between them, and a support rod and a motor are provided at the base under the front extrusion disc; however, the conventional "tea processing molding machine" sets all the processing structures in one A series of uniform material dialing, baking, twisting and pressing are carried out inside the machine base. If the "tea processing machine" is damaged for a long period of time, the whole group will need to be stopped for repair, and then It is easy to cause troubles for the industry, and all the tea molding processes are housed in one machine base, which is easy to be stuffed in the machine base due to the one-stage process, and it is easy to cause tea spoilage.

In view of this, the creator has many years of experience in manufacturing development and design of related products. In view of the above-mentioned goals, after detailed design and careful evaluation, he finally has a practical invention.

That is, the main purpose of the present invention is to provide a tea molding mechanism; the problem to be solved is to set all the processing structures in a machine base for a series of uniformity for the conventional "tea processing molding machine" Dialing, baking, twisting, and pressing. If the "tea processing machine" is damaged for a long time, it will cause the entire group to stop sending for repairs, which will easily cause trouble for the industry. All the tea molding processes are completed in one machine base, which is easy to be trapped in the machine base due to the one-stage process, and it is easy to cause the problem of tea deterioration to be improved. The technical characteristics of the problem are mainly solved by It includes a leaching tea unit, which is provided with a leaching tea seat body. The leaching tea seat body is provided with a multi-level open type leaching tea surface conveyor belt, and each of the leaching tea surface conveyor belts is driven by a motor-shaped driving source. A guide shaft is operated, wherein a plurality of mandrels are provided on the surface of each of the tea-leaf noodle conveyor belts, and a side of the tea-leaf holder body is provided with a first conveyor belt corresponding to the tea-leaf noodle conveyor belt; Yuan is located at the rear of the process of the tea-leaching unit. The tea-leaning unit is provided with a hollow tea-leaf barrel. The tea-leaf barrel is provided with a tea-leaf inlet at a position corresponding to the tea-leaf unit. There is a second conveyor belt between the tea units, and one end of the tea barrel is provided with a drive transfer end. The inner shaft of the tea barrel is provided with a spiral conveying layer, and the surface of the tea barrel is provided with a plurality of breathable meshes. In addition, there is a first guide part at the hollow opening position at the other end of the tea-drum; a tea-frying unit is located at the rear of the process of the tea-drum; An empty stir-fried tea bucket. The fried tea bucket is provided with a fried tea inlet at a position corresponding to the tea dial unit. A third conveyor belt is arranged between the fried tea inlet and the tea dial unit, and one end of the fried tea barrel is provided with a drive transfer. There is a spiral transmission layer on the inner shaft of the fried tea barrel, and the surface of the spiral transmission layer is covered with a plurality of heat conduction meshes. In addition, a hollowed tea outlet is provided at the hollow opening at the other end of the fried tea barrel. A predetermined material guide is provided at a predetermined position, and a heater is provided at the bottom of the frying tea barrel; a baking unit is provided after the process of the frying tea unit, and the baking unit is provided with a hollow baking tea barrel, The roasting tea barrel is provided with a roasting inlet at a relative position corresponding to the roasting tea unit, a fourth conveyor belt is arranged between the roasting inlet and the roasting tea unit, and one end of the roasting tea barrel is provided with a driving connection, and the roasting tea barrel The inner shaft is provided with a guide screw conveying layer, and the other end of the hollow opening of the roasting tea barrel is provided with a roasting outlet, a predetermined position of the roasting outlet is provided with a fifth conveyor belt, and the roasting tea barrel of the roasting tea unit and the roasting Unit baking A heat conduction tube is provided at the relatively connected position of the tea barrel. A blower is provided at the predetermined position of the heat conduction tube. The blower is used to introduce the high temperature of the fried tea barrel into the inside of the baking tea barrel for high temperature baking. A twisting unit is provided in the baking unit. At the rear of the process, a vacuum suction barrel is provided at the position of the rolling unit relative to the fifth conveyor belt. The surface of the vacuum suction barrel is provided with a plurality of vacuum suction parts, and the rolling unit is provided with a double symmetrical frame, and each of the frames A plurality of fisheye bearings are provided at a predetermined position, and each of the fisheye bearings is connected with a pneumatic cylinder, and a fixed pivot is arranged at the end of each pneumatic cylinder, and the fixed pivot supports a universal joint in the form of a biaxial, each The outer edge of the universal joint is sheathed with a twisted portion of an elastic-plastic thick leather material. The other end of the universal joint is provided with a pivoting transmission rod. The other end of the pivoting transmission rod is connected by a universal joint. Driven by a driving joint, the rear end of the universal driving joint is driven by a driven wheel driven by a driving motor, and a guide turntable is provided on each side of the upper twisting portion, and each of the guide turntables is eccentric. Each side of the upper twisting portion is connected with each of the eccentric shafts, and the eccentric shaft is continuously and circularly moved relative to the turntable, and the bottom twisting portion of the upper twisting portion is provided with the same volume shape relative position. A twisting working area forming a small gap between the lower twisting portion and the upper twisting portion; thereby, the present invention separates the tea-leaving unit, the tea-removing unit, the stir-frying unit, the baking unit, and the twisting unit from each other. Conveyed by conveyor belt, and each independent mechanism unit can be easily replaced if there is a failure, and conveyed by conveyor belt in contact with the air, improving the conventional integrated operation is easy to cause deterioration due to stagnation of tea, so that the tea cooperates with the drain The forming process of the tea unit, the tea dial unit, the stir-frying unit, the baking unit and the twisting unit to form a series of drains, uniform transfer, stir-fried tea to enhance the flavor, and regular baking control to 50% relative humidity, twist-kneading, Tea molding etc. Automation Process Controller.

