TWI586590B - Manufacturing method of ink polution preventing packing material - Google Patents
Manufacturing method of ink polution preventing packing material Download PDFInfo
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Description
本發明為一種包裝材料之製造方法,特別是一種具有防污染之淋膜層的防墨料汙染包裝材料之製造方法。 The invention relates to a method for manufacturing a packaging material, in particular to a method for manufacturing an ink-repellent-contaminated packaging material having an anti-pollution coating layer.
一般市面上現有的容器,尤其是印製有墨料的紙杯結構,因要求成本之控管,不論是使用黑白或彩色墨料,其使用的包裝材料之品質參差不齊,很難確保其使用之安全無虞或不會產生汙染。 Generally, the existing containers on the market, especially the paper cup structure printed with ink, are required to control the cost. Whether using black and white or colored ink, the quality of the packaging materials used is uneven, and it is difficult to ensure the use thereof. Safe or flawless.
更有甚者,目前使用的容器,尤其是使用量甚大的紙杯,其印製的墨料大多不經覆蓋,經常直接暴露而接觸使用者,甚至汙染到所盛裝的內容物,非常容易造成使用者飲用或食用的安全疑慮。 What's more, the currently used containers, especially the paper cups used in a large amount, are mostly printed without ink, often exposed directly to the user, and even contaminated with the contents contained, which is very easy to cause. Safety concerns about drinking or eating.
再者,目前對於使用墨料的法律規範尚未臻齊全,且時下使用的墨料又大多仍含有或多或少的有毒物質,使用者在使用容器或是紙杯時所受到的毒物汙染之風險,實際上大大超出一般人的想像。 Furthermore, the current legal regulations for the use of inks are not yet complete, and most of the inks currently used still contain more or less toxic substances, and the risk of toxic contamination of users when using containers or paper cups. In fact, it is much larger than the imagination of the average person.
另一方面,包裝材料、容器或紙杯的運送或儲存,為了減少其占用體積,通常又皆以互套或堆疊方式為之,如此包裝材料、容器或紙杯所印製的高結合性墨料層之墨料,又會以接觸方式,汙染到互套或堆疊的其他包裝材料、容器或紙杯。 On the other hand, the transportation or storage of packaging materials, containers or paper cups, in order to reduce their occupation volume, is usually in the form of mutual or stacked, so that the high-combination ink layer printed on the packaging material, container or paper cup The ink will be contaminated by other means of packaging, containers or paper cups in a mutual contact or stack.
有鑑於此,必須儘速發明設計出一種防墨料汙染包裝材料之製造方法,不但可以保留包裝材料的方便與易於量產的特性,又可以有效隔離墨料,避免墨料對使用者或內容物造成汙染,進而能成為包裝材料、容器、紙杯及其廣大應用產業,一個重要的創新與進步。 In view of this, it is necessary to invent the design method of the ink-repellent packaging material as soon as possible, not only to preserve the convenience and mass production characteristics of the packaging material, but also to effectively isolate the ink material and avoid the ink material to the user or the content. The pollution caused by the material can become an important innovation and progress in packaging materials, containers, paper cups and their application industries.
本發明為一種防墨料汙染包裝材料之製造方法,其包括下列步驟:提供基材;製作高結合性墨料;形成高結合性墨料層;以及形成淋膜層。藉由本發明之實施,不但能夠製造出可以避免高結合性墨料層所使用之墨料產生汙染的包裝材料,更可以因為淋膜層的形成,產生有效的充分隔離,使墨料不會對包裝材料所製造之容器中的內容物或與墨料接觸的其他容器造成汙染,而能達到有效隔絕汙染,以保護使用者之飲用或食用的衛生及安全之功效。 The invention relates to a method for manufacturing an ink-repellent-contaminated packaging material, which comprises the steps of: providing a substrate; preparing a high-binding ink; forming a highly-bonded ink layer; and forming a coating layer. By the implementation of the invention, not only the packaging material which can avoid the pollution of the ink used in the high-binding ink layer can be manufactured, but also the effective isolation of the coating layer can be effectively formed, so that the ink does not The contents of the container made of the packaging material or other containers in contact with the ink cause pollution, and can effectively insulate the pollution to protect the health and safety of the user's drinking or eating.
