TWI594838B - Wave-patterned monowire for cutting and a method of manufacturing the same - Google Patents

Wave-patterned monowire for cutting and a method of manufacturing the same Download PDF

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TWI594838B
TWI594838B TW105107141A TW105107141A TWI594838B TW I594838 B TWI594838 B TW I594838B TW 105107141 A TW105107141 A TW 105107141A TW 105107141 A TW105107141 A TW 105107141A TW I594838 B TWI594838 B TW I594838B
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wire
corrugated
cutting
corrugation
monofilament
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TW201726310A (en
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金鍾出
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曉星股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D57/00Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/18Sawing tools of special type, e.g. wire saw strands, saw blades or saw wire equipped with diamonds or other abrasive particles in selected individual positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/10Glass-cutting tools, e.g. scoring tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)

Description

切割用波紋單絲型鋼絲及其製造方法 Corrugated monofilament type steel wire for cutting and manufacturing method thereof

本發明關於一種切割用波紋單絲型鋼絲,尤其關於一種用來切割半導體晶錠、陶瓷、玻璃或與其相似的硬質材料的切割用波紋單絲型鋼絲,其能夠提高切割工件(cut workpiece)的表面質量。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a corrugated monofilament type wire for cutting, and more particularly to a corrugated monofilament type wire for cutting a semiconductor ingot, ceramic, glass or the like which is similar to a hard material, which is capable of improving a cut workpiece. Surface Quality.

由矽(用於太陽電池基板等)、石英(應用於汽車之類的各種產業領域)、砷化鎵(用於高頻電子產品)等製成的晶圓,是將圓柱形的晶錠(ingot)切成薄盤形態後形成的。晶錠的切割機制是利用鋼絲(wire)與研磨劑切割一工件。此時,作為習知鋼絲使用鍍有黃銅單絲型鋼絲,其發揮了研磨劑載體作用,最近則開發出為了提高切割能力而對鋼絲表面進行加工,以提升研磨劑之載體能力(carrier capability)的產品。 A wafer made of 矽 (for solar cell substrates, etc.), quartz (for various industrial fields such as automobiles), gallium arsenide (for high-frequency electronic products), etc., is a cylindrical ingot ( Ingot) formed after cutting into a thin plate shape. The cutting mechanism of the ingot is to cut a workpiece by using a wire and an abrasive. At this time, as a conventional steel wire, a brass monofilament type steel wire is used, which functions as an abrasive carrier, and recently, a wire surface has been developed to improve the cutting ability to enhance the carrier capacity of the abrasive (carrier capability). )The product.

一般線性鋼絲,其缺點在於,因為研磨劑的載體性能較差,使晶錠切割速度低;且其問題在於,因為鋼絲在製程中被磨損,鋼絲的直徑逐漸減 小,使得研磨劑之載體能力和切割效率皆逐漸地減少。 The general linear steel wire has the disadvantage that the cutting speed of the ingot is low because of the poor carrier performance of the abrasive; and the problem is that the diameter of the steel wire is gradually reduced because the steel wire is worn during the process. Small, the carrier capacity and cutting efficiency of the abrasive are gradually reduced.

韓國專利888026中公開一種鋸線,鋸線的直徑範圍從0.08至0.30毫米(mm),在縱向的鋸線的殘餘應力(residual stress),在自鋸線表面之深度從5至10μm範圍的區域為400~1000兆帕(MPa)。在切割製程中,由於切割線的直徑減小,其切割性能會發生退化,該專利揭示一種線性線,其具有特定範圍的殘餘應力,以將直線形狀轉換成小波紋(corrugated)形,用以補償退化的切割加工性能。然而,此線性線的問題在於,由於難以精確地控制線性線的殘餘應力,切割工件的表面質量是相當地惡化。 Korean Patent No. 888,026 discloses a saw wire having a diameter ranging from 0.08 to 0.30 millimeters (mm), a residual stress of the saw wire in the longitudinal direction, and an area ranging from 5 to 10 μm in depth from the surface of the saw wire. It is 400~1000 MPa (MPa). In the cutting process, the cutting performance is degraded due to the reduced diameter of the cutting line. This patent discloses a linear line having a specific range of residual stress to convert the linear shape into a small corrugated shape for Compensates for degraded cutting performance. However, the problem with this linear line is that the surface quality of the cut workpiece is considerably deteriorated because it is difficult to precisely control the residual stress of the linear line.

日本未審查專利公開第2012-121101號揭示一種固定研磨粒線,其中研磨劑被固定到線的表面。固定磨粒線是一種波紋線,其中多個波紋彎曲部分連續排列在,基於縱向方向上之線的直徑的每個節距內。所述固定磨粒線之特徵在於,該些波紋彎曲部分具有螺旋曲面立體波紋(wave-patterned)。固定磨粒線的問題在於,在切割期間難以維持波紋的形狀,因此切割製程的效率減小,而且由於切割工件的厚度不平均,切割工件表面的平坦度會惡化。 Japanese Unexamined Patent Publication No. 2012-121101 discloses a fixed abrasive granule in which an abrasive is fixed to the surface of the wire. The fixed abrasive grain line is a corrugated line in which a plurality of corrugated curved portions are continuously arranged within each pitch based on the diameter of the line in the longitudinal direction. The fixed abrasive grain is characterized in that the corrugated curved portions have a spiral-shaped wave-patterned. A problem with the fixed abrasive wire is that it is difficult to maintain the shape of the corrugation during cutting, so the efficiency of the cutting process is reduced, and the flatness of the surface of the cut workpiece is deteriorated due to the uneven thickness of the cut workpiece.

本發明之至少一實施例的目的在於,提供一種切割用波紋單絲型鋼絲,其具有所期望的研磨劑載體的性能和所期望晶錠切割性能,藉以改善 錠切割速度和切割工件表面質量。 It is an object of at least one embodiment of the present invention to provide a corrugated monofilament type wire for cutting having desired properties of an abrasive carrier and desired ingot cutting performance for improvement Ingot cutting speed and surface quality of the cut workpiece.

依據本發明一示例態樣,提供一種切割用波紋單絲型鋼絲其包含單一的金屬線,其中該金屬線被形成包含多數波紋,該些波紋具有一預定周期且被形成在縱向方向上的兩個或兩個以上的平面,波紋之高度H除以波紋之周期P的值H/P,介於3至12%的範圍,每一平面包含一軸,且當從一波紋單絲型鋼絲的中心軸觀看時,該些軸在45度至135度的角度彼此交錯。 According to an exemplary aspect of the present invention, a corrugated monofilament type wire for cutting includes a single metal wire, wherein the wire is formed to include a plurality of corrugations having a predetermined period and formed in the longitudinal direction. One or more planes, the height H of the corrugation divided by the value of the period P of the corrugation H/P, in the range of 3 to 12%, each plane containing an axis, and when from the center of a corrugated monofilament type wire The axes are staggered from each other at an angle of 45 to 135 degrees when viewed from the axis.

