TWI614147B - Printing method and printing apparatus - Google Patents
Printing method and printing apparatus Download PDFInfo
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- TWI614147B TWI614147B TW105122453A TW105122453A TWI614147B TW I614147 B TWI614147 B TW I614147B TW 105122453 A TW105122453 A TW 105122453A TW 105122453 A TW105122453 A TW 105122453A TW I614147 B TWI614147 B TW I614147B
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- transfer
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- intaglio
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F3/00—Cylinder presses, i.e. presses essentially comprising at least one cylinder co-operating with at least one flat type-bed
- B41F3/18—Cylinder presses, i.e. presses essentially comprising at least one cylinder co-operating with at least one flat type-bed of special construction or for particular purposes
- B41F3/20—Cylinder presses, i.e. presses essentially comprising at least one cylinder co-operating with at least one flat type-bed of special construction or for particular purposes with fixed type-beds and travelling impression cylinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/08—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
- B41F17/14—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length
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Abstract
Description
本發明係關於一種使用平板狀之凹版將配線圖案等印刷在平板狀之基材、所謂之單片式(sheet to sheet,亦稱單張式)方式之印刷技術。 The present invention relates to a printing technique in which a wiring pattern or the like is printed on a flat substrate using a flat gravure, and a so-called sheet to sheet (also referred to as a single sheet type) method.
以下所示之日本申請案之說明書、圖式及申請專利範圍內之揭示內容,作為參考而將其全部內容納入本說明書中: The disclosures of the Japanese application, the drawings and the disclosures of the patent application are hereby incorporated by reference in their entirety in
日本專利申請案2015-189139(2015年9月28日申請) Japanese Patent Application 2015-189139 (applied on September 28, 2015)
日本專利申請案2015-221052(2015年11月11日申請)。 Japanese Patent Application No. 2015-221052 (filed on November 11, 2015).
近年來,業界嘗試利用凹版印刷進行電子電路基板及觸控面板基板等之裝置之電極圖案之形成。例如在日本特開2015-112755號公報中,記載有一種進行充填工序、受理工序及轉印工序的凹版印刷裝置。在該裝置中,利用刮刀使供給至平板狀凹版之表面的墨水平整化、且將多餘之墨水刮取並使墨水充填至凹部(充填工序)。而且,在將平板狀凹版之墨水受理至將橡皮布捲繞在橡皮布滾筒之轉印器件(受理工序)之後,使轉印器件上之墨水轉印在被印刷物(轉印工序)。 In recent years, the industry has attempted to form an electrode pattern of a device such as an electronic circuit board or a touch panel substrate by gravure printing. For example, Japanese Laid-Open Patent Publication No. 2015-112755 discloses a gravure printing apparatus that performs a filling process, a receiving process, and a transfer process. In this apparatus, the ink supplied to the surface of the flat plate intaglio is leveled by a doctor blade, and excess ink is scraped off and the ink is filled into the concave portion (filling step). Then, after the ink of the flat plate intaglio is received into the transfer device (the receiving process) in which the blanket is wound around the blanket cylinder, the ink on the transfer device is transferred to the object to be printed (transfer process).
在上述之印刷裝置中,使用同一凹版之印刷動作被重複進行複數次。因此,為了確保優異之生產效率,需要縮短節拍時間、且需要 使墨水朝凹版之充填穩定化。然而,為了實現高度之印刷品質及印刷精度等,最佳之動作速度係由所使用之墨水及橡皮布材質、圖案形狀等之要素來決定。因此,以縮短各工序所需之時間之方式來實現各印刷動作之節拍時間之縮短化事實上並不可行。 In the printing apparatus described above, the printing operation using the same intaglio is repeated a plurality of times. Therefore, in order to ensure excellent production efficiency, it is necessary to shorten the tact time and need The ink is stabilized towards the filling of the intaglio. However, in order to achieve a high degree of print quality, printing accuracy, and the like, the optimum speed of movement is determined by factors such as the ink used, the material of the blanket, and the shape of the pattern. Therefore, it is practically impossible to shorten the tact time of each printing operation in such a manner as to shorten the time required for each process.
另外,在上述之印刷裝置中,在使平板狀凹版之墨水受理至轉印器件之後,存在墨水之一部分殘存於平板狀凹版之凹部之情形。若此殘存墨水乾燥,則平板狀凹版之凹部之表觀上之深度變淺,而成為下次以後之印刷品質降低之原因。 Further, in the printing apparatus described above, after the ink of the flat intaglio plate is received into the transfer device, a part of the ink remains in the concave portion of the flat intaglio plate. When the residual ink is dried, the apparent depth of the concave portion of the flat intaglio plate becomes shallow, which causes the printing quality to deteriorate next time.
此處,用於防止殘存於圖案之墨水下層部分之乾燥的技術,在日本特開2000-141594號公報中有揭示。在日本特開2000-141594號公報中,記載有在受理工序之後使上墨機構動作而開始上墨之技術。藉此,即便藉由在受理工序後之版之橡皮布已滾過的圖案區域上墨,而轉印材被受理至橡皮布,但版面之圖案部成為全部由墨水組合物覆蓋之狀態,並維持原樣而保存至下次印刷時。換言之,在日本特開2000-141594號公報所示之手法中,在受理工序之後,將施塗器或簾狀塗佈器用作上墨機構,以防止殘存於圖案之墨水下層部分的乾燥。然而,伴隨著近年來圖案之細微化,存在下述情形:即利用該等上墨機構無法將墨水供給至圖案深部,而無法防止殘存於圖案之墨水下層部分之乾燥。 Here, a technique for preventing the drying of the lower portion of the ink remaining in the pattern is disclosed in Japanese Laid-Open Patent Publication No. 2000-141594. Japanese Laid-Open Patent Publication No. 2000-141594 describes a technique in which an ink application mechanism is operated after receiving a process to start ink application. With this, even if the printing material is received into the blanket by the pattern area in which the blanket of the plate after the acceptance process has been rolled, the pattern portion of the layout is completely covered by the ink composition, and is maintained. Save as it is until the next printing. In other words, in the method disclosed in Japanese Laid-Open Patent Publication No. 2000-141594, after the receiving step, an applicator or a curtain applicator is used as the inking mechanism to prevent drying of the lower portion of the ink remaining in the pattern. However, with the recent miniaturization of the pattern, there is a case where the ink is not supplied to the deep portion of the pattern by the above-described ink-injecting mechanism, and the drying of the lower portion of the ink remaining in the pattern cannot be prevented.
本發明係鑒於上述課題而完成者,其目的在於提供一種可提高使用平板狀之凹版對平板狀之基材進行印刷之生產效率的印刷技術。 The present invention has been made in view of the above problems, and an object thereof is to provide a printing technique capable of improving the production efficiency of printing a flat substrate by using a flat gravure.
本發明之一態樣係一種藉由節拍時間之縮短化而提高生產效率的印刷方法及印刷裝置。該印刷方法之特徵在於具備:充填工序,其將印刷材料充填至形成於平板狀之凹版之表面的凹部;受理工序,其將充填於凹部之印刷材料受理至轉印部;及轉印工序,其將轉印部所受理之印刷材料轉印在平板狀之基材;且執行充填工序、受理工序及 轉印工序進行將印刷材料印刷在第1基材之第1印刷動作,並且在與對第1基材之轉印工序以至少一部分並行之方式進行充填工序之後,執行受理工序及轉印工序進行將印刷材料印刷在與第1基材不同之第2基材之第2印刷動作。又,該印刷裝置之特徵在於具備:凹版保持部,其將於表面形成有凹部之平板狀之凹版予以保持;供給部,其將印刷材料供給至凹版保持部所保持之凹版之表面;充填部,其將供給至凹版之表面的印刷材料充填至凹部;基材保持部,其保持基材;轉印部,其受理被充填至凹部的印刷材料,並將所受理之印刷材料轉印至基材保持部所保持之基材;基材搬送部,其使基材保持部相對於轉印部移動而搬送基材;凹版搬送部,其使凹版保持部相對於轉印部、供給部及充填部移動而搬送凹版;及控制部,其控制保持第1基材之基材搬送部而將第1基材搬送至受理印刷材料之轉印部並將印刷材料轉印至第1基材,而且以至少一部分與其並行之方式,控制將供給有印刷材料之凹版予以保持的凹版搬送部而將凹版搬送至充填部並將用於印刷在與第1基材不同之第2基材的印刷材料充填至凹版之凹部。 One aspect of the present invention is a printing method and a printing apparatus which improve production efficiency by shortening the tact time. The printing method includes a filling step of filling a printing material into a concave portion formed on a surface of a flat concave plate, and a receiving step of accepting a printing material filled in the concave portion to the transfer portion and a transfer step. The printing material received by the transfer unit is transferred to a flat substrate; and the filling process and the receiving process are performed. In the transfer step, the first printing operation of printing the printing material on the first substrate is performed, and after the filling step is performed in parallel with the transfer process of the first substrate, the receiving step and the transfer step are performed. The second printing operation of printing the printing material on the second substrate different from the first substrate. Further, the printing apparatus is characterized by comprising: a gravure holding portion that holds a flat plate-like concave plate having a concave portion formed on a surface thereof; and a supply portion that supplies the printing material to the surface of the intaglio plate held by the intaglio holding portion; the filling portion a printing material supplied to the surface of the intaglio plate is filled into the concave portion; a substrate holding portion holding the substrate; and a transfer portion receiving the printing material filled in the concave portion and transferring the accepted printing material to the base a substrate held by the material holding portion; a substrate conveying portion that moves the substrate holding portion to move with respect to the transfer portion; and a gravure conveying portion that moves the intaglio holding portion with respect to the transfer portion, the supply portion, and the filling portion And a control unit that controls the holding of the substrate transporting portion of the first substrate, transports the first substrate to the transfer portion that receives the printing material, and transfers the printing material to the first substrate, and Controlling the intaglio transport portion that holds the intaglio plate with the printing material in parallel with at least a portion thereof, and transferring the intaglio plate to the filling portion and printing the second substrate different from the first substrate The brush material is filled into the recess of the intaglio.
並且,上述所謂「以至少一部分(與其)並行之方式」規定了轉印工序與充填工序之關係,其中該轉印工序係將受理至轉印部之印刷材料轉印在第1基材,該充填工序係將用於印刷第2基材之印刷材料充填至凹版之凹部,且包含以下之態樣 Further, the above-described "the relationship between the transfer step and the filling step is performed in a manner in which at least a portion (in parallel with) is used, and the transfer step transfers the printing material received to the transfer portion to the first substrate. The filling process fills the concave portion of the intaglio printing material for printing the second substrate, and includes the following aspects
‧在上述轉印工序進行中上述充填工序終了此一態樣、‧在上述充填工序進行中上述轉印工序終了此一態樣、‧在一定期間內上述轉印工序與上述充填工序同時地進行此一態樣、‧上述轉印工序之一部分與上述充填工序之一部分同時地進行此一態樣。 ‧ The above-described filling step is completed in the above-described transfer process, and the transfer process is completed in the above-described filling process, and the transfer process is performed simultaneously with the above-described filling process in a predetermined period of time In this aspect, a part of the above-described transfer process is performed simultaneously with one of the above-described filling processes.
又,本發明之又一態樣係藉由防止墨水乾燥來提高生產效率之 印刷方法及印刷裝置。該印刷方法之特徵在於具備:充填工序,其將印刷材料充填至形成於平板狀之凹版之表面的凹部;受理工序,其將充填至凹部之印刷材料受理至轉印部;轉印工序,其一邊使平板狀之基材從在第1方向上遠離轉印部之第1位置朝與第1方向為相反之第2方向相對地移動,一邊使基材表面抵接於轉印部,而將轉印部所受理之印刷材料轉印在基材;及供給工序,其將印刷材料供給至自轉印部朝第2方向相對地移動而來之凹版之表面;且充填工序具有:正式充填工序,其藉由一邊使凹版從在第1方向上遠離轉印部之第2位置朝第2方向相對地移動,一邊使配設於轉印部與第2位置之間的第1刀與凹版之表面滑接,而將印刷材料從凹版之表面刮取且將印刷材料充填至凹部;臨暫性充填工序,其使配置於轉印部之第2方向側之第2刀滑接於自轉印部朝第2方向相對地移動而來之凹版之表面並將利用供給工序被供給之印刷材料在凹版之表面平整化;及搬送工序,其在臨暫性充填工序後使凹版朝第1方向相對地移動並使其位於第2位置;並且在搬送工序後執行正式充填工序。又,該印刷裝置之特徵在於具備:凹版保持部,其將於表面形成有凹部之平板狀之凹版予以保持;供給部,其將印刷材料供給至保持在凹版保持部之凹版之表面;臨暫性充填部,其將供給至凹版之表面的印刷材料臨暫性充填至凹部;正式充填部,其將供給至凹版之表面之印刷材料從凹版之上表面除去且正式充填至凹部;基材保持部,其保持基材;轉印部,其受理被充填至凹部之印刷材料,並將所受理之印刷材料轉印在基材保持部所保持之基材;基材搬送部,其使基材保持部相對於轉印部相對地移動而搬送基材;及凹版搬送部,其使凹版保持部相對於轉印部、供給部、臨暫性充填部及正式充填部相對地移動而搬送凹版;且正式充填部位於轉印部之第1方向側之位置,臨暫性充填部位於與轉印部之第1方向為相反之第2方向側之位置,供給部位於轉印部與臨暫性充填部之間。 Moreover, another aspect of the present invention improves production efficiency by preventing ink drying. Printing method and printing device. The printing method includes a filling step of filling a printing material into a concave portion formed on a surface of a flat gravure plate, and a receiving step of accepting a printing material filled in the concave portion to a transfer portion, and a transfer step When the flat substrate is relatively moved from the first position away from the transfer portion in the first direction toward the second direction opposite to the first direction, the substrate surface is brought into contact with the transfer portion. a printing material received by the transfer unit is transferred to the substrate; and a supply step of supplying the printing material to a surface of the intaglio plate that is relatively moved from the transfer portion in the second direction; and the filling step includes a formal filling step. The first plate and the surface of the intaglio plate disposed between the transfer portion and the second position are moved while relatively moving the intaglio plate from the second position away from the transfer portion in the first direction toward the second direction. Sliding, the printing material is scraped from the surface of the intaglio and the printing material is filled into the concave portion. In the temporary filling step, the second knife disposed on the second direction side of the transfer portion is slidably attached to the self-transfer portion. The second direction moves relatively a surface of the intaglio plate flattening the surface of the intaglio printing material supplied by the supplying step; and a transporting step of relatively moving the intaglio plate in the first direction and placing it in the second position after the temporary filling step; The formal filling process is performed after the transfer process. Further, the printing apparatus is characterized by comprising: a gravure holding portion for holding a flat plate-like concave plate having a concave portion formed on a surface thereof; and a supply portion for supplying a printing material to a surface of the intaglio plate held by the intaglio holding portion; a filling portion that temporarily fills the printing material supplied to the surface of the intaglio to the concave portion; a formal filling portion that removes the printing material supplied to the surface of the intaglio plate from the upper surface of the intaglio plate and is officially filled into the concave portion; a substrate that holds the printing material filled in the concave portion, transfers the received printing material to the substrate held by the substrate holding portion, and a substrate conveying portion that makes the substrate The holding portion moves relative to the transfer portion to convey the substrate, and the intaglio transfer portion moves the intaglio plate relative to the transfer portion, the supply portion, the temporary filling portion, and the main filling portion to convey the intaglio; The main filling portion is located at the first direction side of the transfer portion, and the temporary filling portion is located at a position on the second direction opposite to the first direction of the transfer portion, and the supply portion is located at the transfer portion and Temporarily between the charging section.
根據如此般構成之發明之一態樣,各印刷動作係藉由將充填工序、受理工序及轉印工序以此順序執行而進行,但第1印刷動作之轉印工序(對第1基材之轉印工序)與第2印刷動作之充填工序(用於印刷在第2基材之印刷材料的充填工序)係以至少一部分並行之方式被執行。因此,可縮短節拍時間而提高生產效率。 According to one aspect of the invention configured as described above, each printing operation is performed by sequentially performing the filling step, the receiving step, and the transferring step, but the first printing operation is performed in the transfer step (for the first substrate) The transfer process) and the second printing operation filling process (filling process for printing the printing material on the second substrate) are performed in parallel at least partially. Therefore, the tact time can be shortened and the production efficiency can be improved.
並且,根據如此般構成之發明之另一態樣,由於可將利用位於轉印部與臨暫性充填部之間的供給部而供給之印刷材料利用臨暫性充填部臨暫性充填至凹部,故可防止殘存於凹部之印刷材料之乾燥而提高生產效率。 Further, according to another aspect of the invention configured as described above, the printing material supplied by the supply portion between the transfer portion and the temporary filling portion can be temporarily filled into the concave portion by the temporary filling portion. Therefore, it is possible to prevent the drying of the printing material remaining in the concave portion and improve the production efficiency.
