TWI600240B - Automatic rf terminal crimping and dip tin machine - Google Patents
Automatic rf terminal crimping and dip tin machine Download PDFInfo
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- TWI600240B TWI600240B TW106104102A TW106104102A TWI600240B TW I600240 B TWI600240 B TW I600240B TW 106104102 A TW106104102 A TW 106104102A TW 106104102 A TW106104102 A TW 106104102A TW I600240 B TWI600240 B TW I600240B
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本發明係一種全自動RF端子鉚壓沾錫機,RF端子(Radio Frequency terminal)又稱為射頻輸出端子,也稱為同軸連接器;本發明全自動RF端子鉚壓沾錫機,乃用於將包有金屬蕊的線材之端部進行裁斷、剝線,一端沾錫,另一端沖壓結合端子而成。為一全自動數位控制,並可快速而精準地將RF同軸線一端沾錫,另一端與端子鉚壓結合。 The invention relates to a fully automatic RF terminal riveting and dip soldering machine, and the RF terminal (also known as a radio frequency output terminal) is also called a coaxial connector; the fully automatic RF terminal riveting and dip soldering machine of the invention is used for The end of the wire with the metal core is cut and stripped, and the end is made of tin and the other end is stamped and joined with the terminal. It is a fully automatic digital control, and can quickly and accurately smear one end of the RF coaxial wire, and the other end is combined with the terminal riveting.
以往RF同軸線的加工方式,是先以同軸線裁線機將線材總長、兩端剝線長度加工完成;再以人工將裁切好的線材搬移至I-PEX端子機,以半手工方式將端子鉚接上,另一端再於錫爐沾錫而成。這樣三段式的工作方法是無法應付高速、高產量的時代需求。 In the past, the processing method of RF coaxial line was to complete the processing of the total length of the wire and the stripping length of the two ends by the coaxial wire cutting machine; then manually cut the cut wire to the I-PEX terminal machine, and semi-manually The terminal is riveted and the other end is tinned in a tin furnace. This three-stage working method is unable to cope with the needs of the era of high speed and high output.
針對先前技術:半手工(需專業人員兩段式操作)的RF端子鉚壓機,再加上沾錫工序,無法高速量產的缺點,本發明亟思一種全自動的RF端子鉚壓沾錫機,以更合理化的機構組合,提升產能。 For the prior art: the semi-manual (two-stage operation of the professional) RF terminal riveting machine, coupled with the tinning process, can not be mass-produced shortcomings, the present invention is a fully automatic RF terminal riveting tin Machines, with a more rational institutional mix to increase production capacity.
本發明全自動RF端子鉚壓沾錫機,只需將加工線材、專用端子鉚壓機及錫爐配置定位,由觸控螢幕將所需加工線材總長、兩端剝線長度設定完成後,將自動機啟動,即可完成整條線材裁切、剝線、沾錫與鉚接的加工。此設計採整機作業完成加工,與昔知單站串聯作業加工,減少加工搬運的時間與失誤;且線材裁切、剝線完成後,兩端分別夾移至定位點,做沾錫與端子鉚接的作業,位置穩定、準確、快速,與昔知的半手工鉚接方式及手工沾錫方式相比,良率及產能皆大幅增加。 The fully automatic RF terminal riveting and dip soldering machine of the invention only needs to position the processing wire, the special terminal riveting press and the tin furnace, and the total length of the required processing wire and the stripping length of the two ends are set by the touch screen, When the automaton is started, the entire wire cutting, stripping, tinning and riveting processing can be completed. The design of the finishing machine is completed, and the single station is processed in tandem to reduce the time and error of processing and handling; and after the wire is cut and stripped, the two ends are respectively clamped to the positioning point to make the tin and the terminal. The riveting operation is stable, accurate and fast. Compared with the semi-manual riveting method and manual tinning method, the yield and productivity are greatly increased.
本發明之一種RF端子鉚壓沾錫機,含可程式控制伺服馬達,達到整體速度於高速時更為穩定,以及線材裁斷、剝線、剝開距離的數位控制,可有效解決上述問題。 The RF terminal riveting and dip soldering machine of the invention comprises a programmable control servo motor, which is more stable at an overall speed at a high speed, and digital control of wire cutting, stripping and stripping distance, which can effectively solve the above problems.
本發明全自動RF端子鉚壓沾錫機之主要構件,參考第一圖所示,包含:送線滾輪、夾線座、迴轉刀座、二號機械手、二號前後滑台、二號左右滑台、打端三軸向滑台、打端夾爪、打端鉚壓機(I-PEX端子機)、沾錫前後滑台、沾錫上下滑台、沾錫迴轉座、一號左右滑台、助銲劑座、一號前後滑台、錫爐等。 The main components of the fully automatic RF terminal riveting and dip soldering machine of the invention, as shown in the first figure, include: wire feeding roller, clamping wire seat, rotary knife seat, second robot, front and rear sliding table, around the second Slide table, end three-axis slide table, end jaw, end riveting machine (I-PEX terminal machine), front and rear sliding table, dip tin upper sliding table, dip tin rotating seat, sliding around the first Table, flux seat, front and rear slides, tin furnace, etc.