在形成有波紋的三維(3D)坐標系統中,波紋單絲型鋼絲構成在單一軸旋轉,且該單一軸相異於形成有波紋的2D平面的多個軸,因此所能達到的效果為,被賦予有波紋的平面的數量,大於實際形成有波紋的平面的數量。 In a three-dimensional (3D) coordinate system in which corrugations are formed, the corrugated monofilament type steel wire is configured to rotate on a single axis, and the single axis is different from the plurality of axes forming the corrugated 2D plane, so that the effect can be achieved, The number of planes imparted with corrugations is greater than the number of planes actually formed with corrugations.

依本發明另一態樣,提供一種切割用波紋單絲型鋼絲的製造方法其包含以下步驟。經由一饋送單元饋送一單絲型鋼絲,通過一第一波紋賦予裝置,將多數波紋賦予在該單絲型鋼絲,該第一波紋賦予裝置包含一對齒輪構成在其表面上具有波紋形的凹陷和凸出,並且沿相反方向轉動。在將該單絲型鋼絲饋送至一第二波紋賦予裝置前,藉由將該單絲型鋼絲捲繞在該第一波紋賦予裝置的周圍0.5至3次,對已通過該第一波紋賦予裝置而被賦予有波紋的該單絲型鋼絲,以順時針或反時針方向加以扭轉。通過該第二波紋賦予裝置,將多數另一波紋,賦予在已通過該第一波紋賦予裝置形成有該些波紋的該單絲型鋼絲上,該第二波紋賦予裝置被支持在相對於該第一 波紋賦予裝置為45至135度之範圍的角度。以及,藉由將該單絲型鋼絲捲繞在該第二波紋賦予裝置的周圍0.5至3次,對已通過該第二波紋賦予裝置而被賦予有該些另一波紋的該單絲型鋼絲,以順時針或反時針方向加以扭轉。 According to another aspect of the present invention, a method of manufacturing a corrugated monofilament type wire for cutting includes the following steps. Feeding a monofilament type wire through a feeding unit, a plurality of corrugations are imparted to the monofilament type wire by a first corrugating device, the first corrugating device comprising a pair of gears having a corrugated depression on a surface thereof And bulge and rotate in the opposite direction. Before the monofilament type steel wire is fed to a second corrugation imparting device, the first corrugated wire is wound around the first corrugated wire feeding device 0.5 to 3 times, and the first corrugated device is passed The monofilament type wire which is imparted with corrugation is twisted in a clockwise or counterclockwise direction. By the second corrugation applying device, a plurality of other corrugations are imparted to the monofilament-shaped wire through which the corrugations have been formed by the first corrugating device, and the second corrugating device is supported relative to the first One The corrugation imparting means has an angle in the range of 45 to 135 degrees. And by winding the monofilament-type steel wire around the second corrugation-imparting device 0.5 to 3 times, the monofilament-shaped steel wire to which the other corrugation has been applied by the second corrugation-imparting device Torque in a clockwise or counterclockwise direction.

10‧‧‧單絲型鋼絲 10‧‧‧Mono wire

20‧‧‧第一波紋賦予裝置 20‧‧‧First corrugated device

30‧‧‧第二波紋賦予裝置 30‧‧‧Second corrugated device

從以下之詳細說明及附圖,能夠更清楚地理解本發明之上述或其他目的、特徵及優點。 The above and other objects, features and advantages of the present invention will become more <RTIgt;

圖1為顯示習知的鋸線的示意立體圖。 Fig. 1 is a schematic perspective view showing a conventional saw wire.

圖2為顯示依本發明一實施例之切割用波紋單絲型鋼絲的示意側視圖。 Fig. 2 is a schematic side view showing a corrugated monofilament type wire for cutting according to an embodiment of the present invention.

圖3為顯示依本發明一實施例,從切割用波紋單絲型鋼絲的中心軸觀看時,波紋之結構的示意圖。 Fig. 3 is a view showing the structure of a corrugation when viewed from a central axis of a corrugated monofilament type wire for cutting according to an embodiment of the present invention.

圖4為顯示用以製造依本發明一實施例切割用波紋單絲型鋼絲之賦予波紋裝置的示意圖。 Fig. 4 is a schematic view showing a corrugating device for manufacturing a corrugated monofilament type wire for cutting according to an embodiment of the present invention.

圖5為顯示用以製造依本發明一實施例切割用波紋單絲型鋼絲之賦予波紋裝置的示意圖。 Fig. 5 is a schematic view showing a corrugating device for manufacturing a corrugated monofilament type wire for cutting according to an embodiment of the present invention.

下面結合附圖詳細說明本發明的較佳實施例。於下述說明中,被認為可能非必要地混淆本發明主旨之相關公知功能與結構,將省略其詳細說明。 Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, well-known functions and structures that are considered to be unnecessarily obscured by the gist of the present invention will be omitted.

依據本發明一實施例的切割用波紋單絲型鋼絲包含一單一的金屬線,其中該金屬線被形成包含多數波紋(wavy-patterned),該些波紋具有一預定周期且被形成在縱向方向上的兩個或兩個以上的平面,波紋之高度H除以波紋之周期P的值H/P,介於3至12%的範圍,每一平面包含一軸,且當從一波紋單絲型鋼絲的中心軸觀看時,該些軸在45度至135度的角度彼此交錯。 A corrugated monofilament type wire for cutting according to an embodiment of the present invention includes a single metal wire, wherein the wire is formed to include a plurality of wavy-patterned waves having a predetermined period and formed in a longitudinal direction Two or more planes, the height H of the corrugation divided by the value of the period P of the corrugation H/P, in the range of 3 to 12%, each plane containing one axis, and when from a corrugated monofilament type wire When viewed from the center axis, the axes are staggered from each other at an angle of 45 to 135 degrees.