上述之本發明之各態樣所具有之複數個構成要素並非全部為必須者,為了解決上述之課題之一部分或全部,或,為了達成本說明書所記載之效果之一部分或全部,針對前述複數個構成要素之一部分之構成要素,可適宜地進行其變更、削除、與新的其他構成要素之替換、限定內容之一部分之削除。另外,為了解決上述之課題之一部分或全部,或,為了達成本說明書所記載之效果之一部分或全部,亦可將上述之本發明之一態樣所包含之技術性特徵之一部分或全部與上述之本發明之另一態樣所包含之技術性特徵之一部分或全部予以組合,而形成為本發明之獨立之一個方式。 All of the plurality of constituent elements of the above-described aspects of the present invention are not essential, and in order to solve some or all of the above problems, or to achieve some or all of the effects described in the present specification, the plurality of The constituent elements of one of the constituent elements can be appropriately removed, replaced, replaced with new other constituent elements, and removed from one of the limited contents. In addition, in order to solve part or all of the above-mentioned problems, or in part or all of the effects described in the present specification, some or all of the technical features included in one aspect of the present invention described above may be combined with the above. One or all of the technical features included in another aspect of the present invention are combined to form an independent manner of the present invention.
1‧‧‧印刷裝置 1‧‧‧Printing device
2‧‧‧基台 2‧‧‧Abutment
3‧‧‧凹版 3‧‧‧gravure
3a‧‧‧(凹版之)凹部 3a‧‧‧ (gravure) recess
3b‧‧‧(凹版之)上表面 3b‧‧‧ (gravure) upper surface
4‧‧‧工件(基材) 4‧‧‧Workpiece (substrate)
4a‧‧‧(工件之)上表面 4a‧‧‧ (workpiece) upper surface
10‧‧‧版載台單元 10‧‧‧ version of the stage unit
11‧‧‧支持台 11‧‧‧Support desk
12‧‧‧版載台(凹版保持部) 12‧‧‧ version of the stage (gravure holding section)
20‧‧‧版對準單元 20‧‧‧ version alignment unit
21‧‧‧柱構件 21‧‧‧column components
22‧‧‧樑構件 22‧‧‧ beam members
23‧‧‧支持部 23‧‧‧Support Department
24‧‧‧對準攝影機 24‧‧‧Aligning camera
25‧‧‧對準攝影機 25‧‧‧Aligning camera
26‧‧‧位置調整機構 26‧‧‧Location adjustment mechanism
27‧‧‧位置調整機構 27‧‧‧Location adjustment mechanism
30‧‧‧墨水充填單元 30‧‧‧Ink filling unit
30A‧‧‧墨水供給充填單元 30A‧‧‧Ink supply filling unit
31‧‧‧柱構件 31‧‧‧column components
32‧‧‧樑構件 32‧‧‧beam components
33‧‧‧支持部 33‧‧‧Support Department
34‧‧‧狹縫噴嘴(供給部、第2供給部) 34‧‧‧Slit nozzle (supply unit, second supply unit)
35‧‧‧墨水供給部 35‧‧‧Ink Supply Department
36‧‧‧刮刀部(充填部、正式充填部) 36‧‧‧ scraper section (filling section, official filling section)
37‧‧‧升降機構 37‧‧‧ Lifting mechanism
40‧‧‧滾筒單元 40‧‧‧Roller unit
41‧‧‧升降機構 41‧‧‧ Lifting mechanism
42‧‧‧升降台 42‧‧‧Elevator
43‧‧‧轉印滾筒(轉印部) 43‧‧‧Transfer roller (transfer section)
44‧‧‧旋轉驅動馬達 44‧‧‧Rotary drive motor
45‧‧‧升降馬達 45‧‧‧ Lift motor
50‧‧‧墨水供給充填單元 50‧‧‧Ink supply filling unit
51‧‧‧柱構件 51‧‧‧column components
52‧‧‧樑構件 52‧‧‧beam components
53‧‧‧支持部 53‧‧‧Support Department
54‧‧‧狹縫噴嘴(供給部) 54‧‧‧Slit nozzle (supply unit)
55‧‧‧墨水供給部 55‧‧‧Ink Supply Department
56‧‧‧刮刀部(充填部、臨暫性充填部) 56‧‧‧ scraper section (filling section, temporary filling section)
57‧‧‧升降機構 57‧‧‧ Lifting mechanism
60‧‧‧工件對準單元 60‧‧‧Workpiece alignment unit
61‧‧‧支持部 61‧‧‧Support Department
62‧‧‧支持部 62‧‧‧Support Department
63‧‧‧樑構件 63‧‧‧beam components
64‧‧‧對準攝影機 64‧‧‧Aligning camera
65‧‧‧位置調整機構 65‧‧‧Location adjustment mechanism
66‧‧‧樑構件 66‧‧‧beam components
67‧‧‧對準攝影機 67‧‧‧Aligned camera
68‧‧‧位置調整機構 68‧‧‧Location adjustment mechanism
70‧‧‧工件載台單元 70‧‧‧Working table unit
71‧‧‧位置調整機構 71‧‧‧Location adjustment mechanism
72‧‧‧工件載台(基材保持部) 72‧‧‧Working table (substrate holding part)
80‧‧‧搬送單元 80‧‧‧Transport unit
81‧‧‧直動引導件 81‧‧‧Directional guides
82‧‧‧直動驅動部 82‧‧‧Direct Drive Department
83‧‧‧搬送載台 83‧‧‧Transporting station
84‧‧‧搬送載台 84‧‧‧Transporting station
90‧‧‧控制單元 90‧‧‧Control unit
91‧‧‧CPU 91‧‧‧CPU
92‧‧‧記憶體 92‧‧‧ memory
93‧‧‧操作顯示部 93‧‧‧Operation display department
341‧‧‧噴出口/墨水噴出口 341‧‧‧Spray outlet/ink discharge
361‧‧‧前端 361‧‧‧ front end
362‧‧‧刀 362‧‧‧knife
363‧‧‧支撐刀 363‧‧‧Support knife
364‧‧‧板狀構件 364‧‧‧Sheet members
365‧‧‧板狀構件 365‧‧‧plate-like members
541‧‧‧噴出口 541‧‧‧Spray outlet
561‧‧‧前端 561‧‧‧ front end
562‧‧‧刀 562‧‧‧knife
563‧‧‧支撐刀 563‧‧‧Support knife
564‧‧‧板狀構件 564‧‧‧Plate members
565‧‧‧板狀構件 565‧‧‧ Plate-like members
DP1‧‧‧正式充填位置 DP1‧‧‧ official filling position
DP2‧‧‧臨暫性充填位置 DP2‧‧‧ temporary filling position
IK‧‧‧墨水積留部分 IK‧‧‧Ink accumulation
IP‧‧‧墨水供給位置 IP‧‧‧ ink supply location
L1‧‧‧距離 L1‧‧‧ distance
L2‧‧‧距離 L2‧‧‧ distance
L3‧‧‧距離 L3‧‧‧ distance
P1‧‧‧第1位置 P1‧‧‧1st position
P2‧‧‧第2位置 P2‧‧‧2nd position
PT‧‧‧墨水圖案/圖案 PT‧‧‧ ink pattern/pattern
RP/TP‧‧‧受理轉印位置 RP/TP‧‧‧ accept transfer position
S105~S123‧‧‧步驟 S105~S123‧‧‧Steps
S201~S226‧‧‧步驟 S201~S226‧‧‧Steps
X1‧‧‧方向 X1‧‧‧ direction
X2‧‧‧方向 X2‧‧‧ direction
Y1‧‧‧方向(第1方向) Y1‧‧ Direction (1st direction)
Y2‧‧‧方向(第2方向) Y2‧‧ Direction (2nd direction)
Z‧‧‧方向(鉛垂方向) Z‧‧‧ direction (vertical direction)
θ1‧‧‧方向(旋轉方向) Θ1‧‧‧ direction (rotation direction)
θ2‧‧‧旋轉方向 θ2‧‧‧Rotation direction
圖1係顯示本發明之印刷裝置之第1實施方式之構成的立體圖。 Fig. 1 is a perspective view showing a configuration of a first embodiment of a printing apparatus of the present invention.
圖2係顯示構成墨水供給充填單元之狹縫噴嘴及刮刀部的圖。 Fig. 2 is a view showing a slit nozzle and a doctor blade portion constituting an ink supply and filling unit.
圖3係顯示構成墨水充填單元之刮刀部的圖。 Fig. 3 is a view showing a blade portion constituting an ink filling unit.
圖4係顯示圖1之印刷裝置之電氣構成的方塊圖。 Figure 4 is a block diagram showing the electrical construction of the printing apparatus of Figure 1.
圖5A係示意性顯示利用圖1所示之印刷裝置執行之印刷動作的圖。 Fig. 5A is a view schematically showing a printing operation performed by the printing apparatus shown in Fig. 1.
圖5B係示意性顯示利用圖1所示之印刷裝置執行之印刷動作的 圖。 FIG. 5B is a view schematically showing a printing operation performed by the printing apparatus shown in FIG. 1. Figure.
圖5C係示意性顯示利用圖1所示之印刷裝置執行之印刷動作的圖。 Fig. 5C is a view schematically showing a printing operation performed by the printing apparatus shown in Fig. 1.
圖6A係顯示臨暫性充填工序之圖。 Fig. 6A is a view showing a temporary filling process.
圖6B係顯示第2片之印刷動作中之正式充填工序的圖。 Fig. 6B is a view showing a main filling process in the printing operation of the second sheet.
圖7A係顯示本發明之印刷裝置之第2實施方式的圖。 Fig. 7A is a view showing a second embodiment of the printing apparatus of the present invention.
圖7B係顯示本發明之印刷裝置之第2實施方式的圖。 Fig. 7B is a view showing a second embodiment of the printing apparatus of the present invention.
圖7C係顯示本發明之印刷裝置之第2實施方式的圖。 Fig. 7C is a view showing a second embodiment of the printing apparatus of the present invention.
圖8係顯示追加安裝於本發明之印刷裝置之第3實施方式之墨水供給充填單元之構成的立體圖。 Fig. 8 is a perspective view showing a configuration of an ink supply and filling unit according to a third embodiment of the printing apparatus of the present invention.
圖1係顯示本發明之印刷裝置之第1實施方式之構成的立體圖。印刷裝置1之主要之構成具備:基台2、版載台單元10、版對準單元20、墨水充填單元30、滾筒單元40、墨水供給充填單元50、工件對準單元60、工件載台單元70、使版載台單元10及工件載台單元70移動之搬送單元80、及控制單元90。在該印刷裝置1中,藉由控制部90根據預先安裝之程式控制印刷裝置1之各部分而進行下述工序:充填工序,其將墨水充填至設置於平板狀之凹版3之凹部(圖2、3中之符號3a);受理工序,其將凹版3之墨水受理至滾筒單元40;及轉印工序,其將所受理之墨水轉印在平板狀之工件4。藉此,由凹版3之凹部規定之圖案被印刷於工件4。 Fig. 1 is a perspective view showing a configuration of a first embodiment of a printing apparatus of the present invention. The main configuration of the printing apparatus 1 includes a base 2, a plate carrier unit 10, a plate registration unit 20, an ink filling unit 30, a drum unit 40, an ink supply and filling unit 50, a workpiece alignment unit 60, and a workpiece carrier unit. 70. A transport unit 80 that moves the platen unit 10 and the workpiece stage unit 70, and a control unit 90. In the printing apparatus 1, the control unit 90 controls each part of the printing apparatus 1 according to a program installed in advance, and performs a process of filling the ink into the concave portion provided in the flat gravure 3 (Fig. 2). Reference numeral 3a), a receiving step of accepting the ink of the intaglio 3 to the drum unit 40, and a transfer step of transferring the accepted ink to the flat workpiece 4. Thereby, the pattern defined by the concave portion of the intaglio 3 is printed on the workpiece 4.
基台2如圖1所示般係在水平方向Y上延設。在基台2之上面,沿Y方向延設有:一對直動引導件81、配設於該等直動引導件81之間的線性馬達等之直動驅動部82、及未圖示之線性標度尺。又,在直動引導件81及直動驅動部82處,設置有2個搬送載台83、84,其等接受直動驅動部82之驅動而在Y方向上直線移動。在該等2個搬送載台中之一 側之搬送載台83上搭載有版載台單元10,在另一側之搬送載台84上搭載有工件載台單元70。藉此,版載台單元10及工件載台單元70能夠以彼此獨立之方式在水平方向Y上往復移動。在本說明書中,在圖1及稍後所說明之各圖中,為了明確化裝置各部之配置關係,而將搬送載台83、84之搬送方向Y中朝向版載台單元10之方向稱為「Y1」,且將朝向工件載台單元70之方向稱為「Y2」。又,將與水平方向Y正交之水平方向稱為「X方向」。並且,將水平方向X中朝向裝置正面之方向稱為「X1」,且將朝向裝置背面之方向稱為「X2」。此外,將鉛垂方向稱為「Z方向」。 The base 2 is extended in the horizontal direction Y as shown in FIG. On the upper surface of the base 2, a pair of linear motion guides 81, a linear motion motor 82 such as a linear motor disposed between the linear motion guides 81, and the like are provided in the Y direction. Linear scale. Further, in the linear motion guide 81 and the linear motion drive unit 82, two transfer stages 83 and 84 are provided, and the linear drive unit 82 is driven to move linearly in the Y direction. One of the two transfer stages The plate stage unit 10 is mounted on the side transfer stage 83, and the workpiece stage unit 70 is mounted on the other transfer stage 84. Thereby, the plate stage unit 10 and the workpiece stage unit 70 can reciprocate in the horizontal direction Y independently of each other. In the present specification, in each of the drawings illustrated in FIG. 1 and later, in order to clarify the arrangement relationship between the respective units, the direction in which the transfer stages Y of the transfer stages 83 and 84 are oriented toward the plate stage unit 10 is referred to as a direction. "Y1" and the direction toward the workpiece stage unit 70 is referred to as "Y2". Further, the horizontal direction orthogonal to the horizontal direction Y is referred to as "X direction". Further, the direction toward the front of the apparatus in the horizontal direction X is referred to as "X1", and the direction toward the back of the apparatus is referred to as "X2". In addition, the vertical direction is referred to as "Z direction".
版載台單元10具有:支持台11,其配置於搬送載台83之上表面;及版載台12,其安裝於支持台11之上表面,並在其上表面保持凹版3。因此,藉由直動驅動部82相應於來自控制單元90之動作指令使搬送載台83在Y方向上移動,可使版載台12所保持之凹版3在Y方向上搬送。 The plate stage unit 10 has a support table 11 disposed on the upper surface of the transfer stage 83, and a plate stage 12 mounted on the upper surface of the support table 11 and holding the intaglio 3 on the upper surface thereof. Therefore, the linear motion driving unit 82 moves the transport stage 83 in the Y direction in response to an operation command from the control unit 90, so that the intaglio plate 3 held by the platen 12 can be transported in the Y direction.
另一方面,工件載台單元70具有:位置調整機構71,其配置於搬送載台84之上表面;工件載台72,其安裝於位置調整機構71之上表面,且在其上表面處保持工件4。該位置調整機構71具有相對於搬送載台84在X方向及θ1方向(繞鉛垂軸之旋轉方向)上驅動工件載台72之機能。因此,藉由直動驅動部82相應於來自控制單元90之動作指令使搬送載台84在Y方向上移動,且藉由位置調整機構71相應於來自控制單元90之動作指令使工件載台72在X方向及θ1方向上移動,而可使工件載台72所保持之工件4在X方向、Y方向及θ1方向上定位。 On the other hand, the workpiece stage unit 70 has a position adjustment mechanism 71 disposed on the upper surface of the transfer stage 84, and a workpiece stage 72 mounted on the upper surface of the position adjustment mechanism 71 and held at the upper surface thereof. Workpiece 4. The position adjustment mechanism 71 has a function of driving the workpiece stage 72 in the X direction and the θ1 direction (the rotation direction around the vertical axis) with respect to the transfer stage 84. Therefore, the transfer stage 84 is moved in the Y direction by the linear motion drive unit 82 in response to an operation command from the control unit 90, and the workpiece stage 72 is caused by the position adjustment mechanism 71 in response to an operation command from the control unit 90. Moving in the X direction and the θ1 direction, the workpiece 4 held by the workpiece stage 72 can be positioned in the X direction, the Y direction, and the θ1 direction.
在基台2之上面,在Y方向之大致中央部配置有滾筒單元40。該滾筒單元40在該中央部之X方向之兩端部設置有利用升降機構41在鉛垂方向Z上可升降之升降台42。在本實施方式中,一對升降台42係設置於較版載台單元10及工件載台單元70移動之空間(以下稱為「載台 移動空間」)更靠X方向外側處。藉此,可避免與版載台單元10及工件載台單元70之干擾。 On the upper surface of the base 2, a drum unit 40 is disposed at a substantially central portion in the Y direction. The drum unit 40 is provided at both ends of the central portion in the X direction, and is provided with a lifting table 42 that can be raised and lowered in the vertical direction Z by the elevating mechanism 41. In the present embodiment, the pair of lifting tables 42 are provided in a space in which the plate carrier unit 10 and the workpiece stage unit 70 move (hereinafter referred to as "the stage". The moving space") is further to the outside of the X direction. Thereby, interference with the plate stage unit 10 and the workpiece stage unit 70 can be avoided.
