TWI591703B - Wafer processing methods - Google Patents
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- TWI591703B TWI591703B TW102115410A TW102115410A TWI591703B TW I591703 B TWI591703 B TW I591703B TW 102115410 A TW102115410 A TW 102115410A TW 102115410 A TW102115410 A TW 102115410A TW I591703 B TWI591703 B TW I591703B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description
本發明關於一種晶圓之加工方法,係將藉由積層於基板表面之機能層形成有元件之晶圓,沿用以劃分該元件之複數切割道進行分割。 The present invention relates to a method of processing a wafer by dividing a wafer on which a component is formed on a surface of a substrate, and dividing the plurality of dicing streets for dividing the component.
如所屬技術領域中具有通常知識者所知,於半導體元件製造程序中,係藉由在矽等基板之表面積層絕緣膜與機能膜所構成之機能層形成矩陣狀之複數IC、LSI等元件而形成半導體晶圓。經此形成之半導體晶圓係由稱為切割道之分割預定線劃分上述元件,並沿該切割道進行分割製成一個個半導體元件。 As is known to those skilled in the art, in a semiconductor device manufacturing process, a plurality of ICs, LSIs, and the like are formed in a matrix by a functional layer formed of a surface layer insulating film and a functional film of a substrate such as a germanium. Forming a semiconductor wafer. The semiconductor wafer thus formed is divided into the above-described elements by a predetermined dividing line called a dicing street, and is divided along the dicing street to form individual semiconductor elements.
近來為提昇IC、LSI等半導體晶片之處理能力,實現應用了一種在矽等基板之表面積層機能膜構成機能層而形成半導體元件之形態的半導體晶圓,前述機能膜係形成由SiOF、BSG(SiOB)等無機物系膜或聚醯亞胺系、聚對二甲苯系(parylene)等聚合物膜之有機物系膜構成的低介電常數絕緣體覆膜(Low-k膜)與元件者。 Recently, in order to improve the processing capability of a semiconductor wafer such as an IC or an LSI, a semiconductor wafer in which a functional layer is formed on a surface layer of a substrate such as a substrate to form a semiconductor element is formed, and the functional film is formed of SiOF or BSG ( A low dielectric constant insulator film (Low-k film) composed of an inorganic film such as an inorganic film such as SiOB) or an organic film of a polymer film such as polyacrylonitrile or parylene.
此外更實現應用了一種在半導體晶圓之切割道局部配置由稱作測試元件群(TEG)之金屬膜積層而成之金屬圖案,以於分割半導體晶圓前透過金屬圖案測試元件機能之半導體晶圓。 In addition, a metal pattern formed by laminating a metal film called a test element group (TEG) is partially disposed on a dicing street of a semiconductor wafer, and the semiconductor crystal of the test element function is transmitted through the metal pattern before the semiconductor wafer is divided. circle.
分割上述半導體晶圓等板狀被加工物之方法可嘗試雷射加工方法,該方法係使用對其被加工物具有穿透性之波長之脈衝雷射光線,使聚光點聚集於應分割區域之內部並照射脈衝雷射光線。使用該雷射加工方法之分割方法係由被加工物之一面側將聚光點聚集於內部並照射對被加工物具有穿透性之波長之脈衝雷射光線,於被加工物內部沿切割道連續形成改質層,並沿著因形成該改質層以致強度降低之切割道施加外力,藉以分割被加工物(參照專利文獻1為例)。 A method of dividing a plate-shaped workpiece such as a semiconductor wafer described above may employ a laser processing method in which a pulsed laser beam having a wavelength penetrating the object to be processed is used to concentrate the condensed spot on the region to be divided. The interior is illuminated with pulsed laser light. The segmentation method using the laser processing method is a pulsed laser beam in which a light-converging point is concentrated on one side of a workpiece and irradiated with a wavelength penetrating the object to be processed, and a cutting path is formed inside the workpiece. The modified layer is continuously formed, and an external force is applied along the scribe line in which the strength is lowered by forming the modified layer, thereby dividing the workpiece (see Patent Document 1 as an example).
然則,即使欲使用上述雷射加工方法將於基板表面積層有低介電常數絕緣體覆膜(Low-k膜)的晶圓或配置有由稱作測試元件群(TEG)之金屬膜積層而成之金屬圖案的晶圓進行分割,亦無法沿切割道確實分割。意即,即使由晶圓之一面側將聚光點聚集於基板內部並照射對基板具有穿透性之波長之脈衝雷射光線,於基板內部沿切割道形成改質層後沿切割道賦予外力,亦無法確實截斷低介電常數絕緣體覆膜(Low-k膜)或金屬膜等機能層。又,即使晶圓沿切割道截斷,亦有機能層剝離以致每個業經分割之元件品質降低之問題。 However, even if a laser processing method is used, a wafer having a low dielectric constant insulator film (Low-k film) on a substrate surface layer or a metal film called a test element group (TEG) is laminated. The metal pattern of the wafer is divided and cannot be surely divided along the scribe line. That is, even if the condensed spot is concentrated on the inside of the substrate from one side of the wafer and irradiates the pulsed laser light having a wavelength penetrating the substrate, the modified layer is formed along the scribe line inside the substrate, and the external force is applied along the scribe line. It is also impossible to reliably cut off a functional layer such as a low dielectric constant insulator film (Low-k film) or a metal film. Moreover, even if the wafer is cut along the scribe line, the organic energy layer is peeled off so that the quality of each of the divided components is lowered.
為解決所述問題,下列專利文獻2載明一種晶圓 之分割方法,係於積層於基板之機能層沿切割道照射對機能層具有吸收性之波長之雷射光線使機能層沿切割道斷開,並由基板背面側沿切割道照射對基板具有穿透性之波長之雷射光線而於基板內部沿切割道形成改質層後,對形成有改質層之晶圓賦予外力,將晶圓沿切割道進行分割。 In order to solve the problem, the following Patent Document 2 discloses a wafer. The method of dividing is to discharge the functional layer along the scribe line by laser light illuminating the functional layer of the substrate along the scribe line to illuminate the functional layer, and to illuminate the substrate along the etched surface along the back side of the substrate. After the laser beam of the wavelength of the transparency forms a modified layer along the scribe line inside the substrate, an external force is applied to the wafer on which the modified layer is formed, and the wafer is divided along the scribe line.
【專利文獻】日本專利特許第3408805號 [Patent Document] Japanese Patent License No. 3408805
【專利文獻】日本專利公開公報特開第2007-173474號 [Patent Document] Japanese Patent Laid-Open Publication No. 2007-173474
然而,上述專利文獻2所載之晶圓之分割方法中,係沿切割道照射對積層於基板之機能層具有吸收性之波長之雷射光線藉以沿切割道將機能層斷開,故基板亦沿切割道被施以雷射加工。因此,構成業已沿切割道分割之元件之基板的表面側外周緣因雷射加工造成熔融再固化之狀態,將引發元件之抗彎強度降低之問題。 However, in the method of dividing a wafer according to the above Patent Document 2, the laser light having a wavelength absorbing to the functional layer laminated on the substrate is irradiated along the dicing street to break the functional layer along the scribe line, so that the substrate is also Laser processing is applied along the cutting path. Therefore, the outer peripheral edge of the surface side of the substrate which has been formed along the cutting path is melted and resolidified by laser processing, and the bending strength of the element is lowered.
本發明即有鑑於上述事實完成者,其主要技術性課題在於提供一種晶圓之加工方法,係可將藉由積層於基板表面之機能層形成有元件之晶圓,在不使元件抗彎強度降低之狀態下沿切割道確實分割。 The present invention has been made in view of the above facts, and the main technical object thereof is to provide a method for processing a wafer by forming a wafer of components by a functional layer laminated on a surface of a substrate without bending the component. In the lowered state, the cutting path is indeed divided.