本發明提供一種防墨料汙染包裝材料之製造方法,其包括下列步驟:提供基材,其係提供一紙質基材,做為防墨料汙染包裝材料的基底;製作高結合性墨料,其係將一墨料與一結合劑(Bonder)混合成一高結性合墨料,其中墨料為水性墨料,又結合劑含有1%~19%之馬來酸酐聚烯烴;形成高結合性墨料層,其係 將高結性合墨料塗佈於基材之至少一表面;以及形成淋膜層,其係將一淋膜層形成於基材或高結合性墨料層上。 The invention provides a method for manufacturing an ink-repellent-contaminated packaging material, comprising the steps of: providing a substrate, which is provided as a substrate for preventing ink-contaminated packaging materials; and preparing a high-binding ink. The ink is mixed with a binder to form a high-junction ink, wherein the ink is an aqueous ink, and the binder contains 1% to 19% of maleic anhydride polyolefin; forming a high-binding ink. Material layer Applying a high-junction ink composition to at least one surface of the substrate; and forming a coating layer on which a coating layer is formed on the substrate or the highly-bonded ink layer.
藉由本發明的實施,至少可以達到下列進步功效: With the implementation of the present invention, at least the following advancements can be achieved:
一、製造成本增加甚少,且大量生產容易。 First, the manufacturing cost has increased very little, and mass production is easy.
二、隔離墨料,避免產生包裝材料或容器之相互汙染。 Second, the ink is isolated to avoid mutual contamination of the packaging materials or containers.
三、避免墨料汙染使用者或內容物,確保包裝材料或容器之使用 衛生及安全。 Third, to avoid ink contamination of users or contents, to ensure the use of packaging materials or containers Health and safety.
為了使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易地理解本發明相關之目的及優點,因此將在實施方式中詳細敘述本發明之詳細特徵以及優點。 In order to make those skilled in the art understand the technical content of the present invention and implement it, and according to the disclosure, the patent scope and the drawings, the related objects and advantages of the present invention can be easily understood by those skilled in the art. The detailed features and advantages of the present invention will be described in detail in the embodiments.
S100‧‧‧防墨料汙染包裝材料之製造方法 S100‧‧‧Manufacturing method of anti-inking pollution packaging materials
S10‧‧‧提供基材 S10‧‧‧ providing substrate
S20‧‧‧製作高結合性墨料 S20‧‧‧ Producing high-binding ink
S30‧‧‧形成高結合性墨料層 S30‧‧‧ Forming a highly bonded ink layer
S40‧‧‧形成淋膜層 S40‧‧‧ forming a laminar layer
S50‧‧‧形成容器 S50‧‧‧ forming a container
S200‧‧‧製造方法 S200‧‧‧Manufacturing method
10‧‧‧基材 10‧‧‧Substrate
20‧‧‧高結合性墨料層 20‧‧‧Highly bonded ink layer
30‧‧‧淋膜層 30‧‧‧Layer layer
100‧‧‧防墨料汙染容器 100‧‧‧Ink-contaminated container
200‧‧‧防墨料汙染容器 200‧‧‧Anti-ink pollution container
300‧‧‧防墨料汙染容器 300‧‧‧Ink-contaminated container
第1圖為本發明實施例之一種防墨料汙染包裝材料之製造方法之流程步驟圖。 1 is a flow chart showing a method of manufacturing an ink-repellent-contaminated packaging material according to an embodiment of the present invention.
第2圖為本發明實施例之一種基材的示意圖。 Figure 2 is a schematic view of a substrate of an embodiment of the present invention.
第3圖為本發明實施例之一種基材上形成高結合性墨料層之示意圖。 Figure 3 is a schematic view showing the formation of a highly-bonded ink layer on a substrate according to an embodiment of the present invention.
第4A圖為本發明實施例之一種基材上形成高結合性墨料層,並於高結合性墨料層上再形成淋膜層之示意圖。 4A is a schematic view showing the formation of a highly-bonded ink layer on a substrate and the formation of a film layer on the highly-bonded ink layer according to an embodiment of the present invention.
第4B圖為本發明實施例之一種包裝材料之內外表面都形成淋膜層之示意圖。 FIG. 4B is a schematic view showing the formation of a coating layer on both the inner and outer surfaces of a packaging material according to an embodiment of the present invention.
第5圖為本發明實施例之一種進一步包含形成容器之步驟的防墨料汙染包裝材料之製造方法之流程步驟圖。 Figure 5 is a flow chart showing a method of manufacturing an ink-repellent-contaminated packaging material further comprising the steps of forming a container according to an embodiment of the present invention.