以將如此般彼此隔開而配置之一對升降台42橋接之方式配置有轉印滾筒43。該轉印滾筒43係於繞在X方向上延伸之旋轉軸旋轉自如之圓筒形狀之橡皮布滾筒的外周面裝著橡皮布而成者,若旋轉驅動馬達(圖4中之符號44)相應於來自控制單元90之動作指令被驅動,則該轉印滾筒43會繞旋轉軸之旋轉方向θ2旋轉。又,若自控制單元90對升降機構41之升降馬達(圖4中之符號45)賦予升降指令,則相應於此升降馬達作動而轉印滾筒43與升降台42一起一體地升降。藉此,在鉛垂方向Z上之轉印滾筒43之位置被高精度地調整。 The transfer roller 43 is disposed such that one of the arrangement is spaced apart from each other to bridge the lift table 42. The transfer roller 43 is formed by attaching a blanket to the outer circumferential surface of a blanket drum that is rotatable about a rotation axis extending in the X direction, and the rotation drive motor (symbol 44 in FIG. 4) corresponds to When the operation command from the control unit 90 is driven, the transfer roller 43 is rotated about the rotation direction θ2 of the rotation axis. Further, when the control unit 90 gives the lifting/lowering command to the elevating motor (symbol 45 in FIG. 4) of the elevating mechanism 41, the transfer roller 43 and the elevating table 42 are integrally moved up and down in response to the operation of the elevating motor. Thereby, the position of the transfer roller 43 in the vertical direction Z is adjusted with high precision.
在上述滾筒單元40之Y1方向側及Y2方向側,分別相鄰而配置有墨水充填單元30及墨水供給充填單元50。其等之中之墨水供給充填單元50在較上述載台移動空間更靠X方向外側處,自基台2之上表面豎立設置有柱構件51、51。並且,以將柱構件51、51之上端部彼此連結之方式設置有樑構件52,以自上方跨於上述載台移動空間上之方式形成有拱形狀之支持部53。而且,對支持部53安裝有狹縫噴嘴及刮刀。 The ink filling unit 30 and the ink supply and filling unit 50 are disposed adjacent to each other on the Y1 direction side and the Y2 direction side of the drum unit 40. Among the ink supply and filling units 50, the column members 51 and 51 are erected from the upper surface of the base 2 at the outer side in the X direction from the stage moving space. Further, the beam member 52 is provided to connect the upper end portions of the column members 51 and 51 to each other, and an arch-shaped support portion 53 is formed so as to straddle the above-described stage moving space. Further, a slit nozzle and a doctor blade are attached to the support portion 53.
圖2係顯示構成墨水供給充填單元之狹縫噴嘴及刮刀部的圖。狹縫噴嘴54係具有在X方向上延伸之長條狀之噴出口541的噴嘴,且將該噴出口541以朝向鉛垂下方之狀態而配置。並且,狹縫噴嘴54係與供給液狀或黏性狀之印刷材料(以下稱為「墨水」)的墨水供給部55相連接。因此,若保持凹版3之版載台單元10在Y2方向上朝狹縫噴嘴54之鉛垂正下方位置搬送,且與其相同步墨水供給部55將墨水供給至狹縫噴嘴54,則墨水會自狹縫噴嘴54之噴出口541朝下方噴出,而在版載台單元10所保持之凹版3之上表面形成墨水積留部分(圖5A中之符號IK)。 Fig. 2 is a view showing a slit nozzle and a doctor blade portion constituting an ink supply and filling unit. The slit nozzle 54 is a nozzle having a long discharge port 541 extending in the X direction, and the discharge port 541 is disposed in a state of being vertically downward. Further, the slit nozzle 54 is connected to an ink supply unit 55 that supplies a liquid or viscous printing material (hereinafter referred to as "ink"). Therefore, if the plate stage unit 10 holding the intaglio plate 3 is conveyed in the Y2 direction toward the position directly below the slit nozzle 54, and the ink supply portion 55 is supplied to the slit nozzle 54 in synchronization with the ink, the ink will be self-contained. The discharge port 541 of the slit nozzle 54 is ejected downward, and an ink accumulation portion (symbol IK in Fig. 5A) is formed on the upper surface of the intaglio plate 3 held by the platen unit 10.
在該狹縫噴嘴54之Y2方向側,相鄰地配置有刮刀部56。該刮刀 部56具有不銹鋼鋼板製之刀562,該刀562具有在X方向上延設之前端561。在該刀562之表背兩面之中以朝向Y1方向之面為腹面、以朝向Y2方向之面為背面,相對於該背面配置有支撐刀563。而且,將該等刀562及支撐刀563夾入板狀構件564、565之間而一體化構成。在如此般構成之刮刀部56上,連接有升降機構57,藉由升降機構57相應於來自控制單元90之升降指令而作動,使刮刀部56在鉛垂方向Z上升降而對凹版3之上表面3b予以按壓或使其隔開。藉此,刮刀部56之前端561按壓凹版3之上表面3b(形成有凹部3a之面)之壓力(以下稱為「按壓壓力」)被調整,而可控制自狹縫噴嘴54供給至凹版3之上表面3b之墨水在凹版3之凹部3a充填的量及充填狀況等。 A blade portion 56 is disposed adjacent to the Y2 direction side of the slit nozzle 54. The scraper The portion 56 has a blade 562 made of stainless steel, and the blade 562 has a front end 561 extending in the X direction. Among the front and back surfaces of the blade 562, a surface facing the Y1 direction is a ventral surface, and a surface facing the Y2 direction is a back surface, and a support blade 563 is disposed on the back surface. Further, the knives 562 and the support knives 563 are sandwiched between the plate-like members 564 and 565 to be integrally formed. The elevating mechanism 57 is connected to the scraper portion 56 thus configured, and the elevating mechanism 57 is actuated in response to the lifting command from the control unit 90 to raise and lower the scraper portion 56 in the vertical direction Z to the intaglio 3 The surface 3b is pressed or separated. Thereby, the pressure at which the front end 561 of the blade portion 56 presses the upper surface 3b of the intaglio 3 (the surface on which the concave portion 3a is formed) (hereinafter referred to as "pressing pressure") is adjusted, and the supply from the slit nozzle 54 to the intaglio 3 can be controlled. The amount of the ink of the upper surface 3b filled in the recess 3a of the intaglio 3, the filling condition, and the like.
墨水充填單元30除了未設置狹縫噴嘴此點之外,與墨水供給充填單元50相同地構成。換言之,如圖1所示般,在X方向上較上述載台移動空間更靠外側處從基台2之上面豎立設置有柱構件31、31,且以將該柱構件31、31之上端部彼此連結之方式設置有樑構件32。藉此,以自上方跨於上述載台移動空間上之方式形成有拱形狀之支持部33。而且,對支持部33安裝有如下述般構成之刮刀部。 The ink filling unit 30 is configured in the same manner as the ink supply and filling unit 50 except that the slit nozzle is not provided. In other words, as shown in FIG. 1, the column members 31, 31 are erected from the upper surface of the base 2 at the outer side of the stage moving space in the X direction, and the upper ends of the column members 31, 31 are provided. The beam members 32 are provided in such a manner as to be connected to each other. Thereby, the arch-shaped support portion 33 is formed so as to straddle the above-described stage moving space. Further, a blade portion configured as follows is attached to the support portion 33.
圖3係顯示構成墨水充填單元之刮刀部的圖。刮刀部36具有:不銹鋼鋼板製之刀362,其具有在X方向上延設之前端361;及支撐刀363,其相對於Y2方向側之面(背面)配置。而且,將該等刀362及支撐刀363夾入板狀構件364、365之間而一體化構成。在如此般構成之刮刀部36上,連接有升降機構37,藉由升降機構37相應於來自控制單元90之升降指令而作動,使刮刀部36在鉛垂方向Z上升降而對凹版3之上表面3b予以按壓或使其隔開。藉此,刮刀部36對凹版3之上表面3b之按壓壓力被調整,而可控制自狹縫噴嘴供給至凹版3之上表面3b之墨水在凹版3之凹部3a內進行充填的量及充填狀況等。另外,本實施方式中,如稍後所詳細描述般,以刮刀部36之按壓壓力較刮刀部56之按 壓壓力為大之方式來控制刮刀部36、56在鉛垂方向Z上之高度位置。 Fig. 3 is a view showing a blade portion constituting an ink filling unit. The blade portion 36 has a blade 362 made of a stainless steel plate having a front end 361 extending in the X direction, and a support blade 363 disposed on a surface (back surface) on the Y2 direction side. Further, the knives 362 and the support knives 363 are sandwiched between the plate-like members 364 and 365 to be integrally formed. The elevating mechanism 37 is connected to the scraper portion 36 thus configured, and the elevating mechanism 37 is actuated in response to the lifting command from the control unit 90 to raise and lower the scraper portion 36 in the vertical direction Z to the intaglio 3 The surface 3b is pressed or separated. Thereby, the pressing pressure of the blade portion 36 against the upper surface 3b of the intaglio 3 is adjusted, and the amount of filling and filling of the ink supplied from the slit nozzle to the upper surface 3b of the intaglio 3 in the concave portion 3a of the intaglio 3 can be controlled. Wait. Further, in the present embodiment, as described in detail later, the pressing force of the blade portion 36 is smaller than that of the blade portion 56. The height of the blade portions 36, 56 in the vertical direction Z is controlled in such a manner that the pressure is large.
返回圖1,繼續說明印刷裝置1之構成。在上述墨水充填單元30之Y1方向側配置有版對準單元20。在該版對準單元20處亦然,在基台2之上面設置有與墨水充填單元30及墨水供給充填單元50相同之拱形狀之支持部23。換言之,以將4根柱構件21、21之頂部彼此連結之方式設置樑構件22。而且,2個對準攝影機24、25相對於於樑構件22分別經由位置調整機構26、27而被安裝。位置調整機構26具有相對於樑構件22在X方向及Z方向上驅動對準攝影機24之機能。因此,藉由位置調整機構26相應於來自控制單元90之動作指令使對準攝影機24在X方向及Z方向上移動,而可對版載台12所保持之凹版3之一部分進行高精度地攝像。 Returning to Fig. 1, the configuration of the printing apparatus 1 will be described. A plate alignment unit 20 is disposed on the Y1 direction side of the ink filling unit 30 described above. Also in the plate alignment unit 20, an arch-shaped support portion 23 similar to the ink filling unit 30 and the ink supply and filling unit 50 is provided on the base 2. In other words, the beam member 22 is provided in such a manner that the tops of the four column members 21, 21 are coupled to each other. Further, the two alignment cameras 24 and 25 are attached to the beam member 22 via the position adjustment mechanisms 26 and 27, respectively. The position adjustment mechanism 26 has a function of driving the alignment camera 24 in the X direction and the Z direction with respect to the beam member 22. Therefore, by the position adjustment mechanism 26, the alignment camera 24 is moved in the X direction and the Z direction in response to an operation command from the control unit 90, and a portion of the intaglio 3 held by the platen 12 can be imaged with high precision. .
又,另外一個位置調整機構27具有相對於樑構件22在X方向及Z方向上驅動對準攝影機25之機能。因此,藉由位置調整機構27相應於來自控制單元90之動作指令使對準攝影機25在X方向及Z方向上移動,而可對與對準攝影機24所拍攝之區域不同之凹版3之上表面區域高精度地攝像。另外,如此般所拍攝之2個圖像被傳送至控制單元90並被保存於記憶體(圖4中之符號92)。 Further, the other position adjustment mechanism 27 has a function of driving the alignment camera 25 in the X direction and the Z direction with respect to the beam member 22. Therefore, by the position adjustment mechanism 27, the alignment camera 25 is moved in the X direction and the Z direction in response to an operation command from the control unit 90, and the upper surface of the intaglio 3 different from the area photographed by the alignment camera 24 can be used. The area is photographed with high precision. Further, the two images thus captured are transmitted to the control unit 90 and stored in the memory (symbol 92 in Fig. 4).
此外,在墨水供給充填單元50之Y2方向側配置有工件對準單元60。在該工件對準單元60中,橋式起重機狀之支持部61、62係以在X2方向側遠離工件載台單元70之載台移動空間之方式、在基台2之上面分別在Y方向上移動自如地配置。相對於一個支持部61之樑構件63而在X方向及Z方向上移動自如地安裝有對準攝影機64。在本實施方式中,為了使對準攝影機64在X方向、Y方向及Z方向上移動而設置有位置調整機構65。該位置調整機構65具有藉由將支持對準攝影機64之支持部61相對於基台2在Y方向上驅動而在Y方向上定位對準攝影機64的驅動部、與將對準攝影機64相對於支持部61之樑構件63在X方向及 Z方向上驅動而定位的驅動部。因此,藉由位置調整機構65相應於來自控制單元90之動作指令使對準攝影機64在X方向、Y方向及Z方向上移動,而可對工件載台72所保持之工件4之一部分高精度地攝像。 Further, a workpiece alignment unit 60 is disposed on the Y2 direction side of the ink supply and filling unit 50. In the workpiece alignment unit 60, the bridge-like support portions 61 and 62 are respectively disposed on the upper side of the base 2 in the Y direction so as to be away from the stage moving space of the workpiece stage unit 70 in the X2 direction side. Move freely. The alignment camera 64 is movably attached to the beam member 63 of the support portion 61 in the X direction and the Z direction. In the present embodiment, the position adjustment mechanism 65 is provided to move the alignment camera 64 in the X direction, the Y direction, and the Z direction. The position adjustment mechanism 65 has a driving portion that positions the alignment camera 64 in the Y direction by driving the support portion 61 supporting the alignment camera 64 in the Y direction with respect to the base 2, and the alignment camera 64 is opposed to the alignment camera 64. The beam member 63 of the support portion 61 is in the X direction and A drive unit that is driven in the Z direction and positioned. Therefore, by the position adjustment mechanism 65, the alignment camera 64 is moved in the X direction, the Y direction, and the Z direction in response to an operation command from the control unit 90, and a part of the workpiece 4 held by the workpiece stage 72 can be highly accurately. Camera.
又,相對於另一個支持部62之樑構件66在X方向及Z方向上移動自如地安裝有對準攝影機67。在本實施方式中,為了使對準攝影機67在X方向、Y方向及Z方向上移動而設置有位置調整機構68。該位置調整機構68具有藉由將支持對準攝影機67之支持部62相對於基台2在Y方向上驅動而在Y方向上定位對準攝影機67之驅動部、與將對準攝影機67相對於支持部62之樑構件66在X方向及Z方向上驅動而定位之驅動部。因此,藉由位置調整機構65相應於來自控制單元90之動作指令使對準攝影機64在X方向、Y方向及Z方向上移動,而可與此前所說明之對準攝影機64相同地,對與利用對準攝影機64所拍攝之部位不同的工件4之部位高精度地攝像。另外,如此般所拍攝之2個圖像亦被傳送至控制單元90並被保存於記憶體(圖4中之符號92)。 Further, the alignment camera 67 is movably attached to the beam member 66 of the other support portion 62 in the X direction and the Z direction. In the present embodiment, the position adjustment mechanism 68 is provided to move the alignment camera 67 in the X direction, the Y direction, and the Z direction. The position adjusting mechanism 68 has a driving portion that positions the alignment camera 67 in the Y direction by driving the support portion 62 supporting the alignment camera 67 in the Y direction with respect to the base 2, and the alignment camera 67 is opposed to the alignment camera 67. The beam member 66 of the support portion 62 is driven to be positioned in the X direction and the Z direction. Therefore, the position adjustment mechanism 65 moves the alignment camera 64 in the X direction, the Y direction, and the Z direction in response to an operation command from the control unit 90, and can be identical to the alignment camera 64 described above. The portion of the workpiece 4 that is different in the portion captured by the alignment camera 64 is imaged with high precision. In addition, the two images thus captured are also transmitted to the control unit 90 and stored in the memory (symbol 92 in Fig. 4).
圖4係顯示圖1之印刷裝置之電氣構成之方塊圖。在該印刷裝置1之控制單元90中設置有:CPU 91,其執行預先設定之處理程式而控制各部分之動作;記憶體92,其用於記憶保存利用CPU 91所執行之處理程式、及處理過程中所生成之資料等;及操作顯示部93,其用於將處理之進行狀況或異常之發生等根據需要報知使用者且受理來自使用者之輸入。如是,藉由CPU 91遵循處理程式而控制裝置各部分,來執行以下詳細敘述之墨水供給工序、正式充填工序、受理工序、轉印工序及臨暫性充填工序等。並且,所謂「臨暫性充填」,如稍後所詳細敘述般意味著在凹版3之上表面3b之整體或一部分處在將墨水殘留為薄之程度下將墨水粗略地平整化且將墨水充填至凹部3a,所謂「正式充填」意味著刮取凹版3之上表面3b上之墨水且將墨水充填至凹部3a。 Figure 4 is a block diagram showing the electrical construction of the printing apparatus of Figure 1. The control unit 90 of the printing apparatus 1 is provided with a CPU 91 that executes a preset processing program to control the operations of the respective sections, and a memory 92 for memorizing and storing the processing program executed by the CPU 91 and processing. The data generated during the process, and the operation display unit 93 are used to notify the user of the progress of the process or the occurrence of an abnormality, and accept input from the user. If the CPU 91 controls the respective parts of the apparatus in accordance with the processing program, the ink supply process, the formal filling process, the acceptance process, the transfer process, and the temporary filling process, which are described in detail below, are executed. Further, the term "provisional filling" means, as will be described in detail later, that the ink is roughly flattened and the ink is filled in a whole or a part of the upper surface 3b of the intaglio 3 at a level where the ink remains thin. The "formal filling" to the concave portion 3a means that the ink on the upper surface 3b of the intaglio 3 is scraped and the ink is filled into the concave portion 3a.