為解決上述主要技術性課題,乃依據本發明提供 一種晶圓之加工方法,係將藉由積層於基板表面之機能層形成有元件之晶圓,沿用以劃分該元件之複數切割道進行分割;該晶圓之加工方法係包含下列程序:劃線溝形成程序,係沿形成於晶圓之切割道由晶圓表面側照射對機能層具有吸收性之波長之雷射光線,沿切割道於機能層形成未達基板之劃線溝;改質層形成程序,係由晶圓背面側沿切割道照射對晶圓之基板具有穿透性之波長之雷射光線,於基板內部沿切割道形成改質層;及分割程序,係對形成有改質層之晶圓賦予外力,將晶圓沿切割道進行分割。 In order to solve the above main technical problems, it is provided according to the present invention. A method for processing a wafer by dividing a wafer formed with a functional layer laminated on a surface of a substrate along a plurality of dicing streets for dividing the component; the method for processing the wafer includes the following procedure: The trench forming process is to irradiate a laser beam having a wavelength absorbing to the functional layer from the surface of the wafer along the scribe line formed on the wafer, and form a scribe groove on the functional layer that does not reach the substrate along the scribe line; Forming a process by irradiating a laser beam having a wavelength that is transparent to a substrate of the wafer along a scribe line on the back side of the wafer, forming a modified layer along the scribe line inside the substrate; and dividing the program to form a modified layer The wafer of the layer imparts an external force to divide the wafer along the scribe line.
於實施上述劃線溝形成程序後於晶圓表面貼附保護構件再實施上述改質層形成程序,上述分割程序係藉由保持手段保持晶圓之保護構件側,並旋轉磨削砂輪且按壓於基板背面進行磨削,將基板形成預定厚度並且沿形成有改質層之切割道進行分割。 After the scribe groove forming process is performed, a protective member is attached to the surface of the wafer, and the modified layer forming process is performed. The dividing process holds the protective member side of the wafer by the holding means, and rotates the grinding wheel and presses it. The back surface of the substrate is ground, and the substrate is formed into a predetermined thickness and divided along the scribe line in which the modified layer is formed.
又,於實施上述劃線溝形成程序前實施上述改質層形成程序,並包含一晶圓支撐程序,係將藉由實施改質層形成程序而於基板內部沿切割道形成有改質層之晶圓之背面,貼附於裝設在環狀框架上之切割膠帶之表面;劃線溝形成程序係對貼附於裝設在環狀框架上之切割膠帶表面之晶圓實施;上述分割程序係將貼附有晶圓之切割膠帶擴張使拉伸力作用於晶圓,藉以沿切割道分割晶圓。 Moreover, the modified layer forming process is performed before the execution of the scribe groove forming process, and includes a wafer supporting program for forming a modified layer along the scribe line in the substrate by performing a modified layer forming process. The back side of the wafer is attached to the surface of the dicing tape mounted on the annular frame; the scribe line forming process is performed on the wafer attached to the surface of the dicing tape mounted on the annular frame; The dicing tape attached to the wafer is expanded to apply a tensile force to the wafer to divide the wafer along the scribe line.
本發明之晶圓之加工方法,係實施劃線溝形成程序而於機能層沿切割道形成未達基板之劃線溝,並且實施改質層形成程序而於基板內部沿切割道形成改質層後,對形成有改質層之晶圓賦予外力以將晶圓沿切割道進行分割,故可將晶圓沿切割道確實分割。 In the method for processing a wafer according to the present invention, a scribe line forming process is performed to form a scribe line that does not reach the substrate along the dicing line in the functional layer, and a modified layer forming process is performed to form a modified layer along the scribe line inside the substrate. Thereafter, an external force is applied to the wafer on which the modified layer is formed to divide the wafer along the scribe line, so that the wafer can be surely divided along the scribe line.
此外,藉由上述劃線溝形成程序形成於機能層之劃線溝係於未達基板之範圍內形成,故基板未施以雷射加工。因此,業已沿切割道分割之元件之表面側外周緣並未形成因雷射加工而熔融再固化之狀態,故無元件之抗彎強度降低之情形。 Further, since the scribe line formed in the functional layer by the scribe groove forming process is formed in a range that does not reach the substrate, the substrate is not subjected to laser processing. Therefore, the outer peripheral edge of the surface side of the element which has been divided along the cutting path does not form a state of being melted and resolidified by laser processing, so that the bending strength of the element is not lowered.
2‧‧‧半導體晶圓 2‧‧‧Semiconductor wafer
2a‧‧‧表面 2a‧‧‧ surface
2b‧‧‧背面 2b‧‧‧back
20‧‧‧基板 20‧‧‧Substrate
21‧‧‧機能層 21‧‧‧ functional layer
22‧‧‧元件 22‧‧‧ components
23‧‧‧切割道 23‧‧‧ cutting road
24‧‧‧劃線溝 24‧‧‧ditch
25‧‧‧改質層 25‧‧‧Modified layer
3‧‧‧雷射加工裝置 3‧‧‧ Laser processing equipment
30‧‧‧雷射加工裝置 30‧‧‧ Laser processing equipment
31‧‧‧雷射加工裝置之夾頭座 31‧‧‧The chuck holder for laser processing equipment
32‧‧‧雷射光線照射手段 32‧‧‧Laser light exposure
321‧‧‧外殼 321‧‧‧Shell
322‧‧‧聚光器 322‧‧‧ concentrator
33‧‧‧攝影手段 33‧‧‧Photography
4‧‧‧保護構件 4‧‧‧Protection components
5‧‧‧磨削裝置 5‧‧‧ grinding device
51‧‧‧磨削裝置之夾頭座 51‧‧‧Clamping device chuck
51a‧‧‧箭頭方向 51a‧‧‧ arrow direction
52‧‧‧磨削手段 52‧‧‧ grinding means
521‧‧‧心軸套 521‧‧‧Heart sleeve
522‧‧‧旋轉心軸 522‧‧‧Rotating mandrel
523‧‧‧裝配件 523‧‧‧Accessories
524‧‧‧磨削輪 524‧‧‧ grinding wheel
524a‧‧‧箭頭方向 524a‧‧‧ arrow direction
524b‧‧‧箭頭方向 524b‧‧‧ arrow direction
525‧‧‧基台 525‧‧‧Abutment
526‧‧‧磨削砂輪 526‧‧‧ grinding wheel
527‧‧‧緊固螺栓 527‧‧‧ fastening bolts
6‧‧‧環狀框架 6‧‧‧Ring frame
7‧‧‧切割膠帶 7‧‧‧Cut tape
8‧‧‧分割裝置 8‧‧‧Splitting device
81‧‧‧框架保持手段 81‧‧‧Frame keeping means
811‧‧‧框架保持構件 811‧‧‧Frame holding members
811a‧‧‧載置面 811a‧‧‧Loading surface
812‧‧‧夾具 812‧‧‧ fixture
82‧‧‧膠帶擴張手段 82‧‧‧ Tape expansion means
821‧‧‧擴張鼓輪 821‧‧‧Expanding drum
822‧‧‧支撐凸緣 822‧‧‧Support flange
83‧‧‧支撐手段 83‧‧‧Support means
831‧‧‧氣缸 831‧‧ ‧ cylinder
832‧‧‧活塞桿 832‧‧‧ piston rod
P‧‧‧脈衝雷射光線之聚光點 Spotlight of P‧‧‧pulse laser light
X1‧‧‧箭頭方向 X1‧‧‧ arrow direction
圖1(a)~(b)係顯示藉本發明之晶圓之加工方法分割之半導體晶圓的透視圖及主要部分擴大截面圖。 1(a) to 1(b) are a perspective view and a partially enlarged cross-sectional view showing a semiconductor wafer divided by the wafer processing method of the present invention.
圖2係用以實施本發明之晶圓之加工方法中劃線溝形成程序的雷射加工裝置之主要部分透視圖。 Fig. 2 is a perspective view showing a principal part of a laser processing apparatus for carrying out a scribe groove forming process in the method for processing a wafer of the present invention.