第6A圖為本發明實施例之一種防墨料汙染包裝材料之製造方法所製造之防墨料汙染容器的立體示意圖。 6A is a schematic perspective view of an ink-repellent-contaminated container manufactured by a method for manufacturing an ink-repellent-contaminated packaging material according to an embodiment of the present invention.
第6B圖為第6A圖實施例之立體縱剖視示意圖。 Fig. 6B is a perspective longitudinal sectional view showing the embodiment of Fig. 6A.
第7A圖為本發明實施例之一種防墨料汙染包裝材料之製造方法所製造之另一種防墨料汙染容器的縱剖視示意圖。 FIG. 7A is a longitudinal cross-sectional view showing another ink-repellent contaminated container manufactured by a method for manufacturing an ink-repellent-contaminated packaging material according to an embodiment of the present invention.
第7B圖為第7A圖實施例之局部放大圖。 Fig. 7B is a partial enlarged view of the embodiment of Fig. 7A.
第8A圖為本發明實施例之一種防墨料汙染包裝材料之製造方法所製造之又一種防墨料汙染容器的縱剖視示意圖。 8A is a longitudinal cross-sectional view showing still another anti-ink contamination container manufactured by the method for manufacturing an ink-repellent-contaminated packaging material according to an embodiment of the present invention.
第8B圖為第8A圖實施例之局部放大圖。 Figure 8B is a partial enlarged view of the embodiment of Figure 8A.
請參考如第1圖所示,本實施例為一種防墨料汙染包裝材料之製造方法100,其包括:提供基材(步驟S10);製作高結合性墨料(步驟S20);形成高結合性墨料層(步驟S30);以及形成淋膜層(步驟S40)。 Please refer to FIG. 1 , which is a method 100 for manufacturing an ink-repellent-contaminated packaging material, comprising: providing a substrate (step S10); preparing a high-binding ink (step S20); forming a high bond An ink layer (step S30); and a lamination layer is formed (step S40).
如第1圖及第2圖所示,提供基材(步驟S10),其係準備一基底材質,做為製造防墨料汙染包裝材料的基底,使用之基材10可以選擇為一紙板或一高分子板材。 As shown in FIGS. 1 and 2, a substrate is provided (step S10), which is a substrate material prepared as a substrate for manufacturing an ink-repellent packaging material, and the substrate 10 used may be selected as a cardboard or a substrate. Polymer sheet.
所述之基材10,其材質可以選擇為紙質基材10,也就是說,由防墨料汙染包裝材料之製造方法S100製造之防墨料汙染包裝材料所形成的容器,可以是一紙杯、一紙碗或一紙盒。 The material of the substrate 10 can be selected as the paper substrate 10, that is, the container formed by the ink-repellent packaging material manufactured by the method for manufacturing the ink-repellent packaging material S100 can be a paper cup. A paper bowl or a paper box.
另一方面,基材10之材質亦可以選擇為高分子材質,而所使用之高分子材質,可選擇較易取得且成本控制較佳的塑膠或矽膠材質。 On the other hand, the material of the substrate 10 can also be selected as a polymer material, and the polymer material used can be selected from plastic or silicone materials which are relatively easy to obtain and cost-controlled.
如第1圖所示,製作高結合性墨料(步驟S20),其係將一墨料與一結合劑(bonder)混合成一高結性合墨料。所使用的墨料層可以為水性墨料、油性墨料、固體墨料,或者是綜合性的墨料。而所使用的結合劑係可以為含有1%~20%之馬來酸酐聚烯烴。 As shown in Fig. 1, a high-binding ink is produced (step S20), which combines an ink with a bonder to form a high-junction ink. The ink layer used may be an aqueous ink, an oily ink, a solid ink, or a comprehensive ink. The binder used may be a maleic anhydride polyolefin containing from 1% to 20%.
如第1圖及第3圖所示,形成高結合性墨料層(步驟S30),其係於基材10之至少一表面形成一高結合性墨料層20,且高結合性墨料層20可以是形成於整個表面,或僅形成於基材10之至少一表面的一部份。 As shown in FIGS. 1 and 3, a highly-bonded ink layer is formed (step S30) which forms a highly-bonded ink layer 20 on at least one surface of the substrate 10, and a highly-bonded ink layer. 20 may be formed on the entire surface or formed only on a portion of at least one surface of the substrate 10.