圖5A至圖5C係示意性顯示利用圖1所示之印刷裝置所執行之印刷動作的圖。該等圖式中之符號DP1、RP/TP、IP、DR2分別意味下述位置:DP1:利用刮刀部36進行正式充填之正式充填位置;RP/TP:利用轉印滾筒43進行受理及轉印之受理轉印位置;IP:自狹縫噴嘴54供給墨水之墨水供給位置;DP2:利用刮刀部56進行臨暫性充填之臨暫性充填位置。另外,線狀陰影部分意味著墨水已正式充填至凹版3之凹部3a,而另一方面點狀陰影部分意味著墨水已臨暫性充填至凹版3之凹部3a。 5A to 5C are diagrams schematically showing a printing operation performed by the printing apparatus shown in Fig. 1. The symbols DP1, RP/TP, IP, and DR2 in the drawings mean the following positions: DP1: the official filling position for the official filling by the blade portion 36; RP/TP: acceptance and transfer by the transfer roller 43 The transfer position is accepted; IP: the ink supply position for supplying ink from the slit nozzle 54; DP2: the temporary filling position for temporary filling by the blade portion 56. Further, the linear hatched portion means that the ink has been officially filled into the concave portion 3a of the intaglio plate 3, and on the other hand, the dotted hatched portion means that the ink has been temporarily filled into the concave portion 3a of the intaglio 3.
此處,針對下述印刷動作予以詳細敘述,即:以下之印刷準備動作已經完成,在成為可開始第1片之印刷動作之準備完成狀態此一前提下自第1片起至第3片為止之印刷動作。該印刷準備動作,係指利用搬送單元80將版載台單元10定位於與凹版供給回收裝置(省略圖示)之間進行凹版3之交接的裝載/卸載位置,且將自凹版供給回收裝置搬入之凹版3保持在版載台12。又,利用搬送單元80將工件載台單元70定位於與工件供給回收裝置(圖示省略)之間進行工件4之交接的裝載/卸載位置,且將自工件供給回收裝置搬入之印刷前之工件4保持在工件載台72。另外,完成基於由版對準單元20獲得之凹版3之圖像、與由工件對準單元60獲得之工件4之圖像而將工件4相對於凹版3進行位置對齊即所謂之對準動作。進而,如於圖5A之上段所示意性地顯示般,刮刀部36、56及轉印滾筒43分別自正式充填位置、受理轉印位置及臨暫性充填位置退避至上方。 Here, the following printing operation will be described in detail, that is, the following printing preparation operation has been completed, and from the first sheet to the third sheet on the premise that the preparation operation of the first sheet can be started. The printing action. This printing preparation operation refers to a loading/unloading position in which the platen unit 10 is positioned by the transfer unit 80 to transfer the intaglio 3 to the gravure supply and collection device (not shown), and the gravure supply and recovery device is carried in. The intaglio 3 is held on the plate stage 12. Moreover, the workpiece stage unit 70 is positioned by the transport unit 80 at the loading/unloading position where the workpiece 4 is transferred between the workpiece supply and collection device (not shown), and the workpiece before being loaded from the workpiece supply and collection device is printed. 4 is held on the workpiece stage 72. Further, the so-called alignment operation of aligning the workpiece 4 with respect to the intaglio 3 based on the image of the intaglio 3 obtained by the plate alignment unit 20 and the image of the workpiece 4 obtained by the workpiece alignment unit 60 is completed. Further, as schematically shown in the upper part of FIG. 5A, the blade portions 36, 56 and the transfer roller 43 are respectively retracted from the official filling position, the acceptance transfer position, and the temporary filling position, respectively.
若第1片之印刷動作一開始,則執行圖5A至圖5C所示之工序。以下,就每一步驟詳細敘述利用印刷裝置1進行之印刷動作。 When the printing operation of the first sheet is started, the steps shown in Figs. 5A to 5C are executed. Hereinafter, the printing operation by the printing apparatus 1 will be described in detail for each step.
版載台單元10一邊將凹版3之上表面3b以朝向上方之水平姿勢予 以保持一邊朝Y2方向移動,並定位於墨水供給位置IP。更詳細而言,如圖5A所示般,在凹版3之Y2方向側端部到達狹縫噴嘴54之噴出口541之鉛垂正下方之時點,版載台單元10停止移動。繼之,墨水自墨水供給部55供給至狹縫噴嘴54,並噴出至凹版3之上表面3b。藉此,在凹版3之Y2方向側上表面端部處形成墨水積留部分IK(墨水供給工序)。 The plate stage unit 10 puts the upper surface 3b of the intaglio plate 3 in a horizontal posture facing upward. The one side is moved in the Y2 direction and positioned at the ink supply position IP. More specifically, as shown in FIG. 5A, when the end portion on the Y2 direction side of the intaglio 3 reaches the vertical direction of the discharge port 541 of the slit nozzle 54, the plate stage unit 10 stops moving. Then, the ink is supplied from the ink supply portion 55 to the slit nozzle 54, and is ejected to the upper surface 3b of the intaglio 3. Thereby, the ink accumulation portion IK is formed at the upper end portion of the Y2 direction side of the intaglio 3 (ink supply step).
版載台單元10一邊在凹版3之上表面3b處載持墨水積留部分IK一邊朝Y1方向移動,在墨水積留部分IK超過正式充填位置DP1之時點,版載台單元10停止移動。繼之,刮刀部36下降並將前端361(圖3)按壓在凹版3之上表面3b上。 The plate stage unit 10 moves in the Y1 direction while carrying the ink accumulation portion IK on the upper surface 3b of the intaglio plate 3, and stops the movement of the plate stage unit 10 when the ink accumulation portion IK exceeds the official filling position DP1. Then, the blade portion 36 is lowered and the front end 361 (Fig. 3) is pressed against the upper surface 3b of the intaglio 3.
在保持刮刀部36之前端361抵接於凹版3之上表面3b之狀態下,版載台單元10朝Y2方向移動。此時,墨水積留部分IK由刮刀部36被刮取且墨水被充填至凹部3a。此處,由於刮刀部36之按壓壓力設定為比較強,故在刮刀部36通過後墨水不會殘留在凹版3之上表面3b,而墨水僅被充填至凹部3a(正式充填工序)。繼之,版載台單元10朝Y2方向移動並使凹版3之Y2方向側端部移動至受理轉印位置RP/TP。 The plate stage unit 10 is moved in the Y2 direction in a state where the front end 361 abuts against the upper surface 3b of the intaglio 3 before the blade portion 36 is held. At this time, the ink accumulation portion IK is scraped by the blade portion 36 and the ink is filled into the concave portion 3a. Here, since the pressing pressure of the blade portion 36 is set to be relatively strong, the ink does not remain on the upper surface 3b of the intaglio 3 after the blade portion 36 passes, and the ink is only filled into the concave portion 3a (the main filling step). Then, the plate stage unit 10 is moved in the Y2 direction and the Y2 direction side end portion of the intaglio plate 3 is moved to the acceptance transfer position RP/TP.
轉印滾筒43下降並定位於受理轉印位置RP/TP且轉印滾筒43在圖5A之紙面處以順時針旋轉(以下將如此之旋轉稱為「正向旋轉」)。並且,與該正向旋轉動作同步,版載台單元10一邊保持已接受正式充填工序之凹版3,一邊通過受理轉印位置RP/TP而朝Y2方向移動。在該通過時被充填至凹部3a之墨水被轉印於轉印滾筒43之外周面,並被受理(受理工序)。該受理工序將持續至凹版3完全地通過受理轉印位置RP/TP為止。 The transfer roller 43 is lowered and positioned to receive the transfer position RP/TP and the transfer roller 43 is rotated clockwise at the paper surface of FIG. 5A (hereinafter referred to as "forward rotation"). In addition, in synchronization with the forward rotation operation, the plate stage unit 10 moves in the Y2 direction by accepting the transfer position RP/TP while holding the intaglio 3 that has received the main filling process. The ink filled in the concave portion 3a at the time of the passage is transferred to the outer peripheral surface of the transfer cylinder 43, and is accepted (receiving step). This acceptance process continues until the intaglio 3 passes completely through the transfer position RP/TP.
且說如圖5A所示般,由於受理轉印位置RP/TP與墨水供給位置IP之距離較凹版3之搬送方向Y之長度為短,故在受理工序持續期間,凹版3之上表面之Y2方向側端部到達墨水供給位置IP。因此,為了進行第2片之印刷動作,而在該到達時機進行墨水供給,在凹版3之上表面3b處形成墨水積留部分IK。在如此之本實施方式中,第1片之受理工序與第2片之墨水供給工序係並行地進行,在凹版3處並存有第1片之印刷用墨水與第2片之印刷用墨水。 As shown in FIG. 5A, since the distance between the acceptance transfer position RP/TP and the ink supply position IP is shorter than the length of the transfer direction Y of the intaglio 3, the Y2 direction of the upper surface of the intaglio 3 is maintained during the reception process. The side end portion reaches the ink supply position IP. Therefore, in order to perform the printing operation of the second sheet, ink supply is performed at the arrival timing, and the ink accumulation portion IK is formed on the upper surface 3b of the intaglio plate 3. In the present embodiment as described above, the receiving process of the first sheet and the ink supply step of the second sheet are performed in parallel, and the printing ink of the first sheet and the printing ink of the second sheet are stored in the intaglio 3.
此處,雖然在凹版3之上表面3b中接受受理工序之表面區域,墨水之大部分自凹部3a轉移至轉印滾筒43,但是仍存在一部分墨水殘留在凹版3之情形。若保持原樣擱置至下次之墨水供給為止,則存在殘留墨水中之溶媒成分揮發而以固體狀態附著在凹版3處之情形。若使用如此之附著有乾燥墨水之凹版3繼續印刷動作,則會有招致印刷不良之虞。因此,在本實施方式中,執行所謂之臨暫性充填工序,其係利用被定位於臨暫性充填位置DP2之刮刀部56將作為第2片之印刷用墨水而形成之墨水積留部分IK在凹版3之上表面3b整體粗略地平整化。 Here, although the surface area of the receiving process is received in the upper surface 3b of the intaglio 3, most of the ink is transferred from the concave portion 3a to the transfer roller 43, but a part of the ink remains in the intaglio 3. When the ink supply is left as it is, the solvent component in the residual ink volatilizes and adheres to the intaglio 3 in a solid state. If the intaglio 3 with such a dry ink adhered thereto is used to continue the printing operation, there is a problem that printing defects are caused. Therefore, in the present embodiment, the so-called temporary filling step is performed by using the blade portion 56 positioned at the temporary filling position DP2 to form the ink accumulation portion IK as the printing ink of the second sheet. The surface 3b on the upper surface of the intaglio 3 is roughly flattened as a whole.
圖6A係顯示臨暫性充填工序之圖。在該臨暫性充填工序中,對朝Y2方向移動之凹版3之上表面3b,刮刀部56之前端561係設定為與上述之正式充填時之按壓壓力相比為弱。因此,墨水積留部分IK之墨水在凹版3之上表面3b薄薄地擴展,藉此凹版3之上表面3b被墨水覆蓋。因此,可有效地抑制乾燥墨水之產生,而可謀求印刷品質之提高。 Fig. 6A is a view showing a temporary filling process. In the temporary filling step, the front end 561 of the doctor blade portion 56 is set to be weaker than the pressing pressure at the time of the above-described main filling for the upper surface 3b of the intaglio plate 3 that moves in the Y2 direction. Therefore, the ink of the ink accumulation portion IK is thinly spread on the upper surface 3b of the intaglio 3, whereby the upper surface 3b of the intaglio 3 is covered with ink. Therefore, the generation of dry ink can be effectively suppressed, and the printing quality can be improved.
藉由凹版3整體通過受理轉印位置RP/TP而第1片之受理工序完成。響應於此,轉印滾筒43停止旋轉且退避至上方。繼之,藉由凹版3整體通過臨暫性充填位置DP2,用於第2片之印刷動作之臨暫性充填 工序完成。響應於此,刮刀部56退避至上方且版載台單元10停止移動。在此時點,如圖5B所示般,版載台單元10及工件載台單元70位於滾筒單元40之Y2方向側之位置。 The acceptance process of the first sheet is completed by accepting the transfer position RP/TP as a whole by the intaglio 3 . In response to this, the transfer roller 43 stops rotating and retreats upward. Then, by the gravure 3 as a whole, the temporary filling position DP2 is used for the temporary filling of the printing operation of the second piece. The process is completed. In response to this, the blade portion 56 is retracted to the upper side and the platen unit 10 stops moving. At this time, as shown in FIG. 5B, the plate stage unit 10 and the workpiece stage unit 70 are located at the Y2 direction side of the drum unit 40.
又,如圖6A所示般,在尚未利用刮刀部56之前端561平整化、而供給有墨水積留部分IK之區域,墨水未從墨水積留部分IK被充填至凹版3之凹部3a。此係起因於作為墨水而使用之印刷材料之黏性為高、或凹部3a之X方向或Y方向之寬度(亦即線寬度)為窄之故。如此般,若僅憑藉自狹縫噴嘴54供給墨水,則由於不能將墨水充分地充填至凹部3a之內部,而在凹部3a內存在有空氣,因此存在殘留於凹部3a內之墨水中的溶媒成分朝空氣中揮發而以固體狀態附著在凹版3上而有招致印刷不良之虞。 Further, as shown in FIG. 6A, the ink is not filled from the ink accumulation portion IK to the concave portion 3a of the intaglio 3 in the region where the ink portion IK is flattened before the blade portion 56 is flattened. This is because the viscosity of the printing material used as the ink is high, or the width of the concave portion 3a in the X direction or the Y direction (that is, the line width) is narrow. When the ink is supplied from the slit nozzles 54 as described above, since the ink cannot be sufficiently filled into the inside of the concave portion 3a, air is present in the concave portion 3a, so that there is a solvent component remaining in the ink in the concave portion 3a. It is volatilized in the air and adheres to the intaglio 3 in a solid state, which causes a defect in printing.
相對於此,在第1實施方式中,藉由將刮刀部56配置在狹縫噴嘴54之Y2側,而可確實地將墨水充填至凹部3a內。藉此,可有效地抑制乾燥墨水之產生,而可謀求印刷品質之提高。 On the other hand, in the first embodiment, the blade portion 56 is disposed on the Y2 side of the slit nozzle 54, so that the ink can be surely filled in the concave portion 3a. Thereby, the generation of the dry ink can be effectively suppressed, and the printing quality can be improved.
其次,將第1片之轉印工序及第2片之正式充填工序並行地進行。版載台單元10一邊保持已接受臨暫性充填工序之凹版3一邊朝Y1方向移動,在凹版3之Y2方向側端部到達正式充填位置DP1之時點停止移動。繼之,刮刀部36下降並將前端361按壓在凹版3之上表面3b上(步驟S106)。藉此,正式充填工序開始。如此之正式充填工序如圖5B所示般,係在凹版3之中心位置被定位於自受理轉印位置RP/TP起朝Y1方向離開距離L2之位置(相當於本發明之「第2位置」)P2之狀態下開始,進而藉由凹版3朝Y2方向被搬送而正式充填工序持續進行。 Next, the transfer process of the first sheet and the final filling step of the second sheet are performed in parallel. The plate stage unit 10 moves in the Y1 direction while holding the intaglio plate 3 that has received the temporary filling process, and stops moving when the end portion of the intaglio plate 3 in the Y2 direction side reaches the main filling position DP1. Then, the blade portion 36 is lowered and the front end 361 is pressed against the upper surface 3b of the intaglio 3 (step S106). Thereby, the official filling process begins. As shown in FIG. 5B, the main filling step is positioned at a position away from the accepted transfer position RP/TP from the acceptance transfer position RP/TP by a distance L2 from the accepted transfer position 3 (corresponding to the "second position" of the present invention. In the state of P2, the gravure 3 is transported in the Y2 direction, and the main filling process is continued.
另一方面,追隨版載台單元10之朝Y1方向之移動,工件載台72原樣保持印刷前之工件4且朝Y1方向移動,且在工件4之Y2方向側端部到達受理轉印位置RP/TP之時點停止移動。繼之,轉印滾筒43在旋 轉定位後下降,而定位在受理轉印位置RP/TP,以使所受理墨水之前頭位置位於轉印滾筒43之外周面中最低處之最低點而朝向工件4之Y2方向側端部(步驟S107)。藉此,第1片之轉印工序開始。如此之轉印工序如圖5B所示般,係在工件4之中心位置被定位於自受理轉印位置RP/TP起朝Y1方向離開距離L1之位置(相當於本發明之「第1位置」)P1之狀態下開始,進而藉由工件4朝Y2方向被搬送而轉印工序持續進行。 On the other hand, following the movement of the plate stage unit 10 in the Y1 direction, the workpiece stage 72 holds the workpiece 4 before printing and moves in the Y1 direction, and reaches the acceptance transfer position RP at the Y2 direction side end of the workpiece 4. /TP stops moving at the time. Then, the transfer roller 43 is spinning After the positioning is lowered, the position is adjusted to the transfer position RP/TP so that the head position before the ink is received is located at the lowest point of the lowest portion of the outer peripheral surface of the transfer roller 43 toward the Y2 direction side end of the workpiece 4 (step S107). Thereby, the transfer process of the first sheet starts. As shown in FIG. 5B, the transfer process is positioned at a position away from the accepted transfer position RP/TP by a distance L1 from the accepted transfer position RP/TP (corresponding to the "first position" of the present invention. In the state of P1, the transfer process is continued by the workpiece 4 being conveyed in the Y2 direction.
並且,本實施方式係以下述方式構成,即受理轉印位置RP/TP與正式充填位置DP1之距離L3與凹工件4之搬送方向Y之長度相比為長。 因此,上述步驟S106、S107係並行地進行。當然,版載台單元10及工件載台單元70之移動態樣並非限定於此,只要工件載台單元70與版載台單元10不會追撞,可為任意。 Further, the present embodiment is configured such that the distance L3 between the accepted transfer position RP/TP and the official filling position DP1 is longer than the length of the transport direction Y of the concave workpiece 4. Therefore, the above steps S106 and S107 are performed in parallel. Needless to say, the movement state of the plate stage unit 10 and the workpiece stage unit 70 is not limited thereto, and may be any as long as the workpiece stage unit 70 and the plate stage unit 10 do not collide.