圖3(a)~(c)係利用圖2所示雷射加工裝置實施本發明之晶圓之加工方法中劃線溝形成程序之說明圖。 3(a) to 3(c) are explanatory views showing a procedure for forming a scribe groove in the method for processing a wafer of the present invention by the laser processing apparatus shown in Fig. 2.
圖4(a)~(b)係本發明之晶圓之加工方法中保護構件貼附程序之說明圖。 4(a) to 4(b) are explanatory views of a protective member attaching procedure in the method of processing a wafer of the present invention.
圖5係用以實施本發明之晶圓之加工方法中改質層形成程序的雷射加工裝置之主要部分透視圖。 Fig. 5 is a perspective view showing the main part of a laser processing apparatus for carrying out a reforming layer forming process in the method for processing a wafer of the present invention.
圖6(a)~(c)係利用圖2所示雷射加工裝置實施本發明之晶圓之加工方法中改質層形成程序之說明圖。 6(a) to 6(c) are explanatory views showing a procedure for forming a reforming layer in the method for processing a wafer of the present invention by using the laser processing apparatus shown in Fig. 2.
圖7係用以實施本發明之晶圓之加工方法中兼具分割 程序之背面磨削程序的磨削裝置之主要部分透視圖。 Figure 7 is a cross-sectional view of a method for processing a wafer for carrying out the present invention. A perspective view of the main part of the grinding device of the back grinding program of the program.
圖8(a)~(b)係利用圖7所示磨削裝置實施本發明之晶圓之加工方法中兼具分割程序之背面磨削程序之說明圖。 8(a) to 8(b) are explanatory views showing a back grinding process having a division program in the method of processing a wafer of the present invention by the grinding apparatus shown in Fig. 7.
圖9(a)~(b)係本發明之晶圓之加工方法中晶圓支撐程序之說明圖。 9(a) to 9(b) are explanatory views of a wafer supporting program in the method of processing a wafer of the present invention.
圖10(a)~(c)係顯示本發明之晶圓之加工方法中改質層形成程序之另一實施型態之說明圖。 Fig. 10 (a) to (c) are explanatory views showing another embodiment of the reforming layer forming program in the method for processing a wafer of the present invention.
圖11係用以實施本發明之晶圓之加工方法中分割程序的分割裝置之說明圖。 Fig. 11 is an explanatory view showing a dividing device for performing a dividing program in the method for processing a wafer of the present invention.
圖12(a)~(b)係利用圖11所示分割裝置實施本發明之晶圓之加工方法中分割程序之說明圖。 12(a) to 12(b) are explanatory views showing a division procedure in the method of processing a wafer of the present invention by using the dividing device shown in Fig. 11.
以下就本發明之晶圓之加工方法參照附圖進一步詳細說明。 Hereinafter, the processing method of the wafer of the present invention will be described in further detail with reference to the accompanying drawings.
圖1之(a)及(b)所示者係藉本發明之晶圓之加工方法分割成一個個元件之半導體晶圓的透視圖及主要部分擴大截面圖。圖1之(a)及(b)所示半導體晶圓2,係於矽等基板20之表面積層絕緣膜與用以形成電路之機能膜構成機能層21而形成有矩陣狀之複數IC、LSI等元件22。且各元件22係由形成格子狀之切割道23予以劃分。另,圖示之實施形態中,形成機能層21之絕緣膜係由SiO2膜或低介電常數絕緣體覆膜(Low-k膜)構成,前述低介電常數絕緣體覆膜(Low-k膜)係由SiOF、BSG(SiOB)等無機物系膜或聚醯亞胺 系、聚對二甲苯系(parylene)等聚合物膜之有機物系膜構成者。此外,本說明書中,機能層係設定為包含配置於切割道之金屬膜者。 1(a) and (b) are a perspective view and a main enlarged cross-sectional view of a semiconductor wafer divided into individual components by the wafer processing method of the present invention. The semiconductor wafer 2 shown in (a) and (b) of FIG. 1 is formed by a plurality of ICs and LSIs in which a surface layer insulating film of a substrate 20 and a functional film for forming a circuit constitute a functional layer 21 and formed in a matrix. Element 22. Further, each element 22 is divided by a scribe line 23 formed in a lattice shape. Further, in the illustrated embodiment, the insulating film forming the functional layer 21 is made of a SiO2 film or a low dielectric constant insulator film (Low-k film), and the low dielectric constant insulator film (Low-k film) It is made of inorganic film or polyimine such as SiOF or BSG (SiOB). An organic film system composed of a polymer film such as parylene or the like. Further, in the present specification, the functional layer is set to include a metal film disposed on the scribe line.
參照圖2至圖8,說明沿切割道23分割上述半導體晶圓2之第1實施形態。 A first embodiment in which the semiconductor wafer 2 is divided along the dicing street 23 will be described with reference to Figs. 2 to 8 .
第1實施形態中,首先實施劃線溝形成程序,係沿半導體晶圓2之切割道23由半導體晶圓2表面側照射對機能層21具有吸收性之波長之雷射光線,於機能層21沿切割道23形成未達基板20之劃線溝。該劃線溝形成程序係利用圖2所示雷射加工裝置3實施。圖2所示雷射加工裝置3,係具備有一用以保持工件之夾頭座(chuck table)31、一用以對保持於該夾頭座31上之工件照射雷射光線之雷射光線照射手段32、及一用以拍攝保持於夾頭座31上之工件之攝影手段33。夾頭座31係構成吸引保持工件之形式,並可在未予圖示之移動機構驅動下朝圖2中箭頭X所示之加工進給方向及箭頭Y所示之分度進給方向移動。 In the first embodiment, first, a scribe groove forming process is performed to irradiate a laser beam having a wavelength absorbing to the functional layer 21 from the surface side of the semiconductor wafer 2 along the scribe line 23 of the semiconductor wafer 2 to the functional layer 21 A scribe line that does not reach the substrate 20 is formed along the scribe line 23. This scribe groove forming program is implemented by the laser processing apparatus 3 shown in Fig. 2 . The laser processing apparatus 3 shown in FIG. 2 is provided with a chuck table 31 for holding a workpiece, and a laser beam for irradiating a laser beam to a workpiece held on the chuck holder 31. The means 32, and a photographing means 33 for photographing the workpiece held on the collet holder 31. The chuck holder 31 is configured to attract and hold a workpiece, and is movable by a moving mechanism (not shown) to a machining feed direction indicated by an arrow X in FIG. 2 and an index feed direction indicated by an arrow Y.
上述雷射光線照射手段32係含有一實質上呈水平配置之圓筒狀外殼321。外殼321內配置有一未予圖示之脈衝雷射光線振盪手段,其備有由YAG雷射振盪器或YVO4雷射振盪器構成之脈衝雷射光線振盪器或重複頻率設定手段。上述外殼321之前端部係裝設有一用以將脈衝雷射光線振盪手段所振盪輸出之脈衝雷射光線聚光之聚光器322。 The laser light irradiation means 32 includes a cylindrical outer casing 321 which is disposed substantially horizontally. A pulsed laser ray oscillating means (not shown) is disposed in the casing 321 and is provided with a pulsed laser ray oscillator or a repetition frequency setting means composed of a YAG laser oscillator or a YVO4 laser oscillator. The front end of the outer casing 321 is provided with a concentrator 322 for collecting the pulsed laser light oscillated by the pulsed laser oscillating means.