本發明全自動RF端子鉚壓沾錫機,包含:送線機構、一號軸機構、迴轉刀座、二號軸機構、打端鉚壓機構、沾錫機構。 The fully automatic RF terminal riveting and dip soldering machine of the invention comprises: a wire feeding mechanism, a first axis mechanism, a rotary knife seat, a second shaft mechanism, a terminal riveting mechanism, and a dip tin mechanism.
送線機構包含:送線滾輪及夾線座;一號軸機構包含:一號左右滑台及一號前後滑台;二號軸機構包含:二號機械手、二號左右滑台、及二號前後滑台;打端鉚壓機構包含:打端三軸向滑台、打端夾爪及打端鉚壓機;沾錫機構包含:沾錫前後滑台、沾錫上下滑台、沾錫迴轉座、助銲劑座、錫爐。 The wire feeding mechanism comprises: a wire feeding roller and a wire clamping seat; the first axis mechanism comprises: a sliding platform No. 1 and a sliding platform No. 1; the second axle mechanism comprises: a second robot, a sliding table No. 2, and two No. front and rear slide table; the end riveting mechanism comprises: a three-axis slide table, a end jaw and a end riveting machine; the tin-impregnating mechanism comprises: a sliding table before and after the dipping, a sliding table on the tin, and a dipping tin Rotary seat, flux seat, tin furnace.
本發明之全自動RF端子鉚壓沾錫機,其中,送線機構上之送線滾輪、夾線座,與迴轉刀座、二號軸機構上之二號機械手依序安排在同一軸上;送線滾輪安置於夾線座之後,夾線座安置於沾錫機構之沾錫前後滑台上,沾錫前後滑台安置於沾錫上下滑台上,沾錫上下滑台安置於沾錫迴轉座上,沾錫迴轉座安置於一號軸機構上之一號左右滑台之上,一號左右滑台安置於一號前後滑台之上,移動一號軸機構之一號前後滑台將夾線座穿至迴轉刀座軸芯內,最接近二號機械手的位置;迴轉刀座中設置有:兩側剝皮刀、及中間切斷刀共三對刀組之裁刀;助銲劑座及錫爐安置於一號軸機構之側邊;二號軸機構上之二號機械手安置在二號左右滑台上,二號左右滑台下方兩邊分別設置有二號前後滑台及打端三軸向滑台;打端鉚壓機構位於二號軸機構之前方,打端三軸向滑台安置在二號前後滑台左方,打端夾爪安置於打端三軸向滑台上,位於二號左右滑台與打端鉚壓機構中間,打端鉚壓機構側方另設有排出軸。 The fully automatic RF terminal riveting and dip soldering machine of the invention, wherein the wire feeding roller and the clamping wire seat on the wire feeding mechanism are arranged on the same axis as the rotary manipulator and the second robot on the second shaft mechanism The wire feeding roller is placed behind the clamping wire seat, and the wire clamping seat is placed on the sliding table of the tin-preserving tin before and after the tin-plating mechanism. Before and after the tin-plating, the sliding table is placed on the sliding table of the tin-dip, and the sliding tin is placed on the sliding table. On the rotary seat, the dilute tin rotary seat is placed on the left and right slides on the No. 1 axis mechanism. The first and right slides are placed on the front and rear slides, and the first and second slides of the No. 1 axis mechanism are moved. The clamping seat is inserted into the core of the rotary cutter seat, which is closest to the position of the second robot; the rotary cutter seat is provided with: a stripping knife on both sides and a cutter of a total of three pairs of cutters in the middle cutter; The solder seat and the tin furnace are placed on the side of the No. 1 shaft mechanism; the No. 2 manipulator on the No. 2 shaft mechanism is placed on the slide table on the second and right sides, and the front and rear slides on the two sides of the No. 2 slide table are respectively arranged. The end three-axis slide table; the end riveting mechanism is located in front of the second shaft mechanism, and the end three-axis The table is placed on the left side of the slide table before and after the second and the end jaws are placed on the three-axis slide table of the end, which is located between the slide table of the second and the right side and the end riveting mechanism, and the side end of the end riveting mechanism is additionally provided. Discharge the shaft.