若轉印工序一開始,則轉印滾筒43之正向旋轉動作與工件載台單元70朝Y2方向之移動動作同步地執行,藉此,在受理轉印位置RP/TP處受理至轉印滾筒43之墨水被依次轉印至工件4。在工件4整體通過受理轉印位置RP/TP之時點,由凹版3之凹部3a規定之墨水圖案PT被印刷至工件4之上表面4a(步驟S108)。如此般執行第1片之轉印工序,而第1片之印刷動作完成。 When the transfer process is started, the forward rotation operation of the transfer roller 43 is performed in synchronization with the movement operation of the workpiece stage unit 70 in the Y2 direction, whereby the transfer roller is accepted at the transfer position RP/TP. The ink of 43 is sequentially transferred to the workpiece 4. When the entire workpiece 4 passes the transfer position RP/TP, the ink pattern PT defined by the concave portion 3a of the intaglio 3 is printed on the upper surface 4a of the workpiece 4 (step S108). The transfer process of the first sheet is performed in this manner, and the printing operation of the first sheet is completed.
第2片之正式充填工序係利用刮刀部36與上述轉印工序並行地被執行。圖6B係顯示第2片之印刷動作之正式充填步驟的圖。該正式充填工序與步驟S103所執行之內容不同之點僅為臨暫性充填工序已被執行,且墨水在凹版3之上表面3b整體被平整化,除此以外之構成為相同。亦即如圖6B所示般,對朝Y2方向移動之凹版3之上表面3b,刮刀部36之前端361設定為與上述之臨暫性充填時之按壓相比為強。因此,附著於上表面3b中除了凹部3a以外之表面區域的墨水被刮刀部36刮取,墨水自該表面區域消失,與其相對,在凹部3a處墨水被充滿。 The main filling step of the second sheet is performed in parallel with the above-described transfer step by the doctor blade portion 36. Fig. 6B is a view showing a formal filling step of the printing operation of the second sheet. The fact that the main filling step differs from the content executed in step S103 is that only the temporary filling step has been performed, and the ink is flattened on the entire upper surface 3b of the intaglio 3, and the other configuration is the same. That is, as shown in Fig. 6B, the front end 361 of the doctor blade portion 36 is set to be stronger than the above-described pressing at the time of temporary filling, with respect to the upper surface 3b of the intaglio plate 3 which is moved in the Y2 direction. Therefore, the ink adhering to the surface region other than the concave portion 3a of the upper surface 3b is scraped by the blade portion 36, and the ink disappears from the surface region, and the ink is filled at the concave portion 3a.
在正式充填工序中,刮刀部36之前端361從與臨暫性充填工序在同一方向(Y2方向)上行進之凹版3,以與刮刀部56之前端561為同一方向(Y1方向)刮取墨水。所刮取之多餘墨水係利用搭載於版載台單元10之圖示省略之墨水回收機構而被回收,由於前端361與前端561之任一者皆朝凹版3之Y1方向側排出多餘墨水,故在凹版3之Y1方向側設置1個墨水回收機構即可,因而藉由採用上述構成可抑制墨水回收機構之大型化。 In the main filling step, the front end 361 of the blade portion 36 scrapes ink from the intaglio 3 that travels in the same direction (Y2 direction) as the temporary filling step, in the same direction (Y1 direction) as the front end 561 of the blade portion 56. . The excess ink that has been scraped off is recovered by the ink recovery mechanism that is omitted from the illustration of the platen unit 10, and any of the front end 361 and the front end 561 discharges excess ink toward the Y1 direction side of the intaglio 3. It is only necessary to provide one ink recovery mechanism in the Y1 direction side of the intaglio plate 3. Therefore, by adopting the above configuration, it is possible to suppress an increase in size of the ink recovery mechanism.
該正式充填工序持續至凹版3整體在Y2方向上通過正式充填位置DP1為止,在該持續過程中如圖5B所示般,在凹版3處併存有正式充填區域(線狀陰影部分)與臨暫性充填區域(點狀陰影部分)。另外,若凹版3整體一通過正式充填位置DP1,則刮刀部36退避至上方。 This official filling process continues until the entire gravure 3 passes through the official filling position DP1 in the Y2 direction. In the continuous process, as shown in FIG. 5B, the official filling region (linear shading portion) and the temporary portion are present in the intaglio 3 Sex filling area (dotted shadow). Further, when the entire intaglio plate 3 passes through the main filling position DP1, the blade portion 36 is retracted upward.
若對工件4之圖案PT之印刷一完成,則工件載台單元70一邊保持該工件4一邊朝Y2方向移動,並移動至工件用之裝載/卸載位置。 When the printing of the pattern PT of the workpiece 4 is completed, the workpiece stage unit 70 moves in the Y2 direction while holding the workpiece 4, and moves to the loading/unloading position for the workpiece.
在本實施方式中,在完成正式充填工序之時點,轉印滾筒43之外周面所載持之第1片之印刷用墨水已經轉印至工件4之上表面4a。因此,版載台單元10保持原樣繼續朝Y2方向移動,凹版3之Y2方向側端部到達受理轉印位置RP/TP,第2片之受理工序開始(步驟S111)。進而藉由與轉印滾筒43之旋轉同步而版載台單元10朝Y2方向移動,與上述步驟S104相同地,充填於凹部3a之墨水被轉印在轉印滾筒43之外周面,並被受理(步驟S112)。該受理工序將持續至凹版3完全地通過受理轉印位置RP/TP為止,該受理工序一完成,則轉印滾筒43退避至上方。繼之,藉由凹版3整體通過臨暫性充填位置DP2,第2片之印刷動作之臨暫性充填工序完成。響應於此,刮刀部56退避至上方且版載台 單元10停止移動。在該時點,版載台單元10及工件載台單元70位於滾筒單元40之Y2方向側之位置。 In the present embodiment, at the time of completion of the main filling process, the printing ink of the first sheet held on the outer peripheral surface of the transfer cylinder 43 has been transferred to the upper surface 4a of the workpiece 4. Therefore, the plate stage unit 10 continues to move in the Y2 direction as it is, and the Y2 direction side end portion of the intaglio 3 reaches the acceptance transfer position RP/TP, and the acceptance process of the second sheet is started (step S111). Further, the platen unit 10 is moved in the Y2 direction in synchronization with the rotation of the transfer roller 43, and the ink filled in the concave portion 3a is transferred onto the outer peripheral surface of the transfer roller 43 in the same manner as in the above-described step S104, and is accepted. (Step S112). This acceptance process continues until the intaglio plate 3 has completely passed the acceptance of the transfer position RP/TP. When the acceptance process is completed, the transfer roller 43 is retracted upward. Then, by the entire intaglio 3 passing through the temporary filling position DP2, the temporary filling process of the printing operation of the second sheet is completed. In response to this, the blade portion 56 retreats to the top and the plate carrier Unit 10 stops moving. At this time, the plate stage unit 10 and the workpiece stage unit 70 are located at the Y2 direction side of the drum unit 40.
如上述般與進行第2片之正式充填工序及受理工序並行地,省略圖示之工件供給回收裝置接近在工件用之裝載/卸載位置待命之工件載台單元70,而進行工件4之替換。換言之,藉由工件供給回收裝置,印刷有圖案PT之第1片工件4自工件載台單元70被搬出(步驟S113)後,第2片之工件4被搬入工件載台單元70(步驟S114)。 As described above, in parallel with the main filling step and the receiving step of the second sheet, the workpiece supply unit (not shown) approaches the workpiece stage unit 70 that is placed at the loading/unloading position for the workpiece, and the workpiece 4 is replaced. In other words, the first workpiece 4 on which the pattern PT is printed is carried out from the workpiece stage unit 70 by the workpiece supply and collection device (step S113), and the workpiece 4 of the second sheet is loaded into the workpiece stage unit 70 (step S114). .
上述步驟以後,可藉由重複進行與步驟S106~S114相同之步驟(在圖5C中圖示有步驟S116~S123)而進行第3片、第4片、...之印刷。另外,在圖5C中示意性記載有將第2片與第3片之印刷動作並行地進行之動作。 After the above steps, the printing of the third, fourth, ... can be performed by repeating the same steps as steps S106 to S114 (steps S116 to S123 are shown in FIG. 5C). In addition, FIG. 5C schematically illustrates an operation in which the printing operation of the second sheet and the third sheet is performed in parallel.
如以上所述般,在第1實施方式中,為了印刷1片工件4要進行正式充填工序、受理工序及轉印工序,但對第n(其中n為1以上之自然數)片工件4之轉印工序與對第(n+1)片之凹版3的正式充填工序係並行地進行。因此,進行複數片之印刷時之印刷裝置1的節拍時間相應地縮短將轉印工序與正式充填工序並行地執行之份額。其結果為,可大幅度提高印刷裝置1之生產效率。並且,上述「第n片工件」及「第(n+1)片工件」分別相當於本發明之「第1基材」及「第2基材」,對第n片工件之印刷動作及對第(n+1)片工件之印刷動作分別相當於本發明之「第1印刷動作」及「第2印刷動作」。又,墨水相當於本發明之「印刷材料」之一例,工件4相當於本發明之「基材」之一例。又,版載台12及工件載台72分別相當於本發明之「凹版保持部」及「基材保持部」之一例。又,刀362、562分別相當於本發明之「第1刀」及「第2刀」之一例。又,轉印滾筒43相當於本發明之「轉印部」之一 例。又,藉由支持版載台單元10之搬送載台83利用直動驅動部82被移動而搬送凹版3,因而直動驅動部82及搬送載台83係作為本發明之「凹版搬送部」而發揮機能。又,藉由支持工件載台單元70之搬送載台84利用直動驅動部82被移動而搬送工件(基材)4,因而直動驅動部82及搬送載台84係作為本發明之「基材搬送部」而發揮機能。又,控制單元90相當於本發明之「控制部」之一例。另外,方向Y1及方向Y2分別相當於本發明之「第1方向」及「第2方向」。針對該等情形在以下之實施方式中亦相同。 As described above, in the first embodiment, the main filling process, the receiving process, and the transfer process are performed in order to print one workpiece 4, but the nth (where n is a natural number of 1 or more) piece workpiece 4 The transfer process is performed in parallel with the formal filling process of the intaglio 3 of the (n+1)th sheet. Therefore, the tact time of the printing apparatus 1 at the time of printing a plurality of sheets is shortened correspondingly to the execution of the transfer process in parallel with the main filling process. As a result, the production efficiency of the printing apparatus 1 can be greatly improved. Further, the "nth workpiece" and the "nth (n+1)th workpiece" correspond to the "first substrate" and the "second substrate" of the present invention, respectively, and the printing operation and the pair of the nth workpiece are performed. The printing operation of the (n+1)th workpiece corresponds to the "first printing operation" and the "second printing operation" of the present invention, respectively. Further, the ink corresponds to an example of the "printing material" of the present invention, and the workpiece 4 corresponds to an example of the "substrate" of the present invention. Further, the plate stage 12 and the workpiece stage 72 correspond to an example of the "gravure holding portion" and the "substrate holding portion" of the present invention, respectively. Further, the knives 362 and 562 correspond to an example of the "first knife" and the "second knife" of the present invention, respectively. Further, the transfer roller 43 corresponds to one of the "transfer portions" of the present invention. example. In addition, since the transfer stage 83 is moved by the transfer stage 82 of the support plate stage unit 10 and the intaglio plate 3 is transported, the linear drive unit 82 and the transfer stage 83 are used as the "gravure transfer unit" of the present invention. Play the function. Further, since the transfer stage 84 supporting the workpiece stage unit 70 is moved by the linear drive unit 82 to transport the workpiece (base material) 4, the linear drive unit 82 and the transfer stage 84 are used as the basis of the present invention. The material conveyance unit is functional. Further, the control unit 90 corresponds to an example of the "control unit" of the present invention. Further, the direction Y1 and the direction Y2 correspond to the "first direction" and the "second direction" of the present invention, respectively. The same is true for the above embodiments in the following embodiments.
並且,由於在上述第1實施方式中設置了臨暫性充填工序,故可有效地防止在凹版3處之墨水乾燥。其結果為可提高印刷品質。特別是在臨暫性充填工序中,藉由利用刮刀部56之前端561將自狹縫噴嘴54供給之墨水之墨水積留部分IK粗略地平整化,可使墨水確實地充填至凹版3之凹部3a內,而可更有效地防止在凹版3處之墨水乾燥。 Further, since the temporary filling step is provided in the first embodiment described above, it is possible to effectively prevent the ink in the intaglio 3 from drying. As a result, the printing quality can be improved. In particular, in the temporary filling process, the ink accumulation portion IK of the ink supplied from the slit nozzle 54 is roughly flattened by the front end 561 of the blade portion 56, so that the ink can be surely filled into the concave portion of the intaglio 3. Within 3a, the drying of the ink at the intaglio 3 can be more effectively prevented.
又,在上述第1實施方式中,將第n片之受理工序與對第(n+1)片之凹版3之臨暫性充填工序並行地進行。因此,藉由將受理工序與臨暫性充填工序並行地執行,與逐次執行第n片之受理工序與第(n+1)片之臨暫性充填工序之情形相比亦可縮短節拍時間。又,如此般藉由在受理工序之後即刻進行墨水供給工序及臨暫性充填工序,可更有效地防止在凹版3處之墨水乾燥以使對凹版3之墨水之充填穩定化而可大幅度地提高印刷裝置1之生產效率。在如此之第1實施方式中,狹縫噴嘴54相當於本發明之「供給部」之一例。又,刮刀部36係作為本發明之「充填部」及「正式充填部」而發揮機能,另一方面,刮刀部56係作為本發明之「充填部」及「臨暫性充填部」而發揮機能。 Further, in the first embodiment described above, the accepting step of the n-th sheet is performed in parallel with the temporary filling step of the intaglio 3 of the (n+1)th sheet. Therefore, by executing the acceptance process in parallel with the temporary filling process, the tact time can be shortened as compared with the case where the acceptance process of the nth piece is sequentially performed and the temporary filling process of the (n+1)th piece is performed. Further, by performing the ink supply step and the temporary filling step immediately after the receiving step, the ink in the intaglio 3 can be more effectively prevented from drying to stabilize the filling of the ink of the intaglio 3, and the filling can be greatly improved. The production efficiency of the printing apparatus 1 is improved. In the first embodiment as described above, the slit nozzle 54 corresponds to an example of the "supply portion" of the present invention. Further, the blade portion 36 functions as a "filling portion" and a "main filling portion" of the present invention, and the blade portion 56 serves as a "filling portion" and a "temporary filling portion" of the present invention. function.
此外,在上述第1實施方式中,係在滾筒單元40之Y2方向側進行墨水供給,但墨水供給位置並非限定於此,亦可在滾筒單元40之Y1方向側進行(第2實施方式)。另外,亦可在滾筒單元40之Y1方向側進 一步設置墨水供給位置,而在正式充填工序前追加進行墨水供給(第3實施方式)。以下,一邊參照圖7A至圖7C參照一邊說明本發明之第2實施方式,其後,一邊參照圖5A至圖5C以及圖8一邊說明本發明之第3實施方式。 In the first embodiment, the ink supply is performed on the Y2 direction side of the drum unit 40. However, the ink supply position is not limited thereto, and may be performed on the Y1 direction side of the drum unit 40 (second embodiment). In addition, it is also possible to enter the Y1 direction of the drum unit 40. The ink supply position is set in one step, and the ink supply is additionally performed before the main filling process (third embodiment). Hereinafter, a second embodiment of the present invention will be described with reference to FIGS. 7A to 7C. Hereinafter, a third embodiment of the present invention will be described with reference to FIGS. 5A to 5C and FIG.
圖7A至圖7C係顯示本發明之印刷裝置之第2實施方式的圖。該第2實施方式與第1實施方式較大之不同點在於:於墨水充填單元30追加有墨水供給用之狹縫噴嘴34而在實質上作為墨水供給充填單元發揮機能此點、省略墨水供給充填單元50此點、省略臨暫性充填工序此點。 並且,由於其他構成基本上與第1實施方式相同,故賦予相同構成以相同符號而省略構成說明。 7A to 7C are views showing a second embodiment of the printing apparatus of the present invention. The second embodiment differs greatly from the first embodiment in that the ink supply unit 30 is additionally provided with the slit nozzle 34 for ink supply, and functions substantially as an ink supply and filling unit, and the ink supply filling is omitted. At this point, the unit 50 omits the point of the temporary filling process. The other configurations are basically the same as those in the first embodiment, and the same configurations are denoted by the same reference numerals, and the description of the components is omitted.