圖2為顯示依本發明一實施例之切割用波紋單絲型鋼絲10的示意側視圖。圖3為顯示依本發明一實施例,從切割用波紋單絲型鋼絲10的中心軸觀看時,波紋之結構的示意圖。請參照圖2及圖3,依本實施例之切割用波紋單絲型鋼絲構成,形成在不同平面的兩個或兩個以上的波紋,被配置在徑向上圍繞中心軸。依本實施例,波紋的形狀不限定於特定形狀,但是可以例如具有一鋸齒形狀或正弦波形狀(sine wave shape)。 Fig. 2 is a schematic side view showing a corrugated monofilament type wire 10 for cutting according to an embodiment of the present invention. Fig. 3 is a view showing the structure of a corrugation when viewed from the central axis of the corrugated monofilament type wire 10 for cutting according to an embodiment of the present invention. 2 and 3, according to the corrugated monofilament type wire for cutting according to the embodiment, two or more corrugations formed in different planes are disposed in the radial direction around the central axis. According to the present embodiment, the shape of the corrugation is not limited to a specific shape, but may have, for example, a sawtooth shape or a sine wave shape.

在形成有波紋的三維(3D)坐標系統中,波紋單絲型鋼絲構成在單一軸旋轉,且該單一軸相異於形成有波紋的2D平面的多個軸,因此本實施例所達到的效果為,能夠(seeming)被賦予有波紋的平面的數量,大於實際形成有波紋的平面的數量。 In a three-dimensional (3D) coordinate system in which corrugations are formed, the corrugated monofilament type steel wire is configured to rotate on a single axis, and the single axis is different from the plurality of axes in which the corrugated 2D plane is formed, so the effect achieved by the embodiment To be, the number of planes that are imparted with ripples is greater than the number of planes that actually form ripples.

於依本實施例之切割用波紋單絲型鋼絲中,值H/P,亦即波紋之高度H與波紋之周期P間的比率,介於3%至12%的範圍,較佳地介於3至11%的範圍,因此適於提高切割製程中研磨劑的載體性能。於此例中,當值H/P小於3%時,研磨劑的載體性能不足,因此會產生鋸痕。另一方面,當值H/P超過 12%時,研磨劑的載體性能過大,因而產生了晶圓厚度間的差異。 In the corrugated monofilament type wire for cutting according to the present embodiment, the ratio H/P, that is, the ratio of the height H of the corrugation to the period P of the corrugation, is in the range of 3% to 12%, preferably between It is in the range of 3 to 11% and is therefore suitable for improving the carrier properties of the abrasive in the cutting process. In this case, when the value H/P is less than 3%, the carrier properties of the abrasive are insufficient, so that scratches are generated. On the other hand, when the value H/P exceeds At 12%, the carrier properties of the abrasive were too large, resulting in a difference in wafer thickness.

再者,請參照圖5,每一平面包含一軸,且當從一波紋單絲型鋼絲的中心軸觀看時,該些軸在45度至135度的角度彼此交錯。形成在兩個或以上之不同平面的一第一波紋及一第二波紋間的角度,介於45度至135度的範圍。當該角度小於45度時,不平均的殘餘應力保留在單絲型鋼絲本身的材料,因此線性程度惡化因而使切割性能惡化。另一方面,當該角度超過135度時,於切割後殘餘應力降低,因此波紋形狀的穩定性惡化,這所導致的問題在於切割性能的降低會隨著時間而加速。 Further, referring to Fig. 5, each of the planes includes a shaft, and the shafts are staggered from each other at an angle of 45 to 135 degrees when viewed from a central axis of a corrugated monofilament type wire. An angle between a first corrugation and a second corrugation formed on two or more different planes, ranging from 45 degrees to 135 degrees. When the angle is less than 45 degrees, the uneven residual stress remains in the material of the monofilament type steel wire itself, and thus the degree of linearity is deteriorated to deteriorate the cutting performance. On the other hand, when the angle exceeds 135 degrees, the residual stress is lowered after the cutting, and thus the stability of the corrugated shape is deteriorated, which causes a problem that the reduction in the cutting performance is accelerated with time.

於本實施例中,切割用波紋單絲型鋼絲之切割後的高度Hc與切割前的高度Hi間的比率Hc/Hi,介於0.80至0.95%的範圍。當Hc/Hi的值小於一下限值時,可能產生鋸痕。另一方面,當Hc/Hi的值超過一上限值,可能產生整體厚度變異(total thickness variation,TTV)。 In the present embodiment, the ratio Hc/Hi between the height Hc after cutting of the corrugated monofilament type wire for cutting and the height Hi before cutting is in the range of 0.80 to 0.95%. When the value of Hc/Hi is less than the lower limit, a saw mark may be generated. On the other hand, when the value of Hc/Hi exceeds an upper limit value, a total thickness variation (TTV) may be generated.

依本實施例之切割用波紋單絲型鋼絲10,其典型的結構為在金屬線的表面上電鍍有一金屬電鍍層,以提高研磨劑的粘附性,該金屬線由例如包括高碳鋼、鎢和銅的鋼所製成,而該金屬電鍍層由例如銅或黃銅的金屬所製成。 The corrugated monofilament type wire 10 for cutting according to the embodiment has a structure in which a metal plating layer is plated on the surface of the metal wire to improve the adhesion of the abrasive, for example, including high carbon steel. It is made of steel of tungsten and copper, and the metal plating layer is made of a metal such as copper or brass.

單絲型鋼絲在斷裂點的伸長率介於2.0%至3.5%的範圍,且在10至40N的範圍內。於本實施例中,當波紋單絲型鋼絲在斷裂點的伸長率小於2.0%時, 不能夠確保切割用波紋單絲型鋼絲所需要的最小彈性(flexibility),因而加工效能可能減少。另一方面,當波紋單絲型鋼絲在斷裂點的伸長率大於3.5%時,研磨劑的載體性能不足,因此切割工件的表面質量和加工效率可能會減小。 The elongation of the monofilament type steel wire at the breaking point is in the range of 2.0% to 3.5%, and is in the range of 10 to 40N. In this embodiment, when the elongation of the corrugated monofilament type steel wire at the breaking point is less than 2.0%, It is impossible to ensure the minimum flexibility required for cutting a corrugated monofilament type wire, and thus the processing efficiency may be reduced. On the other hand, when the elongation of the corrugated monofilament type steel wire at the breaking point is more than 3.5%, the carrier properties of the abrasive are insufficient, and thus the surface quality and processing efficiency of the cut workpiece may be reduced.