〔this invention〕

10‧‧‧ Leaching Tea Unit

11‧‧‧The first conveyor belt

12‧‧‧ Lecha tea seat body

13‧‧‧ Lecha Tea Noodle Conveyor Belt

14‧‧‧ mandrel

15‧‧‧Drive shaft

16‧‧‧Drive source

17‧‧‧Second conveyor belt

18‧‧‧Chain Set

19‧‧‧node drive wheel

20‧‧‧ Dial Tea Unit

21‧‧‧Dial tea bucket

22‧‧‧ breathable mesh

23‧‧‧drive adapter

24‧‧‧ Dial tea entrance

25‧‧‧ spiral conveying layer

26‧‧‧First Guide Department

27‧‧‧ the third conveyor belt

30‧‧‧ Fried Tea Unit

31‧‧‧ Fried Tea Bucket

32‧‧‧drive transfer department

33‧‧‧ Fried tea export

34‧‧‧ Fried tea entrance

35‧‧‧ spiral transmission layer

37‧‧‧Second Guide

38‧‧‧ Fourth Conveyor Belt

40‧‧‧Baking unit

41‧‧‧ Roasted Tea Bucket

42‧‧‧ Guide screw conveying layer

43‧‧‧Driving Connection Department

44‧‧‧Baking entrance

45‧‧‧Baking export

46‧‧‧The fifth conveyor belt

50‧‧‧Rolling unit

51‧‧‧ Rack

52‧‧‧Pneumatic cylinder

521‧‧‧Fisheye Bearing

522‧‧‧ fixed pivot

53‧‧‧Drive motor

531‧‧‧by runner

532‧‧‧Universal drive joint

533‧‧‧Shaft Rotary Transmission Rod

534‧‧‧ universal joint

54‧‧‧Guide Turntable

541‧‧‧eccentric shaft

A1‧‧‧ Upper Twist Section

A2‧‧‧ Lower twisting section

A3‧‧‧Rolling work area

60‧‧‧Vacuum suction bucket

61‧‧‧vacuum suction

62‧‧‧Drive turntable

S‧‧‧blower

S1‧‧‧Heat conduction tube

H‧‧‧heater

FIG. 1 is a perspective view of a tea molding mechanism according to the present invention.

FIG. 2 is a side view of the tea-leaching unit of the present invention.

FIG. 3 is a top view of the tea molding mechanism of the present invention.

FIG. 4 is a side view of the tea molding mechanism of the present invention.

FIG. 5 is a perspective view of a twisting unit of the tea molding mechanism of the present invention.

Fig. 6 is a side view of a twisting unit of the tea-shaping mechanism of the present invention.