在第2實施方式中,如圖7A之上段部分所示般,在刮刀部36之Y1方向側相鄰而配置有狹縫噴嘴34。該狹縫噴嘴34除了在配設位置不同此點以外,與第1實施方式之狹縫噴嘴54為相同。亦即,狹縫噴嘴34係具有在X方向上延伸之長條狀之噴出口341的噴嘴,且將該噴出口341以朝向鉛垂下方之狀態而配置。並且,狹縫噴嘴34與省略圖示之墨水供給部相連接,藉由將自墨水供給部供給之墨水從墨水噴出口341朝向下方噴出而在版載台單元10所保持之凹版3之上表面3b形成墨水積留部分IK。 In the second embodiment, as shown in the upper portion of FIG. 7A, slit nozzles 34 are disposed adjacent to the Y1 direction side of the blade portion 36. The slit nozzles 34 are the same as the slit nozzles 54 of the first embodiment except that they are different from each other in the arrangement position. In other words, the slit nozzle 34 has a nozzle having a long discharge port 341 extending in the X direction, and the discharge port 341 is disposed in a state of being vertically downward. Further, the slit nozzle 34 is connected to an ink supply unit (not shown), and the ink supplied from the ink supply unit is discharged downward from the ink discharge port 341 to the lower surface of the intaglio plate 3 held by the platen unit 10. 3b forms an ink accumulation portion IK.
其次,一邊參照圖7A至圖7C一邊詳細敘述第2實施方式之印刷動作。此處,針對下述印刷動作予以詳細敘述,即:與第1實施方式相同地,上述印刷準備動作已經完成,在成為可開始第1片之印刷動作之準備完成狀態此一前提下自第1片起至第3片為止之印刷動作。 Next, the printing operation of the second embodiment will be described in detail with reference to FIGS. 7A to 7C. Here, the printing operation described below is described in detail, that is, in the same manner as in the first embodiment, the printing preparation operation has been completed, and the preparation is completed in the state in which the printing operation of the first sheet can be started. The printing operation up to the third piece.
若第1片之印刷動作一開始,則執行圖7A至圖7C所示之工序。以下、針對每一步驟詳細敘述利用印刷裝置1所進行之印刷動作。 When the printing operation of the first sheet is started, the steps shown in Figs. 7A to 7C are executed. Hereinafter, the printing operation by the printing apparatus 1 will be described in detail for each step.
版載台單元10一邊將凹版3之上表面3b以朝向上方之水平姿勢予 以保持一邊朝Y2方向移動,並定位於墨水供給位置IP。更詳細而言,如圖7A所示般,在凹版3之Y2方向側端部到達狹縫噴嘴34之噴出口341之鉛垂正下方之時點,版載台單元10停止移動。繼之,墨水自墨水供給部(圖示省略)被供給至狹縫噴嘴34,並噴出至凹版3之上表面3b。藉此,在凹版3之Y2方向側上表面端部處形成墨水積留部分IK。 The plate stage unit 10 puts the upper surface 3b of the intaglio plate 3 in a horizontal posture facing upward. The one side is moved in the Y2 direction and positioned at the ink supply position IP. More specifically, as shown in FIG. 7A, when the end portion on the Y2 direction side of the intaglio 3 reaches the vertical direction of the discharge port 341 of the slit nozzle 34, the plate stage unit 10 stops moving. Then, the ink is supplied from the ink supply portion (not shown) to the slit nozzle 34, and is ejected to the upper surface 3b of the intaglio 3. Thereby, the ink accumulation portion IK is formed at the upper end portion of the Y2 direction side of the intaglio plate 3.
版載台單元10一邊在凹版3之上表面3b處載持墨水積留部分IK一邊進一步朝Y2方向移動,且刮刀部36下降而將前端361按壓在凹版3之上表面3b(步驟S202)。繼之,在保持刮刀部36之前端361抵接於凹版3之上表面3b之狀態下,版載台單元10進一步朝Y2方向移動(步驟S203)。此時,墨水積留部分IK藉由刮刀部36被刮取且墨水被充填至凹部3a。此處,與第1實施方式之正式充填工序相同地,刮刀部36之按壓力設定為比較強,而在刮刀部36通過後墨水不會殘留在凹版3之上表面3b,而墨水僅被充填至凹部3a(正式充填工序)。繼之,版載台單元10朝Y2方向移動並使凹版3之Y2方向側端部移動至受理轉印位置RP/TP。 The plate stage unit 10 moves further in the Y2 direction while carrying the ink accumulation portion IK on the upper surface 3b of the intaglio plate 3, and the blade portion 36 is lowered to press the tip end 361 against the upper surface 3b of the intaglio plate 3 (step S202). Then, in a state where the front end 361 abuts against the upper surface 3b of the intaglio 3 before the blade portion 36 is held, the platen unit 10 is further moved in the Y2 direction (step S203). At this time, the ink accumulation portion IK is scraped by the blade portion 36 and the ink is filled into the concave portion 3a. Here, similarly to the main filling step of the first embodiment, the pressing force of the blade portion 36 is set to be relatively strong, and after the blade portion 36 passes, the ink does not remain on the upper surface 3b of the intaglio 3, and the ink is only filled. To the recess 3a (formal filling step). Then, the plate stage unit 10 is moved in the Y2 direction and the Y2 direction side end portion of the intaglio plate 3 is moved to the acceptance transfer position RP/TP.
轉印滾筒43下降並定位於受理轉印位置RP/TP且轉印滾筒43正向旋轉。並且,與該正向旋轉動作同步,版載台單元10一邊保持已接受正式充填工序之凹版3一邊通過受理轉印位置RP/TP而朝Y2方向移動。在該通過時被充填至凹部3a之墨水被轉印於轉印滾筒43之外周面,並被受理(受理工序)。 The transfer roller 43 is lowered and positioned to receive the transfer position RP/TP and the transfer roller 43 is rotated in the forward direction. In addition, in synchronization with the forward rotation operation, the plate stage unit 10 moves in the Y2 direction by accepting the transfer position RP/TP while holding the intaglio plate 3 that has received the main filling process. The ink filled in the concave portion 3a at the time of the passage is transferred to the outer peripheral surface of the transfer cylinder 43, and is accepted (receiving step).
上述之受理工序將持續至凹版3完全地通過受理轉印位置RP/TP為止,在通過時點,轉印滾筒43之正向旋轉停止且轉印滾筒43退避至上方。又,版載台單元10朝Y2方向之移動停止。 The above-described receiving process continues until the intaglio plate 3 has completely passed the transfer position RP/TP. At the time of passing, the forward rotation of the transfer roller 43 is stopped and the transfer roller 43 is retracted upward. Further, the movement of the plate stage unit 10 in the Y2 direction is stopped.
版載台單元10一邊將墨水藉由上述受理工序被去除之凹版3予以保持一邊朝Y1方向移動,與步驟S201相同地,執行凹版3相對於墨水供給位置IP之定位、與在凹版3之Y2方向側上表面端部形成墨水積留部分IK。如此般,執行第2片之印刷動作用之墨水供給(步驟S206)。 The plate stage unit 10 moves in the Y1 direction while holding the intaglio 3 in which the ink is removed by the above-described receiving process, and performs positioning of the intaglio 3 with respect to the ink supply position IP and Y2 in the intaglio 3 as in step S201. The ink accumulation portion IK is formed at the end portion of the direction side upper surface. In this manner, ink supply for the printing operation of the second sheet is performed (step S206).
另一方面,追隨版載台單元10之朝Y1方向之移動,工件載台72原樣保持印刷前之工件4且朝Y1方向移動,並在工件4之Y2方向側端部到達受理轉印位置RP/TP之時點停止移動(步驟S207)。繼之,轉印滾筒43在旋轉定位後下降,而定位在受理轉印位置RP/TP,以使所受理墨水之前頭位置位於轉印滾筒43之外周面中最低處之最低點而朝向工件4之Y2方向側端部。藉此,第1片之轉印工序開始。 On the other hand, following the movement of the plate stage unit 10 in the Y1 direction, the workpiece stage 72 holds the workpiece 4 before printing and moves in the Y1 direction, and reaches the acceptance transfer position RP at the Y2 direction side end of the workpiece 4. At the time of /TP, the movement is stopped (step S207). Then, the transfer roller 43 is lowered after the rotational positioning, and is positioned at the acceptance transfer position RP/TP so that the head position of the accepted ink is located at the lowest point of the lowest outer peripheral surface of the transfer roller 43 toward the workpiece 4 Y2 direction side end. Thereby, the transfer process of the first sheet starts.
如此般若轉印工序一開始,則與第1實施方式之步驟S108相同地,轉印滾筒43之正向旋轉動作與工件載台單元70朝Y2方向之移動動作同步地執行,藉此,在受理轉印位置RP/TP處受理至轉印滾筒43之墨水被依次轉印至工件4(步驟S208)。在工件4整體通過受理轉印位置RP/TP之時點,由凹版3之凹部3a規定之墨水圖案PT被印刷至工件4之上表面4a(步驟S209)。如此般執行第1片之轉印工序而第1片之印刷動作完成。 In the same manner as the step S108 of the first embodiment, the forward rotation operation of the transfer roller 43 is performed in synchronization with the movement operation of the workpiece stage unit 70 in the Y2 direction, thereby receiving the same. The ink received into the transfer roller 43 at the transfer position RP/TP is sequentially transferred to the workpiece 4 (step S208). When the entire workpiece 4 passes the transfer position RP/TP, the ink pattern PT defined by the concave portion 3a of the intaglio 3 is printed on the upper surface 4a of the workpiece 4 (step S209). The transfer process of the first sheet is performed in this manner, and the printing operation of the first sheet is completed.
與上述轉印工序並行地,第2片之正式充填工序利用刮刀部36被執行。換言之,與第1片之正式充填工序(步驟S202、S203)相同地,版載台單元10一邊在凹版3之上表面3b處載持墨水積留部分IK一邊朝Y2方向移動,且刮刀部36下降而將前端361按壓在凹版3之上表面3b(步驟S210)。繼之,在保持刮刀部36之前端361抵接於凹版3之上表面3b之狀態下,版載台單元10進一步朝Y2方向移動(步驟S211)。此時,墨水積留部分IK藉由刮刀部36被刮取且墨水被充填至凹部3a。此處,與第1實施方式之正式充填工序相同地,刮刀部36之按壓力設定 為比較強,而在刮刀部36通過後墨水不會殘留在凹版3之上表面3b,而墨水僅被充填至凹部3a(正式充填工序)。在本實施方式中,該正式充填工序持續至凹版3整體在Y2方向上通過正式充填位置DP1為止,在該持續過程中如圖7B所示般,在凹版3處正式充填區域(線狀陰影部分)在凹版3之Y1方向側端部逐漸擴展。另外,若凹版3整體一通過正式充填位置DP1,則刮刀部36退避至上方。 In parallel with the above-described transfer process, the main filling step of the second sheet is performed by the blade portion 36. In other words, the plate stage unit 10 moves in the Y2 direction while carrying the ink accumulation portion IK on the upper surface 3b of the intaglio 3, and the blade portion 36 is the same as the main filling step of the first sheet (steps S202 and S203). The front end 361 is pressed against the upper surface 3b of the intaglio 3 (step S210). Then, the plate stage unit 10 is further moved in the Y2 direction in a state where the front end 361 abuts against the upper surface 3b of the intaglio 3 before the blade portion 36 is held (step S211). At this time, the ink accumulation portion IK is scraped by the blade portion 36 and the ink is filled into the concave portion 3a. Here, in the same manner as the main filling step of the first embodiment, the pressing force of the blade portion 36 is set. To be relatively strong, the ink does not remain on the upper surface 3b of the intaglio 3 after the blade portion 36 passes, and the ink is only filled into the concave portion 3a (formal filling step). In the present embodiment, the main filling step continues until the entire intaglio 3 passes through the official filling position DP1 in the Y2 direction, and in the continuous process, as shown in FIG. 7B, the area is filled in the intaglio 3 (linear shading portion). The end portion of the intaglio 3 in the Y1 direction side gradually expands. Further, when the entire intaglio plate 3 passes through the main filling position DP1, the blade portion 36 is retracted upward.
若對工件4之圖案PT之印刷一完成,則工件載台單元70一邊保持該工件4一邊朝Y2方向移動,並移動至工件用之裝載/卸載位置。 When the printing of the pattern PT of the workpiece 4 is completed, the workpiece stage unit 70 moves in the Y2 direction while holding the workpiece 4, and moves to the loading/unloading position for the workpiece.
在本實施方式中,在完成正式充填工序之時點,轉印滾筒43之外周面所載持之第1片之印刷用墨水已經轉印至工件4之上表面4a。因此,版載台單元10保持原樣繼續朝Y2方向移動,凹版3之Y2方向側端部到達受理轉印位置RP/TP,第2片之受理工序開始(步驟S213)。進而藉由版載台單元10與轉印滾筒43之旋轉同步而朝Y2方向移動,與上述步驟S104相同地,被充填至凹部3a之墨水被轉印在轉印滾筒43之外周面,並被受理(步驟S214)。該受理工序將持續至凹版3完全地通過受理轉印位置RP/TP為止,若該受理工序一完成,則轉印滾筒43退避至上方。 In the present embodiment, at the time of completion of the main filling process, the printing ink of the first sheet held on the outer peripheral surface of the transfer cylinder 43 has been transferred to the upper surface 4a of the workpiece 4. Therefore, the plate stage unit 10 continues to move in the Y2 direction as it is, and the Y2 direction side end portion of the intaglio 3 reaches the acceptance transfer position RP/TP, and the acceptance process of the second sheet is started (step S213). Further, the plate stage unit 10 moves in the Y2 direction in synchronization with the rotation of the transfer roller 43, and the ink filled in the concave portion 3a is transferred to the outer peripheral surface of the transfer roller 43 in the same manner as in the above-described step S104, and is Accepted (step S214). This acceptance process continues until the intaglio plate 3 has completely passed the transfer position RP/TP. When the acceptance process is completed, the transfer roller 43 is retracted upward.
如上述般與進行第2片之正式充填工序及受理工序並行地,省略圖示之工件供給回收裝置接近在工件用之裝載/卸載位置待命之工件載台單元70,並進行工件4之替換。換言之,藉由工件供給回收裝置,印刷有圖案PT之第1片工件4自工件載台單元70被搬出(步驟S215),之後,第2片工件4被搬入工件載台單元70(步驟S216)。 As described above, in parallel with the main filling process and the receiving process of the second sheet, the workpiece supply and collection device (not shown) is approached to the workpiece stage unit 70 that is standby at the loading/unloading position for the workpiece, and the workpiece 4 is replaced. In other words, the first workpiece 4 on which the pattern PT is printed is carried out from the workpiece stage unit 70 by the workpiece supply and collection device (step S215), and then the second workpiece 4 is carried into the workpiece stage unit 70 (step S216). .
上述步驟以後,可藉由重複進行與步驟S206~S216相同之步驟(在圖7C中圖示有步驟S217~S226)而進行第3片、第4片、...之印刷。另外,在圖7C中示意性記載有將第2片與第3片之印刷動作並行地進行之動作。 After the above steps, the printing of the third, fourth, ... can be performed by repeating the same steps as steps S206 to S216 (steps S217 to S226 are shown in FIG. 7C). In addition, FIG. 7C schematically illustrates an operation in which the printing operation of the second sheet and the third sheet is performed in parallel.
如以上所述般,在第2實施方式中,為了印刷1片工件4要進行正式充填工序、受理工序及轉印工序,但對第n片工件4之轉印工序與對第(n+1)片之凹版3的正式充填工序係並行地進行。因此,可獲得與第1實施方式相同之作用效果。亦即,可將進行複數片之印刷時之印刷裝置1的節拍時間相應地縮短將轉印工序與正式充填工序並行地執行之份額,從而可大幅度提高印刷裝置1之生產效率。在如此之第2實施方式中,狹縫噴嘴34相當於本發明之「供給部」之一例。又,刮刀部36係作為本發明之「充填部」而發揮機能。 As described above, in the second embodiment, the main filling process, the receiving process, and the transfer process are performed in order to print one workpiece 4, but the transfer process and the pair (n+1) of the n-th workpiece 4 are performed. The formal filling process of the intaglio 3 of the sheet is performed in parallel. Therefore, the same operational effects as those of the first embodiment can be obtained. In other words, the tact time of the printing apparatus 1 at the time of printing a plurality of sheets can be shortened in accordance with the fact that the transfer step and the main filling step are performed in parallel, and the production efficiency of the printing apparatus 1 can be greatly improved. In the second embodiment as described above, the slit nozzle 34 corresponds to an example of the "supply portion" of the present invention. Further, the blade portion 36 functions as a "filling portion" of the present invention.
其次說明第3實施方式。圖8係顯示追加安裝於本發明之印刷裝置之第3實施方式之墨水供給充填單元之構成的立體圖。在第3實施方式中,替代墨水充填單元30而設置有墨水供給充填單元30A。該墨水供給充填單元30A如圖8所示般係在墨水充填單元30追加墨水供給用之狹縫噴嘴34者,在刮刀部36之Y1方向側相鄰而配置有狹縫噴嘴34。該狹縫噴嘴34除了在配設位置不同此點以外與第1實施方式之狹縫噴嘴54(參照圖2)相同。亦即,狹縫噴嘴34係具有在X方向上延伸之長條狀之噴出口341的噴嘴,且將該噴出口341以朝向鉛垂下方之狀態而配置。並且,狹縫噴嘴34與墨水供給部35連接,藉由將自墨水供給部35供給之墨水從墨水噴出口34朝向下方噴出而在版載台單元10所保持之凹版3之上表面3b形成墨水積留部分IK。 Next, a third embodiment will be described. Fig. 8 is a perspective view showing a configuration of an ink supply and filling unit according to a third embodiment of the printing apparatus of the present invention. In the third embodiment, the ink supply and filling unit 30A is provided instead of the ink filling unit 30. As shown in FIG. 8, the ink supply and filling unit 30A is provided with a slit nozzle 34 for ink supply in the ink filling unit 30, and a slit nozzle 34 is disposed adjacent to the Y1 direction side of the blade unit 36. The slit nozzle 34 is the same as the slit nozzle 54 (see FIG. 2) of the first embodiment except that the arrangement position is different. In other words, the slit nozzle 34 has a nozzle having a long discharge port 341 extending in the X direction, and the discharge port 341 is disposed in a state of being vertically downward. Further, the slit nozzle 34 is connected to the ink supply unit 35, and the ink supplied from the ink supply unit 35 is discharged downward from the ink discharge port 34 to form ink on the upper surface 3b of the intaglio plate 3 held by the platen unit 10. Part of the IK.