線材由送線機構進入,由一號軸機構之一號前後滑台與迴轉刀座協同進行線材前端的剝線與切斷,送線機構的夾線座藉一號軸機構及沾錫機構移動,進行一號前後滑台之退後、沾錫上下滑台之上移與一號左右滑台之右移,於助銲劑座淋助銲劑,再進行一號左右滑台之右移與沾錫迴轉座迴轉,沾錫前後滑台前移,將裸露之線材於錫爐沾錫;依序返回到初始位置,再由二號軸機構之二號前後滑台與迴轉刀座協同進行線材後端的剝線與切斷,由二號機械手將已剝皮的線材端夾住,於二號左右滑台上左移,至打端夾爪夾持住,由打端三軸向滑台將夾持線材的打端夾爪往前送並以特定(方程式)角度下沉至打端定位,由打端鉚壓機構對剝好皮的線材 進行打端鉚壓作業,鉚接完成,再由打端夾爪將已完成後端打端子作業的線材轉交至排出軸的排出機械手,完成線材加工,最後由排出軸將完成作業之線材夾持排出。 The wire is accessed by the wire feeding mechanism, and the front and rear slides of the first shaft mechanism cooperate with the rotary blade seat to strip and cut the front end of the wire. The wire clamp of the wire feeding mechanism is moved by the first shaft mechanism and the dip mechanism. After the retreat of the front and rear slides, the upper slide of the dipping tin and the right shift of the left and right slides, the flux is sprayed on the flux seat, and then the right side of the slide is moved to the right and the tin The rotary seat rotates, and the sliding table moves forward before and after the tinning, and the bare wire is tinned in the tin furnace; it is returned to the initial position in sequence, and then the front and rear slides of the second shaft mechanism and the rotary cutter seat cooperate with each other to carry out the rear end of the wire. Stripping and cutting, the second end of the wire is clamped by the No. 2 robot, and moved to the left on the slide table on the second and right sides, until the end jaws are clamped, and the clamp is clamped by the three-axis sliding table. The end jaws of the wire are fed forward and are sunk at a specific (equational) angle to the end position, and the stripped wire is cut by the end riveting mechanism. The end riveting operation is carried out, the riveting is completed, and the wire which has completed the work of the rear end terminal is transferred to the discharge robot of the discharge shaft by the end jaw, the wire processing is completed, and finally the wire clamping of the work is completed by the discharge shaft. discharge.
準備位置: Preparation location:
將加工線材、專用端子鉚壓機、助銲劑座與錫爐配置定位,由觸控螢幕將所需加工線材總長、兩端剝線長度設定完成。 The processing wire, the special terminal riveting press, the fluxing seat and the tin furnace are arranged and positioned, and the total length of the required processing wire and the stripping length of the two ends are set by the touch screen.
線材前端剝皮作業: Wire stripping at the front end:
將線材送入送線機構,穿過夾線座、送線滾輪及迴轉刀座,至二號機械手,讓二號機械手將線材夾住,一號前後滑台驅動夾線座縮回至切斷位置並將線材夾住,送線滾輪放鬆,驅動迴轉刀座以裁刀中之切斷刀將線材切斷;由迴轉刀座旋轉裁刀,使裁刀中之剝皮刀配合夾線座前進與後退,先進行預定被加工線材前端的剝皮作業。迴轉刀座中的裁刀含兩側剝皮刀、以及中間切斷刀,共三對刀組。完成線材前端剝皮作業,夾線座放鬆、送線滾輪夾緊將線材由送線滾輪反轉縮回指定位置,送線滾輪放鬆、夾線座夾持線材由一號軸機構帶回準備位置,夾線座放鬆、送線滾輪夾緊完成作業。 Feed the wire into the wire feeding mechanism, pass through the clamping wire holder, the wire feeding roller and the rotary knife seat, to the No. 2 robot, let the No. 2 robot clamp the wire, and the No. 1 front and rear sliding table driving the clamping wire retracted to Cut the position and clamp the wire, the wire feeding roller is relaxed, drive the rotary knife seat to cut the wire with the cutting knife in the cutting knife; rotate the cutting knife by the rotary knife seat to make the peeling knife in the cutting knife match the clamping line The seat advances and retreats, and the stripping operation of the front end of the processed wire is first performed. The cutter in the rotary knife holder has two stripping knives and an intermediate cutting knives, and a total of three pairs of knives. Finishing the stripping of the wire at the front end, the clamping seat is relaxed, the wire feeding roller is clamped, the wire is reversed and retracted to the designated position by the wire feeding roller, the wire feeding roller is loosened, and the wire clamping wire is brought back to the preparation position by the first shaft mechanism. The clamping seat is relaxed, and the wire feeding roller is clamped to complete the work.
沾錫作業: Dip tin operation:
送線機構的夾線座藉一號軸機構及沾錫機構移動,進行一號前後滑台之退後、沾錫上下滑台之上移與一號左右滑台之右移,於助銲劑座淋助銲劑,再進行一號左右滑台之右移與沾錫迴轉座迴轉,沾錫前後滑台前移驅動夾線座,將裸露之線材於錫爐沾錫,本設計沾錫作業,因採線材垂直於錫爐金屬液面並將線材直下直上移動,故線材能沾錫均勻;依序 返回到初始位置,完成線材前端加工作業。 The wire clamp of the wire feeding mechanism is moved by the No. 1 axis mechanism and the dip tin mechanism to carry out the retreat of the front and rear slides, the upper slide of the dipping tin and the right shift of the first and right slides, and the flux base The flux is sprayed, and then the right side of the sliding table is moved to the right and the tinned rotary seat is rotated. Before and after the tinning, the sliding table is moved forward to drive the clamping line seat, and the bare wire is tinned in the tin furnace. The wire is perpendicular to the molten metal surface of the tin furnace and the wire is moved straight up and down, so the wire can be evenly tinned; Return to the initial position and complete the wire front end machining.