於本實施例之切割用波紋單絲型鋼絲中,單絲型鋼絲的直徑d較佳地介於0.03至0.5mm的範圍。當單絲型鋼絲的直徑d小於0.03mm時,就無法獲得切割線所需要的強度。另一方面,當單絲型鋼絲的直徑d超過0.5mm時,切口損失(kerfloss)可能會增加。當使用切割線切割工件時,控制良率(yield rate)的一個因素為切口損失。當切割線挖掘進入例如晶錠的工件時,會產生剖開槽(cutaway groove),而切口損失是指剖開槽的寬度。切口損失與良率成反比。為了最小化切口損失,需要縮小切割線的直徑,因此切割線必須很薄或超級薄(ultra-thinned)。為達到此目的,需要一種超高強度單絲型鋼絲,其具有高切割強度及表現出高韌性。於本實施例中,在切割時,為了減少工件損失及增加切割速度,提供一種薄切割用波紋單絲型鋼絲,其直徑等於或小於0.5mm。 In the corrugated monofilament type wire for cutting of the present embodiment, the diameter d of the monofilament type wire is preferably in the range of 0.03 to 0.5 mm. When the diameter d of the monofilament type steel wire is less than 0.03 mm, the strength required for the cutting line cannot be obtained. On the other hand, when the diameter d of the monofilament type steel wire exceeds 0.5 mm, the kerfloss may increase. One factor in controlling the yield rate when cutting a workpiece using a cutting line is the kerf loss. When the cutting line is digging into a workpiece such as an ingot, a cutaway groove is generated, and the slit loss refers to the width of the slit. The loss of the cut is inversely proportional to the yield. In order to minimize the loss of the cut, it is necessary to reduce the diameter of the cut line, so the cut line must be very thin or ultra-thinned. To achieve this, there is a need for an ultra high strength monofilament type steel wire which has high cutting strength and exhibits high toughness. In the present embodiment, in order to reduce the loss of the workpiece and increase the cutting speed at the time of cutting, a corrugated monofilament type steel wire for thin cutting having a diameter of 0.5 mm or less is provided.

於依本實施例之切割用波紋單絲型鋼絲中,波紋單絲型鋼絲的直徑d、波紋的高度H及波紋的周期P,滿足於下述條件:P=1-10mm、d=0.03-0.5mm、而且1.2×d mmh mm3.0×d mm。 In the corrugated monofilament type steel wire for cutting according to the present embodiment, the diameter d of the corrugated monofilament type steel wire, the height H of the corrugation wire, and the period P of the corrugation satisfy the following conditions: P = 1-10 mm, d = 0.03 - 0.5mm and 1.2×d mm h mm 3.0 × d mm.

於本實施例中,當波紋的高度H過低於單絲型鋼絲的直徑d時,無法充分地被確保即將被切割之工件和研磨劑間的距離,因此研磨劑的載體性能可能會惡化。另一方面,當波紋的高度H過高於單絲型鋼絲的直徑d時,難以在即將形成波紋的單一表面上賦予波紋,因此會有加工表面的精度可能會降低的疑慮。 In the present embodiment, when the height H of the corrugation is lower than the diameter d of the monofilament type steel wire, the distance between the workpiece to be cut and the abrasive cannot be sufficiently ensured, and thus the carrier properties of the abrasive may be deteriorated. On the other hand, when the height H of the corrugation is higher than the diameter d of the monofilament type steel wire, it is difficult to impart a corrugation on a single surface on which the corrugation is to be formed, and thus there is a fear that the precision of the machined surface may be lowered.

依本實施例之切割用波紋單絲型鋼絲10,其碳含量介於約0.7至1.2wt%(重量百分比)的範圍。鍍銅層(brass-plating layer)之銅成分的比率,較佳地介於60至80%的範圍。在必要時,能夠將如鋅、錫、鎳、鈷、鉻以及該些金屬的合金等的第三元件,以介於0.1至6.0%之範圍的含量添加於鍍銅層。合金鍍層可以改善耐腐蝕性和強度。 The corrugated monofilament type wire 10 for cutting according to this embodiment has a carbon content ranging from about 0.7 to 1.2% by weight. The ratio of the copper component of the brass-plating layer is preferably in the range of 60 to 80%. When necessary, a third element such as zinc, tin, nickel, cobalt, chromium, and an alloy of the metals can be added to the copper plating layer in an amount ranging from 0.1 to 6.0%. Alloy coatings improve corrosion resistance and strength.

依本實施例之切割用波紋單絲型鋼絲的塗佈層,能夠更包含多數的研磨劑粒,該些研磨劑粒由選自金剛石、碳化矽、碳化鎢和該等的混合物所組成之群組的其中之一所構成。 The coating layer of the corrugated monofilament type steel wire for cutting according to the embodiment can further comprise a plurality of abrasive grains, the abrasive particles being composed of a group selected from the group consisting of diamond, tantalum carbide, tungsten carbide, and the like. One of the groups is composed.

依本實施例之切割用波紋單絲型鋼絲的拉伸強度(tensile strength),介於300至600kg/mm2之範圍。為了達到切割用波紋單絲型鋼絲的固有目的,亦即對例如半導體、陶瓷或硬金屬的硬質材料,進行切割和切片(cutting and slicing),需要足夠切割力量,因此依本實施例之切割用波紋單絲型鋼絲的強度,被限制在300至600kg/mm2之範圍的原因,在於確保前述切割力量。再者,為了獲得超薄之切割用波紋單絲型鋼絲所需要的強度,可以採用一 種以等於或高於90%的高加工等級(high processing level),進行拉引加工(drawing process)的方法,當必要時,將例如鉻或釩的合金元件添加至原始材料,藉以提高強度。 The tensile strength of the corrugated monofilament type steel wire for cutting according to this embodiment is in the range of 300 to 600 kg/mm 2 . In order to achieve the intrinsic purpose of the corrugated monofilament type wire for cutting, that is, cutting and slicing of a hard material such as a semiconductor, ceramic or hard metal, sufficient cutting force is required, so the cutting according to the embodiment The reason why the strength of the corrugated monofilament type steel wire is limited to the range of 300 to 600 kg/mm 2 is to secure the aforementioned cutting force. Further, in order to obtain the strength required for the ultra-thin corrugated monofilament type steel wire, a method of performing a drawing process at a high processing level equal to or higher than 90% may be employed. When necessary, an alloying element such as chrome or vanadium is added to the original material to increase the strength.