接著請參考如第1圖、第4A圖及第4B圖所示,形成淋膜層(步驟S40),其係將一淋膜層30附著於基材10或高結合性墨料層20上。亦即,直接於基材10之表面,或是基材10之表面形成高結合性墨料層20後,覆蓋形成淋膜層30。 Next, referring to FIG. 1, FIG. 4A, and FIG. 4B, a coating layer is formed (step S40), which attaches a coating layer 30 to the substrate 10 or the highly-bonding ink layer 20. That is, after forming the highly-bonded ink layer 20 directly on the surface of the substrate 10 or on the surface of the substrate 10, the coating layer 30 is formed.
如第4A圖、第4B圖、以及第6A圖至第8B圖所示,淋膜層30直接附著於高結合性墨料層20上,或附著於基材10及高結合性墨料層20上。由於形成的淋膜層30附著並覆蓋住高結合性墨料層20,避免了高結合性墨料層20直接與使用者或其他物體產生接觸,可以避免高結合性墨料層20所使用的墨料汙染使用者或其他物體而產生不良影響。 As shown in FIG. 4A, FIG. 4B, and FIGS. 6A to 8B, the coating layer 30 is directly attached to the high-binding ink layer 20, or adhered to the substrate 10 and the highly-bonding ink layer 20 on. Since the formed laminar layer 30 adheres and covers the highly-bonded ink layer 20, the high-adhesive ink layer 20 is prevented from directly contacting the user or other objects, and the use of the highly-bonded ink layer 20 can be avoided. The ink contaminates the user or other objects and has an adverse effect.
至於形成淋膜層(步驟S40)所使用之淋膜層30,可以是一種高分子材料之淋膜層30,使用之高分子材料,則係可以為聚丙烯(PP)、聚氯乙烯(PVC)、聚乙烯(PE)、低密度聚乙烯(LDPE)、高密度聚乙烯(HDPE)、聚苯乙烯(PS)、丙烯腈-丁二烯-苯乙烯共聚合物(ABS)、聚醯胺樹脂(Nylon)、聚酯樹脂(PET)或乙烯-醋酸乙烯共聚物(EVA樹脂)。 As for the coating layer 30 used for forming the coating layer (step S40), it may be a coating layer 30 of a polymer material, and the polymer material used may be polypropylene (PP) or polyvinyl chloride (PVC). ), polyethylene (PE), low density polyethylene (LDPE), high density polyethylene (HDPE), polystyrene (PS), acrylonitrile-butadiene-styrene copolymer (ABS), polyamine Resin (Nylon), polyester resin (PET) or ethylene-vinyl acetate copolymer (EVA resin).
高結合性墨料層20中所混合之結合劑(bonder),是為了使淋膜層30可以穩固的附著於高結合性墨料層20上,而結合劑之混合方式係可將結合劑直接均勻混合入高結合性墨料層20所使用的墨料之中,而且所使用的墨料,可以是黑白墨料或是彩色墨料。 The bonder mixed in the high-binding ink layer 20 is for the film layer 30 to be firmly adhered to the high-binding ink layer 20, and the bonding method can directly bond the bonding agent. The ink is uniformly mixed into the ink used in the highly-bonded ink layer 20, and the ink used may be a black-and-white ink or a color ink.
所使用的結合劑則係可以含有1%~20%之馬來酸酐聚烯烴。 The binder used may contain from 1% to 20% of maleic anhydride polyolefin.
如第4A圖所示之實施例,為僅基材10形成有高結合性墨料層20之表面覆蓋形成有淋膜層30。 As in the embodiment shown in Fig. 4A, the coating layer 30 is formed by covering only the surface of the substrate 10 on which the highly-admissive ink layer 20 is formed.
而如第4B圖所示之實施例,為基材10形成有高結合性墨料層20之表面以及未形成高結合性墨料層20之表面,皆覆蓋形成有淋膜層30。此為最為安全之防墨料汙染包裝材料,墨料或水份都因淋膜層30之阻隔而不會有產生滲透基材10的疑慮。 On the other hand, in the embodiment shown in Fig. 4B, the surface of the substrate 10 on which the high-adhesive ink layer 20 is formed and the surface on which the high-adhesive ink layer 20 is not formed are covered, and the coating layer 30 is formed. This is the safest anti-ink material contaminated packaging material, and the ink or moisture is not blocked by the laminating layer 30 due to the barrier of the laminating layer 30.