線材後端剝皮作業: Wire stripping at the back end:
線材由送線滾輪繼續往前送至設定長度位置,讓二號機械手將線材夾住,夾線座縮回至切斷位置並將線材夾住、送線滾輪放鬆,驅動迴轉刀座以裁刀中之切斷刀將線材切斷;由迴轉刀座旋轉裁刀,使裁刀中之剝皮刀配合二號前後滑台驅動二號機械手前進與後退,進行線材後端的剝皮作業。 The wire is continuously fed forward to the set length position by the wire feeding roller, so that the second robot clamps the wire, the clamping seat is retracted to the cutting position, the wire is clamped, the wire feeding roller is relaxed, and the rotary knife seat is driven to cut The cutting knife in the knife cuts the wire; the cutting knife rotates the cutting knife, so that the peeling knife in the cutting knife cooperates with the front and rear sliding table to drive the No. 2 robot to advance and retreat, and the stripping operation of the rear end of the wire is performed.
打端作業: Hit homework:
完成切斷與剝皮作業後,移動二號左右滑台將二號機械手所夾持之前端沾錫與後端剝好皮的線材,移動到打端三軸向滑台上,打端三軸向滑台位於二號前後滑台的左方;剝好皮的線材由打端夾爪夾住,打端夾爪安置於打端三軸向滑台上,位於二號左右滑台與打端鉚壓機構中間;打端三軸向滑台將夾持線材的打端夾爪往前送並以特定(方程式)角度下沉至打端定位;由打端鉚壓機構對剝好皮的線材進行打端鉚壓作業,鉚接完成,由打端夾爪移至排出位置,完成線材加工。 After the cutting and peeling operations are completed, move the No. 2 left and right sliding table to clamp the wire on the front end of the No. 2 robot and the back end to the skin, and move it to the end of the three-axis slide table. The axial slide is located on the left side of the front and rear slides; the stripped wire is clamped by the end jaws, and the end jaws are placed on the three-axis slide of the end, which is located on the second and right slides. The end of the end riveting mechanism; the end three-axis slide table feeds the end jaws of the clamping wire forward and sinks to the end position at a specific (equational) angle; the peeling is performed by the end riveting mechanism The wire is subjected to the end riveting operation, the riveting is completed, and the end jaw is moved to the discharge position to complete the wire processing.
本發明之全自動RF端子鉚壓沾錫機,主要系統特徵在於:含可程式控制伺服馬達之送線機構、迴轉刀座、一號軸機構及二號軸機構、沾錫機構與打端鉚壓機構;打端依特定(方程式)角度下沉,達到整體時序修改,將運作時序合理化,達到整體速度於高速時更穩定,及線材裁斷、剝線、剝開距離、沾錫與打端作業等的整體數位控制。 The fully automatic RF terminal riveting and dip soldering machine of the invention has the following main features: a wire feeding mechanism with a programmable servo motor, a rotary tool holder, a first axis mechanism and a second axis mechanism, a dip tin mechanism and a riveting riveting mechanism. Pressure mechanism; the end sinks according to the specific (equation) angle, achieves the overall timing modification, rationalizes the operation timing, achieves the overall speed more stable at high speed, and wire cutting, stripping, stripping distance, dip tin and end operation The overall digital control of the etc.
(一)送線機構: (1) Wire feeding mechanism:
1.由送線滾輪夾持汽缸作直線運動控制連桿驅動送線滾輪的開合 時機。 1. The cylinder is clamped by the wire feeding roller for linear motion control. The connecting rod drives the opening and closing of the wire feeding roller. opportunity.
2.送料總長及前端縮回位置皆由可程式控制伺服馬達驅動送線滾輪正反轉及距離控制,達到線材前端位置控制(線材前端凸出夾線座距離控制)及總長控制。 2. The total feeding length and the front end retracting position are controlled by the programmable servo motor to drive the wire feeding roller forward and reverse and distance control, to achieve the wire front end position control (wire front end protruding clamping seat distance control) and total length control.
(二)迴轉刀座: (2) Rotary knife holder:
1.由伺服馬達、連桿與減速機構驅動線性滑台,控制迴轉刀座裁斷及剝線時機,以及數位控制刀的位置及剝皮的深度(迴轉進刀深度)。 1. The linear slide table is driven by the servo motor, the connecting rod and the speed reduction mechanism to control the cutting and stripping timing of the rotary cutter seat, and the position of the digital control knife and the depth of the peeling (the rotary feed depth).
2.由伺服馬達、皮帶驅動迴轉刀座使刀片在徑向進刀的同時旋轉。 2. The rotary knife holder is driven by the servo motor and the belt to rotate the blade while feeding in the radial direction.
3.迴轉刀座採中空軸芯設計,夾線座可穿入刀座軸芯內,使最短加工線材變短,且夾具距離刀口越近,裁切越穩定。 3. The rotary tool holder adopts the hollow shaft core design, and the clamping wire seat can be inserted into the shaft core of the tool holder, so that the shortest processing wire is shortened, and the closer the clamp is to the knife edge, the more stable the cutting is.
4.動作細節增加,更細緻,可以數位控制刀的位置及剝線的參數。達到線材裁斷、剝線的深度控制及時機點。 4. The movement details are increased, more detailed, and the position of the knife and the parameters of the stripping can be controlled digitally. To achieve the depth control and timely timing of wire cutting and stripping.