裝設於構成上述雷射光線照射手段32之外殼321前端部的攝影手段33,除了圖示之實施形態中以可見光線 攝影之一般攝影元件(CCD)外,並由用以對工件照射紅外線之紅外線照明手段、用以捕捉該紅外線照明手段所照射之紅外線之光學系統、及用以輸出與該光學系統所捕捉之紅外線相對應之電性信號的攝影元件(紅外線CCD)等構成,且將所拍攝之影像信號傳送至未予圖示之控制手段。 The photographing means 33 attached to the front end portion of the outer casing 321 constituting the laser beam irradiation means 32 is visible light in addition to the illustrated embodiment. An infrared illuminating means for illuminating a workpiece with infrared rays, an optical system for capturing infrared rays irradiated by the infrared illuminating means, and an infrared ray captured by the optical system, in addition to a general photographic element (CCD) for photographing The imaging element (infrared CCD) of the corresponding electrical signal is configured, and the captured video signal is transmitted to a control means not shown.
參照圖2及圖3,說明利用上述雷射加工裝置3實施之劃線溝形成程序。 A scribe groove forming process performed by the above-described laser processing apparatus 3 will be described with reference to Figs. 2 and 3 .
該劃線溝形成程序,首先將半導體晶圓2載置於上述圖2所示雷射加工裝置3之夾頭座31上,將半導體晶圓2吸附保持於該夾頭座31上,此時,半導體晶圓2係保持表面2a朝上側之狀態。 In the scribe groove forming process, the semiconductor wafer 2 is first placed on the chuck holder 31 of the laser processing apparatus 3 shown in FIG. 2, and the semiconductor wafer 2 is adsorbed and held on the chuck holder 31. The semiconductor wafer 2 is in a state in which the surface 2a is kept on the upper side.
如上述吸引保持有半導體晶圓2之夾頭座31,係藉由未予圖示之加工進給機構定位於攝影手段33正下方。夾頭座31一旦定位於攝影手段33正下方,即藉由攝影手段33及未予圖示之控制手段實行校準作業,以檢測半導體晶圓2之應予雷射加工之加工區域。即,攝影手段33及未予圖示之控制手段實行圖案匹配等影像處理,用以進行形成於半導體晶圓2之預定方向上之切割道23、與沿切割道23照射雷射光線之雷射光線照射手段32之聚光器322的對位,並執行雷射光線照射位置之校準。此外,對於形成於半導體晶圓2上並沿與上述預定方向成正交之方向延伸之切割道23,同樣亦執行雷射光線照射位置之校準。 The chuck holder 31 that holds and holds the semiconductor wafer 2 as described above is positioned directly below the photographing means 33 by a processing feed mechanism (not shown). Once the chuck holder 31 is positioned directly below the photographing means 33, the photographing means 33 and a control means not shown are used to perform a calibration operation to detect the processing area of the semiconductor wafer 2 to be subjected to laser processing. In other words, the photographing means 33 and the control means (not shown) perform image processing such as pattern matching for performing the dicing street 23 formed in the predetermined direction of the semiconductor wafer 2 and the laser beam irradiating the laser beam along the dicing street 23. The illuminator 322 of the light illuminating means 32 is aligned and the calibration of the position of the laser beam illumination is performed. Further, for the dicing streets 23 formed on the semiconductor wafer 2 and extending in a direction orthogonal to the predetermined direction, the calibration of the laser beam irradiation position is also performed.
如以上所述對保持於夾頭座31上之半導體晶圓2檢測其所形成之切割道23,進行雷射光線照射位置之校準 後,則如圖3所示將夾頭座31移動至用以照射雷射光線之雷射光線照射手段32之聚光器322所位處之雷射光線照射區域,並將預定之切割道23定位於聚光器322之正下方。此時如圖3(a)所示,使半導體晶圓2定位成切割道23一端(圖3(a)中為左端)位於聚光器322正下方之狀態。其次,由雷射光線照射手段32之聚光器322照射對半導體晶圓2之機能層21具有吸收性之波長之脈衝雷射光線,並使夾頭座31亦即半導體晶圓2按圖3(a)中箭頭X1所示方向以預定之加工進給速度移動。繼之如圖3(b)所示,切割道23另一端(圖3(b)中為右端)到達聚光器322之正下方位置時,停止照射脈衝雷射光線並且停止移動夾頭座31亦即半導體晶圓2。該劃線溝形成程序中,係將脈衝雷射光線之聚光點P落在切割道23之表面附近。 As described above, the semiconductor wafer 2 held on the chuck holder 31 is detected by the dicing street 23 formed thereon, and the laser light irradiation position is calibrated. Thereafter, as shown in FIG. 3, the collet holder 31 is moved to a laser beam irradiation region where the concentrator 322 of the laser beam irradiation means 32 for irradiating the laser beam is irradiated, and the predetermined dicing street 23 is to be formed. Positioned directly below the concentrator 322. At this time, as shown in FIG. 3(a), the semiconductor wafer 2 is positioned such that one end of the dicing street 23 (the left end in FIG. 3(a)) is located immediately below the concentrator 322. Next, the concentrator 322 of the laser beam irradiation means 32 illuminates the pulsed laser light having a wavelength absorbing to the functional layer 21 of the semiconductor wafer 2, and the chuck holder 31, that is, the semiconductor wafer 2 is as shown in FIG. (a) The direction indicated by the arrow X1 is moved at a predetermined machining feed speed. Next, as shown in FIG. 3(b), when the other end of the dicing street 23 (the right end in FIG. 3(b)) reaches the position directly below the concentrator 322, the irradiation of the pulsed laser light is stopped and the movement of the chuck holder 31 is stopped. That is, the semiconductor wafer 2. In the scribe groove forming process, the condensed spot P of the pulsed laser light falls near the surface of the scribe line 23.
藉由實施上述劃線溝形成程序,即可如圖3(b)及(c)所示,於機能層21沿切割道23形成未達基板20之劃線溝24。將上述劃線溝形成程序沿形成於半導體晶圓2上之全部切割道23一一實施。 By performing the above-described scribe groove forming process, as shown in FIGS. 3(b) and (c), the scribe line 24 that does not reach the substrate 20 can be formed along the dicing street 23 in the functional layer 21. The scribe line forming process is performed one by one along all of the dicing streets 23 formed on the semiconductor wafer 2.
另,上述劃線溝形成程序,舉例言之係按下列加工條件進行。 Further, the above-described scribe groove forming program is exemplified by the following processing conditions.
雷射光線之光源:LD激發Q開關Nd:YVO4雷射 Light source of laser light: LD excitation Q switch Nd: YVO4 laser
波長:355nm Wavelength: 355nm
重複頻率:200kHz Repeat frequency: 200kHz
輸出:1W Output: 1W
聚光點直徑:Φ6μm Converging point diameter: Φ6μm
加工進給速度:200mm/秒 Processing feed rate: 200mm / sec
依照按上述加工條件照射之脈衝雷射光線之高斯分布所構成之輸出分布的頂點進行加工,可於機能層21沿切割道23形成寬度1~3μm、深度1~2μm之劃線溝24。 The vertices 24 having a width of 1 to 3 μm and a depth of 1 to 2 μm can be formed along the dicing street 23 in accordance with the apex of the output distribution formed by the Gaussian distribution of the pulsed laser light irradiated under the above-described processing conditions.
實施上述劃線溝形成程序後,如圖4(a)及(b)所示於半導體晶圓2表面貼附用以保護元件22之保護構件4(保護構件貼附程序)。 After the above-described scribe groove forming process is performed, the protective member 4 (protective member attaching program) for protecting the element 22 is attached to the surface of the semiconductor wafer 2 as shown in FIGS. 4(a) and 4(b).
其次,實施改質層形成程序,係由基板20之背面2b側沿切割道23照射對半導體晶圓2之基板20具有穿透性之雷射光線,於基板20內部沿切割道23形成改質層。該改質層形成程序係利用圖5所示之雷射加工裝置30實施,該雷射加工裝置30實質上係與上述圖2所示之雷射加工裝置30為同樣構造。另,因雷射加工裝置30係以與雷射加工裝置3實質上相同之構件構成,故同一構件標以同一符號並省略其說明。 Next, the reforming layer forming process is performed by irradiating the laser beam penetrating the substrate 20 of the semiconductor wafer 2 along the dicing street 23 on the side of the back surface 2b of the substrate 20, and forming a modification along the dicing street 23 inside the substrate 20. Floor. This modified layer forming program is implemented by the laser processing apparatus 30 shown in Fig. 5, and the laser processing apparatus 30 is substantially the same as the laser processing apparatus 30 shown in Fig. 2 described above. The laser processing device 30 is substantially the same as the laser processing device 3, and the same members are designated by the same reference numerals, and their description will be omitted.