Please refer to Figures 1 to 6, which are the preferred embodiments of the tea molding mechanism of the present invention. However, these embodiments are for illustration only and are not limited by this structure in patent applications. The unit (10) is provided with a tea-leaf base (12) for tea-leaching tea. The tea-leaf base (12) is provided with a multi-level open tea-leaf surface conveyor belt (13), so that the tea is placed Above, each of the tea-leaf surface-conveying conveyor belts (13) is driven by a drive source (16) in the form of a motor to drive a driving shaft (15). A plurality of mandrels (14), and a side of the tea tea body (12) is provided with a first conveyor belt (11) corresponding to the tea tea surface conveyor belt (13), and each of the tea tea surface conveyor belts (13) is Driven by a chain group (18), each node of the chain group (18) is provided with a plurality of node driving wheels (19); a tea dial unit (20) is provided in the process of the tea drain unit (10) At the rear, the tea dial unit (20) is provided with a hollow tea barrel (21), and the tea barrel (21) is provided with a tea inlet (24) at a position corresponding to the tea drain unit (10). The tea inlet (24) is relatively There is a second conveyor belt (17) in between, one end of the tea barrel (21) is provided with a drive adapter (23), and the inner shaft of the tea barrel (21) is provided with a spiral conveyor layer (25), and The tea barrel (21) is provided with a plurality of air-permeable meshes (22) on its surface, so that when the leaves are placed in the hollow tea barrel (21), the continuous guide screw of the spiral conveying layer (25) is used to The loose tea leaves, and the other end of the tea bucket (21) is hollow The opening position is provided with a first material guide (26) for the tea to enter the next process; a tea frying unit (30) is located behind the process of the tea dialing unit (20), and the tea frying unit (20) 30) A hollow fried tea bucket (31) is provided, and the fried tea bucket (31) is provided with a fried tea inlet (34) at a position corresponding to the dialing unit (20) for the tea to be placed therein. (34) A third conveyor belt (27) is provided between the opposite tea dialing unit (20), and a drive adapter (32) is provided at one end of the fried tea bucket (31), and the inner shaft of the fried tea bucket (31) A spiral conveying layer (35) is provided for conveying the tea leaves into the heating and frying action, and the heating source is set at a predetermined position inside the frying tea barrel (31) (which is not known for brevity), and the frying tea barrel (31 The other side of the hollow opening is provided with a fried tea outlet (33), a predetermined position of the fried tea outlet (33) is provided with a second guide (37), and a bottom of the fried tea barrel (31) is provided with a heater (H), using the heater (H) to make the internal temperature of the tea frying bucket (31) of the tea frying unit (30) approximately between 85 ° C and 100 ° C; a baking unit (40), set at The roasting unit (40) is provided at the rear of the process of the fried tea unit (30). A hollow roasting tea barrel (41), the roasting tea barrel (41) is provided with a roasting inlet (44) at a relative position corresponding to the fried tea unit (30), for the tea to be placed therein, and the roasting inlet (44) is relatively fried A fourth conveyor belt (38) is provided between the tea units (30), a drive connection is provided at one end of the roasting tea barrel (41), and a guide screw conveying layer (42) is provided on the inner shaft of the roasting tea barrel (41). ), The roasting tea barrel (41) is provided with a roasting outlet (45) at a hollow opening position at the other end thereof, a predetermined position of the roasting outlet (45) is provided with a fifth conveyor belt (46), and the roasting tea unit (30) The heat-conducting tea barrel (31) and the roasting tea barrel (41) of the baking unit (40) are connected with a heat conduction pipe (S1) at a relative communication position. A blower (S) is provided at a predetermined position of the heat conduction pipe (S1). The inner part of the fried tea barrel (31) is further introduced into the baking tea barrel (41) for high temperature baking operation, so that the internal temperature of the baking tea barrel (41) of the baking unit (40) reaches about 40 ° C to 50 ° C. ℃, and the baking tea barrel (41) of the baking unit (40) can control the predetermined tea to a relative humidity ratio of about 50% by high temperature baking, so that the relative toughness of the tea can be optimized. State, when entering the rolling unit (50) of the next process, it will not cause the tea to be too hard or too soft, which will cause the broken and broken situation; a rolling unit (50) is set after the process of the baking unit (40) At the position, a vacuum suction barrel (60) is provided on the twisting unit (50) relative to the fifth conveyor belt (46). The surface of the vacuum suction barrel (60) is provided with a plurality of vacuum suction portions (61). The suction part (61) rotates to the twisting unit (50) to release the shaft after sucking the tea, and the twisting unit (50) is provided with a double symmetrical frame (51), A plurality of fish-eye bearings (521) are pivotally arranged at predetermined positions of each of the frames (51), and a pneumatic cylinder (52) is connected to each of the fish-eye bearings (521), and an end of each of the pneumatic cylinders (52) is provided with a A fixed pivot (522), which supports a universal joint (534) in the form of a biaxial structure, and the outer edge of each universal joint (534) is sheathed on an elastoplastic thick skin material Twisting part (A1), the universal joint (534) is provided with a shaft driving rod (533) at the other end, and the other end of the shaft driving rod (533) is driven by a universal driving joint (532) The rear end of the universal drive joint (532) is driven by a driven motor (53) to a receiving wheel (531), and the upper twisting portion (A1) is driven by the universal joint (534). The continuous twisting movement is performed during the operation. With the upper twisting portion (A1) being a layer of elastoplastic thick skin, the shaft rotation transmission rod (533) can have an elastic deformation space during the rotary motion relative to the upper twisting portion (A1). , So that the shaft rotation transmission lever (533) has a corresponding degree of freedom of cooperation without interference, and a guide turntable (54) is also provided on each side of the upper twisting portion (A1), and each of the guide turntables (54) is a guide group An eccentric shaft (541) , Each side of the lower twisting portion (A2) is provided with the eccentric shaft (541) in series, and the eccentric shaft (541) makes a continuous slightly circular motion relative to the turntable (54), and the upper twisting portion ( A1) The bottom position is provided with a lower twisting portion (A2) of the same volume shape. A twisting working area (A3) is formed between the lower twisting portion (A2) and the upper twisting portion (A1). Place tea leaves in the twisting work area (A3) as the twister.