5.迴轉刀座亦可使用伺服馬達-皮帶-皮帶機構-線性滑軌組方式、伺服馬達-齒機構軸-排齒-線性滑軌組方式帶動。 5. The rotary tool holder can also be driven by the servo motor-belt-belt mechanism-linear slide group method, servo motor-tooth mechanism shaft-tooth-linear slide group.
(三)一號軸機構與二號軸機構: (3) One-axis mechanism and second-axis mechanism:
1.一號軸機構與二號軸機構,分別由伺服馬達、皮帶、線性滑軌組、夾線座、及二號機械手控制線材前、後端夾持時機及位置,達到線材前、後端剝開位置及剝開距離的數位控制,動作細節增加,使剝皮作業更精準細緻。 1. The first shaft mechanism and the second shaft mechanism are respectively controlled by servo motor, belt, linear slide group, clamping seat, and No. 2 robot to control the timing and position of the front and rear ends of the wire to reach the front and back of the wire. The digital control of the stripping position and the stripping distance increases the details of the movement, making the peeling operation more precise and detailed.
2.達到線材前、後端夾持位置及動作時機點(線材前、後端剝開位置及剝開距離)的數位控制。 2. The digital control of the front and rear clamping positions of the wire and the timing of the action (the front and rear stripping positions of the wire and the peeling distance) are achieved.
3.一號軸機構與二號軸機構係可使用伺服馬達-皮帶-皮帶機構-線性 滑軌組方式、伺服馬達-齒機構軸-排齒-線性滑軌組方式帶動。 3. Servo motor-belt-belt mechanism-linearity can be used for the first shaft mechanism and the second shaft mechanism Slide group mode, servo motor-tooth mechanism shaft-tooth-linear slide group mode.
(四)打端依特定(方程式)角度下沉: (4) Sinking at the angle of specific (equation):
1.I-PEX原廠端子有一舌片裝置,與他牌端子不同;此舌片會在線材至打端定位點時產生干涉;為使此自動機可允許加工的範圍較不受端子廠牌限制;因而將至打端定位的步驟設定為往前送並依特定(方程式)角度下沉。 1.I-PEX original terminal has a tongue device, which is different from the other terminal; this tongue will interfere with the wire to the positioning point; in order to make the automatic machine allow the processing range is less than the terminal label Limitation; thus the step of positioning to the end is set to forward and sink at a specific (equational) angle.
2.打端鉚壓機構的打端三軸向滑台將夾持線材的打端夾爪往前送並以特定(方程式)角度下沉至打端定位,使線材不會因端子廠牌不同的關係,至打端定位點時線材端部與端子產生干涉。 2. The end three-axis sliding table of the end riveting mechanism sends the end jaws of the clamping wire forward and sinks to the end position at a specific (equational) angle, so that the wire is not different due to the terminal label. The relationship between the end of the wire and the terminal is caused by the end point.
(五)沾錫機構: (5) Dipping tin institutions:
RF線材沾錫作業時,須將編織網及芯線皆均勻沾錫,習知手工作業模式易產生的問題有:編織網層易產生沾錫不均勻,或PVC外被易因沾錫溫度過高或沾錫時間過久而產生後縮的問題;本設計沾錫作業,因採線材垂直於錫爐金屬液面並將線材直下直上移動,故線材能沾錫均勻。 When the RF wire is tinned, the woven mesh and the core wire must be uniformly tinned. The problems that are easy to occur in the manual operation mode are: the woven mesh layer is prone to uneven soldering, or the PVC is easily exposed to excessive tin temperature. Or the problem of shrinkage caused by the tinning time is too long; this design is tinned, because the wire is perpendicular to the molten metal surface of the tin furnace and the wire is moved straight up and down, so the wire can be evenly tinned.
本發明之全自動RF端子鉚壓沾錫機,係由夾線座藉一號軸機構及沾錫機構移動,進行一號前後滑台之退後、沾錫上下滑台之上移與一號左右滑台之右移,於助銲劑座淋助銲劑,將編織網及芯線均勻沾附助焊劑,再進行一號左右滑台之右移與沾錫迴轉座迴轉,使線材垂直於錫爐之錫液面,沾錫前後滑台前移驅動夾線座,將裸露之線材於錫爐沾錫,並依設定之沾錫時間完成沾錫動作;依序返回到初始位置。 The fully automatic RF terminal riveting and dip soldering machine of the invention is moved by the clamping line seat by the first shaft mechanism and the dilute tin mechanism, and the sliding of the front and rear sliding tables is carried out, and the sliding on the sliding table is moved upwards and the number one Move the right and left slides to the right, spray the flux on the flux holder, evenly spread the flux on the woven mesh and the core wire, and then move the right side of the slide table to the right and the rotary seat of the dip tin, so that the wire is perpendicular to the tin furnace. The tin liquid surface, before and after the tinning, slides the sliding table forward to drive the wire clamping seat, and the bare wire is tinned in the tin furnace, and the tinning action is completed according to the set tinning time; the initial return to the initial position.