利用上述雷射加工裝置30實施改質層形成程序時,係將貼附於半導體晶圓2表面2a之保護構件4側載置於圖5所示雷射加工裝置30之夾頭座31上,並藉由未予圖示之吸引手段將半導體晶圓2吸附保持於夾頭座31上。因此,吸引保持於夾頭座31上之半導體晶圓2係呈背面2b在上側之狀態。如此一來吸引保持有半導體晶圓2之夾頭座31即可藉由未予圖示之移動機構定位於攝影手段33正下方。 When the reforming layer forming process is performed by the above-described laser processing apparatus 30, the side of the protective member 4 attached to the surface 2a of the semiconductor wafer 2 is placed on the chuck holder 31 of the laser processing apparatus 30 shown in FIG. The semiconductor wafer 2 is adsorbed and held by the chuck holder 31 by suction means not shown. Therefore, the semiconductor wafer 2 held by the chuck holder 31 is attracted to the upper side of the back surface 2b. In this way, the chuck holder 31 holding the semiconductor wafer 2 can be attracted to the photographing means 33 by a moving mechanism (not shown).
夾頭座31一旦定位於攝影手段33正下方,即藉由攝影手段33及未予圖示之控制手段實行校準作業,以檢測 半導體晶圓2之應予雷射加工之加工區域。該校準作業係與劃線溝形成程序之校準作業實質上相同。另,該校準作業中,半導體晶圓2之形成有切割道23之表面2a係位於下側,但因攝影手段33仍如上述備有紅外線照明手段、與由用以捕捉紅外線之光學系統及用以輸出對應紅外線之電性信號之攝影元件(紅外線CCD)等構成之攝影手段,故可由背面2b穿透拍攝切割道23。 Once the collet holder 31 is positioned directly below the photographing means 33, the photographing means 33 and the control means not shown are used to perform the calibration work to detect A processing area of the semiconductor wafer 2 that should be subjected to laser processing. This calibration operation is substantially the same as the calibration operation of the scribe groove forming program. In the calibration operation, the surface 2a of the semiconductor wafer 2 on which the dicing street 23 is formed is located on the lower side, but the photographic means 33 is further provided with an infrared illuminating means and an optical system for capturing infrared rays. Since the imaging means including the imaging element (infrared CCD) corresponding to the electrical signal of the infrared ray is output, the scribe line 23 can be penetrated by the back surface 2b.
如以上所述對保持於夾頭座31上之半導體晶圓2檢測其所形成之切割道23,進行雷射光線照射位置之校準後,則如圖6(a)所示將夾頭座31移動至用以照射雷射光線之雷射光線照射手段32之聚光器322所位處之雷射光線照射區域,並將預定之切割道23一端(圖6(a)中為左端)定位於雷射光線照射手段32之聚光器322正下方。其次,由聚光器322照射對基板20具有穿透性之波長之脈衝雷射光線,並使夾頭座按圖6(a)中箭頭X1所示方向以預定之進給速度移動。繼之如圖6(b)所示,聚光器322之照射位置到達切割道23之另一端之位置時,停止照射脈衝雷射光線並且停止移動夾頭座31。該改質層形成程序中,係將脈衝雷射光線之聚光點P落在半導體晶圓2之內部,藉此可如圖6(b)及(c)所示於半導體晶圓2內部沿切割道23形成改質層25。將上述改質層形成程序沿形成於半導體晶圓2上之全部切割道23一一實施。 After the dicing street 23 formed by the semiconductor wafer 2 held on the chuck holder 31 is detected as described above and the laser light irradiation position is calibrated, the chuck holder 31 is as shown in FIG. 6(a). Moving to a laser light irradiation area where the concentrator 322 of the laser light irradiation means 32 for irradiating the laser light is located, and positioning one end of the predetermined cut track 23 (left end in Fig. 6(a)) The concentrator 322 of the laser light illuminating means 32 is directly below. Next, the pulsed laser light having a wavelength penetrating the substrate 20 is irradiated by the concentrator 322, and the chuck holder is moved at a predetermined feed speed in the direction indicated by an arrow X1 in Fig. 6(a). Next, as shown in Fig. 6(b), when the irradiation position of the concentrator 322 reaches the position of the other end of the dicing street 23, the irradiation of the pulsed laser light is stopped and the movement of the chuck holder 31 is stopped. In the reforming layer forming process, the condensed spot P of the pulsed laser light falls inside the semiconductor wafer 2, thereby being able to be inside the semiconductor wafer 2 as shown in FIGS. 6(b) and (c). The dicing street 23 forms a modified layer 25. The reforming layer forming process is performed one by one along all of the dicing streets 23 formed on the semiconductor wafer 2.
上述改質層形成程序之加工條件,舉例言之係設定如下。 The processing conditions of the above-described modified layer forming program are set as follows in the following examples.
光源:LD激發Q開關Nd:YVO4雷射 Light source: LD excitation Q switch Nd: YVO4 laser
波長:1064nm Wavelength: 1064nm
重複頻率:100kHz Repeat frequency: 100kHz
輸出:0.2W Output: 0.2W
聚光點直徑:Φ1μm Convergence point diameter: Φ1μm
加工進給速度:200mm/秒 Processing feed rate: 200mm / sec
實施上述改質層形成程序後實施分割程序,對形成有改質層25之半導體晶圓2賦予外力,將半導體晶圓2沿切割道23進行分割。該分割程序係藉由一背面磨削程序達成,該背面磨削程序乃藉由保持手段保持半導體晶圓2之保護構件4側,並旋轉磨削砂輪且按壓於基板20之背面進行磨削,將基板20形成預定厚度並且沿形成有改質層之切割道23進行分割。兼作該分割程序之背面磨削程序係使用圖7所示之磨削裝置5實施。圖7所示之磨削裝置5係具備有一作為用以保持工件之保持手段的夾頭座51、及一用以磨削保持於該夾頭座51上之工件的磨削手段52。夾頭座51係構成將工件吸引保持於上面之形式,並可在未予圖示之旋轉驅動機構之驅動下朝圖7中箭頭51a所示之方向旋轉。磨削手段52係具備有一心軸套521、一呈旋轉自如狀態支撐於該心軸套521中並經由旋轉驅動機構驅動旋轉之旋轉心軸522、一裝設於該旋轉心軸522下端之裝配件523、及一安裝於該裝配件523下面之磨削輪524。該磨削輪524係由一圓環狀之基台525、及一呈環狀裝設於該基台525下面之磨削砂輪526構成,且基台525係藉由緊固螺栓527安裝於裝配件523下面。 After the reforming layer forming process is carried out, a dividing process is performed, an external force is applied to the semiconductor wafer 2 on which the modified layer 25 is formed, and the semiconductor wafer 2 is divided along the dicing street 23. The dividing process is achieved by a back grinding process in which the protective member 4 side of the semiconductor wafer 2 is held by a holding means, and the grinding wheel is rotated and pressed against the back surface of the substrate 20 for grinding. The substrate 20 is formed to a predetermined thickness and divided along the dicing streets 23 on which the modified layer is formed. The back grinding process which also serves as the division program is carried out using the grinding device 5 shown in Fig. 7 . The grinding device 5 shown in Fig. 7 is provided with a chuck holder 51 as a holding means for holding a workpiece, and a grinding means 52 for grinding a workpiece held on the chuck holder 51. The chuck base 51 is configured to suck and hold the workpiece thereon, and is rotatable in a direction indicated by an arrow 51a in Fig. 7 by a rotation drive mechanism (not shown). The grinding means 52 is provided with a mandrel sleeve 521, a rotating mandrel 522 which is rotatably supported in the mandrel sleeve 521 and which is driven to rotate via a rotary drive mechanism, and a mounting shaft mounted on the lower end of the rotary mandrel 522. A fitting 523 and a grinding wheel 524 mounted under the fitting 523. The grinding wheel 524 is composed of a ring-shaped base 525 and a grinding wheel 526 which is annularly mounted under the base 525, and the base 525 is mounted on the fitting by fastening bolts 527. Below 523.