其次說明第3實施方式之印刷動作。由於第3實施方式在下述點,即:在正式充填工序前於刮刀部36之Y1方向側處形成有墨水積留部分IK此點上與第1實施方式不同,其他係執行與第1實施方式相同 的印刷動作,故參照圖5A至圖5C予以說明,針對與第1實施方式相同的內容適當省略說明。 Next, the printing operation of the third embodiment will be described. In the third embodiment, the ink accumulation portion IK is formed on the Y1 direction side of the blade portion 36 before the main filling step, and the first embodiment is different from the first embodiment. the same The printing operation will be described with reference to FIGS. 5A to 5C, and the description of the same contents as those of the first embodiment will be appropriately omitted.
第1片之印刷動作開始之前的印刷準備動作係與第1實施方式相同地執行。繼之,版載台單元10一邊將凹版3之上表面3b以朝向上方之水平姿勢予以保持一邊朝Y2方向移動,並定位在位於較正式充填位置DP1更靠Y1方向側之位置的墨水供給位置。更詳細而言,在凹版3之Y2方向側端部到達狹縫噴嘴34之噴出口341之鉛垂正下方之時點,版載台單元10停止移動。繼之,墨水自墨水供給部供給至狹縫噴嘴54,並噴出至凹版3之上表面3b。藉此,在凹版3之Y2方向側上表面端部形成墨水積留部分IK(正式充填前墨水供給工序)。 The print preparation operation before the start of the printing operation of the first sheet is performed in the same manner as in the first embodiment. Then, the plate stage unit 10 moves the upper surface 3b of the intaglio plate 3 in the horizontal direction toward the upper side while moving in the Y2 direction, and positions the ink supply position at the position closer to the Y1 direction than the official filling position DP1. . More specifically, when the end portion on the Y2 direction side of the intaglio 3 reaches the vertical direction of the discharge port 341 of the slit nozzle 34, the plate stage unit 10 stops moving. Then, the ink is supplied from the ink supply portion to the slit nozzle 54, and is ejected to the upper surface 3b of the intaglio 3. Thereby, the ink accumulation portion IK is formed on the upper end surface portion of the intaglio plate 3 on the Y2 direction side (the ink supply step before the main filling).
版載台單元10一邊在凹版3之上表面3b處載持墨水積留部分IK一邊進一步朝Y2方向移動,且刮刀部36下降而將前端361按壓在凹版3之上表面3b(步驟S102)。繼之,在保持刮刀部36之前端361抵接於凹版3之上表面3b之狀態下,版載台單元10進一步朝Y2方向移動(步驟S103)。此時,墨水積留部分IK藉由刮刀部36被刮取且墨水被充填至凹部3a。此處,與第1實施方式之正式充填工序相同地,刮刀部36之按壓壓力設定為比較強,而在刮刀部36通過後墨水不會殘留在凹版3之上表面3b,而墨水僅被充填至凹部3a(正式充填工序)。繼之,版載台單元10朝Y2方向移動並使凹版3之Y2方向側端部移動至受理轉印位置RP/TP。 The plate stage unit 10 is further moved in the Y2 direction while carrying the ink accumulation portion IK on the upper surface 3b of the intaglio plate 3, and the blade portion 36 is lowered to press the tip end 361 against the upper surface 3b of the intaglio plate 3 (step S102). Then, the plate stage unit 10 is further moved in the Y2 direction in a state where the front end 361 abuts against the upper surface 3b of the intaglio 3 before the blade portion 36 is held (step S103). At this time, the ink accumulation portion IK is scraped by the blade portion 36 and the ink is filled into the concave portion 3a. Here, similarly to the main filling step of the first embodiment, the pressing force of the blade portion 36 is set to be relatively strong, and the ink does not remain on the upper surface 3b of the intaglio plate 3 after the blade portion 36 passes, and the ink is only filled. To the recess 3a (formal filling step). Then, the plate stage unit 10 is moved in the Y2 direction and the Y2 direction side end portion of the intaglio plate 3 is moved to the acceptance transfer position RP/TP.
第1片之受理工序、及第2片之臨暫性充填工序係與第1實施方式相同地執行。 The acceptance process of the first sheet and the temporary filling process of the second sheet are performed in the same manner as in the first embodiment.
版載台單元10一邊將藉由上述受理工序墨水被去除之凹版3予以保持一邊朝Y1方向移動,與步驟S101相同地,執行位於較凹版3之DP1更靠Y1方向側之位置之狹縫噴嘴34朝正下方之墨水供給位置之定位,與在已進行臨暫性充填之凹版3之Y2方向側上表面端部形成來自狹縫噴嘴34之墨水積留部分IK。如此般,執行第2片之印刷動作用之墨水供給(步驟S106)。 The plate stage unit 10 moves in the Y1 direction while holding the intaglio 3 from which the ink is removed in the receiving process, and performs slit nozzles located closer to the Y1 direction than the DP1 of the intaglio 3 in the same manner as in the step S101. The position of the ink supply position immediately below 34 is formed, and the ink accumulation portion IK from the slit nozzle 34 is formed at the upper end portion of the Y2 direction side of the intaglio 3 which has been temporarily filled. In this manner, ink supply for the printing operation of the second sheet is performed (step S106).
工件4之相對於受理轉印位置RP/TP之定位(S107)及對工件4之上表面4a之墨水圖案PT之印刷(S108)係與第1實施方式相同地執行。如此般執行第1片之轉印工序,而第1片之印刷動作完成。 The positioning of the workpiece 4 with respect to the acceptance of the transfer position RP/TP (S107) and the printing of the ink pattern PT of the upper surface 4a of the workpiece 4 (S108) are performed in the same manner as in the first embodiment. The transfer process of the first sheet is performed in this manner, and the printing operation of the first sheet is completed.
與上述轉印工序並行地,第2片之正式充填工序利用刮刀部36被執行。換言之,與第1片之正式充填工序(步驟S102、S103)相同地,版載台單元10一邊在凹版3之上表面3b處載持墨水積留部分IK一邊朝Y2方向移動,且刮刀部36下降而將前端361按壓在凹版3之上表面3b(步驟S106)。繼之,在保持刮刀部36之前端361抵接於凹版3之上表面3b之狀態下,版載台單元10進一步朝Y2方向移動(步驟S109)。此時,墨水積留部分IK藉由刮刀部36被刮取且墨水被充填至凹部3a。此處,與第1實施方式之正式充填工序相同地,刮刀部36之按壓壓力係設定為比較強,而在刮刀部36通過後墨水不會殘留在凹版3之上表面3b,而墨水僅被充填至凹部3a(正式充填工序)。在本實施方式中,該正式充填工序持續至凹版3整體在Y2方向上通過正式充填位置DP1為止,在該持續過程中如圖5B所示般,在凹版3處正式充填區域(線狀陰影部分)在凹版3之Y1方向側端部逐漸擴展。另外,若凹版3整體一通過正式充填位置DP1,則刮刀部36退避至上方。 In parallel with the above-described transfer process, the main filling step of the second sheet is performed by the blade portion 36. In other words, the plate stage unit 10 moves in the Y2 direction while carrying the ink accumulation portion IK on the upper surface 3b of the intaglio plate 3, and the blade portion 36 is the same as the main filling step (steps S102 and S103) of the first sheet. The front end 361 is pressed against the upper surface 3b of the intaglio 3 (step S106). Then, in a state where the front end 361 abuts against the upper surface 3b of the intaglio plate 3 before the blade portion 36 is held, the platen unit 10 is further moved in the Y2 direction (step S109). At this time, the ink accumulation portion IK is scraped by the blade portion 36 and the ink is filled into the concave portion 3a. Here, similarly to the main filling step of the first embodiment, the pressing force of the blade portion 36 is set to be relatively strong, and the ink does not remain on the upper surface 3b of the intaglio 3 after the blade portion 36 passes, and the ink is only It is filled in the recessed part 3a (the formal filling process). In the present embodiment, the main filling step continues until the entire intaglio 3 passes through the main filling position DP1 in the Y2 direction, and in the continuous process, as shown in FIG. 5B, the area is filled in the intaglio 3 (linear shading portion). The end portion of the intaglio 3 in the Y1 direction side gradually expands. Further, when the entire intaglio plate 3 passes through the main filling position DP1, the blade portion 36 is retracted upward.
如此般,第3實施方式之正式充填工序藉由對已利用墨水供給充填單元50進行臨暫性充填之凹版3,進一步從狹縫噴嘴34形成墨水 積留部分IK,並利用刮刀部36將其按壓而可確實地將墨水充填至凹部3a。 In the same manner, the main filling step of the third embodiment further forms the ink from the slit nozzle 34 by the intaglio 3 which is temporarily filled by the ink supply and filling unit 50. The portion IK is accumulated and pressed by the blade portion 36 to reliably fill the ink into the recess 3a.
步驟S110以後,除了步驟S116、S119之第3片之正式充填工序以外,與第1實施方式相同地執行。步驟S116、S119之第3片之正式充填工序,與上述之第2片之正式充填工序(步驟S106、S109)相同地,藉由在已臨暫性充填之凹版3處利用狹縫噴嘴34形成墨水積留部分IK,利用刮刀部36按壓而將墨水充填至凹部3a。 Step S110 and subsequent steps are performed in the same manner as in the first embodiment except for the main filling step of the third sheet of steps S116 and S119. The main filling step of the third sheet of steps S116 and S119 is formed by the slit nozzle 34 at the gravure 3 which has been temporarily filled, similarly to the main filling step (steps S106 and S109) of the second sheet described above. The ink accumulation portion IK is pressed by the blade portion 36 to charge the ink to the concave portion 3a.
如以上所述般,在第3實施方式中由於與第1實施方式相同地設置臨暫性充填工序,故可有效地防止在凹版3處之墨水乾燥。其結果為可提高印刷品質。特別是在臨暫性充填工序中,藉由利用刮刀部56之前端561將自狹縫噴嘴54供給之墨水之墨水積留部分IK粗略地平整化,可使墨水確實地充填至凹版3之凹部3a內,而可更有效地防止在凹版3處之墨水乾燥。其結果為,可使墨水朝凹版3之充填穩定化並可大幅度地提高印刷裝置1之生產效率。在如此之第3實施方式中,狹縫噴嘴54相當於本發明之「供給部」之一例。又,狹縫噴嘴34相當於本發明之「第2供給部」之一例。又,刮刀部36係作為本發明之「充填部」及「正式充填部」而發揮機能,另一方面,刮刀部56係作為本發明之「充填部」及「臨暫性充填部」而發揮機能。 As described above, in the third embodiment, since the temporary filling step is provided in the same manner as in the first embodiment, it is possible to effectively prevent the ink in the intaglio 3 from drying. As a result, the printing quality can be improved. In particular, in the temporary filling process, the ink accumulation portion IK of the ink supplied from the slit nozzle 54 is roughly flattened by the front end 561 of the blade portion 56, so that the ink can be surely filled into the concave portion of the intaglio 3. Within 3a, the drying of the ink at the intaglio 3 can be more effectively prevented. As a result, the filling of the ink toward the intaglio 3 can be stabilized and the production efficiency of the printing apparatus 1 can be greatly improved. In the third embodiment as described above, the slit nozzle 54 corresponds to an example of the "supply portion" of the present invention. Further, the slit nozzle 34 corresponds to an example of the "second supply portion" of the present invention. Further, the blade portion 36 functions as a "filling portion" and a "main filling portion" of the present invention, and the blade portion 56 serves as a "filling portion" and a "temporary filling portion" of the present invention. function.
另外,本發明並非限定於上述之實施方式,在不脫離其主旨之範圍內,除了上述之實施方式以外還可進行各種變更。例如在上述實施方式中,如圖5B、圖5C、圖7B、圖7C所示般,在自第n片之轉印工序轉移至第(n+1)片之受理工序期間,維持使轉印滾筒43下降之狀態,但亦可採用下述方式之構成,即:在完成轉印工序之時點使轉印滾筒43退避至上方、而在進行受理工序之際使轉印滾筒43下降而位於受理轉印位置RP/TP之位置。 The present invention is not limited to the above-described embodiments, and various modifications may be made in addition to the above-described embodiments without departing from the spirit and scope of the invention. For example, in the above-described embodiment, as shown in FIG. 5B, FIG. 5C, FIG. 7B, and FIG. 7C, during the transfer process from the n-th transfer process to the (n+1)th process, the transfer is maintained. In a state in which the drum 43 is lowered, the transfer roller 43 may be retracted to the upper side at the time of completion of the transfer process, and the transfer roller 43 may be lowered and placed at the reception process. The position of the transfer position RP/TP.
又,在上述第1實施方式中係由狹縫噴嘴54與刮刀部56構成墨水供給充填單元,在第2實施方式中係由狹縫噴嘴34與刮刀部36構成墨水供給充填單元,在第3實施方式中係由狹縫噴嘴34、54與刮刀部36、56構成2組墨水供給充填單元,但亦可將狹縫噴嘴與刮刀部個別地設置。 Further, in the first embodiment, the slit nozzle 54 and the blade portion 56 constitute an ink supply and filling unit, and in the second embodiment, the slit nozzle 34 and the blade portion 36 constitute an ink supply and filling unit, and in the third embodiment, In the embodiment, the slit nozzles 34 and 54 and the blade portions 36 and 56 constitute two sets of ink supply and filling units, but the slit nozzles and the blade portions may be separately provided.
又,在第1實施方式至第3實施方式中相對於在水平方向上固定設置之墨水充填單元30、滾筒單元40及墨水供給充填單元50,版載台12及工件載台72接受直動驅動部82之驅動而在Y方向上直線移動。然而,有關本發明之實施並不限定於此,亦可將版載台12及工件載台72在水平方向上固定設置,而設置使墨水充填單元30、滾筒單元40及墨水供給充填單元50在Y方向上移動之機構;還可採用下述構成,即:版載台12及工件載台72、與墨水充填單元30、滾筒單元40及墨水供給充填單元50此二者在Y方向上移動。亦即,只要係相對於墨水充填單元30、滾筒單元40及墨水供給充填單元50,版載台12及工件載台72為相對地移動之構成皆可,第1實施方式至第3實施方式係其一個方式。 Further, in the first embodiment to the third embodiment, the plate loading unit 30, the drum unit 40, and the ink supply and filling unit 50 are fixedly mounted in the horizontal direction, and the platen table 12 and the workpiece stage 72 are subjected to linear driving. The portion 82 is driven to move linearly in the Y direction. However, the implementation of the present invention is not limited thereto, and the plate stage 12 and the workpiece stage 72 may be fixedly disposed in the horizontal direction, and the ink filling unit 30, the drum unit 40, and the ink supply and filling unit 50 may be disposed. The mechanism that moves in the Y direction; that is, the plate stage 12 and the workpiece stage 72, and the ink filling unit 30, the drum unit 40, and the ink supply and filling unit 50 are moved in the Y direction. In other words, the plate stage 12 and the ink supply and filling unit 50 are configured to move relative to each other with respect to the ink filling unit 30, the drum unit 40, and the ink supply and filling unit 50, and the first embodiment to the third embodiment are possible. One way.
又,作為印刷材料例示墨水,可包含例如有機EL用聚合物墨水、用於電極配線之含有銅或銀等奈米金屬墨水等。又,作為被轉印有印刷材料之工件(基材),包含有機EL顯示器用之基板、用於觸控面板或印刷配線之基板等。然而,針對本發明之「印刷材料」及「基材」並非限定於上述者,可應用於各種印刷材料及基材。 Moreover, as an example of the printing material, the ink may include, for example, a polymer ink for organic EL, a nano metallic ink containing copper or silver for electrode wiring, and the like. Moreover, the workpiece (substrate) to which the printing material is transferred includes a substrate for an organic EL display, a substrate for a touch panel or a printed wiring, and the like. However, the "printing material" and "substrate" of the present invention are not limited to the above, and can be applied to various printing materials and substrates.