此動作接續在前端剝皮完成之後,線材持續保持由夾線座夾持,可精準控制沾錫深度及沾錫時間,達成編織網及芯線皆均勻沾錫及PVC外被 不後縮之加工。 After the stripping is completed at the front end, the wire is continuously held by the clamping seat, which can accurately control the tinning depth and the tinning time. The woven mesh and the core wire are evenly tinned and PVC. Processing without shrinking.
1‧‧‧送線滾輪 1‧‧‧Wire roller
2‧‧‧夾線座 2‧‧‧Clamping seat
3‧‧‧迴轉刀座 3‧‧‧Rotary knife holder
4‧‧‧二號機械手 4‧‧‧2 robot
5‧‧‧二號左右滑台 5‧‧‧Slide table around 2
6‧‧‧二號前後滑台 6‧‧‧ front and rear slides
7‧‧‧打端三軸向滑台 7‧‧‧Tapping three-axis slide table
8‧‧‧打端夾爪 8‧‧‧End jaws
9‧‧‧打端鉚壓機構 9‧‧‧End end riveting mechanism
10‧‧‧沾錫前後滑台 10‧‧‧Staining table before and after tinning
11‧‧‧沾錫上下滑台 11‧‧‧Dip tin on the sliding platform
12‧‧‧沾錫迴轉座 12‧‧‧Stained tin revolving seat
13‧‧‧一號左右滑台 13‧‧‧Slide No.1
14‧‧‧助銲劑座 14‧‧‧weld seat
15‧‧‧一號前後滑台 15‧‧‧1 front and rear slides
16‧‧‧錫爐 16‧‧‧ Tin furnace
第1圖 本發明之全自動RF端子鉚壓沾錫機之示意圖 Figure 1 Schematic diagram of the fully automatic RF terminal riveting and diluting machine of the present invention
第2圖 本發明之全自動RF端子鉚壓沾錫機,完成線材切斷與剝皮作業示意圖 Figure 2 Schematic diagram of the fully automatic RF terminal riveting and dip soldering machine of the present invention to complete the wire cutting and stripping operation
第3圖 本發明之全自動RF端子鉚壓沾錫機,一號軸機構、二號軸機構退開及沾錫上移作業示意圖 Fig. 3 Schematic diagram of the fully automatic RF terminal riveting and dip soldering machine of the present invention, the first shaft mechanism, the second shaft mechanism retreating and the tinning up operation
第4圖 本發明之全自動RF端子鉚壓沾錫機,淋助銲劑及打端準備之示意圖 Figure 4 Schematic diagram of the fully automatic RF terminal riveting and dip soldering machine of the present invention, the fluxing flux and the preparation of the end
第5圖 本發明之全自動RF端子鉚壓沾錫機,準備沾錫及打端作業之示意圖 Figure 5 Schematic diagram of the fully automatic RF terminal riveting and dip soldering machine of the present invention, preparing for tinning and tipping operation
第6圖本發明之全自動RF端子鉚壓沾錫機,迴轉至定位及準備沾錫之示意圖 Figure 6 is a schematic diagram of the fully automatic RF terminal riveting and dip soldering machine of the present invention, which is rotated to the position and ready to be tinned.
第7圖 本發明之全自動RF端子鉚壓沾錫機,沾錫作業之示意圖 Figure 7 Schematic diagram of the fully automatic RF terminal riveting and dip soldering machine of the present invention
本發明之全自動RF端子鉚壓沾錫機,主要機構如第一圖所示,包含:送線滾輪1、夾線座2、迴轉刀座3、二號機械手4、二號左右滑台5、二號前後滑台6、打端三軸向滑台7、打端夾爪8、打端鉚壓機構9(I-PEX端子機)、沾錫前後滑台10、沾錫上下滑台11、沾錫迴轉座12、一號左右滑台13、助銲劑座14、一號前後滑台15、錫爐16。 The fully automatic RF terminal riveting and dip soldering machine of the invention has the main mechanism as shown in the first figure, and includes: a wire feeding roller 1, a clamping wire holder 2, a rotary knife seat 3, a second robot 4, and a left and right sliding table. 5. Front and rear slide table 6, front end three-axis slide table 7, end jaws 8, end riveting mechanism 9 (I-PEX terminal machine), front and rear sliding table 10, dip tin up slide 11. Dip tin rotary seat 12, left and right slide table 13, flux seat 14, front and rear slide table 15, tin furnace 16.
準備位置: Preparation location:
將加工線材、專用端子鉚壓機構、助銲劑座與錫爐放置指定位置,由觸控螢幕將所需加工線材總長、兩端剝線長度設定完成。 The processing wire, the special terminal riveting mechanism, the fluxing seat and the tin furnace are placed at a designated position, and the total length of the required processing wire and the stripping length of both ends are set by the touch screen.