依本實施例之切割用波紋單絲型鋼絲,以與切割流體一起且在一適當壓力接觸工件時進行移動的方式,對工件進行切割,其中將研磨劑和例如油或類似物的潤滑劑一起混合於切割流體中。利用依本實施例之切割用波紋單絲型鋼絲,對例如待切割之工件的硬質材料進行切割,用以形成晶圓的方法,將詳細地說明如下。連續行之切割用波紋單絲型鋼絲,被捲繞在多數輥的周圍,該些輥以預定的節距具有多個槽,然後移動連續行之切割用波紋單絲型鋼絲。以一預定力量,將待切割之工件,壓靠在該連續行之切割用波紋單絲型鋼絲。此時,切割流體被導入至該行的切割用波紋單絲型鋼絲與待切割工件之間。因此,能夠利用研磨劑顆粒的切割作用,對工件進行切割以形成晶圓。 The corrugated monofilament type wire for cutting according to the present embodiment cuts the workpiece in such a manner as to move together with the cutting fluid and at a suitable pressure to contact the workpiece, wherein the abrasive is combined with a lubricant such as oil or the like Mixed in the cutting fluid. A method of forming a wafer by cutting a hard material such as a workpiece to be cut according to the corrugated monofilament type wire for cutting according to the present embodiment will be described in detail below. A continuous row of corrugated monofilament type wire is wound around a plurality of rolls having a plurality of grooves at a predetermined pitch, and then moving a continuous row of corrugated monofilament type wires for cutting. The workpiece to be cut is pressed against the continuous row of corrugated monofilament type wires by a predetermined force. At this time, the cutting fluid is introduced between the cutting corrugated monofilament type wire of the row and the workpiece to be cut. Therefore, the workpiece can be cut to form a wafer by the cutting action of the abrasive particles.

依本發明一態樣,提供一種切割用波紋單絲型鋼絲的製造方法。前述切割用波紋單絲型鋼絲的製造方法包含以下步驟。經由一饋送單元饋送一單絲型鋼絲,通過一第一波紋賦予裝置,將多數波紋賦予在該單絲型鋼絲,該第一波紋賦予裝置包含一對齒輪構成在其表面上具有波紋形的凹陷和凸出,並且沿相反方向轉動。在將該單絲型鋼絲饋送至一第二波紋賦予裝置前,藉由將該單絲型鋼絲捲繞在該第一波紋賦予裝置的周圍0.5至3次,對已通過該第一波紋賦予裝置而被賦予有波紋的該單絲型鋼絲,以順時針或反 時針方向加以扭轉。通過該第二波紋賦予裝置,將多數另一波紋,賦予在已通過該第一波紋賦予裝置形成有該些波紋的該單絲型鋼絲上,該第二波紋賦予裝置被支持在相對於該第一波紋賦予裝置為45至135度的角度。以及,藉由將該單絲型鋼絲捲繞在該第二波紋賦予裝置的周圍0.5至3次,對已通過該第二波紋賦予裝置而被賦予有該些另一波紋的該單絲型鋼絲,以順時針或反時針方向加以扭轉。 According to an aspect of the invention, a method of manufacturing a corrugated monofilament type wire for cutting is provided. The method for producing the above-described corrugated monofilament type wire for cutting includes the following steps. Feeding a monofilament type wire through a feeding unit, a plurality of corrugations are imparted to the monofilament type wire by a first corrugating device, the first corrugating device comprising a pair of gears having a corrugated depression on a surface thereof And bulge and rotate in the opposite direction. Before the monofilament type steel wire is fed to a second corrugation imparting device, the first corrugated wire is wound around the first corrugated wire feeding device 0.5 to 3 times, and the first corrugated device is passed And the monofilament type wire which is imparted with corrugation is clockwise or reverse Torque in the hour hand direction. By the second corrugation applying device, a plurality of other corrugations are imparted to the monofilament-shaped wire through which the corrugations have been formed by the first corrugating device, and the second corrugating device is supported relative to the first A corrugated device is at an angle of 45 to 135 degrees. And by winding the monofilament-type steel wire around the second corrugation-imparting device 0.5 to 3 times, the monofilament-shaped steel wire to which the other corrugation has been applied by the second corrugation-imparting device Torque in a clockwise or counterclockwise direction.

如圖4所示,第一及二波紋賦予裝置20及30每一個皆能夠構造成,例如包含兩個齒輪其以預定的間隔彼此咬合。第一及二波紋賦予裝置20及30之齒部的尺寸及間距能夠為齊一或任意,但是並非限定於此。第一及二波紋賦予裝置20及30之齒輪的節距(pitch)能夠彼此相異,而且第一及二波紋賦予裝置20及30之齒輪的節距構成小於切割線之扭絞節距(twist pitch)。 As shown in FIG. 4, each of the first and second corrugation imparting devices 20 and 30 can be configured to include, for example, two gears that mesh with each other at a predetermined interval. The size and pitch of the tooth portions of the first and second corrugating device 20 and 30 can be uniform or arbitrary, but are not limited thereto. The pitches of the gears of the first and second corrugation imparting devices 20 and 30 can be different from each other, and the pitch of the gears of the first and second corrugated imparting devices 20 and 30 is smaller than the twist pitch of the cutting line (twist Pitch).

以將一單絲型鋼絲直線地拉引通過波紋賦予裝置的方式,能夠將具有一預定節距的波紋賦予至單絲型鋼絲10。亦即,將單絲型鋼絲10插入至該些第一及二波紋賦予裝置20及30,並且在通過第一及二波紋賦予裝置20及30的時候被第一及二波紋賦予裝置20及30施壓,藉以獲得預定的波紋。此時,每一第一及二波紋賦予裝置20及30的齒輪可以被配置成以一預定間隔彼此咬合,使得單絲型鋼絲10在通過第一及二波紋賦予裝置20及30時,還被他們施壓。 A corrugation having a predetermined pitch can be imparted to the monofilament type steel wire 10 by linearly pulling a monofilament type steel wire through the corrugation imparting means. That is, the monofilament type wire 10 is inserted into the first and second corrugation imparting devices 20 and 30, and is first and second corrugated imparting devices 20 and 30 when passing through the first and second corrugated imparting devices 20 and 30. Apply pressure to obtain a predetermined ripple. At this time, the gears of each of the first and second corrugated imparting devices 20 and 30 may be configured to be engaged with each other at a predetermined interval, so that the monofilament-type steel wire 10 is also passed through the first and second corrugated imparting devices 20 and 30. They put pressure on them.

藉由調整第一及二波紋賦予裝置20及30的旋轉角度,可以使第一波紋 的波紋表面的角度,相異於第二波紋的波紋表面的角度。 The first ripple can be made by adjusting the rotation angles of the first and second corrugation imparting devices 20 and 30 The angle of the corrugated surface is different from the angle of the corrugated surface of the second corrugation.