Then, the predetermined tea leaves passes the upper twisting portion (A1) through the eccentric shaft (541) to make a continuous and small circular motion relative to the turntable (54), and the upper twisting portion (A1) is elastically thick. The leather material layer can make the shaft rotation transmission rod (533) have elastic deformation space during the turning movement relative to the upper twisting portion (A1), so that the shaft rotation transmission rod (533) has a corresponding degree of freedom without interference, and can make Tea shaped in the shape of a spherical tea.

With this, the present invention is transported by a conveyor belt between each of the separate tea-leaching unit (10), tea-removing unit (20), stir-fried tea unit (30), baking unit (40), and twisting unit (50). And each independent mechanism unit can be easily replaced if there is a failure, and it is conveyed by the conveyor belt to contact with the air, which improves the conventional integrated operation, which is easy to cause deterioration due to stagnation of the tea, so the tea is matched with the tea-leaching unit (10), The forming process of the dialing unit (20), the stir-frying unit (30), the baking unit (40), and the twisting unit (50), to form a series of multiple drains, uniformly stir the ingredients, stir-up the tea to enhance the flavor, and the timing of baking control Controller for automatic processing to 50% relative humidity, twisting, tea molding, etc.

Summarizing the above description, the design of the above structure of the present invention can effectively overcome the habitual invention The deficiency it faces further has the above-mentioned numerous advantages and practical values. Therefore, the present invention is an extremely creative invention, and the same or similar product creation or public use has not been seen in the same technical field. Therefore, the present invention has In accordance with the "novelty" and "progressiveness" requirements of the invention patent, an application is filed in accordance with the law.

Claims (5)