再者,如第5圖至第8B圖所示,製造方法S200,係為防墨料汙染包裝材料之製造方法S100進一步包括一形成容器(步驟S50)之步驟,以防墨料汙染包裝材料形成一防墨料汙染容器100、防墨料汙染容器200或防墨料汙染容器300,而其中防墨料汙染容器100、防墨料汙染容器200或防墨料汙染容器300可以為杯體、碗體或盒體。 Furthermore, as shown in FIGS. 5 to 8B, the manufacturing method S200 is a method for manufacturing an ink-repellent-contained packaging material, and further includes a step of forming a container (step S50) to prevent the ink from contaminating the packaging material. An ink repellent contamination container 100, an ink repellent contamination container 200 or an ink repellent contamination container 300, wherein the ink repellent contamination container 100, the ink repellent contamination container 200 or the ink repellent contamination container 300 may be a cup body or a bowl. Body or box.
如第6A圖及第6B圖所示之防墨料汙染容器100實施例,係僅基材10之外表面形成有高結合性墨料層20。如第7A圖及第7B圖所示之防墨料汙染容器200實施例,係基材10之外表面及內表面皆形成有高結合性墨料層20。而如第8A圖及第8B圖所示之防墨料汙染容器300實施例,則係基材10之外表面、內表面及內底面 皆形成有高結合性墨料層20。 As an example of the ink repellent container 100 shown in FIGS. 6A and 6B, only the outer surface of the substrate 10 is formed with a highly-bonding ink layer 20. As an embodiment of the ink repellent container 200 shown in FIGS. 7A and 7B, the outer surface and the inner surface of the substrate 10 are each formed with a highly-bonding ink layer 20. The embodiment of the ink repellent container 300 as shown in FIGS. 8A and 8B is the outer surface, the inner surface and the inner bottom surface of the substrate 10. A highly integrative ink layer 20 is formed.
如第6A圖至第8B圖所示,不論是直接於基材10表面或是高結合性墨料層20之上,防墨料汙染容器100、防墨料汙染容器200或防墨料汙染容器300內部或外部之最表面一層皆為淋膜層30。 As shown in FIGS. 6A to 8B, the ink repellent container 100, the ink repellent contamination container 200, or the ink repellent contamination container, whether directly on the surface of the substrate 10 or above the high-binding ink layer 20. The outermost layer of the interior or exterior of 300 is the laminar layer 30.
綜上所述,具有淋膜層30的防墨料汙染容器100、防墨料汙染容器200或防墨料汙染容器300,皆使用混合有結合劑之高結合性墨料層20。使高結合性墨料層20之上可以確實附著淋膜層30,而能使淋膜層30同時能附著於基材10及高結合性墨料層20之上,以淋膜層30有效隔離高結合性墨料層20中之墨料,達到防止墨料汙染之功效,而能確保使用衛生與避免接觸墨料中有毒物質之可能。 In summary, the ink-repellent-contaminated container 100 having the coating layer 30, the ink-repellent-contaminated container 200, or the ink-repellent-contaminated container 300 all use a highly-bonded ink layer 20 mixed with a binder. The coating layer 30 can be adhered to the high-binding ink layer 20, and the coating layer 30 can be attached to the substrate 10 and the high-binding ink layer 20 at the same time, and the coating layer 30 is effectively isolated. The ink in the highly-bonded ink layer 20 achieves the effect of preventing ink contamination, and ensures the use of hygiene and the possibility of avoiding contact with toxic substances in the ink.
惟上述各實施例係用以說明本發明之特點,其目的在使熟習該技術者能瞭解本發明之內容並據以實施,而非限定本發明之專利範圍,故凡其他未脫離本發明所揭示之精神而完成之等效修飾或修改,仍應包含在以下所述之申請專利範圍中。 The embodiments are described to illustrate the features of the present invention, and the purpose of the present invention is to enable those skilled in the art to understand the present invention and to implement the present invention without limiting the scope of the present invention. Equivalent modifications or modifications made by the spirit of the disclosure should still be included in the scope of the claims described below.
S100‧‧‧防墨料汙染包裝材料之製造方法 S100‧‧‧Manufacturing method of anti-inking pollution packaging materials
S10‧‧‧提供基材 S10‧‧‧ providing substrate
S20‧‧‧製作高結合性墨料 S20‧‧‧ Producing high-binding ink
S30‧‧‧形成高結合性墨料層 S30‧‧‧ Forming a highly bonded ink layer
S40‧‧‧形成淋膜層 S40‧‧‧ forming a laminar layer
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