在使用切割用波紋單絲型鋼絲的期間,研磨劑的載體性能的降低以及單絲型鋼絲直徑的減小,會導致晶圓厚度的差異,然而依本實施例之切割用波紋單絲型鋼絲,具有減少晶圓厚度的差異的功效,故可觀地改善了切割加工的加工效率和切割工件的表面質量。因此,本實施例之切割用波紋單絲型鋼絲,能夠用於切割需要超高精度表面的工件。 During the use of the corrugated monofilament type wire for cutting, the decrease in the carrier properties of the abrasive and the decrease in the diameter of the monofilament type wire may cause a difference in the thickness of the wafer, whereas the corrugated monofilament type wire for cutting according to the present embodiment With the effect of reducing the difference in wafer thickness, the processing efficiency of the cutting process and the surface quality of the cut workpiece are considerably improved. Therefore, the corrugated monofilament type steel wire for cutting of the present embodiment can be used for cutting a workpiece requiring an ultra-high precision surface.

將結合各實例相詳細地說明本發明於如下,但是下述實施例僅是用於說明的目的,而不是用來限制本發明。 The invention will be described in detail below with reference to the examples, but the following examples are for illustrative purposes only and are not intended to limit the invention.

實施例Example

實施例1-5Examples 1-5

具有碳含量為0.70至1.05%以及直徑為5.5毫米(mm)的線材(wire rod),受到了拉引製程兩次、熱處理且被鍍有黃銅,最後被拉引成直徑為0.115毫米(mm),藉以製得單絲型鋼絲。之後,沒有波紋的鋼絲被直線拉引,通過第一波紋賦予裝置。在第二波紋賦予裝置的入口側,將單絲型鋼絲捲繞在第一波紋賦予裝置的周圍0.5次,扭轉單絲型鋼絲。於形成波紋後,在第二波紋賦予裝置的出口側,將單絲型鋼絲捲繞在第二波紋賦予裝置的周圍0.5次,扭轉單絲型鋼絲。藉以,使波紋被賦予在兩個不同的平面上。以第二波紋賦予裝置被支持在相對於第一波紋賦予裝置為100度的角度的方式,並利用第一波紋賦予裝置來形成波紋。此時,波紋之周期P、波紋之高度H的 改變顯示於以下表1中。透過此程序,製得切割用波紋單絲型鋼絲。在MB264設備中使用所製得的切割用波紋單絲型鋼絲,來切割矽錠(寬156毫米×高度156毫米×長度800毫米),並且評估所製得之切割用波紋單絲型鋼絲的性能,再將評估結果列於下表1中。 A wire rod having a carbon content of 0.70 to 1.05% and a diameter of 5.5 millimeters (mm) is subjected to a drawing process twice, heat treated and plated with brass, and finally drawn to a diameter of 0.115 mm (mm). ), in order to obtain a monofilament type steel wire. Thereafter, the corrugated steel wire is pulled straight and passed through the first corrugation device. On the inlet side of the second corrugated sheeting device, a monofilament-type steel wire was wound around the first corrugated sheeting device 0.5 times to twist the monofilament-type steel wire. After the corrugation was formed, on the outlet side of the second corrugated sheeting device, the monofilament-type steel wire was wound around the second corrugated sheeting device 0.5 times to twist the monofilament-type steel wire. Thereby, the corrugations are given on two different planes. The second corrugation imparting device is supported at an angle of 100 degrees with respect to the first corrugation imparting device, and the corrugation is formed by the first corrugation imparting device. At this time, the period P of the corrugation and the height H of the corrugation The changes are shown in Table 1 below. Through this procedure, a corrugated monofilament type wire for cutting was obtained. The obtained corrugated monofilament type wire was cut in an MB264 apparatus to cut a bismuth ingot (width 156 mm × height 156 mm × length 800 mm), and the performance of the obtained corrugated monofilament type wire was evaluated. The evaluation results are listed in Table 1 below.

比較例1-2Comparative Example 1-2

以與實施例1相同的方式,製得切割用波紋單絲型鋼絲,不同之處在於改變H/P值,且H/P值顯示於下述的表1中。對各種性能進行了評價,且評價的結果列出在下表1中。 In the same manner as in Example 1, a corrugated monofilament type wire for cutting was obtained, except that the H/P value was changed, and the H/P value is shown in Table 1 below. Various properties were evaluated, and the results of the evaluation are listed in Table 1 below.

關於無缺陷表面產品比率,檢查晶圓是否有損壞、刮痕、顏色的差異及厚度的差異。將沒有刮痕、沒有顏色的差異、沒有厚度的差異且光電轉換效率為18%或以上的晶圓,評價為無缺陷產品。全部檢查了2000個晶圓,且計算無缺陷產品的百分比成為無缺陷表面產品比率。 For the defect-free surface product ratio, check the wafer for damage, scratches, color differences, and thickness differences. A wafer having no scratches, no difference in color, no difference in thickness, and a photoelectric conversion efficiency of 18% or more was evaluated as a defect-free product. All 2000 wafers were inspected and the percentage of non-defective products was calculated to be the ratio of non-defective surface products.

實施例6-10Example 6-10

在HCT-B5設備中,切割半導體晶圓錠(寬度156毫米×高度156毫米×長度1900毫米)。波紋之周期P及波紋之高度H,在具有0.130毫米之直徑的線性鋼絲上改變,如顯示於以下表2中。評估切割性能,並且將評估結果列於下表2中。 In the HCT-B5 device, a semiconductor ingot (width 156 mm x height 156 mm x length 1900 mm) was cut. The period P of the corrugations and the height H of the corrugations were varied on a linear steel wire having a diameter of 0.130 mm as shown in Table 2 below. The cutting performance was evaluated and the evaluation results are listed in Table 2 below.

比較例3-4Comparative Example 3-4

切割用波紋單絲型鋼絲使用與實施例1相同的方式製得,不同之處在於波紋之周期、波紋之高度及H/P值,該些值的改變顯示於下述的表2中。對各種性能進行評價,且將評價的結果列出在下表2中。 A corrugated monofilament type wire for cutting was produced in the same manner as in Example 1, except for the period of the corrugation, the height of the corrugation, and the H/P value, which are shown in Table 2 below. Various properties were evaluated, and the results of the evaluation are listed in Table 2 below.