如以上所說明般,在上述實施方式中,墨水相當於本發明之「印刷材料」之一例,工件4相當於本發明之「基材」之一例。又,版載台12及工件載台72分別相當於本發明之「凹版保持部」及「基材保持部」之一例。又,狹縫噴嘴54相當於本發明之「供給部」之一例。又,狹縫噴嘴34相當於本發明之「供給部」、「第2供給部」之一例。又,刀362、562分別相當於本發明之「第1刀」及「第2刀」之 一例,刮刀部36係作為本發明之「充填部」及「正式充填部」發揮機能,刮刀部56係作為本發明之「充填部」及「臨暫性充填部」發揮機能。又,升降機構37、57係作為本發明之「第1升降機構」及「第2升降機構」發揮機能。又,轉印滾筒43相當於本發明之「轉印部」之一例。又,藉由支持版載台單元10之搬送載台83利用直動驅動部82移動而搬送凹版3,直動驅動部82及搬送載台83作為本發明之「凹版搬送部」而發揮機能。又,藉由支持工件載台單元70之搬送載台84利用直動驅動部82移動而搬送工件(基材)4,直動驅動部82及搬送載台84作為本發明之「基材搬送部」而發揮機能。又,控制單元90相當於本發明之「控制部」之一例。另外,方向Y1及方向Y2分別相當於本發明之「第1方向」及「第2方向」。 As described above, in the above embodiment, the ink corresponds to an example of the "printing material" of the present invention, and the workpiece 4 corresponds to an example of the "substrate" of the present invention. Further, the plate stage 12 and the workpiece stage 72 correspond to an example of the "gravure holding portion" and the "substrate holding portion" of the present invention, respectively. Further, the slit nozzle 54 corresponds to an example of the "supply portion" of the present invention. Further, the slit nozzle 34 corresponds to an example of the "supply unit" and the "second supply unit" of the present invention. Further, the knives 362 and 562 correspond to the "first knife" and the "second knife" of the present invention, respectively. In one example, the blade portion 36 functions as a "filling portion" and a "formal filling portion" of the present invention, and the blade portion 56 functions as a "filling portion" and a "temporary filling portion" of the present invention. Further, the elevating mechanisms 37 and 57 function as the "first elevating mechanism" and the "second elevating mechanism" of the present invention. Further, the transfer roller 43 corresponds to an example of the "transfer portion" of the present invention. In addition, the transfer stage 83 is moved by the transfer stage 82 of the support stage unit 10 to transport the intaglio 3, and the linear drive unit 82 and the transfer stage 83 function as the "gravure transfer unit" of the present invention. In addition, the transfer table 84 supporting the workpiece stage unit 70 is moved by the linear drive unit 82 to transport the workpiece (base material) 4, and the linear drive unit 82 and the transfer stage 84 are used as the "substrate transfer unit" of the present invention. And play the function. Further, the control unit 90 corresponds to an example of the "control unit" of the present invention. Further, the direction Y1 and the direction Y2 correspond to the "first direction" and the "second direction" of the present invention, respectively.
以上,如例示具體之實施方式而說明般,本發明可採用下述構成:例如將轉印工序作為一邊將基材從在第1方向上遠離轉印部之第1位置朝第1方向為相反之第2方向搬送一邊使基材之表面抵接於轉印部的工序;充填工序具有正式充填工序,其藉由一邊將凹版從在第1方向上遠離轉印部之第2位置朝第2方向搬送,一邊使配設於轉印部與第2位置之間的第1刀與凹版之表面滑接,而將印刷材料自凹版之表面刮取且將印刷材料充填至凹部;並且第2位置較第1位置更靠第1方向側,將轉印工序中基材之朝第2方向之搬送與充填工序中凹版之朝第2方向之搬送以至少一部分並行之方式進行。 As described above, as described in the specific embodiment, the present invention may have a configuration in which, for example, the transfer step is reversed from the first position away from the transfer portion in the first direction toward the first direction. The second step of transporting the surface of the substrate to the transfer portion; the filling step includes a formal filling step of moving the intaglio plate from the second position away from the transfer portion in the first direction toward the second position In the direction of conveyance, the first blade disposed between the transfer portion and the second position is slidably attached to the surface of the intaglio plate, and the printing material is scraped from the surface of the intaglio plate and the printing material is filled into the concave portion; and the second position is The conveyance in the second direction in the transfer process and the conveyance in the second direction of the intaglio in the transfer process are performed in parallel with at least a part of the first direction.
又,亦可採用下述構成:自轉印部起至第1刀之距離較第1方向之基材之長度為長,而將轉印工序中基材之朝第2方向之搬送與充填工序中凹版之朝第2方向之搬送並行地進行。 Further, a configuration may be adopted in which the distance from the transfer portion to the first blade is longer than the length of the base material in the first direction, and the transfer and the filling process of the substrate in the second direction in the transfer process are performed. The transfer of the intaglio in the second direction is performed in parallel.
又,亦可採用下述構成:進一步具備供給工序,其將印刷材料供給至自轉印部朝第2方向搬送而來之凹版之表面;充填工序進一步具有臨暫性充填工序,其使配置於轉印部之第2方向側之第2刀與自轉 印部朝第2方向搬送而來之凹版之表面滑接,而將利用供給工序被供給之印刷材料在凹版之表面平整化地充填;及搬送工序,其在臨暫性充填工序後將凹版朝第1方向搬送並使其位於第2位置;且在搬送工序後執行正式充填工序。 Further, a configuration may be further provided which further includes a supply step of supplying the printing material to the surface of the intaglio plate conveyed from the transfer portion in the second direction, and the filling step further includes a temporary filling step, which is disposed in the transfer The second knife and rotation of the second direction side of the print The surface of the intaglio plate conveyed by the printing portion in the second direction is slidably joined, and the printing material supplied by the supplying step is filled flat on the surface of the intaglio plate; and the conveying step is performed after the temporary filling step The first direction is transported and placed at the second position; and the main filling step is performed after the transport step.
亦可採用下述構成,即:將第1印刷動作之受理工序與第2印刷動作之臨暫性充填工序以至少一部分並行之方式進行。 It is also possible to adopt a configuration in which the reception process of the first printing operation and the temporary filling process of the second printing operation are performed in parallel at least in part.
進而亦可採用下述構成,即:進一步具備供給工序,其在充填工序之前在第1刀之第1方向側將印刷材料供給至凹版之表面。 Further, a configuration may be further provided in which a supply step is performed to supply a printing material to the surface of the intaglio on the first direction side of the first blade before the filling step.
又,亦可採用下述方式之構成:正式充填部在位於轉印部之第1方向側之特定位置與轉印部之間配設第1刀,且藉由將第1刀滑接於自特定位置朝第2方向相對地移動之凹版之表面,而自凹版之表面刮取印刷材料且將印刷材料正式充填至凹部;供給部係配設在轉印部之第2方向側,而將印刷材料供給至自轉印部朝第2方向相對地移動之凹版之表面;臨暫性充填部係在供給部之第2方向側配設第2刀,並藉由將第2刀滑接於自轉印部朝第2方向相對地移動、且利用供給部供給有印刷材料之凹版之表面,而將印刷材料在凹版之表面平整化。如此般,由於臨暫性充填部具有第2刀,因此可將利用供給部供給之印刷材料更確實地臨暫性充填至凹部,而可更確實地防止殘存於凹部之印刷材料之乾燥。 Further, a configuration may be adopted in which the first filling blade is disposed between the specific position on the first direction side of the transfer portion and the transfer portion, and the first blade is slidably coupled to the self. The surface of the intaglio plate that is relatively moved in the second direction by the specific position, and the printing material is scraped from the surface of the intaglio plate and the printing material is officially filled into the concave portion; the supply portion is disposed on the second direction side of the transfer portion, and the printing is performed The material is supplied to the surface of the intaglio plate that relatively moves from the transfer portion in the second direction; the temporary filling portion is provided with the second blade on the second direction side of the supply portion, and the second blade is slidably attached to the self-transfer The portion is relatively moved in the second direction, and the surface of the intaglio plate of the printing material is supplied by the supply portion, and the surface of the printing material is flattened on the surface of the intaglio plate. In this way, since the temporary filling portion has the second blade, the printing material supplied from the supply portion can be more reliably temporarily filled into the concave portion, and the drying of the printing material remaining in the concave portion can be more reliably prevented.
又,亦可採用下述方式之構成,即具備:第1升降機構,其使第1刀對凹版之表面予以按壓或使其隔開;第2升降機構,其使第2刀對凹版之表面予以按壓或使其隔開;及控制部,其控制第1升降機構及第2升降機構;且控制部將利用第1升降機構進行之第1刀與凹版之表面按壓時之按壓壓力,與利用第2升降機構進行之第2刀與凹版之表面按壓時之按壓壓力相比設定為更強。 Further, a configuration may be adopted in which a first elevating mechanism that presses or separates a surface of the intaglio plate by the first blade, and a second elevating mechanism that faces the intaglio of the second blade pair And a control unit that controls the first elevating mechanism and the second elevating mechanism; and the control unit uses the pressing pressure when the first blade and the intaglio plate are pressed by the first elevating mechanism The second blade of the second lifting mechanism is set to be stronger than the pressing pressure when the surface of the intaglio plate is pressed.
又,亦可採用下述方式之構成:進一步具備第2供給部,其配設 於第1刀之第1方向側;且第2供給部將印刷材料供給至從較第2供給部更靠第1方向側處朝第2方向相對地移動之凹版之表面;正式充填部藉由將第1刀滑接於自特定位置朝第2方向相對地移動之凹版之表面,而自凹版之表面刮取由供給部及第2供給部供給之印刷材料且將印刷材料正式充填至凹部。該情形下,對已利用第2刀進行臨暫性充填之凹版之表面,可進一步自第2供給部供給印刷材料,並利用第1刀將其正式充填,藉此,可確實地將印刷材料正式充填至凹部。 Further, a configuration may be adopted in which a second supply unit is further provided and configured In the first direction side of the first blade, the second supply unit supplies the printing material to the surface of the intaglio that moves relatively in the second direction from the second supply unit toward the first direction; the official filling portion is used The first blade is slidably attached to the surface of the intaglio plate that is relatively moved in the second direction from the specific position, and the printing material supplied from the supply portion and the second supply portion is scraped from the surface of the intaglio plate, and the printing material is officially filled into the concave portion. In this case, the surface of the intaglio that has been temporarily filled with the second blade can be further supplied with the printing material from the second supply unit, and the first material can be used to form the printing material, thereby reliably printing the material. Formally filled into the recess.
又,可行的是,將正式充填工序中第1刀對凹版之表面之按壓壓力與臨暫性充填工序中第2刀對凹版之表面之按壓壓力相比設定為強。 Further, it is possible to set the pressing pressure of the first blade to the surface of the intaglio in the main filling process to be stronger than the pressing pressure of the second blade to the surface of the intaglio in the temporary filling process.
又,亦可採用下述方式之構成:進一步具備第2供給工序,其將印刷材料供給至凹版之表面,該凹版在搬送工序後自第2位置朝第2方向相對地移動而來、並位於較第1刀更靠第1方向側之位置,且在第2供給工序後執行正式充填工序。該情形下,對已利用第2刀進行臨暫性充填工序之凹版之表面,進一步藉由第2供給工序供給印刷材料,其後,藉由利用第1刀執行正式充填工序而可確實地將印刷材料正式充填至凹部。 Further, the second supply step may be further provided, in which the printing material is supplied to the surface of the intaglio plate, and the intaglio plate is relatively moved from the second position to the second direction after the conveyance step, and is located The first blade is positioned closer to the first direction than the first blade, and the main filling process is performed after the second supply step. In this case, the surface of the intaglio plate which has been subjected to the temporary filling step by the second blade is further supplied with the printing material by the second supply step, and then the main filling step can be performed by the first blade. The printed material is officially filled into the recess.
以上,係根據特定之實施例說明了本發明,但本說明並非意圖以限定之意思被解釋者。參照本發明之說明,如同本發明之其他實施方式,被揭示之實施方式之各種變化例對精通此項技術者而言應是不言可喻。因此可認為,附加之專利申請之範圍在不脫離本發明之真正範圍之範圍內包含該變化例或實施方式者。 The invention has been described above on the basis of specific embodiments, but the description is not intended to be construed as limiting. With reference to the description of the present invention, various modifications of the disclosed embodiments, as well as other embodiments of the present invention, are to be understood by those skilled in the art. It is therefore contemplated that the scope of the appended claims is intended to be embrace
3‧‧‧凹版 3‧‧‧gravure
4‧‧‧工件(基材) 4‧‧‧Workpiece (substrate)
4a‧‧‧(工件之)上表面 4a‧‧‧ (workpiece) upper surface
12‧‧‧版載台(凹版保持部) 12‧‧‧ version of the stage (gravure holding section)
36‧‧‧刮刀部(充填部、正式充填部) 36‧‧‧ scraper section (filling section, official filling section)
43‧‧‧轉印滾筒(轉印部) 43‧‧‧Transfer roller (transfer section)
56‧‧‧刮刀部(充填部、臨暫性充填部) 56‧‧‧ scraper section (filling section, temporary filling section)
72‧‧‧工件載台(基材保持部) 72‧‧‧Working table (substrate holding part)
DP1‧‧‧正式充填位置 DP1‧‧‧ official filling position
DP2‧‧‧臨暫性充填位置 DP2‧‧‧ temporary filling position
IK‧‧‧墨水積留部分 IK‧‧‧Ink accumulation
IP‧‧‧墨水供給位置 IP‧‧‧ ink supply location
L1‧‧‧距離 L1‧‧‧ distance
L2‧‧‧距離 L2‧‧‧ distance
L3‧‧‧距離 L3‧‧‧ distance
P1‧‧‧第1位置 P1‧‧‧1st position
P2‧‧‧第2位置 P2‧‧‧2nd position
RP/TP‧‧‧受理轉印位置 RP/TP‧‧‧ accept transfer position
S105~S113‧‧‧步驟 S105~S113‧‧‧Steps
Y1‧‧‧方向(第1方向) Y1‧‧ Direction (1st direction)
Y2‧‧‧方向(第2方向) Y2‧‧ Direction (2nd direction)
Claims (12)
Applications Claiming Priority (4)
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JP2015-189139 | 2015-09-28 | ||
JP2015189139A JP6552357B2 (en) | 2015-09-28 | 2015-09-28 | Printing method and printing apparatus |
JP2015-221052 | 2015-11-11 | ||
JP2015221052A JP6546835B2 (en) | 2015-11-11 | 2015-11-11 | Printing apparatus and printing method |
Publications (2)
Publication Number | Publication Date |
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TW201711868A TW201711868A (en) | 2017-04-01 |
TWI614147B true TWI614147B (en) | 2018-02-11 |
Family
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TW105122453A TWI614147B (en) | 2015-09-28 | 2016-07-15 | Printing method and printing apparatus |
TW106145150A TW201827250A (en) | 2015-09-28 | 2016-07-15 | Printing method and printing apparatus |
Family Applications After (1)
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TW106145150A TW201827250A (en) | 2015-09-28 | 2016-07-15 | Printing method and printing apparatus |
Country Status (3)
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CN (1) | CN107735258A (en) |
TW (2) | TWI614147B (en) |
WO (1) | WO2017056564A1 (en) |
Citations (3)
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JPH0970946A (en) * | 1995-09-05 | 1997-03-18 | Canon Inc | Offset printing method and apparatus and image forming apparatus using the same |
JP2000141590A (en) * | 1998-11-09 | 2000-05-23 | Canon Inc | Method and equipment for offset printing |
JP2011240663A (en) * | 2010-05-20 | 2011-12-01 | Ihi Corp | Offset printing method and apparatus |
Family Cites Families (13)
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JPH07318718A (en) * | 1994-05-26 | 1995-12-08 | Toppan Printing Co Ltd | Intaglio offset printing machine |
JP2000141594A (en) * | 1998-11-17 | 2000-05-23 | Canon Inc | Equipment and method for offset printing |
JP2000246863A (en) * | 1999-02-25 | 2000-09-12 | Canon Inc | Method and apparatus for feeding ink |
JP2001326448A (en) * | 2000-05-16 | 2001-11-22 | Ougi Shokai:Kk | Method and device for forming etching resist pattern when circuit pattern is formed on printed board |
JP2006205470A (en) * | 2005-01-26 | 2006-08-10 | Mitsubishi Heavy Ind Ltd | Monochromatic printing machine and its operating method |
KR100782378B1 (en) * | 2006-02-14 | 2007-12-07 | 주식회사 에스에프에이 | Apparatus for fabricating patern and method thereof |
JP2008221517A (en) * | 2007-03-09 | 2008-09-25 | Mitsubishi Materials Corp | Offset printing equipment |
US20110225799A1 (en) * | 2010-03-18 | 2011-09-22 | Casio Computer Co., Ltd. | Production apparatus and production method of light emitting device |
JP6112501B2 (en) * | 2012-10-05 | 2017-04-12 | 株式会社小森コーポレーション | Gravure offset printing machine |
CN104520113B (en) * | 2013-01-17 | 2017-06-27 | Dic株式会社 | Intaglio offset method, intaglio offset device and intaglio plate |
JP2015112755A (en) * | 2013-12-10 | 2015-06-22 | 央紀 南波 | Intaglio printing device |
JP6233807B2 (en) * | 2014-02-26 | 2017-11-22 | 株式会社小森コーポレーション | Gravure printing machine and operation method of gravure printing machine |
JP5934820B1 (en) * | 2015-03-17 | 2016-06-15 | 株式会社フジクラ | Doctor blade device, printing device, printing method, and method for manufacturing wiring board |
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2016
- 2016-06-06 WO PCT/JP2016/066783 patent/WO2017056564A1/en active Application Filing
- 2016-06-06 CN CN201680039445.8A patent/CN107735258A/en active Pending
- 2016-07-15 TW TW105122453A patent/TWI614147B/en not_active IP Right Cessation
- 2016-07-15 TW TW106145150A patent/TW201827250A/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0970946A (en) * | 1995-09-05 | 1997-03-18 | Canon Inc | Offset printing method and apparatus and image forming apparatus using the same |
JP2000141590A (en) * | 1998-11-09 | 2000-05-23 | Canon Inc | Method and equipment for offset printing |
JP2011240663A (en) * | 2010-05-20 | 2011-12-01 | Ihi Corp | Offset printing method and apparatus |
Also Published As
Publication number | Publication date |
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TW201827250A (en) | 2018-08-01 |
WO2017056564A1 (en) | 2017-04-06 |
TW201711868A (en) | 2017-04-01 |
CN107735258A (en) | 2018-02-23 |
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