利用上述磨削裝置5實施上述磨削程序時,係如圖7所示將半導體晶圓2之保護構件4側載置於夾頭座51之上面(保持面)。繼之,藉由使未予圖示之吸引手段將半導體晶圓2隔著保護構件4吸引保持於夾頭座51上(晶圓保持程序)。因此,隔著保護構件4吸引保持於夾頭座51上之半導體晶圓2,形成背面2b位於上側之狀態。如所述將半導體晶圓2隔著保護構件4吸引保持於夾頭座51上後,使夾頭座51朝圖7中箭頭51a所示方向以譬如600rpm之轉數旋轉,且使磨削手段52之磨削輪524朝圖7中箭頭524a所示方向以譬如3000rpm之轉數旋轉,再如圖8(a)所示使磨削砂輪526接觸工作面、亦即構成半導體晶圓2之半導體基板20的背面2b,並使磨削輪524如圖7及圖8(a)中箭頭524b所示以譬如1μm/秒之磨削進給速度朝下方(相對於夾頭座51之保持面成垂直之方向)進給磨削一預定量(背面磨削程序)。如此一來,構成半導體晶圓2之半導體基板20之背面2b經過磨削,半導體晶圓2乃如圖8(a)及(b)所示形成預定厚度(例如100μm),並且薄化之半導體晶圓2可沿形成有改質層25且強度降低之切割道23分割成一個個元件22。此時,積層於半導體基板20表面形成元件22之機能層21係沿切割道23形成有劃線溝24,故機能層21亦可沿切割道23分割。另,劃線溝24係如上述以未達基板20為範圍形成於機能層21上,故基板20未經施予雷射加工。因此,如上述業已沿切割道23分割之元件22之表面側外周緣並未形成因雷射加工而熔融再固化之狀態,故無元件22之抗彎強度降低之情形。 When the grinding process is performed by the above-described grinding device 5, the protective member 4 side of the semiconductor wafer 2 is placed on the upper surface (holding surface) of the chuck holder 51 as shown in FIG. Then, the semiconductor wafer 2 is sucked and held by the protective member 4 via the suction means (not shown) on the chuck holder 51 (wafer holding program). Therefore, the semiconductor wafer 2 held by the chuck holder 51 is sucked through the protective member 4, and the back surface 2b is placed on the upper side. After the semiconductor wafer 2 is sucked and held by the protective member 4 on the chuck holder 51 as described above, the chuck holder 51 is rotated in a direction indicated by an arrow 51a in FIG. 7 at a number of revolutions of, for example, 600 rpm, and the grinding means is provided. The grinding wheel 524 of 52 rotates at a number of revolutions of, for example, 3000 rpm in the direction indicated by an arrow 524a in Fig. 7, and the grinding wheel 526 is brought into contact with the working surface, that is, the semiconductor constituting the semiconductor wafer 2, as shown in Fig. 8(a). The back surface 2b of the substrate 20, and the grinding wheel 524 is turned downward at a grinding feed speed of, for example, 1 μm/sec as shown by an arrow 524b in Figs. 7 and 8(a) (relative to the holding surface of the chuck holder 51). In the vertical direction, the feed is ground for a predetermined amount (back grinding program). As a result, the back surface 2b of the semiconductor substrate 20 constituting the semiconductor wafer 2 is ground, and the semiconductor wafer 2 is formed to have a predetermined thickness (for example, 100 μm) as shown in FIGS. 8(a) and (b), and the thinned semiconductor The wafer 2 can be divided into individual elements 22 along a dicing street 23 formed with a modified layer 25 and reduced in strength. At this time, the functional layer 21 in which the element 22 is formed on the surface of the semiconductor substrate 20 is formed with the scribe line 24 along the dicing street 23, so that the functional layer 21 can also be divided along the scribe line 23. Further, since the scribe groove 24 is formed on the functional layer 21 within the range of not reaching the substrate 20 as described above, the substrate 20 is not subjected to laser processing. Therefore, as described above, the outer peripheral edge of the surface side of the element 22 which has been divided along the cutting path 23 does not form a state of being melted and resolidified by laser processing, so that the bending strength of the element 22 is not lowered.
其次,針對沿切割道23分割上述半導體晶圓2之第2實施形態加以說明。另,第2實施形態中,半導體晶圓2係預先磨削半導體基板20之背面,形成預定厚度(例如100μm)。 Next, a second embodiment in which the semiconductor wafer 2 is divided along the dicing street 23 will be described. In the second embodiment, the semiconductor wafer 2 is grounded on the back surface of the semiconductor substrate 20 in advance to form a predetermined thickness (for example, 100 μm).
第2實施形態係於實施上述劃線溝形成程序前實施上述改質層形成程序。該改質層形成程序可依照與上述圖5及圖6所示之改質層形成程序相同之方式實施。另,上述圖5及圖6所例示之改質層形成程序係在半導體晶圓2表面貼附有保護構件之狀態下實施,但亦可在半導體晶圓2表面未貼附保護構件之狀態下實施改質層形成程序。 In the second embodiment, the modified layer forming program is carried out before the execution of the scribe groove forming process. The modified layer forming procedure can be carried out in the same manner as the modified layer forming procedure shown in Figs. 5 and 6 described above. In addition, the modified layer forming procedure illustrated in FIGS. 5 and 6 is performed in a state in which a protective member is attached to the surface of the semiconductor wafer 2, but a protective member may not be attached to the surface of the semiconductor wafer 2. Implement a modified layer formation procedure.
實施改質層形成程序後實施晶圓支撐程序,將於半導體基板20內部沿切割道23形成有改質層之半導體晶圓2的背面,貼附於裝設在環狀框架上之切割膠帶的表面。即,如圖9(a)及(b)所示,將半導體晶圓2之背面2b側,貼附於裝設在環狀框架6上並由聚烯烴等合成樹脂片構成之切割膠帶7的表面。因此,貼附於切割膠帶7表面之半導體晶圓2,係形成表面2a位於上側之狀態。 After performing the reforming layer forming process, the wafer supporting process is performed, and the back surface of the semiconductor wafer 2 having the modified layer formed along the dicing street 23 inside the semiconductor substrate 20 is attached to the dicing tape mounted on the annular frame. surface. In other words, as shown in FIGS. 9(a) and 9(b), the back surface 2b side of the semiconductor wafer 2 is attached to a dicing tape 7 which is provided on the annular frame 6 and is made of a synthetic resin sheet such as polyolefin. surface. Therefore, the semiconductor wafer 2 attached to the surface of the dicing tape 7 is in a state in which the surface 2a is formed on the upper side.