實施例11-15Example 11-15

具有碳含量為0.70至1.05%以及直徑為5.5毫米(mm)的線材(wire rod),受到了拉引製程兩次、熱處理且被鍍有黃銅,最後被拉引成直徑為0.115毫米(mm),藉以製得單絲型鋼絲。之後,沒有波紋的鋼絲被直線拉引,通過第一波紋賦予裝置。在第二波紋賦予裝置的入口側,將單絲型鋼絲捲繞在第一波紋賦予裝置的周圍0.5次,以順時針方向扭轉單絲型鋼絲。於形成波紋後,在第二波紋賦予裝置的出口側,將單絲型鋼絲捲繞在第二波紋賦予裝置的周圍0.5次,以順時針方向扭轉單絲型鋼絲。藉以,使波紋被賦予在兩個不同的平面上。此時,改變形成有波紋的該些平面的該些軸間的角度,該些角度的變化如下表3所示。透過此程序,製得切割用波紋單絲型鋼絲。在MB264設備中使用所製得的切割用波紋單絲型鋼絲,來切割矽錠(寬156毫米×高度156毫米×長度800毫米),並且評估所製得之切割用波紋單絲型鋼絲的性能,再將評估結果列於下表3中。 A wire rod having a carbon content of 0.70 to 1.05% and a diameter of 5.5 millimeters (mm) is subjected to a drawing process twice, heat treated and plated with brass, and finally drawn to a diameter of 0.115 mm (mm). ), in order to obtain a monofilament type steel wire. Thereafter, the corrugated steel wire is pulled straight and passed through the first corrugation device. On the inlet side of the second corrugation imparting device, a monofilament-type steel wire was wound around the first corrugation-imparting device 0.5 times, and the monofilament-type steel wire was twisted in a clockwise direction. After the corrugation was formed, the monofilament-type steel wire was wound around the second corrugation-imparting device 0.5 times on the outlet side of the second corrugation-imparting device, and the monofilament-type steel wire was twisted in the clockwise direction. Thereby, the corrugations are given on two different planes. At this time, the angles between the axes of the planes in which the corrugations are formed are changed, and the changes in the angles are as shown in Table 3 below. Through this procedure, a corrugated monofilament type wire for cutting was obtained. The obtained corrugated monofilament type wire was cut in an MB264 apparatus to cut a bismuth ingot (width 156 mm × height 156 mm × length 800 mm), and the performance of the obtained corrugated monofilament type wire was evaluated. The evaluation results are listed in Table 3 below.

比較例5-6Comparative Example 5-6

切割用波紋單絲型鋼絲使用與實施例11相同的方式製得,不同之處在於形成有波紋的該些平面的軸,該些軸的變化如下表3所示。對各種性能進行了評價,且評價的結果列出在下表3中。 A corrugated monofilament type wire for cutting was produced in the same manner as in Example 11 except that the planes of the planes having the corrugations were formed, and the changes of the shafts are as shown in Table 3 below. Various properties were evaluated, and the results of the evaluation are listed in Table 3 below.

關於無缺陷表面產品比率,檢查晶圓是否有損壞、刮痕、顏色的差異及厚度的差異。將沒有刮痕、沒有顏色的差異、沒有厚度的差異且光電轉換效率為18%或以上的晶圓,評價為無缺陷產品。全部檢查了2000個晶圓,且計算無缺陷產品的百分比成為無缺陷表面產品比率。 For the defect-free surface product ratio, check the wafer for damage, scratches, color differences, and thickness differences. A wafer having no scratches, no difference in color, no difference in thickness, and a photoelectric conversion efficiency of 18% or more was evaluated as a defect-free product. All 2000 wafers were inspected and the percentage of non-defective products was calculated to be the ratio of non-defective surface products.

從表1-3的結果可以得知,使用依本發明的波紋單絲型鋼絲切割晶圓的無缺陷表面產品比率,明顯地高於使用比較例之單絲型鋼絲切割晶圓的無缺陷表面產品比率。再者,依本發明該些實施例之切割速度,高於比較例之切割速度。因此,提高了每單位時間的加工效率,從而有助於降低成本。 As can be seen from the results of Tables 1-3, the ratio of the defect-free surface product of the wafer using the corrugated monofilament type wire according to the present invention is significantly higher than that of the non-defective surface of the wafer-cut wafer using the comparative example. Product ratio. Moreover, the cutting speed of the embodiments according to the present invention is higher than the cutting speed of the comparative example. Therefore, the processing efficiency per unit time is improved, thereby contributing to cost reduction.

依本發明之切割用波紋單絲型鋼絲,具有足以抓住研磨劑的凹陷,藉以提供所需的研磨劑的載體性能,也提高了切割速度和切割加工的效率。 The corrugated monofilament type wire for cutting according to the present invention has a recess sufficient to grasp the abrasive, thereby providing the desired carrier properties of the abrasive, and also improving the cutting speed and the efficiency of the cutting process.

再者,由於研磨劑的載體性能的增加,波紋單絲型鋼絲的磨損減小,因此依本發明之切割用波紋單絲型鋼絲,顯示出改善的壽命性能。由於被賦予在多個平面的波紋,徑向分佈圍繞一中心軸,而相當有效地改善了切口部的表面質量。因此,依本發明之波紋單絲型鋼絲適合切割硬質材料, 例如半導體、陶瓷和硬質金屬的錠。尤其因為切割工件的表面質量令人滿意,而能夠有利地用於要求高精度的表面平坦性之硬質材料的切割。 Further, since the abrasion resistance of the corrugated monofilament type steel wire is reduced due to an increase in the carrier property of the abrasive, the corrugated monofilament type steel wire for cutting according to the present invention exhibits improved life performance. Since the corrugations in a plurality of planes are imparted, the radial distribution surrounds a central axis, and the surface quality of the cut portions is considerably improved. Therefore, the corrugated monofilament type wire according to the present invention is suitable for cutting hard materials. Ingots such as semiconductors, ceramics and hard metals. Especially because the surface quality of the cut workpiece is satisfactory, it can be advantageously used for the cutting of a hard material which requires high-precision surface flatness.

已結合本發明各實施樣態和各實施例詳細地說明本發明,在不脫離本發明之精神和範圍的情況下,能夠用很多種方法來修改和變化本發明,對於本領域具有通常知識者這是很明顯的,因此所有該些修正及變形應被視為落入本發明之保護範圍內。 The present invention has been described in detail in connection with the embodiments of the present invention and the embodiments of the present invention, and the invention may be modified and varied in various ways without departing from the spirit and scope of the invention. It is obvious that all such modifications and variations are considered to fall within the scope of the present invention.