送線滾輪1、夾線座2、迴轉刀座3、二號機械手4依序安排在同一軸上;送線滾輪1安置於夾線座2之後,夾線座2安置於沾錫機構之沾錫前後滑台10上,沾錫前後滑台10安置於沾錫上下滑台11上,沾錫上下滑台11安置於沾錫迴轉座12上,沾錫迴轉座12安置於一號軸機構上之一號左右滑台13之上,一號左右滑台13安置於一號前後滑台15之上,移動一號軸機構之一號前後滑台15將夾線座2穿至迴轉刀座3軸芯內,最接近二號機械手4的位置。二號機械手4安置在二號左右滑台5上,二號左右滑台5下方兩邊分別設置有二號前後滑台6及打端三軸向滑台7。助銲劑座14及錫爐16安置於一號軸機構之側邊。打端三軸向滑台7安置在二號前後滑台6左方,打端夾爪8安置於打端三軸向滑台7上,位於二號左右滑台5與打端鉚壓機構9中間。 The wire feeding roller 1, the clamping wire holder 2, the rotary knife seat 3, and the second robot 4 are arranged on the same axis in sequence; the wire feeding roller 1 is disposed after the clamping wire holder 2, and the clamping wire holder 2 is disposed in the dip tin mechanism On the sliding table 10 before and after the tinning, the sliding table 10 before and after the tinning is placed on the sliding table 11 on the zinc tin, and the sliding table 11 on the tin is placed on the tinned rotating seat 12, and the tinned rotating seat 12 is placed on the first shaft mechanism. On the upper left and right slide table 13, the left and right slide table 13 is placed on the front and rear slide table 15, and the front and rear slide table 15 of the first axle mechanism is moved to the rotary cutter base. Within the 3-axis core, the position closest to the No. 2 robot 4. The second manipulator 4 is placed on the sliding table 5 on the second or so, and the two sides of the sliding table 5 on the second side are provided with a front and rear sliding table 6 and a three-axis sliding table 7 respectively. The flux holder 14 and the tin furnace 16 are placed on the side of the first shaft mechanism. The striking three-axis slide table 7 is placed on the left side of the front and rear slide table 6, and the end gripper 8 is placed on the end three-axis slide table 7, and is located on the left and right slide table 5 and the end end riveting mechanism 9 intermediate.
線材前端剝皮作業: Wire stripping at the front end:
將線材送入送線機構,穿過夾線座2、送線滾輪1及迴轉刀座3,至二號機械手4,讓二號機械手4將線材夾住,夾線座2縮回至切斷位置並將線材夾住,送線滾輪1放鬆,驅動迴轉刀座3以裁刀中之切斷刀將線材切斷;由迴轉刀座3旋轉裁刀,使裁刀中之剝皮刀配合一號前後滑台15驅動夾線座2前進與後退,先進行預定被加工線材前端的剝皮作業。迴轉刀座3中的裁刀含兩側剝皮刀、以及中間切斷刀,共三對刀組。完成線材前端剝皮作業,夾線座2放鬆、送線滾輪1夾緊將線材由送線滾輪1反轉縮回指定位置,送線滾輪1放鬆、夾線座2夾持線材 由一號軸機構帶回準備位置,夾線座2放鬆、送線滾輪1夾緊完成作業。 The wire is fed into the wire feeding mechanism, passes through the wire clamping seat 2, the wire feeding roller 1 and the rotating knife seat 3, to the second robot 4, so that the second robot 4 clamps the wire, and the clamping wire holder 2 is retracted to Cutting the position and clamping the wire, the wire feeding roller 1 is loosened, and the rotating knife seat 3 is driven to cut the wire by the cutting blade in the cutting knife; the cutting knife 3 rotates the cutting blade to make the peeling knife in the cutting knife The front and rear slides 15 are driven to advance and retreat the wire holder 2, and the peeling operation of the front end of the processed wire is first performed. The cutter in the rotary knife holder 3 has two side stripping knives and an intermediate cutting knives, and a total of three pairs of knives. Finishing the stripping work at the front end of the wire, the clamping wire holder 2 is loosened, the wire feeding roller 1 is clamped, the wire is reversely retracted from the wire feeding roller 1 to the designated position, the wire feeding roller 1 is loosened, and the wire clamping seat 2 is clamped. The preparation position is brought back by the first shaft mechanism, the clamping seat 2 is loosened, and the wire feeding roller 1 is clamped to complete the work.
沾錫作業: Dip tin operation:
送線機構的夾線座2藉一號軸機構及沾錫機構移動,進行一號前後滑台15之退後、沾錫上下滑台10之上移與一號左右滑台13之右移,於助銲劑座14淋助銲劑,再進行一號左右滑台13之右移與沾錫迴轉座12迴轉,沾錫前後滑台10前移驅動夾線座2,將裸露之線材於錫爐16沾錫;再依序返回到初始位置,完成線材前端加工作業。 The wire clamping seat 2 of the wire feeding mechanism is moved by the first shaft mechanism and the dip soldering mechanism, and the sliding of the front and rear sliding table 15 is reversed, the sliding upper sliding table 10 is moved upward, and the left and right sliding table 13 is moved to the right. Flush the flux in the flux holder 14 and then move the right side of the slide table 13 to the left and the tinned rotary seat 12 to rotate. Before and after the tinning, the slide table 10 moves forward to drive the clamping seat 2, and the bare wire is placed on the tin furnace 16 Dip tin; return to the initial position in order, complete the wire front processing.