其次實施劃線溝形成程序,係沿著裝設在環狀框架6上之切割膠帶7表面所貼附之半導體晶圓2的切割道23,由半導體晶圓2之表面側照射對機能層21具有吸收性之波長之雷射光線,於機能層21沿切割道23形成未達半導體基板20之劃線溝。該劃線溝形成程序係利用上述圖2所示之雷射加工裝置3實施。即,將貼附有半導體晶圓2之切割膠帶7側載置於圖2所示雷射加工裝置3之夾頭座31上,使半導 體晶圓2隔著切膠帶7吸附保持於該夾頭座31上。因此,保持於夾頭座31上之半導體晶圓2係形成表面2a位於上側之狀態。另,裝設有切割膠帶7之環狀框架6係藉由未予圖示之夾具固定於夾頭座31。 Next, the scribe groove forming process is performed, and the dicing street 23 of the semiconductor wafer 2 attached to the surface of the dicing tape 7 mounted on the annular frame 6 is irradiated to the functional layer 21 by the surface side of the semiconductor wafer 2. The laser light of the absorptive wavelength forms a scribe line on the functional layer 21 along the scribe line 23 that does not reach the semiconductor substrate 20. This scribe groove forming program is implemented by the above-described laser processing apparatus 3 shown in Fig. 2 . That is, the side of the dicing tape 7 to which the semiconductor wafer 2 is attached is placed on the chuck holder 31 of the laser processing apparatus 3 shown in FIG. The bulk wafer 2 is adsorbed and held on the chuck holder 31 via a slit tape 7. Therefore, the semiconductor wafer 2 held on the chuck holder 31 is in a state in which the surface 2a is formed on the upper side. Further, the annular frame 6 on which the dicing tape 7 is attached is fixed to the cradle holder 31 by a jig (not shown).
如上述吸引保持有半導體晶圓2之夾頭座31,係藉由未予圖示之加工進給機構定位於攝影手段33正下方。夾頭座31一旦定位於攝影手段33正下方,即藉由攝影手段33及未予圖示之控制手段實行上述校準作業,以檢測半導體晶圓2之應予雷射加工之加工區域。 The chuck holder 31 that holds and holds the semiconductor wafer 2 as described above is positioned directly below the photographing means 33 by a processing feed mechanism (not shown). Once the chuck holder 31 is positioned directly below the photographing means 33, the calibration operation is performed by the photographing means 33 and a control means not shown to detect the processing area of the semiconductor wafer 2 to be subjected to laser processing.
其次,如圖10(a)所示將夾頭座31移動至用以照射雷射光線之雷射光線照射手段32之聚光器322所位處之雷射光線照射區域,並將預定之切割道23定位於聚光器322之正下方。繼之與上述圖3所示之實施形態同樣實施劃線溝形成程序。結果如圖10(b)及(c)所示,於機能層21沿切割道23形成未達基板20之劃線溝24。將上述劃線溝形成程序沿形成於半導體晶圓2上之全部切割道23一一實施。 Next, as shown in FIG. 10(a), the chuck holder 31 is moved to a laser beam irradiation area where the concentrator 322 of the laser beam irradiation means 32 for irradiating the laser light is irradiated, and the predetermined cutting is performed. The track 23 is positioned directly below the concentrator 322. Subsequently, a scribe groove forming process is carried out in the same manner as in the embodiment shown in Fig. 3 described above. As a result, as shown in FIGS. 10(b) and (c), the scribe line 24 which does not reach the substrate 20 is formed along the dicing street 23 in the functional layer 21. The scribe line forming process is performed one by one along all of the dicing streets 23 formed on the semiconductor wafer 2.
實施上述劃線溝形成程序後實施分割程序,係對形成有改質層25之半導體晶圓2賦予外力,將半導體晶圓2沿切割道23進行分割。該分割程序於圖示之實施形態中係利用圖11所示之分割裝置8實施。圖11所示之分割裝置8,係具備有一用以保持上述環狀框架6之框架保持手段81、及一用以將裝設在該框架保持手段81所保持之環狀框架6上之切割膠帶7擴張的膠帶擴張手段82。框架保持手段81係由一環狀之框架保持構件811、及複數個配置於該框架保持構 件811外周以作為固定手段之夾具812構成。框架保持構件811之上面形成有用以載置環狀框架6之載置面811a,該載置面811a上可載置環狀框架6。而載置於載置面811a上之環狀框架6,則藉由夾具812固定於框架保持構件811上。如上述構造之框架保持手段81係藉由膠帶擴張手段82支撐並呈可朝上下方向進退之狀態。 After the scribing groove forming process is carried out, the dividing process is performed to apply an external force to the semiconductor wafer 2 on which the modified layer 25 is formed, and the semiconductor wafer 2 is divided along the dicing street 23. This division program is implemented by the division device 8 shown in Fig. 11 in the illustrated embodiment. The dividing device 8 shown in Fig. 11 is provided with a frame holding means 81 for holding the annular frame 6, and a dicing tape for attaching to the annular frame 6 held by the frame holding means 81. 7 expanded tape expansion means 82. The frame holding means 81 is composed of an annular frame holding member 811 and a plurality of frames arranged in the frame. The outer periphery of the member 811 is constituted by a jig 812 as a fixing means. A mounting surface 811a on which the annular frame 6 is placed is formed on the upper surface of the frame holding member 811, and the annular frame 6 can be placed on the mounting surface 811a. The annular frame 6 placed on the mounting surface 811a is fixed to the frame holding member 811 by a jig 812. The frame holding means 81 constructed as described above is supported by the tape expanding means 82 and is in a state in which it can advance and retreat in the up and down direction.
膠帶擴張手段82係具備有一配置於上述環狀框架保持構件811內側之擴張鼓輪821。該擴張鼓輪821之內徑小於環狀框架6之內徑,外徑大於裝設在該環狀框架6上之切割膠帶7所貼附之半導體晶圓2之外徑。又,擴張鼓輪821於下端備有支撐凸緣822。圖示之實施形態之膠帶擴張手段82並具備有支撐手段83,係可使上述環狀框架保持構件811朝上下方向進退者。該支撐手段83係由複數個配置於上述支撐凸緣822上之氣缸831構成,並以其活塞桿832連結上述環狀框架保持構件811之下面。如所述由複數個氣缸831構成之支撐手段83,係使環狀框架保持構件811於載置面811a與擴張鼓輪821上端約略成同一高度之基準位置、及載置面811a低於擴張鼓輪821上端一預定量之擴張位置間,朝上下方向移動。因此,由複數個氣缸831構成之支撐手段83,可發揮使擴張鼓輪821與框架保持構件811朝上下方向相對移動之擴張移動手段之機能。 The tape expanding means 82 includes an expanding drum 821 disposed inside the annular frame holding member 811. The inner diameter of the expansion drum 821 is smaller than the inner diameter of the annular frame 6, and the outer diameter is larger than the outer diameter of the semiconductor wafer 2 to which the dicing tape 7 attached to the annular frame 6 is attached. Further, the expansion drum 821 is provided with a support flange 822 at the lower end. The tape expanding means 82 of the embodiment shown in the figure is provided with a supporting means 83 for allowing the annular frame holding member 811 to advance and retreat in the vertical direction. The support means 83 is composed of a plurality of cylinders 831 disposed on the support flange 822, and the piston rod 832 is coupled to the lower surface of the annular frame holding member 811. As described above, the support means 83 composed of the plurality of cylinders 831 has the annular frame holding member 811 at a reference position at which the mounting surface 811a and the upper end of the expansion drum 821 are approximately at the same height, and the mounting surface 811a is lower than the expansion drum. The upper end of the wheel 821 moves in a vertical direction between a predetermined amount of expansion positions. Therefore, the supporting means 83 composed of the plurality of cylinders 831 can function as an expanding moving means for relatively moving the expanding drum 821 and the frame holding member 811 in the vertical direction.