A tea-shaping mechanism includes: a tea-leaf tea unit, which is provided with a tea-leaf seat body, and the tea-leaf seat body is provided with a multi-level open-leaf tea-sand noodle conveyor belt, and each of the tea-leaf noodles conveyor belt is connected by a A driving source in the form of a motor drives a driving shaft to actuate, wherein a plurality of mandrels are provided on a surface of each of the tea-leaf surface-conveying belts, and a side of the tea-leaf surface-conveying body is provided with a first conveyor belt corresponding to the tea-leaf surface-conveying belt. Each of the tea-leaching surface conveyor belts is respectively driven by a chain group, and each layer end of each chain group is provided with a plurality of node driving wheels; a tea dial unit is arranged at the rear of the process of the tea-leaching unit, The tea dial unit is provided with a hollow tea barrel. The tea barrel is provided with a tea inlet at a position corresponding to the tea drain unit, and a second conveyor belt is provided between the tea dial inlet and the tea drain unit. One end of the barrel is provided with a drive transfer end, and the inner shaft of the tea barrel is provided with a spiral conveying layer. The surface of the tea barrel is provided with a plurality of air-permeable meshes, and the hollow opening at the other end of the tea barrel is provided with a first A guide unit; a stir-fried tea unit At the rear of the unit process, the fried tea unit is provided with a hollow fried tea barrel. The fried tea barrel is provided with a fried tea inlet at a position corresponding to the dialing unit, and a third is provided between the fried tea inlet and the dialing unit. Conveyor belt, one end of the stir-fried tea bucket is provided with a drive adapter, and the inner shaft of the stir-fried tea bucket is provided with a spiral transfer layer, and the surface of the spiral transfer layer is covered with a plurality of heat conduction meshes, and the other end of the stir-fried tea bucket A hollow tea outlet is provided with a roasted tea outlet, a predetermined position of the roasted tea outlet is provided with a second guide, and a bottom of the roasted tea barrel is provided with a heater; a baking unit is provided after the process of the roasted tea unit At the place, the roasting unit is provided with a hollow roasting tea barrel. The roasting tea barrel is provided with a roasting inlet at a position corresponding to the roasting tea unit. The roasting inlet is provided with a fourth conveyor belt between the roasting tea unit and the roasting tea barrel. One end is provided with a drive connection part, and the inner shaft of the roasting tea barrel is provided with a guide screw conveying layer, and the other end of the roasting tea barrel is provided with a roasting outlet at a hollow opening position, and a fifth conveyor belt is provided at a predetermined position of the roasting outlet. In addition, the heat-conducting tube is connected to the roasting tea barrel of the roasting unit and the roasting barrel of the roasting unit. A heat conduction tube is provided at a predetermined position of the heat conduction tube. The blower introduces the high temperature of the roasting barrel into the roasting tea barrel. High-temperature baking operation; a rolling unit is provided at the rear of the process of the baking unit. The rolling unit is provided with a vacuum suction barrel relative to the fifth conveyor belt. The surface of the vacuum suction barrel is provided with a plurality of vacuum suction portions, and The twisting unit is provided with a double symmetrical frame, and a plurality of fish-eye bearings are pivotally arranged at each predetermined position of the frame. Each of the fish-eye bearings is connected with a pneumatic cylinder, and a fixed pivot is provided at each end of the pneumatic cylinder. The fixed pivot system supports the universal joints in the form of biaxial joints. The outer edges of each universal joints are sheathed with an elastic-plastic thick-skinned material. The other end of the universal joint is provided with a shaft-rotating transmission rod. The other end of the shaft-rotating transmission lever is driven by a universal drive joint, and the rear end of the universal drive joint is driven by a driven motor driven by a rotating wheel. There is a guide turntable, each of the guide turntables is an eccentric shaft, and the eccentric shafts are connected on both sides of the upper twisting portion, so that the eccentric shaft makes continuous and slightly circular motion relative to the guide turntable. The twisting part is made of an elastic plastic thick leather material layer, which can make the pivoting transmission rod have elastic deformation space during the turning motion relative to the upper twisting portion, so that the pivoting transmission rod has a corresponding degree of freedom without interference, and the upper twisting A lower twisting part of the same volume shape is provided at the bottom of the part, and a twisting work area forming a small gap between the lower twisting part and the upper twisting part; accordingly, the tea is matched with the tea-leaching unit, the tea-removing unit, The forming process of the tea frying unit, the baking unit and the twisting unit to form a series of automatic drainage controllers for a series of drains, uniform material transfer, fried tea to enhance the flavor, regular baking, twisting, and tea shaping. The tea molding mechanism according to claim 1, wherein the internal temperature of the fried tea barrel of the fried tea unit is between 85 ° C and 100 ° C. The tea molding mechanism according to claim 1, wherein the internal temperature of the baking tea barrel of the baking unit is between 40 ° C and 50 ° C. The tea shaping mechanism according to claim 1, wherein the roasting tea barrel of the roasting unit can roast predetermined tea leaves to a relative humidity ratio of about 50%. The tea-shaping mechanism according to claim 1, wherein the predetermined tea leaves are continuously and slightly moved circularly relative to the turntable via the eccentric shaft through the upper twisting portion, so that the tea leaves can be shaped into spherical tea leaves.