10‧‧‧單絲型鋼絲 10‧‧‧Mono wire

Claims (9)

一種切割用波紋單絲型鋼絲,包括一單一的金屬線,其中,該金屬線被形成包含具有一預定周期的多數波紋,而且該些波紋被形成在縱向方向上的兩個或兩個以上的平面,波紋之高度H除以波紋之周期P的值H/P,介於3至12%的範圍,每一平面包含一軸,且當從一波紋單絲型鋼絲的中心軸觀看時,該些軸在45度至135度的角度彼此交錯,而且該切割用波紋單絲型鋼絲之切割後的高度Hc與切割前的高度Hi間的比率Hc/Hi,介於0.80至0.95%的範圍。 A corrugated monofilament type wire for cutting, comprising a single metal wire, wherein the wire is formed to include a plurality of corrugations having a predetermined period, and the corrugations are formed in two or more of the longitudinal direction Plane, the height H of the corrugation divided by the value H/P of the period P of the corrugation, in the range of 3 to 12%, each plane containing an axis, and when viewed from the central axis of a corrugated monofilament type wire, The shafts are interlaced at an angle of 45 to 135 degrees, and the ratio Hc/Hi between the height Hc after cutting of the corrugated monofilament type wire for cutting and the height Hi before cutting is in the range of 0.80 to 0.95%. 根據請求項1所述的切割用波紋單絲型鋼絲,其中,形成在不同平面的兩個或兩個以上的波紋,被配置在徑向上圍繞一中心軸。 The corrugated monofilament type wire for cutting according to claim 1, wherein two or more corrugations formed in different planes are disposed to surround a central axis in the radial direction. 根據請求項1所述的切割用波紋單絲型鋼絲,其中,該波紋的高度H、該波紋的周期P及該波紋單絲型鋼絲的直徑d,滿足於下述條件:P=1-10mm、d=0.03-0.5mm、而且1.2×dh3.0×d。 The corrugated monofilament type steel wire for cutting according to claim 1, wherein the height H of the corrugation, the period P of the corrugation, and the diameter d of the corrugated monofilament type steel wire satisfy the following condition: P = 1-10 mm , d=0.03-0.5mm, and 1.2×d h 3.0 × d. 根據請求項1所述的切割用波紋單絲型鋼絲,其中,該切割用波紋單絲型鋼絲在斷裂點的伸長率介於2.0至3.5%的範圍。 The corrugated monofilament type wire for cutting according to claim 1, wherein the elongation of the corrugated monofilament type wire at the breaking point is in the range of 2.0 to 3.5%. 根據請求項1所述的切割用波紋單絲型鋼絲,其中,該切割用波紋單絲型鋼絲的直徑d介於0.110-0.130mm的範圍,且該值H/P介於3至11%的範圍。 The corrugated monofilament type steel wire for cutting according to claim 1, wherein the diameter d of the corrugated monofilament type wire for cutting is in the range of 0.110 to 0.130 mm, and the value H/P is between 3 and 11%. range. 根據請求項1所述的切割用波紋單絲型鋼絲,其為由對碳鋼電鍍黃銅以形成一鍍銅層所形成的一單絲型鋼絲,而且該單絲型鋼絲的碳含量介於0.7至1.2wt%(重量百分比)的範圍,該鍍銅層之鋼成分的百分比介於60至80%的範圍。 The corrugated monofilament type steel wire for cutting according to claim 1, which is a monofilament type steel wire formed by electroplating brass with carbon steel to form a copper plating layer, and the carbon content of the monofilament type steel wire is between In the range of 0.7 to 1.2 wt% (weight percent), the percentage of the steel component of the copper plating layer is in the range of 60 to 80%. 根據請求項1所述的切割用波紋單絲型鋼絲,其中,該切割用波紋單絲型鋼絲的一表面,電鍍有選自銅、鋅、錫、鎳、鈷、鉻以及該些金屬的合金所組成群組中選擇的一種或多種的材料。 The corrugated monofilament type wire for cutting according to claim 1, wherein a surface of the corrugated monofilament type wire for cutting is plated with an alloy selected from the group consisting of copper, zinc, tin, nickel, cobalt, chromium, and the like. One or more materials selected from the group consisting of. 根據請求項7所述的切割用波紋單絲型鋼絲,其中,該表面的塗層材料還包括金剛石、碳化矽研磨劑以及它們的混合物其中之一。 The corrugated monofilament type steel wire for cutting according to claim 7, wherein the coating material of the surface further comprises one of diamond, a cerium carbide abrasive, and a mixture thereof. 一種製造一切割用波紋單絲型鋼絲的方法,該切割用波紋單絲型鋼絲之切割後的高度Hc與切割前的高度Hi間的比率Hc/Hi,介於0.80至0.95%的範圍,該方法包括:經由一饋送單元饋送一單絲型鋼絲,通過一第一波紋賦予裝置,將多數波紋賦予在該單絲型鋼絲,該第一波紋賦予裝置包含一對齒輪構成在其表面上具有波紋形的凹陷和凸出,並且沿相反方向轉動;在將該單絲型鋼絲饋送至一第二波紋賦予裝置前,藉由將該單絲型鋼絲捲繞在該第一波紋賦予裝置的周圍0.5至3次,對已通過該第一波紋賦予裝置而被賦予有波紋的該單絲型鋼絲,以順時針或反時針方向加以扭轉;通過該第二波紋賦予裝置,將多數另一波紋,賦予在已通過該第一波紋賦予裝置形成有該些波紋的該單絲型鋼絲上,該第二波紋賦予裝置被支持在相對於該第一波紋賦予裝置為45至135度的角度;以及藉由將該單絲型鋼絲捲繞在該第二波紋賦予裝置的周圍0.5至3次,對已通過該第二波紋賦予裝置而被賦予有該些另一波紋的該單絲型鋼絲,以順時針或反時針方向加以扭轉。 A method for manufacturing a corrugated monofilament type wire for cutting, wherein a ratio Hc/Hi between a height Hc after cutting of the corrugated monofilament type wire and a height Hi before cutting is in a range of 0.80 to 0.95%, The method comprises: feeding a monofilament-shaped steel wire via a feeding unit, and imparting a plurality of corrugations to the monofilament-shaped steel wire through a first corrugating device, the first corrugating device comprising a pair of gears having a corrugation on a surface thereof a concave and convex shape, and rotating in the opposite direction; before the monofilament type steel wire is fed to a second corrugation imparting device, by winding the monofilament-shaped steel wire around the first corrugation-imparting device 0.5 Up to three times, the monofilament-type steel wire which has been corrugated by the first corrugation applying device is twisted in a clockwise or counterclockwise direction; and the second corrugated wire feeding device gives a plurality of other corrugations The second corrugation-imparting device is supported at an angle of 45 to 135 degrees with respect to the first corrugation-imparting device on the monofilament-shaped wire through which the corrugations have been formed by the first corrugation-imparting device; And winding the monofilament-type steel wire around the second corrugation-imparting device 0.5 to 3 times, and the monofilament-type steel wire to which the other corrugation has been applied by the second corrugation-imparting device is Tors in a clockwise or counterclockwise direction.
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