針對使用如以上構造之分割裝置8實施之分割程序,參照圖12加以說明。即,將業已隔著切割膠帶7支撐半導體晶圓2(沿切割道23形成有劃線溝24與改質層25)之環狀 框架6,如圖12(a)所示載置於構成框架保持手段81之框架保持構件811的載置面811a上,並藉由夾具機構812固定於框架保持構件811。此時,框架保持構件811係定位於圖12(a)所示之基準位置。其次,啟動作為構成膠帶擴張手段82之支撐手段83的複數個氣缸831,使環狀框架保持構件811下降至圖12(b)所示之擴張位置。因此,固定於框架保持構件811之載置面811a上之環狀框架6亦下降,故如圖12(b)所示,使裝設在環狀框架6上之切割膠帶7直接接觸擴張鼓輪821之上端緣並擴張(膠帶擴張程序)。結果對貼附於切割膠帶7上之半導體晶圓2產生放射狀之拉伸力。一旦如所述對半導體晶圓2產生放射狀之拉伸力,將造成沿切割道23形成之改質層25之強度降低,則該改質層25即成為分割起點,可使構成半導體晶圓2之基板20沿形成有改質層25之切割道23截斷並分割成一個個元件22。此時,積層於基板20表面形成元件之機能層21係沿切割道23形成有劃線溝24,故機能層21亦可沿切割道23分割。另,劃線溝24係如上述以未達基板20為範圍形成於機能層21,故基板20未經雷射加工。因此,如上述業已沿切割道23分割之元件22之表面側外周緣並未形成因雷射加工而熔融再固化之狀態,故無元件22之抗彎強度降低之情形。 The division procedure performed by the division device 8 having the above configuration will be described with reference to FIG. That is, the ring in which the semiconductor wafer 2 (the scribe line 24 and the modified layer 25 are formed along the scribe line 23) is supported by the dicing tape 7 The frame 6 is placed on the mounting surface 811a of the frame holding member 811 constituting the frame holding means 81 as shown in Fig. 12(a), and is fixed to the frame holding member 811 by a clamp mechanism 812. At this time, the frame holding member 811 is positioned at the reference position shown in FIG. 12(a). Next, the plurality of cylinders 831 as the supporting means 83 constituting the tape expanding means 82 are activated, and the annular frame holding member 811 is lowered to the expanded position shown in Fig. 12 (b). Therefore, the annular frame 6 fixed to the mounting surface 811a of the frame holding member 811 is also lowered, so that the cutting tape 7 attached to the annular frame 6 directly contacts the expansion drum as shown in Fig. 12(b). The upper edge of 821 is expanded and expanded (tape expansion procedure). As a result, a radial tensile force is generated to the semiconductor wafer 2 attached to the dicing tape 7. Once the radial tensile force is applied to the semiconductor wafer 2 as described, the intensity of the modified layer 25 formed along the scribe line 23 is lowered, and the modified layer 25 becomes the starting point of the division, and the semiconductor wafer can be formed. The substrate 20 of 2 is cut along the dicing streets 23 on which the reforming layer 25 is formed and divided into individual elements 22. At this time, the function layer 21 which is formed by laminating the elements on the surface of the substrate 20 is formed with the scribe grooves 24 along the dicing streets 23, so that the functional layer 21 can also be divided along the dicing streets 23. Further, since the scribe groove 24 is formed on the functional layer 21 within the range of the substrate 20 as described above, the substrate 20 is not subjected to laser processing. Therefore, as described above, the outer peripheral edge of the surface side of the element 22 which has been divided along the cutting path 23 does not form a state of being melted and resolidified by laser processing, so that the bending strength of the element 22 is not lowered.
2‧‧‧半導體晶圓 2‧‧‧Semiconductor wafer
2a‧‧‧表面 2a‧‧‧ surface
2b‧‧‧背面 2b‧‧‧back
20‧‧‧基板 20‧‧‧Substrate
21‧‧‧機能層 21‧‧‧ functional layer
22‧‧‧元件 22‧‧‧ components
23‧‧‧切割道 23‧‧‧ cutting road
24‧‧‧劃線溝 24‧‧‧ditch
31‧‧‧雷射加工裝置之夾頭座 31‧‧‧The chuck holder for laser processing equipment
32‧‧‧雷射光線照射手段 32‧‧‧Laser light exposure
322‧‧‧聚光器 322‧‧‧ concentrator
P‧‧‧脈衝雷射光線之聚光點 Spotlight of P‧‧‧pulse laser light
X1‧‧‧箭頭方向 X1‧‧‧ arrow direction
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JP2012130050A JP5992731B2 (en) | 2012-06-07 | 2012-06-07 | Wafer processing method |
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TW201401360A TW201401360A (en) | 2014-01-01 |
TWI591703B true TWI591703B (en) | 2017-07-11 |
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TW102115410A TWI591703B (en) | 2012-06-07 | 2013-04-30 | Wafer processing methods |
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JP (1) | JP5992731B2 (en) |
KR (1) | KR20130137534A (en) |
CN (1) | CN103489772B (en) |
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JP6151557B2 (en) * | 2013-05-13 | 2017-06-21 | 株式会社ディスコ | Laser processing method |
JP6230422B2 (en) * | 2014-01-15 | 2017-11-15 | 株式会社ディスコ | Wafer processing method |
JP6257365B2 (en) * | 2014-02-07 | 2018-01-10 | 株式会社ディスコ | Wafer processing method |
JP6270520B2 (en) * | 2014-02-07 | 2018-01-31 | 株式会社ディスコ | Wafer processing method |
JP6558973B2 (en) * | 2015-06-18 | 2019-08-14 | 株式会社ディスコ | Device chip manufacturing method |
JP2017011119A (en) | 2015-06-23 | 2017-01-12 | 株式会社ディスコ | Processing method for wafer |
JP6600254B2 (en) * | 2015-12-28 | 2019-10-30 | 株式会社ディスコ | Wafer processing method |
JP6824577B2 (en) * | 2016-11-29 | 2021-02-03 | 株式会社ディスコ | Wafer processing method |
JP7020675B2 (en) | 2018-02-26 | 2022-02-16 | 三星ダイヤモンド工業株式会社 | Wafer with Low-k film splitting method |
JP2022114652A (en) | 2021-01-27 | 2022-08-08 | 株式会社ディスコ | Chip manufacturing method |
JP2022137807A (en) | 2021-03-09 | 2022-09-22 | 株式会社ディスコ | Manufacturing method of wafer, manufacturing method of chip, wafer, and position adjustment method of laser beam |
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JP2003100666A (en) * | 2001-09-26 | 2003-04-04 | Toshiba Corp | Method of manufacturing semiconductor device |
JP4471632B2 (en) * | 2003-11-18 | 2010-06-02 | 株式会社ディスコ | Wafer processing method |
JP4054773B2 (en) * | 2004-02-27 | 2008-03-05 | キヤノン株式会社 | Silicon substrate cleaving method |
JP4377300B2 (en) * | 2004-06-22 | 2009-12-02 | Necエレクトロニクス株式会社 | Semiconductor wafer and semiconductor device manufacturing method |
JP2007173475A (en) * | 2005-12-21 | 2007-07-05 | Disco Abrasive Syst Ltd | Method for dividing wafer |
JP2008277414A (en) * | 2007-04-26 | 2008-11-13 | Disco Abrasive Syst Ltd | Dividing method of wafer |
JP2008311404A (en) * | 2007-06-14 | 2008-12-25 | Disco Abrasive Syst Ltd | Working method of wafer |
JP5495511B2 (en) * | 2008-05-27 | 2014-05-21 | 株式会社ディスコ | Wafer division method |
JP2009290148A (en) * | 2008-06-02 | 2009-12-10 | Disco Abrasive Syst Ltd | Method of dividing wafer |
JP2011187479A (en) * | 2010-03-04 | 2011-09-22 | Disco Corp | Wafer processing method |
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2012
- 2012-06-07 JP JP2012130050A patent/JP5992731B2/en active Active
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2013
- 2013-04-30 TW TW102115410A patent/TWI591703B/en active
- 2013-05-29 KR KR1020130061203A patent/KR20130137534A/en not_active Application Discontinuation
- 2013-06-04 CN CN201310218369.5A patent/CN103489772B/en active Active
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TW201401360A (en) | 2014-01-01 |
CN103489772B (en) | 2017-07-14 |
JP5992731B2 (en) | 2016-09-14 |
JP2013254867A (en) | 2013-12-19 |
CN103489772A (en) | 2014-01-01 |
KR20130137534A (en) | 2013-12-17 |
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