線材後端剝皮作業: Wire stripping at the back end:
線材由送線滾輪1繼續往前送至設定長度位置,讓二號機械手4將線材夾住,夾線座2縮回至切斷位置並將線材夾住、送線滾輪1放鬆,驅動迴轉刀座3以裁刀中之切斷刀將線材切斷;由迴轉刀座3旋轉裁刀,使裁刀中之剝皮刀配合二號前後滑台6驅動二號機械手4前進與後退,進行線材後端的剝皮作業。 The wire is continuously fed forward to the set length position by the wire feeding roller 1, so that the second robot 4 clamps the wire, the wire clamping seat 2 is retracted to the cutting position, and the wire is clamped, the wire feeding roller 1 is relaxed, and the driving is rotated. The knife seat 3 cuts the wire by the cutting knife in the cutter; the cutter is rotated by the rotary knife seat 3, so that the peeling knife in the cutter cooperates with the front and rear slide table 6 to drive the second robot 4 forward and backward. Perform the stripping operation at the back end of the wire.
打端作業: Hit homework:
完成切斷與剝皮作業後,移動二號左右滑台5將二號機械手4所夾持之前端沾錫與後端剝好皮的線材,移動到打端三軸向滑台7上,打端三軸向滑台7位於二號前後滑台6的左方;剝好皮的線材由打端夾爪8夾住,打端夾爪8安置於打端三軸向滑台7上,位於二號左右滑台5與打端鉚壓機構9中間;打端三軸向滑台7將夾持線材的打端夾爪8往前送並以特定(方程式)角度下沉至打端定位;由打端鉚壓機構9對剝好皮的線材進行打端鉚壓作業,鉚接完成,由打端夾爪8移至排出位置,完成線材加工。 After the cutting and peeling operation is completed, the left and right sliding table 5 is moved to the wire which is clamped to the front end of the second robot 4 and the front end is peeled off, and is moved to the end three-axis slide table 7, The end three-axis slide table 7 is located on the left side of the front and rear slide table 6; the peeled wire is clamped by the end jaws 8, and the end jaws 8 are placed on the end three-axis slide table 7, Located between the left and right sliding tables 5 and the end riveting mechanism 9; the striking three-axis sliding table 7 feeds the end clamping jaws 8 of the clamping wire and sinks to a specific (equation) angle to the end positioning. The stripped wire is subjected to end riveting operation by the end riveting mechanism 9, and the riveting is completed, and the end jaws 8 are moved to the discharge position to complete the wire processing.
1‧‧‧送線滾輪 1‧‧‧Wire roller
2‧‧‧夾線座 2‧‧‧Clamping seat
3‧‧‧迴轉刀座 3‧‧‧Rotary knife holder
4‧‧‧二號機械手 4‧‧‧2 robot
5‧‧‧二號左右滑台 5‧‧‧Slide table around 2
6‧‧‧二號前後滑台 6‧‧‧ front and rear slides
7‧‧‧打端三軸向滑台 7‧‧‧Tapping three-axis slide table
8‧‧‧打端夾爪 8‧‧‧End jaws
9‧‧‧打端鉚壓機構 9‧‧‧End end riveting mechanism
10‧‧‧沾錫前後滑台 10‧‧‧Staining table before and after tinning
11‧‧‧沾錫上下滑台 11‧‧‧Dip tin on the sliding platform
12‧‧‧沾錫迴轉座 12‧‧‧Stained tin revolving seat
13‧‧‧一號左右滑台 13‧‧‧Slide No.1
14‧‧‧助銲劑座 14‧‧‧weld seat
15‧‧‧一號前後滑台 15‧‧‧1 front and rear slides
16‧‧‧錫爐 16‧‧‧ Tin furnace
Claims (10)
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TW106104102A TWI600240B (en) | 2017-02-08 | 2017-02-08 | Automatic rf terminal crimping and dip tin machine |
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TWI600240B true TWI600240B (en) | 2017-09-21 |
TW201830806A TW201830806A (en) | 2018-08-16 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020179693A1 (en) * | 2000-09-26 | 2002-12-05 | Yasuji Kawashima | Method and device for flow soldering |
US20090239398A1 (en) * | 2008-03-20 | 2009-09-24 | Interplex Nas, Inc. | Press fit (compliant) terminal and other connectors with tin-silver compound |
TWI331946B (en) * | 2006-03-10 | 2010-10-21 | Hon Hai Prec Ind Co Ltd | Tin-scraping device and tin-touching device |
US20120193400A1 (en) * | 2011-01-28 | 2012-08-02 | Hao-Chun Hsieh | Method and soldering system of soldering a dip component on a circuit board |
-
2017
- 2017-02-08 TW TW106104102A patent/TWI600240B/en not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020179693A1 (en) * | 2000-09-26 | 2002-12-05 | Yasuji Kawashima | Method and device for flow soldering |
TWI331946B (en) * | 2006-03-10 | 2010-10-21 | Hon Hai Prec Ind Co Ltd | Tin-scraping device and tin-touching device |
US20090239398A1 (en) * | 2008-03-20 | 2009-09-24 | Interplex Nas, Inc. | Press fit (compliant) terminal and other connectors with tin-silver compound |
US20120193400A1 (en) * | 2011-01-28 | 2012-08-02 | Hao-Chun Hsieh | Method and soldering system of soldering a dip component on a circuit board |
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